Avalon B-VENT Instructions Manual

By Avalon

B-Vent Gas Stove

and

Fireplace Insert

¥ Freestanding Stove

¥ Masonry Fireplace Insert ¥ Factory Built (Z.C.) Fireplace

Insert

Listed

WARNING: Improper installation, adjustment, alteration, service or maintenance can cause

injury or property damage. Refer to this manual. For assistance or additional information consult a qualified installer, service agency, or the gas supplier.

- Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.

- Installation must be performed by a qualified installer, service agency or the gas supplier

IF YOU SMELL GAS

¥ Do not try to light any appliance. ¥ Do not touch any electrical switch; do not use any phone in your building. ¥ Immediately call gas supplier from a neighbor's phone. Follow the gas supplier's instructions. ¥ If you cannot reach your gas supplier, call the fire department.

AVANTI B-VENT GAS HEATER

- September, 1995 -

Installer: After installation give this manual

to the homeowner and explain operation of this heater.

10850 117th Place N.E. Kirkland, WA 98033

PAGE 2 SAFETY PRECAUTIONS

¥ IF YOU SMELL GAS:

* Do not light any appliance * Extinguish any open flame * Do not touch any electrical switch or plug or unplug anything * Open windows and vacate building * Call gas supplier from neighbor's house, if not reached, call fire department

¥ This unit must be installed by a qualified installer to prevent the possibility of

an explosion. Your dealer will know the requirements in your area and can inform you of those people considered qualified. The room heater should be inspected before use and at least annually by a qualified service person. More frequent cleaning may be required due to excessive lint from carpeting, bedding material, etc.

¥ The instructions in this manual must be strictly adhered to. Do not use

makeshift methods or compromise in the installation. Improper installation will void the warranty and safety listing.

¥ This heater is either approved for natural gas (NG) or for propane (LP).

- or -

Burning the incorrect fuel will void the warranty and safety listing and may cause an extreme safety hazard. Direct questions about the type of fuel used to your dealer. Check the label and flame adjust knob on the gas control valve.

Gas

VENT

OFF

PILOT ADJ

RED

LP ( Pr opane)

THIS CONTROL

HAS BEEN

CONVERTED TO

¥ Contact your local

building officials to obtain a permit and information on any installation restrictions or inspection requirements in your area. Notify your

BLUE

-o r-

THIS CONTROL

HAS BEEN

CONVERTED FOR

NATURAL GAS

Na tu ral Ga s

¥ If the flame becomes

sooty, dark orange in color, or extremely tall, do not operate the heater. Call your dealer and arrange for proper

servicing. insurance company of this heater as well.

¥ It is imperative that

control compartments, screens, or circulating air passageways of the heater be kept clean and free of obstructions. These areas provide the air necessary

¥ Do not operate the heater

if it is not operating

properly in any fashion or

if you are uncertain. Call

your dealer for a full

explanation of your heater

and what to expect. for safe operation.

¥ Do not store or use

gasoline or other flammable liquids in the vicinity of this heater.

¥ Do not operate if any

portion of the heater was

submerged in water or if

any corrosion occurs.

¥ Keep all furniture or other

combustible items at least 36" away from the front of the heater.

SAFETY PRECAUTIONS (CONTINUED) PAGE 3

¥ Do not place clothing or

other flammable items on or near the heater. Because this heater can be controlled by a thermostat there is a possibility of the heater turning on and igniting any items placed on or near it.

¥ The viewing glass should

be opened for service only (see the maintenance section of this manual).

¥ Any safety screen or

guard removed for servicing must be replaced prior to operating the heater.

¥ Operate the heater

according to the instructions included in this manual.

¥ If the main burners do not

start correctly turn the gas off at the gas control valve and call your dealer for service.

¥ Light the heater using the

built-in piezo igniter. Do

not use matches or any

other external device to

light your heater.

¥ Never remove, replace,

modify or substitute any

part of the heater unless

instructions are given in

this manual. All other

work must be done by a

trained technician. Don't

modify or replace orifices.

¥ Allow the heater to cool

before carrying out any

maintenance or cleaning.

