Avalon B-VENT Instructions Manual

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By Avalon

B-Vent Gas Stove

and

Fireplace Insert

¥ Freestanding Stove

¥ Masonry Fireplace Insert ¥ Factory Built (Z.C.) Fireplace

Insert

Listed

WARNING: Improper installation, adjustment, alteration, service or maintenance can cause

injury or property damage. Refer to this manual. For assistance or additional information consult a qualified installer, service agency, or the gas supplier.

- Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.

- Installation must be performed by a qualified installer, service agency or the gas supplier

IF YOU SMELL GAS

¥ Do not try to light any appliance. ¥ Do not touch any electrical switch; do not use any phone in your building. ¥ Immediately call gas supplier from a neighbor's phone. Follow the gas supplier's instructions. ¥ If you cannot reach your gas supplier, call the fire department.

AVANTI B-VENT GAS HEATER

- September, 1995 -

Installer: After installation give this manual

to the homeowner and explain operation of this heater.

10850 117th Place N.E. Kirkland, WA 98033

PAGE 2 SAFETY PRECAUTIONS

¥ IF YOU SMELL GAS:

* Do not light any appliance * Extinguish any open flame * Do not touch any electrical switch or plug or unplug anything * Open windows and vacate building * Call gas supplier from neighbor's house, if not reached, call fire department

¥ This unit must be installed by a qualified installer to prevent the possibility of

an explosion. Your dealer will know the requirements in your area and can inform you of those people considered qualified. The room heater should be inspected before use and at least annually by a qualified service person. More frequent cleaning may be required due to excessive lint from carpeting, bedding material, etc.

¥ The instructions in this manual must be strictly adhered to. Do not use

makeshift methods or compromise in the installation. Improper installation will void the warranty and safety listing.

¥ This heater is either approved for natural gas (NG) or for propane (LP).

- or -

Burning the incorrect fuel will void the warranty and safety listing and may cause an extreme safety hazard. Direct questions about the type of fuel used to your dealer. Check the label and flame adjust knob on the gas control valve.

Gas

VENT

OFF

PILOT ADJ

RED

LP ( Pr opane)

THIS CONTROL

HAS BEEN

CONVERTED TO

¥ Contact your local

building officials to obtain a permit and information on any installation restrictions or inspection requirements in your area. Notify your

BLUE

-o r-

THIS CONTROL

HAS BEEN

CONVERTED FOR

NATURAL GAS

Na tu ral Ga s

¥ If the flame becomes

sooty, dark orange in color, or extremely tall, do not operate the heater. Call your dealer and arrange for proper

servicing. insurance company of this heater as well.

¥ It is imperative that

control compartments, screens, or circulating air passageways of the heater be kept clean and free of obstructions. These areas provide the air necessary

¥ Do not operate the heater

if it is not operating

properly in any fashion or

if you are uncertain. Call

your dealer for a full

explanation of your heater

and what to expect. for safe operation.

¥ Do not store or use

gasoline or other flammable liquids in the vicinity of this heater.

¥ Do not operate if any

portion of the heater was

submerged in water or if

any corrosion occurs.

¥ Keep all furniture or other

combustible items at least 36" away from the front of the heater.

SAFETY PRECAUTIONS (CONTINUED) PAGE 3

¥ Do not place clothing or

other flammable items on or near the heater. Because this heater can be controlled by a thermostat there is a possibility of the heater turning on and igniting any items placed on or near it.

¥ The viewing glass should

be opened for service only (see the maintenance section of this manual).

¥ Any safety screen or

guard removed for servicing must be replaced prior to operating the heater.

¥ Operate the heater

according to the instructions included in this manual.

¥ If the main burners do not

start correctly turn the gas off at the gas control valve and call your dealer for service.

¥ Light the heater using the

built-in piezo igniter. Do

not use matches or any

other external device to

light your heater.

¥ Never remove, replace,

modify or substitute any

part of the heater unless

instructions are given in

this manual. All other

work must be done by a

trained technician. Don't

modify or replace orifices.

¥ Allow the heater to cool

before carrying out any

maintenance or cleaning.

¥ The pilot flame must

contact the thermopile

and come off both ends of

the pilot hood when

turned on. If it does not,

turn the gas control valve

to "OFF" and call your

dealer.

¥ This unit is not for use

with solid fuel

¥ Do not place anything

inside the firebox (except the included fiber logs).

¥ If the fiber logs become

damaged, replace with Travis Industries log set.

¥ Do not touch the hot

surfaces of the heater. Educate all children of the danger of a hightemperature heater. Young children should be supervised when they are in the same room as the heater.

¥ Instruct everyone in the

house how to shut gas off to the appliance and at the gas main shutoff valve. The gas main shutoff valve is usually next to the gas meter or propane tank and requires a wrench to shut off.

This Manual

¥ Do not throw this manual

away. This manual has

important operating and

maintenance instructions

that you will need at a

later time. Always follow

the instructions in this

manual.

¥ Plug the heater into a

115 V. grounded

electrical. Do not use an

adapter plug or remove

the grounding plug.

¥ Don't route the electrical

cord in front of or over

the heater

¥ Travis Industries, Inc.

grants no warranty,

implied or stated, for the

installation or

maintenance of your

heater, and assumes no

responsibility of any

consequential

damage(s).

PAGE 4 TABLE OF CONTENTS

General Information

Introduction & Important Information ............. 1

Safety Precautions......................................... 2

Features & Specifications.............................. 5

Stove Installation

Installation Preparation.................................. 6

Packing Lists ................................................. 6

Order of Installation ....................................... 6

Pedestal Assembly ........................................ 6

Stove Panel Assembly................................... 7

Installing the Gas Inlet ................................... 10

Floor Protection ............................................. 11

Heater Placement Requirements................... 11

Gas Line Install.............................................. 12

Vent Requirements........................................ 14

Vent Termination Requirements.................... 15

Electrical Connection ..................................... 15

Insert Installation

Installation Preparation.................................. 16

Packing Lists ................................................. 16

Order of Installation ....................................... 16

Installing the Gas Inlet ................................... 16

Switching the Power Cord to the Left Side .... 17

Insert Placement............................................ 17

Floor Protection ............................................. 18

Gas Line Install.............................................. 18

Vent Requirements........................................ 20

Surround Panel Installation ........................... 21

Insert Shell Installation................................... 22

Finalizing the Installation

Steps for Finalizing the Installation................ 23

1 Removing the Door ............................. 23

2 Accessing the Firebox ......................... 23

3 Installing the Logs and Coals .............. 24

4 Glass Sealing ...................................... 25

5 Purge the Gas Line ............................. 25

6 Adjust the Air Shutter........................... 25

7 Check the Draft ................................... 26

8 Check the Pilot Flame ......................... 26

9 Check the Flame Height...................... 26

10 Explain Heater Operation to Owner... 26

Operating Your Heater

Before You Begin.......................................... 27

Location of Controls....................................... 27

Starting The Pilot ........................................... 28

Starting the Heater for the First Time ............ 29

Turning the Heater On and Off ..................... 29

Adjusting the Flame Height............................ 29

Adjusting the Blower Speed.......................... 30

Normal Operating Sounds ............................. 30

Maintaining Your Heater

Maintaining Your Stove's Appearance........... 31

Cleaning Your Stove ..................................... 31

Yearly Service Procedure .............................. 31

Troubleshooting

Troubleshooting Table .................................. 32

How this Heater Works ................................. 33

What Turns the Main Burners

On and Off .............................................. 33

What Prevents Gas Buildup................... 33

Why Nothing Should Be Placed

Against the Heater ................................. 34

Wiring Diagram...................................... 34

Replacement Parts List .......................... 34

Warranty

Warranty ........................................................ 35

Listing Information

Safety Label................................................... 36

Optional Equipment

Remote Control.............................................. 37

Thermostat.................................................... 38

Avanti Gold Trim ........................................... 38

Avanti LP (Propane) Burner Pan ................... 39

45° Flue Adapter ........................................... 41

Index

Index .............................................................. 42

Symbols Used in this Manual

The illustration below details what the symbols used along the left margin indicate.

Requirement

¥¥

Hint

NoteWarningStep

FEATURES AND SPECIFICATIONS PAGE 5

Installation Options:

¥ Freestanding

¥ Masonry Fireplace Insert

¥ Zero-Clearance (Metal)

Fireplace Insert

Heating Specifications:

Approximate Heating Capacity (in square feet)* 600 - 1600 600 - 1600 High Burn Input Rate (In BTU's) 31,000 31,000 Low Burn Input Rate (In BTU's) 18,000 17,000 Efficiency** 80% 82% AFUE (Annuel Fuel Utilization Efficiency) 70% 70%

* Heating capacity will vary with the home's floor plan and insulation, natural gas or Propane BTU rating, and outside temperature.

