-- Please read this entire manual before installation and use of this
pellet fuel-burning room heater. Failure to follow these instructions
could result in property damage bodily injury or even death.
-- Contact local building or fire officials about restrictions and
installation inspection requirements in your area.
-- Save these instructions
Installer: After installation give this manual to the home-
owner and explain operation of this stove.
$10.00 Copyright 2007, T.I. Part # 100-01144
4051228
4800 Harbour Pointe Blvd. SW
Mukilteo, WA 98275
2Introduction
Introduction
We welcome you as a new owner of a Astoria Bay pellet heater. In purchasing a Astoria Bay you have
joined the growing ranks of concerned individuals whose selection of an energy system reflects both
a concern for the environment and aesthetics. The Astoria Bay is one of the finest home heaters the
world over. This manual will explain the installation, operation, and maintenance of this pellet-burning
heater. Please familiarize yourself with the Owner's Manual before operating your heater and save the
manual for future reference. Included are helpful hints and suggestions which will make the
installation and operation of your new heater an easier and more enjoyable experience. We offer our
continual support and guidance to help you achieve the maximum benefit and enjoyment from your
heater.
Important Information
No other Astoria Bay heater has the same serial number
as yours. On the Astoria Bay the serial number is on
the hopper cover.
This serial number will be needed in case you require
service of any type.
Model: Astoria Bay
Serial Number:
Purchase Date:
Purchased From:
Mail your Warranty Card
Today, and Save Your Bill of
Sale.
To receive full warranty coverage,
you will need to show evidence of
the date you purchased your
heater. Do not mail your Bill of
Sale to us.
We suggest that you attach your
Bill of Sale to this page so that you
will have all the information you
need in one place should the need
for service or information occur.
heater if you smell
smoke coming from
the heater. Turn the
POWER switch to
"OFF", monitor your
heater, and call your
dealer.
• Never use gasoline,
gasoline-type lantern fuel,
kerosene, charcoal lighter
fluid, or similar liquids to
start or 'freshen up' a fire in
this heater. Keep all such
liquids well away from the
heater while it is in use.
• Do not unplug the heater
if you suspect a
malfunction. Turn the
MODE SWITCH to "OFF"
and monitor the heater
(see the “Maintenance”
section for details).
Ok
Sealant
• Contact your local building
officials to obtain a permit
and information on any
installation restrictions or
inspection requirements
in your area. Notify your
insurance company of this
heater as well.
• The exhaust system must
be completely airtight and
properly installed. The
pellet vent joints must be
sealed with RTV 500o F.
(260o C.) silicone sealant.
• This unit must be properly
installed to prevent the
possibility of a house fire.
The instructions must be
strictly adhered to. Do not
use makeshift methods or
compromise in the
installation.
• Never try to repair or
replace any part of the
heater unless instructions
are given in this manual.
All other work should be
done by a trained
technician.
• The viewing door and
ashpan must be closed
and latched during
operation.
• Never block free airflow
through the open vents of
the unit.
• Do not operate the heater
if the flame becomes dark
& sooty of if the firepot
overfills with pellets. Turn
the MODE SWITCH to
"OFF" and and monitor
the heater (see the
“Maintenance” section for
details).
• Your heater requires
periodic maintenance and
cleaning (see "Maintaining
Your Heater"). Failure to
maintain your heater may
lead to smoke spillage in
your home.
• Allow the heater to cool
before carrying out any
maintenance or cleaning.
Ashes must be disposed
in a metal container with a
tight lid and placed on a
non-combustible surface
well away from the home
or structure.
• This heater is designed
and approved for
pelletized wood fuel only.
Any other type of fuel
burned in this heater will
void the warranty and
safety listing (see page 6
for details).
Travis Industries4050525100-01144
Safety Precautions5
• The heater will not operate
during a power outage. If
a power outage does
occur, check the heater
for smoke spillage and
open a window if any
smoke spills into the room.
• Keep foreign objects out
?
of the hopper.
Mobile
• This heater must be
connected to a standard
115 V., 60 Hz grounded
electrical outlet. Do not
use an adapter plug or
sever the grounding plug.
Do not route the electrical
cord underneath, in front
of, or over the heater.
• When installed in a mobile
home, the heater must
have outside air, and NOT
BE INSTALLED IN
THE BEDROOM.
Home
• Disconnect the power
cord before performing
any maintenance.
NOTE:
Turning the Mode Switch
to "OFF" does not
disconnect all power to
the heater.
• The exhaust system
should be checked twice a
year minimum for any
build-up of soot or
creosote.
This
Manual
• Do not throw this manual
away. This manual has
important operating and
maintenance instructions
that you will need at a later
time. Always follow the
instructions in this manual.
• Do not place clothing or
other flammable items on
or near the heater.
Because this heater can
be controlled by a
thermostat there is a
possibility of the heater
turning on and igniting any
items placed on or near it.
• Do not touch the hot
surfaces of the heater.
Educate all children of the
danger of a hightemperature heater.
Young children should be
supervised when they are
in the same room as the
heater.
• Travis Industries, Inc.
grants no warranty,
implied or stated, for
the installation or
maintenance of your
heater, and assumes
no responsibility of
any consequential
damage(s).
Travis Industries4050525100-01144
6Specifications
Heating Specifications:
Approximate Maximum Heating Capacity (in square feet)* ........................................800 to 2,250
Burn Rate (Pounds per Hour)**............................................................................1.7 to 5.5
Maximum Burn Time on Low Burn** ......................................................................28 t o 52 Hours
Hopper Capacity (based upon hopper extension position).........................................48 to 89 Pounds
*Heating capacity will vary depending on the home's floor plan, degree of insulation, and the outside temperature. It is also
affected by the fuel size, quality, and moisture level.
**Small pellets will increase or decrease the stated burn rates and burn times. Differences of plus or minus 20% depending
on fuel quality may occur.
Dimensions:
Center of 4” diameter Flue is 16-7/8” above the
baseplate and 7-1/2” left of center
Watts During Start-Up Sequence...................................................................400 (approximately)
Watts During Operation ...............................................................................180 (approximately)
Fuel:
The unit is designed for wood pellets that comply with the standards set by the Association of Pellet Fuel
Industry (density of at least 40 lbs. per cubic foot, 1/4" to 5/16" diameter, length no greater than 1–1/2", 8200
BTU's/lb., moisture under 8% by weight, ash under 1% by weight, and salt under 300 parts per million). If the fuel
does not comply to this standard, the unit may not operate as designed.
