Avalon Firestyles DVS Fireplace-1997 User Manual

¥ Built-In Direct Vent Fireplace
¥ Natural Gas or Propane
¥ Residential or Mobile Home
Listed
ANSI Z21.44, Z21.11.4
WARNING: Improper installation, adjustment, alteration, service or maintenance can cause injury
or property damage. Refer to this manual. For assistance or additional information consult a qualified installer, service agency, or the gas supplier.
- Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.
- In st al la t io n must b e pe rf or med b y a q ua l if ie d i nst al l er , se rv i ce a g en c y o r t h e ga s su pp li e r
IF YOU SMELL GAS
¥ Do not try to light any appliance. ¥ Do not touch any electrical switch; do not use any phone in your building. ¥ Immediately call gas supplier from a neighbor's phone. Follow the gas supplier's instructions. ¥ If you cannot reach your gas supplier, call the fire department.
DVS FIREPLACE OWNER'S MANUAL
- December, 1999 -
Installer: After installation give this manual
to the homeowner and explain operation of this fireplace.
Part # 93508099 $10.00
10850 117th Place N.E. Kirkland, WA 98033
PAGE 2 SAFETY PRECAUTIONS
¥ IF YOU SMELL GAS:
* Do not light any appliance * Extinguish any open flame * Do not touch any electrical switch or plug or unplug anything * Open windows and vacate building * Call gas supplier from neighbor's house, if not reached, call fire
department
¥ This unit must be installed by a qualified installer to prevent the possibility of
an explosion. Your dealer will know the requirements in your area and can inform you of those people considered qualified. The room heater should be inspected before use and at least annually by a qualified service person. More frequent cleaning may be required due to excessive lint from carpeting, bedding material, etc.
¥ The instructions in this manual must be strictly adhered to. Do not use
makeshift methods or compromise in the installation. Improper installation will void the warranty and safety listing.
Ok
THIS CONTROL
HAS BEEN
CONVERTED FOR
NATURAL GAS
THIS CONTROL
HAS BEEN
CONVERTED TO
LP
¥ Contact your local
building officials to obtain a permit and information on any installation restrictions or inspection requirements in your area. Notify your insurance company of this heater as well.
¥ It is imperative that
control compartments, screens, or circulating air passageways of the heater be kept clean and free of obstructions. These areas provide the air necessary for safe operation.
¥ This heater is either approved for natural gas (NG)
or for propane (LP). Burning the incorrect fuel will void the warranty and safety listing and may cause an extreme safety hazard. Direct questions about the type of fuel used to your dealer. Check the label and flame adjust knob on the gas control valve.
¥ If the flame becomes
sooty, dark orange in color, or extremely tall, do not operate the heater. Call your dealer and arrange for proper servicing.
¥ Do not operate the heater
if it is not operating properly in any fashion or if you are uncertain. Call your dealer for a full
?
explanation of your heater and what to expect.
Gas
¥ Do not store or use
gasoline or other flammable liquids in the vicinity of this heater.
¥ Keep all furniture or other
combustible items at least 36" away from the front of the heater.
¥ Do not operate if any
portion of the heater was submerged in water or if any corrosion occurs.
SAFETY PRECAUTIONS (CONTINUED) PAGE 3
¥ Do not place clothing or
other flammable items on or near the heater. Because this heater can be controlled by a thermostat there is a possibility of the heater turning on and igniting any items placed on or near it.
¥ The viewing glass should
be opened for service only (see the maintenance section of this manual).
¥ Any safety screen or
guard removed for servicing must be replaced prior to operating the heater.
¥ Operate the heater
according to the instructions included in this manual.
¥ If the main burners do not
start correctly turn the gas off at the gas control valve and call your dealer for service.
¥ Light the heater using the
built-in piezo igniter. Do not use matches or any other external device to light your heater.
¥ Never remove, replace,
modify or substitute any part of the heater unless instructions are given in this manual. All other work must be done by a trained technician. Don't modify or replace orifices.
¥ Allow the heater to cool
before carrying out any maintenance or cleaning.
¥ The pilot flame must
contact the thermopile and thermocouple (see the illustration to the left). If it does not, turn the gas control valve to "OFF" and call your dealer.
¥ This unit is not for use
with solid fuel
¥ Do not place anything
inside the firebox (except the included fiber logs).
¥ If the fiber logs become
damaged, replace with Travis Industries log set.
¥ Do not touch the hot
surfaces of the heater. Educate all children of the danger of a high­temperature heater. Young children should be supervised when they are in the same room as the heater.
¥ Instruct everyone in the
house how to shut gas off to the appliance and at the gas main shutoff valve. The gas main shutoff valve is usually next to the gas meter or propane tank and requires a wrench to shut off.
This Manual
36"
¥ Do not throw this manual