** Efficiency rating is a product of thermal efficiency rating determined under continuous operation independent of installed system.

To measure the net BTU's, multiply the BTU input by the efficiency percentage (80% for natural gas, 82% for LP).

Dimensions

Features:

¥ Works During Power Outages

(millivolt system)

¥ High Efficiency; 80% Natural Gas, 82% LP

(Steady State) ¥ Optional Thermostat or Remote Control ¥ Realistic "Wood Fire" Look ¥ Convenient Operating Controls ¥ Variable-Rate Heat Output ¥ Quiet Blower for Effective Heat Distribution ¥ Low Maintenance

Natural Gas LP (Propane)

Location of optional 45¡ vent adapter (from the back and bottom of the insert).

1-3/8"

18-1/4"

20-3/8"

Standoff

21-3/4"

11-3/8"*

7-7/8"*

31-1/4"

Vent Dia. 4"

12-1/4"

24-1/2"

3-1/4"

20"

28-3/4"*

8x10

Panels

31-3/4"*

10x13

Panels

40-1/4"* 8x10 Panels 44-1/4"* 10x13 Panels

* Includes trim & standoffs

3-1/8"

Fuel: The heater is designed either for natural gas or for propane (but not

for both). Check the sticker on the top of the gas control valve.

Emissions: This unit has passed the ANSI emission standards for vented room

Electrical Specifications: 115 Volts, 1.3 Amps, 60 Hz (150 watts on high)

heaters as tested by Warnock Hersey, LTD.

PAGE 6 STOVE INSTALLATION - For qualified installers only!

Installation Preparation

! This appliance must be installed in accordance with all local codes, if any; if not, follow

ANSI Z223.1 and the requirements listed in this manual. Failure to follow all of the

requirements may result in property damage, bodily injury, or even death. ! Notify your insurance company before hooking up this heater. ! The requirements listed below are divided into sections. All requirements must be met

simultaneously. The order of installation is not rigid Ð the qualified installer should follow

the procedure best suited for the installation.

Items Packed with the Heater

¥ Avanti Gas Heater (with gold door) ¥ On/Off Switch (with jumper wire attached) ¥ Log Set (2 Logs, 2 Twigs, Coals) ¥ Owner's Manual

¥ 2 Gas Inlet Pipes (the longer one is for stoves)

Items Packed with the Pedestal Kit

¥ Pedestal ¥ Two 3/8 x 3/4" Bolts ¥ Two Washers ¥ Two Lag Bolts (these may be discarded)

Order of Installation

1 Attach the pedestal 2 Attach the stove panels to the heater 3 Install the gas inlet

(17-1/4" length of 3/8" pipe)

Pedestal Assembly

Items Packed with the Stove Panel Kit

¥ Top, Left, Right, and Rear Stove Panels ¥ Control Cover ¥ Black Grill ¥ Eight 10-32 Hex Nuts with Attached Lock Washers ¥ Two 10-24 Pan Head Screws ¥ Fourteen 10-24 Self-Tapping Screws ¥ Nine U-Nuts ¥ Two 6" strips of self-adhesive gasket ¥ Gas Line Plate ¥ Left & Right Forward Mounting Brackets

4 Position the heater (measure clearances from the

upper top), use floor protection if needed

5 Connect the gas line Connect the gas vent 6 Follow the instructions under "Finalizing the

Installation" on pages 23 through 27.

Lift from here

9/16" Wrench

Use a 9/16" wrench to attach the two pedestal bolts to the bottom of the heater.

NOTE: Keep the heater level to prevent the door from shifting loose.

The lag bolts and washers may be inserted through these holes to anchor the pedestal to the floor.

STOVE INSTALLATION (CONT.) - For qualified installers only! PAGE 7

Stove Panel Assembly

1 Remove the strain relief that holds the power cord in place. It can be found on the convection panel

at the rear right of the stove.

TO REMOVE THE STRAIN RELIEF

Compress the strain relief from the top and bottom with a pair of slip joint pliers. Once compressed, the strain relief can be pulled out.

TO INSTALL THE STRAIN RELIEF

Compress the strain relief from the top and bottom and insert it into the hole until it locks in place.

2 The side convection plates are removed on the freestanding model. Use a 7/16" nutdriver to remove

the two nuts holding the right convection plate in place (save these nuts, they will be used to attach the stove shell). Use a 1/4" nutdriver to remove the screw above the right convection plate. Pull the plate up and away while threading the power cord through the plate. Set the plate near the stove and disconnect the molex connector that attaches the power cord to the stove. Thread the power cord out of the plate and place aside. Remove the left side convection plate (it is removed in the same manner but does not have a power cord). Discard both convection plates.

Strain Relief

Power Cord

Make sure these wires are not damaged (they lead to the on/off switch)

Remove this screw with a1/4" nutdriver.

Right side convection plate.

Remove these two nuts with a 7/16" nutdriver (set these nuts aside they are used later).

Thread the power cord through the right side convection plate.

NOTE: remove the left side convection plate as well.

Disconnect the molex connection to remove the power cord (set the power cord aside - it is used later).

PAGE 8 STOVE INSTALLATION (CONT.) - For qualified installers only!

3 Direct the two red wires for the on/off switch and the molex connector for the blower out the back

right of the heater (there are also two red wires leading to the spill switch Ð leave these wires in place).

4 Place the top panel upside down against a non-scratching surface. Attach the two strips of gasket

along the outside of the two studs on each side. Attach each side panel to the top panel with two 1032 lock-washer hex nuts (the smaller of the hex nuts) Ð use a 3/8" nutdriver. Do not over-tighten. Attach each forward mounting bracket with two 10-32 nuts - use a 3/8" nutdriver.

Lay the top panel on a non-scratching surface upside down. Attach the side panels to the top panel with the four 10-32 hex nuts (the smaller of the two sizes)

Left side panel

Apply the two 6" long gaskets along the outside of the studs

until the gasket compresses.

Right side panel

Top panel

3/8" Nutdriver

Attach each Forward Mounting Brackets with two 10-32 nuts.

5 Slide the side and top panels onto the heater from the back. Make sure the wires do not get caught

under the side panels. Attach with the four 1/4-20 lock-washer hex nuts and two screws.

Slide the top and side panels into place, making sure they go underneath the wires and gas line.

Attach the forward brackets of the top panel to the heater with the two black screws.

Standard Screwdriver

Attach the side panels to the heater with four1/4-20 hex nuts (reach in from the rear of the heater with a 7/16" wrench to tighten).

7/16" Wrench Route the on/off switch and blower wires to the right rear of the heater.

STOVE INSTALLATION (CONT.) - For qualified installers only! PAGE 9

6 Slide the nine U-Nuts into place (see the illustration below). 7 Install the on/off switch (see the illustration below). ? If installing a thermostat or remote control, do so now. 8 Disconnect the power cord at the molex connector. Then insert the power cord through the rear

panel and re-attach to the molex connector leading from the heater (see the illustration below).

9 Attach the rear panel to the heater (see the illustration below).

Slide the nine U-Nuts onto the holes on the top and side panels (with the flat portion out).

U-Nut

Back of Heater

Jumper Wire (leave in place)

Detach the two red wires leading to the on/off switch. Insert the switch into the hole in the upper left of the rear panel until it locks in place. Then re-attach the two red wires from the heater to the upper two posts on the switch.

Rear Panel

5/16" Nutdriver

Molex Connection

Disconnect the power cord at the molex connection and insert it through the hole in the lower right of the rear panel. Then reattach the power cord to the heater.

Attach the rear panel to the heater with the twelve 10-24 self-tapping screws. Use a 5/16" nutdriver to tighten.

PAGE 10 STOVE INSTALLATION (CONT.) - For qualified installers only!

10 Pull gently on the power cord to take out any extra slack. Replace the strain relief and push it

into the hole in the rear panel (see the instructions under step 1 above).

11 Attach the control cover by sliding it over the attachment hooks. Place the black grill in place.

The control cover hangs on two sets of hooks on both sides. Align the control cover and slide the bracket onto the hooks and then move downwards.

Installing the Gas Inlet

¥ Locate the 17-1/4" gas

inlet pipe included with the heater (the shorter one may be discarded). Apply thread sealant to one end and insert it through the rear panel

and into the 90° elbow

on the gas control valve. Tighten with a pipe wrench.

! Leak check all gas line

connections.

Control Cover

Bracket on Control Cover

NOTE: Apply thread sealant prior to installing.

Hooks on Side of Heater

Rear Panel

17-1/4"

Gas Inlet (3/8" diameter pipe)

STOVE INSTALLATION (CONT.) - For qualified installers only! PAGE 11

Floor Protection

¥ When the stove is installed directly on carpeting, vinyl or other combustible material other than

wood flooring, the stove must be installed on a metal or wood protection panel extending the full width and depth of the pedestal (Minimum 24-1/2" wide by 20" deep).

