Avalon Firestyles DVL Insert-1998 User Manual

• Direct Vent Fireplace Insert

• Masonry or Factory Built (Metal) Fireplace

• Residential or Mobile Home

WARNING: Improper installation, adjustment, alteration, service or maintenance can cause

injury or property damage. Refer to this manual. For assistance or additional
information consult a qualified installer, service agency, or the gas supplier.

- Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any
other appliance.

- Inst allation mus t be perf or m ed by a qualified installer, s er v ic e agenc y or the gas supplier

IF YOU SMELL GAS

• Do not try to light any appliance.

• Do not touch any electrical switch; do not use any phone in your building.

• Immediately call gas supplier from a neighbor's phone. Follow the gas supplier's instructions.

• If you cannot reach your gas supplier, call the fire department.

ANSI Z21.88 1998 CSA 2.33 M98

CAN /CGA 2.17 M81, U.L. 307b

Listed

DVL Insert Owner’s Manual

Installer: After installation give this manual to the home-

owner and explain operation of this fireplace.

$10.00  Copyright 2001, T.I. Part # 93508104

4011025

10850 117th Place N.E. Kirkland, WA 98033

Introduction 1

Introduction

We welcome you as a new owner of a Travis DVL Insert. In purchasing a Travis DVL Insert you have
joined the growing ranks of concerned individuals whose selection of an energy system reflects both
a concern for the environment and aesthetics. The Travis DVL Insert is one of the finest home
heaters the world over. This manual will explain the installation, operation, and maintenance of this
heater. Please familiarize yourself with the Owner's Manual before operating your heater and save the
manual for future reference. Included are helpful hints and suggestions that will make the operation
and maintenance of your new heater an easier and more enjoyable experience. We offer our
continual support and guidance to help you achieve the maximum benefit and enjoyment from your
heater.

Important Information

No other Travis DVL Insert has the same serial number
as yours. The serial number is below and to the left of
the gas control valve.

This serial number will be needed in case you require
service of any type.

Model: Travis DVL Insert
Serial Number:
Purchase Date:
Purchased From:

Mail your Warranty Card
Today, and Save Your Bill of
Sale.

To receive full warranty coverage,
you will need to show evidence of
the date you purchased your
heater. Do not mail your Bill of
Sale to us.

We suggest that you attach your
Bill of Sale to this page so that you
will have all the information you
need in one place should the need
for service or information occur.

Travis Industries 4011025 93508104

2 Safety Precautions

• IF YOU SMELL GAS:

* Do not light any appliance
* Extinguish any open flame
* Do not touch any electrical switch or plug or unplug anything
* Open windows and vacate building
* Call gas supplier from neighbor's house, if not reached, call fire

department

• This unit must be installed by a qualified installer to prevent the possibility of an
explosion. Your dealer will know the requirements in your area and can inform you of
those people considered qualified. The room heater should be inspected before use
and at least annually by a qualified service person. More frequent cleaning may be
required due to excessive lint from carpeting, bedding material, etc.

• The instructions in this manual must be strictly adhered to. Do not use makeshift
methods or compromise in the installation. Improper installation will void the warranty
and safety listing.

THIS CONTROL

HAS BEEN

CONVERTED FOR

NATURAL GAS

THIS CONTROL

HAS BEEN

CONVERTED TO

LP

• This heater is either approved for natural gas (NG) or for
propane (LP). Burning the incorrect fuel will void the
warranty and safety listing and may cause an extreme
safety hazard. Direct questions about the type of fuel
used to your dealer. Check the label and flame adjust
knob on the gas control valve.

Ok

Gas

• Contact your local building
officials to obtain a permit
and information on any
installation restrictions or
inspection requirements in
your area. Notify your
insurance company of this
heater as well.

• It is imperative that control
compartments, screens, or
circulating air passageways
of the heater be kept clean
and free of obstructions.
These areas provide the air
necessary for safe
operation.

• Do not store or use gasoline
or other flammable liquids in
the vicinity of this heater.

?

• If the flame becomes sooty,
dark orange in color, or
extremely tall, do not
operate the heater. Call
your dealer and arrange for
proper servicing.

• Do not operate the heater if
it is not operating properly in
any fashion or if you are
uncertain. Call your dealer
for a full explanation of your
heater and what to expect.

• Do not operate if any portion
of the heater was
submerged in water or if any
corrosion occurs.

Travis Industries 4011025 93508104

Safety Precautions 3

• Do not place clothing or
other flammable items on or
near the heater. Because
this heater can be controlled
by a thermostat there is a
possibility of the heater
turning on and igniting any
items placed on or near it.

• The viewing glass should be
opened only for lighting the
pilot or conducting service.

• Any safety screen or guard
removed for servicing must
be replaced prior to
operating the heater.

• Operate the heater
according to the instructions
included in this manual.

• If the main burners do not
start correctly turn the gas
off at the gas control valve
and call your dealer for
service.

• Light the heater using the
built-in piezo igniter. Do not
use matches or any other
external device to light your
heater.

• Never remove, replace,
modify or substitute any part
of the heater unless

instructions are given in this
manual. All other work must
be done by a trained
technician. Don't modify or
replace orifices.

• Allow the heater to cool
before carrying out any
maintenance or cleaning.

• The pilot flame must contact
the thermopile and
thermocouple (see the
illustration to the left). If it
does not, turn the gas
control valve to "OFF" and
call your dealer.

• This unit is not for use with
solid fuel

• Do not place anything inside
the firebox (except the
included fiber logs).

• If the fiber logs become
damaged, replace with
Travis Industries log set.

• Do not touch the hot
surfaces of the heater.
Educate all children of the
danger of a high­temperature heater. Young
children should be
supervised when they are in
the same room as the
heater.

• Instruct everyone in the
house how to shut gas off to
the appliance and at the gas
main shutoff valve. The gas
main shutoff valve is usually
next to the gas meter or
propane tank and requires a
wrench to shut off.

This
Manual

36"

• Do not throw this manual
away. This manual has
important operating and
maintenance instructions
that you will need at a later
time. Always follow the
instructions in this manual.

• Keep all furniture or other
combustible items at least
36" away from the front of
the heater (this includes
drapes or doors that may
swing within 36" of the front
of the heater).

• Travis Industries, Inc.

grants no warranty,
implied or stated, for
the installation or
maintenance of your
heater, and assumes
no responsibility of any
consequential
damage(s).

Travis Industries 4011025 93508104

4 Table of Contents

Introduction & Important Info.

Introduction & Important Information.........................1

Safety Precautions

Safety Precautions ...............................................2

Features & Specifications

Installation Options ...............................................5

Heating Specifications ...........................................5

Dimensions..........................................................5

Fuel....................................................................5

Compliance..........................................................5

Insert Installation

Installation Warning...............................................6

Items Required for Installation .................................6

Packing List.........................................................6

Items Packed with Face .........................................6

Order of Installation...............................................6

Insert Placement..................................................7

Zero Clearance (Metal) Fireplace Requirements...........7

Insert Clearances .................................................8

Mantel Requirements.............................................8

Hearth Requirements.............................................8

Gas Line Installation..............................................9

Vent Requirements................................................10

Altitude Considerations ..........................................10

Vent Installation ...................................................10

Vent Location.......................................................11

Vent Configurations...............................................11

Installation Without Surround Panels........................12

Surround Panel Installation.....................................12

Manifold Removal and Installation ............................14

Operating Your Heater

Before You Begin..................................................20

Location of Controls ..............................................20

Starting The Pilot Flame..........................................21

Starting the Heater for the First Time.........................22

Turning the Heater On and Off .................................22

Adjusting the Flame Height......................................22

Adjusting the Blower Speed.....................................23

Normal Operating Sounds.......................................23

Maintaining Your Heater

Maintaining Your Heater's Appearance......................24

Cleaning Your Heater.............................................24

Yearly Service Procedure .......................................24

Troubleshooting Table............................................25

How this Stove Works............................................26

Wiring Diagram .....................................................27

Replacement Parts List ..........................................27

Listing Information

Safety Label ........................................................28

Warranty

Warranty .............................................................29

Optional Equipment

LP Conversion Instructions.....................................30

Thermostat ..........................................................34

Remote Control Thermostat.....................................35

Decorative Fireback ..............................................35

Index

Index..................................................................36

Finalizing the Installation

Glass Removal.....................................................16

Log, Twig, and Ember Installation.............................17

Purge and Leak Test the Gas Line............................18

Pilot Flame Inspection............................................18

Air Shutter Adjustment ...........................................19

Flame Inspection ..................................................19

Explain Heater Operation to Owner...........................19

Travis Industries 4011025 93508104

Installation (for qualified installers only) 5

Features:

Installation Options:

- Works During Power Outages (millivolt system)

- High Efficiency

- Residential or Mobile Home

- Optional Thermostat or Remote Control

- Realistic "Wood Fire" Look

- Quiet Blower for Effective Heat Distribution

- Convenient Operating Controls

- Variable-Rate Heat Output

- Fireplace Insert

- Masonry or Zero Clearance
(Metal) Fireplace

- Low Maintenance

Heating Specifications:

Natural Gas Propane

Approximate Heating Capacity (in square feet)* 600 to 2,000 600 to 2,000
BTU Input Per Hour (from high to low) 21,700 to 40,000 23,200 to 40,000
BTU Output on High (with blowers on) 31,560 32,400
Efficiency** (with blowers on) 78.9 % 81.0 %
AFUE (Annual Fuel Utilization Efficiency) 71.0 % 73.7 %

* Heating capacity will vary with floor plan, insulation, use of power heat vent, and outside temperature.
** Efficiency rating is a product thermal efficiency rating determined under continuous operation

independent of installed system.

