Chelan B-Vent
y
(700 B-Vent)
Gas Stove
and
Fireplace Insert
¥ Freestanding Stove
¥ Masonry Fireplace Insert
¥ Factory Built (Z.C.) Fireplace
Insert
Listed
WARNING: Improper installation, adjustment, alteration, service or maintenance can cause
injury or property damage. Refer to this manual. For assistance or additional
information consult a qualified installer, service agency, or the gas supplier.
- Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or
any other appliance.
- I nst al l at i on m us t be per for m ed by a qual i f ie d i ns ta l le r, s er vic e a gency or the ga s s uppl i er
IF YOU SMELL GAS
¥ Do not try to light any appliance.
¥ Do not touch any electrical switch; do not use any phone in your building.
¥ Immediatel
¥ If you cannot reach your gas supplier, call the fire department.
call gas supplier from a neighbor's phone. Follow the gas supplier's instructions.
- April, 1999 -
Installer: After installation give this manual
to the homeowner and explain
operation of this heater.
$10.00 93508078
10850 117th Place N.E. Kirkland, WA 98033
PAGE 2 SAFETY PRECAUTIONS
¥ IF YOU SMELL GAS:
* Do not light any appliance
* Extinguish any open flame
* Do not touch any electrical switch or plug or unplug anything
* Open windows and vacate building
* Call gas supplier from neighbor's house, if not reached, call fire
department
¥ This unit must be installed by a qualified installer to prevent the possibility of
an explosion. Your dealer will know the requirements in your area and can
inform you of those people considered qualified. The room heater should be
inspected before use and at least annually by a qualified service person. More
frequent cleaning may be required due to excessive lint from carpeting,
bedding material, etc.
¥ The instructions in this manual must be strictly adhered to. Do not use
makeshift methods or compromise in the installation. Improper installation
will void the warranty and safety listing.
Ok
THIS CONTROL
HAS BEEN
CONVERTED FOR
NATURAL GAS
THIS CONTROL
HAS BEEN
CONVERTED TO
LP
¥ Contact your local
building officials to
obtain a permit and
information on any
installation restrictions or
inspection requirements
in your area. Notify your
insurance company of this
heater as well.
¥ It is imperative that
control compartments,
screens, or circulating air
passageways of the heater
be kept clean and free of
obstructions. These areas
provide the air necessary
for safe operation.
¥ This heater is either approved for natural gas
(NG) or for propane (LP). Burning the incorrect
fuel will void the warranty and safety listing and
may cause an extreme safety hazard. Direct
questions about the type of fuel used to your
dealer. Check the label on top of the gas control
valve.
¥ If the flame becomes
sooty, dark orange in
color, or extremely tall,
do not operate the heater.
Call your dealer and
arrange for proper
servicing.
¥ Do not operate the heater
if it is not operating
properly in any fashion or
if you are uncertain. Call
your dealer for a full
?
explanation of your heater
and what to expect.
¥ Do not store or use
gasoline or other
flammable liquids in the
vicinity of this heater.
Gas
¥ Keep all furniture or other
combustible items at least
36" away from the front
of the heater.
¥ Do not operate if any
portion of the heater was
submerged in water or if
any corrosion occurs.
SAFETY PRECAUTIONS (CONTINUED) PAGE 3
¥ Do not place clothing or
other flammable items on
or near the heater.
Because this heater can be
controlled by a thermostat
there is a possibility of the
heater turning on and
igniting any items placed
on or near it.
¥ The viewing glass should
be opened for service
only (see the maintenance
section of this manual).
¥ Any safety screen or
guard removed for
servicing must be
replaced prior to
operating the heater.
¥ Operate the heater
according to the
instructions included in
this manual.
¥ If the main burners do not
start correctly turn the gas
off at the gas control
valve and call your dealer
for service.
¥ Light the heater using the
built-in piezo igniter. Do
not use matches or any
other external device to
light your heater.
¥ Never remove, replace,
modify or substitute any
part of the heater unless
instructions are given in
this manual. All other
work must be done by a
trained technician. Don't
modify or replace
orifices.
¥ Allow the heater to cool
before carrying out any
maintenance or cleaning.
¥ The pilot flame must
contact the thermopile
and thermocouple (see the
illustration to the left). If
it does not, turn the gas
control valve to "OFF"
and call your dealer.
¥ This unit is not for use
with solid fuel
¥ Do not place anything
inside the firebox (except
the included fiber logs).
¥ If the fiber logs become
damaged, replace with
Travis Industries log set.
¥ Do not touch the hot
surfaces of the heater.
Educate all children of the
danger of a hightemperature heater.
Young children should be
supervised when they are
in the same room as the
heater.
¥ Instruct everyone in the
house how to shut gas off
to the appliance and at the
gas main shutoff valve.
The gas main shutoff
valve is usually next to
the gas meter or propane
tank and requires a
wrench to shut off.
This
Manual
¥ Do not throw this manual
away. This manual has
important operating and
maintenance instructions
that you will need at a
later time. Always follow
the instructions in this
manual.
¥ Plug the heater into a
115V grounded electrical
outlet. Do not remove the
grounding plug.
¥ Don't route the electrical
cord in front of, over, or
under the heater
¥ Travis Industries, Inc.
grants no warranty,
implied or stated, for the
installation or
maintenance of your
heater, and assumes no
responsibility of any
consequential
damage(s).
PAGE 4 TABLE OF CONTENTS
General Information
Introduction & Important Information............1
Safety Precautions ..................................2
Features & Specifications..........................5
Stove Installation
Installation Preparation .............................6
Items Required for Installation....................6
Order of Installation .................................6
Stove Clearances ....................................6
Heater Placement Requirements ................7
Floor Protection ......................................7
Gas Line Installation ................................7
Vent Requirements ..................................8
Vent Termination Requirements .................8
Electrical Connection ...............................8
Insert Installation
Installation Preparation .............................9
Items Packed with the Heater ....................9
Order of Installation .................................9
Re-Routing the Power Cord to the Front.......9
Insert Placement .....................................11
Floor Protection ......................................11
Gas Line Install .......................................12
Vent Requirements ..................................13
Vent Termination Requirements .................13
Electrical Connection ...............................13
Finalizing the Installation
1 Remove the Door..................................14
2 Install the Logs and Coals.......................14
¥ Purge the Gas Line................................14
3 Replace the Door..................................15
4 Leak Test all Gas Line Joints...................15
5 Check the Pilot Flame............................15
6 Adjust the Air Shutter.............................15
7 Check the Draft ....................................15
8 Check the Flame Height .........................15
9 Explain Heater Operation to Owner ..........15
Operating Your Heater
Before You Begin ....................................16
Location of Controls .................................16
Starting The Pilot.....................................17
Starting the Heater for the First Time ...........18
Turning the Heater On and Off ...................18
Adjusting the Flame Height........................18
Adjusting the Blower Speed.......................19
Normal Operating Sounds .........................19
Maintaining Your Heater
Maintaining Your Stove's Appearance..........20
Yearly Service Procedure..........................20
Troubleshooting
Troubleshooting Table..............................21
How this Heater Works .............................22
What Turns the Main Burners
On and Off .......................................22
What Prevents Gas Buildup.................22
Why Nothing Should Be Placed
Against the Heater.............................23
Wiring Diagram .................................23
Replacement Parts List.......................23
Warranty
Warranty................................................24
Listing Information
Safety Label ...........................................25
Optional Equipment
Stove Leg Installation ...............................26
Pedestal Installation.................................26
Telescoping Leg Installation ......................26
Surround Panel Installation........................27
Thermostat ............................................28
Remote Control Thermostat.......................29
Outside Air Kit ........................................29
Propane Conversion Kit ............................30
Index
Symbols Used in this Manual
Requirement
¥1!?+
Index ....................................................34
NoteWarningStep
Hint
FEATURES AND SPECIFICATIONS PAGE 5
Installation Options:
¥ Freestanding
¥ Masonry Fireplace Insert
¥ Zero-Clearance (Metal)
Fireplace Insert
Heating Specifications:
Approximate Heating Capacity (in square feet)* 600 - 1600
AFUE (Annual Fuel Utilization Efficiency) 68 %
High Burn Input Rate (In BTU's) 40,000 38,000
Low Burn Input Rate (In BTU's) 23,000 20,000
Efficiency** 80% 82%
* Heating capacity will vary with the home's floor plan and insulation, natural gas or Propane BTU rating, and outside temperature.
** Efficiency rating is a product of thermal efficiency rating determined under continuous operation independent of installed system.
To measure the net BTU's, multiply the BTU input by the efficiency percentage (80% for natural gas, 82% for LP).
Features:
¥ Works During Power Outages
(millivolt system)
¥ High Efficiency; Up to 80% for Natural Gas,
82% for LP (Steady State)
¥ Optional Thermostat or Remote Control
¥ Realistic "Wood Fire" Look
¥ Convenient Operating Controls
¥ Variable-Rate Heat Output
¥ Quiet Blower for Effective Heat Distribution
¥ Low Maintenance
Natural Gas LP (Propane)
Dimensions
The base of the
starter section
is 2" below the
upper top.