Heater Placement Requirements

¥ Heater must be installed on a level surface capable of supporting the heater and vent ¥ Due to the high temperature of the heater, it should be located out of traffic and away from furniture

and draperies. Heater must be placed so no combustibles are within, or can swing within 36" of the front of the heater (e.g. drapes, doors)

? When placed in a location where the floor to ceiling height is under 7 feet , the installation is

considered an alcove and must meet the following requirements:

¥ The alcove floor to ceiling height must be at least 58" tall ¥ The alcove must not be more than 48" deep (before the ceiling returns to 7 feet)

¥ The alcove must be at least 44-1/2" wide

¥ The stove must not be placed so the vents below or above the door, along the sides of stove, or along

the back of the heater can become blocked.

Clearances

Straight Installations Corner Installations

When installed with this clearance, the vent is 4" from the back wall, 20-1/4" from the side wall.

10" Min.

3" Min.

When installed with this clearance, the vent is 12-3/4" from the wall.

4" Min.

45¡

+ Clearances may be reduced by methods specified in NFPA 211, listed wall shields, pipe shields, or

other means approved by local building or fire officials.

PAGE 12 STOVE INSTALLATION (CONT.) - For qualified installers only!

Gas Line Install

! The gas line must be installed in accordance with all local codes, if any; if not, follow ANSI Z223.1

and the requirements listed below.

! The heater and gas control valve must be disconnected from the gas supply piping during any

pressure testing of that system at test pressures in excess of 1/2 psig. For pressures under 1/2 psig, isolate the gas supply piping by closing the manual shutoff valve.

¥ The gas line must be properly purged to release all air in the gas line prior to starting the heater. ¥ Leak test all gas line joints and the gas control valve prior to and after starting the heater.

Fuel

¥ This heater is designed either for natural gas or for propane (but not for both). Check the sticker on

the top of the gas control valve to make sure the correct fuel is used.

Gas Line Connection

¥ The gas inlet accepts a 3/8" F.P.T. Fitting ¥ The location of the gas inlet is shown below

¥ A manual shutoff valve is required for installation (it must be located within 3' of the heater)

12-5/8"

2-5/8"1-1/2"

STOVE INSTALLATION (CONT.) - For qualified installers only! PAGE 13

Gas Inlet Pressure

¥ With the heater off, the inlet pressure must meet the requirements listed in the table below ? If the pressure is not sufficient, make sure the piping used is large enough and the total gas load for

the residence does not exceed the amount supplied.

? The supply regulator (the regulator that attaches directly to the residence inlet or to the propane tank)

should supply gas at the suggested input pressure listed below. Contact the local gas supplier if the regulator is at an improper pressure.

Minimum Input Pressure Natural Gas 7" W.C. Propane 11" W.C.

PAGE 14 STOVE INSTALLATION (CONT.) - For qualified installers only!

Vent Requirements

! Always maintain the required 1" clearance (air space) to combustible materials to prevent a fire

hazard. Do not fill air spaces with insulation.

! The gas appliance and vent system must be vented directly to the outside of the building, and never

be attached to a chimney serving a separate solid fuel or gas-burning appliance.

¥ Minimum 5' vertical rise from top of stove (see the illustration below) ¥ When the vent passes through a wall, a wall thimble is required. When the vent passes through a

ceiling, a support box or firestop is required. When the vent passes through the roof, a roof flashing and storm collar are required. Follow the instructions and requirements provided with the vent when installing.

¥ The horizontal run may not exceed 50% of the vertical rise ¥ Use 4" dia. B vent for entire system from one manufacturer (don't mix brands)

- or -

Use high temperature factory built or masonry chimney with listed gas chimney liner running the entire length

¥ Vent termination must be above the roof and not below any eaves or overhangs

Min. 5' Rise

Vent must terminate a

minimum 1' above the roof.

Maintain 1" minimum

clearance

Provide a 1/4" rise for every 12" run.

Type B Vent

The total horizontal

run must not exceed

50% of the vertical rise

Min. 5' Rise

Listed Gas Chimney Liner

Do not block gas vent termination

High temperature

factory built chimney and

connector

Standard Installation Exterior Vent

Chimney with Liner

STOVE INSTALLATION (CONT.) - For qualified installers only! PAGE 15

Vent Termination Requirements

¥ Vent termination must have an approved cap (to prevent water from entering) ¥ Vent termination must not be located where it will become plugged by snow or other material ¥ Vent termination must be 1' above the roof and meet the requirements outlined in ANSI Z223.1,

section 7.6.2.

Note: ANSI 223.1, section 7.6.2 outlines

1' Minimum

! When installed, the vent must provide suitable draft for the appliance. Other factors, such as exhaust

fans, may create negative pressure inside the home and cause down drafts. Additional vent height may be required in these circumstances.

Electrical Connection

¥ Plug the power cord into a grounded 110 Volt outlet (do not remove the grounding plug).

additional requirements for gas vent terminations. If your installation involves a roof with a slope greater than 6/12 or if a wall or other verical obstruction is within 8' of the vent termination, the vent termination will need to be taller. Refer to ANSI 223.1 for full details.

PAGE 16 INSERT INSTALLATION - For qualified installers only!

Installation Preparation

! This appliance must be installed in accordance with all local codes, if any; if not, follow

ANSI Z223.1 and the requirements listed in this manual. Failure to follow all of the

simultaneously. The order of installation is not rigid Ð the qualified installer should follow

the procedure best suited for the installation.

Items Packed with the Heater

¥ Avanti Gas Heater (with Faceplate)

¥ On/Off Switch (with jumper wire attached)

¥ Log Set (2 Logs, 2 Twigs, Ember Strip)

¥ Owner's Manual

¥ 2 Gas Inlet Pipes (the shorter one is for inserts)

Items Packed with the Insert Panel Kit

¥ Top, Left, and Right Surround Panels

¥ Trim Kit (3 pieces trim, 2 "L" brackets, set screws, double-back tape)

¥ Two Leveling Bolts

Items Packed with the Insert Shell Kit

¥ Upper Top ¥ Control Cover ¥ Hardware Kit

Order of Installation

1 Install the gas inlet

(8-3/4" length of 3/8" pipe)

2 Position the heater (see the section "Heater

Placement")

3 Connect the gas line. Connect the gas vent.

4 Install the logs and test the heater (see the

instructions under "Finalizing the Installation")

5 Install the insert panel kit. 6 Install the insert shell kit. 7 Follow the instructions under "Finalizing the

Installation" on pages 23 through 27.

Installing the Gas Inlet

¥ Locate the 8-3/4" gas inlet pipe included with the heater (the longer one may be discared). Apply

thread sealant to one end and insert it through the rear of the insert into the 90° elbow on the gas

control valve. Tighten with a pipe wrench.

Back of Heater

NOTE:

If you wish to route the blower outlet to the left side of the heater, the power cord may removed from the right side and routed through this hole (see the instructions on the following page).

Gas Inlet (3/8" diameter pipe)

NOTE: Apply thread sealant prior to installing.

! Leak check all gas line connections.

8-3/4"

NOTE: With the insert in place, the gas line center is located 45/8" back from the fireplace opening, 1-1/2" above the hearth, and 103/8" from the center of the insert.

Insert the gas inlet through this hole and into the elbow directly off the gas control valve.

INSERT INSTALLATION (CONT.) - For qualified installers only! PAGE 17

Switching the Power Cord to the Left Side

+ The power cord may be routed to the left side. To do this, follow the directions below. 1 Remove the strain relief on the right side of the heater (see the illustration below). . 2 Use a 7/16" nutdriver to remove the two nuts holding the right convection plate in place (see the

illustration on page 7 under step # 2). Use a 1/4" nutdriver to remove the screw above the right convection plate. Pull the plate up and away while threading the power cord through the plate. Set the plate near the stove and disconnect the molex connector that attaches the power cord to the stove.

3 Thread the power cord out of the right side convection plate. Insert it through the left side

convection plate and re-attach the molex connector. Replace the right side convection plate.

4 Pull on the power cord to take out extra slack. Replace the strain relief in the left convection panel.

TO REMOVE THE STRAIN RELIEF

Compress the strain relief from the top and bottom with a pair of slip joint pliers. Once compressed, the strain relief can be pulled out.

TO INSTALL THE STRAIN RELIEF

Compress the strain relief from the top and bottom and insert it into the hole until it locks in place.

Strain Relief

Power Cord

Insert Placement

Min. 22-3/8" Tall (includes 2" for vent installation)

See the section "Installing the Gas Inlet" for details on the gas inlet location.

Min. 27-3/4" WIde (includes 6" for gas line installation)

The insert must be in place with the gas line and vent attached prior to installing the panels.

The Insert Must be Placed 11-3/8" into the Fireplace.

