Avalon 996 Extended, 996 Flush Owner's Manual

SAFETY PRECAUTIONS

¥ VIEWING DOOR MUST BE CLOSED AND

LATCHED DURING OPERATION.

¥ THE APPLIANCE IS DESIGNED AND

APPROVED FOR BURNING OF WOOD ONLY.
THE BURNING OF ANY TYPE FUEL OTHER
THAN WOOD WILL VOID ALL WARRANTIES
AND SAFETY LISTING OF THE APPLIANCE.
DO NOT ATTEMPT TO BURN ANY OTHER
FUEL THAN SPECIFIED IN THIS MANUAL.

¥ THIS APPLIANCE MUST BE PROPERLY

INSTALLED IN ORDER TO PREVENT THE
POSSIBILITY OF A HOUSE FIRE. FOR YOUR
SAFETY THE INSTALLATION
INSTRUCTIONS MUST BE STRICTLY
ADHERED TO. DO NOT USE MAKESHIFT
METHODS OR COMPROMISE IN
INSTALLATION.

¥ THE FLUE SYSTEM SHOULD BE CHECKED

TWICE A YEAR MINIMUM FOR ANY BUILD­UP OF SOOT OR CREOSOTE.

¥ CONTACT YOUR LOCAL BUILDING

OFFICIALS TO OBTAIN A PERMIT AND
INFORMATION ON ANY INSTALLATION
RESTRICTIONS OR INSPECTION
REQUIREMENTS IN YOUR AREA. ALSO,
NOTIFY YOUR INSURANCE COMPANY THAT
YOU ARE INSTALLING YOUR WARNOCK
HERSEY LISTED STOVE OR INSERT.

¥ GASOLINE OR OTHER FLAMMABLE LIQUIDS

MUST NEVER BE USED TO START THE FIRE
OR "FRESHEN-UP" THE FIRE. DO NOT
STORE OR USE GASOLINE OR OTHER
FLAMMABLE LIQUIDS IN THE VICINITY OF
THIS APPLIANCE.

¥ THIS APPLIANCE MUST BE CONNECTED TO

A LISTED HIGH TEMPERATURE
RESIDENTIAL TYPE CHIMNEY OR AN
APPROVED MASONRY CHIMNEY WITH A
STANDARD CLAY, TILE, OR STAINLESS
STEEL LINER.

¥ NEVER BLOCK FREE AIRFLOW THROUGH

OPEN VENTS.

¥ ASHES MUST BE DISPOSED OF IN A METAL

CONTAINER WITH A TIGHT FITTING LID, AND
PLACED ON A NON-COMBUSTIBLE
SURFACE BEFORE FINAL DISPOSAL.

¥ NEVER TRY TO REPAIR OR REPLACE ANY

PART OF THE APPLIANCE UNLESS
INSTRUCTIONS ARE GIVEN IN THIS
MANUAL. ALL OTHER WORK SHOULD BE
DONE BY A TRAINED TECHNICIAN.

¥ DO NOT MAKE ANY CHANGES OR

MODIFICATIONS TO THE APPLIANCE OR AN
EXISTING MASONRY FIREPLACE OR
CHIMNEY TO INSTALL THIS APPLIANCE.

¥ WAIT UNTIL THE APPLIANCE HAS COOLED

BEFORE CARRYING OUT MAINTENANCE
PROCEDURES.

¥ TRAVIS INDUSTRIES, INC. GRANTS NO

WARRANTY, IMPLIED OR STATED, FOR THE
INSTALLATION OR MAINTENANCE OF YOUR
APPLIANCE, AND ASSUMES NO
RESPONSIBILITY FOR ANY
CONSEQUENTIAL DAMAGE(S).

¥ ALWAYS FOLLOW THE INSTRUCTIONS IN

THE OWNER'S MANUAL.

¥ KEEP THIS MANUAL FOR LATER USE.

¥ DO NOT INSTALL IN A SLEEPING ROOM

WHEN INSTALLING IN A MOBILE HOME.

¥ DO NOT CONNECT THIS APPLIANCE TO

ANY CHIMNEY SERVING ANOTHER
APPLIANCE.

¥ KEEP FURNITURE, DRAPES, CURTAINS,

WOOD, PAPER AND OTHER
COMBUSTIBLES A MINIMUM OF 36" AWAY
FROM THE APPLIANCE.

Page 2

TABLE OF CONTENTS Page

IMPORTANT INFORMATION

INTRODUCTION...................................................................................................................................... 1

SAFETY PRECAUTIONS........................................................................................................................... 2

FEATURES AND SPECIFICATIONS ............................................................................................................ 4

CHIMNEY INFORMATION & REGULATIONS ................................................................................................. 5

The 3-Foot, 2-Foot, 10-Foot Rule .......................................................................................................... 5

Factory-Built Chimneys ...................................................................................................................... 6

Determining the Distance Between the Chimney and Combustibles.............................................................. 6

Masonry Chimneys............................................................................................................................ 7

FREESTANDING INSTALLATION

FREESTANDING OPTIONAL EQUIPMENT ................................................................................................... 8

PREPARATION FOR INSTALLATION - FREESTANDING ................................................................................. 14

