Autostart CT-5000 User Manual

AUTOMATIC TRANSMISSION REMOTE STARTER
SYSTEM
CT-5000
Installation Guide
Notice
The manufacturer will accept no responsibility for any electrical damage resulting from improper installation of the product, be that either damage to the vehicle itself or to the Unit. This Unit must be installed by a certified technician using all safety devices supplied. Please note that this guide has been written for properly trained Autostart technicians, a certain level of skill and knowledge is therefore assumed. Please review the Installation Guide carefully before beginning any work.
This unit is designed for vehicles with an automatic Transmission only.
Before installing the Unit, test that the vehicle will not start if the gear select lever is in the “Drive” position. If the vehicle starts in gear, install a manual-transmission Car Starter instead.
DOC: 3.55 CA September 9, 2004 Manufactured in Canada by Autostart
Table of Contents
Introduction..................................................... 2
Included in the Package ................................. 2
Installation Tools:............................................ 3
Before You Get Started…............................... 3
Harness Description .......................................4
6-Pin Main Ignition Harness ....................... 4
5-Pin Secondary Harness........................... 5
12-Pin Accessories Harness ...................... 6
2-Pin Harness ............................................. 9
Flashing the Hood Pin .................................... 9
What is Flashing the Hood Pin? ................ 9
The Programming Assistance Button (A.k.a.
PAB.) ............................................................ 10
How to Program the Transmitter. ................. 10
How to Enter Options Programming Mode... 10
Options Programming................................... 11
Horn Honk / Siren Timing (Optional) ........ 13
Auto Tach Programming Procedure........ 13
Multi-Speed Tach Programming................... 14
Testing .......................................................... 14
Closing Up ....................................................15
Supplementary Information .......................... 15
Fifth Relay Output (2nd IGN or 2nd ACC or
nd
START) ............................................... 15
2
Ignition-Controlled Door Locks ................. 16
Secure Lock.............................................. 16
Turbo Mode .............................................. 16
Safe Start (Child Safety Mode)................. 17
Siren or Horn Chirps................................. 17
Vehicle Type – Gas Or Diesel .................. 17
Passive Or Active Arming......................... 17
Disarmed Notification ............................... 18
Two-Stage Disarm.................................... 18
Shock Sense Bypass ............................... 18
Resetting The Module .................................. 18
Events Logging............................................. 18
Events playback ....................................... 18
Start Failure Codes via Parking Lights ..... 19
Intrusion Codes ........................................ 19
Intrusion Codes via LED light ....................... 19
Installation Order .......................................... 19
A basic introduction to the Relay:................. 21
Troubleshooting Poor Transmitting Range .. 25
Trouble shooting Q & A ................................ 25
Chirps ........................................................... 28
Diagnostics - Parking Lights Flash Rate ...... 29

Introduction

This Guide contains all information pertinent to the installation. Most (if not all) features are grouped in the User Guide and therefore, should you need information on a feature, you should refer to the User Guide

Included in the Package

Please review the Installation Guide before beginning the installation, particularly the Wiring Schematic and the Programming Options. It is very important that you familiarize yourself with the programming and the operation of the system, even if you have already installed a similar system in the past. There are many great features that may be overlooked if the manual is not read; this would prevent you from maximizing the potential of the Module. Prior to the installation, make sure that all the hardware components required to install the system are in the box.
The following is a list of components included in the kit:
1 – Control Unit 1 – Super-regeneration monopole
receiver or Long-range super­heterodyne receiver
1 – Plug-in dual-zone Shock Sensor 1 – Plug-in Push-button Valet Switch 1 – High-power 120-dB 6-tone Siren
P.2 Installation Guide CT-5000
1 – six-pin 14 AWG Harness
(Ignition Harness)
1 – five-pin 18 AWG Harness (Main
Harness)
1 – twelve-pin 22 AWG Harness
(Accessories Harness)
1 – two-pin 22 AWG Harness
(Accessories Harness) 1 – five-pin Harness (Data Port Harness) 1 – Parts bag: a Hood Pin-switch, a
connector, wires and a warning label 1 – User Guide.