Fuel:
Measure Clearances
from the Upper Top
23-3/4"
4-1/2"
18-5/8"
Weight: 175 Lbs.
8" Panels: 28"*
10" Panels: 30"*
12" Panels: 32"*
Pedestal: 31-1/2"
Brass, Cast Legs: 28"
Black Legs: 26-5/8"
8" Panels: 40"*
10" Panels: 44"*
12" Panels: 48"*
* Includes
The base of the starter section
is 2" below the upper top.
20-1/8"
4-1/2"
23-3/4"
5-3/4"*
The heater is designed either for natural gas or for propane (but not
for both). Check the sticker on the top of the gas control valve.
13"*
Emissions:
Electrical Specifications:
This unit has passed the ANSI emission standards for vented room
heaters as tested by OMNI Environmental Services, Inc.
115 Volts, 1.3 Amps, 60 Hz (150 watts on high)
PAGE 6 STOVE INSTALLATION - For qualified installers only!
Installation Preparation
! This appliance must be installed in accordance with all local codes, if any; if not, follow ANSI
Z223.1 and the requirements listed in this manual. Failure to follow all of the requirements
may result in property damage, bodily injury, or even death.
! Notify your insurance company before hooking up this heater.
! The requirements listed below are divided into sections. All requirements must be met
simultaneously. The order of installation is not rigid Ð the qualified installer should follow the
procedure best suited for the installation.
Items Required for Installation
¥ B-Vent System
¥ Brass, Black, or Cast Legs or Pedestal
¥ Gas Hookup Equipment
Items Packed with the Chelan (700) B-Vent
¥ Gas Inlet (3/8" Pipe)
¥ Propane Conversion Kit
¥ Owner's Manual
¥ Log Set (2 Logs, 2 Twigs, Embers)
¥ 2 Leveling Bolts (3/8"-16 x 3" Carriage Bolts - not used for stove installations)
Order of Installation
1 Attach the legs or pedestal (see page 26)
2 If the heater is to use propane, install the propane conversion kit (see page 31)
3 Position the heater, use floor protection if needed
4 Attach any optional equipment.
5 Connect the gas line. Connect the gas vent.
6 Follow the instructions under "Finalizing the Installation" on pages 14 and 15.
Stove Clearances
10" Min.
Straight Installations Corner Installations
When installed with
this clearance, the
vent is 6-1/4" from the
back wall, 19-1/2"
from the side wall.
4" Min.
When installed with this clearance, the
vent is 13-1/2" from the wall.
4" Min.
45¡
STOVE INSTALLATION (CONT.) - For qualified installers only! PAGE 7
Heater Placement Requirements
¥ Heater must be installed on a level surface capable of supporting the heater and vent
¥ Due to the high temperature of the heater, it should be located out of traffic and away from furniture and draperies.
Heater must be placed so no combustibles are within, or can swing within 36" of the front of the heater (e.g. drapes,
doors)
? When placed in a location where the floor to ceiling height is under 7 feet , the installation is considered an alcove and
must meet the following requirements:
¥ The alcove floor to ceiling height must be at least 58" tall
¥ The alcove must not be more than 45" deep (before the ceiling returns to 7 feet)
¥ The alcove must be at least 44" wide
¥ The heater must not be placed so the vents below or above the door, along the sides of heater, or along the back of the
heater can become blocked.
Floor Protection
¥ When the stove is installed directly on carpeting, vinyl or other combustible material other than wood flooring or a high
pressure laminate wood floor, the stove must be installed on a metal or wood protection panel extending the full width
and depth of the heater (Minimum 23-3/4" wide by 18-5/8" deep).
Gas Line Installation
! The gas line must be installed in accordance with all local codes, if any; if not, follow ANSI Z223.1 and the requirements
listed below.
Rear
Panel
Use a pipe wrench
to tighten in place.
1-1/2"
7-1/2"
NOTE:
Apply thread
sealant prior to
installing.
Gas Inlet
(3/8" diameter pipe)
Center of
Stove
12-7/8" Pedestal
9-1/2" Brass/Cast Legs
8" Steel Legs
! The heater and gas control valve must be disconnected from the gas supply piping during any pressure testing of that
system at test pressures in excess of 1/2 psig. For pressures under 1/2 psig, isolate the gas supply piping by closing the
manual shutoff valve.
¥ This heater is designed for natural gas but can be converted to propane. Check the sticker on the top of the gas control
valve to make sure the correct fuel is used.
¥ Leak test all gas line joints and the gas control valve prior to and after starting the heater.
¥ The gas inlet accepts a 3/8" F.P.T. fitting
¥ The location of the gas inlet is shown below
¥ A manual shutoff valve is required for installation (it must be located within 3' of the heater)
Gas Inlet Pressure
¥ With the heater off, the inlet pressure must meet the requirements listed in the table below
? If the pressure is not sufficient, make sure the piping used is large enough and the total gas load for the residence does
not exceed the amount supplied.
? The supply regulator (the regulator that attaches directly to the residence inlet or to the propane tank) should supply gas
at the suggested input pressure listed below. Contact the local gas supplier if the regulator is at an improper pressure.
Standard Input Pressure
Natural Gas 7" W.C.
Propane 11" W.C.
PAGE 8 STOVE INSTALLATION (CONT.) - For qualified installers only!
Vent Requirements
! Always maintain the required 1" clearance (air space) to combustible materials to prevent a fire
hazard. Do not fill air spaces with insulation.
! The gas appliance and vent system must be vented directly to the outside of the building, and never
be attached to a chimney serving a separate solid fuel or gas-burning appliance.
¥ Minimum 5' vertical rise
from top of stove (see
the illustration below)
¥ When the vent passes
Vent must
terminate a
minimum 1'
above the roof.
through a wall, a wall
thimble is required.
When the vent passes
through a ceiling, a
support box or firestop is
required. When the vent
Min. 5' Rise
Maintain 1"
minimum
clearance
Provide a 1/4" rise
for every 12" run.
Min. 5' Rise
passes through the roof,
a roof flashing and storm
collar are required.
Follow the instructions
and requirements
provided with the vent
Type B Vent
The total
horizontal
run must
not exceed
50% of the
vertical rise
when installing.
¥ The horizontal run may
not exceed 50% of the
vertical rise
¥ Use 4" dia. B vent for entire system from one manufacturer (don't mix brands)
- or -
Use high temperature factory built or masonry chimney with listed gas chimney liner running the
entire length
¥ Vent termination must be above the roof and not below any eaves or overhangs
Do not block gas
vent termination
High
temperature
factory built
chimney and
connector
Listed Gas
Chimney Liner
Chimney with LinerStandard Installation Exterior Vent
Drafting
Performance
This appliance relies upon natural draft to operate. External forces, such as wind,
barometric pressure, topography, or factors of the home (negative pressure from
exhaust fans, chimneys, air infiltration, etc.), may adversely affect draft. Travis
Industries can not be responsible for external forces leading to less than optimal
performance.
Vent Termination Requirements
¥ Vent termination must have an approved cap (to prevent water from entering)
¥ Vent termination must not be located where it will become plugged by snow or other material
¥ Vent termination must be
1' above the roof and
meet the requirements
outlined in ANSI
Z223.1, section 7.6.2.
12Ó Min.
Note: ANSI 223.1, section 7.6.2 outlines additional
requirements for gas vent terminations. If your
installation involves a roof with a slope greater
than 6/12 or if a wall or other vertical obstruction is
within 8' of the vent termination, the vent
termination will need to be taller. Refer to ANSI
223.1 for full details.
! When installed, the vent must provide suitable draft for the appliance. Other factors, such as exhaust
fans, may create negative pressure inside the home and cause down drafts. Additional vent height
may be required in these circumstances.
Electrical Connection
¥ Plug the power cord into a grounded 110 Volt outlet (do not remove the grounding plug).
INSERT INSTALLATION - For qualified installers only! PAGE 9
Installation Preparation
! This appliance must be installed in accordance with all local codes, if any; if not, follow
ANSI Z223.1 and the requirements listed in this manual. Failure to follow all of the
requirements may result in property damage, bodily injury, or even death.
! Notify your insurance company before hooking up this heater.
! The requirements listed below are divided into sections. All requirements must be met
simultaneously. The order of installation is not rigid Ð the qualified installer should follow
the procedure best suited for the installation.