NOTE : This heater may use alternative fuel if equipped with the multi-fuel fire pot and properly maintained. See the
publication “Multi-Fuel Pellet Fire Pot” for requirements (available from your Travis Industries, Inc. dealer).
EPA Compliance:
This heater is EPA exempt from Phase II requirements, but has been tested for emissions using EPA
test methods by OMNI Test Labs.
Travis Industries4050525100-01144
Installation7
Before You Begin
READ THIS ENTIRE MANUAL BEFORE YOU INSTALL AND USE THIS HEATER.
FAILURE TO FOLLOW THE INSTRUCTIONS MAY RESULT IN PROPERTY DAMAGE,
BODILY INJURY, OR EVEN DEATH.
Check with local building officials for any permits required for installation of this pellet heater and notify
your insurance company before proceeding with installation.
• Masonry Fireplace • Factory Built (Metal) Fireplace • Outside Air Compatible
Planning The Installation
• Have an authorized Travis Industries dealer install this heater. If you install the heater yourself, have
your dealer review your installation plans.
• Place the heater outside and load 10 pounds of pellets inside the hopper. Plug the heater in and
let it run on HIGH until the pellets run out. This will cure the paint and burn off any oil on the steel,
eliminating any smell inside the home.
• Inspect the chimney and clean as necessary before installing the heater. NOTE: The convection
blower is open to the fireplace cavity and may circulate odors from the fireplace. You may wish to
paint the interior of the fireplace with latex paint to prevent odors from entering the home.
Minimum Fireplace Size
See "Mantel
Requirements" for
details
Min. 32-3/4"
(6-1/4" from
hopper lid)
25-3/4” - 20” See
“Hopper Extension
Set-up”
Min. 18"
Min. 36"
(6" from door
opening)
Non-Combustible Hearth
Mantel
(combustible or non-combustible)
Min.42"
(7" from hopper
lid)
Min. 36"
(includes circuit board)
Min. 14"
Non-Combustible
Facing
Travis Industries4050525100-01144
8Installation
Hopper Extension Set-up
This pellet heater has a variable-height hopper. This allows the hopper to be lowered for smaller
fireplaces. Follow the instructions below to set the correct hopper extension position.
•Determine the correct hopper extension position following the directions below.
The unit will extend 14” into the fireplace. For
setting the hopper, the maximum fireplace
opening measurements have to be taken at 14”
into the fireplace.
Hopper Extension Position
A (highest position)25-3/4”
B (next highest)24-1/2”
C etc...23-3/8”
D etc...22-1/4”
E etc...21-1/8”
F (lowest position)20”
•Remove the hopper top following the directions below.
Remove the hopper top by removing
the screws holding it in place.
1/4" Nutdriver
NOTE: with the hopper top removed,
the hopper walls may be removed.
Hopper Top
•Remove the hopper walls.
Travis Industries4050525100-01144
Installation9
•Remove the correct knock-outs in the hopper walls following the directions below.
If you are using hopper extension position F, remove
the top knock-out. If using position E, remove the
second knock-out, (etc...). The second-to-bottom
knock-out is position B.
Position F Knock-Out
Position E Knock-Out
Position D Knock-Out
Position C Knock-Out
Position B Knock-Out
Position A Knock-Out
•Re-install the hopper walls following the directions below.
Use a center-punch (or other suitable
tool) to remove the appropriate knockouts in the hopper walls (punch the
holes out from the inside). Make sure
to support the hopper walls while
removing the knock-outs. There are 11
knock-outs for each position.
NOTE: This hopper extension is in position D.
•Attach the hopper top following the directions below.
Before installing the
hopper top, use a centerpunch (or other suitable
tool) to remove the
appropriate knock-outs
on the hopper top.
Re-attach the hopper top to the
hopper walls using the screws
included with the insert.
HINT:Attach one screw to each
side to align the hopper walls. Then
install the remaining screws.
Travis Industries4050525100-01144
10Installation
Clearances
•Insert must be placed so that no combustibles are within, or can swing within (e.g. drapes, doors),
36" of the front of the heater.
•Insert must be placed a minimum 8-3/4" from
a side wall (or combustible protruding more
than 3/4").
Mantel Requirements
•The mantel must meet the requirements
shown in the illustration to the right.
The mantel must fall
within this shaded area
(or above). Maximum
mantel depth is 12”.
12”
Hearth Requirements
•The non-combustible hearth must extend 6”
to the front and sides of the firebox opening
(you must open the door to measure).
Facing Requirements
•The non-combustible facing must extend 7"
to the side and 6" above the hopper lid.
Placing the Insert
•The insert must be placed within an
undamaged masonry or factory built (metal)
fireplace. Loose bricks or other damage must
be fixed. Clean the fireplace before
installing.
Side Wall
Min. 8-3/4"
3-1/2”
33”
38”
Apply the "This fireplace has been
altered..." sticker to the fireplace. You
may wish to place it in a location where it
will be covered by the surround panels.
Travis Industries4050525100-01144
The vent should be routed to
the fireplace prior to installing
the insert. See the section
"Vent Installation" for details
on vent location.
Use the leveling bolts for
fireplaces with recessed floors
(included with the insert).
Screw them into the baseplate
from below.
13-1/4"
Place the insert so the back
edge of the baseplete extends
13-1/4" into the fireplace.
Run the power cord to the side
along the front of the fireplace
(do not route it under the insert).
Installation11
AA
AA
A
A
A
A
Venting the Pellet Stove
•PELLET VENT MUST MAINTAIN A MINIMUM 3" CLEARANCE TO ANY
COMBUSTIBLE (INSTALL VENT AT CLEARANCES SPECIFIED BY THE
VENT MANUFACTURER).
•DO NOT CONNECT THE PELLET VENT TO A VENT SERVING ANY
OTHER APPLIANCE OR STOVE.
•DO NOT INSTALL A FLUE DAMPER IN THE EXHAUST VENTING SYSTEM
OF THIS UNIT.
Maximum Venting Distance:
•Maximum venting height is 33' (maximum horizontal offset is 10')
•Use no more than 180° of elbows (two 90° elbows, or two 45° & one 90° elbow, etc.).
Pellet Vent Type
•Must be Type "L" vent and/or Type "L" chimney liner.
•Use 4" diameter vent.
Installing the Pellet Vent
•Pellet vent connections must
be sealed airtight with 500° F.
RTV silicone and screwed
together with at least three
sheet metal screws.
AAAA
The exhaust quickconnect can be
removed to allow for
installation and
cleaning.
500° F. RTV
Silicone
Seal each vent section (including
adapters, elbows, etc...) by
injecting a liberal amount of 500°
F. RTV silicone into the gap
between sections.