FREESTANDING INSTALLATION - SPECIFICATIONS .................................................................................... 15

FREESTANDING INSTALLATION

Standard Ceiling Installation................................................................................................................ 17

Cathedral Ceiling Installation ............................................................................................................... 18

Horizontal Installation Into Factory-Built Chimney.................................................................................... 19

Hearth Stove Installation Using a Positive Connection.............................................................................. 20

Hearth Stove Installation Using a Direct Connection................................................................................. 22

Hearth Stove Installation Using a Horizontal Connection ........................................................................... 24

Mobile Home Installation..................................................................................................................... 26

Alcove Installation............................................................................................................................. 27

MASONRY FIREPLACE INSERT INSTALLATION

INSERT OPTIONAL EQUIPMENT ............................................................................................................... 28

INSULATION INSTALLATION INSTRUCTIONS ........................................................................................ 30

PREPARATION FOR INSTALLATION - MASONRY FIREPLACE INSERT ............................................................. 32

MASONRY FIREPLACE INSERT - SPECIFICATIONS...................................................................................... 33

MASONRY FIREPLACE INSERT INSTALLATION

Installation Using a Direct Connection ................................................................................................... 35

Installation Using a Positive Connection ................................................................................................ 37

Installation Using a Face Seal Connection.............................................................................................. 39

INSTALLATION OF A FIREPLACE BLOCK-OFF PLATE ................................................................................... 40

ZERO CLEARANCE (METAL) FIREPLACE INSTALLATION

PREPARATION FOR INSTALLATION - ZERO CLEARANCE (METAL) FIREPLACE ................................................ 42

ZERO CLEARANCE (METAL) FIREPLACE - SPECIFICATIONS ......................................................................... 43

ZERO CLEARANCE (METAL) FIREPLACE INSTALLATION .............................................................................. 45

OPERATING YOUR APPLIANCE

OPERATING YOUR APPLIANCE................................................................................................................ 47

Location and Use of Controls............................................................................................................... 47

Burning Procedure............................................................................................................................. 48

Burning Your Appliance Efficiently........................................................................................................ 49

Daily Use of Your Appliance................................................................................................................. 49

Wood .............................................................................................................................................. 50

Seasoning Wood............................................................................................................................... 51

Storing Wood.................................................................................................................................... 53

CARE AND MAINTENANCE

CARE AND MAINTENANCE ....................................................................................................................... 56

Maintenance Schedule....................................................................................................................... 56

Maintenance Instructions ................................................................................................................... 56

BEFORE CALLING FOR SERVICE

BEFORE CALLING FOR SERVICE .............................................................................................................. 59

REPLACEMENT PARTS AND REMOVAL INSTRUCTIONS

Replacement Parts............................................................................................................................ 60

Removal Instructions......................................................................................................................... 60

5-YEAR WARRANTY ................................................................................................................................ 66

SAFETY LABEL ...................................................................................................................................... 67

Page 3

FEATURES AND SPECIFICATIONS

* EPA Phase II Approved

CONVENIENT

* 1.7 Cubic Foot Firebox Capacity

* 3/16" and 1/4" Steel Plate Construction

HIGH HEAT OUTPUT

* Long Burn time - Up to 9 Hours

VERSATILE

* Heavy Duty Firebrick Lining

* Conveniently Located Single Combustion

CLOSE CLEARANCES

Air Control

* 20" Log Length Capacity

DURABLE

Heating Capacity ............................................................................ 800 to 1,800 sq. ft.

Maximum B.T.U.'s/hr ...................................................................... 70,300 (Cord Wood)

Overall Efficiency ............................................................................ 73.6 % (Oregon Method)

Emissions grams/hr........................................................................ 5.5 (EPA Method)

Maximum Burning Time (Hours).................................................. 9

Flue Opening Diameter ................................................................ 6"

Height from floor to top of stove on:

No Legs ...................................................................................... 21 1/8" 21"

Steel Legs.................................................................................. 27 5/8" 27 1/2"

Brass Legs ................................................................................. 29" 28 7/8"

Cast Legs ................................................................................... 29" 28 7/8"

Pedestal...................................................................................... 32 5/8" 32 1/2"

996

Flush Top

Flue

Extended

45

996

o

Flue

Overall Width ................................................................................... 25 5/8" 25 5/8"

Overall Depth (Including Ashlip).................................................. 24 1/8" 24 1/8"

Weight............................................................................................... 325 lbs. (On Pedestal)

Fuel.................................................................................................... Solid Wood Only

Emissions, Efficiency, Heating Capacity and Burn Times may vary depending on actual
home floor plan, type of fuel used, and moisture content of wood. Emissions and
efficiency numbers are those that have been certified by the U.S. E.P.A. and the Oregon
Department of Environmental Quality.

Page 4

CHIMNEY INFORMATION & REGULATIONS

Whether you install your wood heating appliance with a factory-built chimney or masonry chimney, there
are certain rules that must be followed. The following guidelines for chimney installation are included in
this manual to augment the information supplied with either the manufacturer's information for factory-built
chimneys or to insure that your present masonry chimney is suitable for this wood heating appliance. Do
not use makeshift methods or compromise in installation of any chimney equipment.