¥ The pilot flame must

contact the thermopile

and come off both ends of

the pilot hood when

turned on. If it does not,

turn the gas control valve

to "OFF" and call your

dealer.

¥ This unit is not for use

with solid fuel

¥ Do not place anything

inside the firebox (except the included fiber logs).

¥ If the fiber logs become

damaged, replace with Travis Industries log set.

¥ Do not touch the hot

surfaces of the heater. Educate all children of the danger of a hightemperature heater. Young children should be supervised when they are in the same room as the heater.

¥ Instruct everyone in the

house how to shut gas off to the appliance and at the gas main shutoff valve. The gas main shutoff valve is usually next to the gas meter or propane tank and requires a wrench to shut off.

This Manual

¥ Do not throw this manual

away. This manual has

important operating and

maintenance instructions

that you will need at a

later time. Always follow

the instructions in this

manual.

¥ Plug the heater into a

115 V. grounded

electrical. Do not use an

adapter plug or remove

the grounding plug.

¥ Don't route the electrical

cord in front of or over

the heater

¥ Travis Industries, Inc.

grants no warranty,

implied or stated, for the

installation or

maintenance of your

heater, and assumes no

responsibility of any

consequential

damage(s).

PAGE 4 TABLE OF CONTENTS

General Information

Introduction & Important Information ............. 1

Safety Precautions......................................... 2

Features & Specifications.............................. 5

Stove Installation

Installation Preparation.................................. 6

Packing Lists ................................................. 6

Order of Installation ....................................... 6

Pedestal Assembly ........................................ 6

Stove Panel Assembly................................... 7

Installing the Gas Inlet ................................... 10

Floor Protection ............................................. 11

Heater Placement Requirements................... 11

Gas Line Install.............................................. 12

Vent Requirements........................................ 14

Vent Termination Requirements.................... 15

Electrical Connection ..................................... 15

Insert Installation

Installation Preparation.................................. 16

Packing Lists ................................................. 16

Order of Installation ....................................... 16

Installing the Gas Inlet ................................... 16

Switching the Power Cord to the Left Side .... 17

Insert Placement............................................ 17

Floor Protection ............................................. 18

Gas Line Install.............................................. 18

Vent Requirements........................................ 20

Surround Panel Installation ........................... 21

Insert Shell Installation................................... 22

Finalizing the Installation

Steps for Finalizing the Installation................ 23

1 Removing the Door ............................. 23

2 Accessing the Firebox ......................... 23

3 Installing the Logs and Coals .............. 24

4 Glass Sealing ...................................... 25

5 Purge the Gas Line ............................. 25

6 Adjust the Air Shutter........................... 25

7 Check the Draft ................................... 26

8 Check the Pilot Flame ......................... 26

9 Check the Flame Height...................... 26

10 Explain Heater Operation to Owner... 26

Operating Your Heater

Before You Begin.......................................... 27

Location of Controls....................................... 27

Starting The Pilot ........................................... 28

Starting the Heater for the First Time ............ 29

Turning the Heater On and Off ..................... 29

Adjusting the Flame Height............................ 29

Adjusting the Blower Speed.......................... 30

Normal Operating Sounds ............................. 30

Maintaining Your Heater

Maintaining Your Stove's Appearance........... 31

Cleaning Your Stove ..................................... 31

Yearly Service Procedure .............................. 31

Troubleshooting

Troubleshooting Table .................................. 32

How this Heater Works ................................. 33

What Turns the Main Burners

On and Off .............................................. 33

What Prevents Gas Buildup................... 33

Why Nothing Should Be Placed

Against the Heater ................................. 34

Wiring Diagram...................................... 34

Replacement Parts List .......................... 34

Warranty

Warranty ........................................................ 35

Listing Information

Safety Label................................................... 36

Optional Equipment

Remote Control.............................................. 37

Thermostat.................................................... 38

Avanti Gold Trim ........................................... 38

Avanti LP (Propane) Burner Pan ................... 39

45° Flue Adapter ........................................... 41

Index

Index .............................................................. 42

Symbols Used in this Manual

The illustration below details what the symbols used along the left margin indicate.

