AUX Light Commercial Air Conditioners T1,50Hz, R410a,ON/OFF
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Service Manual
Light Commercial Air Conditioners
(T1 , 50Hz , R410a , ON/OFF)
Version:01 2017/01
AUX Light Commercial Air Conditioners T1,50Hz, R410a,ON/OFF
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Content
Part 1. General information ............................................................ 3
Part 2. Indoor unit ............................................................................ 6
Part 3 Universal outdoor unit ....................................................... 83
Part 4 Trouble shooting ............................................................... 116
Part 5 Controller .......................................................................... 146
Part 6. Sensor resistance table .................................................. 155
AUX Light Commercial Air Conditioners T1,50Hz, R410a,ON/OFF
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Part 1. General information
1.Nomenclature .................................................................................... 4
2.Unit appearance ................................................................................ 5
AUX Light Commercial Air Conditioners T1,50Hz, R410a,ON/OFF
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1.Nomenclature
AUX Light Commercial Air Conditioners T1,50Hz, R410a,ON/OFF
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2.Unitappearance
Picture of the indoor unit
Picture of the indoor unit
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Part 2. Indoor unit
Four-way cassette................................................................................. 7
Ceiling & floor type ............................................................................. 35
Middle static pressure duct type ....................................................... 61
AUX Light Commercial Air Conditioners T1,50Hz, R410a,ON/OFF
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Four-way cassette
1.Feature ............................................................................................................................ 8
2.Specfication .................................................................................................................... 9
3.Capacity Amendment .................................................................................................... 17
4.Demension .................................................................................................................... 19
5.Electrical wiring and connection .................................................................................... 20
6.Installation ..................................................................................................................... 25
7.Explode view ................................................................................................................. 31
AUX Light Commercial Air Conditioners T1,50Hz, R410a,ON/OFF
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1.Function introduction
Compressor overloading protection
High exh. temperate protection
Phase protection
(Phase-loss, phase- reverse)
Low ambient temperature cooling
Health
Washable air filter
Left/right drainage(optional)
Left/right pipe connection(optional)
Down/back air suction(optional)
Installation indicating board
Remarks: ● Stands for “YES” - Stands for “NO”
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2.Specfication
Factory Model
Indoor Unit
Rated Cooling Power
Input
Rated Heating Power
Input
Output Power x Fan
Quantity
Tube Pitch(a)x Row
Pitch(b)
Tube Outside Dia.and
Type
Coil Length x Height x
Width
Indoor Unit
Indoor Air Flow
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Packing Dimension
(W*H*D)
Packing Dimension
(W*H*D)
Max. Refrigerant Pipe
Length
Setting Temperature Range
Operation Ambient
Temperature Range
Connection Wiring
Power Wiring( Indoor)
Wireless Remote Controller Model Type
Note:
1. Working condition of the cooling capacity measured: Indoor temperature 27°C DB, 19°C WB;Outdoor
35°C DB, 24°C WB;
2. Working condition of the heating capacity measured: Indoor temperature 20°C DB, 19°C WB;Outdoor
7°C DB, 6°C WB;
3. Parameters above are all measured when the connecting pipe is 5 meters.
4. Parameters above may be modified as product improvement. We keep the right to change the product
specifications without prior notice, please take the parameters listed on the nameplate as criterion.
AUX Light Commercial Air Conditioners T1,50Hz, R410a,ON/OFF
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Factory Model
Indoor Unit
Rated Cooling Power
Input
Rated Heating Power
Input
Output Power x Fan
Quantity
Tube Pitch(a)x Row
Pitch(b)
Tube Outside Dia.and
Type
Coil Length x Height x
Width
Indoor Unit
Indoor Air Flow
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Packing Dimension
(W*H*D)
Packing Dimension
(W*H*D)
Max. Refrigerant Pipe
Length
Setting Temperature Range
Operation Ambient
Temperature Range
Connection Wiring
Power Wiring( Indoor)
Wireless Remote Controller Model Type
Note:
1. Working condition of the cooling capacity measured: Indoor temperature 27°C DB, 19°C WB;Outdoor
35°C DB, 24°C WB;
2. Working condition of the heating capacity measured: Indoor temperature 20°C DB, 19°C WB;Outdoor
7°C DB, 6°C WB;
3. Parameters above are all measured when the connecting pipe is 5 meters.
4. Parameters above may be modified as product improvement. We keep the right to change the product
specifications without prior notice, please take the parameters listed on the nameplate as criterion.
