WARNING:Improper installation, adjustment, alteration, service or maintenance can cause injury
or property damage. Refer to this manual. For assistance or additional information
consult a qualified installer, service agency, or the gas supplier.
-Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any
other appliance.
-In st al la t io n must b e pe rf or med b y a q ua l if ie d i nst al l er , se rv i ce a g en c y o r t h e ga s su pp li e r
IF YOU SMELL GAS
¥ Do not try to light any appliance.
¥ Do not touch any electrical switch; do not use any phone in your building.
¥ Immediately call gas supplier from a neighbor's phone. Follow the gas supplier's instructions.
¥ If you cannot reach your gas supplier, call the fire department.
DVS FIREPLACE OWNER'S MANUAL
- December, 1999 -
Installer: After installation give this manual
to the homeowner and explain
operation of this fireplace.
Part # 93508099$10.00
10850 117th Place N.E. Kirkland, WA 98033
PAGE 2SAFETY PRECAUTIONS
¥ IF YOU SMELL GAS:
* Do not light any appliance
* Extinguish any open flame
* Do not touch any electrical switch or plug or unplug anything
* Open windows and vacate building
* Call gas supplier from neighbor's house, if not reached, call fire
department
¥This unit must be installed by a qualified installer to prevent the possibility of
an explosion. Your dealer will know the requirements in your area and can
inform you of those people considered qualified. The room heater should be
inspected before use and at least annually by a qualified service person. More
frequent cleaning may be required due to excessive lint from carpeting,
bedding material, etc.
¥The instructions in this manual must be strictly adhered to. Do not use
makeshift methods or compromise in the installation. Improper installation
will void the warranty and safety listing.
Ok
THIS CONTROL
HAS BEEN
CONVERTED FOR
NATURAL GAS
THIS CONTROL
HAS BEEN
CONVERTED TO
LP
¥Contact your local
building officials to
obtain a permit and
information on any
installation restrictions or
inspection requirements
in your area. Notify your
insurance company of this
heater as well.
¥It is imperative that
control compartments,
screens, or circulating air
passageways of the heater
be kept clean and free of
obstructions. These areas
provide the air necessary
for safe operation.
¥This heater is either approved for natural gas (NG)
or for propane (LP). Burning the incorrect fuel
will void the warranty and safety listing and may
cause an extreme safety hazard. Direct questions
about the type of fuel used to your dealer. Check
the label and flame adjust knob on the gas control
valve.
¥If the flame becomes
sooty, dark orange in
color, or extremely tall,
do not operate the heater.
Call your dealer and
arrange for proper
servicing.
¥Do not operate the heater
if it is not operating
properly in any fashion or
if you are uncertain. Call
your dealer for a full
?
explanation of your heater
and what to expect.
Gas
¥Do not store or use
gasoline or other
flammable liquids in the
vicinity of this heater.
¥Keep all furniture or other
combustible items at least
36" away from the front
of the heater.
¥Do not operate if any
portion of the heater was
submerged in water or if
any corrosion occurs.
SAFETY PRECAUTIONS (CONTINUED)PAGE 3
¥Do not place clothing or
other flammable items on
or near the heater.
Because this heater can be
controlled by a thermostat
there is a possibility of the
heater turning on and
igniting any items placed
on or near it.
¥The viewing glass should
be opened for service
only (see the maintenance
section of this manual).
¥Any safety screen or
guard removed for
servicing must be
replaced prior to
operating the heater.
¥Operate the heater
according to the
instructions included in
this manual.
¥If the main burners do not
start correctly turn the gas
off at the gas control
valve and call your dealer
for service.
¥Light the heater using the
built-in piezo igniter. Do
not use matches or any
other external device to
light your heater.
¥Never remove, replace,
modify or substitute any
part of the heater unless
instructions are given in
this manual. All other
work must be done by a
trained technician. Don't
modify or replace
orifices.
¥Allow the heater to cool
before carrying out any
maintenance or cleaning.
¥The pilot flame must
contact the thermopile
and thermocouple (see the
illustration to the left). If
it does not, turn the gas
control valve to "OFF"
and call your dealer.
¥This unit is not for use
with solid fuel
¥Do not place anything
inside the firebox (except
the included fiber logs).
¥If the fiber logs become
damaged, replace with
Travis Industries log set.
¥Do not touch the hot
surfaces of the heater.
Educate all children of the
danger of a hightemperature heater.
Young children should be
supervised when they are
in the same room as the
heater.
¥Instruct everyone in the
house how to shut gas off
to the appliance and at the
gas main shutoff valve.
The gas main shutoff
valve is usually next to
the gas meter or propane
tank and requires a
wrench to shut off.
This
Manual
36"
¥Do not throw this manual
away. This manual has
important operating and
maintenance instructions
that you will need at a
later time. Always follow
the instructions in this
manual.
¥Keep all furniture or other
combustible items at least
36" away from the front
of the fireplace (this
includes drapes or doors
that may swing within 36"
of the front of the
fireplace).
¥Travis Industries, Inc.
grants no warranty,
implied or stated, for the
installation or
maintenance of your
heater, and assumes no
responsibility of any
consequential
damage(s).
PAGE 4TABLE OF CONTENTS
Introduction & Important Information
Introduction & Important Information.....................1
Index .............................................................46
Symbols Used in this Manual
Requirement
¥1!?+
NoteWarningStep
Hint
FEATURES AND SPECIFICATIONSPAGE 5
Features:
-Works During Power Outages (utilizes millivolt system)
-High Efficiency
-Optional Thermostat or Remote Control
-Realistic "Wood Fire" Look
-Quiet Blower for Effective Heat Distribution
-Convenient Operating Controls
-Variable-Rate Heat Output
-Low Maintenance
Heating Specifications:
Approximate Heating Capacity (in square feet)*500 to 1,500500 to 1,500
BTU Input Per Hour (from high to low)31,000 - 18,60031,000 - 16,000
Efficiency**up to 80 %up to 80.5 %
AFUE (Annual Fuel Utilization Efficiency)71.3 %71.8 %
*Heating capacity will vary with the home's floor plan and insulation, natural gas or Propane BTU rating, and outside temperature.
** Efficiency rating is a product thermal efficiency rating determined under continuous operation independent of installed system.
Dimensions:
Weight: 165 Lbs.
Vent has an external
diameter of 6-5/8"
28-1/8"*
Installation Options:
-Residential or Mobile Home
-Straight or Corner Placement
-Flush or Recessed Face
-Raised or Floor Hearth
-Internal or External Chase
-Horizontal or Vertical Vent
Natural GasPropane
Electrical access panel is 6"
behind the front, along the base.
34-3/4"
14-1/2"
1/2"
Stand-offs
Nail Down
Plate (used
to secure
the fireplace
to the floor)
19-3/8"*
* Includes the 1/2"
stand-offs
2-5/8"
7-3/4"
2"
20-3/8"
1-1/2"
4-7/8"
2"
1"
29-1/8"
28-1/2"
37"*
See "Gas Line Connection"
on page 22 for more details
PAGE 6INSTALLATION - For Qualified Installers Only!
Installation Preparation
!Failure to follow all of the requirements may result in property damage, bodily injury, or even
death.
!This appliance must be installed in accordance with all local codes, if any; if not, follow ANSI
Z223.1 and NFPA 54(88).
!In Manufactured or Mobile Homes must confirm with: In USA, Manufactured Home
Construction and Safety Standard, Title 24 CFR, Part 3280; In Canada, CSA Z240.4 and GasEquipped Recreational Vehicles and Mobile Housing. This appliance may be installed in
Manufactured Housing only after the home is site located.
!The DVS Fireplace is designed to operate on natural gas, or propane (LP).
!All exhaust gases must be vented outside the structure of the living-area. Combustion air is
drawn from outside the living-area structure.
!Notify your insurance company before hooking up this fireplace.
!The requirements listed below are divided into sections. All requirements must be met
simultaneously. The order of installation is not rigid Ð the qualified installer should follow the
procedure best suited for the installation.
Packing List
¥ Propane Conversion Kit
¥ Log Set (2 Logs, 2 Twigs, Bag of Coals, Coal Trays)
¥ Restrictor Adjuster Rod
¥ Flex Tube with Pipe Adapter
Installation Overview
The faceplate
must be 6"
minimum from
side walls.
Drywall
See "Gas Line
Installation"
Additional Items Required for Installation
¥ Face (includes attachment screws)
¥ Direct Vent (Simpson Dura-Vent Ph. # 800 835-4429)
¥ Gas Line Equipment (shutoff valve, pipe, etc.)
¥ Electrical Connection Equipment (min. 18 gauge, grounded line)
See "Vent Requirements"
See "Horizontal
Termination
Requirements"
See
"Acceptable
Vent Lengths"
Non-combustible facing (see
"Facing Requirements")
See "Mantel Requirements"
See "Hearth Requirements"
See "Fireplace Placement Requirements"
Optional thermostat or remote control wire.
