Autoquip XLR AIR User Manual
INSTALLATION, OPERATION
AND SERVICE MANUAL
LOW REACH PAN LIFT
Model XLR
P.O. Box 1058 • 1058 West Industrial Avenue • Guthrie, OK 73044-1058 • 405-282-5200 •
FAX: 405-282-8105 • www.autoquip.com
06/2003
830XLR Version 1.0
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TABLE OF CONTENTS
Identification and Inspection 3
Safety Signal Words 4
Safety Practices 5
Label Identification 8
Specifications 11
Lift Blocking Instructions 13
Installation Instructions 16
Operating Instructions 18
Routine Maintenance 19
General Maintenance 21
Replacement Parts List 32
Troubleshooting Analysis 33
IMPORTANT
Please read and understand this manual prior to installation or operation of this lift.
Failure to do so could lead to property damage and/or serious personal injury. If any
questions arise, call a local representative or Autoquip Corporation at 1-888-811-9876
or 405-282-5200.
PLANNED MAINTENANCE PROGRAM
A local Autoquip representative provides a Planned Maintenance Program (PMP) for
this equipment using factory-trained personnel. Call a local representative or Autoquip
Corporation at 1-888-811-9876 or 405-282-5200 for more information.
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IDENTIFICATION & INS
PECTION
IDENTIFICATION
When ordering parts or requesting information or service on this lift, PLEASE REFER
TO THE MODEL AND SERIAL NUMBER. This information is on a nameplate attached
to the leg assembly. Replacement parts are available from a local Autoquip distributor.
INSPECTION
Immediately upon receipt of the lift, a visual inspection should be made to determine
that it has not been damaged in transit. Any damage found must be noted on the
delivery receipt. In addition to this preliminary inspection, the lift should be carefully
inspected for concealed damage. Any concealed damage found that was not noted on
the delivery receipt should be reported in writing to the delivering carrier within 48 hours.
The following is a checklist that will aid you in the inspection of this lift:
1. Examine entire unit for any signs of mishandling. Pay special attention to the
power unit and pushbuttons.
2. Thoroughly examine all connections, making sure they have not vibrated loose
during transit, and inspect wir ing for any signs of damage.
3. After installation, raise the lift and inspect the base frame, platform, scissors
assembly, and cylinder plumbing connections.
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SAFETY SIGNAL WORDS
SAFETY ALERTS (Required Reading!)
The following SAFETY ALERTS are intended to create awareness of owners,
operators, and maintenance personnel of the potential safety hazards and the steps that
must be taken to avoid accidents. These same alerts are inserted throughout this
manual to identify specific hazards that may endanger uninformed personnel.
Identification of every conceivable hazardous situation is impossible. Therefore, all
personnel have the responsibility to diligently exercise safe practices whenever exposed
to this equipment.
____________________________________________________________
DANGER!
Identifies a hazardous situation that presents the imminent probability of
death or of severe personal injury!!
_____________________________________________________________
WARNING!
Identifies a hazardous situation that has the potential of causing death or
serious personal injury.
CAUTION!
Identifies a hazardous situation that could lead to the possibility of personal
injury of death, and/or may result in equipment damage.
_____________________________________________________________
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Read and understand this manual and all labels prior to operating or
servicing the lift. All labels are provided in accordance with ANSI
Z535.4.
SAFETY PRACTICES
DANGER!
Do not work under lift without maintenance device! To avoid personal
injury, NEVER go under the lift platform until the load is removed and the
scissors mechanism is securely blocked in the open position. See "Lift
Blocking Instructions" section.
DANGER!
To avoid personal injury, stand clear of scissors leg mechanism while lift is
in motion.
DANGER!
Do not install the lift in a pit unless it has a bevel toe guard or other
approved toe protection. A shear point can exist which can cause severe
injury to the foot.
DANGER!
HIGH VOLTAGE!! Disconnect and/or lock out the electrical supply to the
power unit prior to any maintenance being performed.
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SAFETY PRACTICES
Extending the platform length or width beyond the factory limit could cause
the unit to tip, which could result in personal injury or death.
Do not attempt to remove the velocity fuse until the maintenance locks
securely support the lift and all hydraulic pressure has been removed from
the lifting cylinders and hydraulic hoses. Failure to do so could result in
personal injury or death!
DANGER!
DANGER!
WARNING!
Under no circumstances should the speed control orifice be removed from
the Deltatrol to obtain faster lowering speed. A loaded lift can reach
dangerous and destructive speed!!
WARNING!
All warning and information decals should be in place as outlined in the
“Label Identification” section. If decals are missing or damaged, they
should be replaced with new ones. Contact an Autoquip representative for
replacements.