AUX Light Commercial Air Conditioners T1,50Hz, R410a,ON/OFF
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Factory Model
Indoor Unit
Rated Cooling Power
Input
Rated Heating Power
Input
Output Power x Fan
Quantity
Tube Pitch(a)x Row
Pitch(b)
Tube Outside Dia.and
Type
Coil Length x Height x
Width
Indoor Unit
Indoor Air Flow
(Hi/Mi/Lo)
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Packing Dimension
(W*H*D)
Packing Dimension
(W*H*D)
Max. Refrigerant Pipe
Length
Setting Temperature Range
Operation Ambient
Temperature Range
Connection Wiring
Power Wiring( Indoor)
Wireless Remote Controller Model Type
Note:
1. Working condition of the cooling capacity measured: Inside the room DB temperature 27°C,WB
temperature19°C;Outside of the room DB temperature 35°C,WB temperature 24°C;Working condition
of the heating capacity measured:Inside the room DB temperature 20°C,Outside of the room DB
temperature 7°C,WB temperature 6°C.
2. Parameters above are all measured when the connecting pipe is 5 meters.
3. Parameters above may be modified as product improvement. We keep the right to change the product
specifications without prior notice, please take the parameters listed on the nameplate as criterion.
AUX Light Commercial Air Conditioners T1,50Hz, R410a,ON/OFF
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Rated Cooling Power
Input
Rated Heating Power
Input
Output Power x Fan
quantity
Tube Pitch(a)x Row
Pitch(b)
Tube Outside Dia.and
Material
Coil Length x Height x
Width
Indoor Unit
Indoor Air Flow
AUX Light Commercial Air Conditioners T1,50Hz, R410a,ON/OFF
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Packing Dimension
(W*H*D)
Packing Dimension
(W*H*D)
Max. Refrigerant Pipe
Length
Operation Temperature Range
Ambient Temperature Range(Cooling/Heating)
Connection Wiring
Power Wiring( Indoor)
Wireless Remote Controller
Qty’per 20’& 40’&40HQ
(Only For Reference)
Note:
1. Working condition of the cooling capacity measured: Inside the room DB temperature 27°C,WB
temperature19°C;Outside of the room DB temperature 35°C,WB temperature 24°C;Working condition
of the heating capacity measured:Inside the room DB temperature 20°C,Outside of the room DB
temperature 7°C,WB temperature 6°C.
2. Parameters above are all measured when the connecting pipe is 5 meters.
3. Parameters above may be modified as product improvement. We keep the right to change the product
specifications without prior notice, please take the parameters listed on the nameplate as criterion.
AUX Light Commercial Air Conditioners T1,50Hz, R410a,ON/OFF
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3.CapacityAmendment
3.1 Amendment coefficient of cooling capacity under different indoor/outdoor temperature
Outdoor temperature°C(DB)
Actual cooling capacity calculation:
Actual cooling capacity=amendment coefficient of cooling capacity × nominal cooling capacity
——nominal cooling capacity could be found from the performance parameters list
——amendment coefficient of cooling capacity could be found from table above.
Amendment coefficient of heating capacity under different indoor/outdoor temperature
Actual heating capacity calculation:
Actual heating capacity=amendment coefficient of heating capacity × nominal heating capacity
——nominal heating capacity could be found from the performance parameters list
——amendment coefficient of heating capacity could be found from table above.
Outdoor temperature °C(WB)
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3.2 Amendment coefficients of heating and cooling capacity under different height drop
Different Cooling Capacity modified coefficients at different height:
Note:
H = Height of Outdoor Unit - Height of Indoor Unit
Different Heating Capacity modified coefficients at different height:
Note:
H = Height of Outdoor Unit - Height of Indoor Unit
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4.Demension
ALCA-H12/4R1AA, ALCA-H18/4R1AA
ALCA-H24/4R1AA,ALCA-H36/4R1E ,ALCA-H36/5R1AA
ALCA-H48/5R1AA,ALCA-H60/5R1AA
AUX Light Commercial Air Conditioners T1,50Hz, R410a,ON/OFF
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5.Electrical wiring and connection
ALCA-H12/4R1AA, ALCA-H18/4R1AA
AUX Light Commercial Air Conditioners T1,50Hz, R410a,ON/OFF
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ALCA-H24/4R1AA
ALCA-H36/4R1E ,ALCA-H36/5R1AA ,ALCA-H48/5R1AA,ALCA-H60/5R1AA
AUX Light Commercial Air Conditioners T1,50Hz, R410a,ON/OFF
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Electrical connection
ALCA-H12/4R1AA ALCA-H18/4R1AA
ALCA-H24/4R1AA,
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ALCA-H36/4R1E
ALCA-H36/5R1AA,ALCA-H48/5R1AA,ALCA-H60/5R1AA
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Introduction of Control Board QRDL-3F(2S)-SYE1 (indoor unit) (match with the outdoor unit which
the Power supply is 220V-240V, 1PH)
Introduction of control board QRD-SN3F(EX)-SYE1 sockets (Indoor unit) (match with the outdoor
unit which the Power supply is 380V-415V, 3PH)
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6.Installation
6.1 Preparation before installation
1. Please buy following spare parts from your local market before installation
Adhesive belt (big size) 5 pcs, (small size) 5 pcs
Heat insulation material used to connect copper pipe (PE foam material, its thickness is more