Insulation must not fill
the spaces between
the stand-offs
Nail Down Plate
See "Minimum
Framing
Dimensions"
See "Electrical
Connection"
INSTALLATION (CONT.) - For Qualified Installers Only!PAGE 7
Fireplace Placement Requirements
Setting Up the Standoffs
The standoffs are shipped in the flat position. Make sure to follow the instructions
below before installing the fireplace.
AFTER
BEFORE
a
Standoff
1
Bend the standofff in
the sequence shown.
2
3
Remove the screw
below the standoff.
b
1/4" Nutdriver
! WARNING : Failure to set up the standoffs will result in an extreme fire hazard .
Minimum Framing Dimensions
¥The 1/2" stand-offs on
the back and sides and 61/4" stand-offs on the
top of the fireplace are
designed to separate the
fireplace from the
framing members.
These stand-offs may
contact the framing
members but no material
may be placed between
the stand-offs.
¥Fireplace must be
installed on a level
surface capable of
supporting the fireplace
and vent
¥Fireplace must be placed
directly on wood or noncombustible surface (not
on linoleum or carpet)
¥Due to the high
temperature of the
fireplace, it should be
located out of traffic and
away from furniture and
draperies.
35"
19-5/8"
37-1/4"
NOTE: when using an elbow off the top of the
fireplace, allow for a 2" clearance above the
vent (1" to the sides and bottom).
36" From Base of Fireplace.
NOTE: when venting to the rear, allow a
min. 8-5/8" gap centered behind the
fireplace (for the vent and wall thimble).
Gas Line (the inlet is 7-3/4" behind the
framing and 2-5/8" above the base of the
fireplace (see "Gas Line Connection" for
details).
Route the electrical line (and optional
thermostat or remote control wire) to
the right of the fireplace.
c
Replace the screw to
secure the standoff.
Clearances
¥When installed, walls in front of the fireplace must be a minimum 6" to the side of the faceplate.
¥Fireplace must be placed so that no combustibles are within, or can swing within 36" of the front of
the fireplace (e.g. drapes, doors)
¥Fireplace must be placed so the vents below and above the glass do not become blocked
PAGE 8INSTALLATION (CONT.) - For Qualified Installers Only!
Corner Installations
¥A typical 45¡ installation uses the minimum framing dimensions shown in the illustration below
(NOTE: all clearances still apply).
13"
13-5/8"
19-3/8"
46-3/4"
14-3/8"
Fireplace
(includes
1/2"
standoffs)
37"
65-3/4"
Raised Fireplaces
+The fireplace may be placed on a platform designed to support the fireplace (250 Lbs.) and vent.
¥The fireplace may be raised a maximum 34" (this is to ensure the mantel clearance does not infringe
upon the ceiling).
Raised fireplace
Hearth
Raised
Platform
Raised fireplace with
raised hearth.
Raised
Platform
Raised Hearth
Nail the nail down plates to the floor
(or raised platform)
Hearth Requirements
INSTALLATION (CONT.) - For Qualified Installers Only!PAGE 9
Floor Mounted
Fireplaces
Do not build
the hearth
above this
ledge.
Tile, Marble,
Brick, or other
Non-Combustible
Min. 1-1/4Ó
Max. 1-7/16Ó
12Ó Min.
Raised
Fireplaces
2 Pieces of 1/2Ó
Cement Board
Min. Hearth Width:
32" Lopi Discovery Face
32" Avalon Avanti Face
30" FPX 32 Arch Face
30" FPX 32 Rect. Face
Decorative Trim
(may be combustible)
Raised Hearth
Non-
Combustible
Hearth
(Min. 1-1/4Ó)
Fireplace Stand
Non-
Combustible
Hearth
(Min. 1-1/4Ó)
Tile, Marble,
Brick, or other
Non-Combustible
12Ó Min.
2 Pieces of 1/2Ó
Cement Board
Min. Hearth Width:
32" Lopi Discovery Face
32" Avalon Avanti Face
30" FPX 32 Arch Face
30" FPX 32 Rect. Face
Floor Hearth
PAGE 10INSTALLATION (CONT.) - For Qualified Installers Only!
Facing Requirements
¥The combustible area above the facing must not protrude more than 3/4" from the facing. If it
does, it is considered a mantel and must meet the mantel requirements listed in this manual.
12" Min.
The fireplace requires a concrete
board (or other non-combustible)
extending from the header to the
floor and to the framing members on
both sides. Do not use sheetrock,
plywood or other combustible
material.
Header
21-9/16" Discovery & Rosario
22" FPX Arch & Rect.
21-1/2" Heritage Bay & Cambridge
22-1/2" Salish Bay
Bottom of
Faceplate
cing Over 1" Thick
¥If the facing material
is over 1" thick (e.g.
brick, river rock),
install the facing
around the perimeter
of the face. You may
wish to make a
facing support (see
the illustration to the
right). If using an
arch face, you may
wish to order the
optional set-up face:
Arch Face
32" Discovery & Rosario
30" FPX Arch & Rect.
31-5/8" Heritage Bay
30-1/2" Salish Bay
33-7/8" Cambridge
The brick facing must meet the same requirements
listed in ÒFacing RequirementsÓ above.
Rectangular Face
Center
Line
Non-combustible Facing
6" Min.
(both sides)
Face Sizing:
HEIGHT:
21-9/16" Lopi Discovery Face
21-9/16" Avalon Avanti Face
22" FPX 32 Arch Face
22" FPX 32 Rect. Face
WIDTH:
32" Lopi Discovery Face
32" Avalon Avanti Face
30" FPX 32 Arch Face
30" FPX 32 Rect. Face
Arch Set-Up Face
Part # 98500697
Arch Faces
Use the optional Arch
Set-Up Face available
from Travis
1-1/2Ó
Note: if using a brick hearth, the fireplace will need to be raised to accommodate the 1-1/2Ó gap betwen the
face and the base of the fireplace. For 2-1/2Ó thick brick this works out to approximately 1-1/8Ó.
Industries.
Rectangular Faces
Make a facing support using
2x4Õs. It should be 1/8Ó larger
than the finished face. NOTE:
The bottom of the face is 1-1/2Ó
above the base of the fireplace.
Facing Detail
INSTALLATION (CONT.) - For Qualified Installers Only!PAGE 11
Do not tuck tile underneath the face on the bottom (there
will be a 1/8" air space below the access door). You may
do this on the sides and top, but not on the bottom.
Make sure these shaded areas are faced over
2Ó
4-7/8Ó
when using the arched face. Rectangular faces
do not require this area to be faced.
20-3/8Ó
1"
1/8"
1-1/2"
1-1/2"
29-1/8Ó
1"
+To achieve a facing that is flush with the drywall to the side of the fireplace, recess the framing
directly next to the fireplace. See the illustration below.
TOP
VIEW
1"
Fireplace
Faceplate
3/8" Tile
This 2x4 is recessed 3/8"
to make a flush facing
1/2" Drywall
1/2" Concrete Board
1/2" Concrete Board
Fireplace
1/2" Drywall
1"
3/8" Tile
The tile overlaps the drywall
for an overlap facingFaceplate
PAGE 12INSTALLATION (CONT.) - For Qualified Installers Only!
Face Dimensions
Lopi Discovery DVS
21-9/16Ó
Lopi Heritage Bay DVS
21-1/2Ó
31-5/8Ó
Avalon Rosario DVS
FPX Rectangular DVS
FPX Arched DVS
3-1/2"
Radius = 34Ó
21-9/16Ó
22Ó
32Ó
32Ó
30Ó
Avalon Salish Bay DVS
30-1/2Ó
22-1/2Ó
22Ó
30Ó
Avalon Cambridge DVS
33-7/8Ó
21-1/2Ó
33Ó
5-7/8Ó
5-3/8Ó
2Ó
Modifying the Face Angle for Rectangular Faces
If using a rectangular face, adjust the face angles at the top corners of the glass (see the illustration
below).
Remove these four
a
screws from the face
angle.
Front of
Fireplace
Glass
Phillips
Screwdriver
Bend the face angle up and replace
b
the two screws on the upper section.
Straighten the face angle.
c
Re-bend the face angle at the
d
inward location and re-attach the
lower portion with one screw.
INSTALLATION (CONT.) - For Qualified Installers Only!PAGE 13
Facing and Hearth Examples
Side View
Face
SUGGESTION:
If using a hearth, make your platform height a
dimension that will accommodate the size tiles
you are using and the 1-1/2" between the base
of the fireplace and the bottom of the face.
Two 1/2"
Cement
Boards
Wood Sub
Floor
3/8" Thick
Tile
Three-Dimensional View
Face
NOTE:
When fully installed, there will be a 1/8" air
space below the access door on the face.