Requirement

¥¥

Hint

NoteWarningStep

FEATURES AND SPECIFICATIONS PAGE 5

Installation Options:

¥ Freestanding

¥ Masonry Fireplace Insert

¥ Zero-Clearance (Metal)

Fireplace Insert

Heating Specifications:

Approximate Heating Capacity (in square feet)* 600 - 1600 600 - 1600 High Burn Input Rate (In BTU's) 31,000 31,000 Low Burn Input Rate (In BTU's) 18,000 17,000 Efficiency** 80% 82% AFUE (Annuel Fuel Utilization Efficiency) 70% 70%

* Heating capacity will vary with the home's floor plan and insulation, natural gas or Propane BTU rating, and outside temperature.

** Efficiency rating is a product of thermal efficiency rating determined under continuous operation independent of installed system.

To measure the net BTU's, multiply the BTU input by the efficiency percentage (80% for natural gas, 82% for LP).

Dimensions

Features:

¥ Works During Power Outages

(millivolt system)

¥ High Efficiency; 80% Natural Gas, 82% LP

(Steady State) ¥ Optional Thermostat or Remote Control ¥ Realistic "Wood Fire" Look ¥ Convenient Operating Controls ¥ Variable-Rate Heat Output ¥ Quiet Blower for Effective Heat Distribution ¥ Low Maintenance

Natural Gas LP (Propane)

Location of optional 45¡ vent adapter (from the back and bottom of the insert).

1-3/8"

18-1/4"

20-3/8"

Standoff

21-3/4"

11-3/8"*

7-7/8"*

31-1/4"

Vent Dia. 4"

12-1/4"

24-1/2"

3-1/4"

20"

28-3/4"*

8x10

Panels

31-3/4"*

10x13

Panels

40-1/4"* 8x10 Panels 44-1/4"* 10x13 Panels

* Includes trim & standoffs

3-1/8"

Fuel: The heater is designed either for natural gas or for propane (but not

for both). Check the sticker on the top of the gas control valve.

Emissions: This unit has passed the ANSI emission standards for vented room

Electrical Specifications: 115 Volts, 1.3 Amps, 60 Hz (150 watts on high)

heaters as tested by Warnock Hersey, LTD.

PAGE 6 STOVE INSTALLATION - For qualified installers only!

Installation Preparation

! This appliance must be installed in accordance with all local codes, if any; if not, follow

ANSI Z223.1 and the requirements listed in this manual. Failure to follow all of the

requirements may result in property damage, bodily injury, or even death. ! Notify your insurance company before hooking up this heater. ! The requirements listed below are divided into sections. All requirements must be met

simultaneously. The order of installation is not rigid Ð the qualified installer should follow

the procedure best suited for the installation.

Items Packed with the Heater

¥ Avanti Gas Heater (with gold door) ¥ On/Off Switch (with jumper wire attached) ¥ Log Set (2 Logs, 2 Twigs, Coals) ¥ Owner's Manual

¥ 2 Gas Inlet Pipes (the longer one is for stoves)

Items Packed with the Pedestal Kit

¥ Pedestal ¥ Two 3/8 x 3/4" Bolts ¥ Two Washers ¥ Two Lag Bolts (these may be discarded)

Order of Installation

1 Attach the pedestal 2 Attach the stove panels to the heater 3 Install the gas inlet

(17-1/4" length of 3/8" pipe)

Pedestal Assembly

Items Packed with the Stove Panel Kit

¥ Top, Left, Right, and Rear Stove Panels ¥ Control Cover ¥ Black Grill ¥ Eight 10-32 Hex Nuts with Attached Lock Washers ¥ Two 10-24 Pan Head Screws ¥ Fourteen 10-24 Self-Tapping Screws ¥ Nine U-Nuts ¥ Two 6" strips of self-adhesive gasket ¥ Gas Line Plate ¥ Left & Right Forward Mounting Brackets

4 Position the heater (measure clearances from the

upper top), use floor protection if needed

5 Connect the gas line Connect the gas vent 6 Follow the instructions under "Finalizing the

Installation" on pages 23 through 27.

Lift from here

9/16" Wrench

Use a 9/16" wrench to attach the two pedestal bolts to the bottom of the heater.

NOTE: Keep the heater level to prevent the door from shifting loose.