Items Packed with the Heater
¥ Propane Conversion Kit
¥ Owner's Manual
¥ Log Set (2 Logs, 2 Twigs, Embers)
¥ Gas Inlet (3/8" Pipe)
¥ 2 Leveling Bolts (3/8"-16 x 3" Carriage Bolts - used to level the heater in fireplaces with stepped-up hearths)
Order of Installation
1 If the heater is to use propane, install the propane conversion kit (see page 31)
2 Connect the gas inlet (see page 12)
3 Re-route the power cord (if desired - see below)
4 Position the heater (see "Heater Placement")
5 Connect the gas line. Connect the gas vent.
6 Follow the instructions under "Finalizing the Installation" on pages 14 and 15.
7 Install the surround panel kit.
Re-Routing the Power Cord to the Front
The power cord may be re-routed to the front of the heater if desired (see the directions below).
1 Disconnect the strain relief at the rear of the heater.
TO REMOVE THE STRAIN RELIEF
Compress the strain relief
from the top and bottom
with a pair of slip joint
pliers. Once compressed,
the strain relief can be
pulled out.
TO INSTALL THE
STRAIN RELIEF
Compress the strain relief
from the top and bottom
and insert it into the hole
until it locks in place.
Power Cord
Strain Relief
PAGE 10 INSERT INSTALLATION (CONT.) - For qualified installers only!
Re-Routing the Power Cord to the Front (continued)
2 Carefully pull on the power cord until the molex connector is exposed. Disconnect the molex
connector.
Molex Connectors
Power Cord
Wires Leading
from the Heater
3 Pry out one of the button plugs on either side of the insert (see the illustration below).
4 Open the control cover and locate the wires leading from the power cord molex connector (green,
white, and black wires). Pull these wires forward. Insert the molex connector on the power cord
through the hole exposed in step 2 and re-connect to the molex connector on the heater. Tuck any
excess wire underneath the clip on the baseplate to prevent any wires from contacting the burner
pan.
Remove the button
plug by prying it loose
with a screwdriver
Standard
Screwdriver
The power cord must
be routed underneath
this clip to prevent it
Button Plug
(found on both sides)
from touching the
bottom of the burner
pan.
5 Secure the power cord to the heater with the strain relief (see the illustration under step 1).
INSERT INSTALLATION (CONT.) - For qualified installers only! PAGE 11
Insert Placement
Min. 29-3/4" WIde (includes 6" for gas
line installation)
Min. 22-1/8" Tall
(includes 2" for
vent installation)
See the section "Gas Line
Installation" for details on the
location of the gas inlet.
¥ Insert must be placed so no combustibles are within, or
can swing within 36" of the front of the heater (e.g.
drapes, doors)
¥ The insert may be placed inside a masonry fireplace or
listed zero-clearance (metal) fireplace
¥ The insert must be installed in a level, undamaged
fireplace (damage must be repaired prior to
installation). Use the included leveling bolts to level
the insert in fireplaces with recessed floors.
¥ The insert must maintain 10" clearance to sidewalls
(measure from the upper top)
¥ Non-combustible facing (e.g. brick, tile) must extend 8"
minimum from the side and 8" to the top of the insert
(measure from the upper top)
¥ Combustible mantles must be a minimum 17-1/2"
above the top of the insert (measure from the upper top)
Floor Protection
¥ The heater must be installed on a non-combustible
hearth and may not extend over combustible flooring
The insert must be in place with
the gas line and vent attached
prior to installing the panels.
The Insert Must be
Placed 13" into the
Fireplace.
Use the leveling bolts for
fireplaces with recessed
floors (included with the
stove).
Run the power cord to
either side of the insert
along the facing.
Zero-Clearance (Metal)
Fireplace Requirements:
¥ The damper ("A") and grate (with logset)
("B") must be removed (see the illustration
below)
¥ The smoke shelf ("C"), internal baffles
("D"), screen ("E"), masonry lining or
refractory ("G" & "I"), and metal or glass
doors ("F") may be removed (if applicable)
¥ The insulation ("H"), and any structured
rigid frame members (metal sides, floor,
door frame, face of the fireplace, etc.) may
not be removed or altered.
H
F
E
C
I
B
A
D
G
PAGE 12 INSERT INSTALLATION (CONT.) - For qualified installers only!
Gas Line Install
! The gas line must be installed in accordance with all local codes, if any; if not, follow ANSI Z223.1
and the requirements listed below.
! The heater and gas control valve must be disconnected from the gas supply piping during any
pressure testing of that system at test pressures in excess of 1/2 psig. For pressures under 1/2 psig,
isolate the gas supply piping by closing the manual shutoff valve.
¥ Leak test all gas line joints and the gas control valve prior to and after starting the heater.
Gas Line Connection
¥ The gas inlet accepts a 3/8" F.P.T. fitting
¥ The location of the gas inlet is shown below
¥ A manual shutoff valve is required for installation (it must be located within 3' of the heater)
Rear
Panel
Use a pipe wrench
to tighten in place.
NOTE:
Apply thread
sealant prior to
installing.
Center of
Stove
Gas Inlet
(3/8" diameter pipe)
1-1/2"
7-1/2"
1-5/8"
Fuel
¥ This heater is designed for natural gas but can be converted to propane (see page 31). Check the
sticker on the top of the gas control valve to make sure the correct fuel is used.
Gas Inlet Pressure
¥ With the heater off, the inlet pressure must meet the requirements listed in the table below
? If the pressure is not sufficient, make sure the piping used is large enough and the total gas load for
the residence does not exceed the amount supplied.
? The supply regulator (the regulator that attaches directly to the residence inlet or to the propane tank)
should supply gas at the suggested input pressure listed below. Contact the local gas supplier if the
regulator is at an improper pressure.
Natural Gas 5.5" W.C.
Propane 11" W.C.
Minimum Input Pressure
INSERT INSTALLATION (CONT.) - For qualified installers only! PAGE 13
Vent Requirements
! Always maintain the required 1" clearance to combustible materials to prevent a fire hazard.
! The gas appliance and vent system must be vented directly to the outside of the building, and never
be attached to a chimney serving a separate solid fuel or gas-burning appliance.
¥ The vent must reline the entire length of the chimney and have a minimum 5' vertical rise
¥ Horizontal run may not exceed 50% of the vertical rise
¥ Use 4" listed gas chimney liner or B vent from one manufacturer (don't mix brands)
? When using flexible gas vent, do not crimp or rupture the liner when bending it into chimney offsets
¥ When installed, the vent must meet all of the vent manufacturer's requirements
? When installed, the vent must provide suitable draft for the appliance. Other factors, such as exhaust
fans, may create negative pressure inside the home and cause down drafts. Additional vent height
may be required in these circumstances.
Zero
Clearance
Fireplace
Surround
Panel
(Do not seal)
Use the
telescoping
legs for
raised
fireplaces.
17-1/2"
Min.
6"
Min.
Masonry
Approved Cap
A sealed cover plate
is recommended, but
not required.
4" Listed gas chimney
liner or B Vent
We recommend sealing this
area to prevent heat loss.
Z.C. (Metal)
firebox
Leveling bolts for step-up hearths
Hearth and/or hearth
pad must extend
underneath insert
Surround Panel
(Do not seal)
Fireplace
6"
Min.
17-1/2"
Min.
Drafting
Performance
This appliance relies upon natural draft to operate. External forces, such as wind,
barometric pressure, topography, or factors of the home (negative pressure from
exhaust fans, chimneys, air infiltration, etc.), may adversely affect draft. Travis
Industries can not be responsible for external forces leading to less than optimal
performance.
Vent Termination Requirements
¥ Vent termination must have an approved cap (to prevent water from entering)
¥ Vent termination must not be located where it will become plugged by snow or other material
¥ Vent termination must extend a minimum of 6" above the top of the chimney
Electrical Connection
¥ Plug the power cord into a grounded 110 Volt outlet (do not remove the grounding plug).
PAGE 14 FINALIZING THE INSTALLATION
! Turn the gas control valve to "OFF" prior to conducting any service.
Unscrew and remove the door handle.
Swing the door until it is open 90¡ Lift the door up and away from the heater.
1 Remove
the door.
NOTE: When re-installing, make sure the handle points away from the glass when finished.
2 Install the
logs,
Burner Pan
These clips keep the rear log
from tilting backwards.
Log Installation
twigs, and
embers.
The rear log contacts
the air deflectors.
Rear Log (largest)
The rear log
protrudes over the
burner pan on both
sides.
The front log rests on
these platforms.
Twig
Installation
Align the holes
in the left twig
over the pegs
on the front and
back logs.
The rear log has a
flat portion that
rests on this ledge.
The front edge of
the front log rests
on this ledge.
Align the holes
in the right twig
over the pegs
on the left twig
and back log.
Front Log
Slide the front log all the way
back against the air deflector.
Ember
Installation
! We recommend you purge the gas line at this time (with the glass removed). This allows gas to be
detected once it enters the firebox, ensuring gas does not build up.
Place the embers on this ledge at the
front of the firebox . Do not place the
embers over the burner holes.
FINALIZING THE INSTALLATION (CONT.) PAGE 15
3 Replace the door (follow step # 1 in reverse order).
4 Turn on gas to the
heater. Leak test all
gas joints prior to
starting the
appliance. Start the
pilot. Start the main
burner. Leak test all
gas joints again.