AAAAAA
Pellet Vent Termination
•Termination must be a minimum 6" above the top of the chimney (NOTE: the chimney
must meet local codes for height above the roof or other obstructions).
•Must have an approved cap (to prevent water from entering).
•Must not be located where it will become plugged by snow or other material.
Travis Industries4050525100-01144
12Installation
A
A
A
A
A
A
A
Mobile Home Requirements
•Outside air is required (used for combustion) - see the directions below.
WARNING:DO NOT INSTALL IN SLEEPING ROOM.
CAUTION:THE STRUCTURAL INTEGRITY OF THE MANUFACTURED HOME
FLOOR, WALL, AND CEILING/ROOF MUST BE MAINTAINED.
Outside Air (used for combustion)
•Outside air is optional (except in mobile homes or when required by local building codes).
•Must not be drawn from an enclosed space (garage, unventilated crawl space).
•Must not be over 15' long.
•Must be made with 1 3/4" diameter or larger metal or aluminum duct with a metal screen
attached to the end to keep out rodents (P.V.C. or other combustible materials may not
be used). Use the Travis Industries Outside Air Kit (part # 99200136).
• Must not terminate above or within 1' of the chimney termination.
•Must have a rain cap or down-turned elbow to prevent water from entering.
•Must be located so that it will not become plugged by snow or other material.
Outside air may be drawn
through the chimney (15’
maximum length).
AAAAAA
Outside air may be drawn
from the ash cleanout.
12” Min.
A
Vent Termination
AAA
AA
AAA
AA
Travis Industries4050525100-01144
Installation13
Baffle Installation
Install the baffles included with the insert (see page 27 for details).
Restrictor Adjustment
The exhaust restrictor “fine tunes” your appliance, ensuring it pulls the correct amount of air through
the firebox. Altitude, vent configuration, and other factors make restrictor adjustment necessary for
every installation.
NOTE : the optimal restrictor position will vary over time as soot builds up inside the exhaust system –
make sure the homeowner knows how to visually inspect the flame and adjust the restrictor.
Not Enough Air:
If clinkers develop or the
flame appears lazy and
slow to blow the ash out of
the firepot, pull the
restrictor outward until the
flame becomes active and
the firepot holes remain
clean. NOTE: If the
restrictor is fully out (“5”),
yet the firepot does not
remain clean, the stove
needs to be cleaned and
checked for air leaks (see
“Maintenance” section of
this manual).
Too Much Air:
If the flames are too active
(small, flickering flames) or
if burning pellets are
expelled from the firepot,
move the restrictor rod
inwards until the flame
slows down and no
burning pellets are
expelled. Another
symptom of too much air is
the heater “blowing the fire
out” – a condition in which
the pellets burn faster than
they are fed (this is most
common on low).
Travis Industries4050525100-01144
14Installation
A
Surround Panel & Circuit Board Installation
NOTE:Attach the vent prior to installing the surround panels (& circuit board).
a
Back of
Side Panel
b
Bend these blockoff plates as
shown (both
sides). When in
position, they
block the view
through the slots.
in the surround
panels.
NOTE: When in place, the
panels maintain a 3/8” gap
around the fireplace.
Phillips
Screwdriver
Remove the circuit board from the rear
hopper support. Disconnect the wiring
harness from the circuit board (see step
“d” below for a detailed view).
c
Attach the circuit board
with the four screws
shipped with the insert.
Phillips
Screwdriver
Right Side
Surround
Panel
Attach the surround panels to the insert by sliding the slots
e
on each panel over the tabs on the side of the insert.
Run the power cord to the side along
the front of the fireplace behind the side
panel (do not route it under the insert).
f
Slot
Tab
Install the top panel so the joggle clips slide over
the tabs on top of the side panels and insert.
Tighten the set screws
from the back side with a
small standard screwdriver
Top Trim
"L" Bracket
Right Side Trim
Optional Trim Installation:
Insert one leg of each "L" bracket
into the top and side trim piece.
Align the trim to form a precise
corner, then tighten the two set
screws with a small standard
screwdriver. Slide the trim over
the panels. Attach the doubleback tape between the trim and
panels at the bottom corners.
This keeps the trim tight against
Place the right side surround panel near
the insert and attach the wiring harness
d
to the circuit board.
Back Side of
Circuit Board
Pinch these tabs to
remove the wiring
harness.
Wiring Harness
(disconnected
in step “a”)
If using a thermostat,
attach the thermostat
wires at this time.
Top Panel
Double-Back Tape
Travis Industries4050525100-01144
Installation15
AA
A
A
AA
A
Installation into a Masonry Fireplace
AAAA
“L” Vent Flex
Section
Vertical Cap
Storm Collar
“L” Vent
Cover Plate (non-combustible)
Silicone
Seal the cover
plate with silicone.
AA
A
AA
A
A
HINT:
Paint the interior of the
fireplace with latex paint to
prevent fireplace odors
from entering the home.
Outside air may be drawn
from the ash cleanout.
Travis Industries4050525100-01144
16Installation
A
A
A
A
A
A
A
A
A
A
A
A
A
A
Installation into a Factory Built (Metal) Fireplace
AAAA
“L” Vent Flex Section
The smoke shelf, shields,
damper, and baffles may
be removed
with mechanical
fasteners.
if attached
Vertical Cap
Storm Collar
“L” Vent
Cover Plate (non-combustible)
Silicone
Seal the cover
plate with silicone.
AAAA
The log grate,
screen (and rails),
AAAA
and doors (if
present) must be
AAAA
removed.
AAAAAAAAAAAA
The firebrick (refractory)
may be removed.
HINT:
Paint the interior of the
fireplace with latex paint to
prevent fireplace odors from
entering the home.
The metal sides, frame members, or other
structural components of the factory built
fireplace may not be removed or altered.
Travis Industries4050525100-01144
The metal floor of the firebox may
be removed
floor outer wrap.
leaving the fireplace
AAAAAAAAAAAAAAAAAAAA
NOTE: The fixed spacers
under the appliance may not
be removed.
Use the telescoping legs to
support the insert on raised
fireplaces.
Operation17
Safety Notice
•Read this entire manual (especially the "Safety Precautions" on pages 4 and 5)
before using this heater. Failure to follow the instructions may result in property
damage, bodily injury, or even death.
•Do not unplug the heater to turn it off. This heater relies upon electricity to push the flue gases out
the pellet vent – unplugging it may lead to smoke entering your room.