23-34/"

See the section "Vent Requirements"
for vent location.

33-3/8"* 8x10

Arch/Rect.

36-3/8"* 10x13

Rect. Panels

Fuel:
Compliance:

Panels

32-1/4"

17-3/8"

44-3/16"* 8x10 Arch/Rect. Panels

48-3/16"* 10x13 Rect. Panels

* Includes trim & standoffs

This heater is designed either for natural gas or for propane. Check the sticker on top of
the gas control valve or check with the installer to verify gas use.

This unit has passed the ANSI Z21.88 – 1998, CSA 2.33 M98 Vented Gas Fireplace
Heater Standard as tested by OMNI-Test Laboratories, Inc. Beaverton, Oregon.

16"*

1-5/8"*

Travis Industries 4011025 93508104

6 Installation (for qualified installers only)

Installation Warnings:

! Failure to follow all of the requirements may result in property damage, bodily

injury, or even death.

! This heater must be installed by a qualified installer who has gone through a

training program for the installation of direct vent gas appliances.

! This appliance must be installed in accordance with all local codes, if any; if not,

follow ANSI Z223.1 and NFPA 54(88) in the USA and B-149 in Canada.

! In Manufactured or Mobile Homes must confirm with: In USA, Manufactured Home

Construction and Safety Standard, Title 24 CFR, Part 3280; In Canada, CSA Z240.4
and Gas-Equipped Recreational Vehicles and Mobile Housing. This appliance may

be installed in Manufactured Housing only after the home is site located.
! The DVL Insert is designed to operate on natural gas (NG) or propane (LP).
! All exhaust gases must be vented outside the structure of the living-area.

Combustion air is drawn from outside the living-area structure.
! Notify your insurance company before hooking up this heater.
! The requirements listed below are divided into sections. All requirements must be

met simultaneously. The order of installation is not rigid – the qualified installer

should follow the procedure best suited for the installation.

Additional Items Required for Installation

• 6-5/8” to 3” & 4” Co-Linear Adapter – W/ Flashing (Travis Part # 98900124)

• Face

• Gas Hookup Equipment

• Surround Panels (Optional - see “Installation without Surround Panels”)

• 3” and 4” UL 1777 Gas Liner

• Direct Vent Cap (Simpson Duravent Part # 991)

Packing List

• DVL Insert

• Log Set (Log Set, Coals, and Embers)

• Owner's Manual

• Propane Conversion Kit

• Two Leveling Bolts

• 8" Pipe Inlet (3/8" dia.)

• Door Latch Tool

• Block Off Plate

Items Packed with the Face

• Face (with attachment hardware)

• Face Installation Instructions

Order of Installation

1 If the heater is to use propane, install the propane conversion kit (see pages 30)
2 Install gas line into the fireplace (do not connect to unit)
3 Position the heater (see "Insert Placement")
4 Connect the gas line and gas vent to the appliance.
5 Install the optional surround panels and trim. Attach the on/off switch.
6 Follow the instructions under "Finalizing the Installation" on pages 16 through 19.

Travis Industries

4011025 93508104

Installation (for qualified installers only) 7

Insert Placement

• Insert must be placed within

a code-conforming masonry

fireplace or tested and listed

For tight fits (under 28"), you may
remove the manifold. See the section
"Removing the Manifold"

zero-clearance (metal)

fireplace. Fix any fireplace

damage prior to installation.

Min. 38-1/4" - Includes 6" for gas line installation

• Because the insert uses a

circulation blower, clean the

fireplace, smoke shelf, and

Min. 23-3/4"

chimney prior to installation.

We recommend painting

the interior surface of the

fireplace with latex paint to

further eliminate dust.

• This heater may be placed

in a bedroom. Please be

aware of the large amount of

heat this appliance

produces when

determining a location.

The gas line and shutoff
valve should be installed
prior to insert placement.

Run the on/off switch wires to the
right, behind the surround panels.

Zero-Clearance (Metal) Fireplace Requirements:

The DVL inserts 16"
into the fireplace.

Use the leveling
bolts for fireplaces
with recessed floors.

Run the power cord to
either side of the
insert along the face.

• The damper ("A") and grate (with log set) ("B") must be removed (see the illustration below)

• The smoke shelf ("C"), internal baffles ("D"), screen ("E"), masonry lining or refractory ("G" & "I"), and

metal or glass doors ("F") may be removed (if applicable)

NOTE: If any internal baffle is cut, bent, or removed, the fireplace must be permanently marked to

indicate that it has been altered and is no longer suitable for burning solid fuel (wood).

• The insulation ("H"), and any structured rigid frame members (metal sides, floor, door frame, face of

the fireplace, etc.) must not be removed or altered.

H

F

E

C

I

B

A

D

G

Travis Industries 4011025 93508104

8 Installation (for qualified installers only)

Insert Clearances

• No combustibles may be within, or swing within, 36" of the front of the insert (drapes, doors)

Side
Wall

Combustible or Non-Combustible Mantel

Min. 10”

Combustible Top Facing

Max. 8”

Side Facing

Min. 6”

Min. 8-1/2”

See Table Below

12” Min. (from fireplace opening)

See Table Below

Min. 6”

Face Sizing

Discovery, Rosario
Heritage Bay
Salish Bay
Cambridge
FPX Arched or Rect.

The non-combustible hearth
must be as wide as the face
and extend to both sides.

Width

35-3/4”
35-3/8”
33-1/2”
36-1/4”
34-3/4”

Mantel Clearances

The mantel must be a minimum 10” above the face and a maximum 8” deep.

NOTE: The combustible area above the facing must not protrude more than 3/4" from the facing. If it

does, it is considered a mantel and must meet the mantel requirements listed in this manual.

Height

26"
25-5/8"
26-3/8"
25-7/8"
26-1/2"

Hearth Requirements

• The heater must be installed on a non-combustible hearth extending a minimum 12" from the fireplace

opening (local codes may require a larger hearth). The hearth must also extend to both sides of the
face (see the table above for the exact width of the face).

Travis Industries

4011025 93508104

Installation (for qualified installers only) 9

Gas Line Installation

! This appliance must be installed in accordance with all local codes, if any; if not, follow ANSI Z223.1

and NFPA 54(88) in the USA and B-149 in Canada.

! The heater and gas control valve must be disconnected from the gas supply piping during any

pressure testing of that system at test pressures in excess of 1/2 psig (3.45 kPA). For pressures
under 1/2 psig (3.45 kPA), isolate the gas supply piping by closing the manual shutoff valve.

• Leak test all gas line joints and the gas control valve prior to and after starting the heater.

Gas Line Connection

• The location of the gas inlet is shown below

• A manual shutoff valve is required within 3’ of the fireplace. It should be placed upstream of

the flex line (if used) and may be installed behind the access door inside the heater.

A 6" wide opening is provided on the left side, 3" behind the fireplace opening. It is 3" tall.

Shutoff Valve

With the 8" pipe nipple installed,
the inlet is approximately 15"
from the center of the
appliance.

Shutoff Valve

8" Gas Inlet Pipe (shipped with the

insert in the accessory pack)

The gas inlet on the gas control valve is
located 3-5/8" behind the fireplace
opening, 7-3/4" to the left of the center,
and 1-7/8" above the base of the
appliance.

Apply thread sealant to
both ends of the pipe prior
to installation.

Gas Control Valve

T

ON

O

L

PILOT ADJ

OFF

P

I

VENT

HI

LO

Fuel

• This heater is designed for natural gas but can be converted to propane. Check the sticker on the top

of the gas control valve to make sure the correct fuel is used.

Gas Inlet Pressure

Standard Input Pressure
Natural Gas 7" W.C. (1.74 kPA)
Propane 11" W.C. (2.73 kPA)

? If the pressure is not sufficient, make sure the piping used is large enough and the total gas load for

the residence does not exceed the amount supplied.

? The supply regulator (the regulator that attaches directly to the residence inlet or to the propane tank)

should supply gas at the suggested input pressure listed above. Contact the local gas supplier if the
regulator is at an improper pressure.

