Avalon Salish Instruction Manual

Salish
Gas Stove
¥ Freestanding Direct Vent
¥ Residential or Mobile Home
¥ Natural Gas or Propane
- - Contact local building or fire officials about restrictions and installation inspection requirements in your area.
- - Save these instructions
WARNING: If the information in this manual is not followed exactly, a fire or explosion may result causing
property damage, personal injury or loss of life.
- Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.
- WHAT TO DO IF YOU SMELL GAS
¥ Do not try to light any appliance. ¥ Do not touch any electrical switch; do not use any phone in your building. ¥ Immediately call gas supplier from a neighborÕs phone. Follow the gas supplierÕs instructions. ¥ If you cannot reach your gas supplier, call the fire department.
- Installation and service must be performed by a qualified installer, service agency or the gas supplier.
10850 117th Place N.E. Kirkland, WA 98033
$10.00 93508107 ANSI Z21.88, CSA 2.33 MR 8, CAN/CGA 2.17-M91
- December, 1999 -
Tested and Listed by
Omni-Test Laboratories, Inc.
Beaverton, Oregon
Report # 028 Ð S Ð 19 Ð 1
2 Safety Precautions
¥ IF YOU SMELL GAS:
* Do not light any appliance
* Extinguish any open flame
* Do not touch any electrical switch or plug or unplug anything
* Open windows and vacate building
* Call gas supplier from neighborÕs house, if not reached, call fire department
¥ This unit must be installed by a qualified installer to prevent the possibility of an
explosion. Your dealer will know the requirements in your area and can inform you of those people considered qualified. The room heater should be inspected before use and at least annually by a qualified service person. More frequent cleaning may be required due to excessive lint from carpeting, bedding material, etc.
¥ The instructions in this manual must be strictly adhered to. Do not use makeshift
methods or compromise in the installation. Improper installation will void the warranty and safety listing.
Ok
THIS CONTROL
HAS BEEN
CONVERTED FOR
NATURAL GAS
THIS CONTROL
HAS BEEN
CONVERTED TO
LP
¥ Contact your local building
officials to obtain a permit and information on any installation restrictions or inspection requirements in your area. Notify your insurance company of this heater as well.
¥ It is imperative that control
compartments, screens, or circulating air passageways of the heater be kept clean and free of obstructions. These areas provide the air necessary for safe operation.
¥ This heater is either approved for natural gas (NG) or
propane (LP). Burning the incorrect fuel will void the warranty and safety listing and may cause an extreme safety hazard. Check the label above the gas control valve to make sure it matches the fuel being used. Direct questions about the type of fuel used to your dealer.
¥ If the flame becomes sooty,
dark orange in color, or extremely tall, do not operate the heater. Call your dealer and arrange for proper servicing.
¥ Do not operate the heater if
it is not operating properly in any fashion or if you are uncertain. Call your dealer for a full explanation of your
?
heater and what to expect.
¥ Do not store or use gasoline
or other flammable liquids in the vicinity of this heater.
Gas
¥ Keep all furniture or other
combustible items at least 36Ó away from the front of the heater.
Travis Industries 93508107 100201
¥ Do not operate if any portion
of the heater was submerged in water or if any corrosion occurs.
Safety Precautions 3
¥ Do not place clothing or
other flammable items on or near the heater. Because this heater can be controlled by a thermostat there is a possibility of the heater turning on and igniting any items placed on or near it.
¥ The door (glass) should only
be opened while lighting the pilot or conducting service. Damaged glass must be replaced.
¥ Any safety screen or guard
removed for servicing must be replaced prior to operating the heater.
¥ Operate the heater
according to the instructions included in this manual.
¥ If the main burners do not
start correctly turn the gas off at the gas control valve and call your dealer for service.
¥ Light the heater using the
built-in piezo igniter. Do not use matches or any other external device to light your heater.
¥ Never remove, replace,
modify or substitute any part of the heater unless instructions are given in this
manual. All other work must be done by a trained technician. DonÕt modify or replace orifices.
¥ Allow the heater to cool
before carrying out any maintenance or cleaning.
¥ The pilot flame must contact
the thermopile and thermocouple (see the illustration to the left). If it does not, turn the gas control valve to ÒOFFÓ and call your dealer.
¥ This unit is not for use with
solid fuel
¥ Do not place anything inside
the firebox (except the included fiber logs).
¥ If the fiber logs become
damaged, replace with Travis Industries log set.
¥ Do not touch the hot
surfaces of the heater. Educate all children of the danger of a high­temperature heater. Young children should be supervised when they are in the same room as the heater.
¥ Instruct everyone in the
house how to shut gas off to the appliance and at the gas main shutoff valve. The gas main shutoff valve is usually next to the gas meter or propane tank and requires a wrench to shut off.
This Manual
¥ Do not throw this manual
away. This manual has important operating and maintenance instructions that you will need at a later time. Always follow the instructions in this manual.
¥ Plug the heater into a 120V
grounded electrical outlet. Do not remove the grounding plug.
¥ DonÕt route the electrical
cord in front of, over, or under the heater
¥ Travis Industries, Inc.
grants no warranty, implied or stated, for the installation or maintenance of your heater, and assumes no responsibility of any consequential damage(s).
Travis Industries 93508107 100201
4 Table of Contents
Introduction
Introduction......................................................1
Important Information .........................................1
Safety Precautions
Safety Precautions ............................................2
Specifications
Installation Options............................................5
Features ..........................................................5
Heating Specifications........................................5
Dimensions.......................................................5
Electrical Specifications......................................5
Fuel.................................................................5
Installation
Installation Warnings..........................................6
Packing List......................................................6
Installation Preparation.......................................6
Stove Clearances ..............................................6
Mobile Home Requirements..................................6
Heater Placement Requirements...........................7
Floor Protection Requirements..............................7
Gas Line Installation...........................................7
Gas Inlet Pressure ........................................7
Vent Requirements.............................................8
Altitude Considerations ..................................8
Approved Vent Configurations..............................9
Restrictor Position.........................................9
Elbows........................................................9
Measuring Vent Lengths.................................9
Vertical TermÕs with (or without) 2 45¡ Elbows ......10
Horizontal Terminations..................................11
Vertical TermÕs with Two 90¡ Elbows ..................12
Termination Requirements ...................................13
Finalizing the Installation.....................................14
Opening the Door...............................................16
Log Set and Coal Installation................................17
Operation
Safety Notice....................................................18
Location of Controls ...........................................18
Starting the Pilot Flame .......................................19
Starting the Heater for the First Time......................20
Turning the Heater On and Off ..............................20
Adjusting the Flame Height...................................20
Adjusting the Blower Speed..................................21
Normal Operating Sounds....................................21
Maintenance
Cleaning Your Heater..........................................22
Yearly Service Procedure....................................22
Troubleshooting Steps........................................23
How this Heater Works........................................24
Wiring Diagram ..................................................25
Replacement Parts.............................................25
Safety Label
Safety Label .....................................................26
Warranty
Warranty..........................................................27
Optional Equipment & Addenda
LP Conversion Instructions..................................28
Thermostat.......................................................31
Remote Thermostat............................................32
Gold Door .........................................................32
Gold Grill..........................................................32
Gold Trivet........................................................33
Installation Addenda
Class A Chimney Conversion Kit ...........................34
Interior Masonry Chimney Conversions ..................35
Index
Index...............................................................36
Travis Industries 93508107 100201
Specifications 5
Installation Options:
¥ Freestanding Stove
¥ Residential or Mobile Home
¥ Horizontal or Vertical Vent
Features:
¥ Works During Power Outages
¥ Realistic ÒWood FireÓ Look
¥ Optional Thermostat or Remote Control
¥ Variable-Rate Heat Output
¥ Blower Standard
Heating Specifications:
Approximate Heating Capacity (in square feet)*..........................................1,200 to 2,000
Input from Low to High (in BTUÕs per hour).................................................23,000 to 43,000
Steady State Efficiency............................................................................up to 78% (NG), 81% (LP)
AFUE......................................................................................................up to 71% (NG), 73.7% (LP)
¥ Heating capacity will vary depending on the homeÕs floor plan, degree of insulation, and the outside
temperature.
** Efficiency rating is a product of thermal efficiency rating determined under continuous operation independent
of installed system. To measure the net BTUÕs, multiply the BTU input by the efficiency percentage.
Dimensions:
The starter section is 1/4"
Measure
Clearances
from the
Stove Top
above the top.
8"
Weight: 240 Lbs
33"
28"
21-1/2"
Electrical Specifications
Electrical Rating.........................................................115 Volts, 0.8 Amps, 60 Hz (92 watts on high)
Fuel:
This heater is shipped in natural gas (NG) configuration but may be converted to propane (LP) using the included LP conversion kit. The sticker on top of the gas control valve will verify the correct fuel.
Travis Industries 93508107 100201
6 Installation (for qualified installers only)
Installation Warnings
! Failure to follow all of the requirements may result in property damage, bodily injury, or even death. ! This heater must be installed by a qualified installer who has gone through a training program for the
installation of direct vent gas appliances.
! This appliance must be installed in accordance with all local codes, if any; if not, follow current ANSI
Z223.1 or NFPA 54 in the USA or the current CGA B149 in Canada.