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SAFETY
CAUTION!
Never run the pump for more than a couple of seconds without pumping oil.
This applies to low oil conditions, improper motor rotation, running the
pump against the relief pressure after the lift is fully raised against the
physical stops, running overloaded beyond capacity, or running at reduced
speed because of pinched or obstructed hydraulic lines.
CAUTION!
Do not continue to depress the “UP” button on the controller if the lift is not
raising or if the lift has reached the fully raised position. To do so may
result in permanent dama ge to the motor or pump.
CAUTION!
Do not operate the power unit on relief for more than a few seconds. When
on relief, the valve will make a squealing sound.
CAUTION!
Precautions should be taken to prevent the introduction of contaminates
such as dirt or other foreign material into the system through open fittings,
pipes or disassembled components. Contamination will ruin the hydraulic
system.
CAUTION!
Use only approved oils in the lift. See “Specifications” section.
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LABEL IDENTIFICATION
1
2
5
3
4
Figure 1 Label Placement Diagram
XLR
Item No. Qty Description Part No.
1 2 Caution – Familiarize Yourself With Operators Manual
2 4 Danger – Do Not Put Hands or Feet . . . 36430050M
3 1 Autoquip Serial Number Nameplate 36401511
4 1 Fill with Recommended Oils Only 36400661
5 2 Capacity 36401594
36401487
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LABEL IDENTIFICATION
Note: Labels shown here are not actual size.
Figure 2 Label 36401487
CUT LINE
Figure 3 Label 36430050M
Figure 4 Label 36401511
LABEL IDENTIFICATION
Figure 5 Label 36400661
Figure 6 Label 36401594
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Side
(in.)
Platform
Size
(in.)
Base
Size
(in.)
Edge
Load
Capacity
(lbs.)
Speed
(sec.)
Shipping
Wt
(lbs.)
SPECIFICATIONS
Model
36XLR2040 36 2000 1/2 4 40 x 48 40 x 48 1000 24 950
36XLR2046 36 2000 1/2 4 46 x 48 46 x 48 1000 24 990
36XLR2052 36 2000 1/2 4 52 x 48 52 x 48 1000 24 1030
36XLRA3040 36 3000 1/2 4 40 x 48 40 x 48 1000 * 1185
36XLRA3046 36 3000 1/2 4 46 x 48 46 x 48 1000 * 1225
36XLRA3052 36 3000 1/2 4 52 x 48 52 x 48 1000 * 1265
36XLR4040 36 4000 1/2 4 40 x 48 40 x 48 2000 24 1040
36XLR4046 36 4000 1/2 4 46 x 48 46 x 48 2000 24 1095
36XLR4052 36 4000 1/2 4 52 x 48 52 x 48 2000 24 1150
48XLR2040 48 2000 1/2 4 40 x 64 40 x 64 1000 32 1490
48XLR2046 48 2000 1/2 4 46 x 64 46 x 64 1000 32 1530
48XLR2052 48 2000 1/2 4 52 x 64 52 x 64 1000 32 1570
48XLRA3040 48 3000 1/2 4 40 x 64 40 x 64 1000 * 1345
48XLRA3046 48 3000 1/2 4 46 x 64 46 x 64 1000 * 1400
48XLRA3052 48 3000 1/2 4 52 x 64 52 x 64 1000 * 1455
48XLR4040 48 4000 1/2 4 40 x 64 40 x 64 2000 32 1260
48XLR4046 48 4000 1/2 4 46 x 64 46 x 64 2000 32 1315
48XLR4052 48 4000 1/2 4 52 x 64 52 x 64 2000 32 1370
Travel
(in.)
Lifting
Capacity
(lbs.)
Lowered
Ht.
(in.)
Reach
-Over
* Depends on air supply
LOAD CAPACITY
The load capacity rating is stamped on a metal plate attached to the lift. This figure is a
net capacity rating for a lift furnished with the standard platform. The relief valve of the
pumping unit has been set to raise the weight, plus a small amount for overload. Where
gravity roll-sections, special tops, etc, are installed on the lift after leaving the plant,
deduct the weight of these from the load rating to obtain the net capacity. Lifts should
not be overloaded beyond the established capacity as damage and/or personal
injury may result.
UNBALANCED LOADING
The stabilization provided is basically for balanced loads. If special attachments are
needed to extend beyond the length and/or width dimensions of the pla tform, consult
the factory for approval of all attachments or modifications to this equipment. Autoquip
does not foresee and can not anticipate unauthorized modifications to this lift which may
adversely affect the performance or safety of the lift and potentially cause permanent
damage to the lift, which could in turn lead to severe injury or death.
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