5 Check the pilot flame
to make sure it looks
like the illustration to
the right. Adjust the
pilot flame if
necessary.
6 Let the heater burn
for fifteen minutes.
Adjust the air shutter,
if necessary, to
achieve the correct
looking flame (see
the illustration to the
right).
¥ The air shutter
adjusts the amount of
air that mixes with
the gas before it exits
the burner holes. It
is used to fine-tune
the flame for
differences in
altitude and vent
configuration.
The pilot flame should impinge the top 3/8Ó (10 mm)
of the thermopile. If it does not, you may need to
turn the pilot up.
Thermopile
3/8Ó (10 mm)
Locate the air shutter adjustment
lever behind the gas control valve.
Move it up or down until the flame
looks correct. Pushing up gives the
flame more air (making it bluer).
Pulling it down cuts air down,
making it more orange.
NOTE: If the air control is all the
way up, yet the flames remain
sooty, shut off gas to the fireplace
and contact a qualified gas service
technician.
Correct
Flames should be blue at the
base, yellow-orange on the top.
To adjust the pilot flame, remove the cover screw (and
gasket) and turn the needle valve. Clockwise lowers
the flame while counter-clockwise raises it.
ON
Pilot Hood
T
O
I
L
PILOT ADJ
Cover Screw Gasket
The cover screw and
gasket must be
replaced to prevent gas
Thermocouple
ON
PILOT ADJ
from leaking
Gas Control Valve
P
I
L
OFF
O
T
VENT
HI
LO
NOTE: The logs must be installed correctly to
monitor the flame while adjusting the air shutter.
Not Enough Air Too Much Air
If the flames are too tall or sooty on
the ends, push up on the lever.
If the flames are all blue and
short, pull down the lever.
OFF
P
Needle Valve
Micro (1/16Ó)
Standard
Screwdriver
Cover Screw
Standard
Screwdriver
! If the air shutter is in its fully open position, yet the flames remain sooty, shut off gas to the heater
and contact your dealer for a remedy.
7 Ensure the heater establishes a draft. If the heater unexpectedly shuts off 5 to 25 minutes after
starting, the heater may not be drafting. The cause: negative pressure. Typically, re-starting the
heater five minutes after the shutoff will overcome the negative pressure and establish a draft.
However, if this does not work, you may wish to open a door or window near the heater. This will
allow in enough air in to overcome any negative pressure. Once drafting is initiated, the heater will
work properly without having to re-start the heater or allow in outside air. This is due to the heat
generated by the pilot.
Possible Causes of Negative Pressure:
¥ Exhaust fans (Jenn-Aire type fans in kitchens, bathroom fans)
¥ Vent termination located near a down draft or against prevailing winds
¥ Internal home pressure characteristics (multiple fireplaces, etc...)
8 Turn the flame adjust knob to its highest position - the flames should be approximately 10" tall.
Check the flame on low position. The flames should burn off of each burner hole. If the heater does
not work correctly, contact your dealer for a remedy.
9 Give this manual to the home owner and fully explain the operation of this heater.
PAGE 16 OPERATING YOUR HEATER
Before You Begin
! Read this entire manual before you use your new heater (especially the section "Safety
Precautions" on pages 2 & 3). Failure to follow the instructions may result in property
damage, bodily injury, or even death.
Location of Controls - See explanation below
ON/OFF
Switch
The on/off switch
is located on the
right side of the
control cover.
N
O
F
F
O
The Pilot Flame can be
found below the back log
on the left side.
Swing the control cover to the
Gas
Control
Valve
Gas Control
Knob
T
O
ON
I
L
PILOT ADJ
OFF
P
VENT
HI
LO
Flame Adjust
Knob
right to access the gas control
valve, igniter, and blower control.
PILOT
IGNITER
OFF
HI
LO
Pilot Igniter
Blower Knob
BLOWER
Blower Knob This knob controls the speed of the internal convection blower that pushes the
heated air into the room.
On/Off Switch This control is used to turn the heater on and off.
Pilot Igniter The pilot igniter is used only to start the pilot. When pressed, it sends an
electrical charge to the pilot assembly. This creates a blue spark directly next
to the pilot, igniting the pilot flame.
Gas Control Knob This knob is used to control gas to the heater and for starting the pilot. There
are three positions, ON, OFF, & PILOT. The pointer directly below the knob
indicates the position this knob is in.
Flame Adjust Knob This knob controls the flame height from low ("LO") to high ("HI"). The
pointer to the upper right of the knob points to the position this knob is in.
? If using a remote control or thermostat, the On/Off Switch must be left "ON". Turning the On/Off
Switch "OFF" will keep the heater off always.
OPERATING YOUR HEATER (CONTINUED) PAGE 17
A
Starting The Pilot Flame
The pilot flame is required to ignite the main burners (it also plays a safety role). It should be
left on once lit. It will stay lit unless the gas control valve is turned to "OFF". However, the
pilot will go out if the gas is shut off or if the stove malfunctions. If the pilot turns off
frequently, call your dealer for information. To start the pilot follow the directions below:
NOTE: IF YOU'RE TRYING TO RE-LIGHT THE PILOT BECAUSE SERVICE WAS
PERFORMED ON THE UNIT (I.E. GAS LINE REMOVED THEN RE-INSTALLED OR
BECAUSE TANK RAN OUT OF GAS), FOLLOW THE INSTRUCTIONS FOR REMOVING
THE DOOR ON PAGE 14 THEN BLEED THE GAS LINE.
A Push the gas control knob in
slightly and turn it to the
"OFF" position. The knob
will not turn from "ON" to
"OFF" unless the knob is
depressed slightly.
B Wait five minutes to let any
gas that may have
accumulated inside the
firebox escape. If you smell
gas, follow the directions on
the cover "IF YOU SMELL
GAS".
C Turn the gas control knob to
the "PILOT" position and
press the knob in, this will
allow gas to flow to the pilot
light. Press the red button
on the pilot igniter
repeatedly until you see the
pilot light. KEEP THE GAS
CONTROL KNOB
DEPRESSED FOR 30
SECONDS ONCE IT IS
LIT. NOTE: IF THE
PILOT DOES NOT
LIGHT AFTER 15
SECONDS, RELEASE
THE KNOB AND CALL
YOUR DEALER FOR
SERVICE.
D Release the gas control
knob. If the pilot goes out,
repeat step C. If the pilot
refuses to stay lit, call your
dealer for service.
E Turn the gas control knob
counter-clockwise to "ON".
The pilot is now lit and the
stove can be turned on and
off.
AB
C
D
T
O
L
I
T
T
OFF
P
PILOT ADJ
ON
O
I
L
PILOT ADJ
ON
O
I
L
PILOT ADJ
ON
ON
Do not press knob in for more than
OFF
P
OFF
P
5 minutes
15 seconds if pilot does not light.
Call Your Dealer For Service
PILOT
IGNITER
30 seconds
E
?
OFF
T
P
O
I
L
ON
P
I
OFF
L
O
T
PILOT ADJ
PILOT ADJ
PAGE 18 OPERATING YOUR HEATER (CONTINUED)
Starting the Heater for the First Time
¥ Painted Stoves require the paint to be cured. Start the heater and burn on low for 20 minutes. Turn
off and let cool. Repeat twice to fully cure the paint.
+ Fumes and smoke from the paint curing and oil burning off the steel may occur the first time you
start your heater. This is normal. We recommend you open windows to vent the room.
+ Condensation may appear on the glass each time you start the heater - this is normal.
+ Blue Flames will occur on the heater when it first comes on. After fifteen minutes the flames will
turn a more realistic yellow and orange color.
? Certain installations use a remote "wall switch" to turn the heater on and off. If this is the case, leave
the ON/OFF switch "ON".
Turning the Heater On and Off
After the pilot has been started...
For systems with thermostats,
use this switch to control the
temperature (right is hotter, left
cooler). Some systems
require the on/off switch to be
on.
O
N
O
Use this switch to
turn the main burner
on and off manually.
F
F
See the instructions
included with the
remote for changing
the battery.
See the instructions included
with the remote for details on
operation.
! Do not place any combustible items on top of or directly in front of the heater, even temporarily.
The optional thermostat may start the heater causing a combustible item to ignite.
? If the heater turns on and off frequently while using the thermostat, you may want to adjust the flame
height down until it produces just enough heat needed.
Adjusting the Flame Height
+ Your heater has an adjustable flame to tailor the look and heat output to your specific needs. It is
adjusted by turning the middle dial on the gas control valve.
Flame Height
Adjustment Knob
ON
OFF
T
P
O
I
L
PILOT ADJ
Turn clockwise to adjust the flame higher, counter-clockwise to lower.
VENT
Index Mark
VENT
HI
HI
LO
LO
OPERATING YOUR HEATER (CONTINUED) PAGE 19
Adjusting the Blower Speed
+ The blower helps transfer the heat from the heater into the room. It will not turn on until the heater
is up to temperature (approximately 10 minutes after starting). See the illustration below for
instructions on adjusting the blower speed.