Disconnect the on/off switch from the two red wires and run the two red wires to the right side of the insert along the facing. Keep the green jumper wire attached to the on/off switch.

Run the power cord to either side of the insert along the facing.

PAGE 18 INSERT INSTALLATION (CONT.) - For qualified installers only!

Insert Placement (continued)

¥ Insert must be placed so no combustibles are within, or can swing within 36" of the front of the

heater (e.g. drapes, doors)

¥ The insert may be placed inside a masonry fireplace or listed zero-clearance (metal) fireplace ¥ The insert must be installed in a level, undamaged fireplace (damage must be repaired prior to

installation)

¥ The insert must maintain 10" clearance to sidewalls (measure to the upper top, 22-1/4" from center) ¥ Non-combustible facing (e.g. brick, tile) must extend 8" minimum from the side and to the top of the

insert (measure to the upper top, 40-1/2" wide by 28-3/8" high)

¥ Combustible mantles must be a minimum 17-1/2" above the top of the insert (measure to the upper

top, 37-7/8" above the hearth)

+ Clearances may be reduced by methods specified in NFPA 211, listed wall shields or other means

approved by local building or fire officials.

Floor Protection

¥ The heater must be installed on a non-combustible hearth and may not extend over combustible

flooring

Gas Line Install

! The gas line must be installed in accordance with all local codes, if any; if not, follow ANSI Z223.1

and the requirements listed below.

! The heater and gas control valve must be disconnected from the gas supply piping during any

pressure testing of that system at test pressures in excess of 1/2 psig. For pressures under 1/2 psig, isolate the gas supply piping by closing the manual shutoff valve.

Gas Line Connection

¥ The gas inlet accepts a 3/8" F.P.T. Fitting ¥ The location of the gas inlet is shown below ¥ A manual shutoff valve is required for installation (it must be located within 3' of the heater)

NOTE: With the insert in place, the gas line center is located 45/8" back from the fireplace opening, 1-1/2" above the hearth, and 103/8" from the center of the insert.

INSERT INSTALLATION (CONT.) - For qualified installers only! PAGE 19

Gas Line Install (continued)

Fuel

¥ This heater is designed either for natural gas or for propane (but not for both). Check the sticker on

the top of the gas control valve to make sure the correct fuel is used.

Gas Inlet Pressure

the residence does not exceed the amount supplied.

? The supply regulator (the regulator that attaches directly to the residence inlet or to the propane tank)

should supply gas at the suggested input pressure listed below. Contact the local gas supplier if the regulator is at an improper pressure.

Minimum Input Pressure Natural Gas 7" W.C. Propane 11" W.C.

PAGE 20 INSERT INSTALLATION (CONT.) - For qualified installers only!

Vent Requirements

! Always maintain the required 1" clearance (air space) to combustible materials to prevent a fire

hazard. Do not fill air spaces with insulation.

! The gas appliance and vent system must be vented directly to the outside of the building, and never

be attached to a chimney serving a separate solid fuel or gas-burning appliance.

¥ The vent must reline the entire length of the chimney and have a minimum 5' vertical rise ¥ Horizontal run may not exceed 50% of the vertical rise ¥ Use 4" listed gas chimney liner or B vent from one manufacturer (don't mix brands) ? When using flexible gas vent, do not crimp or rupture the liner when bending it into chimney offsets ¥ When installed, the vent must meet all of the vent manufacturer's requirements ? When installed, the vent must provide suitable draft for the appliance. Other factors, such as exhaust

fans, may create negative pressure inside the home and cause down drafts. Additional vent height may be required in these circumstances.

Zero Clearance Fireplace

17-1/2"

Surround

Panel

(Do not seal)

Min.

Masonry

Approved Cap

A sealed cover plate is recommended, but not required.

4" Listed gas chimney liner or B Vent

We recommend sealing this area to prevent heat loss.

Z.C. (Metal)

firebox

Leveling bolts for step-up hearths

Hearth and/or hearth pad must extend underneath insert

Surround Panel

(Do not seal)

Fireplace

Min.

17-1/2"

Min.

Vent Termination Requirements

¥ Vent termination must have an approved cap (to prevent water from entering) ¥ Vent termination must not be located where it will become plugged by snow or other material ¥ Vent termination must extend a minimum of 6" above the top of the chimney

INSERT INSTALLATION (CONT.) - For qualified installers only! PAGE 21

Surround Panel Installation

+ The surround panels come in the variety of sizes and colors listed below

COLOR PANEL SIZE WIDTH HEIGHT PART #

Black (Paint) 8" x 10" 40-1/4" 28-3/4" 99300410

Black (Paint) 10" x 13" 44-1/4" 31-3/4" 99300420 Almond (Enamel) 8" x 10" 40-1/4" 28-3/4" 99300411 Almond (Enamel) 10" x 13" 44-1/4" 31-3/4" 99300421

Green (Enamel) 8" x 10" 40-1/4" 28-3/4" 99300412 Green (Enamel) 10" x 13" 44-1/4" 31-3/4" 99300422

1 The insert must be in place with the gas line and vent attached prior to installing the panels. The rear

edge of the insert must be 12-5/8" behind the facing of the fireplace for the panels to fit correctly.

2 Run the power cord to either side of the insert along the facing. 3 Locate the two red wires leading to the on/off switch (they can be found on the right side of the

insert near the rear). Disconnect the on/off switch from the wires and run the wires to the right side of the insert. Keep the green jumper wire attached to the on/off switch.

4 Follow the instructions below for installing the panels and trim.

Install each side panel by lining up the two tabs on the side of the insert with the two slots on the side

of the panel. Slide each panel over the tabs and downwards to lock in place.

Install the top panel so the two tabs on the bottom insert into

the slots on top of the side panels. The sides may need to be pulled forward - do not flex panels, the enamel may chip.

Top Trim

"L" Bracket

Top Panel

Construct the panel trim. Insert one leg of each "L" bracket into the top and side trim piece. Align the trim to form a precise corner, then tighten the two set screws with a small standard

Side Panel

screwdriver. Slide the trim over the panels. Attach a piece of included double-back tape to the bottom of each side trim to keep it from flaring at the bottom.

Hole for On/Off Switch

Top Trim

Slot

Side Panel

Tab

Tighten the set screws from the back side with a small standard screwdriver

"L" Bracket

Right Side Trim

Double-Back Tape

Right Side Trim

PAGE 22 INSERT INSTALLATION (CONT.) - For qualified installers only!

Surround Panel Installation (continued)

5 Thread the red wires for the on/off switch

through the hole in the upper right of the panels and trim (thread the wires from the inside).

? If installing a thermostat or remote control,

install it at this point (see the owner's manual or the instructions included with the kit).

6 Attach the two red wires to the top posts of

the on/off switch. Press the switch into the hole in the panel and trim until it locks in place.

Keep the jumper wire in place while installing.

Upper Right of Trim

Attach the red wires to the top posts of the on/off switch. Press the switch into the hole until it locks in place

Insert Shell Installation

+ The insert shell comes in the

following colors

COLOR PART #

Black (Paint) 99200310

Almond (Enamel) 99200311

Green (Enamel) 99200312

1 Place the upper top upside down

against a non-scratching surface. Attach the two upper top mounting brackets to the upper top with the four included nuts (use a 3/8" nutdriver).

Upper Top Mounting Brackets

Upper Top

WARNING: Do not over-tighten the nuts, this may cause the enamel to chip or crack.

5/16" Nutdriver

2 Place the upper top on the insert so the flange on the back of the upper top goes over the flange on the

top panel. Push the upper top towards the rear until it forms an even gap with the top panel. Attach the upper top to the insert with the two screws (use a phillips screwdriver). Install the control cover.

Place the upper top over this flange.

Insert the two screws the the upper top mounting brackets and into the two brackets on the insert.

Phillips Screwdriver

Hooks on Side of Heater

Control Cover

Bracket on Control Cover

FINALIZING THE INSTALLATION PAGE 23

Steps for Finalizing the Installation

! Turn the gas control valve to "OFF" prior to conducting any service. 1 Remove the gold door by lifting it off its hangers.

Door

The door hangs on a pair of hooks on both sides. Lift the door up and off the hooks to remove. To replace, align the brackets on the door over the hooks and slide downwards until the door locks in place.

Hooks on Side of Heater

Bracket (on back side of door)

2 Follow the instructions below to access the firebox.

Loosen these four nuts 2 turns with a 5/16" nutdriver

Center

Glass

Right

Side

Glass

Slide the center glass out

Right

Side

Glass

Loosen these four nuts 2 turns with a 5/16" nutdriver

PAGE 24 FINALIZING THE INSTALLATION (CONT.)

3 Install the log set and ember strip.

Rear Log (largest)

Front Log

Pilot Assembly

The right twig has a hole for

Burner Pan

the pin on the left twig.