Travis Industries 4011025 93508104

10 Installation (for qualified installers only)

g

Vent Requirements

! The gas appliance and vent system must be vented directly to the outside of the building, and never

be attached to a chimney serving a separate solid fuel or gas-burning appliance. Each direct vent gas
appliance must use it's own separate vent system.

! Make sure the exhaust pipe on the heater connects to the exhaust portion of the cap. The

illustrations below show how the flex liners should be attached.

• The exhaust vent must reline the entire length of the chimney and terminate above the chimney top
! Be careful not to crimp or rupture the liner when bending it into chimney offsets

• When installed, the vent must meet all of the vent

manufacturer's requirements

• Make sure to order the following:

- 4” UL 1777 Gas Liner for Exhaust, 3” UL 1777
Gas Liner for Air Inlet

- 6-5/8” to 3” & 4” Co-Linear Adapter & Flashin
(Travis Part # 98900124).

- Vertical Termination Cap (Dura-Vent pt # 991)

Altitude Considerations

Max. Ht. 35'
Min. Ht. 8'

Exhaust
(4" dia.)

Inlet
(3" dia.)

This heater has been tested at altitudes ranging
from sea level to 8,000 feet (2,400 M). In this
testing we have found that the heater, with its
standard orifice, burns correctly with just an air
shutter adjustment. If local codes require resizing
the orifice, in the U.S.A. refer to ANSI 223.1,
Appendix P, in Canada B-149.1 or B-149.2

! Failure to adjust the air shutter properly may lead to

improper combustion which can create a safety
hazard. Consult your dealer or installer if you
suspect an improperly adjusted air shutter.

Vent Installation

Exhaust (4”)

Inlet (3”)

High-Temp.

Silicone

4” dia.
UL 1777
Gas Liner

3” dia.
UL 1777
Gas Liner

Exhaust

Termination Cap
(Simpson Part # 991)

6-5/8” to 3” & 4” Co­Linear Adapter (Travis
Part # 98900124)

Inlet

Max. 1'
offset

Apply high-temperature
silicone to the liners on
both ends and secure
with 2 screws.

High-Temp.

Silicone

Travis Industries

4011025 93508104

Installation (for qualified installers only) 11

A

A

A

A

AAA

AAA

AAA

AAA

Vent Location

Exhaust (4” Dia.)

Center Line

Inlet (3” Dia.)

13-1/4”

Vent Configurations

Inlet & Exhaust Re-Line

Exhaust

4" dia. UL 1777

Gas Liner

2-1/4”

Direct Vent Cap

(part # 991)

6-5/8" to 3" & 4" Colinear

Adapter & Flashing

(Travis Part # 98900124)

3" dia. UL 1777

Recommended Block-Off
Plate (non-combustible
metal and/or insulation).
Prevents odors from
chimney entering room.

2”

Inlet

Gas Liner

13-7/8”

16”

Exhaust Only Re-Line

(recommended)

Any cracks or
damage inside the
chimney must be
repaired.

The block-off plate must
seal the intake to the
chimney space. This
way air is drawn down
the chimney for
combustion air.

Fireplace

Opening

Exhaust

4" dia. UL 1777

Gas Liner

Suggestion:
Paint the fireplace cavity
with latex paint to eliminate
the possibility of odors from
the fireplace circulating into
the room.

Z.C. (Metal) firebox

NOTE: You may use either re-line configuration with a masonry or zero-clearance fireplace.

Masonry Fireplace

Block-Off Plate
(non-combustible
materials)

Inlet

Travis Industries 4011025 93508104

12 Installation (for qualified installers only)

Installation Without Surround Panels

The insert may be installed without surround panels if a 3/8" gap is
allowed between the sides and top of the face and the fireplace (for
ventiliation). Wire mesh screen may be placed over this gap.

Use a knife to cut out the on/off switch hole

a

(the label covers a square hole in the bracket).

Min. 3/8"

Disconnect the on/off switch from

b

the red and brown wires. Insert
the switch into the hole until it
locks in place. Re-attach the red
and brown wires (orientation does
not matter).

Surround Panel Installation

PANEL SIZE WIDTH HEIGHT PART #

8" x 10" Rectangular 44-3/16" 33-3/8" 98500614

Arched (8” x 10”) 44-3/16" 33-3/8" 98500616

10” x 13” Rectangular 48-3/16" 36-3/8" 98500615

FACE SIZING:

Avanti & Discovery
FPX
Avanti & Her. Bay

Keep the jumper wire in
place while installing.

Height
26”
26-1/2”
25-5/8”

Width
35-3/4”
34-3/4”
35-3/8”

c

Use a lock tie or
other device to
bundle the
excess wire.
Then tuck it
below the piezo
igniter to keep it
from coming in
contact with the
burner pan.

1 Follow the

instructions
to the right
for installing
the side
panels.

b

Line up each side surround
panel and insert two screws from
the inside to secure in place.

Pre-thread the holes on the surround

a

panels with the screws included in the
surround panel kit.

5/16" Nutdriver

Run the wires from
the on/off switch and
the power cord
behind the surround
panel (cut the lock­tie holding the on/off
switch in place).

Travis Industries

4011025 93508104

Installation (for qualified installers only) 13

Surround Panel Installation (continued)

2 Follow the instructions below for installing the top panel, insulation, and trim.

Top Trim

Top
Panel

a

Install the top panel so
the two tabs insert into
the slots on the side
panels.

Tuck the included insulation between
the top panel and the facing (not along

b

the sides). Cut off excess insulation.

"L" Bracket

Slot for on/off
switch
(rectangular or
arched)

Right Side Trim

Double-Back
Tape

3 Install the on/off switch following the directions below.

WARNING: The insulation
must be installed - failure to
install will invalidate facing
and mantel clearances,
creating a fire hazard.

Tighten the set screws from the
back side with a small standard

c

screwdriver

Top Trim

"L" Bracket

Right Side
Trim

Construct the panel trim. Insert one leg of
each "L" bracket into the top and side trim
piece. Align the trim to form a precise corner,
then tighten the two set screws with a small
standard screwdriver. Slide the trim over the
panels. Attach a piece of included double­back tape to the bottom of each side trim to
keep it from flaring at the bottom.

Disconnect the on/off switch from the red and brown
wires leading from the heater. Insert the switch into
the hole in the upper right of the panel trim until it locks
in place. Re-attach the red and brown wires

Upper
Right
of Trim

Keep the jumper wire in
place while installing.

(orientation does not matter).

Travis Industries 4011025 93508104

14 Installation (for qualified installers only)

A

A

Manifold Removal and Installation

• The manifold is shipped attached to the insert, but may be removed to facilitate especially tight

installations. See the directions below for installation.

1 Remove the manifold and place it within the fireplace (see the instructions on the following page).
2 Route the flex vent through the chimney from above (leave an extra 3' (914 mm) at the top).
3 Attach the flex vent to the manifold (seal with silicone and attach with screws).
4 Place the manifold in an upright position (so it rests on the manifold legs) and have a partner pull on

the excess flex vent. Temporarily attach the flex vent to the top of the chimney (leave extra slack).

5 Slide the insert into place, guiding the convection top over the insert until fully in place.
6 After removing any slack from the flex vent, attach the manifold to the appliance.
7 Remove any excess slack in the flex line then attach the vent termination.

2

1

3

4

4

5

7

6

Travis Industries

4011025 93508104

Installation (for qualified installers only) 15

Manifold Removal and Installation (Continued)

Remove the glass (see the instructions on page 16). Follow the directions below to remove the
manifold.

NOTE:When replacing the manifold, use the convection top to guide the manifold. You may also reach

through the exhaust ducts to guide the manifold forward to the appropriate location.

Convection Top

Remove the three screws holding
the convection top to the insert.

5/16" Nutdriver

Remove the four bolts
inside the firebox.

7/16”

Socket

Manifold

Slide the
manifold
back.

Shim the manifold legs if
installing into a fireplace
with a raised hearth.

NOTE: when installing the
manifold, make sure the
gaskets sealing the inlet and
exhaust ducts are in place. If
a gasket is loose, use high­temperature silicone to
secure it to the manifold.

Electrical Connection

• Plug the power cord into a grounded 120 Volt outlet (do not remove the grounding pin).

Travis Industries 4011025 93508104

16 Finalizing the Installation

1 Remove the glass following the directions below.

Warning: The appliance must be completely cool before removing the glass.
Note: If using an FPX arched face, attach the arch covers after installing the glass.

Insert the included glass latch tool into

a

the hole on the glass frame latch.

Glass Latch Tool

d

Hold the bottom of the
glass while swinging the
top outwards. At
approximately 45° the
glass, with frame, can be
pulled up and away. Set
the glass aside to prevent
damage.

Glass Frame

Glass

Glass
Frame
Latch

Pull the latch out then up to detach it from

b

the glass frame.