than 8mm)
Power cable, electrical wire between indoor and outdoor unit(Must be in accordance with the
wire diameter in the wiring diagram)
2. Beside general implements, other implements are needed when connecting the pipe
Acetylene cylinders, oxygen cylinders (when longer pipe used it should be welded)
One set pipe cut machine. (cut copper pipe)
Refrigerant cans, electronic balance (when longer pipe used additional gas should be charged)
Pressure gauges, pipe clamp, welding torch, 2B silver electrode
Wrench 2 pcs, one of them is with adjustable torque wrench(42N.m,65N.m,100N.mm)
Nitrogen cylinder (in order to prevent oxidation when welding, using Nitrogen to replace the
air)
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6.2 Installation diagram
6.3 Installation precaution
◇ Hanging location should be able to support the unit’s weight, there should be no increasement in
noise and vibration. If the hanging location needs reinforcement, it should be reinforced before
installation;
◇ Choose the space above the ceiling that can put the indoor unit inside;
◇ The location should be easy for drainage;
◇ The unit should not be installed beside the heat source, steam or oil mist source (such as machine
room, kitchen, laundry room, mechanical workshop, etc.)
◇ Choose the location at least 1 meter away from TV and radio, in order to avoid interference to them
◇ There should be certain distance between indoor unit and obstacles for maintence;
◇ In case of leakage of refrigerant, units should immediately stop running, and contact with
maintenance personnel in time. There must be no fire at the site, because the refrigerant will turn to
harmful gas when get to the fire.
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6.4 The distance between indoor unit and obstacle
6.5 Indoor unit suspension
◇ Select the suspension foundation:
◇ The suspension foundation is a structure of either wooden frame or reinforced concrete. It must be
firm and reliable to bear at least 4 times weight of itself and capable of bearing vibration for long
periods.
◇ Fixing of suspension foundation:
◇ Fix the suspension bolts either as shown in the picture or by a steel or wooden bracket.
◇ If this unit is installed on a sloping ceiling, a cushion block should be installed between the ceiling and
the air outlet panel, in order to ensure that the unit is installed on a level surface.
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This is as shown in the drawing as follows:
◇ Adjust the relative position of the suspension hook on the suspension bolt so that the unit can be in
level position in all directions. Check with a level gauge after installation to ensure that the indoor unit
is horizontal, otherwise it will cause water leakage, air leakage etc.
◇ Tighten the bolt and ensure that four hooks are in close contact with the nuts and washers, to fix the
indoor unit under the ceiling.
◇ After the unit is installed ensure it is secure and does not shake or sway.
◇ Ensure that the centre of the indoor unit is in alignment with the centre of the opening in the ceiling.
6.6 Drainage pipe installation
◇ The drainage pipe should be properly insulated to prevent the generation of condensation. Heat
insulation material: the thickness of rubber insulation pipe should be more than 8mm
◇ Drainage pipe must have a downward gradient (1 / 50 1 / 100) to avoid water backflow or leakage etc.
◇ The unit has a drain pump which will lift up to 1200mm. However after the pump stops the water left in
the pipe will drain back and may overflow the drain tray causing water leakage. For this reason please
install the drain pipe as shown.
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◇ When draining multiple units into a common drain line, this common drain should be installed about
100mm below each units drain outlet, as shown in the drawing.
◇ When finish installation please carry out the drainage test to ensure that the water flow through the
pipeline fluently, and carefully observe the junction to ensure that there is no water leakage. If the unit
is installed in the newly built house, strongly recommend that this test taken before the ceiling
installation. Even it is the heating only unit, this test is unavoidable.
6.7 Panel installation
◇ As to the MB12 panel please refer to the following picture, the panel has four hooks which attach to
corresponding hangers on the unit and the panel should be positioned using these first. The panel is
then fixed into position by four bolts which are accessed through the four corner panels on the grille.
6.8 Connect duct, fresh air ventilation
In order to meet different customers’ requirements and their different usage environment, indoor unit
reserves one fresh air ventilation hole and four duct connection holes. The fresh air can be introduced
from outside or through duct.
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◇ Fresh air ventilation: In the corner of the unit there is a circular fresh air connection hole, if users want
this feature, please cut down the circular metal sheet and connect it to the duct. Fresh air hole is
connected to the return air inlet of the indoor unit, when operation, the fresh air can be introduced from
outside due to the negative pressure.