Do not block this space (it is required for
access door opening and air flow).
DVS Fireplace
1-1/2"
Base of Fireplace
2x4 and Plywood
Platform
Side of
Fireplace
1/2" Cement
Board & 3/8" Tile
(tucked behind
the face)
Base of Fireplace
Note how the tile facing fits behind
the face on the side and top and
butts up to the set-up face on the
bottom.
2x4 and
Plywood
Platform
Tile
Cement Board
PAGE 14INSTALLATION (CONT.) - For Qualified Installers Only!
Facing and Hearth Examples (continued)
Side View
Two 1/2"
Cement Boards
Wood Sub
Floor
3/8" Thick
Tile
Three-Dimensional View
Face
NOTE:
When hearth installation is
correctly completed, there will
be a 1/8" air space below the
access door on the face. Do
not block this air space (it is
required for access door
opening and proper air flow).
Note how the
tile face fits
behind the setup face on the
side and top.
Two 1/2"
Cement
Boards
WARNING:
There will be a 1/16" clearance
3/8" Tile
Do not install cement board underneath the fireplace. To do so
would leave a large gap underneath the face.
between the face and the top of
the tile on the hearth.
Wood Sub Floor
Tile Hearths
INSTALLATION (CONT.) - For Qualified Installers Only!PAGE 15
Bull-Nose Tile
(Cut to 1-3/8")
Mantel Requirements
Combustible or Non-Combustible Mantels
Min. 1-3/8"
Thick
Hearth
Two Layers of
1/2" Cement
Board
Face
Facing installs behind the face
3/8" Thick
Tile, Marble,
or Granite
1-1/2"
12" Min.
32 DVS Fireplace
Base of Fireplace
Wood Sub Floor
The front and side edges can be trimmed in various ways:
Min. 1-3/8" Thick Hearth
Edge Tile
(Cut to 1-3/8")
Wood Molding
(Cut to 1-3/8")
Max.
Mantel
Depth is
8Ó
Combustible or Non-Combustible Mantel
17Ó Minimum
23-1/16" Discovery & Rosario
23-1/2" FPX Arch & Rect.
23" Heritage Bay & Cambridge
24" Salish Bay
Base of Fireplace
PAGE 16INSTALLATION (CONT.) - For Qualified Installers Only!
Vent Requirements
!Always maintain the required 1" clearance (2" clearance above the vent when an elbow is placed
directly off the top of the fireplace) to combustible materials to prevent a fire hazard. Do not fill air
spaces with insulation.
!The gas appliance and vent system must be vented directly to the outside of the building, and never
be attached to a chimney serving a separate solid fuel or gas-burning appliance. Each direct vent gas
appliance must use it's own separate vent system.
!If the fireplace is
installed at an altitude
over 3,000 feet the flame
quality will need to be
carefully evaluated. See
Addendum #1, "Altitude
Considerations", on page
45.
¥In addition to the
requirements listed to the
right, follow the
requirements provided
with the vent.
Vertical Termination
(Duravent Part # 991)
Use a roof flashing and storm collar
whenever passing through the roof
(Duravent Part #953 & #943 or #943S)
Use a firestop spacer whenever
passing through a ceiling
(Duravent Part #963)
Minimum framing
for fire stop
8-5/8"
(220 mm)
8-5/8"
(220 mm)
Maintain a minimum 1" clearance from
vent to any combustible (2" above the
vent when an elbow is placed directly
off the top of the fireplace).
Minimum
Framing for
wall thimble
Use a support box
on exposed vent
Use a firestop whenever
passing through a wall
6-5/8" Diameter
Vertical Vent
Requirements
Maintain a minimum 1"
(25 mm) clearance from
vent to any combustible
(vent is 6 5/8" (170 mm)
diameter)
Horizontal Vent
Requirements
Horizontal Termination
(Duravent Part #984)
¥Use Model GS Direct Vent manufactured by Simpson Dura-Vent only . Follow the installation
instructions included with the vent. For the nearest Simpson Dura-Vent supplier, call
(800) 835-4429. Vent part numbers and descriptions are listed below.
Straight Lengths
908B6" Pipe Length, Black (interior)
907B9" Pipe Length, Black (interior)
90612" Pipe Length, Galvanized
906B12" Pipe Length, Black (interior)
90424" Pipe Length, Galvanized
904B24" Pipe Length, Black (interior)
90336" Pipe Length, Galvanized
903B36" Pipe Length, Black (interior)
90248" Pipe Length, Galvanized
902B48" Pipe Length, Black (interior)
911B11" to 14 5/8" Pipe, Adjustable, Black (interior)
¥Apply high-temperature silicone to the inner and outer pipe before
assembling the sections (on the male, upper section). This seals the
inner pipe from the outer pipe. Slide the sections together and turn
1/4 turn until the sections lock in place. Install three metal screws
through each joint to lock the outer section in place (see the
instructions included with the vent for further details).
¥Horizontal sections require a 1/4" rise every 12" of travel
Vent Terminations
981Snorkel Termination (36" rise)
(for basement or raised
termination installations)
¥Horizontal sections require non-combustible support every three feet (e.g.: plumbing tape)
INSTALLATION (CONT.) - For Qualified Installers Only!PAGE 17
Approved Vent Configurations
Restrictor Position
¥A vent restrictor is built into the appliance to adjust the flow rate of exhaust gases. This ensures
proper combustion for all vent configurations. Depending upon the vent configuration, you may be
required to adjust the restrictor position. The charts for acceptable vent configurations describe
which position the vent restrictor must be in.
To Access the Restrictor:
Withe the fireplace cool, use the
bent rod included in the ownerÕs
pack to adjust the plate.
To Adjust the Restrictor:
Determine the correct restrictor position (see the charts under
1
"Approved Vent Configurations" - the stock position is #1).
Lift up the adjustment plate and move it so the correct notch falls into
2
the slot on the adjustment bracket.
NOTE: The fireplace is
shipped with the restrictor in
position #1 (fully open).
This restrictor is in position 1.
lbows
¥A maximum of
two 90¡ elbows
may be used.
NOTE: do not
use a 90¡ elbow
between two
horizontal
sections.
NOTE: one
additional 45¡
elbow may be
used between two
horizontal
sections.
- or ¥Two 45¡ elbows
may be used
between vertical
sections.
Adjustment Plate
Adjustment Bracket
To adjust, use the rod included in the ownerÕs
pack to lift up on the adjustment plate.
Elbows add 3" to
the length of the
vent system.
Side
View
9-5/8"
3"
1-1/2"
Vent sections overlap each
other by 1-1/2"
Vent Length
(3', 4', etc.)
1-1/2"
Vent Height is calculated to
the top of the vent on
horizontal terminations and
to the top of the termination
on vertical terminations.
Vent
Height
Position #3 is
this notch.
This restrictor is in position 2.
Vent
Horizontal
Run
12-3/8" tall with 11/2" of overlap
8-3/4" wide with
1-1/2" to 3-3/8" of
overlap
30-1/2"
easuring Vent
engths
PAGE 18INSTALLATION (CONT.) - For Qualified Installers Only!
pproved Venting Configurations for
ertical Terminations with or without
0 feet
ffsets
3 feet
6 feet
8' 7"
(max.)
¥11 Foot Minimum System Height (with or
without offsets)
¥35 Foot Maximum System Height
¥8' 7" Maximum Offset
¥A Maximum of Two 45¡ Elbows May be
Used
¥The termination must fall within the shaded
area shown in the chart. Use the indicated
restrictor position.
INSTALLATION (CONT.) - For Qualified Installers Only!PAGE 19
Approved Venting Configurations with a Horizontal Termination
¥ The termination must fall within the shaded area shown in the chart. Use the indicated restrictor position.
Restrictor
Position # 2
11' Max
5 feet
0 feet
0 feet
0 feet
5 feet
10 feet
Restrictor
Position # 1
NOTE:
Restrictor positions are based upon lab tests. The
ideal restrictor position may vary slightly, especially
when the termination is near a demarkation line.
WARNING:
When using an elbow directly off the
top of the fireplace, a 2" clearance
above the vent is required.
5 feet
10 feet
16 ' (Max)
11' Max
5 feet
0 feet
16 ' (Max)
NOTE:
Horizontal sections require a 1/4" rise every 12" of travel.
The maximum vertical height is 11' - two 4' sections
The maximum horizontal length is 16' - four 4' sections
PAGE 20INSTALLATION (CONT.) - For Qualified Installers Only!
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Approved Venting Configurations for Vertical Terminations with Two 90¡ Elbows
¥ The termination must fall within the shaded area shown in the chart. Use the indicated restrictor position.
0 feet
35 feet
30 feet
25 feet
20 feet
Restrictor
Position #3
15 feet
5 feet
Position # 2
NOTE:
Restrictor positions are
based upon lab tests.