•Failure to maintain your heater will lead to a restricted combustion air system, leading to poor
performance and in some cases, smoke spillage into the room. See the "Maintenance" section for
details.
Location of Controls
Control Panel
Restrictor
The restrictor
adjusts the amount
of air flowing to the
flame.
50 60 70 80 90
Robertshaw
50 60 70 80 90
Thermostat
(required for
Auto Operation)
Pull on this knob to
access the control panel.
Starting the Heater for the First Time
Start the Heater - Let it Burn for 1 Hour - THEN OPEN THE DOOR
The stove paint is cured through heat. To prevent it from bonding to the door gasket, you must burn
the heater for approximately 1 hour, then open and close the door to break any bonding.
Curing the Paint
This stove uses a heat-activated paint that will
emit some fumes while starting the first fire.
Open doors and windows to the room to vent
these fumes. You may also notice oil burning
off of the interior of the stove. This ruststopping agent will soon dissipate.
Priming the Auger
Because of its electronic control panel, this stove does not require priming. If you run out of pellets
you may notice it will take approximately 5 minutes longer for the stove to start.
Travis Industries4050525100-01144
2 to 4 hours
18Operation
Loading Pellets
Lift the hopper lid to its vertical position. Pour pellets into the hopper until full. NOTE: The hopper
holds approximately 48 to 88 pounds of pellets (depending upon hopper set-up).
The front edge of
the hopper lid
becomes very
hot, do not touch
the area below
the handle.
Make sure pellets are
not left on this heat
shield.
P
e
s
e
t
l
l
The Two Modes of Operation:
Manual
Manual mode requires the user to turn
the heater on and off manually.
Auto (requires a thermostat)
Auto mode allows you to use a
thermostat to control room
temperature. The stove automatically
turns on when the temperature drops
below the thermostat setting. Once the
stove reaches operating temperature,
the stove then runs at the heat output
setting selected.
Switching Modes While in
Operation
Whenever the stove is switched from
one mode to another while in
operation, the stove will enter the "startup" sequence for a minimum of 20
minutes.
DISCONNECT POWER BEFORE SERVICE
H
E
A
T
O
U
T
P
U
T
H
E
A
T
F
A
N
HIGH
MED
LOW
UP
DOWN
UP
DOWN
REMOTE
AUTO
MANUAL
AUGER
FAULT
AUTO
OFF
MANUAL
MANUAL
START
MANUAL
AUGER
NOTE: if using a
modulating remote, this
light will come on to
indicate the remote is
controlling the heater.
These indicator lights
are used to determine
which mode you are in.
Use the mode
switch to
determine the
mode.
Travis Industries4050525100-01144
TM
TRAVIS INDUSTRIES
HOUSE OF FIRE
Manual Mode
Operation19
Manual mode requires the user to turn the
heater on and off manually.
To Start
Press the "Manual Start" button. That's it. The
stove automatically goes to a medium burn rate
and high fan while the igniter starts the fire
burning within 10 minutes. During this period
the lowest “HEAT OUTPUT” light will flash. If
the stove does not start in 30 minutes, the
stove turns off.
Once up to temperature, the stove will then
run at the heat output setting selected on the
control panel (see “To Adjust the Heat” below).
To Shut Down
Move the mode switch to "OFF". The exhaust
blower will still run until the heater cools down.
H
E
A
T
F
A
N
H
E
A
T
F
A
N
UP
DOWN
UP
DOWN
TRAVIS INDUSTRIES
HOUSE OF FIRE
UP
MANUAL
DOWN
UP
DOWN
AUTO
OFF
MANUAL
MANUAL
MANUAL
TM
AUTO
OFF
MANUAL
START
MANUAL
AUGER
START
AUGER
To Adjust the Heat
Press the "Heat” buttons to adjust the heat
output.
NOTE: During start-up you may adjust the heat
setting. This heat setting will take affect once
the start-up sequence is complete.
TRAVIS INDUSTRIES
HOUSE OF FIRE
DISCONNECT POWER BEFORE SERVICE
H
E
A
T
O
U
T
P
U
T
H
E
A
T
F
A
N
REMOTE
HIGH
AUTO
MANUAL
MED
AUGER
LOW
FAULT
AUTO
UP
MANUAL
DOWN
UP
DOWN
TRAVIS INDUSTRIES
HOUSE OF FIRE
TM
OFF
MANUAL
START
MANUAL
AUGER
TM
These lights
indicate the
heat output
setting.
NOTE: the
lights may
be difficult to
see from an
angle.
Press the
“up” or
“down”
button to
adjust the
heat output.
Travis Industries4050525100-01144
20Operation
Auto Mode
Auto mode allows you to use a thermostat to control room temperature. The stove automatically turns
on when the temperature drops below the thermostat setting. Once the stove reaches operating
temperature, the stove then runs at the heat output setting selected.
To Adjust Room Temperature (or Start the Stove)
Move the thermostat to the heat setting desired. If the room is
cooler than the setting, the stove will go through the start-up
sequence for approximately 10 minutes. During this period the
lowest “HEAT OUTPUT” light will flash. Once up to temperature,
the stove will then run at the heat output setting selected on the
control panel. If the room is too hot, move the thermostat to a
lesser setting.
H
To Adjust the Heat
Press the "Heat” buttons to adjust the heat
output.
HINT:
If you find that the stove turns on and off
repeatedly, you may wish to turn the heat
output to a lesser setting. The lower setting
will provide a more consistent heat output over
time, eliminating the need for the thermostat to
repeatedly turn the stove off.
NOTE:
If the thermostat calls for heat while the stove is
still cooling down, the stove will go through the
start-up sequence (for a minimum of 20
minutes).
E
A
T
O
U
T
P
U
T
H
E
A
T
F
A
N
DISCONNECT POWER BEFORE SERVICE
REMOTE
HIGH
MED
LOW
TRAVIS INDUSTRIES
HOUSE OF FIRE
UP
DOWN
UP
DOWN
AUTO
MANUAL
AUGER
FAULT
AUTO
OFF
MANUAL
MANUAL
MANUAL
TM
START
AUGER
These lights
indicate the
heat output
setting.
NOTE: the
lights may
be difficult to
see from an
angle.
Press the
“up” or
“down”
button to
adjust the
heat output.
To Shut Down
Move the mode switch to "OFF". The exhaust
blower will still run until the heater cools down.
Travis Industries4050525100-01144
UP
H
E
A
T
DOWN
UP
F
A
N
DOWN
TRAVIS INDUSTRIES
HOUSE OF FIRE
AUTO
OFF
MANUAL
TM
MANUAL
START
MANUAL
AUGER
Operation21
Restrictor Adjustment
The exhaust restrictor “fine tunes” your appliance, adjusting the amount of air flowing to the flame.