The lag bolts and washers may be inserted through these holes to anchor the pedestal to the floor.

STOVE INSTALLATION (CONT.) - For qualified installers only! PAGE 7

Stove Panel Assembly

1 Remove the strain relief that holds the power cord in place. It can be found on the convection panel

at the rear right of the stove.

TO REMOVE THE STRAIN RELIEF

Compress the strain relief from the top and bottom with a pair of slip joint pliers. Once compressed, the strain relief can be pulled out.

TO INSTALL THE STRAIN RELIEF

Compress the strain relief from the top and bottom and insert it into the hole until it locks in place.

2 The side convection plates are removed on the freestanding model. Use a 7/16" nutdriver to remove

the two nuts holding the right convection plate in place (save these nuts, they will be used to attach the stove shell). Use a 1/4" nutdriver to remove the screw above the right convection plate. Pull the plate up and away while threading the power cord through the plate. Set the plate near the stove and disconnect the molex connector that attaches the power cord to the stove. Thread the power cord out of the plate and place aside. Remove the left side convection plate (it is removed in the same manner but does not have a power cord). Discard both convection plates.

Strain Relief

Power Cord

Make sure these wires are not damaged (they lead to the on/off switch)

Remove this screw with a1/4" nutdriver.

Right side convection plate.

Remove these two nuts with a 7/16" nutdriver (set these nuts aside they are used later).

Thread the power cord through the right side convection plate.

NOTE: remove the left side convection plate as well.

Disconnect the molex connection to remove the power cord (set the power cord aside - it is used later).

PAGE 8 STOVE INSTALLATION (CONT.) - For qualified installers only!

3 Direct the two red wires for the on/off switch and the molex connector for the blower out the back

right of the heater (there are also two red wires leading to the spill switch Ð leave these wires in place).

4 Place the top panel upside down against a non-scratching surface. Attach the two strips of gasket

along the outside of the two studs on each side. Attach each side panel to the top panel with two 1032 lock-washer hex nuts (the smaller of the hex nuts) Ð use a 3/8" nutdriver. Do not over-tighten. Attach each forward mounting bracket with two 10-32 nuts - use a 3/8" nutdriver.

Lay the top panel on a non-scratching surface upside down. Attach the side panels to the top panel with the four 10-32 hex nuts (the smaller of the two sizes)

Left side panel

Apply the two 6" long gaskets along the outside of the studs

until the gasket compresses.

Right side panel

Top panel

3/8" Nutdriver

Attach each Forward Mounting Brackets with two 10-32 nuts.

5 Slide the side and top panels onto the heater from the back. Make sure the wires do not get caught

under the side panels. Attach with the four 1/4-20 lock-washer hex nuts and two screws.

Slide the top and side panels into place, making sure they go underneath the wires and gas line.

Attach the forward brackets of the top panel to the heater with the two black screws.

Standard Screwdriver

Attach the side panels to the heater with four1/4-20 hex nuts (reach in from the rear of the heater with a 7/16" wrench to tighten).

7/16" Wrench Route the on/off switch and blower wires to the right rear of the heater.

STOVE INSTALLATION (CONT.) - For qualified installers only! PAGE 9

6 Slide the nine U-Nuts into place (see the illustration below). 7 Install the on/off switch (see the illustration below). ? If installing a thermostat or remote control, do so now. 8 Disconnect the power cord at the molex connector. Then insert the power cord through the rear

panel and re-attach to the molex connector leading from the heater (see the illustration below).

9 Attach the rear panel to the heater (see the illustration below).

Slide the nine U-Nuts onto the holes on the top and side panels (with the flat portion out).

U-Nut

Back of Heater

Jumper Wire (leave in place)

Detach the two red wires leading to the on/off switch. Insert the switch into the hole in the upper left of the rear panel until it locks in place. Then re-attach the two red wires from the heater to the upper two posts on the switch.

Rear Panel

5/16" Nutdriver

Molex Connection

Disconnect the power cord at the molex connection and insert it through the hole in the lower right of the rear panel. Then reattach the power cord to the heater.

Attach the rear panel to the heater with the twelve 10-24 self-tapping screws. Use a 5/16" nutdriver to tighten.