! In Manufactured or Mobile Homes this appliance must be installed to the applicable Mobile Home
Standards: CAN/CSA Z240 MH, the Manufactured Home Construction and Safety Standard, Title 24 CFR, Criteria for Manufactured Home Installations, Sites and Communities, and/or ANSI/NFPA 501A. This appliance may be installed in Manufactured Housing only after the home is site located.
! This appliance is designed for natural gas or propane (LP). Check the sticker on top of the gas control
valve.
! All exhaust gases must be vented outside the structure of the living-area. Combustion air is drawn from
outside the living-area structure.
! Notify your insurance company before hooking up this appliance. ! The requirements below are divided into sections - all requirements must be met simultaneously.
Packing List
¥ DVL Stove ¥ OwnerÕs Manual ¥ Log Set with Coals & Embers ¥ Propane Conversion Kit
Installation Preparation
HINT: If converting to LP, convert the appliance prior to installation. HINT: If using the gold trivet, install in first (before installing the vent). HINT: Install the logs last - they are fragile. HINT: When determining the location of the stove, locate the wall studs (for horizontal penetrations)
and ceiling trusses (for vertical penetrations). You may wish to adjust the stove position slightly to ensure the vent does not intersect with a framing member.
HINT: Fumes and smoke from the paint curing and oil burning off the steel may occur the first time
you start this heater. This is normal. We recommend you open windows to vent the room.
Straight Installations Corner Installations
With this clearance the
Stove Clearances
10" Min.
vent is 9" from the back wall, 20-1/2" from the side wall.
4" Min.
With this clearance, the vent is 12" from the wall.
4" Min.
45¡
Mobile Home Requirements
¥ When the stove is installed in a mobile home, it must be bolted to the floor and the
appliance grounded (use the blower with a grounded circuit or other suitable grounding method - current ANSI/NFPA 70 or CSA C22.1).
Travis Industries 93508107 100201
Installation (for qualified installers only) 7
Heater Placement Requirements
¥ Heater must be installed on a level surface capable of supporting the heater and vent
¥ Due to the high temperature of the heater, it should be located out of traffic and away from
furniture and draperies. Heater must be placed so no combustibles are within, or can swing within 36Ó of the front of the heater (e.g. drapes, doors)
? When placed in a location where the floor to ceiling height is under 7 feet, the installation
is considered an alcove and must meet the following requirements:
¥ The alcove floor to ceiling height must be at least 60Ó tall ¥ The alcove must not be more than 48Ó deep before the ceiling returns to 7Õ ¥ The alcove must be at least 48Ó wide
¥ The heater must not be placed so the vents below or above the door, along the sides of
heater, or along the back of the heater can become blocked.
Floor Protection Requirements
¥ When the stove is installed directly on carpeting, vinyl or other combustible material other
than wood flooring or a high pressure laminate wood floor, the stove must be installed on a metal or wood protection panel extending the full width and depth of the heater (Minimum 28Ó wide by 21-1/2Ó deep).
Gas Line Installation
! The gas line must be installed in accordance with all local codes, if any; if not, follow
current ANSI Z223.1 or NFPA 54 in the USA and the current CGA B149 in Canada.
! The heater and gas control valve must be disconnected from the gas supply piping during
any pressure testing of that system at test pressures in excess of 1/2 psig (3.45 kPA). For pressures under 1/2 psig (3.45 kPA), isolate the gas supply piping by closing the manual shutoff valve.
¥ This heater is designed for natural gas but can be
converted to propane. Check the sticker on the top of the gas control valve to make sure the correct fuel is used.
¥ Leak test all gas line joints and the gas control
valve prior to and after starting the heater.
Center
¥ The gas inlet accepts a 3/8Ó F.P.T. Fitting
of
Heater
¥ The location of the gas inlet is shown below
¥ A manual shutoff valve is required for installation
(it must be located within 3Õ of the heater)
Gas Inlet Pressure
¥ With the heater off, the inlet pressure must meet
the requirements listed in the table below
? If the pressure is not sufficient, make sure the piping used is large enough and the total
gas load for the residence does not exceed the amount supplied.
? The supply regulator (the regulator that attaches directly to the residence inlet or to the
propane tank) should supply gas at the suggested input pressure listed below. Contact the local gas supplier if the regulator is at an improper pressure.
Standard Input Pressure
Natural Gas 7Ó W.C. (1.74 Kpa) Propane 11Ó W.C. (2.73 Kpa)
From
Front of
Heater
9-3/8Ó
18-3/8"
Travis Industries 93508107 100201
8 Installation (for qualified installers only)
Vent Requirements
! Always maintain the required 1Ó clearance (air space) to combustible materials to prevent a fire hazard.
Do not fill air spaces with insulation.
! The gas appliance and vent system must be vented directly to the outside of the building, and never
be attached to a chimney serving a separate solid fuel or gas-burning appliance. Each direct vent gas appliance must use itÕs own separate vent system.
Altitude Considerations
¥ When installed with a horizontal
termination at an altitude above 2,000Õ, the main burner orifice may need to be de-rated. See the information on page 11 for full details.
! Failure to adjust the air shutter
properly may lead to improper combustion which can create a safety hazard. Consult your dealer or installer if you suspect an improperly adjusted air shutter.
¥ When the vent passes through a wall,
a wall thimble is required. When the vent passes through a ceiling, a support box or firestop is required. When the vent passes through the roof, a roof flashing and storm collar are required. Follow the instructions provided with the vent (from
Use a roof flashing and storm collar whenever passing through the roof (Duravent Part #953 & #943 or #943S)
Use a firestop spacer whenever passing through a ceiling (Duravent Part #963)
Vertical Termination (Duravent Part # 991)
8-5/8"
8-5/8"
Minimum framing for fire stop
Minimum Framing for wall thimble
Use a support box on exposed vent
Use a wall thimble whenever passing through a wall (Duravent Part #942)
Vertical Vent
Requirements
Maintain a minimum 1" clearance from vent to any combustible (vent is 6 5/8" diameter)
Horizontal Vent
Requirements
Duravent¨) for installing these items.
Maintain a minimum 1" clearance from vent to any combustible (vent is 6 5/8" diameter)
Horizontal Termination (Duravent Part #984)
¥ Use Model GS Direct Vent manufactured by Simpson Dura-Vent only (or the Chimney Conversion Kit
- see Addendum #2). Follow the installation instructions included with the vent. For the nearest Simpson Dura-Vent supplier, call (800) 835-4429. Part numbers and descriptions are listed below.
Straight Lengths
908B 6Ó Pipe Length, Black (interior) 907B 9Ó Pipe Length, Black (interior) 906 12Ó Pipe Length, Galvanized 906B 12Ó Pipe Length, Black (interior) 904 24Ó Pipe Length, Galvanized 904B 24Ó Pipe Length, Black (interior) 903 36Ó Pipe Length, Galvanized 903B 36Ó Pipe Length, Black (interior) 902 48Ó Pipe Length, Galvanized 902B 48Ó Pipe Length, Black (interior) 911B 11Ó to 14 5/8Ó Pipe, Adjustable, Black (interior)
¥ Apply high-temperature silicone to the inner and outer pipe before
assembling the sections (on the male, upper section). This seals the inner pipe from the outer pipe. Slide the sections together and turn 1/4 turn until the sections lock in place. Install three metal screws through each joint to lock the outer section in place (see the instructions included with the vent for further details).
Vent Terminations
981 Snorkel Termination (36Ó rise) (for basement installations) 982 Snorkel Termination (14Ó rise) (for basement installations) 984 Horizontal Square Termination 950 Vinyl Siding Standoff 991 Vertical Termination
Elbows
990 90¥ Elbow 990B 90¥ Elbow, Black (interior) 945 45¡ Elbow 945B 45¡ Elbow, Black (interior)
Penetration, Support Parts
942 Wall Thimble 940 Optional Wall Thimble Cover 941 Cathedral Ceiling Support Box 943 Flashing, 0/12 to 6/12 Roof Pitch 943S Flashing, 7/12 to 12/12 Roof Pitch 953 Storm Collar 963 Ceiling Firestop 988 Wall Strap
Apply a 1/8" (3 mm) bead of high­temperature silicone to the inner and outer pipe. The silicone must seal the inner pipe from the outer pipe.
Silicone
Silicone
NOTE: You may screw the first section of vent to the appliance.
¥ Horizontal sections require a 1/4Ó rise every 12Ó of travel
+ Exterior Vent Diameter = 6-5/8Ó , Inner Vent Diameter = 4Ó
¥ Horizontal sections require non-combustible support every 36Ó (e.g.: use plumbing tape)
Travis Industries 93508107 100201
Installation (for qualified installers only) 9
Approved Vent Configurations
Restrictor Position
¥ A vent restrictor is built
into the appliance to control the flow rate of exhaust gases. This ensures proper flames for the wide variety of vent configurations. The restrictor consists of a butterfly valve in the air inlet and an adjustment plate with index holes used to hold the valve in a fixed position. Depending upon the vent configuration, you may be required to adjust the restrictor position. The charts for approved vent configurations describe which position the vent restrictor must be in.