Hold the glass in
place and repeat
steps "a" and "b"
for the opposite
side latch.

c

Glass Replacement

Make sure both bottom latches are facing upwards

Position the glass at a 45° angle and lay it on
the two tabs below the firebox. When
correctly positioned, the tabs on the frame
should insert into the bottom latches.

Swing the glass into place (make sure the bottom latches
are engaged.

Re-attach the top latches (see steps "a" and "b" above).

NOTE:

A hole is provided here
to store the glass latch
tool.

Travis Industries 4011025 93508104

Finalizing the Installation 17

? If converting this unit to propane, do so now (see the instructions on page 30).
2 Install the log set, kibbles (optional), and embers (if using the decorative fireback, install it prior to the

log set - page 35).

Preparing the Glowing Embers:

The glowing embers comes in a single
strip. Stretch them as
(nearly transparent) to form three strips
of the following sizes:

One Strip Approximately

7-1/2” by 1-1/2”

Two Strips Approximately

3” by 1-1/2”

thin as possible

There may be extra material ­save it for future use.

Place the log set on the
grate. Position the logs
so the rear corners rest
against the log stops.

Tuck the front of the ember strip down,
behind the burner with a screwdriver. Make
sure the mat of ember wool is not over the
burner holes. Tuck it behind the burner
tube if necessary.

Place the ember strips on
the grate as shown in this
illustration. The front
strip should hang half
way over the burner.

Grate

Note how only a few
“whiskers” are over
the burner holes.

Side View

Place the optional kibbles
in front of the firebox. Do
not place the kibbles directly
over the burner holes.

Travis Industries 4011025 93508104

18 Finalizing the Installation

! We recommend you purge the gas line at this time (with the glass removed). This allows gas to be

detected once it enters the firebox, ensuring gas does not build up.

3 Turn on gas to the heater. Leak test all gas joints prior to starting the appliance. Start the pilot (see

page 21).

Warning: When lighting or re-lighting the pilot, the glass must be removed (see

page 21 for the full set of instructions on starting the pilot).

4 Replace the glass (see page 16). Start the main burner. Leak test all gas joints again.
5 Install the faceplate following the instructions included with the face (shut off the insert if necessary).
! ACID WASH WARNING : Before installing the faceplate, make sure any masonry that has been

treated with acid wash has been properly neutralized (this is used primarily with brick faces). Acid wash
(muriatic acid) is used to remove excess mortar. If not properly neutralized with an ammonia solution,
the gold or nickel face may develop a permanent tarnish when the acid evaporates over time. Contact
your dealer if uncertain your facing has been properly neutralized.

6 Check the pilot flame to make sure it looks like the illustration below. Adjust the pilot flame if

necessary.

To adjust the pilot flame,
remove the cover screw
and gasket and turn the
needle valve (NOTE: if
the needle valve is totally
unscrewed, gas will come
out of this port).
Clockwise lowers the
flame while counter­clockwise raises it.
Replace the cover screw
and gasket.

Cover Screw Gasket

Standard
Screwdriver

ON

T

O

PILOT ADJ

L

OFF

I

The pilot flame must contact the thermocouple and
thermopile (see the illustration below). Adjust the pilot up or
down as necessary.

P

Needle Valve

Micro (1/16”)
Standard
Screwdriver

Cover Screw

Travis Industries 4011025 93508104

Finalizing the Installation 19

7 Let the heater burn for fifteen minutes. Adjust the air shutter, if necessary, to achieve the correct

looking flame (see the illustration below).

• The air shutter adjusts the amount of air that mixes with the gas before it exits the burner holes. It is
used to fine-tune the flame for differences in altitude and vent configuration.

Loosen the nut on the air shutter
control. Move the control left or right
until the flame looks correct. Pushing
to the right gives the flame more air
(making it bluer). Pushing to the left
cuts air down, making it more orange.

3/8" Nutdriver

NOTE: If the air control is all the
way open, yet the flames remain
sooty, shut off gas to the appliance
and contact the Travis Dealer for
instructions

Air Shutter
Control

NOTE: The logs must be installed correctly to
monitor the flame while adjusting the air shutter.

Gas Control Valve

P

I

L

OFF

O

T

ON

PILOT ADJ

VENT

HI

LO

Correct

Flames should be blue at the
base, yellow-orange on the top.

Not Enough Air Too Much Air

If the flames are over 12" tall or sooty on
the ends, push the lever to the right.

If the flames are all blue and
short, push the lever to the left.

! If the air shutter is in its fully open position, yet the flames remain sooty, shut off gas to the heater and

contact the Travis Dealer for instructions.

! If the vent configuration is installed incorrectly the vent may cause the flames inside the heater to lift or

"ghost" – a dangerous situation. Inspect the flames after installation to insure proper performance. If
the vent configuration is correct, yet the flames are lifting or ghosting, shut off gas to the heater and
contact the dealer for information on remedying the problem.

! This heater has been tested at altitudes up to 8,000 feet. In this testing we have found that the

heater, with its standard orifice, burns correctly with just an air shutter adjustment.

! Failure to properly adjust the air shutter may lead to improper combustion and a

safety hazard. Consult your dealer if you suspect an improperly adjusted air
shutter.

Burner Ports
(holes)

Burner Tube

The flames should burn right off
the top of the burner ports (if they
are too blue, adjust the air control).

If the flames are lifting, yet the
vent configuration is correct,
contact your dealer.

If the flames are ghosting, yet the
vent configuration is correct,
contact your dealer.

8 Turn the flame adjust knob to its highest position - the flames should be approximately 12" tall. Check

the flame on low position. The flames should burn off of each burner hole. If the heater does not work
correctly, contact the Travis Dealer for instructions.

9 Give this manual to the home owner and fully explain the operation of this heater.

Travis Industries 4011025 93508104

20 Operation

Before You Begin

! Read this entire manual before you use your new heater (especially the section "Safety Precautions"

on pages 2 & 3). Failure to follow the instructions may result in property damage, bodily injury, or even
death.

Location of Controls - See explanation below

The Pilot Flame can be
found below the back log.

N

O

An instruction card for operating the
fireplace is attached to the inside of the
fireplace here. Replace it for easy
reference.

Gas Control Valve

ON

OFF

T

P

O

I

L

PILOT ADJ

Gas Control Knob

VENT

HI

LO

Flame Adjust Knob

Open the access door
to view the controls.

OFF

LO

BLOWER
CONTROL

Blower Knob

ON/OFF Switch

The on/off switch is
located on the
upper right corner
of the surround

HI

PILOT

IGNITER

Pilot Igniter

panels.

F

O

Blower Knob This knob controls the speed of the internal convection blower that pushes

the heated air into the room.

On/Off Switch This control is used to turn the heater on and off.
Pilot Igniter The pilot igniter is used only to start the pilot. When pressed, it sends an

electrical charge to the pilot assembly. This creates a blue spark directly next
to the pilot, igniting the pilot flame.

Gas Control Knob This knob is used to control gas to the heater and for starting the pilot. There

are three positions, ON, OFF, & PILOT. The pointer directly below the knob
indicates the position this knob is in.

Flame Adjust Knob This knob controls the flame height from low ("LO") to high ("HI"). The pointer

to the upper left of the knob points to the position this knob is in.

? If using a remote control or thermostat, the On/Off Switch must be left "ON". Turning the On/Off

Switch "OFF" will keep the heater off always.

F

Travis Industries 4011025 93508104

Operation 21

Starting The Pilot Flame

The pilot flame is required to ignite the main
burners (it also plays a safety role). It should be
left on once lit. It will stay lit unless the gas
control valve is turned to "OFF". However, the
pilot will go out if the gas is shut off, the
propane tank runs out (or low) or if the stove
malfunctions. If the pilot turns off frequently,
call your dealer for information. To start the
pilot follow the directions below:

a

WARNING :
When lighting or re-lighting the

pilot, the glass must be removed
(see page 16).

a Remove the glass (see page 16 for details).
b Push the gas control knob in slightly and turn

it to the "OFF" position. The knob will not
turn from "ON" to "OFF" unless the knob is
depressed slightly. Wait five minutes to let
any gas that may have accumulated inside
the firebox escape. If you smell leaking gas,
follow the directions on the cover "IF YOU
SMELL GAS".

c Turn the gas control knob to the "PILOT"

position and press the knob in, this will allow
gas to flow to the pilot light. Press the red
button on the pilot igniter repeatedly until
you see the pilot light.

WARNING:
If the pilot does not light after 15

seconds, release the knob and call
your dealer for service. Do not
attempt to light pilot until service
has been performed.

ON

T

O

b

c

d

L

I

T

T

P

PILOT ADJ

ON

O

L

PILOT ADJ

ON

O

L

PILOT ADJ

OFF

I

I

OFF

P

OFF

P

e

5 minutes

PILOT

IGNITER

30 seconds

ON

OFF

T

P

O

L

I

?