The rear log has a flat portion that rests on this ledge

The front log has two slots that straddle the clips on both sides (push the log all the way back).

The left twig has two holes to accept the pins in the front and rear log.

When in place, the logs look like this.

Right Twig

Left Twig

Place the right twig so the lower branch rests inside this channel.

Place the coals on this ledge at the front of the firebox .

Do not place the coals over the burner holes.

FINALIZING THE INSTALLATION (CONT.) PAGE 25

4 Slide the glass

Cross Section of Glass Attachment

back into place and tighten the glass clip nuts. Make sure the gasket remains in place and is not pinched underneath the

NOTE:

Face of Heater

Make sure the gasket is not pinched underneath the glass clip.

Glass Clip Attachment Studs

Glass Clip Nuts (use a 5/16" nutdriver to remove)

glass clip.

NOTE:

If the gasket does not stay in place, use stove gasket cement to re-attach

or use a new gasket.

Glass Gasket (5/8" self-adhesive gasket)

5/16" Nutdriver

Glass Clip

Glass

5 Purge the gas line. Turn on gas to the heater. Leak test all gas joints prior to starting the appliance.

Start the pilot. Start the main burner. Leak test all gas joints again.

6 Let the heater burn for fifteen minutes. Adjust the air shutter, if necessary, to achieve the correct

looking flame (see the illustration below). ¥ The air shutter adjusts the amount of air that mixes with the gas before it exits the burner holes.

It is used to fine-tune the flame for differences in altitude and vent configuration.

Rotate the air shutter to adjust the air mixture and flame color. Look from the left to determine how far open the air shutter is (in this illustration the air shutter is 1/3 open).

NOTE: If the air control is all the way open, yet the flames remain sooty, shut off gas to the heater and contact a gas service technician.

Correct

Flames should be blue at the base, yellow-orange on the top.

VENT

NOTE: The logs must be installed correctly to monitor the flame while adjusting the air shutter.

OFF

PILOT ADJ

Gas Control Valve

Not Enough Air Too Much Air

If the flames are over 12" tall or sooty on the ends, open up the air shutter.

If the flames are all blue and short, close the air shutter slightly.

! If the air shutter is in its fully open position, yet the flames remain sooty, shut off gas to the heater

and contact your Travis Industries Dealer for a remedy.

PAGE 26 FINALIZING THE INSTALLATION (CONT.)

7 Check for proper draft.

ON STOVES:

Vent Collar

Draft Hood

TO TEST THE DRAFT: Remove the back panel. Start the heater and check the perimeter of the draft hood with a gas detector or smoke. If combustion products leak out the draft hood, the vent may need to be taller to improve draft.

Spill Switch

ON INSERTS:

The most common indication of insufficient draft is the heater (and pilot) turning off between 10 and 25 minutes from the time the main burner was started. The main burner turns on, but instead of warming the flue and creating draft, it vents out of the draft hood at the rear of the heater. The spill switch then heats up, and in about 5 to 15 minutes shuts off all gas to the heater (shutting off the main burner and pilot). If a thermostat is used on your heater, and the pilot shuts down sporadically, you may have a negative pressure situation.

8 Check the pilot flame to make sure it looks like the illustration below. If it is not correct, contact

your Travis Industries Dealer for a remedy.

The pilot flame should engulf the top 3/8" of the thermopile

The pilot flame should come off both ends of the pilot hood

9 Turn the flame adjust knob to its highest position - the flames should be a between 10" and 12".

Check the flame on low position. The flames should burn off of each burner hole. If the heater does not work correctly, contact your Travis Industries Dealer for a remedy.

10 Give this manual to the home owner and fully explain the operation of this heater.

OPERATING YOUR HEATER PAGE 27

Before You Begin

! Read this entire manual before you use your new heater (especially the section "Safety

Precautions" on pages 2 & 3). Failure to follow the instructions may result in property damage, bodily injury, or even death.

Location of Controls - See explanation below

ON/OFF Switch

Gas Control Valve

PILOT ADJ

The on/off switch is located on the rear panel on stoves, on the top right surround panel on inserts.

TO ACCESS THE CONTROLS:

Grasp the control cover with both hands and lift it up and off the hooks that hold it in place. Place it on a non-scratching surface.

PILOT

OFF

IGNITER

BLOWER

VENT

OFF

The Pilot Flame can be found below the front log on the left side.

Pilot Igniter

Blower Knob

Gas Control

Knob

Flame Adjust

Blower Knob This knob controls the speed of the internal convection blower that pushes the

heated air into the room.

On/Off Switch This control is used to turn the heater on and off. Pilot Igniter The pilot igniter is used only to start the pilot. When pressed, it sends an

electrical charge to the pilot assembly. This creates a blue spark directly next to the pilot, igniting the pilot flame.

Gas Control Knob This knob is used to control gas to the heater and for starting the pilot. There

are three positions, ON, OFF, & PILOT. The pointer directly below the knob indicates the position this knob is in.

Flame Adjust Knob This knob controls the flame height from low ("LO") to high ("HI"). The

pointer to the upper right of the knob points to the position this knob is in.

? If using a remote control or thermostat, the On/Off Switch must be left "ON". Turning the On/Off

Switch "OFF" will keep the heater off always.

Knob

PAGE 28 OPERATING YOUR HEATER (CONTINUED)

Starting The Pilot Flame

The pilot flame is required to ignite the main burners (it also plays a safety role). It should be left on once lit. It will stay lit unless the gas control valve is turned to "OFF". However, the pilot will go out if the gas is shut off or if the heater malfunctions. If the pilot turns off frequently, call your dealer for information. To start the pilot follow the directions below:

A Push the gas control

knob in slightly and turn it to the "OFF" position. The knob will not turn from "ON" to "OFF" unless the knob is depressed slightly.

B Wait five minutes to let

any gas that may have accumulated inside the firebox escape. If you smell gas, follow the directions on the cover "IF YOU SMELL GAS".

C Turn the gas control

knob to the "PILOT" position and press the knob in, this will allow gas to flow to the pilot light. Press the red button on the pilot igniter repeatedly until you see the pilot light. KEEP THE GAS CONTROL KNOB DEPRESSED FOR 30 SECONDS ONCE IT IS LIT. Note: If the pilot does not light after several tries, call your dealer for service.

D Release the gas control

knob. If the pilot goes out, repeat step C. If the pilot refuses to stay lit, call your dealer for service.

E Turn the gas control

knob counter-clockwise to "ON". The pilot is now lit and the heater can be turned on and off.

OFF

PILOT ADJ

minutes

PILOT ADJ

OFF

PILOT

IGNITER

OFF

seconds

OFF

PILOT ADJ

OPERATING YOUR HEATER (CONTINUED) PAGE 29

PILOT ADJ

Starting the Heater for the First Time

¥ Painted Stoves require the paint to be cured. Start the heater and burn on low for 20 minutes. Turn

off and let cool. Repeat twice to fully cure the paint.

+ Fumes and smoke from the paint curing and oil burning off the steel may occur the first time you

start your heater. This is normal. We recommend you open windows to vent the room.

+ Condensation may appear on the glass each time you start the heater - this is normal. + Blue Flames will occur on the heater when it first comes on. After fifteen minutes the flames will

turn a more realistic yellow and orange color.

? Certain installations use a remote "wall switch" to turn the heater on and off. If this is the case, leave

the ON/OFF switch "ON".

Turning the Heater On and Off

After the pilot has been started...

For systems with thermostats, use this switch to control the temperature (right is hotter, left cooler). Some systems require the on/off switch to be on.

Use this switch to turn the main burner on and off manually.

See the optional equipment instructions for installing the battery.

For systems with remotes, make sure the On/Off Switch shown to the left is on. Then use this button here to turn the main burner on and off.

! Do not place any combustible items on top of or directly in front of the heater, even temporarily.

The optional thermostat may start the heater causing a combustible item to ignite.

? If the heater turns on and off frequently while using the thermostat, you may want to adjust the flame

height down until it produces just enough heat needed.

Adjusting the Flame Height

+ Your heater has an adjustable flame to tailor the look and heat output to your specific needs. It is

adjusted by turning the middle dial on the gas control valve.

Flame Height Adjustment Knob

OFF

Index Mark

VENT

Turn clockwise to adjust the flame higher, counter-clockwise to lower.

PAGE 30 OPERATING YOUR HEATER (CONTINUED)

Adjusting the Blower Speed

+ The blower helps transfer the heat from the heater into the room. It will not turn on until the heater

is up to temperature (approximately 10 minutes after starting). See the illustration below for instructions on adjusting the blower speed.

PILOT

IGNITER

Normal Operating Sounds

Pilot Flame

The pilot flame, which remains on, makes a very slight "whisper" sound.

OFF

Blower Knob

Turn the knob all the way counter-clockwise to turn the blower off. One click clockwise turns the blower to high speed. Turning the knob clockwise from the high position decreases the speed of the

BLOWER

blower.