The ideal restrictor
position may vary
slightly, especially when
the termination is near a
demarkation line.
10 feet
Restrictor
16'( max)
37' (max)37' (max)
35 feet
30 feet
25 feet
20 feet
15 feet
10' (min)
5 feet
0 feet
0 feet
NOTE:
A min. 8' of vertical vent
must be used.
NOTE:
Horizontal sections require a 1/4" rise
every 12" of travel.
5 feet
10 feet
10' (min)
5 feet
0 feet
16' (max)
INSTALLATION (CONT.) - For Qualified Installers Only!PAGE 21
Termination Requirements (see the illustration below)
AMinimum 9" clearance from any door or window
BMinimum 12" above any grade, veranda, porch, deck or balcony
Roof
Surface
CMinimum 12" from outside corner walls
DMinimum 12" from inside corner walls
11Ó Min.
6Ó Min.
EMinimum 11" clearance below unventilated soffits or roof surfaces
FMinimum 18" clearance below a veranda, porch, deck or balcony (must have two open sides)
GMinimum 48" clearance from any adjacent building
HMinimum 84" clearance above any grade when adjacent to public walkways or driveways
NOTE: may not be used over a walkway or driveway shared by an adjacent building
IMinimum 48" clearance from any mechanical air supply inlet, 72" for Canada
JMinimum 36" clearance above and 48Ó below and to the sides of non-mechanical air supply inlet
KMinimum 36" from the area above the meter/regulator (vent outlet)
LMinimum 36" from the meter/regulator (vent outlet)
M Minimum 12Ó above the roof line (for vertical terminations)
*Note: In Canada the vent termination must be a minimum 2' tall and 2' above any portion of the
roof within 10' of the vent.
NMinimum 24Ó horizontal clearance to any surface (such as an exterior wall) Ð for vertical terminations
Roof
Eaves
E
N
M
E
K
G
NOTE: Measure clearances to the nearest edge of the exhaust hood.
F
D
A
I
C
L
B
A
E
J
¥Use the vinyl siding standoff (#950) when installing on an exterior with vinyl siding.
¥Vent termination must not be located where it will become plugged by snow or other material
¥These clearances meet UMC-1994 and the CNA/CGA-B149 code standards.
H
PAGE 22INSTALLATION (CONT.) - For Qualified Installers Only!
Gas Line Requirements
!The gas line must be installed in accordance with all local codes, if any; if not, follow ANSI 223.1
and the requirements listed below.
!The fireplace and gas control valve must be disconnected from the gas supply piping during any
pressure testing of that system at test pressures in excess of 1/2 psig. For pressures under 1/2 psig,
isolate the gas supply piping by closing the manual shutoff valve.
!Leak test all gas line joints and the gas control valve prior to and after starting the fireplace.
Fuel
¥This heater is designed for natural gas but can be converted to propane (see page 38). Check the
sticker on the top of the gas control valve to make sure the correct fuel is used.
Gas Line Connection
¥A manual shutoff valve is required (it may be installed behind the access door inside the fireplace)
The 1" diameter access hole is located 2-7/8" above the base of the fireplace. Cut
an "X" in the gasket covering the inlet and insert the gas line through the gasket.
7-3/4"
-- OR --
-- OR --
Gas Inlet Pressure:
10-5/8"
3-1/4"
The included
fitting accepts a
3/8" M.P.T. or
1/2" F.P.T.
10" Flex Tube
(shipped with the fireplace - min. bending radius is 3/4")
3/8" M.P.T to 1/2" O.D. Fitting
(Factory installed)
Gas Control Valve
VENT
HI
LO
T
O
ON
L
PILOT ADJ
OFF
P
I
¥If the pressure is not sufficient, make sure the piping used is large enough, the supply regulator is
adequately adjusted, and the total gas load for the residence does not exceed the amount supplied.
¥The supply regulator (the regulator that attaches directly to the residence inlet or to the propane tank)
should supply gas at the suggested input pressure listed above. Contact the local gas supplier if the
regulator is at an improper pressure.
INSTALLATION (CONT.) - For Qualified Installers Only!PAGE 23
Electrical Connection
!Make sure the household breaker is shut off prior to working on any electrical lines.
!The fireplace must be properly grounded in accordance with local codes (or ANSI/NFPA 70-1987)
¥The electrical line must be 14 gauge, and supply 120 Volts at 60 Hz (2 Amps)
Use wire nuts to connect the wires together. Push the
connections inside the junction box, and re-attach the cover
Feed the electrical line
through the strain
relief.
The junction box is located
in the right rear corner of
the fireplace. Remove the
junction box cover plate to
access the wires (use a
standard screwdriver).
plate. Tighten the strain relief on to the outer insulation of the
electrical line to insure the line does not pull loose.
Run an electrical line to
a location at the right
front of the fireplace
1Remove the junction box cover at the right front corner of the fireplace near the base.
2Feed the electrical line through the strain relief (use insulated Romex (¨) type wire).
3Remove the wires from the junction box. Expose approximately 1/2" of metal wire from each line of
the electrical line. Use wire nuts to secure the wires together. Connect the green wire to the ground
wire (usually green), the white wire to the common wire (usually white), and black wire to the hot
wire (usually black).
NOTE :If using a thermostat or remote control , route the wire through the junction box along with
the electrical line - see the section "Optional Equipment".
4Push the wire connections into the junction box. Replace the cover plate.
5Tighten the strain relief on to the outer insulation of the electrical line to secure.
PAGE 24FINALIZING THE INSTALLATION- For Qualified Installers Only!
! ACID WASH WARNING : Before installing the faceplate, make sure any masonry that has been
treated with acid wash has been properly neutralized (this is used primarily with brick faces). Acid
wash (muriatic acid) is used to remove excess mortar. If not properly neutralized with an ammonia
solution, the gold face may develop a permanent tarnish when the acid evaporates over time.
Contact your dealer if uncertain your facing has been properly neutralized.
!Turn the gas control valve to "OFF" prior to conducting any service.
1Follow the instructions below to remove the glass.
Removing the Glass
a
Loosen the nuts on the
top and side glass clips
until they are flush with
the end of the stud (do not remove the nuts).
3/8" Nutdriver
While holding the glass, slide the
side and top glass clips off.
b
c
While holding the glass,
loosen the nuts on the
bottom glass clip until
they are flush with the
end of the stud. Pivot
the glass forward and
remove.
Replacing the Glass
a
With the bottom glass clip in place and
the nuts flush with the end of the stud,
position the glass over the bottom clip
(do not tighten the nuts).
Glass Clip
Attachment Studs
Face of Heater
Glass Gasket
(3/4" self-adhesive
channel gasket)
Cross Section of
Glass Attachment
Glass Clip Nuts
Glass
Glass Clip
b
Replace the top glass clip
(do not tighten nuts).
d
Tighten the nuts on the
bottom glass clip first, then
the top, then the sides.
c
Center the glass then
replace the side glass clips
(do not tighten nuts).
FINALIZING THE INSTALLATION (CONT.) - For Qualified Installers Only!PAGE 25
2Install the logs, twigs, and embers.
Burner Pan
The front log rests on
these platforms.
Twig
Installation
These clips keep the rear log
from tilting backwards.
The rear log has a
flat portion that
rests on this ledge.
Log Installation
The front edge of
the front log rests
on this ledge.
The rear log contacts
the air deflectors.
The rear log
protrudes over the
burner pan on both
Rear Log (largest)
Front Log
Slide the front log all the way
back against the air deflector.
sides.
Align the holes
in the left twig
over the pegs
on the front and
back logs.
Ember
Installation
Align the holes
in the right twig
over the pegs
on the left twig
and back log.
Place the embers on this ledge at the
front of the firebox . Do not place the
embers over the burner holes.
!We recommend you purge the gas line at this time (with the glass removed). This allows gas to be
detected once it enters the firebox, ensuring gas does not build up.
3Replace the glass. Make sure the glass is centered, the gasket remains in place, and the glass forms
an air-tight seal. Tighten the glass clips to secure the glass. See the illustration on page 24.
PAGE 26FINALIZING THE INSTALLATION (CONT.) - For Qualified Installers Only!
A
4Install the face following the instructions included with the face.
Lopi Discovery and
Avalon Avanti Faces
Remove the screws
and lock ties used to
hold the door in place.
5/16" Nutdriver
The door and backing plate
(Discovery only) hang on the
pegs built onto the face.
FPX Faces
NOTE:
See the
instructions
included
with the face
for
installation
details and
warnings.
Use the face
brackets
included with
the face.
5/16" Nutdriver
Phillips
Screwdriver
GOLD SURFACES:
After installation, remove any tape and clean gold surfaces with denatured
alcohol and a soft cloth. Fingerprints or other marks left on the gold may etch
into the gold once the fireplace reaches operating temperature.