NOTE:

PILOT ADJ

You may wish to remove the log set
to gain a better view of the pilot (see
page 17).

d Keep the gas control knob depressed for 30

seconds once it is lit.

f

e Release the gas control knob. If the pilot

goes out, repeat step C. If the pilot refuses
to stay lit, call your dealer for service. With
the pilot lit, proceed to step “f”.

P

I

L

ON

OFF

O

T

f Replace the glass.
g Turn the gas control knob counter-clockwise

g

to "ON". The pilot is now lit and the heater
can be turned on and off.

PILOT ADJ

Travis Industries 4011025 93508104

22 Operation

Starting the Heater for the First Time

+ Burn the heater at a medium setting for approximately one hour the first time. This will cure the

painted surfaces. Fumes from the paint curing and oil burning off the steel may occur. This is
normal. We recommend you open the window to vent the room.

+ Condensation may appear on the glass each time you start the Heater - this is normal.
+ Blue Flames will occur on the heater when it first comes on. After fifteen minutes the flames will turn

a more realistic yellow and orange color.

? Certain installations use a remote "wall switch" to turn the heater on and off. If this is the case, leave

the ON/OFF switch "ON".

Turning the Heater On and Off

After the pilot has been started...

For systems with wall
thermostats, use this switch to
control the temperature (right
is hotter, left cooler). Some
systems require the on/off
switch to be on.

O

Use this switch to
turn the main burner
on and off manually.

See the instructions included
with the remote for details on
operation.

N

O

F

F

See the instructions
included with the
remote for changing
the battery.

ROOM TEMP

°F

SET TEMP

TIMER

MIN

°F

Time

OFF

Set

Time
Cancel

o

t

u

A

! Do not place any combustible items on top of or directly in front of the heater, even temporarily. The

optional thermostat may start the heater causing a combustible item to ignite.

? If the heater turns on and off frequently while using the thermostat, you may want to adjust the flame

height down until it produces just enough heat needed.

Adjusting the Flame Height

+ Your heater has an adjustable flame to tailor the look and heat output to your specific needs. It is

adjusted by turning the “HI – LO” dial on the gas control valve.

Flame Height
Adjustment Knob

Index Mark

VENT

HI

LO

T

ON

O

L

PILOT ADJ

I

OFF

P

VENT

HI

LO

Turn clockwise to adjust the flame higher, counter-clockwise to lower.

Travis Industries 4011025 93508104

Operation 23

Adjusting the Blower Speed

The internal blower helps transfer
the heat from the heater into the
room. It will not turn on until the
heater is up to temperature
(approximately 10 minutes after
starting). See the illustration below
for instructions on adjusting the
blower speed.

Normal Operating Sounds

Pilot Flame

The pilot flame,
which remains on,
makes a very slight
"whisper" sound.

OFF

LO

BLOWER
CONTROL

HI

Blower Knob

Turn the knob all the way counter-clockwise to turn
the blower off. One click clockwise turns the
blower to high speed. Turning the knob clockwise
from the high position decreases the speed of the
blower.

Blower
This heater uses a blower to push
heated air into the room. You will hear
the sound of air movement that
increases as the speed is increased.

The appliance will
creak with change of
temperature.

Gas Control Valve

As the gas control valve is turned on
and off you will hear a dull clicking
sound. This is the valve opening up
and shutting down.

Blower Snap Disk
This part can
produce a clicking
sound as it turns the
blower on and off.

Travis Industries 4011025 93508104

24 Maintenance

Maintaining Your Heater's Appearance

! Fingerprints or other marks left on the optional gold or nickel surface may become etched in place if

they are not wiped clean prior to turning the stove on. Clean the gold or nickel with denatured alcohol
and a soft cloth (make sure the heater is cool). Other cleaners may leave a film that may become
etched into the gold or nickel.

Yearly Service Procedure

! Failure to inspect and maintain the heater may lead to improper combustion and a potentially

dangerous situation. We recommend the following procedures be done by a qualified technician.

1 Check the pilot flame. It should touch approximately 3/8" of the top of the thermopile and touch the

top of the thermocouple (see illustration below). If it does not, contact your dealer for service.

2 Shut off gas to the heater by turning the gas control knob to "OFF" (see step A under "Starting the

Pilot" on page 21). Let the heater cool for 15 minutes. Remove the faceplate (see instructions
included with face) and glass (see page 16).

3 Remove the log set (NOTE: the logs are very fragile - see page 17). If severely deteriorated,

replace. Check the logs for sooting. A small amount of soot along the bottom of the logs is normal. If
excessive sooting is found, the heater will require adjustment. Contact your dealer.

4 Clean the burner tube (especially the burner holes) and inspect the following:

• Check for burner tube holes that are cracked, severely warped, or corroded.

• Make sure the burner assembly is not warped or damaged.

• Check the firebox and area around the pilot to make sure there is no warping or damage.

If any problem is found, discontinue use and contact your dealer for service.

Check the walls and ceiling of the firebox for

Before Disassembly - Check the pilot

deterioration.

flame. It should touch the thermocouple
and thermopile.

Thermopile

Make sure the
burner pan is not
warped or
damaged.

Pilot Hood

Thermocouple

Check the burner holes.

5 Replace the log set. Replace the glass. Make sure the gasket along the perimeter of the glass

contacts the face of the firebox and forms an air-tight seal. If it does not, re-align. If the glass or glass
frame is damaged, replace it.

6 Inspect the area behind the access door. Clean if necessary. Check the gas control valve and all of

the gas lines. If any damage is found, discontinue use and contact your dealer for service.

7 Start the pilot and turn on the main burner. The flames should be orange/yellow and not touch the top

of the firebox. If the pilot or main burners do not burn correctly, contact your dealer for service.
Monitor the blower operation.

8 Remove any debris or vegetation near the vent termination. Contact your dealer if any sooting or

deterioration is found near the vent termination.

Travis Industries 4011025 93508104

Maintenance 25

Troubleshooting Table

Problem: Possible Cause: Don't Call for Service

Until You:

Pilot Will Not Light

Main Burners Will Not

Start

Remote Control Does

Not Work

Thermostat Does Not

Work

Heater Will Not

Distribute Heat

Pilot Goes Out Once A

Month Or More

A gas shut off valve is turned off
The gas control knob isn't turned to "PILOT"
The valve control knob isn't pushed in
The igniter wasn't pressed repeatedly
No Propane in Tank

The pilot light has gone out
The gas control valve is turned to "PILOT" or "OFF"
The ON/OFF switch is turned to "OFF"
The remote control is not working correctly
The thermostat is disconnected or set too low

The pilot light has gone out
The gas control valve is turned to "PILOT" or "OFF"
The ON/OFF switch is turned to "OFF"
The remote is too far away from the heater
The remote control receiver is turned "Off"
One of the two remote control batteries is dead

The pilot light has gone out
The gas control valve is turned to "PILOT" or "OFF"
The ON/OFF switch is turned to "OFF"
The thermostat is set too low

The heater is not getting electricity
The heater is not up to temperature

The gas supply has been shut off Keep the gas supply turned on

Check all gas shut off valves
See "Starting the Pilot Light" Step C
See "Starting the Pilot Light" Step C
See "Starting the Pilot Light" Step C
Check Tank Level

See "Starting the Pilot Light"
See "Starting the Pilot Light"
Turn the ON/OFF switch to "ON"
See the remote control instructions
See "Thermostat Operation"

See "Starting the Pilot Light"
See "Starting the Pilot Light"
Turn the ON/OFF switch to "ON"
Use the remote closer to the heater
See the remote control instructions
See the remote control instructions

See "Starting the Pilot Light"
See "Starting the Pilot Light"
Turn the ON/OFF switch to "ON"
See "Thermostat Operation"

Check the breaker switch
See "Operating Your Heater"

Flames Are Too Blue

Flames Are Too Short

(Under 6")

Thin Layer of Soot

Covers the Glass

The heater has just been started

Improper air shutter adjustment

The flame height may be turned too low Turn the flame height to "HI" -

The logs or coals are placed incorrectly
Improper air shutter adjustment

This is normal - see "Starting the

Heater for the First Time"

Adjust Air Shutter - contact your

dealer

See "Adjusting the Flame Height"

See "Log Set Installation and

Removal"

Adjust Air Shutter - contact your

dealer

Travis Industries 4011025 93508104

26 Maintenance

How this Heater Works

! This heater was designed with safety as the primary concern. Many of the components inside this

heater are for safety purposes. Therefore, only certified gas service technicians should service this
heater.

What Turns the Main Burners On and Off

This heater uses a millivolt system to control its operation (a millivolt is a very small amount of
electricity). The thermopile and thermocouple generate electricity when heated by the pilot flame.
This electricity is used to operate the gas valve. Without enough electricity, the gas valve will not turn
on. That is why when starting the pilot the gas control knob has to be pressed in long enough for the
thermocouple to heat up and generate enough electricity. The thermopile provides power for the
ON/OFF switch, remote control, or thermostat (see the illustration below). Because the thermopile
generates the electricity needed to turn the heater on and off, this heater can be operated when the
power is out (although the blower will not run).