Blower This heater uses a high tech blower to push heated air into the room. It will make a whirring sound and will increase in volume as the speed is increased.

Burner Pan

The burner pan is underneath the logs and is used to distribute the gas to produce a clean, aesthetic and efficient burn. When the main burner is getting up to temperature you will hear a creaking sound of the thick metal expandingÐ this sound will cease once the fireplace is up to temperature.

Gas Control Valve

As the gas control valve is turned on and off you will hear a dull clicking sound. This is the valve opening up and shutting down.

Blower Snap Disk This part can produce a clicking sound as it turns the blower on and off.

PAGE 31 MAINTAINING YOUR HEATER

Maintaining Your Stove's Appearance

! The enameled surfaces may chip if struck. Damaged surfaces may be repaired using the enamel touch-up paint available

from Travis Industries.

! Fingerprints or other marks left on the gold surface may become etched in place if they are not wiped clean prior to

turning the stove on. Clean the surfaces with denatured alcohol and a soft cloth.

Cleaning Your Stove

¥ Use denatured alcohol and a soft cloth to clean the gold surfaces. Other cleaners may leave a film that may become

etched into the gold.

¥ Enameled surfaces may be cleaned with a soft rag and water.

Yearly Service Procedure

! Failure to inspect and maintain the heater may lead to improper combustion and a potentially dangerous situation. We

recommend the following procedures be done by a qualified technician.

1 Check the pilot flame. It should engulf approximately 3/8" of the top of the thermocouple (see illustration below). If it

does not, contact your dealer for service.

2 Shut off gas to the heater by turning the gas control knob to "OFF" (see step A under "Starting the Pilot" on page 28).

Let the heater cool for 15 minutes. Remove the door (see step 1 on page 23) and slide the center piece of glass out (see step 2 on page 23).

3 Remove the log set (see page 24). If any log is cracked or deteriorated, replace it when re-installing. Check the logs for

sooting. A small amount of soot along the bottom of the logs is normal. If excessive sooting is found, the heater will require adjustment. Contact your dealer.

4 Clean the burner pan (especially in the burner holes and slots) and inspect the following:

¥ Check for burner pan holes that are cracked, severely warped, or corroded.

¥ Make sure the burner pan assembly fits flat against the floor of the firebox.

¥ Check the firebox and area around the pilot to make sure there is no warping or damage.

If any problem is found, discontinue use and contact your dealer for service.

Before dissassembly, check the pilot flame. It should engulf approximately 3/8" of the thermopile and come off both ends of the pilot hood.

Thermopile

Check the burner holes and slots.

Make sure the burner pan seals against the floor of the firebox.

Burner Pan

Check the walls and ceiling of the firebox for deterioration.

Pilot Hood

5 Replace the log set. Inspect the gasket. If it is deteriorated, replace. It may be re-attached using high-temperature

gasket cement. The gasket drapes down 1/8" over the stove body (see step 4 on page 25). Replace the glass and tighten the glass clip nuts fully (see step 4 on page 25). If the glass is damaged, replace it - make sure the gasket forms a seal and the side pieces of glass butt up against the center piece. Make sure the gasket along the perimeter of the glass contacts the face of the firebox and forms an air-tight seal. If it does not, re-align or replace the gasket to insure an airtight seal. Replace the door.

6 Inspect the area behind the control cover. Check the gas control valve and all of the gas lines. If any damage is found,

discontinue use and contract your dealer for service.

7 Start the pilot and turn on the main burner. The flames should be orange/yellow and not touch the top of the firebox. If

the pilot or main burners do not burn correctly, contact your dealer for service. Monitor the blower operation. If it makes excessive noise, contact your dealer for an evaluation.

8 Remove any debris or vegetation near the vent termination. Contact your dealer if any sooting or deterioration is found

near the vent termination.

PAGE 32 TROUBLESHOOTING

Problem: Possible Cause: Don't Call for Service

Until You:

Pilot Will Not Light

Main Burners Will Not

Start

Remote Control Does

Not Work

Thermostat Does Not

Work

Heater Will Not

Distribute Heat

Pilot Goes Out Once A

Month Or More

Flame (and Pilot) Goes

Out 10 to 25 Minutes After Starting

Flames Are Too Blue

Flames Are Orange

With Dirty Smoke

Flames Are Too Short

(Under 6")

Thin Layer of Soot

Covers the Glass

A gas shut off valve is turned off

The valve control knob isn't turned to "PILOT"

The valve control knob isn't pushed in

The igniter wasn't pressed repeatedly

The pilot light has gone out

The ON/OFF switch is turned to "OFF"

The remote control is not working correctly

The thermostat is disconnected or set too high

The pilot light has gone out

The ON/OFF switch is turned to "OFF"

The remote is too far away from the heater

The remote control receiver is turned "Off" or "On"

One of the two remote control batteries is dead

The pilot light has gone out

The ON/OFF switch is turned to "OFF"

The thermostat is set too high

The heater is unplugged

The heater is not up to temperature

The gas supply has not been shut off

The vent is experiencing a cold air blockage or a negative pressure situation exists in the home

The heater has just been started This is normal - see "Operating Your

Something may be placed against the heater See "How this Heater Works"

The flame height may be turned too low

Something may be placed against the heater

The logs are placed incorrectly See "Installing the Logs and Ember Strip"

Check all gas shut off valves

See "Starting the Pilot Light" Step C

See "Starting the Pilot Light"

Turn the ON/OFF switch to "ON"

See "Remote Control Operation"

See "Thermostat Operation"

See "Starting the Pilot Light"

Turn the ON/OFF switch to "ON"

Use the remote closer to the heater

See "Remote Control Operation"

See "Starting the Pilot Light"

Turn the ON/OFF switch to "ON"

See "Thermostat Operation"

Plug the heater in.

See "Operating Your Heater"

Keep the gas supply turned on

This is a necessary safety feature that disables the heater if a down draft occurs. If this problem is persistent the vent may need to be improved or changes may need to be done to remove the negative pressure inside the home - see your dealer for details

This is a necessary safety feature. First try restarting the heater. If it works correctly, a cold air blockage occurred and the vent just needed to be heated sufficiently. If this problem is persistent the vent may need to be improved or changes may need to be done to remove the negative pressure inside the home - see your dealer for details

Heater"

Turn the flame height to "HI" See "Operating Your Heater"

See "How this Heater Works"

TROUBLESHOOTING (CONTINUED) PAGE 33

How this Heater Works

! This heater is designed with safety as the primary concern. Many of the internal components are for

safety purposes. Therefore, only certified gas service technicians should service this heater.

What Turns the Main Burners On and Off

This heater uses a millivolt system to control its operation (a millivolt is a very small amount of electricity). The thermopile generates electricity when heated by the pilot flame. This electricity is used to operate the gas valve. Without enough electricity, the gas valve will not turn on. That is why when starting the pilot the gas control knob has to be pressed in long enough for the thermopile to heat up and generate enough electricity. The thermopile also provides power for the ON/OFF switch, remote control, or thermostat (see the illustration below). Because the thermopile generates the electricity needed to turn the heater on and off, this heater can be operated when the power is out (although the blower will not run).

When heated, the thermopile generates electricity (a very small amount, measured in "Millivolts").

This electricity is used to operate the main burners.

The main burners are switched on and off using the electricity generated

VENT

OFF

PILOT ADJ

by the thermopile. The ON/OFF switch, remote control, or thermostat control the circuit to the main burner.

OOOONN

RR EE

EE NN

NN RR

RR UU

UU BB

BB NN

II AA

OOOOFFFFFF

What Prevents Gas Buildup

+ Your heater utilizes a high-technology gas valve to prevent gas buildup. It also has a pilot flame

inside the firebox, which is a proven method for preventing gas buildup.

+ While the main burner is off the thermopile (next to the pilot) senses when the pilot flame is lit. If

the pilot flame goes out, this thermopile no longer generates electricity, causing the gas valve to automatically shut off all gas to the heater, preventing the pilot from spilling gas into the firebox.

+ While the main burner is on the pilot flame insures all gas ignites inside the firebox.

Pilot Flame

The pilot flame is a time-proven component that eliminates the possibility of gas buildup inside the firebox.

Gas Valve

This high-technology valve automatically shuts off all gas if it does not receive a signal from the thermopile. If any component is damged or sensing a malfunction, or if the wiring is damaged, it will shut off all gas.

VENT

OFF

PILOT ADJ

External Shut Off Valve

This valve is placed on the gas line to shut off gas to the heater during maintenance procedures.

Thermopile

The thermopile generates a small amount of electricity. If the pilot flame goes out, the gas valve automatically shuts off all gas.

Ceramic Glass

The glass in your heater is the most durable glass available. It has been tested to be extremely resistant to breakage and temperature changes.