PAGE 10 STOVE INSTALLATION (CONT.) - For qualified installers only!

10 Pull gently on the power cord to take out any extra slack. Replace the strain relief and push it

into the hole in the rear panel (see the instructions under step 1 above).

11 Attach the control cover by sliding it over the attachment hooks. Place the black grill in place.

The control cover hangs on two sets of hooks on both sides. Align the control cover and slide the bracket onto the hooks and then move downwards.

Installing the Gas Inlet

¥ Locate the 17-1/4" gas

inlet pipe included with the heater (the shorter one may be discarded). Apply thread sealant to one end and insert it through the rear panel

and into the 90° elbow

on the gas control valve. Tighten with a pipe wrench.

! Leak check all gas line

connections.

Control Cover

Bracket on Control Cover

NOTE: Apply thread sealant prior to installing.

Hooks on Side of Heater

Rear Panel

17-1/4"

Gas Inlet (3/8" diameter pipe)

STOVE INSTALLATION (CONT.) - For qualified installers only! PAGE 11

Floor Protection

¥ When the stove is installed directly on carpeting, vinyl or other combustible material other than

wood flooring, the stove must be installed on a metal or wood protection panel extending the full width and depth of the pedestal (Minimum 24-1/2" wide by 20" deep).

Heater Placement Requirements

¥ Heater must be installed on a level surface capable of supporting the heater and vent ¥ Due to the high temperature of the heater, it should be located out of traffic and away from furniture

and draperies. Heater must be placed so no combustibles are within, or can swing within 36" of the front of the heater (e.g. drapes, doors)

? When placed in a location where the floor to ceiling height is under 7 feet , the installation is

considered an alcove and must meet the following requirements:

¥ The alcove floor to ceiling height must be at least 58" tall ¥ The alcove must not be more than 48" deep (before the ceiling returns to 7 feet)

¥ The alcove must be at least 44-1/2" wide

¥ The stove must not be placed so the vents below or above the door, along the sides of stove, or along

the back of the heater can become blocked.

Clearances

Straight Installations Corner Installations

When installed with this clearance, the vent is 4" from the back wall, 20-1/4" from the side wall.

10" Min.

3" Min.

When installed with this clearance, the vent is 12-3/4" from the wall.

4" Min.

45¡

+ Clearances may be reduced by methods specified in NFPA 211, listed wall shields, pipe shields, or

other means approved by local building or fire officials.

PAGE 12 STOVE INSTALLATION (CONT.) - For qualified installers only!

Gas Line Install

! The gas line must be installed in accordance with all local codes, if any; if not, follow ANSI Z223.1

and the requirements listed below.

! The heater and gas control valve must be disconnected from the gas supply piping during any

pressure testing of that system at test pressures in excess of 1/2 psig. For pressures under 1/2 psig, isolate the gas supply piping by closing the manual shutoff valve.

¥ The gas line must be properly purged to release all air in the gas line prior to starting the heater. ¥ Leak test all gas line joints and the gas control valve prior to and after starting the heater.

Fuel

¥ This heater is designed either for natural gas or for propane (but not for both). Check the sticker on

the top of the gas control valve to make sure the correct fuel is used.

Gas Line Connection

¥ The gas inlet accepts a 3/8" F.P.T. Fitting ¥ The location of the gas inlet is shown below

¥ A manual shutoff valve is required for installation (it must be located within 3' of the heater)

12-5/8"

2-5/8"1-1/2"

STOVE INSTALLATION (CONT.) - For qualified installers only! PAGE 13

Gas Inlet Pressure

¥ With the heater off, the inlet pressure must meet the requirements listed in the table below ? If the pressure is not sufficient, make sure the piping used is large enough and the total gas load for

the residence does not exceed the amount supplied.

? The supply regulator (the regulator that attaches directly to the residence inlet or to the propane tank)

should supply gas at the suggested input pressure listed below. Contact the local gas supplier if the regulator is at an improper pressure.

Minimum Input Pressure Natural Gas 7" W.C. Propane 11" W.C.

+ 29 hidden pages

Avalon B-VENT Instructions Manual

Specifications and Main Features

Frequently Asked Questions

User Manual