PILOT
IGNITER
LO
Normal Operating Sounds
Pilot Flame
The pilot flame,
which remains on,
makes a very slight
"whisper" sound.
OFF
HI
Blower Knob
Turn the knob all the way counter-clockwise to turn
the blower off. One click clockwise turns the
blower to high speed. Turning the knob clockwise
from the high position decreases the speed of the
BLOWER
blower.
Blower
This heater uses a blower to push
heated air into the room. You will hear
the sound of air movement that
increases as the speed is increased.
The appliance may
creak with change of
temperature.
Gas Control Valve
As the gas control
valve is turned on
and off you will hear
a dull clicking
sound. This is the
valve opening up
and shutting down.
Blower Snap Disk
This part can
produce a clicking
sound as it turns the
blower on and off.
PAGE 20 MAINTAINING YOUR HEATER
Maintaining Your Stove's Appearance
! The optional brass door may be cleaned with a non-abrasive polish (such as Flitz¨). The brass trim
is anodized and should not be polished.
Yearly Service Procedure
! Failure to inspect and maintain the heater may lead to improper combustion and a potentially
dangerous situation. We recommend the following procedures be done by a qualified technician.
1 Check the pilot flame. It should engulf approximately 3/8" of the top of the thermocouple (see
illustration below). If it does not, contact your dealer for service.
2 Shut off gas to the heater by turning the gas control knob to "OFF" (see step A under "Starting the
Pilot" on page 17). Let the heater cool for 15 minutes. Remove the door (see step 1 on page 14).
3 Remove the logs, twigs and coals (see page 14 - NOTE: the logs are fragile). If any log is cracked
or deteriorated, replace it when re-installing. Check the logs for sooting. A small amount of soot
along the bottom of the logs is normal. If excessive sooting is found, the heater will require
adjustment. Contact your dealer.
4 Clean the burner pan (especially in the burner holes and slots) and inspect the following:
¥ Check for burner pan holes that are cracked, severely warped, or corroded.
¥ Make sure the burner pan assembly fits flat against the floor of the firebox.
¥ Check the firebox and area around the pilot to make sure there is no warping or damage.
If any problem is found, discontinue use and contact your dealer for service.
Before Disassembly: Check the pilot flame. It should
impinge the top 3/8Ó of the thermopile and engulf the
thermocouple.
Thermopile
Pilot Hood
3/8Ó
Thermocouple
Check the walls and
ceiling of the firebox
for deterioration.
Check the burner
holes and slots.
Burner Pan
Make sure the
burner pan seals
against the floor
of the firebox.
5 Replace the log set. Inspect the door gasket. If it is deteriorated, replace. It may be re-attached to
the door using high-temperature gasket cement. If the glass is damaged, replace it. Replace the
door. Make sure the gasket forms a seal.
6 Inspect the area behind the control cover. Check the gas control valve and all of the gas lines. If any
damage is found, discontinue use and contact your dealer for service.
7 Start the pilot and turn on the main burner. The flames should be orange/yellow and not touch the
top of the firebox. If the pilot or main burners do not burn correctly, contact your dealer for service.
Monitor the blower operation.
8 Remove any debris or vegetation near the vent termination. Contact your dealer if any sooting or
deterioration is found near the vent termination.
TROUBLESHOOTING PAGE 21
Problem: Possible Cause: Don't Call for Service
Until You:
Pilot Will Not Light
Main Burners Will Not
Start
Remote Control Does
Not Work
Thermostat Does Not
Work
Blower Will Not
Distribute Heat
Pilot Goes Out Once A
Month Or More
Flame (and Pilot) Goes
Out 10 to 25
Minutes After
Starting
Flames Are Too Blue
Flames Are Orange
With Dirty Smoke
Flames Are Too Short
(Under 6")
Thin Layer of Soot
Covers the Glass
A gas shut off valve is turned off
The valve control knob isn't turned to "PILOT"
The valve control knob isn't pushed in
The igniter wasn't pressed repeatedly
The pilot light has gone out
The ON/OFF switch is turned to "OFF"
The remote control is not working correctly
The thermostat is disconnected or set too low
Propane tank is empty (if applicable)
The pilot light has gone out
The ON/OFF switch is turned to "OFF"
The remote is too far away from the heater
The remote control receiver is turned "Off" or "On"
One of the two remote control batteries is dead
The pilot light has gone out
The ON/OFF switch is turned to "OFF"
The thermostat is set too low
The heater is unplugged
The heater is not up to temperature
The gas supply has been shut off
The vent is experiencing a cold air blockage or a negative
pressure situation exists in the home
The vent is experiencing a cold air blockage or a negative
pressure situation exists in the home
The heater has just been started
Improper air shutter adjustment
Something may be placed against the heater
Improper air shutter adjustment
The flame height may be turned too low
Something may be placed against the heater
The logs are placed incorrectly
Improper air shutter adjustment
Check all gas shut off valves
See "Starting the Pilot Light" Step C
See "Starting the Pilot Light" Step C
See "Starting the Pilot Light" Step C
See "Starting the Pilot Light"
Turn the ON/OFF switch to "ON"
See the remote control instructions
See "Thermostat Operation"
Check the propane tank
See "Starting the Pilot Light"
Turn the ON/OFF switch to "ON"
Use the remote closer to the heater
See the remote control instructions
See the remote control instructions
See "Starting the Pilot Light"
Turn the ON/OFF switch to "ON"
See "Thermostat Operation"
Plug the heater in.
See "Operating Your Heater"
Keep the gas supply turned on
This is a necessary safety feature that
disables the heater if a down draft occurs.
If this problem is persistent the vent may
need to be improved or changes may need
to be done to remove the negative
pressure inside the home - see your dealer
for details
This is a necessary safety feature. First
try restarting the heater. If it works
correctly, a cold air blockage occurred and
the vent just needed to be heated
sufficiently. If this problem is persistent
the vent may need to be improved or
changes may need to be done to remove
the negative pressure inside the home see your dealer for details
Normal - see "Operating Your Heater"
Adjust Air Shutter - contact your dealer
See "How this Heater Works"
Adjust Air Shutter - contact your dealer
Turn the flame height to "HI" See "Operating Your Heater"
See "How this Heater Works"
See "Installing the Logs and Embers"
Adjust Air Shutter - contact your dealer
PAGE 22 TROUBLESHOOTING (CONTINUED)
How this Heater Works
! This heater was designed with safety as the primary concern. Many of the components inside this
heater are for safety purposes. Therefore, only certified gas service technicians should service this
heater.
What Turns the Main Burners On and Off
This heater uses a millivolt system to control its operation (a millivolt is a very small amount of
electricity). The thermopile and thermocouple generate electricity when heated by the pilot flame.
This electricity is used to operate the gas valve. Without enough electricity, the gas valve will not
turn on. That is why when starting the pilot the gas control knob has to be pressed in long enough
for the thermocouple to heat up and generate enough electricity. The thermopile provides power for
the ON/OFF switch, remote control, or thermostat (see the illustration below). Because the
thermopile generates the electricity needed to turn the heater on and off, this heater can be operated
when the power is out (although the blower will not run).
When heated, the thermopile
generates electricity (a very small
amount, measured in "Millivolts").
This electricity is
used to operate the
main burners.
The main burners
are switched on and
off using the
electricity generated
by the thermopile.
ON
VENT
HI
OFF
T
P
O
PILOT ADJ
LO
I
L
The ON/OFF switch,
remote control, or
thermostat control
the circuit to the main
burner.
ON
MAIN BURNER
OFF
What Prevents Gas Buildup
+ This appliance utilizes a high-technology gas valve in conjunction with a pilot flame to ensure no
gas builds up inside the firebox.
+ The thermocouple (next to the pilot) senses when the pilot flame is lit. If the pilot flame goes out,
this thermocouple no longer generates electricity, causing the gas valve to automatically shut off all
gas to the heater, preventing the pilot from spilling gas into the firebox.
Pilot Flame
The pilot flame is a time-proven
component that eliminates the possibility
of gas buildup inside the firebox.
Gas Valve
This high-technology valve automatically
shuts off all gas if it does not receive a signal
from the thermocouple. If any component is
damged or sensing a malfunction, or if the
wiring is damaged, it will shut off all gas.
ON
T
O
PILOT ADJ
VENT
HI
OFF
P
L
LO
I
External Shut Off Valve
This valve is placed on the gas line
to shut off gas to the appliance
during maintenance procedures.
Thermocouple
The thermocouple generates a small
amount of electricity. If the pilot flame
goes out, the gas valve automatically
shuts off all gas.
Ceramic Glass
The glass in your heater is the most
durable glass available. It has been
tested to be extremely resistant to
breakage and temperature changes.