Installation Tools:

Here is a list of basic tools and supplies you will need to test and install safely.
Digital Multi Meter (DMM), Computer safe logic probe, Fused jumper wire, Neon 'trouble' light
that is carpet safe, Fender protector, Carpet protector
Soldering Iron, solder, electrical tape, wire tie straps, split loom, diodes, resistors, relays
Wire cutters, Wire strippers, Wire crimpers, Needle Nose Pliers
Sharp knife, Panel poppers, Various Screw drivers
Socket set, Wrench set, Drill with Drill Bits, Coat hanger (for fishing wires through the fire
wall),
INDUSTRY CANADA USER NOTICE (Canada):
Operation is subject to the following two conditions: (1) this device may not cause interference, and (2) this device must accept any interference, including interference that may cause undesired operation of the device. To reduce potential radio interference to other users, the antenna type and its gain should be so chosen that the equivalent isotropically radiated power (EIRP) is not more than that required for successful communication".
FCC USER NOTICE (U.S.A.):
The manufacturer is not responsible for any radio or TV interference caused by unauthorized modifications to this equipment. Such modifications could void the user’s authority to operate the equipment.
Before You Get
On vehicles with a manual Transmission,
always ensure that all Doors will get the Unit out
of Ready Mode. Switch the wire used so that it is triggered by all Doors. Make sure that the Parking Brake and Door Switch contacts work properly. When working on a vehicle, always leave a window open.
Never leave the keys in the car. Leave them
on a workbench with a window rolled down. Remove courtesy light fuse, if possible, to prevent battery drain.
The Programming Assistance Button (A.k.a. PAB.)
The PAB is mounted on the side of the Unit. This push button mimics the Hood-Pin switch in order to avoid having to get out of the vehicle
and pressing the Hood-Pin switch. The PAB will
only when the Hood is up.
work
Started
Inspect vehicle for any body damage or electrical problems
♦ Always solder and tape all connections.
Keep the Transceiver away from other types
of antennas (GPS/Onstar). Never install the control unit where it could interfere with normal operation or obstruct service technicians. Always use a grommet when running wires into the Engine compartment. Never run wires through bare or sharp metal. Do not disconnect the battery on vehicles equipped with air bags and anti-theft radios. Never ground the control unit to the vehicle’s steering column. Make sure that all the switches and controls operate properly. Verify that the vehicle starts and idles properly.
CT-5000 Installation Guide P.3
Make sure that all safety equipment is installed: the Valet Button, the Hood Switch and the warning label
When wiring in parallel, make sure to isolate
each connection with a diode in order to avoid feedback and possible damage.
Examples: Wiring a clutch bypass and a Transponder Module to the Ground Out when Running wire: At the junction point, where Ground Out
when running “splits” and goes to each device, a diode is inserted on each of those lines.
Multiple or Separate Door pin Connections:
When joining all door pins together to the Door pin input wire of the Module, each wire must be isolated with a diode to prevent feedback.
N.B.: The above examples reflect common
situations where diodes are use to isolate. Please note that there are numerous other scenarios where diode isolation is required.
Always make sure that any external relays
or modules added to the Remote Starter Module are properly fused, and diode isolated.
When testing the Shock Sensor, never test
on glass with an opened hand, and never hit glass hard enough as to break it. When testing on Metal or plastic, make sure the testing does not result in damage to the vehicle (i.e.: dents, broken glass, damaged trims, etc.).
Vehicles equipped with daytime running
lights may not allow the installer to view certain programming results since the daytime
running lights do no go out (Note: The
Parking Light output relay in the Module gives
two “clicks” per flash, 1 click for ON and 1 click for OFF).
Parking Light flashes referred to in this
manual refer to the Parking Light output of the Module and not that of the vehicle.

Harness Description

When connecting the Module, it is important to make sure the connector with the Ground wire is connected first before making the 12-volt connections. Should the unit be powered before
being grounded, there could be serious damage to internal components of the unit. Be careful not to power up a Module before it is properly grounded. To avoid any accident,
it is a recommended to pull out the fuses from their sockets before the installation, and to put them back during the very last steps.