Elbows
Elbows add 3" (75 mm) to the
¥ 2 Elbow
maximum (two 45¡ or two 90¡, not one 45¡ and one 90¡)
Measuring Vent Lengths
length of the vent system.
Side View
9-5/8" (245 mm)
3" (75 mm)
1-1/2" (37 mm)
Vent Height is calculated to the top of the vent on horizontal terminations and to the top of the termination on vertical terminations.
The three holes on the restrictor plate correspond to the three restrictor positions.
To Adjust the Restrictor:
1
Determine the correct restrictor position (see the charts under "Approved Vent Configurations" - the stock position is #1). Swing the left access panel open.
2
Remove the screw with a 1/4" nutdriver (or screwdriver).
3
Rotate the adjustment plate clockwise until the correct index hole is above the pivot point.
4
Insert the screw into the correct index hole and tighten.
This restrictor is
Index Holes
Adjustment Plate
NOTE:
Position #1 is the fully open position
Vent Horizontal Run (measure from the closest edge of the starter section to the end of the termination)
Screw
1
2
3
Pivot Point
12-3/8" (310 mm) tall with 1-1/2" (37 mm) of overlap
in Position #3.
1/4" Nutdriver
Vent sections overlap each other by 1-1/2" (37 mm)
Vent Length (3', 4', etc.) (910, 1210 mm)
Travis Industries 93508107 100201
1-1/2" (37 mm)
Vent
Height
8-3/4" (220 mm) wide with 1-1/2" (37 mm) to 3-3/8" (85 mm) of overlap
The starter section is 1/4"" above the top
10 Installation (for qualified installers only)
Approved Venting Configurations for Vertical Terminations with (or without) Two 45¡ Elbows
¥ 10Õ Minimum System Height
(with or without offsets)
¥ 35Õ Maximum System Height
¥ 6Õ Maximum Offset
¥ The termination must fall within the shaded area
shown in the chart. Use the indicated restrictor position.
¥ If using offsets, use the table below to calculate
the vertical rise and horizontal offset
Horizontal Offset
Vertical
Rise
Offset Length
35' (max)
30 feet
25 feet
20 feet
0 feet
Position # 3
NOTE: Restrictor positions are based upon lab tests. The ideal restrictor position may vary slightly, especially when the termination is near a demarkation line.
3 feet
Restrictor
6' (max)
35' (max)
30 feet
25 feet
20 feet
15 feet
Restrictor
Position # 1
Offset Length
None
Hor. Offset
Vert. Rise
10 feet
(min.)
15 feet
10 feet (min.)
1Õ Section 1Õ 7Ó 2Õ Section 1Õ 9Ó 2Õ 4Ó 3Õ Section 2Õ 5Ó 3Õ 4Õ Section 3Õ 2Ó 3Õ 8Ó
5 feet
The maximum offset lengths is two 4' sections.
5 feet
4Õ + 1Õ Section 3Õ 9Ó 4Õ 4Ó 4Õ + 2Õ Section 4Õ 6Ó 5Õ 4Õ + 3Õ Section 5Õ 2Ó 5Õ 9Ó
Do not place an elbow directly off the top of the heater.
4Õ + 4Õ Section 6Õ 9Ó
0 feet
0 feet
3 feet
0 feet
6' (max)
Travis Industries 93508107 100201
Installation (for qualified installers only) 11
G)
Approved Venting Configurations with a Horizontal Termination
¥ If using a Snorkel Termination (14Ó or 36Ó) add the snorkel height to the vertical height (snorkel
terminations are used primarily for basement installations).
¥ The termination must fall within the shaded area shown in the chart. Use restrictor position #1.
Natural Gas (N Installations
10' (max)
5 feet
0 feet
Propane (LP) Installations
11' (max)
0 feet
0 feet
0 feet
5 feet
Use Restrictor Position # 1
(all shaded areas)
NOTE:
A minimum 2 foot rise is required directly off of the stove.
5 feet
5 feet
Use Restrictor Position # 1
(all shaded areas)
12 feet
(max)
10' (max)
(max)
12 feet
12 feet
(max)
11' (max)
5 feet
0 feet
NOTE:
Horizontal sections require a 1/4" rise every 12" of travel.
NOTE:
If terminating into this area when installed at an altitude above 2,000 feet, the main burner orifice will need to be de-rated as follows:
2,000' to 8,000' #31 8,000' or higher #32
NOTE:
Horizontal sections require a 1/4" rise every 12" of travel.
NG
5 feet
0 feet
0 feet
Travis Industries 93508107 100201
NOTE:
A minimum 3 foot rise is required directly off of the stove.
5 feet
(max)
12 feet
5 feet
0 feet
NOTE:
If terminating into this area when installed at an altitude above 2,000 feet, the main burner orifice will need to be de-rated as follows:
2,000' to 4,000' #49 4,000' to 8,000' #50 8,000' or higher #51
LP
12 Installation (for qualified installers only)
Approved Venting Configurations for Vertical Terminations with Two 90¡ Elbows
¥ The termination must fall within the shaded area shown in the chart. Use the indicated restrictor
position.
35' (max)
30 feet
25 feet
20 feet
0 feet
Restrictor
Position # 3
5 feet
NOTE: Restrictor positions are based upon lab tests. The ideal restrictor position may vary slightly, especially when the termination is near a demarkation line.
10 feet
Restrictor
Position # 2
16'(max)
35' (max)
30 feet
25 feet
20 feet
15 feet
10 feet
8 feet (min.)
5 feet
0 feet
NOTE:
Horizontal sections require a 1/4" rise every 12" of travel.
Do not place an elbow directly off the top of the heater.
0 feet
5 feet
Restrictor
Position # 1
10 feet
15 feet
10 feet
8 feet (min.)
5 feet
0 feet
16'(max)
Travis Industries 93508107 100201
Installation (for qualified installers only) 13
Termination Requirements (see the illustration below)
A Minimum 9" clearance from any door or window
B Minimum 12" above any grade, veranda, porch, deck or balcony
Roof Surface
C Minimum 12" from outside corner walls
D Minimum 12" from inside corner walls
11Ó Min.
6Ó Min.
E Minimum 11" clearance below unventilated soffits or roof surfaces
Minimum 18" clearance below ventilated soffits Minimum 6" clearance from roof eaves NOTE: Vinyl surfaces require 24"
F Minimum 18" clearance below a veranda, porch, deck or balcony (must have two open sides)
G Minimum 48" clearance from any adjacent building
H Minimum 84" clearance above any grade when adjacent to public walkways or driveways
NOTE: may not be used over a walkway or driveway shared by an adjacent building
I Minimum 48" clearance from any mechanical air supply inlet, 72" for Canada
J Minimum 36" clearance above and 48Ó below and to the sides of non-mechanical air supply inlet
K Minimum 36" from the area above the meter/regulator (vent outlet)
L Minimum 36" from the meter/regulator (vent outlet)
M Minimum 12Ó above the roof line (for vertical terminations)
*Note: In Canada the vent termination must be a minimum 2' tall and 2' above any
portion of the roof within 10' of the vent.
N Minimum 24Ó horizontal clearance to any surface (such as an exterior wall) Ð for vertical terminations
Roof Eaves
E
N
M
E
K
G
NOTE: Measure clearances to the nearest edge of the exhaust hood.
F
D
A
I
C
L
B
A
E
J
¥ Use the vinyl siding standoff (#950) when installing on an exterior with vinyl siding.
¥ Vent termination must not be located where it will become plugged by snow or other material
¥ These clearances meet UMC-1994 and the CNA/CGA-B149 code standards.
H
Travis Industries 93508107 100201
14 Installation (for qualified installers only)
Finalizing the Installation
! Turn the gas control valve to ÒOFFÓ prior to conducting any service.
1 Open the door (see page 16).
2 Install the log set and coals (see page 17).
! We recommend you purge the gas line at this time (with the door open). This allows gas to be
detected once it enters the firebox, ensuring gas does not build up.
3 Close and secure the door (see page 16).
4 Turn on gas to the heater. Leak test all gas joints prior to starting the appliance. Start the pilot. Start
the main burner. Leak test all gas joints again.
5 Check the pilot flame to make sure it looks like the illustration below. Adjust the pilot flame if
necessary.
The pilot flame should touch only the top 3/8Ó of the thermopile. Adjust the pilot up or down as necessary.
To adjust the pilot flame, remove the cover screw and gasket and turn the needle valve (NOTE: if the needle valve is totally unscrewed, gas will come out of this port). Clockwise lowers the flame while counter-clockwise raises it. Replace the cover screw and gasket
ON
Thermopile
3/8Ó
Pilot Hood
Thermocouple
Cover Screw Gasket
Standard Screwdriver
T
O
PILOT ADJ
OFF
P
I
L
Needle Valve
Micro (1/16Ó) Standard Screwdriver
Cover Screw
Travis Industries 93508107 100201
Installation (for qualified installers only) 15
6 Let the heater burn for fifteen minutes. Adjust the air shutter, if necessary, to achieve the correct
looking flame (see the illustration below).