TROUBLESHOOTING (CONTINUED) PAGE 23
Why Nothing Should Be Placed Against the Heater
Your heater has a grill on the sides and top that must not be blocked. The area around the
control cover allows air into the firebox. If it is blocked the combustion inside the firebox will
not burn normally. This will result in reduced efficiency and the exhaust gases will become
dirty. The convection air openings on the side and top are used to draw room air over the hottest
parts of the heater and distribute the warmed air into the room. If they are blocked, the heater
will not heat as well and may become too hot internally.
Wiring Diagram
Brown
Spill Switch
Thermodisk
Red
Red
Jumper Wire
(Manual
Operation)
Optional
Thermostat
EPU
terminal
Green
Optional
Remote
Control
Gas Control Valve
Red
On/Off
Switch
Blower
Motor
Black
Black
Blower
Thermodisk
Black
White
Thermopile
Red
White
Chassis
Ground
White
Blower
Rheostat
Thermocouple
Copper Co-Axial Wire
Green
White
Black
Black
Piezo Igniter
Orange
120 Volt
Grounded A.C.
Power Supply
110 V.
Blower
Circuit
PAGE 24 WARRANTY
:
y
To register your TRAVIS INDUSTRIES, INC. 7 Year Warranty, complete the enclosed warranty card and mail it within ten (10) days of the appliance
purchase date to: TRAVIS INDUSTRIES, INC., 10850 117th Place N.E., Kirkland, Washington 98033. TRAVIS INDUSTRIES, INC. warrants this gas
appliance (appliance is defined as the equipment manufactured by Travis Industries, Inc.) to be defect-free in material and workmanship to the original
purchaser from the date of purchase as follows:
Years 1 & 2 - COVERAGE: PARTS & LABOR
Burner Assembly:
Burner, Burner Pan, Air Shutter Assembly, Main
Burner Orifice
Firebox Assembly:
Adjustable Air Restrictor, Pressure Relief
Mechanisms (direct vents only), Glass Attachment
Mechanism
Gas Control Assembly
Adjustable control valve, millivolt wiring and
connectors (located within the metal heater
structure), thermopile, thermocouple, pilot hood,
orifices, pilot gas line, piezo ignitor
Exclusions: Paint, Gasketing
Years 3 THROUGH 5 - COVERAGE: PARTS & LABOR
Burner Assembly:
Burner, Burner Pan, Air Shutter Assembly, Main Burner
Orifice
Optional Brass Door
Solid Brass Door (see ÒConditions and ExclusionsÓ # 9)
Exclusions: Paint, Gasketing, Electrical Assembly, Gas Control Assembly, Ceramic Glass, Ceramic Logs, Gold & Nickel Plating, Accessories, Re-
Installation Allowance
Ceramic Glass
Glass (breakage from thermal shock)
Ceramic Logs
Log Set, Coals, Ember Strip (Steel Fiber)
Optional Brass Door
Solid Brass Door (see ÒConditions and ExclusionsÓ # 9)
Gold Plating
Gold or Nickel Door, Optional Grill (see ÒConditions and ExclusionsÓ # 9)
Electrical Assembly
Blower, wiring harness, snap discs, rheostat speed control
Firebox Assembly:
Adjustable Air Restrictor, Pressure Relief
Mechanisms (direct vents only), Glass Attachment
Mechanism
Accessories
Legs, Pedestal, Panels, Cast Firebacks, Shell Assembl
Convection Heat Exchanger
Re-Installation Allowance
In cases where heater must be removed from home for
repairs, a partial cost of re-installation is covered (preauthorization required)
One-Way Freight Allowance
One-way freight allowance on pre-authorized repair
done at factory is covered.
Convection Heat Exchanger
One-Way Freight Allowance
One-way freight allowance on pre-authorized repair done
at factory is covered.
Years 6 & 7 - COVERAGE: PARTS ONLY
Burner Assembly:
Burner, Burner Pan, Air Shutter Assembly,
Main Burner Orifice
Exclusions: Paint, Gasketing, Electrical Assembly, Gas Control Assembly, Ceramic Glass, Ceramic Logs, Gold & Nickel Plating, Accessories,
Convection Heat Exchanger, Re-Installation Allowance, One-Way Freight Allowance, Labor
Firebox Assembly:
Adjustable Air Restrictor, Pressure Relief Mechanisms
(direct vents only), Glass Attachment Mechanism
Optional Brass Door
Solid Brass Door (see ÒConditions and ExclusionsÓ #
9)
CONDITIONS & EXCLUSIONS
1. This new gas appliance must be installed by a qualified gas appliance technician. It must be installed, operated, and maintained at all times in accordance with the instructions in the
OwnerÕs Manual. Any alteration, willful abuse, accident, neglect, or misuse of the product shall nullify this warranty.
2. This warranty is nontransferable, and is made to the ORIGINAL purchaser, provided that the purchase was made through an authorized TRAVIS dealer.
3. Discoloration and some minor expansion, contraction, or movement of certain parts and resulting noise, is normal and not a defect and, therefore, not covered under warranty. The
installer must ensure the appliance is burning as per the rating tag at the time of installation. Over-firing (operation above the listed BTU rate) of this appliance can cause serious damage
and will nullify this warranty.
4. The warranty, as outlined within this document, does not apply to the chimney components or other Non-Travis accessories used in conjunction with th e installation of this product. If in
doubt as to the extent of this warranty, contact your authorized TRAVIS retailer before installation.
5. Travis Industries will not be responsible for inadequate performance caused by environmental conditions such as nearby trees, buildings, roof tops, wind, hills or mountains or negative
pressure or other influences from mechanical systems such as furnaces, fans, clothes dryers, etc.
6. This Warranty is void if:
a. The unit has been operated in atmospheres contaminated by chlorine, fluorine or other damaging chemicals.
b. The unit is subject to submersion in water or prolonged periods of dampness or condensation.
c. Any damage to the unit, combustion chamber, heat exchanger or other components due to water, or weather damage which is the result of, but not limited to, improper
7. Exclusions to this 7 Year Warranty include: injury, loss of use, damage, failure to function due to accident, negligence, misuse, improper installation, alteration or adjustment of the
8. This 7 Year warranty excludes damage caused by normal wear and tear, such as paint discoloration or chipping, worn or torn gasketing, corroded or cracked logs, embers, etc. Also
9. Damage to gold, nickel, or brass surfaces caused by fingerprints, scratches, melted items, or other external sources left on the surface is not covered in this warranty. Damage from the
10. TRAVIS INDUSTRIES, INC. is free of liability for any damages caused by the appliance, as well as inconvenience expenses and materials. Incidental or consequential damages are not
11. This warranty does not cover any loss or damage incurred by the use or removal of any component or apparatus to or from the gas appliance without the express written permission of
12. Any statement or representation of TRAVIS products and their performance contained in TRAVIS advertising, packaging literature, or printed material is not part of this 7 year warranty.
13. This warranty is automatically voided if the applianceÕs serial number has been removed or altered in any way. If the appliance is used for commercial purposes, it is excluded from this
14. No dealer, distributor, or similar person has the authority to represent or warrant TRAVIS products beyond the terms contained within this warranty. TRAVIS INDUSTRIES, INC. assumes
15. Travis Industries will not cover the cost of the removal or re-installation of hearths, facing, mantels, venting or other components.
16. If for any reason any section of this warranty is declared invalid, the balance of the warranty remains in effect and all other clauses shall remain in effect.
17. THIS 7 YEAR WARRANTY IS THE ONLY WARRANTY SUPPLIED BY TRAVIS INDUSTRIES, INC., THE MANUFACTURER OF THE APPLIANCE. ALL OTHER WARRANTIES,
chimney/venting installation.
manufacturer's settings of components, lack of proper and regular maintenance, damage incurred while the appliance is in transit, alteration, or act of God.
excluded is damage to the unit caused by abuse, improper installation, modification of the unit, drilling of the orifices, or the use of fuel other than that for which the unit is configured.
Units are shipped for natural gas and must be converted to propane using the included conversion kit. Confirm fuel configuration with your installer.
use of cleaners other than denatured alcohol on gold or nickel is not covered in this warranty. Damage from the use of abrasive cleaners on brass is not covered in this warranty.
covered by this warranty. In some states, the exclusion of incidental or consequential damage may not apply.
TRAVIS INDUSTRIES, INC. and bearing a TRAVIS INDUSTRIES, INC. label of approval.
warranty.
no liability for such warranties or representations.
WHETHER EXPRESS OR IMPLIED, ARE HEREBY EXPRESSLY DISCLAIMED AND PURCHASERÕS RECOURSE IS EXPRESSLY LIMITED TO THE WARRANTIES SET FORTH
HEREIN.
IF WARRANTY SERVICE IS NEEDED:
1. If you discover a problem that you believe is covered by this warranty, you MUST REPORT it to your TRAVIS dealer WITHIN 30 DAYS, giving them proof of purchase, the purchase date,
and the model name and serial number.