away. This manual has important operating and maintenance instructions that you will need at a later time. Always follow the instructions in this manual.
¥ Keep all furniture or other
combustible items at least 36" away from the front of the fireplace (this includes drapes or doors that may swing within 36" of the front of the fireplace).
¥ Travis Industries, Inc.
grants no warranty, implied or stated, for the installation or maintenance of your heater, and assumes no responsibility of any consequential damage(s).
PAGE 4 TABLE OF CONTENTS
Introduction & Important Information
Introduction & Important Information.....................1
Safety Precautions
Safety Precautions ...........................................2
Features & Specifications
Features.........................................................5
Installation Options ...........................................5
Heating Specifications .......................................5
Dimensions .....................................................5
Installation
Installation Preparation ......................................6
Packing List ....................................................6
Additional Items Required for Installation...............6
Installation Overview .........................................6
Fireplace Placement Requirements......................7
Setting Up the Standoffs .................................7
Minimum Framing Dimensions .........................7
Clearances ..................................................7
Corner Installations........................................8
Raised Fireplaces..........................................8
Hearth Requirements ........................................9
Facing Requirements ........................................10
Facing Over 1" Thick.........................................10
Facing Detail ...................................................11
Face Dimensions .............................................12
Modifying the Face Angle for Rectangular Faces ....12
Facing and Hearth Examples ..............................13
Tile Hearth ......................................................15
Mantel Requirements ........................................15
Vent Requirements ...........................................16
Approved Vent Configurations.............................17
Restrictor Position .........................................17
Elbows ........................................................17
Measuring Vent Lengths .................................17
Approved Configurations with No Elbows or
Two 45¡ Offsets (Vertical Termination)...............18
Approved Venting Configurations with a
Horizontal Termination....................................19
Approved Venting Configurations with a
Vertical Termination and Two 90¡ Elbows...........20
Horizontal Vent Termination Requirements ............21
Vertical Vent Termination Requirements ...............21
Gas Line Requirements .....................................22
Fuel............................................................22
Gas Line Connection......................................22
Gas Inlet Pressure.........................................22
Electrical Connection ........................................23
Finalizing the Installation
1 Glass Removal (& installation) ..........................24
2 Log & Coal Installation ....................................25
3 Replace the Glass..........................................25
4 Faceplate Installation......................................26
5 Leak Test .....................................................26
6 Pilot Adjustment (if necessary)..........................26
7 Air Shutter Adjustment (if necessary) .................27
8 Check Flame ................................................27
9 Explain Operation to Home-Owner ....................27
Operation
Before You Begin .............................................28
Location of Controls ..........................................28
Starting The Pilot..............................................29
Starting the Fireplace for the First Time.................30
Turning the Fireplace On and Off.........................30
Adjusting the Flame Height.................................30
Adjusting the Blower Speed................................31
Normal Operating Sounds ..................................31
Maintenance
Yearly Service Procedure...................................32
Troubleshooting
Troubleshooting Table.......................................33
How this Fireplace Works...................................34
What Turns the Main Burners On and Off ...........34
What Prevents Gas Buildup.............................34
Wiring Diagram ................................................35
Warranty
Warranty.........................................................36
Listing Information
Safety Label ....................................................37
Optional Equipment
LP Conversion Kit.............................................38
Thermostat .....................................................43
Remote Control Thermostat................................44
Decorative Fireback..........................................44
Addendum
Altitude Considerations......................................45
Index
Index .............................................................46
Symbols Used in this Manual
Requirement
¥1!?+
NoteWarningStep
Hint
FEATURES AND SPECIFICATIONS PAGE 5