Loosen this screw two turns.
a
¥ The air shutter adjusts
the amount of air that mixes with the gas before it exits the burner holes. It is used to fine-tune the flame for differences in altitude and vent configuration.
Slide the air shutter rod in or out.
b
IN = MORE AIR OUT = LESS AIR
Tighten the nut to
c
secure the shutter.
NOTE: If the air control is all the way in, yet the flames remain sooty, shut off gas to the fireplace and contact a qualified gas service technician.
NOTE: The logs must be installed correctly to monitor the flame while adjusting the air shutter.
3/8" Nutdriver
Swing the left side door open.
Correct
Flames should be blue at the base, yellow-orange on the top.
Not Enough Air Too Much Air
If the flames are over 12" tall or sooty on the ends, push the air control in.
If the flames are all blue and short, pull the air control out.
! If the vent configuration is installed incorrectly the vent may cause the flames inside the heater to lift or
ÒghostÓ Ð a dangerous situation. Inspect the flames after installation to insure proper performance. If the vent configuration is correct, yet the flames are lifting or ghosting, shut off gas to the heater and contact the dealer for information on remedying the problem.
Burner Ports (holes)
Burner Tube
The flames should burn right off the top of the burner ports (if they are too blue, adjust the air control).
If the flames are lifting, yet the vent configuration is correct, contact your dealer.
If the flames are ghosting, yet the vent configuration is correct, contact your dealer.
7 Turn the flame adjust knob to its highest position - the flames should be a maximum 10Ó to 12Ó tall.
Check the flame on low position. The flames should burn off of each burner hole. If the heater does not work correctly, contact your dealer for a remedy.
8 Give this manual to the home owner and fully explain the operation of this heater.
Travis Industries 93508107 100201
16 Installation (for qualified installers only)
Opening the Door
Swing the left
panel back.
Open both the top and bottom latch.
Pawl
Strike
NOTE: Do not overtighten the pawl by screwing it in. This will permanently damage the latch.
With the pawl free of the strike, the door may be
swung open.
Door Frame
When securing the door, make sure the
pawl fits over the strike before tightening.
Travis Industries 93508107 100201
Installation (for qualified installers only) 17
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Log Set and Coal Installation
Preparing the Glowing Embers:
The glowing embers come in a single strip. Stretch them as (nearly transparent) to form three strips of the following sizes:
One Strip Approximately
7-1/2Ó by 1-1/2Ó
Two Strips Approximately
3Ó by 1-1/2Ó
thin as possible
There may be extra material ­save it for future use.
Place the log set on the grate. Position the logs so the rear corners rest against the log stops.
Tuck the front of the ember strip down, behind the burner with a screwdriver. Make sure the mat of ember wool is not over the burner holes. Tuck it behind the burner tube if necessary.
Place the strips on the grate as shown in this illustration. The front strip should hang half way over the burner.
Grate
Note how only a few ÒwhiskersÓ are over the burner holes.
Travis Industries 93508107 100201
Side View
Place the optional kibbles in front of the firebox. Do not place the kibbles directly over the burner holes.
18 Operation
Safety Notice
Read this entire manual (especially the ÒSafety PrecautionsÓ on pages 2 and 3) before using this stove. Failure to follow the instructions may result in property damage, bodily injury, or even death.
Location of Controls
ON/OFF Switch
The on/off switch is located on the back of the heater.
O
F
O
N
F
The Pilot Flame can be found below the back log.
Swing the control cover down to access the gas control valve, igniter, and blower control.
F
LO
OFF
F
P
O
I
L
T
N
O
HI
PILOT
IGNITER
BLOWER
O
GAS
CONTROL
VALVE
I
H
O
L
FLAME
ADJUST
KNOB
Blower
Control
Pilot
Igniter
Gas Control
Knob
Flame Adjust
Knob
On/Off Switch This control is used to turn the main burner on and off.
Gas Control Knob This knob is used to control gas to the heater and for starting the pilot.
There are three positions, ON, OFF, & PILOT. The pointer directly below the knob indicates the position this knob is in.
Flame Adjust Knob This knob controls the flame height from low (ÒLOÓ) to high (ÒHIÓ). The
pointer to the upper left of the knob points to the position this knob is in.
Pilot Igniter The pilot igniter is used only to start the pilot. When pressed, it sends an
electrical charge to the pilot assembly. This creates a blue spark directly next to the pilot, igniting the pilot flame.
Blower Knob This knob controls the speed of the internal convection blower that
pushes the heated air into the room.
? If using a remote control or thermostat, the On/Off Switch must be left ÒONÓ. Turning the On/Off
Switch ÒOFFÓ will keep the heater off always.
Travis Industries 93508107 100201
Operation 19
Starting The Pilot Flame
The pilot flame is required to ignite the main burners (it also plays a safety role). It should be left on once lit. It will stay lit unless the gas control valve is turned to "OFF". However, the pilot will go out if the gas is shut off, the propane tank runs out (or low) or if the stove malfunctions. If the pilot turns off frequently, call your dealer for information. To start the pilot follow the directions below:
WARNING : When lighting or re-lighting the
pilot, the door must be opened (see page 16).
a Open the door (see page 16 for details).
a
ON
T
b
O
OFF
L
I
P
PILOT ADJ
5 minutes
b Push the gas control knob in slightly and turn
it to the "OFF" position. The knob will not turn from "ON" to "OFF" unless the knob is depressed slightly. Wait five minutes to let any gas that may have accumulated inside the firebox escape. If you smell leaking gas, follow the directions on the cover "IF YOU SMELL GAS".
c Turn the gas control knob to the "PILOT"
position and press the knob in, this will allow gas to flow to the pilot light. Press the red button on the pilot igniter repeatedly until you see the pilot light.
WARNING: If the pilot does not light after 15
seconds, release the knob and call your dealer for service. Do not attempt to light pilot until service has been performed.
NOTE: You may wish to remove the log set
to gain a better view of the pilot (see page 17).
T
ON
O
L
PILOT ADJ
I
OFF
P
PILOT
IGNITER
30 seconds
?
ON
c
d
T
T
O
L
PILOT ADJ
ON
O
L
PILOT ADJ
OFF
P
I
OFF
P
I
e
d Keep the gas control knob depressed for 30
seconds once it is lit.
e Release the gas control knob. If the pilot
goes out, repeat step C. If the pilot refuses to stay lit, call your dealer for service. With the pilot lit, proceed to step ÒfÓ.
f Close and latch the door.
g Turn the gas control knob counter-clockwise
to "ON". The pilot is now lit and the heater can be turned on and off.
Travis Industries 93508107 100201
f
P
I
L
OFF
O
T
g
ON
PILOT ADJ
20 Operation
Starting the Heater for the First Time
Cleaning Gold Surfaces
Fingerprints or other marks left on gold surfaces may become etched in place if they are not wiped clean prior to turning the stove on. With the heater cool, clean gold surfaces with denatured alcohol and a soft cloth.
Fumes from the Painted Surfaces Curing
Burn the heater at a medium setting for approximately one hour the first time. This will cure the painted surfaces. Fumes from the paint curing and oil burning off the steel may occur. This is normal. We recommend you open the window to vent the room.
Condensation
Water may appear on the glass each time you start the heater - this is normal.
Blue Flames
The flames will be blue when first started. After fifteen minutes the flames will turn a more realistic yellow and orange color.
Turning the Heater On and Off
After the pilot has been started...
For systems with wall thermostats, use this switch to control the temperature (right is hotter, left cooler). Some systems require the on/off switch to be on.
O
Use this switch to turn the main burner on and off manually.
See the instructions included with the remote for details on operation.
N
O
F
F
See the instructions included with the remote for changing the battery.
ROOM TEMP
¡F
SET TEMP
TIMER
MIN
¡F
Time
OFF
Set
Time Cancel
o
t
u
A
Warning: Do not place combustible items on top or directly in front of the heater, even temporarily.
The optional thermostat may start the heater causing a combustible item to ignite.
Note: If the heater turns on and off frequently while using the thermostat, you may want to
adjust the flame height down until it produces just enough heat needed.
Adjusting the Flame Height
Your heater has an adjustable flame to tailor the look and heat output to your specific needs. It is adjusted by turning the middle dial on the gas control valve.
Flame Height Adjustment Knob
Index Mark
VENT
ON
OFF
T
P
O
I
L
PILOT ADJ
Turn clockwise to adjust the flame higher, counter-clockwise to lower.
Travis Industries 93508107 100201
VENT
HI
LO
HI
LO
Operation 21
Adjusting the Blower Speed
The blower helps transfer the heat from the heater into the room. It will not turn on until the heater is up to temperature (approximately 10 minutes after starting). See the illustration below for instructions on adjusting the blower speed.
PILOT
OFF
HI
IGNITER
LO
Normal Operating Sounds
Pilot Flame
The pilot flame, which remains on, makes a very slight "whisper" sound.
Blower Knob
Turn the knob all the way counter-clockwise to turn the blower off. One click clockwise turns the blower to high speed. Turning the knob clockwise from the high position decreases the speed of the
BLOWER
blower.
Blower This heater uses a blower to push heated air into the room. You will hear the sound of air movement that increases as the speed is increased.
The appliance may creak with change of temperature.