The 3-Foot, 2-Foot, 10-Foot Rule

The 3-foot, 2-foot, 10-foot rule states that all chimneys (factory-built or masonry) must be:

1. At least 3 feet higher than the highest part of the roof opening through which it passes;

2. And at least 2 feet higher than any part of the roof within 10 feet, measured horizontally. A chimney
must meet requirement #1 and requirement #2. This rule, required by all building codes, applies to
both factory-built and masonry chimneys.

Minimum Chimney Height on a Sloped Roof

2' Minimum

Minimum Chimney Height on a Flat Roof

10' or Greater

Wall or
Parapet

6"

10'

Ridge

3' Minimum

Less
Than 10'

24"

42"

36"

18"

These minimum chimney heights are required by building codes for safety purposes, to allow time for
sparks exiting a chimney to cool before they land on the roof. In some problematic situations, additional
chimney height above the specified minimums may be necessary to reduce wind-induced down drafting
and back puffing, or to increase draft, thereby improving appliance operating characteristics.

"A" "B"

Page 5

CHIMNEY INFORMATION & REGULATIONS (Cont.)

Factory-Built Chimneys

Depending on the manufacturer and where the chimney is to be installed, special supports, roof
assemblies, radiation shields, or locking bands may be supplied as a part of the chimney system. The
manufacturer's installation instructions, which are reviewed by the listing agency, specifies when and
where each of these components must be used.

There are three standard installations with factory-built chimneys. Each type of installation should use
flashing and an adjustable storm collar at the roof line to prevent water from entering the house.
Manufacturers require that chimneys extending beyond a certain height above the roof (frequently above
5 feet) must also be braced.

A chimney cap keeps out rain, birds and other animals, and may reduce down drafts. Spark arresters,
wire mesh devices designed to catch sparks and burning particles emitted with the smoke, may be
included with factory-built chimney caps. These spark arresters may become encrusted with creosote,
blocking the proper flow of flue gases out of the chimney. When burning wood, it is recommended that the
spark arrester be cleaned regularly, or removed entirely unless individual conditions or local codes
require their use.

Determining the Distance Between the Chimney and Combustibles

The chimney must be kept a minimum distance of 2" away from combustibles (e.g., drywall, wood framing,
etc.). The distance between the outside surface of a chimney and combustibles is measured horizontally,
at right angles to the chimney. The pitch of the platform (e.g., the roof) must be considered in calculating
the size of the hole that is cut.

Calculating the Cut-Out on a Slanted Roof

Length of Cut-Out in Roof

Combustible Roof

Factory-Built Chimney with
Required 2" Clearance

a

2" Min.

Width of
Cut-Out in Roof

c

90û

b

Length of Cut-Out in Roof
= "c" times 2 + chimney width

Width of Cut-Out in roof
= 4" + chimney width

Page 6

CHIMNEY INFORMATION & REGULATIONS (Cont.)

Determining the Distance Between the Chimney and Combustibles (Continued)

Installers may find it convenient to create hole cut-out templates for pitches common to their area rather
than performing the calculations or using a trial "cut and measure" system for each installation.

Carefully read the specifications, as minimum clearances other than 2 inches are sometimes required by
the manufacturer. Maintain a minimum clearance of 2" or what the manufacturer requires, whichever is

greater.

Masonry Chimneys

If you are going to use an existing masonry chimney for your wood heating appliance make sure the
chimney is inspected and found in good and safe condition. If the existing chimney is not in good
condition repairs should be made before installation.

WARNING:

Do not connect this unit to a chimney flue serving another appliance.
Do not use makeshift compromises in the installation.

Page 7

FREESTANDING OPTIONAL EQUIPMENT

Your Avalon 996 appliance comes completely assembled. The options available for the freestanding
method of installation are listed below and require assembly.

1. Pedestal (With Solid Oak Trim)

2. Leg Kit, Steel

3. Leg Kit, Brass

4. Leg Kit, Cast

5. Avalon Blower, Rear (For Use With Pedestal Only)

6. Universal Blower, Rear (For 996 Flush Top Flue Only)

7. Blower, Front

8. Outside Air Kit (For Use With Pedestal Only)

9. Outside Air Boot (For Use With Legs Only)

1. Pedestal Assembly:

Optional Air Intake Port

Open the box marked Pedestal and
remove the pedestal and the two
attachment bolts and washers (3/8"
diameter - 16 x 3/4" hex. head
bolts).

Lift the stove onto the pedestal. Line up the threaded bolt holes in the bottom of the stove with the two
holes in the mounting angle of the pedestal. Using an open-end or socket wrench, fasten the pedestal to
the stove with the supplied bolts and washers. The Solid Oak Trim attaches to the front and rear edge of
the baseplate of the pedestal in the groove cut into the trim and is held in place by the weight of the stove.
To attach the trim, lift up the front side of the pedestal 2" (with stove attached) and slide the trim onto the
front edge, making sure it is aligned. Carefully lower the pedestal, making sure to keep the trim in place.
Repeat the process for the rear trim.

2. Steel Leg Kit Assembly:

Open the box marked Steel Leg Kit and remove the four 6 1/2" high black steel legs, complete with
rubber-tipped leveling bolts, the four attachment bolts (3/8" diameter - 16 x 3/4" hex. head bolts) and the
washers.