5Turn on gas to the heater. Leak test all gas joints prior to starting the appliance. Start the pilot. Start
the main burner. Leak test all gas joints again.
6Check the pilot flame to make sure it looks like the illustration below. Adjust the pilot flame if
necessary.
The pilot flame should impinge the top 3/8Ó (10 mm)
of the thermopile. If it does not, you may need to
turn the pilot up.
Thermopile
3/8Ó (10 mm)
Thermocouple
Pilot Hood
To adjust the pilot flame, remove the cover screw (and
gasket) and turn the needle valve. Clockwise lowers
the flame while counter-clockwise raises it.
ON
OFF
T
Cover Screw Gasket
The cover screw and
gasket must be
replaced to prevent gas
from leaking
O
I
L
PILOT ADJ
P
Needle Valve
Micro (1/16Ó)
Standard
Screwdriver
Cover Screw
Standard
Screwdriver
FINALIZING THE INSTALLATION (CONT.) - For Qualified Installers Only!PAGE 27
7Let the heater burn for fifteen minutes. Adjust the air shutter, if necessary, to achieve the correct
flame (see the illustration below).
¥The air shutter adjusts the amount of air that mixes with the gas before it exits the burner holes.
It is used to fine-tune the flame for differences in altitude and vent configuration.
Locate the air shutter adjustment
lever behind the gas control valve.
Move it up or down until the flame
is correct. Pushing up gives the
flame more air (making it bluer).
Pulling it down cuts air down,
making it more orange.
NOTE: If the air control is all the
way up, yet the flames remain
sooty, shut off gas to the fireplace
and contact a qualified gas service
technician.
ON
PILOT ADJ
Gas Control Valve
P
I
L
OFF
O
T
VENT
HI
LO
NOTE: The logs must be installed correctly to
monitor the flame while adjusting the air shutter.
Correct
Flames should be blue at the
base, yellow-orange on the top.
If the flames are too tall or sooty on
the ends, push up on the lever.
Not Enough AirToo Much Air
If the flames are all blue and
short, pull down the lever.
!If the air shutter is in its fully open position, yet the flames remain sooty, shut off gas to the
heater and contact your Travis Industries Dealer for a remedy.
!If the vent configuration is installed incorrectly the vent may cause the flames inside the heater to
lift or "ghost" Ð a dangerous situation. Inspect the flames after installation to insure proper
performance. If the vent configuration is correct, yet the flames are lifting or ghosting, shut off
gas to the heater and contact the dealer for information on remedying the problem.
Burner Ports
(consists of slots
Burner Pan
The flames should burn right off
the top of the burner ports (if they
are too blue, adjust the air control).
If the flames are lifting, yet the
vent configuration is correct,
contact your dealer.
and holes)
If the flames are ghosting, yet the
vent configuration is correct,
contact your dealer.
8Turn the flame adjust knob to its highest position - the flames should be approximately 8". Check
the flame on low position. The flames should burn off of each burner hole. If the heater does not
work correctly, contact your dealer for a remedy.
9Give this manual to the home owner and fully explain the operation of this heater.
PAGE 28OPERATION
Before You Begin
!Read this entire manual before you use your new fireplace (especially the section "Safety
Precautions" on pages 2 & 3). Failure to follow the instructions may result in property
damage, bodily injury, or even death.
Location of Controls - See explanation below
The Pilot Flame can be found below
the back log on the left side.
ON/OFF Switch
Swing the control cover down
Gas Control
Valve
ON
OFF
T
P
O
I
L
PILOT ADJ
Gas Control
Knob
to access the gas control valve,
igniter, and blower control.
VENT
HI
LO
Flame Adjust
Knob
ON
PILOT
IGNITER
OFF
MAIN BURNER
Pilot Igniter
OFF
LO
HI
BLOWER
Blower Knob
Blower KnobThis knob controls the speed of the internal convection blower that pushes the
heated air into the room.
On/Off SwitchThis control is used to turn the fireplace on and off.
Pilot IgniterThe pilot igniter is used only to start the pilot. When pressed, it sends an
electrical charge to the pilot assembly. This creates a blue spark directly next
to the pilot, igniting the pilot flame.
Gas Control KnobThis knob is used to control gas to the fireplace and for starting the pilot.
There are three positions, ON, OFF, & PILOT. The pointer directly below the
knob indicates the position this knob is in.
Flame Adjust KnobThis knob controls the flame height from low ("LO") to high ("HI"). The
pointer to the upper left of the knob points to the position this knob is in.
?If using a remote control or thermostat, the On/Off Switch must be left "ON". Turning the On/Off
Switch "OFF" will keep the fireplace off always.
Starting The Pilot Flame
OPERATION (CONTINUED)PAGE 29
The pilot flame is required to ignite the main
burners (it also plays a safety role). It should
be left on once lit. It will stay lit unless the gas
control valve is turned to "OFF". However, the
pilot will go out if the gas is shut off, the
propane tank runs out (or low) or if the stove
malfunctions. If the pilot turns off frequently,
call your dealer for information. To start the
pilot follow the directions below:
WARNING :
When lighting or re-lighting the pilot, the
glass must be removed (see page 24).
aRemove the glass (see page 24 for details).
bPush the gas control knob in slightly and turn
it to the "OFF" position. The knob will not
turn from "ON" to "OFF" unless the knob is
depressed slightly. Wait five minutes to let
any gas that may have accumulated inside
the firebox escape. If you smell leaking gas,
follow the directions on the cover "IF YOU
SMELL GAS".
cTurn the gas control knob to the "PILOT"
position and press the knob in, this will allow
gas to flow to the pilot light. Press the red
button on the pilot igniter repeatedly until
you see the pilot light.
a
ON
T
O
b
c
d
L
T
T
I
P
PILOT ADJ
ON
O
L
PILOT ADJ
ON
O
L
OFF
I
I
OFF
P
OFF
P
5 minutes
PILOT
IGNITER
30 seconds
WARNING:
If the pilot does not light after 15
seconds, release the knob and call your
dealer for service. Do not attempt to light
pilot until service has been performed.
NOTE:
You may wish to remove the log set to
gain a better view of the pilot (see page
25).
dKeep the gas control knob depressed for 30
seconds once it is lit.
eRelease the gas control knob. If the pilot
goes out, repeat step C. If the pilot refuses
to stay lit, call your dealer for service. With
the pilot lit, proceed to step ÒfÓ.
fReplace the glass.
gTurn the gas control knob counter-clockwise
to "ON". The pilot is now lit and the heater
can be turned on and off.
PILOT ADJ
ON
e
T
O
L
PILOT ADJ
OFF
P
I
?
f
P
I
L
OFF
O
g
T
ON
PILOT ADJ
PAGE 30OPERATION (CONTINUED)
Starting the Fireplace for the First Time
Cleaning Gold Surfaces
Fingerprints or other marks left on gold surfaces may become etched in place if they are not wiped clean prior
to turning the stove on. With the heater cool, clean gold surfaces with denatured alcohol and a soft cloth.
Fumes from the Painted Surfaces Curing
Burn the heater at a high setting with the blower off for an extended period (up to 48 hours). This will cure the
painted surfaces. Fumes from the paint curing and oil burning off the steel will occur. This is normal. We
recommend opening a window to vent the room.
Condensation
Water may appear on the glass each time you start the heater - this is normal.
Blue Flames
Blue flames will occur on the fireplace when it first comes on. After fifteen minutes the flames will turn a more
realistic yellow and orange color.
?Certain installations use a remote "wall switch" to turn the fireplace on and off. If this is the case,
leave the ON/OFF switch "ON".
Turning the Fireplace On and Off
After the pilot has been started...
For systems with thermostats,
use this switch to control the
temperature (right is hotter, left
cooler). Some systems
require the on/off switch to be
on.
O
N
Use this switch to
turn the main burner
on and off manually.
O
F
F
See the instructions
included with the
remote for changing
the battery.
See the instructions included
with the remote for details on
operation.
!Do not place any combustible items on top of or directly in front of the fireplace, even temporarily.
The optional thermostat may start the fireplace causing a combustible item to ignite.
?If the fireplace turns on and off frequently while using the thermostat, you may want to adjust the
flame height down until it produces just enough heat needed.
Adjusting the Flame Height
+Your fireplace has an adjustable flame to tailor the look and heat output to your specific needs. It is
adjusted by turning the middle dial on the gas control valve.
Flame Height
Adjustment Knob
Index Mark
VENT
T
ON
O
L
PILOT ADJ
OFF
P
I
VENT
HI
LO
Turn clockwise to adjust the flame higher, counter-clockwise to lower.