Gas Control Valve
As the gas control valve is turned on and off you will hear a dull clicking sound. This is the valve opening up and shutting down.
Travis Industries 93508107 100201
Blower Snap Disk This part can produce a clicking sound as it turns the blower on and off.
22 Maintenance
Cleaning Your Heater
Warning Fingerprints or other marks left on the optional gold surface may become etched in place
if they are not wiped clean prior to turning the stove on.
With the heater cool, use denatured alcohol and a soft cloth to clean gold surfaces. Other cleaners may leave a film that may become etched into the gold.
Yearly Service Procedure
Warning Failure to inspect and maintain the heater may lead to improper combustion and a
potentially dangerous situation. We recommend the following procedures be done by a qualified technician.
1 Check the pilot flame. It should engulf approximately 3/8Ó of the top of the thermocouple (see
illustration below). If it does not, contact your dealer for service.
2 Shut off gas to the heater by turning the gas control knob to ÒOFFÓ (see step A under ÒStarting the
PilotÓ on page 19). Let the heater cool for 15 minutes. Open the door (see page 16).
3 Remove the log set and embers (see page 17 - NOTE: the log set is fragile). If any log is
cracked or deteriorated, replace it when re-installing. Check the logs for sooting. If excessive sooting is found, the heater will require adjustment. Contact your dealer.
4 Clean the burner tube (especially in the burner holes and slots) and inspect the following:
¥ Check for burner tube holes that are cracked, severely warped, or corroded.
¥ Check the firebox and area around the pilot to make sure there is no warping or damage.
If any problem is found, discontinue use and contact your dealer for service.
Before Disassembly: Check the pilot flame. It should touch the top 3/8Ó of the thermopile and thermocouple.
Thermopile
3/8Ó
Pilot Hood
Thermocouple
Check the walls and ceiling of the firebox for deterioration.
Check the burner holes.
Make sure the burner pan is not warped or damaged.
5 Replace the log set. Inspect the glass gasket. If it is deteriorated, replace. If the glass is damaged,
replace it.
6 Check the gas control valve and all of the gas lines. If any damage is found, discontinue use and
contact your dealer for service.
7 To check the door seal, place a dollar bill along the door perimeter then close and latch the door. If the
dollar bill is held in place securely, the door seal is adequate. However, it the dollar bill slides out easily, you should adjust the door. Contact your dealer to obtain directions on tightening the door seal.
Travis Industries 93508107 100201
Maintenance 23
8 Start the pilot and turn on the main burner. The flames should be orange/yellow and not touch the top
of the firebox. If the pilot or main burners do not burn correctly, contact your dealer for service. Monitor the blower operation.
9 Remove any debris or vegetation near the vent termination. Contact your dealer if any sooting or
deterioration is found near the vent termination.
Troubleshooting Steps
Problem: Possible Cause: Remedy:
Pilot Will Not Light
Main Burners Will Not Start
Remote Control Does Not Work
Thermostat Does Not Work
Blower Does Not Operate
Flames Are Too Blue
A gas shut off valve is turned off......................
The gas control knob isnÕt turned to ÒPILOTÓ.. .....
The valve control knob isnÕt pushed in ...............
The igniter wasnÕt pressed repeatedly ...............
No spark from igniter......................................
The pilot flame has gone out............................
The gas control valve is turned to ÒPILOTÓ or ÒOFFÓ
The ON/OFF switch is turned to ÒOFFÓ ...............
The remote control is not working correctly.........
The thermostat is disconnected or set too high ...
The pilot light has gone out..............................
The gas control valve is turned to ÒPILOTÓ or ÒOFFÓ
The ON/OFF switch is turned to ÒOFFÓ ...............
The remote is too far away from the heater .........
The remote control receiver is turned ÒOFFÓ........
One of the two remote control batteries is dead.. .
The pilot flame has gone out............................
The gas control valve is turned to ÒPILOTÓ or ÒOFFÓ
The ON/OFF switch is turned to ÒOFFÓ ...............
The thermostat is set too high..........................
Make sure blower control is turned ÒONÓ
The heater is not getting electricity ...................
The heater is not up to temperature...................
The heater has just been started...................... This is normal - see ÒStarting the
Check all gas shut off valves
See ÒStarting the Pilot FlameÓ Pg 19
See ÒStarting the Pilot FlameÓ Pg 19
See ÒStarting the Pilot FlameÓ Pg 19
Igniter Faulty - Contact your Dealer
See ÒStarting the Pilot FlameÓ Pg 19
See ÒStarting the Pilot FlameÓ Pg 19
Turn the ON/OFF switch to ÒONÓ
Replace the batteries
Set the thermostat to a lower temperature
See ÒStarting the Pilot FlameÓ Pg 19
See ÒStarting the Pilot FlameÓ Pg 19
Turn the ON/OFF switch to ÒONÓ
Use the remote closer to the heater
See the remote control instructions
See the remote control instructions
See ÒStarting the Pilot FlameÓ Pg 19
See ÒStarting the Pilot FlameÓ Pg 19
Turn the ON/OFF switch to ÒONÓ
Set the thermostat to a lower temperature
See ÒAdjusting Blower SpeedÓ Pg. 21
Make sure it is plugged in and the outlet is providing electricity
See ÒOperating Your HeaterÓ
Heater for the First TimeÓ
Flames Are Too Short
The flame height may be turned too low.............. Turn the flame height to ÒHIÓ -
(Under 6Ó)
Travis Industries 93508107 100201
See ÒAdjusting the Flame HeightÓ
24 Maintenance
How this Heater Works
Warning This heater was designed with safety as the primary concern. Many of the components
inside this heater are for safety purposes. Therefore, only certified gas service technicians should service this heater.
What Turns the Main Burners On and Off
This heater uses a millivolt system to control its operation (a millivolt is a very small amount of electricity). The thermopile and thermocouple generate electricity when heated by the pilot flame. This electricity is used to operate the gas valve. Without enough electricity, the gas valve will not turn on. That is why when starting the pilot the gas control knob has to be pressed in long enough for the thermocouple to heat up and generate enough electricity. The thermopile provides power for the ON/OFF switch, remote control, or thermostat (see the illustration below). Because the thermopile generates the electricity needed to turn the heater on and off, this heater can be operated when the power is out (although the blower will not run).
When heated, the thermopile generates electricity (a very small amount, measured in "Millivolts").
This electricity is used to operate the main burners.
The main burners are switched on and off using the electricity generated by the thermopile.
ON
VENT
HI
OFF
T
P
LO
O
I
L
PILOT ADJ
The ON/OFF switch, remote control, or thermostat control the circuit to the main burner.
ON
MAIN BURNER
OFF
What Prevents Gas Buildup
¥ This appliance utilizes a high-technology gas valve in conjunction with a pilot flame to ensure no gas
builds up inside the firebox.
¥ The thermocouple (next to the pilot) senses when the pilot flame is lit. If the pilot flame goes out, this
thermocouple no longer generates electricity, causing the gas valve to automatically shut off all gas to the heater, preventing the pilot or burner from spilling gas into the firebox.
ON
Pilot Flame
The pilot flame is a time-proven component that eliminates the possibility of gas buildup inside the firebox.
Gas Valve
This high-technology valve automatically shuts off all gas if it does not receive a signal from the thermocouple. If any component is damaged or sensing a malfunction, or if the wiring is damaged, it will shut off all gas.
VENT
HI
OFF
T
P
L
LO
O
I
PILOT ADJ
External Shut Off Valve
This valve is placed on the gas line to shut off gas to the appliance during maintenance procedures.
Thermocouple
The thermocouple generates a small amount of electricity. If the pilot flame goes out, the gas valve automatically shuts off all gas.
Travis Industries 93508107 100201
Ceramic Glass
The glass in your heater is the most durable glass available. It has been tested to be extremely resistant to breakage from temperature changes.
Wiring Diagram
Maintenance 25
Brown
Jumper Wire
(Manual
Operation)
Optional Thermostat
EPU
terminal
Gas Control Valve
Green
Optional Remote Control
Red
On/Off Switch
Blower
Motor
Black
Black
Blower Thermodisk
Black
White
Thermopile
Red
White
Chassis Ground
White
Blower Rheostat
Thermocouple
Copper Co-Axial Wire
Green
White
Black
Piezo Igniter
Orange
120 Volt Grounded A.C. Power Supply
Black
120 V.
Blower
Circuit
Replacement Parts:
Blower, Convection 93006080 Orifice, Pilot, .021 91001505 Blower Rheostat w/ Off Position 98900758 Piezo Igniter 98900751 Brick Floor Plate 93006071 Pilot Assembly, LP 93006021 Burner Tube 93006000 Pilot Assembly, NG 93006020 Control Valve, LP 97300130 Pilot Tube 91001508 Control Valve, NG 97300120 Power Cord, With Molex Connector 99300656 Conversion Parts, LP 93006030 Pressure Relief Doors 91001541 Conversion Parts, NG 93006031 Regulator, Natural Gas 98900733 Door Gasketing 99900402 Regulator, Propane (LP) 98900734 Glass Gasket, Flat Fiberglass Tape 99900404 Snap Disk 98900720 Glass, Front Switch, On/Off 98900747 Glass, Side Thermocouple 98900748 Glowing Ember Strip 93006052 Thermopile 98900752 Knob, for Rheostat 99300657 Thermostat, Remote 99300653 Log, Ember Coals 99300114 Thermostat, Wall Mounted 99300650 Log Set, Large ( One Piece) 93006050 Wiring Harness 97200307 Manual 93508107 Orifice, Gas, .125Ó , NG 93006011 Orifice, Gas #48, LP 93006010 Orifice, Pilot, .016 91001506
Travis Industries 93508107 100201
26 Safety Label
Salish DVL Stove
Listed Gas-Fired
Vented Fireplace Heater
Tested and certified by OMNI-Test Laboratories, Inc. to the combustion performance and construction requirements of ANSI Z21.88/CSA2.33-1998, applicable sections of UL307b and CAN/CGA 2.17-M91.