Raise the stove on some pieces of lumber to a height of about 7".
Line up the hole in the top of the leg with the threaded bolt hole
in each corner of the stove bottom. Using a 9/16" open end or
socket wrench, fasten the leg to the stove with the supplied

Attach Bolt (with
washer) to Stove
From Below

attachment bolts and washers, making sure the legs are flush
with the corners of the stove.

To level the stove, first make sure the leveling bolts with the rubber ends (some models come with steel
bolts -- the same directions apply) are screwed into position and backed off just enough to penetrate
below the steel portion of the leg. Unscrew each leveling bolt just enough so each leveling bolt is an
equal distance from the floor. You may wish to use a piece of wood or other spacer to measure this
distance. Next, lower the stove onto the ground and check for a level position. If slight adjustments need
to be made, make sure to first raise the stove before turning the leveling bolts. The rubber tips of the
leveling bolts will tear if they are adjusted while weight is applied to them.

Page 8

FREESTANDING OPTIONAL EQUIPMENT (Continued)

3. & 4. Brass and Cast Legs Assembly:

Open the box marked Brass (or Cast) Leg Kit and remove the four 7 7/8" high legs, complete with rubber­tipped leveling bolts, the four attachment bolts (3/8" diameter - 16 x 3/4" hex. head bolts) and the washers.

Use the same directions listed above for the steel legs assembly. The one difference is that the brass (or
cast) legs are taller, and the stove should be lifted approximately 8 1/2" above the floor before attachment.

Attach Bolt (with
washer) to Stove
From Below

5. Avalon Blower, Rear (For Use With Pedestal Only)

The Avalon rear blower is designed to improve the natural convection of this stove by pushing air through
the convection chamber of the stove and causing the heated air to exit through the vent along the top of
the stove. Follow the directions below to attach the blower.

1. The stove should be attached to the pedestal. Before installing the blower, first remove the 6" x 4"
knock-out on the bottom rear of the stove by prying it out with a screwdriver (this is the opening to the
convection chamber).

Do not remove. These knock-outs
are for the universal rear blower.

Remove this knock-out for the
Avalon rear blower.

Do not remove. The front knock-out
is for the outside air connection.

2. Place the right side of the blower bracket up inside the knock-out first. Move the blower to the right
until the left side bracket can be inserted.

3. Center the blower evenly in the knock-out. Attach the two screws provided with the blower to the
blower through the notches in the knock-out. This will hold the blower against the stove.

Rear
Cut-Away
V i e w

Bottom panel of
the stove body

Notch in
knock-out

Blower Housing

Stove

Attach the two
screws through
the notches
and into the
blower housing

Page 9

FREESTANDING OPTIONAL EQUIPMENT (Continued)

5. Avalon Blower, Rear (Continued)

4. The blower has a control box which needs to be attached to the pedestal body. With the stove
attached to the pedestal, locate the hole on the right side of the pedestal. Remove the knob on the
control box and the nut that is on the threaded shaft located directly behind where the knob was.
Feed the control box and wiring into the pedestal until the threaded shaft is directly behind the hole in
the pedestal. Insert the threaded shaft through the hole from the back and re-attach the nut until the
control box is secure against the pedestal. Re-attach the knob.

Stove

Hole in pedestal

Control Box

Blower Housing

Pedestal (Shown Transparent)

To Power Supply

5. Plug in the blower and test its operation. It should blow air out of the vent on top of the stove. The
blower is turned off by turning it all the way counter-clockwise. Turning the knob clockwise will
decrease the speed of the blower.

6. Universal Blower, Rear (For 996 Flush Top Flue Only)

The universal rear blower is designed to improve the natural convection of the stove by pushing air
through the convection chamber of the stove and causing the heated air to exit through the vents along
the top of the stove. The blower mounts to the back of the stove centered on the lower edge with three
screws. It also has a thermodisk assembly which turns the blower on and off automatically. Follow the
directions below to attach the blower.

1. Before installing the blower, first remove the two knock-outs on the bottom rear edge of the stove by
prying them out with a screwdriver. They are approximately 1" by 6" and are located near the rear
edge of the stove.

Remove these knock-outs for the
universal rear blower.

Do not remove. This knock-out is on
some models for the Avalon rear blower.

Do not remove. The front knock-out
is for the outside air connection.

Page 10

FREESTANDING OPTIONAL EQUIPMENT (Continued)

6. Universal Blower, Rear (Continued)

2. Feed the two wires coming from the thermodisk assembly through the stove and out the left side
knock-out that was removed in step 1. Take the thermodisk assembly and insert it directly below the
ashlip into the left side of the air intake. The thermodisk assembly should be positioned just behind
the support tab that sits at an angle to the left front corner.

Feed wires through stove and
out the left knock-out
removed in step 1.

Support Tab

Front of Stove

Thermodisk

The thermodisk must come in contact
with the bottom of the firebox when it is

As s emb ly

Thermodisk

installed. To insure this, bend the metal
portion of the thermodisk assembly up or
down to create a snug fit.