Features:

- Works During Power Outages (utilizes millivolt system)
- High Efficiency
- Optional Thermostat or Remote Control
- Realistic "Wood Fire" Look
- Quiet Blower for Effective Heat Distribution
- Convenient Operating Controls
- Variable-Rate Heat Output
- Low Maintenance

Heating Specifications:

Approximate Heating Capacity (in square feet)* 500 to 1,500 500 to 1,500 BTU Input Per Hour (from high to low) 31,000 - 18,600 31,000 - 16,000 Efficiency** up to 80 % up to 80.5 % AFUE (Annual Fuel Utilization Efficiency) 71.3 % 71.8 %
* Heating capacity will vary with the home's floor plan and insulation, natural gas or Propane BTU rating, and outside temperature. ** Efficiency rating is a product thermal efficiency rating determined under continuous operation independent of installed system.

Dimensions:

Weight: 165 Lbs.
Vent has an external diameter of 6-5/8"
28-1/8"*

Installation Options:

- Residential or Mobile Home
- Straight or Corner Placement
- Flush or Recessed Face
- Raised or Floor Hearth
- Internal or External Chase
- Horizontal or Vertical Vent
Natural Gas Propane
Electrical access panel is 6" behind the front, along the base.
34-3/4"
14-1/2"
1/2"
Stand-offs
Nail Down Plate (used to secure the fireplace to the floor)
19-3/8"*
* Includes the 1/2"
stand-offs
2-5/8"
7-3/4"
2"
20-3/8"
1-1/2"
4-7/8"
2"
1"
29-1/8"
28-1/2"
37"*
See "Gas Line Connection" on page 22 for more details
PAGE 6 INSTALLATION - For Qualified Installers Only!

Installation Preparation

! Failure to follow all of the requirements may result in property damage, bodily injury, or even
death.
! This appliance must be installed in accordance with all local codes, if any; if not, follow ANSI
Z223.1 and NFPA 54(88).
! In Manufactured or Mobile Homes must confirm with: In USA, Manufactured Home
Construction and Safety Standard, Title 24 CFR, Part 3280; In Canada, CSA Z240.4 and Gas­Equipped Recreational Vehicles and Mobile Housing. This appliance may be installed in Manufactured Housing only after the home is site located.
! The DVS Fireplace is designed to operate on natural gas, or propane (LP). ! All exhaust gases must be vented outside the structure of the living-area. Combustion air is
drawn from outside the living-area structure.
! Notify your insurance company before hooking up this fireplace. ! The requirements listed below are divided into sections. All requirements must be met
simultaneously. The order of installation is not rigid Ð the qualified installer should follow the procedure best suited for the installation.

Packing List

¥ Propane Conversion Kit ¥ Log Set (2 Logs, 2 Twigs, Bag of Coals, Coal Trays)
¥ Restrictor Adjuster Rod ¥ Flex Tube with Pipe Adapter

Installation Overview

The faceplate must be 6" minimum from side walls.
Drywall
See "Gas Line Installation"

Additional Items Required for Installation

¥ Face (includes attachment screws) ¥ Direct Vent (Simpson Dura-Vent Ph. # 800 835-4429) ¥ Gas Line Equipment (shutoff valve, pipe, etc.) ¥ Electrical Connection Equipment (min. 18 gauge, grounded line)
See "Vent Requirements"
See "Horizontal Termination Requirements"
See "Acceptable Vent Lengths"
Non-combustible facing (see "Facing Requirements")
See "Mantel Requirements"
See "Hearth Requirements"
See "Fireplace Placement Requirements"
Optional thermostat or remote control wire.
Insulation must not fill the spaces between the stand-offs
Nail Down Plate
See "Minimum Framing Dimensions"
See "Electrical Connection"
INSTALLATION (CONT.) - For Qualified Installers Only! PAGE 7

Fireplace Placement Requirements

Setting Up the Standoffs

The standoffs are shipped in the flat position. Make sure to follow the instructions below before installing the fireplace.
AFTER
BEFORE
a
Standoff
1
Bend the standofff in the sequence shown.
2
3
Remove the screw below the standoff.
b
1/4" Nutdriver
! WARNING : Failure to set up the standoffs will result in an extreme fire hazard .

Minimum Framing Dimensions

¥ The 1/2" stand-offs on
the back and sides and 6­1/4" stand-offs on the top of the fireplace are designed to separate the fireplace from the framing members. These stand-offs may contact the framing members but no material may be placed between the stand-offs.
¥ Fireplace must be
installed on a level surface capable of supporting the fireplace and vent
¥ Fireplace must be placed
directly on wood or non­combustible surface (not on linoleum or carpet)
¥ Due to the high
temperature of the fireplace, it should be located out of traffic and away from furniture and draperies.
35"
19-5/8"
37-1/4"
NOTE: when using an elbow off the top of the fireplace, allow for a 2" clearance above the vent (1" to the sides and bottom).
36" From Base of Fireplace.
NOTE: when venting to the rear, allow a min. 8-5/8" gap centered behind the fireplace (for the vent and wall thimble).
Gas Line (the inlet is 7-3/4" behind the framing and 2-5/8" above the base of the fireplace (see "Gas Line Connection" for details).
Route the electrical line (and optional thermostat or remote control wire) to the right of the fireplace.
c
Replace the screw to secure the standoff.