HI
LO
OPERATION (CONTINUED)PAGE 31
Adjusting the Blower Speed
+The blower helps transfer the heat from the fireplace into the room. It will not turn on until the
fireplace is up to temperature (approximately 10 minutes after starting). See the illustration below
for instructions on adjusting the blower speed.
OFF
HI
LO
BLOWER
CONTROL
Normal Operating Sounds
Pilot Flame
The pilot flame,
which remains on,
makes a very slight
"whisper" sound.
Blower Knob
Turn the knob all the way counter-clockwise to turn
the blower off. One click clockwise turns the
blower to high speed. Turning the knob clockwise
from the high position decreases the speed of the
blower.
Blower
This heater uses a blower to push
heated air into the room. You will hear
the sound of air movement that
increases as the speed is increased.
The appliance will
creak with change of
temperature.
Gas Control Valve
As the gas control valve is turned on
and off you will hear a dull clicking
sound. This is the valve opening up
and shutting down.
Blower Snap Disk
This part can
produce a clicking
sound as it turns the
blower on and off.
PAGE 32MAINTENANCE
Maintaining Your Fireplace's Appearance
!Fingerprints or other marks left on the optional gold surface may become etched in place if they are
not wiped clean prior to turning the stove on. Clean the gold with denatured alcohol and a soft cloth.
¥Use denatured alcohol and a soft cloth to clean gold surfaces (make sure the fireplace is cool). Other
cleaners may leave a film that may become etched into the gold.
Yearly Service Procedure
!Failure to inspect and maintain the fireplace may lead to improper combustion and a potentially
dangerous situation. We recommend the following procedures be done by a qualified technician.
1Check the pilot flame. It should engulf approximately 3/8" of the top of the thermopile and engulf
the top of the thermocouple (see illustration below). If it does not, contact your dealer for service.
2Shut off gas to the fireplace by turning the gas control knob to "OFF" (see step A under "Starting the
Pilot" on page 29). Let the fireplace cool for 15 minutes. Remove the faceplate (see instructions
included with face) and glass (see page 24).
3Remove the log set (NOTE: the logs are very fragile - see page 25). If any log is cracked or
deteriorated, replace it when re-installing. Check the logs for sooting. A small amount of soot along
the bottom of the logs is normal. If excessive sooting is found, the fireplace will require adjustment.
Contact your dealer or a qualified technician for service.
4Clean the burner pan (especially in the burner holes and slots) and inspect the following:
¥Check for burner pan holes that are cracked, severely warped, or corroded.
¥Make sure the burner pan assembly fits flat against the floor of the firebox.
¥Check the firebox and area around the pilot to make sure there is no warping or damage.
If any problem is found, discontinue use and contact your dealer for service.
Before Disassembly: Check the pilot flame. It should
impinge the top 3/8Ó of the thermopile and engulf the
thermocouple.
Thermopile
Pilot Hood
3/8Ó
Thermocouple
Check the walls and
ceiling of the firebox
for deterioration.
Check the burner
holes and slots.
Burner Pan
Make sure the
burner pan seals
against the floor
of the firebox.
5Replace the log set. Replace the glass (if the glass is damaged, replace it). Make sure the gasket
along the perimeter of the glass contacts the face of the firebox and forms an air-tight seal. If it does
not, re-align or replace the gasket to insure an air-tight seal. Replace the faceplate.
6Inspect the area behind the access door. Check the gas control valve and all of the gas lines. If any
damage is found, discontinue use and contact your dealer for service.
7Start the pilot and turn on the main burner. The flames should be orange/yellow and not touch the
top of the firebox. If the pilot or main burners do not burn correctly, contact your dealer for service.
Monitor the blower operation.
8Remove any debris or vegetation near the vent termination. Contact your dealer if any sooting or
deterioration is found near the vent termination.
TROUBLESHOOTINGPAGE 33
Problem:Possible Cause:Don't Call for Service
Until You:
Pilot Will Not LightA gas shut off valve is turned off
The gas control knob isn't turned to "PILOT"
The valve control knob isn't pushed in
The igniter wasn't pressed repeatedly
Main Burners Will Not
Start
Remote Control Does
Not Work
The pilot light has gone out
The gas control valve is turned to "PILOT" or "OFF"
The ON/OFF switch is turned to "OFF"
The remote control is not working correctly
The thermostat is disconnected or set too low
The pilot light has gone out
The gas control valve is turned to "PILOT" or "OFF"
The ON/OFF switch is turned to "OFF"
The remote is too far away from the fireplace
The remote control receiver is turned "Off"
Check all gas shut off valves
See "Starting the Pilot Light" Step C
See "Starting the Pilot Light" Step C
See "Starting the Pilot Light" Step C
See "Starting the Pilot Light"
See "Starting the Pilot Light"
Turn the ON/OFF switch to "ON"
See the remote control instructions
See "Thermostat Operation"
See "Starting the Pilot Light"
See "Starting the Pilot Light"
Turn the ON/OFF switch to "ON"
Use the remote closer to the fireplace
See the remote control instructions
Thermostat Does Not
Work
Fireplace Will Not
Distribute Heat
Pilot Goes Out Once A
Month Or More
Flames Are Too Blue
Flames Are Too Short
(Under 6")
Thin Layer of Soot
Covers the Glass
One of the two remote control batteries is dead
The pilot light has gone out
The gas control valve is turned to "PILOT" or "OFF"
The ON/OFF switch is turned to "OFF"
The thermostat is set too low
The fireplace is not getting electricity
The fireplace is not up to temperature
The gas supply has been shut off Keep the gas supply turned on
The fireplace has just been started
Improper air shutter adjustment
The flame height may be turned too low Turn the flame height to "HI" -
The logs or coals are placed incorrectly
Improper air shutter adjustment
See the remote control instructions
See "Starting the Pilot Light"
See "Starting the Pilot Light"
Turn the ON/OFF switch to "ON"
See "Thermostat Operation"
Check the breaker switch
See "Operating Your Fireplace"
This is normal - see "Starting the
Fireplace for the First Time"
Adjust Air Shutter - contact your dealer
See "Adjusting the Flame Height"
See "Log Set Installation and Removal"
Adjust Air Shutter - contact your dealer
PAGE 34TROUBLESHOOTING (CONTINUED)
How this Fireplace Works
!This fireplace was designed with safety as the primary concern. Many of the components inside this
fireplace are for safety purposes. Therefore, only certified gas service technicians should service this
fireplace.
What Turns the Main Burners On and Off
This fireplace uses a millivolt system to control its operation (a millivolt is a very small amount of
electricity). The thermopile and thermocouple generate electricity when heated by the pilot flame.
This electricity is used to operate the gas valve. Without enough electricity, the gas valve will not
turn on. That is why when starting the pilot the gas control knob has to be pressed in long enough
for the thermocouple to heat up and generate enough electricity. The thermopile provides power for
the ON/OFF switch, remote control, or thermostat (see the illustration below). Because the
thermopile generates the electricity needed to turn the fireplace on and off, this fireplace can be
operated when the power is out (although the blower will not run).
When heated, the thermopile
generates electricity (a very small
amount, measured in "Millivolts").
This electricity is
used to operate the
main burners.
The main burners
are switched on and
off using the
electricity generated
by the thermopile.
ON
VENT
HI
OFF
T
P
O
L
PILOT ADJ
LO
I
The ON/OFF switch,
remote control, or
thermostat control
the circuit to the main
burner.
ON
MAIN BURNER
OFF
What Prevents Gas Buildup
+This appliance utilizes a high-technology gas valve in conjunction with a pilot flame to ensure no
gas builds up inside the firebox.
+The thermocouple (next to the pilot) senses when the pilot flame is lit. If the pilot flame goes out,
this thermocouple no longer generates electricity, causing the gas valve to automatically shut off all
gas to the heater, preventing the pilot from spilling gas into the firebox.
Pilot Flame
The pilot flame is a time-proven
component that eliminates the possibility
of gas buildup inside the firebox.
Gas Valve
This high-technology valve automatically
shuts off all gas if it does not receive a signal
from the thermocouple. If any component is
damged or sensing a malfunction, or if the
wiring is damaged, it will shut off all gas.
ON
T
O
PILOT ADJ
VENT
HI
OFF
P
L
LO
I
External Shut Off Valve
This valve is placed on the gas line
to shut off gas to the appliance
during maintenance procedures.
Thermocouple
The thermocouple generates a small
amount of electricity. If the pilot flame
goes out, the gas valve automatically
shuts off all gas.
Ceramic Glass
The glass in your heater is the most
durable glass available. It has been
tested to be extremely resistant to
breakage and temperature changes.
Wiring Diagram
TROUBLESHOOTING (CONTINUED)PAGE 35
Brown
Jumper Wire
(Manual
Operation)
Optional
Thermostat
EPU
terminal
Gas Control Valve
Green
Optional
Remote
Control
Red
On/Off
Switch
Blower
Motor
Black
Black
Blower
Thermodisk
Black
White
Thermopile
Red
White
Chassis
Ground
White
Blower
Rheostat
Thermocouple
Copper Co-Axial Wire
Green
White
Black
Piezo Igniter
Orange
120 Volt
Grounded A.C.