Bend metal up or down here to create a snug fit

Wires that
attach to
blower box

Slide the wire clip
over the edge of the
strip of metal
between the two
knock-outs removed

Feed the two thermodisk
wires into the eye of the
wire clip.

in step 1. Insert the
two thermodisk wires
into the eye of the
wire clip and pull the
slack wire out of the
stove.

Slide the wire clip over the
edge of the strip of metal
between the two knock-outs.

NOTE: The wires coming from the thermodisk assembly must not have too much slack

Ð these wires pass near the firebox and can cause a short if the slack is not
taken in and held in place with the wire clip. Do not pull so hard on the wires
that you dislodge the thermodisk housing from its location.

There are two yellow wires coming out of the blower box. These two wires must exit the blower box
from the top, not through the small access hole in the back. Re-route these wires so they exit out of
the top of the blower box. Attach these two wires to the two wires coming from the thermodisk by
connecting the mating quick-connects. It does not matter which wire from the blower box connects to
which wire from the thermodisk assembly. Push all of the excess wire into the cavity inside the blower
box.

Page 11

FREESTANDING OPTIONAL EQUIPMENT (Continued)

6. Universal Blower, Rear

(Continued)

The two yellow wires
attach to the thermodisk.

3. Place the blower box near the bottom
rear of the stove and push any slack
wire into the blower box so that when
the blower box is attached the excess
wire will not contact the stove.

4. Attach the blower box to the bottom
rear of the stove with the three screws
provided. Push the blower box up
against the stove while tightening the
screws.

UNIVERSAL REAR BLOWER OPERATION

The blower controls are located on the switch box
that is connected by a cord to the blower. There
are two rocker switches that determine the speed
and mode (automatic or manual) of the blower.
The two speeds are RUN (slower) and STARTUP
(faster). The two modes are AUTO (the
thermodisk controls the switch and the
temperature of the firebox will determine when the
blower starts or stops) and MAN (manual Ð the
blower will run on the speed setting selected).
The blower should be switched "OFF" for
approximately 30 minutes after each reload of the
stove. This is to allow the stove to reach
operating temperature.

Three holes for attaching the blower
box to the back of the stove

FRONT

RUN OFF STARTUP

AUTO OFF MAN

Power Cord
(exits from back
of blower box)

Speed Control Rocker Switch
(If OFF is selected, the blower
will always be off, even if on
automatic)

Mode Rocker Switch (If OFF
is selected, the blower will
always be off, no matter what
the speed setting is at)

7. Blower, Front

Blower Control Knob

The front blower is designed to improve your
appliance's natural convection by pushing
heated air through the convection chamber

Power
Cord

and out of the vents along the top.

1. Carefully slide the blower assembly underneath the ashlip so that the two clips on the lower back
edge of the blower assembly slide over the front edge of the sheet metal under the appliance. You
should be able to feel the blower assembly snap into place as you slide it in. This is all the assembly
needed to attach the blower assembly.

Rear of Blower
Assembly (Side View)

Clip (One on
each side)

FRONT OF STOVE

Avalon Stove
or Insert

Sheet Metal
Below Ashlip

2. Plug in the blower and test its operation. It should blow air out of the vents on top of the appliance.
The blower is turned off by turning it all the way counter-clockwise. Each click clockwise will increase
the speed of the blower.

Page 12

FREESTANDING OPTIONAL EQUIPMENT (Continued)

8 & 9. Outside Air Kit (Pedestal Only) and Outside Air Boot (Legs Only)

The outside air kit and boot are options that allow the stove to use outside air for combustion instead of
room air. This is a requirement for mobile home installations. Both the outside air kit and boot work in the
same fashion. Instead of having the air enter through the combustion air intake under the ashlip, the
outside air kit and boot re-route the air intake so the air is drawn from outside. This section will address
the special installation factors that must be considered when installing this model of stove with an outside
air kit or boot.

THE SPECIFIC INSTRUCTIONS FOR INSTALLING THE OUTSIDE AIR KIT AND OUTSIDE
AIR BOOT ARE INCLUDED WITH THOSE KITS AND MUST BE READ PRIOR TO
INSTALLING THE STOVE.

The most important factor that must be
considered when installing an outside air kit
or boot with your stove is placement. Make
detailed plans to determine the precise
location for your stove. When installing the
outside air kit or boot there are two
placement considerations that must be
addressed simultaneously. They are:

1. Does the stove line up with the flue in the
right location, avoiding structural
members of the roof?

Stove placement
should be made
so the chimney
avoids interference
with structural
members in roof.

2. Does the hole that is cut in the floor and
hearth for the outside air kit or boot avoid
all structural members of the floor?

These two questions must be considered in
determining the final location for the stove.
To determine the size, shape, and location of
the hole in the hearth and floor, refer to the
directions included with the outside air kit
and boot. To determine the size and location
of the hole in the roof, refer to the directions
included with the chimney being used and
the location of the flue collar in the section
"FREESTANDING INSTALLATION ­SPECIFICATIONS"

See the illustration to the right.

Do not remove any
of these knock-outs

Pedestal
Location

Knock-Out For Outside Air
Kit or Outside Air Boot

Stove placement
should be made
so the hole cut in
the floor and
hearth avoids
interference with
structural
members in floor.