6-Pin Main Ignition Harness

Wire Description
Connect to the largest 12 V supply wire at the Ignition harness. Ensure that the OEM power wire is fused for more than 30 A.
RED
A
+12 V Battery
PURPLE
B
(+) 30 A
starter output
RED
C
(+) 12 V
Battery
YELLOW
(+) 30 A
D
ignition
output
P.4 Installation Guide CT-5000
NOTE: certain new vehicles have no suitable 12 volts source at the
IGNITION switch (the 12 Volt wire is too small to supply the necessary
current). In this case, the fuse box, or the B+ connection on the battery is recommended.
Connect to the Starter wire of the vehicle (at the IGNITION switch). The source wire should have +12 V with the Ignition Key in the
CRANK position only.
Connect to the largest 12 V supply wire at the Ignition harness. Ensure that the OEM power wire is fused for more than 30 A.
NOTE: certain new vehicles have no suitable 12 volts source at the
IGNITION switch (the 12 Volt wire is too small to supply the necessary
current). In this case, the fuse box, or the B+ connection on the battery is
recommended. Connect to Ignition wire of the vehicle. The source wire should have +12 V with the Ignition Key in the
IGNITION ON (RUN) and CRANK positions.
Warning: some vehicles have more than one IGN wire at the IGNITION
switch for powering the heater blower motor. Use the 5th relay (pin F) and
extra relays to power up any extra IGN. wires if necessary. DO NOT JUMP
WIRES at the IGNITION switch, this will compromise the OEM electrical
system. This wire is for powering the heater blower motor. It is usually classed as an
ACC. (no power in the CRANK position.) if it tests as an IGNITION (power in the
ORANGE
E
Accessories
(+) 30 A
output
crank pos.) then power it as an
Warning: some vehicles have more than one ACC wire at the IGNITION
switch for powering the heater blower motor. Use the 5th relay (pin F) and
extra relays to power up any extra ACC. wires if necessary. DO NOT JUMP
WIRES at the IGNITION switch, this will compromise the OEM electrical
system.
This high-current output can be used to power a 2nd IGNITION or a 2nd
ACCESSORY or a 2nd STARTER WIRE. See jumper settings on page 16 for
correct output.
Additional IGNITIONS, ACCESSORIES, or STARTER WIRES must use external
relays. DO NOT JUMP WIRES at the IGNITION switch, this will compromise
F
(+) 30 A 5th
relay output
GREEN
the OEM electrical system.

5-Pin Secondary Harness

Wire Description
This wire must be connected to bare, unpainted metal (the Chassis or true Body ground). It is preferable to use a factory ground bolt rather than a self-
tapping screw. Screws tend to get loose or rusted over time and can
cause erratic problems.
1
BLACK
(–) Chassis
ground
input
This wire tells the Module if the Engine is running or not. It requires at least
1.8 volts (AC) and 1.5 Hz (or faster) at idle. Common Tach references are: the negative side of an injector, the negative side of an Ignition Coil, Camshaft sensor, Crankshaft sensor or the Engine Control Module (ECM).
NOTE: A Tach signal that is too low will cause the Module to “over
crank” and a Tach signal that is too high will cause the Module to
2
Tachometer
PURPLE
(AC)
input
“under crank”.
3
4
5
GRAY
(-) Hood
Switch
input
ORANGE
(+) Brake
Switch
input
YELLOW
+12 V
Parking
Light
output
Connect this wire to the Hood Pin-switch supplied. This input will disable or shut down the Remote Starter when the Hood is opened. It is also used for programming and therefore it is essential that it is installed.
This wire must be connected to the Brake Light switch of the vehicle. The
wire should be +12 V only while the Brake Pedal is pressed. This input will
shut down the Remote Starter if the Brake Pedal is pressed. It is also used for programming and therefore it is essential that it is installed.
This wire provides a +12 V output (15 A max.) and must be connected to the Parking Light wire that tests +12 V when the Parking lights are
Note: Ensure that the voltage does not vary when the dimmer control
switch is turned up or down. If this is the case, it is not the right wire.
There is also a negative Parking Light output. Only one of these two different outputs needs to be connected.
IGNITION (5th relay, or extra fuse).
ON.
CT-5000 Installation Guide P.5