When heated, the thermopile
generates electricity (a very small
amount measured in "Millivolts").

This electricity is
used to operate the
main burners.

The main burners
are switched on and
off using the
electricity generated
by the thermopile.
The ON/OFF switch,
remote control, or
thermostat control
the circuit to the main
burner.

ON

MAIN BURNER

OFF

What Prevents Gas Buildup

+ This appliance utilizes a high-technology gas valve in conjunction with a pilot flame to ensure no gas

builds up inside the firebox.

+ The thermocouple (next to the pilot) senses when the pilot flame is lit. If the pilot flame goes out, this

thermocouple no longer generates electricity, causing the gas valve to automatically shut off all gas to
the heater, preventing the pilot from spilling gas into the firebox.

Pilot Flame

The pilot flame is a time-proven
component that eliminates the possibility
of gas buildup inside the firebox.

Gas Valve

This high-technology valve automatically
shuts off all gas if it does not receive a signal
from the thermocouple. If any component is
damaged or sensing a malfunction, or if the
wiring is damaged, it will shut off all gas.

External Shut Off Valve

This valve is placed on the gas line
to shut off gas to the appliance
during maintenance procedures.

Thermocouple

The thermocouple generates a small
amount of electricity. If the pilot flame
goes out, the gas valve automatically
shuts off all gas.

Ceramic Glass

The glass in your heater is the most
durable glass available. It has been
tested to be extremely resistant to
breakage from temperature changes.

Travis Industries 4011025 93508104

Wiring Diagram

Maintenance 27

Brown

Jumper Wire

(Manual

Operation)

Optional
Thermostat

EPU

terminal

Gas Control Valve

Green

Optional
Remote
Control

Red

On/Off
Switch

Blower

Motor

Black

Black

Blower
Thermodisk

Black

White

Thermopile

Red

White

Chassis
Ground

White

Blower
Rheostat

Thermocouple

Copper Co-Axial Wire

Green

White

Black

Piezo Igniter

Orange

120 Volt
Grounded A.C.
Power Supply

Black

120 V.

Blower

Circuit

Replacement Parts List

Burner Tube, NG or LP 93006000 Power Cord, With Molex Connector 99300656
Control Valve, LP 97300130 Regulator, Natural Gas 98900733
Flue Adapter, 6-5/8” Round to 3” & 4” Colinear 98900124 Regulator, Propane (LP) 98900734
Knob for Rheostat 99300657 Screws, FPX Gas Fireplace Face, Black, Set of 5 91001643
Latch Tool for Glass Frame 93006041 Screws, FPX Gas Fireplace Face, Gold, Set of 5 91001642
Log Set, ( One Piece) 93006050 Snap Disk, 120 Degree - 2 Prong 98900720
Orifice, Pilot, .016 (LP) 91001506 Switch, On/Off 98900747
Orifice, Pilot, .021 (NG) 91001505 Thermocouple 98900748
Piezo Igniter 98900751 Thermopile 98900752
Pilot Assembly, LP 93006021 Thermostat, Remote 99300653
Pilot Assembly, NG 93006020 Thermostat, Wall Mounted 99300650
Pilot Tube 91001508
Glass with Frame 93006045

Orifice, Burner NG #31 98900605
Orifice, Burner LP #49 98900607

Travis Industries 4011025 93508104

28 Safety Label

DVL Insert

Vented Gas Direct-Vent Fireplace Heater

Tested and certified by OMNI-Test Laboratories, Inc. to the combustion performance and construction requirements of ANSI Z21.88/CSA 2.33-1998,

applicable sections of UL 307b and CAN/CGA2.17-M91.

The DVL Insert is equipped from the factory only for use with Natural Gas. For conversion to LP (Propane) use kit supplied by the manufacturer. This appliance

must be installed in accordance with all local codes, if any; if not, in USA follow ANSI Z223.1-1992 and NFPA 54(88), in Canada CAN/CGA B-149. Installation

in Manufactured or Mobile Homes must conform with: In USA, Manufactured Home Construction and Safety Standard, Title 24 CFR, Part 3280; In Canada,

CSA Z240.4 and Gas-Equipped Recreational Vehicles and Mobile Housing. This appliance is only for use with the type of gas indicated on the rating plate

and may be installed in an aftermarket, permanently located, manufactured (mobile) home where not prohibited by local codes. See owner’s manual for

details. This appliance is not convertible for use with other gases, unless a certified kit supplied by the manufacturer is used. See owner’s manual for

information on making these changes. This appliance uses a millivolt-type control system consisting of a gas control valve/regulator, a standing pilot burner

assembly, a thermopile, a thermocouple, a piezo ignitor, and the ON/OFF switch. THIS UNIT DOES NOT REQUIRE 110 VOLT POWER TO OPERATE. All

exhaust gases must be vented outside the structure of the living-area. Combustion air is drawn from outside the living-area structure.

This appliance is a Vented Gas Fireplace Heater. Not for use with Solid Fuel.

WARNING: Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. Refer to the owner’s information

manual provided with this appliance. For assistance or additional information consult a qualified installer, service agency or the gas supplier.

WARNING: Operation of this appliance when not connected to a properly installed and maintained venting system can result in carbon monoxide (CO)

poisoning and possible death.

Installation and repair should be performed by a qualified service person. The appliance should be inspected before use and at least annually by a qualified

service person. More frequent cleaning may be required where excessive lint from material like carpeting and bedding is present. The control compartment,

the burner compartment and all circulating air passageways of the appliance must be kept clean and clear at all times.

This appliance must be properly connected to a venting system in accordance with the manufacturer’s installation instructions.

This vented gas fireplace heater is not for use with air filters.

Due to high temperatures, the appliance should be located out of traffic and away from furniture and draperies.

Children and adults should be alerted to the hazards of high surface temperature and should stay away to avoid flesh burns or clothing ignition.

Young children should be carefully supervised at all times when they are in the same room as the appliance.

CAUTION: Hot while in operation. Do not touch. Keep children, clothing, furniture, gasoline and other liquids having flammable vapors away.

CAUTION: Do not operate this appliance with glass removed, cracked or broken. Replacement of the panel(s) should be done by a licensed or qualified service person.

10850 117th Pl. N.E. Kirkland, WA 98033

Minimum Clearances to Combustibles

Faceplate to Adjacent Wall . . . . . . . . . . . . . . . . 6” (155mm) Faceplate to Mantel (from top of insert face) . . . . . . . 10” (255mm)

Hearth Extension in Front . . . . . . . . . . . . . . . . . 12” (305mm) Faceplate to Front Facing. . . . . . . . . . . . . . . . . . . . . . . 8.5” (215mm)

Hearth Extension to Sides of Faceplate . . . . . . 0” (0mm) Flue Vent. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . See Owner’s Manual

FAN TYPE VENTED CIRCULATOR

Blower Electrical Rating: 115 V., 1.5 Amps, 60 Hz, 150 watts

Steady State Efficiency . . . . . . . Up to 81% (blowers on)

Output Capacity Rating . . . . . . . Up to 32,400 (blowers on)

L.P
.

N.G.

L.P
.
N.G.

Input Rate on “HI” (BTU/Hr)............ 40,000 40,000 Minimum Inlet Pressure (inches W.C.)............... 11.5” 5.5”

Input Rate on “LO” (BTU/Hr)........... 20,000 20,000 Maximum Inlet Pressure (inches W.C.).............. 13” 7”

Maximum Output (BTU/Hr).............. 32,400 31,200 Manifold Pressure on “HI” (inches W.C.) .......... 11” 3.5”

Main Burner Orifice (DMS).............. #49 #31 Manifold Pressure on “LO” (inches W.C.)......... 2.7” 1”

This appliance is equipped for installation in Canada at 0-4500 ft. (0-1370 m); in USA, 0-2000 ft. (0-610 m).

In USA, for altitudes above 2,000 feet, the vent configuration, orifice, or combination of both may need to be changed.

See the owner’s manual for information on making these changes.

Manufacture 1998 Jan. Apr. Jul. Oct.

Date: 1999 Feb. May Aug. Nov.

2000 Mar. Jun. Sep. Dec.

IGN

Report No. 028-S-21-1

The safety (listing) label is on a plate chained to the gas control valve. A copy of the safety label is
shown below.