Outside
Air Kit

After the precise location of the stove is
determined, the outside air kit or boot should
be installed prior to installing the stove.
Follow the directions included with the
outside air kit or boot. Make sure to remove
the correct knock-out for the outside air kit or
boot. See the illustration to the left.

Page 13

PREPARATION FOR INSTALLATION - FREESTANDING

READ THIS ENTIRE MANUAL BEFORE YOU INSTALL AND USE YOUR NEW APPLIANCE. FAILURE TO
FOLLOW INSTRUCTIONS MAY RESULT IN PROPERTY DAMAGE, BODILY INJURY, OR EVEN DEATH.

PREPARATION:

1. Remove all tape and packaging.

2. Remove the wood shipping frame from around and under the appliance.

3. Check that no parts have become loose and the appliance has not been damaged during shipping.

4. Remove the hardware pack from the appliance.

5. READ THE OWNER'S MANUAL BEFORE PROCEEDING.

* Appliance should be located such that no doors, drapes, furniture or other combustibles can be placed
closer or swing closer than the minimum stated clearances.

* The appliance must be installed in a level, secure position.

REQUIRED FLOOR PROTECTION:

Minimum size 37 5/8"W x 41 3/8"L of non-combustible
material with a minimum thickness of 26 gauge floor
protection must extend under the appliance.

Chimney Lengths Maximum Minimum

Vertical 33 Feet 15 Feet

If you are going to use a factory built chimney it should be 6"
in diameter and a type suitable for use with solid fuels.
Follow the manufacturer's installation instructions packaged
within the chimney appliance.

Wall, ceiling, or roof penetrations can be made only with U.L.
listed chimney components. NOTE: Your interior single wall
chimney connector or double wall chimney connector must
not pass through an attic, roof space, closet or similar
unsealed space, floor, ceiling, wall or partition of
combustible construction.

All sections of interior chimney connector should be securely
fastened together by at least three sheet metal screws. The
crimped end must be installed downwards (see drawing to
right).

When lifting the appliance, you may choose to remove the
interior components to make it lighter. Refer to the section
"REPLACEMENT PARTS AND REMOVAL INSTRUCTIONS"
for the proper sequence of removal and replacement of
internal components.

Front - 16"
Sides - 6"
Back - 6"

Top

6"

Page 14

FREESTANDING INSTALLATION - SPECIFICATIONS

REQUIRED FLOOR PROTECTION:

}

6 "

Front = 16" NOTE: Front floor

protection is
measured from the
door opening.

Sides = 6"

Back = 6"

CLEARANCE TO COMBUSTIBLES:

Single Wall Connector

Backwall

A. Sidewall to unit.........................

D

A

Sidewall

E

B

B. Backwall to unit.........................

C. Cornerwall to unit .....................

D. Connector to sidewall..............

E. Connector to backwall .............

F. Connector to cornerwall..........

Reduced Clearance *

A. Sidewall to unit .........................

B. Backwall to unit .........................

C. Cornerwall to unit .....................

D. Connector to sidewall..............

E. Connector to backwall .............

F. Connector to cornerwall..........

}

6 "

16" From Door Opening

996

Flush

Top Flue

Extended

45

14"

14 1/2"

11"
23 1/2"
15 1/2"
19 1/2"

14"

9 1/2"
7 1/2"

23"

10"
15 1/2"

996

o

Flue

14"

17 1/2"

11"
23 1/2"
15 1/2"
16 1/2"

16"

14"

7 1/2"

25"

10"

12"

Cornerwall

C

F

F

Cornerwall

C

* Components required for alcove, mobile home,

and reduced clearance installations are one of
the following listed double wall connectors and
chimney systems.

¥ DURAVENT model DVL with DURA-PLUS chimney
¥ AMERI-TEC model DCC with model HS chimney
¥ SECURITY model DP with SECURITY model ASHT or S2100

chimney
¥ METAL-FAB model DW with model TG chimney
¥ SELKIRK METALBESTOS model DS connector with model SSII

chimney
¥ OLIVER MACLEOD PROVENT model PV connector with model

3103 chimney
¥ GSW-JAKES EVENS SUPERPIPE 2100
¥ Standard Masonry Chimney with any one of the

above listed connectors

Page 15

FREESTANDING INSTALLATION - SPECIFICATIONS (Cont.)

TOP VIEW

996 Flush Top Flue 996 Extended 45o Flue

25 5/8"

15"

Firebox Front

SIDE VIEW

996 Flush Top Flue 996 Extended 45o Flue

12 13/16"

4"

19
3/8"

24
1/8"

10
3/8"

25 5/8"

12 13/16"

3 5/8"

19
3/8"

24
1/8"

Firebox Front

2 7/8"

Overall Height With:

Steel Legs............................................... 27 5/8" 27 1/2"

Brass Legs .............................................. 29" 28 7/8"

Cast Legs ................................................ 29" 28 7/8"

Pedestal................................................... 32 5/8" 32 1/2"

See
Chart
Below

996 Flush Top

Flue

996 Extended 45
Flue

See
Chart
Below

o

Page 16

FREESTANDING INSTALLATION

Standard Ceiling Installation

When installing a freestanding stove into a residence with a standard ceiling, certain precautions should
be taken to insure a safe installation. The directions below illustrate one way to install your freestanding
stove into a standard ceiling with a factory-built chimney. There are several other alternative methods.
Check with your dealer or installer for information on other options available to you.