The DVL FS is equipped from the factory only for use with Natural Gas. For conversion to LP (Propane) use kit supplied by the manufacturer. This appliance must be installed in accordance with all local codes, if any; if not, in USAfollow ANSI Z223.1-1992 and NFPA54(88), in Canada CAN/CGA B-
149. Installation in Manufactured or Mobile Homes must conform with: In USA, Manufactured Home Construction and Safety Standard, Title 24 CFR, Part 3280; In Canada, CSA Z240.4 and Gas-Equipped Recreational Vehicles and Mobile Housing. This appliance is only for use with the type of gas indicated on the rating plate and may be installed in an aftermarket, permanently located, manufactured (mobile) home where not prohibited by local codes. See owner’s manual for details. This appliance is not convertible for use with other gases, unless a certified kit supplied by the manufacturer is used. See owner’s manual for information on making these changes. This appliance uses a millivolt-type control system consisting of a gas con­trol valve/regulator, a standing pilot burner assembly, a thermopile, a thermocouple, a piezo ignitor, and the ON/OFF switch. THIS UNIT DOES NOT REQUIRE 110 VOLT POWER TO OPERATE. All exhaust gases must be vented outside the structure of the living-area. Combustion air is drawn from outside the living-area structure.
This appliance is a Vented Gas Fireplace Heater. Not for use with Solid Fuel.
WARNING: Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. Refer to the owner’s information manual provided with this appliance. For assistance or additional information consult a qualified installer, service agency or the gas supplier .
WARNING: Operation of this appliance when not connected to a properly installed and maintained venting system can result in carbon monoxide (CO) poisoning and possible death.
Installation and repair should be performed by a qualified service person. The appliance should be inspected before use and at least annually by a qualified service person. More frequent cleaning may be required where excessive lint from material like carpeting and bedding is present. The control compartment, the burner compartment and all circulating air passageways of the appliance must be kept clean and clear at all times.
This appliance must be properly connected to a venting system in accordance with the manufacturer’s installation instructions. This vented gas fireplace heater is not for use with air filters. Due to high temperatures, the appliance should be located out of traffic and away from furniture and draperies. Children and adults should be alerted to the hazards of high surface temperature and should stay away to avoid flesh burns or clothing ignition. Young children should be carefully supervised at all times when they are in the same room as the appliance. CAUTION:Hot while in operation. Do not touch. Keep children, clothing, furniture, gasoline and other liquids having flammable vapors away. CAUTION: Do not operate this appliance with glass removed, cracked or broken. Replacement of the panel(s) should be done by a licensed or
qualified service person. Use Simpson DURA-VENT direct vent system (Model GS) to vent this appliance to the exterior.
10850 117th Pl. N.E. Kirkland, WA 98033
Minimum Clearances to Combustibles
Unit to Sidewall ..................... 10” / 255mm Alcove Min. Height ................ 60” / 1520mm
Unit to Backwall .................... 4” / 100mm Alcove Max. Depth................. 48” / 1220mm
Unit to Cornerwall................. 4” / 100mm Alcove Min Width................... 47-3/8” / 1205mm
Front of Unit........................... 36” / 910mm
L.P. N.G. L.P. N.G.
Input Rate on “HI” (BTU/Hr) . . . . . . . 43,000 43,000 Minimum Inlet Pressure (inches W.C.) . . . . . . . . 11.5” 5.5”
Input Rate on “LO” (BTU/Hr) . . . . . . 23,000 23,000 Maximum Inlet Pressure (inches W.C.) . . . . . . . . 13” 7”
Maximum Output (BTU/Hr) . . . . . . . 33,970 33,540 Manifold Pressure on “HI” (inches W.C.) . . . . . . 11” 3.5”
Main Burner Orifice (DMS) . . . . . . . . #48 .125” Manifold Pressure on “LO” (inches W.C.) . . . . . 2.7” 1”
This appliance is equipped for installation in Canada up to 4500 ft. (1370 m) with certain vent configurations. See owner’s manual for restrictions on vent configurations.
In USA, this appliance is equipped for installation from 0-2000 ft. (0-610 m). For altitudes above 2,000 feet, the vent configuration, orifice, or combination of both may need to be changed. See owner’s manual for information on making these changes.
FAN TYPE VENTED CIRCULATOR Steady State Efficiency. . . . Up to 78% (blowers on)
Blower Electrical Rating: 115V., 1.5 Amps, 60 Hz, 150 Watts Output Capacity Rating. . . . Up to 33,970 (blowers on)
Manufacture 1999 Jan. Apr. Jul. Oct. Date: 2000 Feb. May Aug. Nov.
2001 Mar. Jun. Sep. Dec.
IGN 9-0213
TM
Report No. 028-S-22-05 February, 1999
The listing label is shown below for your records. It can be found on the back panel.
Travis Industries 93508107 100201
Warranty 27
)
To register your TRAVIS INDUSTRIES, INC. 7 Year Warranty, complete the enclosed warranty card and mail it within ten (10) days of the appliance
purchase date to: TRAVIS INDUSTRIES, INC., 10850 117th Place N.E., Kirkland, Washington 98033. TRAVIS INDUSTRIES, INC. warrants this gas appliance (appliance is defined as the equipment manufactured by Travis Industries, Inc.) to be defect-free in material and workmanship to the original purchaser from the date of purchase as follows:
Years 1 & 2 - COVERAGE: PARTS & LABOR
Burner Assembly:
Burner, Burner Tube, Air Shutter Assembly, Main Burner Orifice
Firebox Assembly:
Adjustable Air Restrictor, Pressure Relief Mechanisms (direct vents only), Glass Attachment Mechanism
Gas Control Assembly
Adjustable control valve, millivolt wiring and connectors (located within the metal heater structure), thermopile, thermocouple, pilot hood, orifices, pilot gas line, piezo ignitor
Exclusions: Paint, Gasketing
Years 3 THROUGH 5 - COVERAGE: PARTS & LABOR
Burner Assembly:
Burner, Burner Tube, Air Shutter Assembly, Main Burner Orifice
Exclusions: Paint, Gasketing, Electrical Assembly, Gas Control Assembly, Ceramic Glass, Ceramic Logs, Gold & Nickel Plating, Accessories,
Re-Installation Allowance
Years 6 & 7 - COVERAGE: PARTS ONLY
Burner Assembly:
Burner, Burner Tube, Air Shutter Assembly, Main Burner Orifice
Exclusions: Paint, Gasketing, Electrical Assembly, Gas Control Assembly, Ceramic Glass, Ceramic Logs, Gold & Nickel Plating, Accessories,
Convection Heat Exchanger, Re-Installation Allowance, One-Way Freight Allowance, Labor
Ceramic Glass
Glass (breakage from thermal shock)
Ceramic Logs
Log Set, Coals, Ember Strip (Steel Fiber)
Gold Plating
Gold or Nickel Door, Optional Grill (see ÒConditions and ExclusionsÓ # 9
Electrical Assembly :
Blower, wiring harness, snap discs, rheostat speed control
Firebox Assembly:
Adjustable Air Restrictor, Pressure Relief Mechanisms (direct vents only), Glass Attachment Mechanism
Firebox Assembly:
Adjustable Air Restrictor, Pressure Relief Mechanisms (direct vents only), Glass Attachment Mechanism
Accessories
Legs, Pedestal, Panels, Cast Firebacks, Shell Assembly
Convection Heat Exchanger
Re-Installation Allowance
In cases where heater must be removed from home for repairs, a partial cost of re-installation is covered (pre­authorization required)
One-Way Freight Allowance
One-way freight allowance on pre-authorized repair done at factory is covered.
Convection Heat Exchanger
One-Way Freight Allowance
One-way freight allowance on pre-authorized repair done at factory is covered.
CONDITIONS & EXCLUSIONS
1. This new gas appliance must be installed by a qualified gas appliance technician. It must be installed, operated, and maintained at all times in accordance with the instructions in the OwnerÕs Manual. Any alteration, willful abuse, accident, neglect, or misuse of the product shall nullify this warranty.
2. This warranty is nontransferable, and is made to the ORIGINAL purchaser, provided that the purchase was made through an authorized TRAVIS dealer.