Travis Industries 4011025 93508104

Warranty 29

To register your TRAVIS INDUSTRIES, INC. 7 Year Warranty, complete the enclosed warranty card and mail it within ten (10) days of the appliance

purchase date to: TRAVIS INDUSTRIES, INC., 10850 117th Place N.E., Kirkland, Washington 98033. TRAVIS INDUSTRIES, INC. warrants this gas
appliance (appliance is defined as the equipment manufactured by Travis Industries, Inc.) to be defect-free in material and workmanship to the original
purchaser from the date of purchase as follows:

Years 1 & 2 - COVERAGE: PARTS & LABOR

Burner Assembly:

Burner Tubes, Air Shutter Assembly, Main Burner Orifice

Firebox Assembly:

Adjustable Air Restrictor, Pressure Relief Mechanisms, Glass
Frame and Latch

Electrical Assembly:

Wiring harness, snap discs, Blower, Blower Rheostat

Exclusions

: Paint, Gasketing

Years 3 THROUGH 5 - COVERAGE: PARTS & LABOR

Burner Assembly:

Burner Tubes, Burner Pan, Air Shutter Assembly, Main
Burner Orifice

Exclusions

: Paint, Gasketing, Electrical Assembly, Gas Control Assembly, Ceramic Glass, Ceramic Logs, Accessories (Fireback, Panels,

Faceplate), Re-Installation Allowance

Years 6 & 7 - COVERAGE: PARTS ONLY

Burner Assembly:

Burner Tubes, Burner Pan, Air Shutter
Assembly, Main Burner Orifice

Exclusions

: Paint, Gasketing, Electrical Assembly, Gas Control Assembly, Ceramic Glass, Ceramic Logs, Convection Heat Exchanger,

Accessories (Fireback, Panels, Faceplate), Re-Installation Allowance, One-Way Freight Allowance, Labor

Gas Control Assembly

Adjustable control valve, millivolt wiring and connectors (located within
the appliance), thermopile, thermocouple, pilot hood, orifices, pilot gas
line, piezo ignitor

Ceramic Glass

Glass (breakage from thermal shock)

Accessories

Cast Fireback, Panels, Faceplate (see “Conditions and
Exclusions” # 9)

Convection Heat Exchanger

Re-Installation Allowance

Ceramic Logs

Log Set, Coals, Ember Strip (Steel Fiber)

Firebox Assembly:

Adjustable Air Restrictor, Pressure Relief Mechanisms, Glass Frame
and Latch

One-Way Freight Allowance

Convection Heat Exchanger
One-Way Freight Allowance

Firebox Assembly:

Adjustable Air Restrictor, Pressure Relief Mechanisms, Glass Frame and Latch

CONDITIONS & EXCLUSIONS

1. This new gas appliance must be installed by a qualified gas appliance technician. It must be installed, operated, and mainta ined at all times in
accordance with the instructions in the Owner’s Manual. Any alteration, willful abuse, accident, neglect, or misuse of the product shall nullify this
warranty.

2. This warranty is nontransferable, and is made to the ORIGINAL purchaser, provided that the purchase was made through an authorized TRAVIS dealer.

3. Discoloration and some minor expansion, contraction, or movement of certain parts and resulting noise, is normal and not a de fect and, therefore, not
covered under warranty. The installer must ensure the appliance is burning as per the rating tag at the time of installation. Over-firing (operation above
the listed BTU rate) of this appliance can cause serious damage and will nullify this warranty.

4. The warranty, as outlined within this document, does not apply to the chimney components or other Non-Travis accessories used in conjunction with the
installation of this product. If in doubt as to the extent of this warranty, contact your authorized TRAVIS retailer before installation.

5. Travis Industries will not be responsible for inadequate performance caused by environmental conditions such as nearby trees, buildings, roof tops,
wind, hills or mountains or negative pressure or other influences from mechanical systems such as furnaces, fans, clothes dryers, etc.

6. This Warranty is void if:
a. The unit has been operated in atmospheres contaminated by chlorine, fluorine or other damaging chemicals.
b. The unit is subject to submersion in water or prolonged periods of dampness or condensation.
c. Any damage to the unit, combustion chamber, heat exchanger or other components due to water, or weather damage which is the result of, but not

7. Exclusions to this 7 Year Warranty include: injury, loss of use, damage, failure to function due to accident, negligence, misuse, improper installation,

8. This 7 Year warranty excludes damage caused by normal wear and tear, such as paint discoloration or chipping, worn or torn gasketing, corroded or

9. Damage to gold or nickel surfaces caused by fingerprints, scratches, melted items, or other external sources left on the gold or nickel from the use of

10. TRAVIS INDUSTRIES, INC. is free of liability for any damages caused by the appliance, as well as inconvenience expenses and materials. Incidental

11. This warranty does not cover any loss or damage incurred by the use or removal of any component or apparatus to or from the TRAVIS gas appliance

12. Any statement or representation of TRAVIS products and their performance contained in TRAVIS advertising, packaging literature, or printed material is

13. This warranty is automatically voided if the appliance’s serial number has been removed or altered in any way. If the appliance is used for commercial

14. No dealer, distributor, or similar person has the authority to represent or warrant TRAVIS products beyond the terms contained within this warranty.

15. Travis Industries will not cover the cost of the removal or re-installation of hearths, venting or other components.

16. If for any reason any section of this warranty is declared invalid, the balance of the warranty remains in effect and all other clauses shall remain in effect.

17. This 7 year warranty is the only warranty supplied by Travis Industries, Inc., The manufacturer of the appliance. All other warranties, whether express or

limited to, improper chimney/venting installation.

alteration or adjustment of the manufacturer's settings of components, lack of proper and regular maintenance, damage incurred while the appliance is in
transit, alteration, or act of God.

cracked logs, embers, etc. Also excluded is damage to the unit caused by abuse, improper installation, modification of the unit, drilling of the orifices, or
the use of fuel other than that for which the unit is configured. Units are shipped for natural gas and must be converted to propane using the included
conversion kit. Confirm fuel configuration with your installer.

cleaners other than denatured alcohol is not covered in this warranty.
or consequential damages are not covered by this warranty. In some states, the exclusion of incidental or consequential damage may not apply.
without the express written permission of TRAVIS INDUSTRIES, INC. and bearing a TRAVIS INDUSTRIES, INC. label of approval.
not part of this 7 year warranty.
purposes, it is excluded from this warranty.
TRAVIS INDUSTRIES, INC. assumes no liability for such warranties or representations.

implied, are hereby expressly disclaimed and purchaser’s recourse is expressly limited to the warranties set forth herein.

IF WARRANTY SERVICE IS NEEDED:

1. If you discover a problem that you believe is covered by this warranty, you MUST REPORT it to your TRAVIS dealer WITHIN 30 DAYS, giving them proof
of purchase, the purchase date, and the model name and serial number.

2. Travis Industries has the option of either repairing or replacing the defective component.

3. If your dealer is unable to repair your appliance’s defect, he may process a warranty claim through TRAVIS INDUSTRIES, INC., including the name of the
dealership where you purchased the appliance, a copy of your receipt showing the date of the appliance’s purchase, and the serial number on your
appliance. At that time, you may be asked to ship your appliance, freight charges prepaid, to TRAVIS INDUSTRIES, INC. TRAVIS INDUSTRIES, INC., at
its option, will repair or replace, free of charge, your TRAVIS appliance if it is found to be defective in material or workmanship within the time frame
stated within this 7 year warranty. TRAVIS INDUSTRIES, INC. will return your appliance, freight charges (years 1 to 5) prepaid by TRAVIS INDUSTRIES,
INC., to your regional distributor, or dealership.

4. Check with your dealer in advance for any costs to you, when arranging a warranty call. Dealers may require you to pay a ser vice or trip charges for any
warranty work. This charge can vary from store to store.

Travis Industries 4011025 93508104

30 Optional Equipment

LP Conversion Instructions

Install the conversion kit prior to installing the gas line to ensure proper gas use.

1 Remove the glass (see page 16). Remove the logs, coals, and ember strips (if installed - page 17)
2 Remove the burner (see illustration below).

Remove the grate

a

and cast brick floor.

Cast Brick Floor

Grate

1/4" Nutdriver

Remove the screw holding

b

the burner in place.

Slide the burner to the right

c

and up to remove the
burner.

NOTE:
When replacing the
burner, make sure the
burner inserts all the way
up against the orifice
shoulder.

1/4" Nutdriver

Burner

Orifice

Burner

Orifice
Shoulder

Travis Industries 4011025 93508104

Optional Equipment 31

3 Follow the directions below to remove the natural gas orifice. Apply thread sealant to the LP orifice

(#49 - it has "49" stamped on it) and tighten in place with a 1/2" open end wrench. Slide the
adjustable shutter back in place over the orifice.

a

Loosen the air control
shutter (see page 19).

Orifice

c

Use a 1/2” open end wrench
to unscrew the orifice.

5/16”

Air
Control
Shutter

1/2" Wrench

NOTE:

Screw the LP orifice in so the
orifice shoulder protrudes
5/16” (indicating full insertion).

b

Rotate the air control shutter
away from the orifice.

d

The LP orifice has “49”
stamped on it.