IT IS RECOMMENDED THAT NO CEILING
SUPPORT MEMBER BE CUT FOR CHIMNEY
AND SUPPORT BOX INSTALLATION. IF IT IS
NECESSARY TO CUT THEM, THE MEMBERS
MUST BE MADE STRUCTURALLY SOUND.

1. Make sure the factory built chimney satisfies
all of the rules in the section titled
"CHIMNEY INFORMATION &
REGULATIONS".

2. Follow all of the regulations and guidelines
specified in the sections titled
"FREESTANDING INSTALLATION ­SPECIFICATIONS" and "PREPARATION
FOR INSTALLATION - FREESTANDING".

3. Carefully place the stove on top of the floor
protection and join the chimney connector to
the stove. When determining the placement
of the stove, make sure to take into
consideration the necessary clearances to
combustibles and the placement of the
chimney.

NOTE: When the chimney connector extends to a
standard ceiling, as shown to the right, a support
package and sometimes a chimney connector
adapter are installed at the ceiling.

Chimney Sections

Roof Radiation Shield
(Required by some
manufacturers)

Attic Radiation Shield

Minimum Air Space
in Accordance with
Chimney Listing

Chimney Cap

Storm Collar

Roof Flashing

Insulation

Min. 15 1/2" for
Single Wall, 10"
for Reduced
Clearance
Connector

Working from the attic or roof, sufficient sections of
factory-built chimney (available in different

Chimney Connector

lengths) are installed to go through the space
above the ceiling, then through and above the
roof to the correct height above the roof line. The
chimney sections should be stacked and locked
securely as specified by the manufacturer.

A

minimum clearance of 2 inches is typically
required between the outside surface of the
factory-built chimney and any combustibles or

996 Flush Top Flue
Shown Here Ð Follow the
clearances for the 996
Extended 45 Flue when
that model is used.

Min.
16"

Min. 14 1/2" for
Single Wall, 9
1/2" for Reduced
Clearance
Connector

insulation; the air space around the chimney
never must be filled with insulation or any other
material.

IMPORTANT: Make sure to follow all guidelines provided by the manufacturer of the chimney for safety
in installation.

Page 17

FREESTANDING INSTALLATION (Cont.)

Cathedral Ceiling Installation

When installing a freestanding stove into a residence with a cathedral ceiling, certain precautions should
be taken to insure a safe installation. The directions below illustrate one way to install your freestanding
stove into a cathedral ceiling with a factory-built chimney. There are several other alternative methods.
Check with your dealer or installer for information on other options available to you.

IT IS RECOMMENDED THAT NO CEILING
SUPPORT MEMBER BE CUT FOR CHIMNEY
AND SUPPORT BOX INSTALLATION. IF IT IS
NECESSARY TO CUT THEM, THE MEMBERS
MUST BE MADE STRUCTURALLY SOUND.

1. Make sure the factory-built chimney
satisfies all of the rules in the section titled
"CHIMNEY INFORMATION &
REGULATIONS".

2. Follow all of the regulations and guidelines
specified in the sections titled
"FREESTANDING INSTALLATION ­SPECIFICATIONS" and "PREPARATION
FOR INSTALLATION - FREESTANDING".

3. Carefully place the stove on top of the floor
protection and join the chimney connector
to the stove. When determining the
placement of the stove, make sure to take
into consideration the necessary
clearances to combustibles and the
placement of the chimney.

NOTE: In rooms with cathedral
ceilings, the roof and ceiling are
combined . For this type of installation,
manufacturers of factory-built chimneys
provide a special cathedral ceiling roof
support kit with instructions that should
be followed.

Roof Radiation Shield
(Required by some
manufacturers)

Cathedral-Style
Chimney
Support

Finishing Collar

Minimum Air Space
in Accordance with
Chimney Listing

Chimney Connector

996 Flush Top Flue
Shown Here Ð Follow the
clearances for the 996
Extended 45 Flue when
that model is used.

Min.
16"

Chimney Cap

Factory-Built
Chimney

Storm Collar

Roof Flashing

Min. 15 1/2" for
Single Wall, 10"
for Reduced
Clearance
Connector

Min. 14 1/2" for
Single Wall, 9
1/2" for Reduced
Clearance
Connector

IMPORTANT: Because of the slope of the cathedral ceiling, care should be taken to extend the chimney
sufficiently far into the room so that the chimney connector will meet the minimum clearances requirement
from the sloped combustible ceiling. The greater the pitch of the ceiling, the further into the room the
chimney section must extend. Use the concepts from "CHIMNEY INFORMATION & REGULATIONS" to
accurately measure the appropriate distance from a sloping ceiling.

Page 18

FREESTANDING INSTALLATION (Cont.)