3. Discoloration and some minor expansion, contraction, or movement of certain parts and resulting noise, is normal and not a defect and, therefore, not covered under warranty. The installer must ensure the appliance is burning as per the rating tag at the time of installation. Over-firing (operation a bove the listed BTU rate) of this appliance can cause serious damage and will nullify this warranty.
4. The warranty, as outlined within this document, does not apply to the chimney components or other Non-Travis accessories used in conjunction with the installation of this product. If in doubt as to the extent of this warranty, contact your authorized TRAVIS retailer before installation.
5. Travis Industries will not be responsible for inadequate performance caused by environmental conditions such as nearby trees, buildings, roof tops, wind, hills or mountains or negative pressure or other influences from mechanical systems such as furnaces, fans, clothes dryers, etc.
6. This Warranty is void if: a. The unit has been operated in atmospheres contaminated by chlorine, fluorine or other damaging chemicals. b. The unit is subject to submersion in water or prolonged periods of dampness or condensation. c. Any damage to the unit, combustion chamber, heat exchanger or other components due to water, or weather damage which is the result of, but not limited to, improper
7. Exclusions to this 7 Year Warranty include: injury, loss of use, damage, failure to function due to accident, negligence, misuse, improper installation, alteration or adjustment of
8. This 7 Year warranty excludes damage caused by normal wear and tear, such as paint discoloration or chipping, worn or torn gasketing, corroded or cracked logs, embers, etc.
9. Damage to gold, nickel, or brass surfaces caused by fingerprints, scratches, melted items, or other external sources left on the surface is not covered in this warranty. Damage
10. TRAVIS INDUSTRIES, INC. is free of liability for any damages caused by the appliance, as well as inconvenience expenses and materials. Incidental or consequential damages
11. This warranty does not cover any loss or damage incurred by the use or removal of any component or apparatus to or from the gas appliance without the express written
12. Any statement or representation of TRAVIS products and their performance contained in TRAVIS advertising, packaging literature, or printed material is not part of this 7 year
13. This warranty is automatically voided if the applianceÕs serial number has been removed or altered in any way. If the appliance is used for commercial purposes, it is excluded from
14. No dealer, distributor, or similar person has the authority to represent or warrant TRAVIS products beyond the terms contained within this warranty. TRAVIS INDUSTRIES, INC.
15. Travis Industries will not cover the cost of the removal or re-installation of hearths, facing, mantels, venting or other components.
16. If for any reason any section of this warranty is declared invalid, the balance of the warranty remains in effect and all other clauses shall remain in effect.
17. THIS 7 YEAR WARRANTY IS THE ONLY WARRANTY SUPPLIED BY TRAVIS INDUSTRIES, INC., THE MANUFACTURER OF THE APPLIANCE. ALL OTHER
chimney/venting installation.
the manufacturer's settings of components, lack of proper and regular maintenance, damage incurred while the appliance is in transit, alteration, or act of God.
Also excluded is damage to the unit caused by abuse, improper installation, modification of the unit, drilling of the orifices, or the use of fuel other than that for which the unit is configured. Units are shipped for natural gas and must be converted to propane using the included conversion kit. Confirm fuel configuration with your installer.
from the use of cleaners other than denatured alcohol on gold or nickel is not covered in this warranty. Damage from the use of abrasive cleaners on brass is not covered in this warranty.
are not covered by this warranty. In some states, the exclusion of incidental or consequential damage may not apply.
permission of TRAVIS INDUSTRIES, INC. and bearing a TRAVIS INDUSTRIES, INC. label of approval.
warranty.
this warranty.
assumes no liability for such warranties or representations.
WARRANTIES, WHETHER EXPRESS OR IMPLIED, ARE HEREBY EXPRESSLY DISCLAIMED AND PURCHASERÕS RECOURSE IS EXPRESSLY LIMITED TO THE WARRANTIES SET FORTH HEREIN.
IF WARRANTY SERVICE IS NEEDED:
1. If you discover a problem that you believe is covered by this warranty, you MUST REPORT it to your TRAVIS dealer WITHIN 30 DAYS, giving them proof of purchase, the purchase date, and the model name and serial number.
2. Travis Industries has the option of either repairing or replacing the defective component.
3. If your dealer is unable to repair your applianceÕs defect, he may process a warranty claim through TRAVIS INDUSTRIES, INC., including the name of the dealership where you purchased the appliance, a copy of your receipt showing the date of the applianceÕs purchase, and the serial number on your appliance. At that time, you may be asked to ship your appliance, freight charges prepaid, to TRAVIS INDUSTRIES, INC. TRAVIS INDUSTRIES, INC., at its option, will repair or replace, free of charge, your TRAVIS appliance if it is found to be defective in material or workmanship within the time frame stated within this 7 year warranty. TRAVIS INDUSTRIES, INC. will return your appliance, freight charges (years 1 to 5) prepaid by TRAVIS INDUSTRIES, INC., to your regional distributor, or dealership.
4. Check with your dealer in advance for any costs to you, when arranging a warranty call. Dealers may require you to pay a service or trip charges for any warranty work. This charge can vary from store to store.
Travis Industries 93508107 100201
28 Optional Equipment
LP Conversion Instructions (for qualified technicians only)
Install the conversion kit prior to installing the gas line to ensure proper gas use.
1 Open the door (see page 16). Remove the logs, ember strips, and kibbles (if installed - page 17)
2 Remove the burner (see illustration below).
Remove the grate
a
and cast brick floor.
Cast Brick Floor
Remove the screw holding
b
the burner in place.
Slide the burner to the right
c
and up to remove the burner.
Grate
1/4" Nutdriver
1/4" Nutdriver
NOTE: When replacing the burner, make sure the burner inserts all the way up against the orifice shoulder.
Orifice Shoulder
Travis Industries 93508107 100201
Burner
Orifice
Burner
Optional Equipment 29
3 Follow the directions below to remove the natural gas orifice. Apply thread sealant to the LP orifice
(#48 - it has "48" stamped on it) and tighten in place with a 1/2" open end wrench. Slide the adjustable shutter back in place over the orifice.
a
Loosen the air shutter control (see page 15).
Orifice
c
Use a 1/2Ó open end wrench to unscrew the orifice.
5/16Ó
Air Control Shutter
1/2" Wrench
NOTE:
Screw the LP orifice in so the orifice shoulder protrudes 5/16Ó (indicating full insertion).
b
Rotate the air control shutter away from the orifice.
d
The new LP orifice has Ò48Ó stamped on it.
Apply thread
48
sealant to the new orifice prior to installation.
1/8
The NG orifice has Ò1/8Ó (0.125Ó) stamped on it.
4 Remove the pilot orifice following the instructions below. Replace with the propane pilot orifice. The
propane conversion kit includes a .016Ó (labeled LP 16) or .011Ó (labeled LP 11) pilot orifice. The .016Ó orifice is preferred because it allows for greater pilot adjustment.
Remove the pilot
hood assembly by
unscrewing the two
attachment screws.
Phillips Screwdriver
Pilot Hood
Assembly
Pull the pilot orifice
retainer and pilot orifice
upwards to remove.
Pilot Orifice Retainer
Pilot Orifice
Orifice Identification:
LP (Propane) Orifices
L
11
P
NG (Natural Gas) Orifices
18N21
L
16
P
(preferred)
N
(preferred)
Travis Industries 93508107 100201
30 Optional Equipment
5 Install the logs and embers.
6 Shut the door.
7 Remove the regulator from the front of the gas control valve. Replace with the propane regulator,
using the new gasket and screws included with the regulator. NOTE: Leak test this area after the heater is installed, gas is connected, and the main burner is lit.
Align the regulator gasket so it is flat and the two tabs fit through the two holes on the gasket.
NOTE: These holes strip easily. Use a hand screwdriver and tighten each screw evenly.
ON
OFF
T
P
O
I
L
PILOT ADJ
These screws hold the
VENT
HI
LO
regulator in place.
NOTE: use the new screws included with the regulator.
Phillips Screwdriver
Regulator Gasket
NOTE: use the new gasket included with the regulator.
VENT
HI
LO
LP (propane) regulators have a
11.0 2.7 stamped here.
8 Place the included propane label over the natural gas
label on top of the gas control valve.
THIS CONTROL
CONVERTED TO
9 Make the gas line connection, start the heater and thoroughly leak-test all gas connections and the
regulator. Check the pilot. Adjust if necessary.
The pilot flame should touch only the top 3/8Ó of the thermopile. Adjust the pilot up or down as necessary.
To adjust the pilot flame, remove the cover screw and gasket and turn the needle valve (NOTE: if the needle valve is totally unscrewed, gas will come out of this port). Clockwise lowers the flame while counter-clockwise raises it. Replace the cover screw and gasket
HAS BEEN
LP
Thermopile
3/8Ó
Travis Industries 93508107 100201
Pilot Hood
Thermocouple
Cover Screw Gasket
Standard Screwdriver
ON
T
O
PILOT ADJ
OFF
P
I
L
Needle Valve
Micro (1/16Ó) Standard Screwdriver
Cover Screw
Optional Equipment 31
Thermostat (Part # 99300650)
! Do not connect 120 VAC to the gas control valve or wiring of this unit.
1 Route the thermostat wire through the back of the right side panel (there is a hole beneath the on/off
switch) and attach to the on/off switch (see the illustration below).