Apply thread

49

sealant to the
new orifice
prior to
installation.

31

The NG orifice
has “31” stamped
on it.

Travis Industries 4011025 93508104

32 Optional Equipment

4 Remove the pilot orifice following the instructions below. Replace with the propane pilot orifice

Lift the pilot hood

a

off the pilot
assembly.

Use a hex wrench to

b

unscrew the orifice.

Remove the orifice and replace with the LP orifice. Screw the

c

orifice all the way in and replace the pilot hood.

Orifice Identification:

35

LP (Propane) Orifice

35

NG (Natural Gas) Orifice

62

5/32" Hex

NOTE: when re-attaching,
this pin lines up with the
notch in the pilot hood.

5 Install the logs and embers.

6 Remove the regulator from the front of the gas control valve. Replace with the propane regulator,

using the new gasket and screws included with the regulator. NOTE: Leak test this area after
the heater is installed, gas is connected, and the main burner is lit.

Align the regulator
gasket so it is flat
and the two tabs fit
through the two
holes on the
gasket.

T

O

NOTE: These holes strip
easily. Use a hand
screwdriver and tighten
each screw evenly.

ON

OFF

P

I

L

PILOT ADJ

These screws hold the

VENT

HI

LO

regulator in place.

NOTE: use the new
screws included with
the regulator.

Phillips
Screwdriver

Regulator Gasket

NOTE: use the new gasket
included with the regulator.

VENT

HI

LO

LP (propane) regulators have a

11.0 2.7 stamped here.

Travis Industries 4011025 93508104

Optional Equipment 33

7 Place the included propane label over the natural gas

label on top of the gas control valve.

THIS CONTROL

HAS BEEN

CONVERTED TO

LP

8 With the glass removed, bleed the gas line (if applicable) and start the pilot (see the directions on page

21). Leak-test all gas connections and the regulator. Check the pilot. Adjust if necessary. Replace
the glass and face.

WARNING: When lighting or re-lighting the pilot, the glass must be removed (see

page 16).

To adjust the pilot flame,
remove the cover screw
and gasket and turn the
needle valve (NOTE: if
the needle valve is totally
unscrewed, gas will come
out of this port).
Clockwise lowers the
flame while counter­clockwise raises it.
Replace the cover screw
and gasket.

Cover Screw Gasket

Standard
Screwdriver

Remote Thermostat

ON

OFF

T

P

O

I

L

PILOT ADJ

Needle Valve

Micro (1/16”)
Standard
Screwdriver

Cover Screw

(Part # 99300654)

The pilot flame must contact the thermocouple and
thermopile (see the illustration below). Adjust the pilot up or
down as necessary.

! Do not connect 110-120 VAC to the gas control valve or wiring system of this unit.

• Follow the instructions included with the remote thermostat for installation.

IMPORTANT OPERATIONAL NOTE FOR REMOTE THERMOSTAT USE:

Included with the remote thermostat is a set of instructions that should be given to the homeowner.
Please be aware that the remote thermostat has a 1 to 2 minute lag time between the time the
thermostat is turned up and the heater turns on.

Travis Industries 4011025 93508104

34 Optional Equipment

Thermostat (Part # 99300650)

! Do not connect 120 VAC to the gas control valve or wiring of this unit.
+ It is easiest to route the remote control wire prior to installing the appliance. Route the wire to a

location near the gas inlet. Allow 3' of wire for hookup inside the heater.

1 Attach the thermostat wire and route through the gas inlet hole (see the illustration below). Pull

through all the slack (you may wish to wrap the wire in electrical tape to prevent damaging the wire).

Wire

Side of

Fireplace

Green

Jumper

Wire

154

2

Back of on/off switch

ON

OFF

a

b

Route the wire through
the gas inlet hole

2 Determine a location for the thermostat that is within range of the 50' length of thermostat wire. It

should be centralized in the room and away from the heater. The wire may be routed externally on the
wall or behind the wall (preferred).

3 Cut the thermostat wire so there is approximately 6" of slack (NOTE: Do not splice thermostat wires

together–this leads to too much electrical resistance). Expose 1/2" off each wire of the thermostat
wire. Attach the exposed wire to the clips on the back of the thermostat using a screwdriver.

Faceplate

Remove and discard the jumper wire on the back of the
on/off switch. Attach the quick connects on the end of the
wire to the two posts the jumper wire was attached to.

PILOT

IGNITER

Expose 1/2" of
wire and attach

to the two
connections on
the back of the
thermostat (use a
screwdriver).
Orientation does
not matter.

Wall

Back Side of

Thermostat

Run the thermostat
wire through the

wall (cut off
excess wire,
leaving 6" of slack)

4 Pull the cover off the thermostat. Place the thermostat in location and attach it to the wall through the

two obround holes (use the appropriate screws for the type of wall it is being attached to). Replace
the cover on the thermostat to complete the installation.

Pull the cover off the
thermostat to expose the

holes for mounting the
thermostat.

Use the appropriate screws to
mount the thermostat to the wall.

Travis Industries 4011025 93508104

Optional Equipment 35

k

Decorative Firebacks

(Part # - Brick Pattern 98500737, Classic Pattern 98500743)

! Turn the gas control valve to "OFF" prior to conducting any service.

The decorative cast fireback attaches to the walls of the firebox to enhance aesthetics. Before
installing, remove the face, glass, logs, and embers. The directions below detail installation.

1 Remove the baffle at the top of the firebox following the directions below to the right.

Baffle

Loose the two bolts at the bac
of the firebox. Lift the baffle up
to remove it.

7/16" Wrench

Secure the upper rear fireback by installing the upper rear fireback clip

d

over the bolts (do not tighten the bolts until the baffle is replaced).

Rest the upper rear fireback on top of the rear

c

fireback brace.

Slide the rear fireback brace over the lower rear
fireback (note how the joggle tilts forward). Place

b

them against the back wall of the firebox and
attach with the screw removed in step a.

Remove the screw on the back wall of the firebox.

a

5/16" Nutdriver

2 Install the firebacks following the

directions to the right.

3 Replace the baffle removed in

step 1.

Side Fireback Clip

Make sure the
notches on the side
firebacks fit into the
grooves on the
firebox floor.

f

Secure the side firebacks by attaching the fireback clips to the
firebox with the screws removed in step “e”.

The rear fireback rests on this ledge at the rear of the firebox.

Remove the screws on both

e

side walls of the firebox.

Travis Industries 4011025 93508104

36 Index

Approved Vent Configurations ..........................11

Adjusting the Blower Speed..............................23

Adjusting the Flame Height...............................22

Air Shutter Adjustment......................................19

Altitude Considerations.....................................10

Blower Control..................................................23

BTU Input.........................................................5

BTU Output......................................................5

Cap (see vent installation)..................................1 0

Chimney Cap (see vent installation)....................10

Chimney Installation (see vent installation)..........10

Clearances.......................................................7

Condensation on Glass.....................................2 2

Dimensions......................................................5

Dura-Vent (part numbers)..................................1 0

Electrical Connection ........................................1 5

Face Dimensions (see chart under “Clearances”)7
Face Installation (see instructions included w/ face)
Facing Requirements (see “Insert Clearances”)..7

Finalizing the Installation....................................1 6

Floor Protection (Hearth)...................................8

Fuel .................................................................5

Gas Control Valve (Location)..............................2 0

Gas Inlet Pressure.............................................9

Gas Line Connection........................................9

Gas Line Install..................................................9

Gas Smell.................................See Inst. on Cover

Glass Installation and Removal ...........................16

Glass, Glass Gasket...........................................16

Hearth Requirements........................................8

Heating Specifications......................................5

How this Heater Works......................................2 6

Installation Options...........................................5

Items Required for Installation............................6

Leaking Gas.............................See Inst. on Cover

Listing Information............................................2 8

Location of Controls..........................................20

Log Set Installation and Removal .......................17

Maintenance....................................................24

Mantel Requirements........................................8

Maximum Vent Length ......................................10

Noise (see Normal Operating Sounds)...............23

Normal Operating Sounds.................................23

Packing List......................................................6

Pilot Flame Inspection.......................................1 8

Piping Installation (see Gas Line Install)...............9

Remote Control Installation................................35

Remote Control Operation................................3 5

Safety Label.....................................................28

Safety Precautions...........................................2

Starting The Pilot..............................................21

Starting the Heater for the First Time..................2 2

Thermostat Installation......................................3 4

Thermostat Operation .......................................22

Turning the Heater On and Off...........................22

Vent Length.....................................................10

Vent Part Numbers...........................................1 0

Vent Requirements..........................................1 0

Warnings..........................................................2

Warranty...........................................................2 9

Water on Glass (see Condensation)...................2 2

What Prevents Gas Buildup...............................26

What Turns the Main Burners On and Off............26

Wiring Diagram..................................................2 7

Yearly Service Procedure..................................2 4

Travis Industries 4011025 93508104