12-Pin Accessories Harness

Wire Description
500 mA negative output. This output can be used to control Trunk release (1-sec. pulse) or can be set to operate as a constant output as long as the
TRUNK button is held pressed. (For Sunroof or Window
close).
AUX3 (TRUNK) operates only when Ignition is OFF or when the
Note:
vehicle is running under remote control.
Programmable 500 mA, 1/10-sec., 7/10-sec. or 4-sec. negative output.
Programmable 500 mA, 1/10-sec., 7/10-sec., 4-sec. or a double ¼-sec. pulse negative output.
500 mA ground output when the LOCK button is pressed. This output is activated 500 ms before the
LOCK pulse ends.
the
Note: The system will also give an
shuts down the vehicle after a remote start. 500 mA ground output when the UNLOCK button is pressed. This wire is
for disarming OEM Alarm systems.
Note: System will also give a This input should be used in vehicles that use a positive-switching
Dome Light circuit. Connect to a Dome Light wire testing +12 V with a Door open.
CAUTION! You can only use a negative or a positive connection. In other words, only the NEGATIVE DOOR INPUT or the POSITIVE DOOR INPUT wire is connected. It is essential that the Module be connected in such a way as to allow each one of the Doors to turn off Ready Mode: the driver-side Door Pin does not constitute by itself a sufficient connection
The unit is equipped with a selectable passive- or active-arming Starter Kill circuit that will immobilize the vehicle when the system is
armed. This wire will provide a constant 500-mA negative output when
the system is armed (locked by remote) or if remote started. This wire
should be connected to a Single Pole Double-Throw Relay (This wire will connect to Pin 85, on the Relay, and Pin 86 will be connected to the Ignition wire). A second benefit of the Starter Kill is the Anti-Grind feature. When the vehicle has been remote started the Anti-Grind prevents the starter
motor from re-engaging when the ignition key is inserted in the Ignition switch and accidentally turned to the
output becomes active during remote starts).
+12 V Siren output. Connect to the positive side of the Siren or the can be used for OEM Horn Honk control (a relay may be needed).
1
2
3
4
5
6
7
8
9
BLUE
(–) AUX 3
(Trunk) output
BROWN (–) Lock
output
GREEN
(–) Unlock
output
WHITE / BROWN
(–) Arm
output
WHITE /
GREEN
(–) Disarm
output
BLUE /
WHITE
(+) Positive
Door input
WHITE / ORANGE (–) Starter
Kill output
ORANGE
N/A
PURPLE
(+) Siren or
Horn output
LOCK pulse and deactivated 250 ms after
ARM/REARM pulse on this wire when it
DISARM pulse before remote start.
CRANK position (The Starter Kill
N/A
P.6 Installation Guide CT-5000
10
11
WHITE
(–) Ground
out when
running
GRAY
(–) Negative
Door input
This is a 500-mA constant ground output that is active when the vehicle is running under a remote start. The output becomes active at the same time as the Ignition, and becomes inactive when the Module shuts down (i.e.: runtime has expired or the
START/STOP button is pressed,
etc.). The output can be used to activate external relays, bypass kits, etc.
CAUTION! If multiple relays or modules are connected to the Ground
Out wire, ensure that they are all diode isolated in order to avoid feedback and damaging the vehicle.
This input should be used in vehicles that use a negative-switching
Dome Light circuit. Connect to a Dome Light wire testing ground with a Door open.
CAUTION! You can only use a negative or a positive connection. In other words, only the NEGATIVE DOOR INPUT or the POSITIVE DOOR INPUT wire is connected. It is essential that the Module be connected in such a way as to allow each one of the Doors to turn off Ready Mode: the driver-side Door Pin does not constitute by itself a sufficient connection.
CT-5000 Installation Guide P.7
12
YELLOW (+) Glow-
plug Light
input
This positive input will monitor the Glow Plug Light in Diesel Mode: it will wait until the Glow Plug Light goes out to crank the Engine. Connect to the side of the Glow Plug Light that is positive when the Light is on.
Note: In Diesel Mode there is a 18-sec. crank timing delay (or
approximately 25-sec. if the run time is set to 30 min.): if the Glow Plug Light is still on after the delay expires, the Module will proceed to start the Engine.
(Also known as the “wait-to-start light”.) The purpose of the Glow­plug circuit on diesel vehicles is to pre-heat the Combustion Chamber before the vehicle is started. When a Remote Starter is installed on a diesel vehicle, the Glow­plug section of the Ignition circuit must be activated and allowed to operate before the vehicle is remote-started. For that purpose, the Glow-plug input wire of the Module must be connected to the Glow-plug indicator light of the vehicle. The Module will only accept positive Glow-plug input signals, if the signal is negative, use a relay to invert its polarity. A diode must be added between the negative Glow-plug trigger on the relay and the negative Glow-plug wire of the car. This is to prevent feedback effects on the Glow­plug indicator light on the instrument cluster: the light on the dash would come on because of the feedback, even though the circuit is off.
When the user remote-starts the vehicle:
The Module will power up the Ignition circuit and wait to engage the Starter Motor while the Glow-plug indicator light is still on.
The Module will engage the Starter Motor as soon as the Glow-plug light (+) goes out.
Minimum waiting time is 3 seconds.
Maximum waiting time is 25 seconds (approx.).
If no Glow-plug wire is found on the vehicle, the Glow-plug input on the Module may be “timed out”. The Module will power up the Ignition and Glow-plug circuits and simply wait for the time-out before starting:
Connecting the Glow-plug input wire of the Module to Ignition will
hold the ignition
ON for the maximum waiting time of approximately
25 sec. (recommended).
Keeping the Glow-plug input wire of the Module unconnected will
hold the ignition
ON for the minimum waiting time (3 sec., not
recommended in very cold environments).
Connect the Glow-plug wire to the Ignition wire only after Tach has been programmed (i.e.: Connecting the Glow-plug wire is one of the very last steps in the installation process).
P.8 Installation Guide CT-5000