Open the right
a
side panel.
Back of on/off switch
b
Route the wire through the hole below the on/off switch.
Remove the green jumper wire.
c
d
Attach the quick connects from the wire to the two posts on the on/off switch (orientation does not matter).
Back of
on/off
switch
2 Pull through all the slack on the wire (you may wish to wrap the wire in electrical tape to prevent
damage to the wire). Determine a location for the thermostat that is within range of the 50Õ length of thermostat wire. It should be centralized in the room and away from the heater. The wire may be routed externally on the wall or behind the wall (preferred).
3 Cut the thermostat wire so there is approximately 6Ó of slack (NOTE: Do not splice thermostat wires
togetherÐthis leads to too much electrical resistance). Install the thermostat following the directions below.
a
Pull the cover off the thermostat
50 60 70 80 90
b
50 60 70 80 90
Robertshaw
Run the thermostat wires through the wall (cut off excess wire, leaving 6Ó of slack).
d
Attach the thermostat to the wall through these two holes.
c
Expose 1/2Ó of wire and attach to these two posts.
e
Re-attach the cover removed in step ÒaÓ.
Standard Screwdriver
Travis Industries 93508107 100201
32 Optional Equipment
Remote Thermostat (part # 99300653)
! Do not connect 110-120 VAC to the gas control valve or wiring system of this unit.
¥ Follow the instructions included with the remote thermostat for installation.
Using the Remote Thermostat
The remote thermostat has a 1 to 2 minute lag time between the time the thermostat is turned up and the heater turns on. Included with the remote thermostat is a set of instructions that details the operating characteristics of this optional component.
Gold Door (Part # 99300528)
Follow the directions to the right to install the optional gold door.
Warning:
Clean the gold surface prior to starting the stove. Any marks left on the gold may become
Door
etched-in by the heat of the stove. Use denatured alcohol and a soft cloth to clean.
Door Frame
Denatured
Alcohol
Soft Cloth
Gold Grill (Part # 93005038)
Follow the directions to the right to install the optional gold grill.
Warning:
Clean the gold surface prior to starting the stove. Any marks left on the gold may become etched-in by the heat of the stove. Use denatured alcohol and a soft cloth to clean.
With the door open, unscrew the two nuts holding the grill in place.
Remove the black door by sliding it up and off the door frame.
Slide the gold door onto the door frame.
HINT: align the bottom joggle clips over the brackets on the door and slide into place. Then lift up slightly on the door to attach the upper clips.
The door is held in place with six joggle clips.
3/8" Nutdriver
Denatured
Alcohol
Soft Cloth
Travis Industries 93508107 100201
Place the gold grill in place and secure with the nuts.
Optional Equipment 33
Gold Trivet (part # 93005045)
NOTE : The vent must be detached before installing the trivet Ð install this
component before installing the vent.
Follow the directions below to install the optional gold trivet.
Open both side doors. Remove the
a
four screws holding the cast top assembly in place.
5/16" Nutdriver
Cast Top Assembly
Remove the eight nuts holding the
b
trivet in place. Install the gold trivet and re-attach the nuts.
11/32" Nutdriver
Replace the cast top assembly.
c
Warning: Clean the gold surface prior to starting
the stove. Any marks left on the gold may become etched-in by the heat of the stove. Use denatured alcohol and a soft cloth to clean.
Trivet
Soft Cloth
Denatured
Alcohol
Travis Industries 93508107 100201
34 Installation Addenda
ADDENDUM #1 Class A Chimney Conversion Kit
Simpson Duravent provides a conversion kit for those wishing to use an existing wood stove chimney to vent this direct vent stove. The illustration below gives an overview of this type of installation. See the instructions included with the kit for details.
! The conversion kit does not work on interior masonry chimneys.
! Do not exceed the maximum vertical rise (see the section "Approved Vent Configurations" starting on page 9)
allowable. Remember to set the restrictor position to the correct position (based upon the vertical rise height ­see the chart on page 10).
Chimney Conversion Kit A (# 931)
Metalbestos 6" I.D. Security Chimneys 6" I.D. Jackes-Evans 6" I.D. Hart & Cooley 6" I.D. Pro-Jet 6" I.D.
Chimney Conversion Kit B (# 932)
Simpson Dura-Vent 6" I.D. Air-Jet 6" I.D. Metal-Fab 6" and 7" I.D. Amer. Metals 6" & 7" I.D. Metalbestos 7" and 8" I.D. Jackes-Evans 7" and 8" I.D. Hart & Cooley 7" and 8" I.D. Pro-Jet 7" and 8" I.D. Security Chimneys 8" I.D.
Chimney Conversion Kit C (# 933)
Simpson Dura-Vent 7" and 8" I.D. American Metals 8" I.D. Air-Jet 8" I.D. Metal-Fab 8" I.D. American Metals 8" I.D.
Screw the Retro Vertical Top to the Flex Pipe
Type A Chimney
4" (100 mm) Aluminum Flex Pipe
Retro Vertical Top (screw to chimney)
Cut the Flex Pipe to the chimney height plus 3" (75 mm)
Each Kit Contains:
Retro Connector Retro Vertical Top
Additional Required Equipment:
4" Flex (#711 or U.L. 1777) Termination (#991) Co-Axial Sections
Retro Connector (screw to chimney)
Simpson Duravent Direct Vent Pipe Sections (use adjustable section)
Screw the Retro Connector to the Flex Pipe
Travis Industries 93508107 100201
Installation Addenda 35
ADDENDUM #2 Interior Masonry Chimney Conversions
¥ Follow the requirements and use the equipment listed in the illustration to the right to install this
appliance into an interior masonry chimney.
¥ Maximum vertical rise is 30'
¥ Minimum vertical rise is 10'
¥ Use the following restrictor positions:
Position 2 for heights between 8Õ and 12Õ Position 3 for heights between 12Õ and 35' NOTE: these restrictor positions are based upon lab tests. The ideal restrictor position may vary slightly.
The entire chimney system must be air-tight. Make sure to seal the flashing, clean-out, and thimble connection, and to inspect the chimney.
Make sure the coaxial pipe maintains a 1Ó clearance to any combustible. The vent must be sealed air-tight.
#990 90¡ Elbow
Co-Axial Straight Lengths
#991 High Wind Termination
Flashing (included in #934 Masonry Conversion Kit
High-Temp.
Silicone
#711 Flex Liner (4Ó dia.) (or other UL 1777 Gas Liner)
Connector with Cover (included in #934 Masonry Conversion Kit
Travis Industries 93508107 100201
36 Index
Adjusting the Blower Speed........................21
Adjusting the Flame Height .........................20
AFUE.........................................................5
Air Shutter Adjustment................................15
Alcoves (see ÒHeater Placement Req.Ó) .......7
Altitude Considerations...............................8
Amperage (of blower)..................................5
Blower Speed ............................................21
BTU Output................................................5
Burn Rate...................................................5
Burner Installation.......................................28
Cap (vent termination).................................13
Cleaning Your Heater..................................22
Clearances.................................................6
Condensation ............................................20
Controls.....................................................18
Dimensions................................................5
Door Opening ............................................16
Efficiency...................................................5
Elbows.......................................................9
Electrical Specifications...............................5
Emissions ..................................................5
Flame Height..............................................15
Floor Protection Requirements....................7
Fuel...........................................................5
Fumes ..................................See Inst. On Cover
Gas Control Valve (Location)........................18
Gas Inlet Installation ....................................7
Gas Leak ...............................See Inst. on Cover
Gas Line Connection ..................................7
Gas Smell..............................See Inst. on Cover
Heating Capacity.........................................5
High Wind Vertical Terminations...................8
Horizontal Vent Termination Requirements ..1 3
How to Measure Vent Lengths ....................9
Installation Options .....................................5
Installation Preparation................................6
Leaking Gas .......................See Inst. on Cover
Lifting Flames.............................................15
Listing Label (Safety Label) .........................26
Log Installation ...........................................17
Maintaining Your StoveÕs Appearance..........22
Natural Gas Verses Propane........................2
On/Off Operation........................................20
On/Off Switch (Location).............................18
Operating Sounds......................................21
Order of Installation.....................................6
Packing Lists..............................................6
Paint Curing ...............................................20
Pilot (starting) .............................................19
Pilot Flame (Location)..................................18
Pressure (of gas) ........................................7
Purging Gas Line (with door open)...............14
Restrictor Adjustment .................................9
Safety Label...............................................26
Safety Precautions .....................................2
Silicone Vent Sections................................8
Snorkel Terminations..................................8
Sounds......................................................21
Starting The Pilot Flame ..............................19
Starting the Heater for the First Time ............20
Stove Placement Requirements..................7
Table of Contents.......................................4
Thermostat Installation ................................31
Trivet Installation.........................................33
Troubleshooting Table................................23
Vent Configurations....................................9
Vent Part #Õs...............................................8
Vent Requirements ....................................8
Vertical Vent Termination Requirements ......13
Warranty.....................................................27
Water (on glass - see starting the heater) ......20
Wiring Diagram............................................25
Yearly Service Procedure............................22
Travis Industries 93508107 100201
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