PAGE 34 TROUBLESHOOTING (CONTINUED)

Why Nothing Should Be Placed Against the Heater

Your heater has a grill on the sides, bottom, and top that must not be blocked. The grill area around the control cover allows air into the firebox. If it is blocked the combustion inside the firebox will not burn normally. This will result in reduced efficiency and the exhaust gases will become dirty. The convection air openings on the side and top are used to draw room air over the hottest parts of the heater and distribute the warmed air into the room. If they are blocked, the heater will not heat as well and may become too hot internally.

Wiring Diagram

Red

On/Off Switch

Optional On/Off Devices

Jumper for Manual Operation

Optional Thermostat

EPU terminal

Optional Remote Control

Blower

Motor

Black

Red

Black

Thermopile

Chassis Ground

White

Red

White

Piezo Igniter

Orange

Red

White

Spill Switch

Red

Green

Molex

Connectors

Black

Blower Thermodisk

Replacement Parts List

Replacement parts are available at your dealer. Contact Travis Industries for information on the closest dealer. The parts listed below are the only parts that the consumer may replace. All other parts must be replaced by a qualified gas service person.

PART Part description

Glass Gasket Black 5/8" wide, 1/8" thick Self-Adhesive Fiberglass Door Glass 5 mm neoceram - 3 pieces Glass Clips 6 Clips Log Set (includes coals) Front and back log, left and right twig, and coals Owner's Manual This document

Blower Rheostat

Black

120 Volt A.C. Grounded Outlet

WARRANTY PAGE 35

TRAVIS INDUSTRIES, INC. warrants the AVANTI natural gas heater to be defect-free in material and workmanship for five (5) years from the date of purchase, with the exception of the glass, paint, electrical components, switches, piezo igniter, fans, gaskets, logs, moving parts, gas valve, manifold, and burner pan. This does not include service call cost or any other additional charges. Check with your dealer for all costs if arranging a warranty call. The exceptions listed are warranted for one (1) year from the date of purchase to be defect-free in material and workmanship, with the exception of the glass and paint, which are not covered by the warranty.

Exclusions to this limited warranty include: Injury malfunction to the product, loss, damage, defect, failure to function due to accident, negligence, misuse, improper installation, alteration or adjustment of the manufacturers settings of components, lack of proper and regular maintenance, damage incurred while the unit is in transit, alteration, or act of God.

This limited warranty excludes damage caused by normal wear and tear, such as paint discoloration or chipping, worn or torn gasketing, eroded or cracked logs, ember strip, etc. Also excluded is damage to the unit caused by abuse, improper installation, modification of the unit, drilling of the orifices, or the use of fuel other than that indicated on the safety label (natural gas or propane).

TRAVIS INDUSTRIES, INC. is free of liability for any damages caused by the unit, as well as inconvenience expenses, material and labor charges incurred by the removal or reinstallation of any AVANTI unit. Incidental or consequential damages are not covered by this warranty. In some states, the exclusion of incidental or consequential damage may not apply.

This warranty does not cover any loss or damage incurred by the use or removal of any component or apparatus to or from the AVANTI unit without the express written permission of TRAVIS INDUSTRIES, INC. and bearing a TRAVIS INDUSTRIES, INC. label of approval.

Any statement or representation of AVANTI products and their performance contained in AVANTI advertising, packaging literature, or printed material is not part of this limited warranty.

This warranty is automatically voided if the unitÕs serial number has been removed or altered in any way.

Only the original purchaser of an Avanti heater is covered by this warranty. If the unit is used for commercial purposes, it is excluded from this warranty.

No dealer, distributor, or similar person has the authority to represent or warrant AVANTI products beyond the terms contained within this warranty. TRAVIS INDUSTRIES, INC. assumes no liability for such warranties or representations.

THIS LIMITED WARRANTY IS THE ONLY WARRANTY SUPPLIED BY TRAVIS INDUSTRIES, INC., THE MANUFACTURER OF THE UNITS. ALL OTHER WARRANTIES, WHETHER EXPRESS OR IMPLIED, ARE HEREBY EXPRESSLY DISCLAIMED AND PURCHASERÕS RECOURSE IS EXPRESSLY LIMITED TO THE WARRANTIES SET FORTH HEREIN.

This warranty is limited to the time frame set forth above. In some states, time limitations on warranties do not apply.

HOW TO USE YOUR AVANTI FIVE-YEAR WARRANTY: If you find your unit to be defective in workmanship or material within a 5year period from the date of purchase contact your local authorized AVANTI dealer. If your dealer is unable to repair your unitÕs defect, he may process a warranty claim through TRAVIS INDUSTRIES, INC., including the name of the dealership where you purchased the unit, a copy of your receipt showing the date of the unitÕs purchase, and the serial number on your unit. At that time, you will be asked to ship your unit, freight charges prepaid, to TRAVIS INDUSTRIES, INC. TRAVIS INDUSTRIES, INC., at its option, will repair or replace, free of charge, your AVANTI unit if it is found to be defective in material or workmanship within the time frame stated within this limited warranty. TRAVIS INDUSTRIES, INC. will ship your unit, freight charges prepaid by TRAVIS INDUSTRIES, INC., to your regional distributor, or dealership.

To register your TRAVIS INDUSTRIES, INC. Five-Year Warranty, complete the enclosed warranty card and mail it within ten (10) days of the unit purchase date to: TRAVIS INDUSTRIES, INC., 10850 117th Place N.E., Kirkland, Washington 98033.

OTHER RIGHTS:

This warranty provides you with certain legal rights. You may have additional rights, which vary from state to state, in regards to this warranty.

Unit Serial Number

Date of Purchase

Dealer Name and Address

Travis Industries, Inc. reserves the right to change, without notice, product features or specifications described.

10850 117th Place N.E. Kirkland, WA 98033

Complete and

save for your

records

OPTIONAL EQUIPMENT PAGE 37

Remote Control (Part # 99300651)

! Do not connect 110-120 VAC to the gas control valve or wiring system of this unit. 1 The rear panel must be removed and the on/off switch installed prior to installing the remote control

(see page 11 for details). Remove and discard the jumper wire on the on/off switch Connect the two female (black) connectors on the remote control wire to the two posts the jumper wire was attached to.

Back of on/off switch

Rear Panel

Red wire s leading to the st ove.

Rem ove the jum per wire and discar d.

A ttach th e re m o te cont rol wires to the bo tto m tw o post s on the o n / o ff sw itch.

2 Route the remote control wire through the gas inlet hole and pull through all the slack (you may wish

to wrap the wire in electrical tape where it passes through the heater to prevent damage to the wire). Attach the rear panel (see page 11 for details).

3 Turn the gas control valve to "OFF". Install a standard 9 volt battery into both the remote control

receiver and remote control.

Remove this screw with a phillips head screwdriver.

Install a 9 volt battery in both the remote control and remote control receiver.

This clip holds the battery in place.

Attach the remote control wire to these two quickconnects.

Remote Control Receiver (with cover plate removed)

4 Choose a location for the remote control receiver that is near the heater so that it may be reached

with the 50' length of remote control wire. Cut a 1-3/4" wide by 2-1/2" tall hole into the wall for the remote control receiver. Route the remote control wire to the remote control reciever (the wire may be routed externally on the wall or behind the wall). Attach the remote control wire to the remote control receiver by inserting the quick-connects together.

Cover Plate

The distance between the mounting holes is 3 1/4".

The mounting screws insert here (screws not included)

The hole must be 1 3/4" wide.

Remote Control Receiver

The hole must be 2 1/2" tall.

Remote Control Wire

PAGE 38 OPTIONAL EQUIPMENT (CONTINUED)

Thermostat (Part # 99300650)

! Do not connect 110-120 VAC to the gas control valve or wiring of this unit. 1 The rear panel must be removed and the on/off switch installed prior to installing the remote control

(see page 9 for details). Remove and discard the jumper wire on the on/off switch Connect the two female connectors on the thermostat wire to the two posts the jumper wire was attached to.

Back of on/off switch

Rear Panel

Red wires leading to the stove.

Remove the jumper wire and discard.

Attach the thermostat wires to the bottom two posts on the on/off switch.

2 Route the remote control wire through

the gas inlet hole and pull through all the slack (you may wish to wrap the wire in electrical tape where it passes through the heater to prevent damage to the wire). Attach the rear panel (see page 9 for details).

3 Choose a location for the thermostat

that is centralized in the room and

Expose 1/2" of wire and attach

to the two connections on the back of the

thermostat (use a screwdriver). Orientation does

not matter.

Back Side of

Thermostat

Wall

Run the thermostat wire through the wall (cut off

excess wire, leaving 6" of slack)

away from the heater, yet may be reached with the 50' length of thermostat wire. Route the thermostat wire to this location. The wire may be routed externally on the wall or behind the wall (preferred).