2. Travis Industries has the option of either repairing or replacing the defective component.
3. If your dealer is unable to repair your applianceÕs defect, he may process a warranty claim through TRAVIS INDUSTRIES, INC., including the name of the dealership where you
purchased the appliance, a copy of your receipt showing the date of the applianceÕs purchase, and the serial number on your appliance. At that time, you may be asked to ship your
appliance, freight charges prepaid, to TRAVIS INDUSTRIES, INC. TRAVIS INDUSTRIES, INC., at its option, will repair or replace, free of charge, your TRAVIS appliance if it is found to
be defective in material or workmanship within the time frame stated within this 7 year warranty. TRAVIS INDUSTRIES, INC. will return your appliance, freight charges (years 1 to 5)
prepaid by TRAVIS INDUSTRIES, INC., to your regional distributor, or dealership.
4. Check with your dealer in advance for any costs to you, when arranging a warranty call. D ealers may require you to pay a service or trip charges for any warranty work. This charge can
vary from store to store.
LISTING INFORMATION PAGE 25
Listed Gas-Fired Vented Room Heater
Tested to ANSI Z21.11.1-1991, ANSI Z21.11.1a-1993, CAN/CGA 2.1M88, CAN/CGA 2.17M91
By OMNI Environmental Services (Report #028-S-09-5, January 1996)
Must be installed in accordance with all local codes, if any; if not, follow ANSI Z223.1 in USA, CAN B149 in Canada, and the requirements listed
in the accompanying owner's manual.
Electrical connections and grounding must be installed in accordance with local codes, if any; if not, follow ANSI/NFPA 70 in USA or CSAC 2.21
in Canada.
Controls: Robertshaw Model 7000MVRB-5-LC
This room heater is equipped at the factory for use with natural gas, if conversion to propane (LP) fuel is desired, the optional
factory conversion kit #98900745 must be used.
Input and Orifice Specifications: L.P. N.G.
Maximum Input Rating (BTU/Hr) 38,000 40,000
Minimum Input Rating (BTU/Hr) 20,000 23,000
Front Burner Orifice (DMS) #49 #31
Pressure Specifications: L.P. N.G.
Manifold Pressure HI Setting (in W.C.) 10Ó 3.5Ó
Manifold Pressure LO Setting (in W.C.) 2.7Ó 1.0Ó
Minimum Inlet Pressure (in W.C.) 11Ó 5.5Ó
Minimum Clearance to Combustibles
Unit to Sidewall ....................................................10
Unit to Backwall .....................................................4
Unit to Cornerwall..................................................4
Side Facing to Unit ................................................8
Top Facing to Unit .................................................8
Alcove Minimum Width .......................................44
Alcove Minimum Height ......................................58
Alcove Maximum Depth ......................................45
Front of Unit .........................................................36
Mantle Height Above Unit ................................17.5
Hearth Extension Front .........................................0
Hearth Extension Sides.........................................0
Use only with ÒBÓ vent listed chimney
"
"
"
"
"
"
"
"
"
"
"
"
Blower Electrical Rating: 115 Volts, 1.5 Amps, 60 Hz. FAN TYPE VENTED CIRCULATOR
WARNING:
Operation of this heater when not connected to a properly installed and maintained venting system of tampering with the vent safety shutoff
system can result in carbon monoxide (CO) poisoning and possible death.
Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. Refer to the information in the
owner's manual provided with this appliance. For assistance or additional information consult a qualified installer, service agency or the gas
supplier.
Risk of electrical shock. Disconnect power before servicing unit.
This room heater needs fresh air for safe operation and must be installed with provisions for adequate combustion and ventilation air. See
ownerÕs installation and operating instructions.
10850 117th Pl. N.E. Kirkland, WA 98033
1997
1998
1999
Jan.
Feb.
Mar.
Apr.
May
Jun.
Jul.
Aug.
Sep.
Oct.
Nov.
Dec.
Manufacture
Date:
DO NOT REMOVE THIS LABEL MADE IN U.S.A.
Beaverton,
OR. USA
Tested &
Listed by
TM
700
B-VENT
The safety label can be found on the rear panel. A copy is shown below.
PAGE 26 OPTIONAL EQUIPMENT
A
Stove Leg Installation
(Brass # 99200500, Cast Black # 99200800, Black Steel # 99200100)
Raise the stove 8" (use lumber or other sturdy device). Attach each leg following the instructions below.
Pedestal Installation
Attach each leg to the stove by
inserting a bolt and washer through the
hole or slot in the leg and into the
threaded hole on the stove.
These rubber-tipped bolts are for leveling the stove.
Make sure they contact the floor. Do not adjust
with weight on the legs, the rubber tips may tear.
(Part # 99200109)
Use a 9/16" wrench to attach the two
pedestal bolts to the bottom of the stove.
9/16" Socket Wrench
The cover plates, screen,
insulation, and staples are used for
wood stoves - discard these items.
Stove
9/16" Socket Wrench
The lag bolts
and washers
may be inserted
through the
holes in the
base of the
pedestal to
anchor the
pedestal to the
floor (required
for mobile
homes).
AA
Pedestal
The dowels insert onto the front and
back edge of the pedestal base.
Telescoping Leg Installation
The telescoping legs are designed to support the front end of inserts on raised hearths. It is adjustable
from 4 5/8" to 7 1/2". It can be cut shorter by using a hacksaw (see the illustration below).
Upper Leg
Lower Leg
End Cap
(Part number 99200120)
A Insert the end cap into the lower leg
B Thread the upper and lower leg together.
C Thread the bolt on the top leg into the front corners of the insert.
D Adjust the lower leg down until it contacts the hearth.
If the telescoping leg needs to be less than 4 5/8", unscrew the
lower leg and shorten each leg with a hack saw. The upper
segment has a threaded rod inside. Do not damage this rod
while shortening the upper segment.
NOTE: The total length removed will equal the amount cut off of
both segments combined.
OPTIONAL EQUIPMENT (CONTINUED) PAGE 27
Surround Panel Installation
+ The surround panels come in the sizes listed below
PANEL SIZE HEIGHT WIDTH PART #
8" 28" 40" 99300259
10" 30" 44" 99300260
12" 32" 48" 99300261
1 The insert must be in place with the gas line and vent attached prior to installing the panels. The rear
edge of the insert must be 13" behind the facing of the fireplace for the panels to fit correctly.
2 Run the power cord to either side of the insert several inches in front of the facing.
3 Follow the instructions below for installing the panels and trim.
Remove the button plugs on the side of the insert (2 on each side). Pre-thread these holes by inserting
a
the screws (10-24 self-tapping) and tightening with a 5/16" nutdriver. Line up the holes on the side
panels over the holes exposed by removing the button plugs. Attach the side panels with the screws.
Install the top panel so the two joggle clips slide over the tab on top of the side panels..
b
Top
Panel
Top Trim
Side
Panel
"L" Bracket
Top Trim
c
Construct the panel trim.
Insert one leg of each "L"
bracket into the top and side
trim piece. Align the trim to
form a precise corner, then
tighten the two set screws
with a small standard
screwdriver. Slide the trim
over the panels. Attach a
piece of included double-back
tape to the bottom of each
side trim to keep it from flaring
at the bottom.
Right Side Trim
Tighten the set screws
from the back side with a
small standard screwdriver
"L" Bracket
Right Side
Trim
Button Plugs
(pry out with a screwdriver)
Double-Back Tape
NOTE: Discard the insulation that comes with the surround panels (for wood stoves only).
The panels must not form an air-tight seal against the fireplace.
5/16" Nutdriver
PAGE 28 OPTIONAL EQUIPMENT (CONTINUED)
Thermostat
(Part # 99300650)
! Do not connect 120 VAC to the gas control valve or wiring of this unit.
1 Route the thermostat wire through the rear panel (run it through one of the ventilation holes) and
attach to the on/off switch (see the illustration below).
Remove the green
c
jumper wire.
Back of
on/off
switch
Open the
a
access door.
Route the wire under the burner pan
forward, underneath this clip (this
b
prevents it from touching the bottom
of the burner pan.
d
Attach the quick connects
from the wire to the two posts
Back of on/off
switch
2 Pull through all the slack on the wire (you may wish to wrap the wire in electrical tape to prevent
damage to the wire). Determine a location for the thermostat that is within range of the 50' length of
thermostat wire. It should be centralized in the room and away from the heater. The wire may be
routed externally on the wall or behind the wall (preferred).
3 Cut the thermostat wire so there is approximately 6" of slack (NOTE: Do not splice thermostat wires
togetherÐthis leads to too much electrical resistance). Follow the directions below to install the thermostat.
on the on/off switch
(orientation does not matter).
d
Attach the thermostat to
the wall through these
two holes.
e
Re-attach the cover
removed in step ÒaÓ.
50 60 70 80 90
Robertshaw
50 60 70 80 90
a
Pull the cover off the thermostat
b
Run the thermostat wires
through the wall (cut off excess
wire, leaving 6Ó of slack).
c
Expose 1/2Ó of wire and
attach to these two posts.