Horizontal Installation Into Factory-Built Chimney

When installing a freestanding stove into a residence with horizontal connection to a factory-built
chimney, certain precautions should be taken to insure a safe installation. The directions below illustrate
one way to install your freestanding stove with a horizontal installation into a factory-built chimney. This
requires the use of an insulated tee, a wall support, wall closure plate, wall bands, roof flashing, storm
collar and chimney cap. There are several other alternative methods. Check with your dealer or installer
for information on other options available to you.

1. Make sure the factory-built
chimney satisfies all of the rules in
the section titled "CHIMNEY
INFORMATION & REGULATIONS".

2. Follow all of the regulations and
guidelines specified in the sections
titled "FREESTANDING
INSTALLATION - SPECIFICATIONS"
and "PREPARATION FOR
INSTALLATION - FREESTANDING".

3. Carefully place the stove on top of
the floor protection and join the
chimney connector to the stove.
When determining the placement
of the stove, make sure to take into
consideration the necessary
clearances to combustibles and
the placement of the chimney.

NOTE: An exterior chimney is subject to
cold outdoor temperatures, leading to
greater heat loss, creosote
accumulation, and moisture
condensation in the chimney. To reduce
this possibility, the chimney may be
enclosed in a chase. Specified
minimum clearances from combustibles
must be maintained. If the chase is
insulated, the insulated walls should be
sheathed with dry-wall or covered with
wire mesh to keep the insulation in
place. If the chase is to go through an
eaves area, a firestop must be used to
prevent air flow between the chase and
the attic. This is to isolate the chase/attic
area from fire and to prevent attic
insulation from falling into the chase
enclosure.

Roof Radiation Shield
(Required by some
manufacturers)

18" Min.

Chase (Optional)

Chimney Connector

Min. 15 1/2" for Single
Wall, 10" for Reduced
Clearance Connector

996 Flush Top Flue
Shown Here Ð Follow the
clearances for the 996
Extended 45 Flue when
that model is used.

Min.
16"

Chimney Cap

Chimney Sections

Storm Collar

Minimum Air Space
in Accordance with
Chimney Listing

Factory-Built
Metal
Chimney

Wall Band

Insulated Tee

Min. 14 1/2"
for Single
Wall, 9 1/2"
for Reduced
Clearance
Connector

Roof Flashing

Wall
Support

Page 19

FREESTANDING INSTALLATION (Cont.)

Hearth Stove Installation Using a Positive Connection

When installing a freestanding stove into a masonry fireplace that is using a positive connection, certain
precautions should be taken to insure a safe installation. The advantages of this type of connection are
excellent chimney draft and ease of cleaning. A block-off plate is not needed for this type of installation
because the positive connection provides sufficient draft. If one is used, it need not be airtight. The
directions below illustrate one way to install your freestanding stove into a positive connection factory-built
chimney. There are several other alternative methods. Check with your dealer or installer for information
on other options available to you.

1. Install the positive connection (reline) through the masonry chimney according to the manufacturer's
instructions for installation and support. Make sure to follow all of the manufacturer's safety
precautions during assembly. Inspect the masonry chimney and make sure the chimney is in good
and safe condition. If the existing chimney is not in good condition, repairs should be made before
installation. Make sure the masonry fireplace and positive connection conform to all of the rules
outlined in the section titled "CHIMNEY INFORMATION & REGULATIONS".

2. If a block-off plate is desired (optional), follow the directions for making a block-off plate in the section
titled "INSTALLATION OF A FIREPLACE BLOCK-OFF PLATE".

3. Follow all of the clearance regulations for placement of your stove specified in the sections titled
"FREESTANDING INSTALLATION - SPECIFICATIONS" and "PREPARATION FOR INSTALLATION ­FREESTANDING ". Furthermore, make sure the stove also meets the specifications listed in the
sections titled "FIREPLACE INSERT - SPECIFICATIONS" and "PREPARATION FOR INSTALLATION ­MASONRY FIREPLACE INSERT" for clearance to the masonry fireplace.

4. If you are using a block-off plate, slide the pipe into the plate up through the damper. If you are not
using a block-off plate, make sure the last segment of the positive connection will reach the stove
once it is in place.

5. You may now place your stove into position so that it lines up with the chimney connector.

6. With the connector in place, you now have completed the positive connection for your insert. It is a
good idea to check your connection by trying to rock the chimney connector back and forth. If it feels
snug, a good connection is established. If you can feel some play when you rock it back in forth,
make sure that the insert is properly aligned and that the connector fits tight in the flue collar on the
top of the stove.

7. Check the diagram on the following page. Make sure all of the items listed are complete.

Follow these directions in reverse order for periodic inspection and cleaning.

WARNING: Do not connect this unit to a chimney flue serving another appliance.

Do not use makeshift compromises in the installation.

Page 20

FREESTANDING INSTALLATION (Cont.)

Hearth Stove with Positive Connection (Continued)

Stainless Steel
Chimney Liner System

Follow Liner
Manufacturer's
Instructions on
Installation and
Support

Combustible
Mantle

Airtight Insulated
Clean-Out

Remove Damper or
Wire it Open

Block-off Plate or
Damper Adapter
(Optional)

996 Flush Top Flue
Shown Here Ð Follow the
clearances for the 996
Extended 45 Flue when
that model is used.

Min.
16"

Min. 18"

Floor Protection

Follow the directions on the previous page for installation.

Page 21