4 Cut the thermostat wire so there is

approximately 6" of slack (NOTE: Do not splice thermostat wires togetherÐ this leads to too much electrical resistance). Expose 1/2" off each wire

Pull the cover off the thermostat to expose the

holes for mounting the thermostat.

se the appropriate screws to

ount the thermostat to the wall.

of the thermostat wire. Attach the exposed wire to the clips on the back of the thermostat using a screwdriver.

5 Pull the cover off the thermostat. Place the thermostat in location and attach it to the wall through

the two obround holes (use the appropriate screws for the type of wall it is being attached to). Replace the cover on the thermostat to complete the installation.

Remove the black grill and replace with the gold grill (Do not pry the grill out Ð this may damage the enamel surface).

Avanti Gold Trim (Part # 99200116)

1 Install the stove shell prior to installing the

gold trim.

2 Place the pedestal trim against the pedestal.

Slide the trim until it is aligned. The magnets on the back of the trim will hold them in place.

3 Remove the black grill from the upper stove

top. Replace with the gold grill.

! Do not pry the grill out Ð this may cause

chipping or cracking on enamel surfaces.

The pedestal trim has magnets on the back side to hold it in place.

OPTIONAL EQUIPMENT (CONTINUED) PAGE 39

Avanti LP (Propane) Burner Pan (Part # 98900736)

The LP burner pan should be installed prior to installing the heater.

! Turn off the gas leading to the heater (if attached).

1 Remove the LP burner pan from the packaging and remove the two screws holding the

boxing brackets in place with a 5/16" nutdriver. Keep the packaging, boxing brackets, and screws. They are used to ship the natural gas (NG) burner pan back to Travis Industries.

2 Remove the gold door from the heater (see step 1 on page 23).

Boxing Bracket

LP Burner Pan

LP Burner pans have a red mark here and an "LP" stamped onto the top of the burner pan.

Burner Pan Molex Connector

5/16" Nutdriver

Use a 5/16" nutdriver to remove the two screws holding the boxing bracket in place.

3 Remove the center glass (see step 2 on page 23). Each side piece of glass is held in place

with three glass clips. Loosen the nuts holding the clips in place two turns (there are six nuts on each side). Then slide both pieces of glass out.

4 Disconnect the burner pan molex connector (see the illustration on the following page).

5 Using a phillips-head screwdriver, remove the 5 screws holding the natural gas (NG) burner

pan in place. Lift it up and rotate it forward to remove it from the firebox. Attach the boxing brackets to it with the screws removed in step 1 and place it inside the LP burner pan packaging.

6 Place the LP label over the left side of the serial number label, thus replacing the NG

designation with the LP designation (NOTE: this label is attached by a chain to the heater see the illustration on the following page).

7 Install the LP burner pan by rotating it into position. Replace the five screws removed in step

5 and tighten with a phillips-head screwdriver.

8 Re-connect the burner pan molex connector disconnected in step 4.

PAGE 40 OPTIONAL EQUIPMENT (CONTINUED)

9 Replace the side glass but do not tighten it in place. Insert the center glass into position and

center it. Tighten the center glass clip nuts until the gasket starts to flatten, making sure the gasket remains in place and is not pinched underneath the glass clip (use a 5/16" nutdriver). Slide the side glass towards the center until the edge butts up against the center glass. Tighten the side glass clip nuts until the gasket starts to flatten, making sure the gasket remains in place and is not pinched underneath the glass clip (use a 5/16" nutdriver).

10 At this point the heater may be installed.

11 Fill in the PRA form included with this kit. Remember to include the serial number of the

heater. Then ship it, along with the un-burned NG burner pan, to Travis Industries for credit.

¥ No credit will be issued if the NG burner pan is damaged, incomplete, or if it was burned.

¥ Incomplete PRA forms will delay credit.

Front of Heater (with door & glass removed)

Remove the five screws to detach the burner pan. Then lift it up and rotate it forward to remove.

Phillips Screwdriver

NG Burner Pan

Place the LP label over the left side of the serial number label, replacing the NG designation with LP.

Disconnect the burner pan molex connector

45° Flue Adapter (Part # 98900118)

The 45° flue adapter is designed for insert installations requiring a more flexible flue outlet.

1 Install the flue adapter prior to inserting the insert into the fireplace. 2 Use a phillips-head screwdriver to unscrew the two screws holding the spill switch bracket in

place. Place the screws and bracket, with wires still attached, aside.

3 Unscrew the seven screws holding the draft hood in place. Lift up slightly on the air

deflector and slide the draft hood towards the rear of the heater until it comes free. Discard the old draft hood.

4 With the air deflector lifted up slightly, slide the 45° flue adapter into place. Make sure the

flue adapter fits underneath the air deflector. Replace the seven screws to secure the flue adapter.

5 Attach the spill switch bracket to the 45° flue adapter with the two screws removed in step 2.

OPTIONAL EQUIPMENT (CONTINUED) PAGE 41

Unscrew the seven screws to remove the draft hood.

1/4" Nutdriver

Remove the spill switch bracket by removing the two attachment screws (keep the two wires attached).

Phillips Screwdriver

Attach the bracket to the 45¡ Flue Adapter.

Air Deflector

Draft Hood

NOTE: Lift the air deflector slightly and slide the draft hood towards the rear to remove.

When installing the 45¡ flue adapter, lift the air deflector and slide the flue adapter underneath the air deflector.

Once installed, the vent is located 1-1/4" forward and 18-1/4" above the rear edge of the insert.

1-1/4"

45¡ Flue Adapter

18-1/4"

PAGE 42 INDEX

B Vent (insert) .............................................................. 20

B vent (stove) ............................................................... 14

Blower Speed............................................................... 30

BTU Input ..................................................................... 5

Cap (vent termination - insert)...................................... 21

Cap (vent termination - stove)...................................... 15

Clearances (insert)....................................................... 17

Clearances (stove) ....................................................... 11

Controls........................................................................ 27

Dimensions................................................................... 5

Door ............................................................................. 23

Emissions..................................................................... 5

Fan Speed ................................................................... 30

Firebox (inspection) ..................................................... 31

Fireplace Sizing ........................................................... 17

Flame Height................................................................ 29

Floor Protection (insert)................................................ 17

Floor Protection (stove)................................................ 11

Fuel .............................................................................. 5

Gas Inlet Location (insert)............................................ 18

Gas Inlet Location (stove) ............................................ 12

Gas Leak............................................ See Inst. on Cover

Gas Line Install (insert) ................................................ 18

Gas Line Install (stove) ................................................ 12

Gas Pressure (insert) ................................................... 19

Gas Pressure (stove) ................................................... 13

Gas Smell............................................ See Inst. on Cover

Glass, Glass Gasket .................................................... 25

Heater Placement (insert) ............................................ 17

Heater Placement (stove) ............................................ 11

Heating Specifications ................................................. 5

How this Heater Works................................................. 33

Leaking Gas ....................................... See Inst. on Cover

Listing Information........................................................ 36

Logs and Ember Strip (installation, removal ................ 24

Natural Gas Verses Propane Heater ........................... 2

On/Off Operation.......................................................... 29

Operating Sounds ........................................................ 30

Operating the Heater.................................................... 27

Paint Curing................................................................. 29

Parts List ..................................................................... 34

Pedestal (installation)................................................... 6

Pilot (starting) ............................................................... 28

Power Cord (re-routing to rear or left of heater)........... 17

Propane Line Install (gas line install - insert)............... 18

Propane Line Install (gas line install - stove)................ 12

Propane Verses Natural Gas Heater........................... 2

Purging Gas Line (insert) ............................................. 18

Purging Gas Line (stove)............................................. 12

Remote Control (installation)....................................... 37

Remote Control (operation).......................................... 29

Replacement Parts...................................................... 34

Running Your Heater................................................... 29

Safety Label ................................................................. 36

Safety Precautions ...................................................... 2

Sounds (normal operating sounds) .............................. 30

Starting The Pilot.......................................................... 28

Starting the Heater for the First Time........................... 29

Stove Clearances......................................................... 11

Surround Panels (installation) ...................................... 21

Table of Contents......................................................... 4

Thermostat (installation)............................................... 38

Thermostat (operation)................................................ 29

Troubleshooting Table................................................. 32

Turning the Heater On and Off.................................... 29

Vent Requirements (insert) ......................................... 20

Vent Requirements (stove) .......................................... 14

Vent termination (insert)............................................... 20

Vent termination (stove) .............................................. 15

Warranty....................................................................... 35

Weight .......................................................................... 5

What Prevents Gas Buildup ........................................ 33

What Turns the Main Burners On and Off.................... 33

Why Nothing Should Be Placed Against the Heater ... 33

Wiring Diagram............................................................ 34

Avalon B-VENT Instructions Manual

Specifications and Main Features

Frequently Asked Questions

User Manual