Power Supply
Black
120 V.
Blower
Circuit
PAGE 36WARRANTY
To register your TRAVIS INDUSTRIES, INC. 7 Year Warranty, complete the enclosed warranty card and mail it within ten (10) days of the appliance
purchase date to: TRAVIS INDUSTRIES, INC., 10850 117th Place N.E., Kirkland, Washington 98033. TRAVIS INDUSTRIES, INC. warrants this gas
appliance (appliance is defined as the equipment manufactured by Travis Industries, Inc.) to be defect-free in material and workmanship to the original
purchaser from the date of purchase as follows:
Years 1 & 2 - COVERAGE: PARTS & LABOR
Burner Assembly:
Burner, Burner Pan, Air Shutter Assembly, Main Burner
Orifice
Firebox Assembly:
Adjustable Air Restrictor, Pressure Relief Mechanisms,
Barometric Control Mechanism (for models with Remote
Heat Ducts), Glass Attachment Mechanism
Electrical Assembly
Blower, wiring harness, snap discs, rheostat speed control
(within heater structure):
Gold & Nickel Plating
Face & Door (see ÒConditions and ExclusionsÓ # 9)
Exclusions:Paint, Gasketing
Gas Control Assembly
Adjustable control valve, millivolt wiring and connectors (located
within the metal heater structure), thermopile, thermocouple, pilot
hood, orifices, pilot gas line, piezo ignitor
Ceramic Glass
Glass (breakage from thermal shock)
Ceramic Logs
Log Set, Coals, Ember Strip (Steel Fiber)
Accessories
Cast Brick, Cast Firebacks, Power Heat Ducts, Andirons
Convection Heat Exchanger
Re-Installation Allowance
In cases where heater must be removed from home for
repairs, a partial cost of re-installation is covered (preauthorization required)
One-Way Freight Allowance
One-way freight allowance on pre-authorized repair
done at factory is covered.
Years 3 THROUGH 5 - COVERAGE: PARTS & LABOR
Burner Assembly:
Burner, Burner Pan, Air Shutter Assembly, Main Burner Orifice
Convection Heat Exchanger
Exclusions:Paint, Gasketing, Electrical Assembly, Gas Control Assembly, Ceramic Glass, Ceramic Logs, Gold & Nickel Plating, Accessories, Re-
Installation Allowance
Firebox Assembly:
Adjustable Air Restrictor, Pressure Relief Mechanisms, Barometric
Control Mechanism (for models with Remote Heat Ducts), Glass
Attachment Mechanism
One-Way Freight Allowance
One-way freight allowance on pre-authorized repair
done at factory is covered.
Years 6 & 7 - COVERAGE: PARTS ONLY
Burner Assembly:
Burner Tubes, Burner Pan, Air Shutter
Assembly, Main Burner Orifice
Exclusions:Paint, Gasketing, Electrical Assembly, Gas Control Assembly, Ceramic Glass, Ceramic Logs, Gold & Nickel Plating, Accessories,
Adjustable Air Restrictor, Pressure Relief Mechanisms, Barometric Control Mechanism
(for models with Remote Heat Ducts), Glass Attachment Mechanism
CONDITIONS & EXCLUSIONS
1.This new gas appliance must be installed by a qualified gas appliance technician. It must be installed, operated, and maintained at all times in accordance with the instructions in the
OwnerÕs Manual. Any alteration, willful abuse, accident, neglect, or misuse of the product shall nullify this warranty.
2.This warranty is nontransferable, and is made to the ORIGINAL purchaser, provided that the purchase was made through an authorized TRAVIS dealer.
3.Discoloration and some minor expansion, contraction, or movement of certain parts and resulting noise, is normal and not a defect and, therefore, not covered under warranty. The
installer must ensure the appliance is burning as per the rating tag at the time of installation. Over-firing (operation above the listed BTU rate) of this appliance can cause serious damage
and will nullify this warranty.
4.The warranty, as outlined within this document, does not apply to the chimney components or other Non-Travis accessories used in conjunction with the installation of this product. If in
doubt as to the extent of this warranty, contact your authorized TRAVIS retailer before installation.
5.Travis Industries will not be responsible for inadequate performance caused by environmental conditions such as nearby tree s, buildings, roof tops, wind, hills or mountains or negative
pressure or other influences from mechanical systems such as furnaces, fans, clothes dryers, etc.
6.This Warranty is void if:
a.The unit has been operated in atmospheres contaminated by chlorine, fluorine or other damaging chemicals.
b.The unit is subject to submersion in water or prolonged periods of dampness or condensation.
c.Any damage to the unit, combustion chamber, heat exchanger or other components due to water, or weather damage which is the result of, but not limited to, improper
7.Exclusions to this 7 Year Warranty include: injury, loss of use, damage, failure to function due to accident, negligence, misuse, improper installation, alteration or adjustment of the
8.This 7 Year warranty excludes damage caused by normal wear and tear, such as paint discoloration or chipping, worn or torn gasketing, corroded or cracked logs, embers, etc. Also
9.Damage to gold or nickel surfaces caused by fingerprints, scratches, melted items , or other external sources left on the gold or nickel from the use of cleaners other than denatured
10. TRAVIS INDUSTRIES, INC. is free of liability for any damages caused by the appliance, as well as inconvenience expenses and materials. Incidental or consequential damages are not
11. This warranty does not cover any loss or damage incurred by the use or removal of any component or apparatus to or from the gas appliance without the express written permission of
12. Any statement or representation of TRAVIS products and their performance contained in TRAVIS advertising, packaging literature, or printed material is not part of this 7 year warranty.
13. This warranty is automatically voided if the applianceÕs serial number has been removed or altered in any way. If the appliance is used for commercial purposes, it is excluded from this
14. No dealer, distributor, or similar person has the authority to represent or warrant TRAVIS products beyond the terms contained within this warranty. TRAVIS INDUSTRIES, INC. assumes
15. Travis Industries will not cover the cost of the removal or re-installation of hearths, facing, mantels, venting or other components.
16. If for any reason any section of this warranty is declared invalid, the balance of the warranty remains in effect and all other clauses shall remain in effect.
17. THIS 7 YEAR WARRANTY IS THE ONLY WARRANTY SUPPLIED BY TRAVIS INDUSTRIES, INC., THE MANUFACTURER OF THE APPLIANCE. ALL OTHER WARRANTIES,
IF WARRANTY SERVICE IS NEEDED:
1.If you discover a problem that you believe is covered by this warranty, you MUST REPORT it to your TRAVIS dealer WITHIN 30 DAYS, giving them proof of purchase, the purchase date,
2.Travis Industries has the option of either repairing or replacing the defective component.
3.If your dealer is unable to repair your applianceÕs defect, he may process a warranty claim through TRAVIS INDUSTRIES, INC., including the name of the dealership where you
4.Check with your dealer in advance for any costs to you, when arranging a warranty call. Dealers may require you to pay a service or trip charges for any warranty work. This charge can
chimney/venting installation.
manufacturer's settings of components, lack of proper and regular maintenance, damage incurred while the appliance is in transit, alteration, or act of God.
excluded is damage to the unit caused by abuse, improper installation, modification of the unit, drilling of the orifices, or the use of fuel other than that for which the unit is configured.
Units are shipped for natural gas and must be converted to propane using the included conversion kit. Confirm fuel configuration with your installer.
alcohol is not covered in this warranty.
covered by this warranty. In some states, the exclusion of incidental or consequential damage may not apply.
TRAVIS INDUSTRIES, INC. and bearing a TRAVIS INDUSTRIES, INC. label of approval.
warranty.
no liability for such warranties or representations.
WHETHER EXPRESS OR IMPLIED, ARE HEREBY EXPRESSLY DISCLAIMED AND PURCHASERÕS RECOURSE IS EXPRESSLY LIMITED TO THE WARRANTIES SET FORTH
HEREIN.
and the model name and serial number.
purchased the appliance, a copy of your receipt showing the date of the applianceÕs purchase, and the serial number on your appliance. At that time, you may be asked to ship your
appliance, freight charges prepaid, to TRAVIS INDUSTRIES, INC. TRAVIS INDUSTRIES, INC., at its option, will repair or replace, free of charge, your TRAVIS appliance if it is found to
be defective in material or workmanship within the time frame stated within this 7 year warranty. TRAVIS INDUSTRIES, INC. will return your appliance, freight charges (years 1 to 5)
prepaid by TRAVIS INDUSTRIES, INC., to your regional distributor, or dealership.
vary from store to store.
The listing label can be found on the
baseplate of the fireplace behind
the access door.