Standard
Screwdriver
OPTIONAL EQUIPMENT (CONTINUED) PAGE 29
Remote Thermostat
! Do not connect 110-120 VAC to the gas control valve or wiring system of this unit.
¥ Follow the instructions included with the remote thermostat for installation.
IMPORTANT OPERATIONAL NOTE FOR REMOTE THERMOSTAT USE:
Included with the remote thermostat is a set of instructions that should be given to the homeowner.
Please be aware that the remote thermostat has a 1 to 2 minute lag time between the time the
thermostat is turned up and the heater turns on.
Outside Air Kit
¥ See the instructions included with this kit for installation instructions.
PAGE 30 OPTIONAL EQUIPMENT (CONTINUED)
Propane Conversion Kit
The propane conversion kit should be installed prior to installing the heater (if not, shut off gas
and disconnect the heater from the gas line).
(Part # 98900746)
Items Needed For Assembly
¥ 1/4" Nutdriver ¥ 7/16" and 1/2" Open End Wrench ¥ Standard Screwdriver
¥ Phillips Screwdriver ¥ Micro (1/16") Standard Screwdriver
¥ Thread sealant ¥ Leak Testing Equipment
Packing List
¥ LP Orifice (#49 - stamped "49") ¥ LP Pilot Orifice (.016" dia. - stamped "16LP") ¥ Replacement Regulator
¥ Two Replacement Screws ¥ Regulator Gasket ¥ LP Label
Installation Instructions
1 Remove the door (see page 14).
2 Reach into the firebox and remove the rear log shelf (see the illustration below).
NOTE: When installed, the log
shelf must maintain a parallel
3/8Ó gap to the burner pan.
The rear log shelf slides on and off the
burner pan assembly
Make sure the two tabs
slide over the side of the
burner pan on both sides.
Rear
Rear
Log
Log
Shelf
Shelf
Burner Pan
Assembly
Position the
shelf so the
back edges
of the shelf
and burner
pan are flush.
OPTIONAL EQUIPMENT (CONTINUED) PAGE 31
3 Remove the burner pan from the burner pan box following the instructions below.
a
Remove the two screws holding the
burner box front in place.
1/4" Nutdriver
Remove the burner box front.
b
Rotate the burner pan
upwards.
c
Slide the burner pan to the left until the fixed shutter
disengages from the orifice. Place the burner pan aside.
Burner Pan
Burner Pan Box
Fixed shutter
Orifice
PAGE 32 OPTIONAL EQUIPMENT (CONTINUED)
4 Follow the directions below to remove the natural gas orifice. Apply thread sealant to the LP orifice
(#49 - it has "49" stamped on it) and tighten in place with a 1/2" open end wrench. Replace the
spring. Slide the adjustable shutter back in place.
a
Push the adjustable shutter to the
left, off the orifice (be careful not
to bend the shutter linkage).
Adjustable
Shutter
Shutter
Linkage
d
Use a 1/2Ó open
end wrench to
unscrew the
orifice.
Orifice
1/2" Wrench
b
Slide the adjustable shutter
down, away from the orifice.
e
c
Remove the spring
f
The new LP orifice has
Ò49Ó stamped on it.
49
The old NG orifice has
Ò31Ó stamped on it.
Apply thread
sealant to the
new orifice
prior to
installation.
31
5 Re-attach the burner pan and burner box front to the burner pan box following the instructions in
step 3 in reverse order.
6 Remove the pilot orifice following the instructions below. Replace with the propane pilot orifice. The propane
conversion kit includes a .016Ó (labeled LP 16) or .011Ó (labeled LP 11) pilot orifice. The .016Ó orifice is
preferred because it allows for greater pilot adjustment.
Remove the pilot
hood assembly by
unscrewing the two
attachment screws.
Phillips
Screwdriver
Pilot Hood
Assembly
Pull the pilot orifice
retainer and pilot orifice
upwards to remove.
Pilot Orifice
Retainer
Pilot Orifice
Orifice Identification:
LP (Propane) Orifices
L
11
P
NG (Natural Gas) Orifices
18N21
L
16
P
(preferred)
N
(preferred)
OPTIONAL EQUIPMENT (CONTINUED) PAGE 33
7 Replace the pilot assembly (follow the instructions in step 6 in reverse order). Make sure the pilot
assembly gasket is placed correctly.
8 Replace the rear log shelf (see step 2). Install the logs and embers. Replace the door.
9 Remove the regulator from the front of the gas control valve. Replace with the propane regulator,
using the new gasket and screws included with the regulator. NOTE: Leak test this area after the
heater is installed, gas is connected, and the main burner is lit.
Align the regulator
gasket so it is flat
and the two tabs fit
through the two
holes on the
gasket.
NOTE: These holes strip
easily. Use a hand
screwdriver and tighten
each screw evenly.
ON
OFF
T
P
O
I
L
PILOT ADJ
These screws hold the
VENT
HI
LO
Regulator Gasket
NOTE: use the new gasket
included with the regulator.
regulator in place.
NOTE: use the new
screws included with
the regulator.
Phillips
Screwdriver
VENT
HI
LO
LP (propane) regulators have a
11.0 2.8 stamped here.
10 Place the included propane label over the natural gas label on top of the gas control valve.
THIS CONTROL
HAS BEEN
CONVERTED TO
LP
11 Make the gas line connection, start the heater and thoroughly leak-test all gas connections
and the regulator. Check the pilot. Adjust if necessary.
The pilot flame should impinge the top 3/8Ó of the
thermopile. If it does not, you may need to turn
the pilot up.
3/8Ó
Thermopile
Pilot Hood
Thermocouple
To adjust the pilot flame, remove the cover screw (and
gasket) and turn the needle valve. Clockwise lowers
the flame while counter-clockwise raises it.
ON
OFF
T
Cover Screw Gasket
The cover screw and
gasket must be
replaced to prevent gas
from leaking
O
I
L
PILOT ADJ
P
Needle Valve
Micro (1/16Ó)
Standard
Screwdriver
Cover Screw
Standard
Screwdriver
PAGE 34 INDEX 151002
B Vent (insert) ....................................................13
B vent (stove) .....................................................8
Blower Speed .....................................................19
BTU Input ..........................................................5
Cap (vent termination - insert) ................................13
Cap (vent termination - stove) ................................8
Clearances (insert) ..............................................11
Clearances (stove) ..............................................6
Controls.............................................................16
Dimensions ........................................................5
Door (installation & removal)..................................14
Emissions ..........................................................5
Fan Speed .........................................................19
Firebox (inspection) .............................................20
Fireplace Sizing ..................................................11
Flame Height......................................................18
Floor Protection (insert) ........................................11
Floor Protection (stove) ........................................7
Fuel..................................................................5
Gas Inlet Location (insert) .....................................12
Gas Inlet Location (stove) .....................................7
Gas Leak......................................See Inst. on Cover
Gas Line Install (insert).........................................12
Gas Line Install (stove) .........................................7
Gas Pressure (insert) ...........................................12
Gas Pressure (stove) ...........................................7
Gas Smell.....................................See Inst. on Cover
Glass, Glass Gasket ............................................20
Heater Placement (insert) .....................................11
Heater Placement (stove)......................................7
Heating Specifications ..........................................5
How this Heater Works .........................................22
Leaking Gas..................................See Inst. on Cover
Listing Information ...............................................25
Logs and Ember Strip (installation, removal ..............14
Natural Gas Verses Propane Heater .......................2
On/Off Operation.................................................18
Operating Sounds ...............................................19
Operating the Heater............................................16
Paint Curing .......................................................18
Pedestal (installation) ...........................................26
Pilot (starting) .....................................................17
Propane Conversion Instructions ............................31
Propane Line Install (gas line install - insert) .............12
Propane Line Install (gas line install - stove)..............7
Propane Verses Natural Gas Heater .......................2
Purging Gas Line ................................................14
Remote Control (installation)..................................29
Remote Control (operation) ...................................18
Running Your Heater ...........................................18
Safety Label .......................................................25
Safety Precautions ..............................................2
Sounds (normal operating sounds)..........................19
Starting The Pilot.................................................17
Starting the Heater for the First Time .......................18
Stove Clearances ................................................6
Surround Panels (installation) ................................27
Table of Contents ................................................4
Thermostat (installation)........................................28
Thermostat (operation) .........................................18
Troubleshooting Table..........................................21
Turning the Heater On and Off ...............................18
Vent Requirements (insert)....................................13
Vent Requirements (stove) ....................................8
Vent termination (insert)........................................13
Vent termination (stove)........................................8
Warranty............................................................24
Weight ..............................................................5
What Prevents Gas Buildup...................................22
What Turns the Main Burners On and Off .................22
Why Nothing Should Be Placed Against the Heater ....22
Wiring Diagram ...................................................23
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