NOTE : the optimal restrictor position will vary over time as soot builds up inside the exhaust system.
Not Enough Air:
If clinkers develop or the flame
appears lazy and slow to blow the
ash out of the firepot, pull the
restrictor outward until the flame
becomes active and the firepot
holes remain clean. NOTE: If the
restrictor is fully out (“5”), yet the
firepot does not remain clean,
the stove needs to be cleaned
and checked for air leaks (see
“Maintenance” section of this
manual).
Too Much Air:
If the flames are too active (small,
flickering flames) or if burning
pellets are expelled from the
firepot, move the restrictor rod
inwards until the flame slows
down and no burning pellets are
expelled. Another symptom of
too much air is the heater
“blowing the fire out” – a
condition in which the pellets
burn faster than they are fed (this
is most common on low).
Adjusting the Fan Speed
H
E
A
T
F
A
N
AUTO
UP
DOWN
UP
DOWN
TRAVIS INDUSTRIES
HOUSE OF FIRE
OFF
MANUAL
TM
MANUAL
START
MANUAL
AUGER
Press the
“up” or
“down”
button to
adjust the
fan speed.
Travis Industries4050525100-01144
22Operation
Start-Up Sequence
This stove utilizes a start-up sequence whenever the mode switch is changed or the heater is started
when cold. This is to ensure proper operation through all possible settings and operational states (hot
or cold, pellets burning or not burning, etc.). This sequence over-rides all user settings (except the
"OFF" position) to set the auger feed rate to medium, the exhaust blower to high, and the igniter on.
During this period the lowest “HEAT OUTPUT” light will flash.
"MANUAL AUGER" Button
This button turns the auger on. It is used to “prime” the auger after the hopper has run out of pellets.
"AUGER ON" Light
This light comes on when the auger is turning. This allows the operator to determine when the auger
is turning.
"FAULT" Light
This light comes on when an error occurs:
•The stove runs out of pellets
•During initial start-up (for a split
second) or for improper electrical
frequency
•A start-up sequence that does not
result in the heater coming up to
temperature
To reset the fault light, turn the mode switch to
off and re-start the stove.
DISCONNECT POWER BEFORE SERVICE
H
E
HIGH
A
T
MED
O
U
T
P
LOW
U
T
REMOTE
AUTO
MANUAL
AUGER
FAULT
Fault Codes (for qualified service personnel only)
Fault and #2 (LOW) Light Flash = Flow Switch Fault
Fault and # 4 (MID) Light Flash = System Snap Disk Fault (pellets run out & stove goes cold)
Fault and # 6 (HIGH) Light Flash = Safety Snap Disk Fault
Power Outages
If a sustained power outage occurs while in "Manual", the heater will go to a "cool down" mode to
vacate smoke once power returns. If the power outage was short, the heater will go to the start-up
sequence. If in "Auto", the heater will re-start (if the room is cool).
!Because this heater relies upon a blower to evacuate the smoke, some smoke may enter
the home during a power outage. To keep to a minimum, leave the door closed.
Travis Industries4050525100-01144
Maintenance23
A
A
Daily Maintenance (whenever using the heater)
Inspect the Burn
When burning on high, the flames
should be bright orange with
embers jumping from the firepot.
NOTE : the optimal restrictor
position will vary over time as soot
builds up inside the exhaust
system. See "Restrictor
Adjustment" for details.
Make Sure Pellets are Not
Piling Up
If the pellets pile up over the burn
pot, turn the mode switch to "OFF".
The most likely causes are:
•Restrictor needs adjustment
(see “Restrictor Adjustment” in
the installation section of this
manual)
•The door, glass, or ashpan is
open or has an air leak
•The firepot requires cleaning
•The exhaust system requires
cleaning
Travis Industries4050525100-01144
24Maintenance
A
A
Daily Maintenance (whenever using the heater) - Continued
Check Firepot for Clinkers
If the flames seem to be coming
only from the sides, or are
orange/black, turn the heater off
and check for clinkers.
The most likely causes are:
•Restrictor needs adjustment
(see “Restrictor Adjustment” in
the installation section of this
manual)
•Poor pellet quality
•The door or glass has an air leak
•The exhaust system requires
cleaning
Cleaning the Firepot
WARNING:
Make sure the
heater has fully
cooled
(approximately 25
minutes) before
opening the door
and conducting
service.
To clean the firepot,
open the door (see page
26) and knock away any
debris on the firepot with
a screwdriver. If severely
clogged, remove the
firepot to gain better
access.
Travis Industries4050525100-01144
Maintenance25
Bi-Weekly Maintenance (or every 10 bags of pellets)
Clean the Heat Exchange Tubes
WARNING:
The front of the
heater becomes very
hot during operation.
Wait until the heater
has cooled before
cleaning the heat
exchange tubes.
With the door closed, insert the included
tool into the hole on the heat exchanger
cleaning rod. Move the heat exchange
cleaner up and down several times.
Heat Exchanger
Cleaning Rod
Keep the door closed so the
flyash does not enter the room.
Vacuum Hopper
Run the heater until the pellets run out. Open the hopper and vacuum out the entire hopper. The
dust and any other debris near the bottom should be removed to prevent excessive build-up.
Cleaning the Optional Plated Surfaces
Fingerprints or other marks left on the plated surfaces may become etched in place if they are not
wiped clean prior to turning the stove on. Clean the surface with denatured alcohol and a soft cloth
(make sure the heater is cool). Other cleaners may leave a film that may dull the finish.
Travis Industries4050525100-01144
26Maintenance
Bi-Weekly Maintenance (or every 10 bags of pellets) - Continued
Opening The Door
Phillips
Screwdriver
Swing open this panel to
access the door latch (use
the tool if necessary).
Door Frame
Bracket (attached to side of
heater)
Pawl
Lock Nut
When securing the door, make sure the
pawl fits over the bracket before tightening.
With the pawl free of the bracket,
the door may be swung open.
Travis Industries4050525100-01144
NOTE: Do not overtighten the pawl.
This can permanently damage the
latch and prematurely wear out the
door gasket.
Maintenance27
AAA
AAA
Bi-Weekly Maintenance (or every 10 bags of pellets) - Continued
Check Baffles, Ashbox, Ashpan, Dispose Ash If Necessary
NOTE: The left baffle is larger than
the right baffle.
WARNING:
The front of the heater
becomes very hot during
operation. Let the heater
cool completely before
conducting service.