Clearances

¥ When installed, walls in front of the fireplace must be a minimum 6" to the side of the faceplate. ¥ Fireplace must be placed so that no combustibles are within, or can swing within 36" of the front of
the fireplace (e.g. drapes, doors)
¥ Fireplace must be placed so the vents below and above the glass do not become blocked
PAGE 8 INSTALLATION (CONT.) - For Qualified Installers Only!

Corner Installations

¥ A typical 45¡ installation uses the minimum framing dimensions shown in the illustration below
(NOTE: all clearances still apply).
13"
13-5/8"
19-3/8"
46-3/4"
14-3/8"
Fireplace (includes
1/2"
standoffs)
37"
65-3/4"

Raised Fireplaces

+ The fireplace may be placed on a platform designed to support the fireplace (250 Lbs.) and vent.
¥ The fireplace may be raised a maximum 34" (this is to ensure the mantel clearance does not infringe
upon the ceiling).
Raised fireplace
Hearth
Raised Platform
Raised fireplace with raised hearth.
Raised Platform
Raised Hearth
Nail the nail down plates to the floor (or raised platform)

Hearth Requirements

INSTALLATION (CONT.) - For Qualified Installers Only! PAGE 9
Floor Mounted
Fireplaces
Do not build the hearth above this ledge.
Tile, Marble, Brick, or other Non-Combustible
Min. 1-1/4Ó
Max. 1-7/16Ó
12Ó Min.
Raised
Fireplaces
2 Pieces of 1/2Ó Cement Board
Min. Hearth Width:
32" Lopi Discovery Face 32" Avalon Avanti Face 30" FPX 32 Arch Face 30" FPX 32 Rect. Face
Decorative Trim (may be combustible)
Raised Hearth
Non-
Combustible
Hearth
(Min. 1-1/4Ó)
Fireplace Stand
Non-
Combustible
Hearth
(Min. 1-1/4Ó)
Tile, Marble, Brick, or other Non-Combustible
12Ó Min.
2 Pieces of 1/2Ó Cement Board
Min. Hearth Width:
32" Lopi Discovery Face 32" Avalon Avanti Face 30" FPX 32 Arch Face 30" FPX 32 Rect. Face
Floor Hearth
PAGE 10 INSTALLATION (CONT.) - For Qualified Installers Only!

Facing Requirements

¥ The combustible area above the facing must not protrude more than 3/4" from the facing. If it
does, it is considered a mantel and must meet the mantel requirements listed in this manual.
12" Min.
The fireplace requires a concrete board (or other non-combustible) extending from the header to the floor and to the framing members on both sides. Do not use sheetrock, plywood or other combustible material.
Header
21-9/16" Discovery & Rosario
22" FPX Arch & Rect.
21-1/2" Heritage Bay & Cambridge
22-1/2" Salish Bay
Bottom of
Faceplate
cing Over 1" Thick
¥ If the facing material
is over 1" thick (e.g. brick, river rock), install the facing around the perimeter of the face. You may wish to make a facing support (see the illustration to the right). If using an arch face, you may wish to order the optional set-up face:
Arch Face
32" Discovery & Rosario 30" FPX Arch & Rect. 31-5/8" Heritage Bay 30-1/2" Salish Bay 33-7/8" Cambridge
The brick facing must meet the same requirements listed in ÒFacing RequirementsÓ above.
Rectangular Face
Center
Line
Non-combustible Facing
6" Min. (both sides)
Face Sizing:
HEIGHT: 21-9/16" Lopi Discovery Face 21-9/16" Avalon Avanti Face 22" FPX 32 Arch Face 22" FPX 32 Rect. Face
WIDTH: 32" Lopi Discovery Face 32" Avalon Avanti Face 30" FPX 32 Arch Face 30" FPX 32 Rect. Face
Arch Set-Up Face Part # 98500697
Arch Faces
Use the optional Arch Set-Up Face available from Travis
1-1/2Ó
Note: if using a brick hearth, the fireplace will need to be raised to accommodate the 1-1/2Ó gap betwen the face and the base of the fireplace. For 2-1/2Ó thick brick this works out to approximately 1-1/8Ó.
Industries.
Rectangular Faces
Make a facing support using 2x4Õs. It should be 1/8Ó larger than the finished face. NOTE: The bottom of the face is 1-1/2Ó above the base of the fireplace.

