Avalon Ashpan Installation Instructions Part # 99200125
CHECK CONDITION OF SHIPMENT
Upon receipt of this kit, check the condition of the packaging. Damage to the package should be noted on the carrier's freight
receipt. Any damage claims as a result of shipping must be handled through the shipper. Travis Industries will provide assistance
in resolving shipping claims or replacing items not included in the package. Please report any missing items immediately.
COMPATIBILITY
Avalon Rainier-90’s (990) with Serial Number 4076 or Larger
Avalon Olympics (1190) with Serial Number 9760 or Larger
TOOLS REQUIRED
• Large Screwdriver • 9/16" Wrench • 7/16" Wrench
PACKING LIST
• Pedestal • Ashpan • Four 3/8"x3/4" Bolts & Washers • Four Bricks (only two are used - see the instructions below)
• Drop Chute • Stove Gasket Cement • Two Dowels • Two Lag Bolts, Washers • Drop Chute Gasket
• Outside Air Equipment (Rodent Screen, Staples, Cover Plate, Insulation)
INSTALLATION INSTRUCTIONS
? If using outside air, see "Outside Air Installation" on page 4 & 5 of these instructions.
1 Place the pedestal into position on the floor protection. Lift the pedestal up and insert the two
dowels included with this kit onto the forward and rear edge of the pedestal base. Lift the stove onto
the pedestal base (with the ashpan removed). Line up the press-nuts on the bottom of the stove with
the two attachment brackets on the pedestal. Insert the four bolts, with washers, through the brackets
on the pedestal and into the stove. Tighten the bolts with a 9/16" wrench.
Use a 9/16" wrench to attach the four
pedestal bolts to the bottom of the stove.
9/16" Wrench
The lag bolts and washers
may be inserted through
these holes to anchor the
pedestal to the floor.
The dowels insert onto the front and
back edge of the pedestal base.
Stove
Pedestal
(without ashpan)
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Avalon Ashpan Installation Instructions Part # 99200125
2 Pry out the drop chute knockout with a large screwdriver.
FRONT OF STOVE
Drop Chute
Knock-Out
OTE: If using
utside air, remove
his knock-out.
Standard Pedestal
Outside Air Knock-Out
Ashpan Pedestal/Air Boot
Outside Air Knock-Out
Rear Blower Knock-Outs
3 Open the door to the stove and remove the floor firebricks on the left side. Locate the drop chute
cover on the floor of the firebox. Remove the four bolts that secure it with a 7/16" wrench. Remove
the cover and the gasket below it. Insert the drop chute gasket around the drop chute. Then insert
the drop chute through the hole in the firebox floor. Position the drop chute so the slots run side to
side. Replace the four bolts to secure the drop chute.
Remove the four bolts
that hold the drop
chute in place.
7/16" Wrench
Drop Chute Cover
Insert the Drop Chute into the hole. Secure it in place
with the four bolts that held the drop chute cover in
place.
Drop Chute
(Floor of Firebox)
Remove and discard
the drop chute cover.
When installed the grates on the drop chute
should look like this when viewed from the side.
FRONT
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Make sure the gasket
forms a seal around
the perimeter of the
drop chute.
Drop
Chute
Gasket
Avalon Ashpan Installation Instructions Part # 99200125
4 Seal the area around the knock-out for outside air on standard pedestals (the 2" x 7" forward center
knockout - see the illustration below) with stove gasket cement (knead the cement inside the tube
prior to applying). Smooth the cement so it is flush with the baseplate. Seal the area around the
drop chute in the same manner.
CEMENT
CEMENT
STOVE GASKET
Seal the gap around the
bottom of the drop chute
STOVE GASKET
Seal the gap around
this knock-out
Do not seal this
knock-out.
5 For the Rainier (990), follow step 5a. For the Olympic (1190), follow step 5b.
5a This kit includes four bricks. Locate the 6" x 2-1/8" and 2-7/8" x 8-1/4" bricks, they are used for the
Rainier (990). The other two bricks may be discarded. Use the bricks inside the firebox, along with
the two bricks for the Rainier (990), to form the brick pattern shown below (NOTE: you will have
two extra bricks - these bricks may be discarded).
Standard Rainier (990) Floor Brick Pattern
F
F
B BC
A
BC
D (included with ashpan pedestal) 6" x 2-1/8"
E (included with ashpan pedestal) 2-7/8" x 8-1/4"
F
F
Brick Size
A 9" x 1-5/8"
B 9" x 3-15/16"
C 1-3/4" x 3-15/16"
F Full (9" x 4-1/2")
Ashpan Pedestal Rainier (990) Floor Brick Pattern
F
D
E
A
F
F
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