Cleaning the Baffles
Use both hands to lift each
baffle up and forward. Then
tilt the baffle downwards to
remove any flyash that may
have accumulated on top of
the baffle. NOTE: you do not
need to remove the baffle from
the firebox.
Ashbox
Removing the Ashbox
Use both hands to lift the ashbox up
and away from the insert.
BAFFLE INSTALLATION
The firebox baffles install on ledges at the top of
the firebox. The two tabs (at the outside back
corners) insert into notches at the right and left
rear corners of the firebox walls.
Air Tubes
The baffles install on
ledges above the
firebrick.
Firebrick
Removing the Ashpan
The ashpan slides out from under the firebox.
Ashpan
NOTE: When replacing the
ash pan make sure it is
pushed all the way in.
Disposal of Ashes– Ashes should be placed in a metal container with a tight fitting lid. The closed
container of ashes should be placed on a non-combustible floor or on the ground, well
away from all combustible materials, pending final disposal. If the ashes are disposed of
by burial in soil or otherwise locally dispersed, they should be retained in the closed
container until all cinders have been thoroughly cooled.
Clean the Glass
Open the door and clean the glass with a non-abrasive glass cleaner and rag. This will increase the
amount of light and heat given off by the heater.
Travis Industries4050525100-01144
28Maintenance
Bi-Weekly Maintenance (or every 10 bags of pellets) - Continued
Sweep Ash Into Ashpan
HINT:The more often you clean out the flyash, the more efficient your heater will burn.
NOTE:Remove the ashbox prior to conducting the service below.
WARNING:
The firebox becomes very hot during operation. Let the stove cool completely before conducting service.
a
Swing the side ash trap door up.
Ash Trap
Door
c
Lift the firepot out of its holder.
Firepot
Lift it up and away from the firebox.
b
Repeat for the opposite side.
Slide the ash pan trap door forward to expose the ash
d
dumps (the door can be removed and cleaned if necessary)
Ash Pan
Trap Door
Brush all flyash into the ash dumps, including
e
the flyash inside the firepot holder.
HINT:To empty the ashpan, see the instructions on the previous page.
Travis Industries4050525100-01144
Replace the ash trap doors and firepot.
f
Slide the ash pan trap door forward.
Maintenance29
Yearly Maintenance (or every two tons)
WARNING:Disconnect the power cord prior to conducting service.
The following section details extensive maintenance procedures. We strongly suggest these items
be carried out by a trained service technician, possibly by a service agreement set up with your dealer.
Soot and Flyash: Formation and Need for Removal – The products of combustion will
contain small particles of flyash. The flyash will collect in the exhaust venting system and restrict the
flow of the flue gases. Incomplete combustion, such as occurs during startup, shutdown, or incorrect
operation of the room heater will lead to some soot formation which will collect in the exhaust venting
system The exhaust venting system should be inspected at least once every year to determine if
cleaning is necessary.
Clean the Vertical Exhaust Duct (the stove must be cool and unplugged)
Clean the refractory and
the entire area behind it
Remove both
refractory clips.
(both sides).
Remove these doors to
remove fallen flyash and
soot (see “Bi-Weekly
Clean the Exhaust Duct (make sure the heater is cool and unplugged)
d
Use a vacuum or bottle
brush to remove all
flyash from the exhaust
duct (if the gasket is
damaged, replace).
Phillips
Screwdriver
Swing open this panel to
access the door latch (use
the tool if necessary).
Remove the
cover plates over
the exhaust duct
(both sides)
Cover Plate
c
7/16" Nutdriver
Travis Industries4050525100-01144
30Maintenance
Yearly Maintenance (or every two tons) - Continued
Clean the Exhaust Blower (make sure the heater is cool and unplugged)
Remove the six screws holding the
b
Remove the surround panels and access
a
the left side of the heater. Remove the
shroud covering the blower motor.
exhaust blower motor in place.
11/32" Socket
Pull the motor out (be careful not
c
to damage the wiring or blades).
Blower
Blades
Exhaust
Motor
Exhaust Box
Blower
Housing
Clean the blower blades, blower housing,
and exhaust box. You may wish to use a
d
vacuum to pull ash out of the vent system.
When replacing the motor, take care to
Cover
Plate
Remove the cover
e
plate over the
exhaust duct.
7/16" Nutdriver
f
Use a vacuum or bottle brush to remove all
flyash from the exhaust duct (if the gasket on
the cover plate is damaged, replace).
align the gasket (if it is damaged, replace).
g
Clean the 1/2” air space
beneath the unit (use a
vacuum cleaner or brush).
Clean the Vent (make sure the heater and vent is cool)
Make sure the cap is free of debris
(especially if it has a screen that could
become blocked).
Check the vent sections for creosote
accumulation (indicating a poorly burning
stove). Accumulation over 1/4” must be
removed.
Warning:Whenever any portion of the pellet vent is disconnected, the joints must be sealed with
RTV 500° F. silicone sealant.
Travis Industries4050525100-01144
Maintenance31
Yearly Maintenance (or every two tons) - Continued
Door Seal
!Air leaks into the firebox will decrease the
stove's performance greatly, leading to
excessive sooting, inefficient burning,
and perhaps a malfunction.
•The door gasket must contact the entire
perimeter of the door and create an airtight seal. To verify this, open the door,
hold a dollar bill against the body of the
heater, close the door, and secure the
latch. The dollar bill should be held firmly
in place (check the entire perimeter of the
door. If it is loose or falls out, the door
must be adjusted (see the following
page).
Correctly Aligned Door
When properly adjusted, the door should be evenly
spaced from the front of the stove (and shut tight,
Door Alignment
compressing the gasket).
Because the door is three-sided, it is
crucial the door is aligned correctly.
We recommend that you open the
hopper lid and look down upon the
door and body of the heater. Use the
illustration to the right to determine
the correct door alignment.
Hinge
Top of Stove
Door
Note how both corners are evenly spaced.
Latch Too Tight - In the illustration below, the
latch is too tight (this is the most common misalignment). Loosen the latch and tighten the hinge.
Note how the gasket separates from the body.
Hinge Too Tight - In the illustration below, the
hinge is too tight. Loosen the hinge and tighten
the latch.
Latch
Travis Industries4050525100-01144
Note how the gasket separates from the body.
32Maintenance
Adjusting the Door Hinge and Latch
•The door hinge and door latches may be adjusted to pull the door closer to the body. The
illustration below details how to adjust these components. NOTE: Make sure to read the section
"Door Alignment" on the previous page before adjusting the door.