LISTING INFORMATIONPAGE 37
PAGE 38OPTIONAL EQUIPMENT
Propane Conversion Kit
(Part # 98900744)
The propane conversion kit should be installed prior to installing the heater and gas inlet (if not,
shut off gas and disconnect the gas inlet).
Items Needed For Assembly
¥ 1/4" Nutdriver¥ 7/16" and 1/2" Open End Wrench ¥ Standard Screwdriver
¥ Phillips Screwdriver¥ Micro (1/16") Standard Screwdriver
2Reach into the firebox and remove the rear log shelf (see the illustration below).
The rear log shelf slides on and off the
burner pan assembly
Make sure the two tabs
slide over the side of the
burner pan on both sides.
NOTE: When installed, the log
shelf must maintain a parallel
3/8Ó gap to the burner pan.
Rear
Rear
Log
Log
Shelf
Shelf
Burner Pan
Assembly
Position the
shelf so the
back edges
of the shelf
and burner
pan are flush.
OPTIONAL EQUIPMENT (CONTINUED)PAGE 39
3Remove the burner pan from the burner pan box following the instructions below.
a
Remove the two screws holding the
burner box front in place.
1/4" Nutdriver
Remove the burner box front.
b
Rotate the burner pan
upwards.
c
Slide the burner pan to the left until the fixed shutter
disengages from the orifice. Place the burner pan aside.
Burner Pan
Burner Pan Box
Fixed shutter
Orifice
PAGE 40OPTIONAL EQUIPMENT (CONTINUED)
4Follow the directions below to remove the natural gas orifice. Apply thread sealant to the LP orifice
(.0625 dia. - it has ".0625" stamped on it) and tighten in place with a 1/2" open end wrench. Replace
the spring. Slide the adjustable shutter back in place.
a
Push the adjustable shutter to the
left, off the orifice (be careful not
to bend the shutter linkage).
Adjustable
Shutter
Shutter
Linkage
d
Use a 1/2Ó open
end wrench to
unscrew the
orifice.
Orifice
1/2" Wrench
b
Slide the adjustable shutter
down, away from the orifice.
e
c
Remove the spring
The LP orifice has
Ò.0625Ó stamped on it.
.0625
NOTE:
Screw the LP
orifice in so 7/8Ó
(23 mm) or the
orifice protrudes
(indicating full
insertion).
f
Apply thread
sealant to the
new orifice
prior to
installation.
The NG orifice has Ò37Ó
stamped on it.
37
5Re-attach the burner pan and burner box front to the burner pan box following the instructions in
step 3 in reverse order.
OPTIONAL EQUIPMENT (CONTINUED)PAGE 41
6Remove the pilot orifice following the instructions below. Replace with the propane pilot orifice. The propane
conversion kit includes a .016Ó (labeled LP 16) or .011Ó (labeled LP 11) pilot orifice. The .016Ó orifice is
preferred because it allows for greater pilot adjustment.
Remove the pilot
hood assembly by
unscrewing the two
attachment screws.
Phillips
Screwdriver
Pilot Hood
Assembly
Pull the pilot orifice
retainer and pilot orifice
upwards to remove.
Pilot Orifice
Retainer
Pilot Orifice
Orifice Identification:
LP (Propane) Orifices
L
11
P
NG (Natural Gas) Orifices
18N21
L
16
P
(preferred)
N
(preferred)
PAGE 42OPTIONAL EQUIPMENT (CONTINUED)
7Replace the pilot assembly (follow the instructions in step 6 in reverse order). Make sure the pilot
assembly gasket is placed correctly.
8Replace the rear log shelf (see step 2). Install the logs and embers. Replace the glass.
9Remove the regulator from the front of the gas control valve. Replace with the propane regulator,
using the new gasket and screws included with the regulator. NOTE: Leak test this area after the
heater is installed, gas is connected, and the main burner is lit.
Align the regulator
gasket so it is flat
and the two tabs fit
through the two
holes on the
gasket.
NOTE: These holes strip
easily. Use a hand
screwdriver and tighten
each screw evenly.
ON
OFF
T
P
O
I
L
PILOT ADJ
These screws hold the
VENT
HI
LO
regulator in place.
NOTE: use the new
screws included with
the regulator.
Phillips
Screwdriver
Regulator Gasket
NOTE: use the new gasket
included with the regulator.
VENT
HI
LO
LP (propane) regulators have a
11.0 2.8 stamped here.
10Place the included propane label over the natural gas label on top of the gas control valve.
THIS CONTROL
HAS BEEN
CONVERTED TO
LP
11Make the gas line connection, start the heater and thoroughly leak-test all gas connections
and the regulator. Check the pilot. Adjust if necessary.
The pilot flame should impinge the top 3/8Ó of the
thermopile. If it does not, you may need to turn
the pilot up.
Thermopile
3/8Ó
Pilot Hood
Thermocouple
To adjust the pilot flame, remove the cover screw (and
gasket) and turn the needle valve. Clockwise lowers
the flame while counter-clockwise raises it.
ON
OFF
T
Cover Screw Gasket
The cover screw and
gasket must be
replaced to prevent gas
from leaking
O
I
L
PILOT ADJ
P
Needle Valve
Micro (1/16Ó)
Standard
Screwdriver
Cover Screw
Standard
Screwdriver
OPTIONAL EQUIPMENT (CONTINUED)PAGE 43
Thermostat
(Part # 99300650)
!Do not connect 120 VAC to the gas control valve or wiring of this unit.
+It is easiest to route the wire prior to installing the fireplace. Route the wire to a location near the gas
inlet. Allow 3' of wire for hookup inside the fireplace.
1Follow the directions below to attach the wire to the on/off switch (NOTE: this is best done at the
same time the electrical line is hooked up - see page 23 for details on installing the electrical line).
Inner Wall
of Z.C.
Can.
b
Insert
approximately
1' (305 mm) of
wire through
the inner wall
to allow for
hookup.
Right Side of Fireplace
Outer Wall of Z.C. Can.
Electrical
LIne
a
Run the wire through
the strain relief next
to the electrical line.
Then thread the wire
through the square
opening (this leads to
the area below the
burner pan).
Back of on/off switch
Remove the green
jumper wire.
c
d
Attach the quick connects
from the wire to the two
posts on the on/off switch.
2Determine a location for the thermostat that is within range of the 50' length of thermostat wire. It
should be centralized in the room and away from the heater. The wire may be routed externally on
the wall or behind the wall (preferred).
3Install the thermostat following the directions below.
d
Attach the thermostat to
the wall through these
two holes.
e
Re-attach the cover
removed in step ÒaÓ.
50 60 70 80 90
Robertshaw
50 60 70 80 90
a
Pull the cover off the thermostat
b
Run the thermostat wires
through the wall (cut off excess
wire, leaving 6Ó of slack).
c
Expose 1/2Ó of wire and
attach to these two posts.
Standard
Screwdriver
PAGE 44OPTIONAL EQUIPMENT (CONTINUED)
Remote Thermostat
!Do not connect 110-120 VAC to the gas control valve or wiring system of this unit.
¥Follow the instructions included with the remote thermostat for installation.
IMPORTANT OPERATIONAL NOTE FOR REMOTE THERMOSTAT USE:
Included with the remote thermostat is a set of instructions that should be given to the homeowner.
Please be aware that the remote thermostat has a 1 to 2 minute lag time between the time the
thermostat is turned up and the heater turns on.
Decorative Fireback (part # 98500732)
The decorative classic fireback attaches to the side walls of the firebox to enhance the aesthetic quality
of the appliance. The directions below detail installation.
!Turn the gas control valve to "OFF" prior to conducting any service.
1The faceplate, glass, and log set must be removed prior to installing the firebacks.
2Use a 5/16" socket wrench or standard screwdriver to remove the four screws on each side of
the firebox wall (see the illustration below).
3Attach the fireback clips to the side walls using 1/2" screws included with this kit.
4Place the firebacks onto the fireback clips. The side plates are marked "Left" and "Right" on
the back to differentiate the two sides. Insert the 1" screws included with this kit through the
plates and into the walls of the firebox to secure the plates in place. Do not fully tighten the
screws - the firebacks should have some space to expand and contract.
Fireback
Wall of
Firebox
Burner Pan
Standard
Screwdriver
- or -
5/16Ó
Socket
The fireback rests on
the fireback clip.
ADDENDUMPAGE 45
Altitude Considerations
This fireplace has been tested at altitudes ranging from sea level to 8,000 feet. In this testing we have
found that the fireplace, with its standard orifice, burns correctly with just an air shutter adjustment. For
information on adjusting the air shutter see page 27 of this manual.
!Failure to adjust the air shutter properly may lead to improper combustion which can create a
safety hazard. Please consult your dealer or installer if you suspect an improperly adjusted air
shutter.