2-Pin Harness

Wire Description
500 mA negative output. Can be programmed for one of the following
options:
Constant while the LOCK and UNLOCK buttons are pressed, + 1 sec. after
the buttons are released.
BLUE / WHITE
1
( -) AUX 2 output
Pressing the LOCK + UNLOCK buttons simultaneously will toggle the AUX 2
output ON for a 30-second cycle and shuts off automatically unless the user presses LOCK and UNLOCK before the end of that cycle, at which point, the
AUX2 output shuts off.
This output can also be used as Priority Door Unlock.
AUX 2 function programming.
YELLOW
2
(-) Parking Light
output
Car Finder is enabled or disabled in the
500 mA negative Parking Light output
Note: Ensure that the voltage does not vary when the dimmer control
switch is turned up or down. If this is the case, it is not the right wire.
There is also a positive Parking Light output. Only one of these two different outputs needs to be connected.

Flashing the Hood Pin

What is Flashing the Hood Pin?

It is a procedure that makes the Module go into the Programming Centre. Once the Module is in the Programming Centre, the Installer has no more than 20 seconds to get into one of
the sub-menus. Failure to do so will result in the Module exiting the Programming
Centre and the Installer will have to Flash the Hood Pin once more.
Remember: You can use the Programming
Assistance Button instead of the Hood Pin any time
the Hood is up.
The Installer … The Module …
1- Press and hold the Hood pin for 4 seconds.
2- Let go of the Hood Pin. Parking Lights “ON”
3- While the Parking Lights are on, press down the
Hood Pin once more.
4- Release the Hood Pin again --be careful not to
over flash the Hood Pin as this will bring up the
“ON” for 20 seconds
Events Playback and will not bring you the Programming Centre.
5- You have 20 secs to select one of the sub-menus.
Once inside the Programming Centre, the Installer has a selection of many different sub­menus. Once you are in the Programming Centre, you have the option of the following menus:
a) Transmitter Programming ………………….. p.10 b) Options Programming …………………..… p.10 c) Horn Honk/Siren Timing* (*if available) ………..…p.13 d) Tach Programming …………………..……… p.13
CT-5000 Installation Guide P.9
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