Latch Adjustment
Loosen the lock nut and twist the pawl (clockwise
to tighten, counter-clockwise to loosen). Tighten
the lock nut to secure in place.
Hinge Adjustment
Door Hinge Bracket
Bracket (attached to side of
heater)
Door
Pawl
Lock Nut
Dimple (used to monitor hinge
bracket position)
(1) With the door closed, loosen the
two bolts going through the door
hinge bracket.
(2) Loosen the four nuts used to
move the hinge adjusting plate.
Tighten or loosen these nuts to
adjust the door hinge bracket. Adjust
the upper and lower nuts equally to
insure the door remains level.
Tighten the four nuts.
(3) Tighten the two bolts loosened in
step 1.
Travis Industries4050525100-01144
Door
Hinge Adjusting Plate
Maintenance33
A
A
A
A
A
A
Check for Air Leaks Around the Door, Glass, and Ashpan
!Air leaks into the firebox will decrease the stove's performance greatly, leading to excessive
sooting, inefficient burning, and perhaps a malfunction.
•Inspect the door gasket to make sure it is fully attached. Use stove gasket cement to re-attach if
necessary. If the door gasket is worn or flattened, replace.
•If the glass is cracked, replace. The glass is held in place by glass clips that are underneath the
airwash brackets. See the illustration below for details.
•Remove the ashpan and inspect the gasket around the perimeter of the ashpan. Re-attach, or
replace the gasket if necessary.
This pellet appliance has been tested and listed for use in manufactured homes
in accordance with Oregon Administrative Rules 814-23-900 through 814-23-909.
Install and use only in accordance with the installation and operating
instructions. Contact local building or fire officials about restrictions and
installation inspection in your area. Do not remove bricks or mortar from
masonry fireplace or alter factory built fireplace.
Combustible floor beyond hearth extension must be protected by a non-combustible material, extending 6 in/150 mm (E) to the front and 6 in/150 mm (F) to the sides of door
opening. Do Not Connect This Unit to a Chimney Flue Serving Another Appliance. Components Required for Masonry Fireplace and Factory Built Fireplace Installation: Listed
4 in diameter flue liner.
For use with 1/4 in/6 mm to 5/16 in/7 mm diameter pelletized wood fuels that comply with premium grade standards set by Association of Pellet Fuel Industries. Replace glass
only with 5 mm ceramic glass available from your dealer.
DANGER: Risk of electric shock. Disconnect power before servicing unit. Do not route power cord beneath heater. The space beneath the heater must not be obstructed. Do
not obstruct combustion air openings. Operate only with viewing door closed and with ashbox and ashpan in place. Keep all furnishings well away from heater. Do Not Overfire
– If Heater or Chimney Connector Glows, You Are Overfiring. Inspect And Clean Chimney Frequently – Under Certain Conditions of Use, Creosote Buildup May Occur Rapidly.
HOT WHILE IN OPERATION. DO NOT TOUCH. KEEP CHILDREN,
CAUTION
CLOTHING AND FURNITURE AWAY. CONTACT MAY CAUSE SKIN
BURNS. SEE THE NAMEPLATE AND INSTRUCTIONS. OPERATE THIS UNIT ONLY WITH THE
FUEL HOPPER LID CLOSED. FAILURE TO DO SO MAY RESULT IN EMISSION OF PRODUCTS
OF COMBUSTION FROM THE HOPPER UNDER CERTAIN CONDITIONS. MAINTAIN HOPPER
SEAL IN GOOD CONDITION. DO NOT OVERFILL HOPPER.
Serial No.
2003
2004
2005
2006
Jan.
Feb.
Mar.
Apr.
May
Jun.
Jul.
Aug.
Sep.
Oct.
Nov.
Dec.
DATE OF MANUFACTURE
Travis Industries, Inc.
10850 117th Pl. NE
Kirkland, WA98033
INSERT CLEARANCE DIAGRAM
MANTEL
FACIAOR TRIM
SIDEWALL
B
A
F
E
C
D
HEARTHEXTENSION
Pellet
Insert
0468 (IGN)
AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA
AAAAAA
AAAAAAAA
AAAAAA
AAAA
Travis Industries4050525100-01144
36Limited 7 Year Warranty
To register your TRAVIS INDUSTRIES, INC. 7 Year Warranty, complete the enclosed warranty card and mail it within ten (10) days of the appliance
purchase date to: TRAVIS INDUSTRIES, INC., 4800 Harbour Pointe Blvd. SW, Mukilteo, WA 98275. TRAVIS INDUSTRIES, INC. warrants this gas
appliance (appliance is defined as the equipment manufactured by Travis Industries, Inc.) to be defect-free in material and workmanship to the original
purchaser from the date of purchase as follows:
Check with your dealer in advance for any costs to you when arranging a warranty call.
Mileage or service charges are not covered by this warranty. This charge can vary from store to store.
1.This new appliance must be installed by a qualified installer. It must be installed, operated, and maintained at all times in accordance with the instructions in
the Owner’s Manual. Any alteration, willful abuse, accident, neglect, or misuse of the product shall nullify this warranty.
2.This warranty is nontransferable, and is made to the ORIGINAL purchaser, provided that the purchase was made through an authorized Travis dealer.
3.Discoloration and some minor expansion, contraction, or movement of certain parts and resulting noise, is normal and not a defect and, therefore, not covered
under warranty.
4.The warranty, as outlined within this document, does not apply to the chimney components or other Non-Travis accessories used in conjunction with the
installation of this product. If in doubt as to the extent of this warranty, contact your authorized Travis retailer before installation.
5.Travis Industries will not be responsible for inadequate performance caused by environmental conditions such as nearby trees, buildings, roof tops, wind, hills
or mountains or negative pressure or other influences from mechanical systems such as furnaces, fans, clothes dryers, etc.
6.This Warranty is void if:
a.The unit has been operated in atmospheres contaminated by chlorine, fluorine or other damaging chemicals.
b.The unit is subject to submersion in water or prolonged periods of dampness or condensation.
c.Any damage to the unit, combustion chamber, heat exchanger or other components due to water, or weather damage which is the result of, but not limited
7.Exclusions to this 7 Year Warranty include: injury, loss of use, damage, failure to function due to accident, negligence, misuse, improper installation,
1. This 7 Year warranty excludes damage caused by normal wear and tear, such as paint discoloration or chipping, worn or torn gasketing, chipped or
1. Damage to gold or nickel surfaces caused by fingerprints, scratches, melted items, or other external sources left on the gold or nickel from the use of
10. TRAVIS INDUSTRIES, INC. is free of liability for any damages caused by the appliance, as well as inconvenience expenses and materials. Incidental or
11. This warranty does not cover any loss or damage incurred by the use or removal of any component or apparatus to or from the Travis appliance without the
12. Any statement or representation of Travis products and their performance contained in Travis advertising, packaging literature, or printed material is not part of
13. This warranty is automatically voided if the appliance’s serial number has been removed or altered in any way. If the appliance is used for commercial
14. No dealer, distributor, or similar person has the authority to represent or warrant Travis products beyond the terms contained within this warranty. TRAVIS
15. Travis Industries will not cover the cost of the removal or re-installation of hearths, facing, mantels, venting or other components.