Facing Detail

INSTALLATION (CONT.) - For Qualified Installers Only! PAGE 11
NOTE:
The overlap is 1-1/2" along the top of the face.
1-7/16Ó Lopi Discovery 1-7/16Ó Avanti DVS 7/16Ó FPX Rect. and Arched
Face
Glass
Access Door
Air Space
Do not tuck tile underneath the face on the bottom (there will be a 1/8" air space below the access door). You may do this on the sides and top, but not on the bottom.
Make sure these shaded areas are faced over
4-7/8Ó
when using the arched face. Rectangular faces do not require this area to be faced.
20-3/8Ó
1"
1/8"
1-1/2"
1-1/2"
29-1/8Ó
1"
+ To achieve a facing that is flush with the drywall to the side of the fireplace, recess the framing
directly next to the fireplace. See the illustration below.
TOP VIEW
1"
Fireplace
Faceplate
3/8" Tile
This 2x4 is recessed 3/8" to make a flush facing
1/2" Drywall
1/2" Concrete Board
1/2" Concrete Board
Fireplace
1/2" Drywall
1"
3/8" Tile
The tile overlaps the drywall for an overlap facingFaceplate
PAGE 12 INSTALLATION (CONT.) - For Qualified Installers Only!

Face Dimensions

Lopi Discovery DVS
21-9/16Ó
Lopi Heritage Bay DVS
21-1/2Ó
31-5/8Ó
Avalon Rosario DVS
FPX Rectangular DVS
FPX Arched DVS
3-1/2"
Radius = 34Ó
21-9/16Ó
22Ó
32Ó
32Ó
30Ó
Avalon Salish Bay DVS
30-1/2Ó
22-1/2Ó
22Ó
30Ó
Avalon Cambridge DVS
33-7/8Ó
21-1/2Ó
33Ó
5-7/8Ó
5-3/8Ó

Modifying the Face Angle for Rectangular Faces

If using a rectangular face, adjust the face angles at the top corners of the glass (see the illustration below).
Remove these four
a
screws from the face angle.
Front of Fireplace
Glass
Phillips Screwdriver
Bend the face angle up and replace
b
the two screws on the upper section.
Straighten the face angle.
c
Re-bend the face angle at the
d
inward location and re-attach the lower portion with one screw.
INSTALLATION (CONT.) - For Qualified Installers Only! PAGE 13

Facing and Hearth Examples

Side View
Face
SUGGESTION:
If using a hearth, make your platform height a dimension that will accommodate the size tiles you are using and the 1-1/2" between the base of the fireplace and the bottom of the face.
Two 1/2" Cement Boards
Wood Sub Floor
3/8" Thick Tile
Three-Dimensional View
Face
NOTE:
When fully installed, there will be a 1/8" air space below the access door on the face. Do not block this space (it is required for access door opening and air flow).
DVS Fireplace
1-1/2"
Base of Fireplace
2x4 and Plywood Platform
Side of Fireplace
1/2" Cement Board & 3/8" Tile (tucked behind the face)
Base of Fireplace
Note how the tile facing fits behind the face on the side and top and butts up to the set-up face on the bottom.
2x4 and Plywood Platform
Tile
Cement Board
PAGE 14 INSTALLATION (CONT.) - For Qualified Installers Only!
Facing and Hearth Examples (continued)
Side View
Two 1/2" Cement Boards
Wood Sub Floor
3/8" Thick Tile
Three-Dimensional View
Face
NOTE:
When hearth installation is correctly completed, there will be a 1/8" air space below the access door on the face. Do not block this air space (it is required for access door opening and proper air flow).
Face
DVS Fireplace
1/2" Cement Board & 3/8" thick tile (tucked behind the face)
1-1/2"
Base of Fireplace
Side of Fireplace
Base of Fireplace
Note how the tile face fits behind the set­up face on the side and top.
Two 1/2" Cement Boards
WARNING:
There will be a 1/16" clearance
3/8" Tile
Do not install cement board underneath the fireplace. To do so would leave a large gap underneath the face.
between the face and the top of the tile on the hearth.
Wood Sub Floor
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