Autotech Mk2 8V, Mk2 16V User Manual

A U T O T E CH

Installation Instructions

PART NUMBER: 10.297.210K; 10.297.211K; 10.297.212K; 10.297.214K

DESCRIPTION: AUTOTECH SPORTTUNED EXHAUST SYSTEM FOR A2 MODELS, 1985-92

As the removal and installation of the A2 VW exhaust system is a relatively simple one,
the purpose of this sheet will be to overview the procedure on how to perform a successful
installation. Please read this entire page before proceeding.

Procedure:

Note: Always use gloves and eye protection when working with exhaust system components.

1. Loosen, but do not remove the left rear wheel lug bolts. Jack up the left side of the car and

secure it with jackstands. Remove the left rear wheel.

2. Apply some penetrating oil to the clamp bolts and to the joints themselves and let sit for

10-30 minutes in order to loosen up some of the rust that may have accumulated. This will

make disassembly of your old exhaust system much easier. Loosen the clamp bolts and slide

clamps off the joints.

3. Before installing the AUTOTECH system, first lay out all the components on the ground to

familiarlize yourself with their installed orientation.

4. Remove the old exhaust system, starting from the rear of the car and working your way

forward.

5. Now, loosely install your new system, starting at the front. Start with the front pipe that

slips onto the catalytic convertor, and work your way back. Be sure to install all the

components loosely, so that you can rotate or adjust any pieces for proper fit and alignment.

Rear Muffler

Jetta 2 Golf 2

Figure A

Clamp with hanger
welded on.

Phone [phone] Fax [phone]-E Paseo Adelanto, San Juan Capistrano, CA 92675

Figure C shows the proper
alignment between the hook on
the chassis and on the exhaust
system (mid-muffler shown).

Figure B shows a rear view at
the over-axle pipe, the way it
should be hung, and the space
between the axle and the pipe.

Figure D Shows the over-axle pipe
again, this time with the muffler
attached. The arrow is pointing
out the gap between the pipe and
the axlebeam.