1. If for any reason any section of this warranty is declared invalid, the balance of the warranty remains in effect and all other clauses shall remain in effect.
17. This 7 year warranty is the only warranty supplied by Travis Industries, Inc., the manufacturer of the appliance. All other warranties, whether express or
to, improper chimney/venting installation.
alteration or adjustment of the manufacturer's settings of components, lack of proper and regular maintenance, damage incurred while the appliance is in
transit, alteration, or act of God.
cracked firebrick, etc. Also excluded is damage to the unit caused by abuse, improper installation, modification of the unit, or the use of fuel other than that
for which the unit is configured.
cleaners other than denatured alcohol is not covered in this warranty.
consequential damages are not covered by this warranty. In some states, the exclusion of incidental or consequential damage may not apply.
express written permission of TRAVIS INDUSTRIES, INC. and bearing a TRAVIS INDUSTRIES, INC. label of approval.
this 7 year warranty.
purposes, it is excluded from this warranty.
INDUSTRIES, INC. assumes no liability for such warranties or representations.
implied, are hereby expressly disclaimed and purchaser’s recourse is expressly limited to the warranties set forth herein.
IF WARRANTY SERVICE IS NEEDED:
1.If you discover a problem that you believe is covered by this warranty, you MUST REPORT it to your Travis dealer WITHIN 30 DAYS, giving them proof of purchase, the purchase date, and the
model name and serial number.
2.Travis Industries has the option of either repairing or replacing the defective component.
3.If your dealer is unable to repair your appliance’s defect, he may process a warranty claim through TRAVIS INDUSTRIES, INC., including the name of the dealership where you purchased the
appliance, a copy of your receipt showing the date of the appliance’s purchase, and the serial number on your appliance. At that time, you may be asked to ship your appliance, freight charges prepaid,
to TRAVIS INDUSTRIES, INC. TRAVIS INDUSTRIES, INC., at its option, will repair or replace, free of charge, your appliance if it is found to be defective in material or workmanship within the
time frame stated within this 7 year warranty. TRAVIS INDUSTRIES, INC. will return your appliance, freight charges (years 1 to 5) prepaid by TRAVIS INDUSTRIES, INC., to your regional
distributor, or dealership.
4.Check with your dealer in advance for any costs to you when arranging a warranty call. Mileage or service charges are not covered by this warranty. This charge can vary from store to
store.
Accessories
Panels, Legs, Pedestal, Gold Trim, Ceramic Log with Log Shelf,
Gold Door (See # 9 below)
Re-Installation Allowance
In cases where heater must be removed from home for repairs, a
partial cost of re-installation is covered (pre-authorization required)
One-Way Freight Allowance
One-way freight allowance on pre-authorized repair done at factory
is covered.
One-Way Freight Allowance
One-way freight allowance on pre-authorized repair done at
factory is covered.
Travis Industries4050525100-01144
Optional Equipment37
Thermostat (Part # 99300650)
!Do not connect 120 VAC
to the thermostat circuit of
this heater (do not use a
household thermostat
used for a wall-board or
other electical heater).
1 Attach the thermostat wire to
the circuit board (see the
illustration to the right). Route
the wire through the back of the
heater (away from any hot or
moving components).
2Determine a location for the
thermostat that is within range of
the 20' length of thermostat
wire. It should be centralized in
the room and away from the
heater. The wire may be routed
externally on the wall or behind
the wall (preferred).
3Follow the directions to the right
to attach the thermostat and
thermostat wires.
50 60 70 80 90
Robertshaw
Attach the quick-connects
to the two posts near the
molex connector on the
circuit board (orientation
does not mater).
50 60 70 80 90
Pull the cover off the thermostat
Run the thermostat wires
through the wall (cut off excess
wire, leaving 6” of slack).
Expose 1/2” of wire and
attach to these two posts.
Standard
Screwdriver
Attach the thermostat to
the wall through these
two holes.
Travis Industries4050525100-01144
38Optional Equipment
Remote Thermostat (Part # 99300653)
•Follow the instructions included with the remote thermostat for installation and operation.
Optional Log (Part # 98900126)
!Make sure the heater has fully
cooled before installation.
1Open the door (see the instructions
included with the owner’s manual.
2Attach the two log shelf legs to the
cross brace with the four included
nuts. Make sure to use the correct
leg for each side.
•Install the log shelf assembly and log
following the directions below.
Center the log on the log shelf and
b
push it back so it rests against
these two tabs.
NOTE:
On inserts, the ash box must be
installed before placing the log shelf
assembly.
Left Log Shelf Leg
Log Shelf Cross Brace
Right Log Shelf Leg
Nuts
3/8" Nutdriver
Place the log shelf assembly so the
a
back edge contacts the cast firebrick
in the rear of the firebox. Note how
the taper on the assembly matches
the taper on the cast firebrick.
When in place, the log should appear as
shown in the photograph to the right.
Travis Industries4050525100-01144
Optional Equipment39
A
ZC Kit (99200149)
The optional zc kit allows this insert to be directly into the framing of a house or mobile home. See the
kit for installation details.
Rear Vent Shield (used only on inserts
venting directly to the rear - note how it is
slid back until it contacts the wall thimble)
12”
Minimum
House Shield
(prevents soot discoloration)
HIGHLY RECOMMENDED
Floor Protection
Vent Clearances (make sure
all vent maintains 3” clearance
to any combustible)
Enclosure Height
(measure from top of
floor protection)
Floor Protection
Outside Air
Connection
(recommended)
Travis Industries4050525100-01144
Wall Thimble (note 3” clearance between
vent and combustibles)
Vent Latch (used to connect and
disconnect the vent )
40Index
Adjusting the Fan Speed......................................21
Air Leaks..........................................................33
Ashpan (Opening and Disposing Ashes).................27
AUGER ON Light................................................21
Auto Mode........................................................20
Bi-Weekly Maintenance (or every 10 bags pellets)....25