Technical Manual
Packaging Systems
Wrapper Model no.: 45WLO20FP
Shrink Tunnel Model no.: 45TLW20VL
Serial no.: 1554196
Serial no.: 1554197
This document is valid for:
Series No/ Machine No Sign.
Technical Manual
Packaging Systems
1 . Introduction
2 . Safety precautions
3 . Unpacking and Check
4 . Maintenance instructions
5 . Electrical Components
6 . Spare Parts
7 . Human Machine Interface(HMI)
8 . Diagrams & Drawing
1 Introduction
!
DANGER!
Immediate danger to life!
To ensure maximum safety, always read the Safety precautions
before doing any work on the machine or making any adjustments.
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1
1 Introduction
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1-2
1 Introduction
1.1Document information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
About this Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Design modifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Document producer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.2 Machine introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Shrink Tunnels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.2-1 System Used . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
For Wrapper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
For Tunnel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.2-2 Machine Design . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Manufacturer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.3 Machine Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
Machine Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1.4 Machine orientation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
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1
1 Introduction
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1 Introduction
1.1 Document information
About this Manual
The Autopack Manual consists of the following chapters:
• Introduction
• Safety Precautions
• Installation
• Maintenance & Check
• Electrical Components
•Spare parts
• Human Machine Interface(HMI)
• Diagrams & Drawings
The purpose of the introduction is to provide the user of the manual with general
information about the manual as well as the machine.
The purpose of the safety precautions is to provide the user of the manual with
information so it is safe to install, operate, and maintain the machine.
The purpose of the installation instructions is to provide the service technicians with
information on the on-site installation process.
The purpose of the maintenance instructions is to provide service technicians and
electricians with information on the equipment required for service and
maintenance.
The purpose of the electrical components is to provide service technicians and
electricians with information on the electrical equipment required for service and
maintenance.
1
The purpose of the spare part lists is to provide the service technicians and contact
personnel with information on how to find and order spare parts for service of the
unit.
The purpose of the Human machine interface is to provide the user of the manual
with information on how to use HMI for machine settings and alarm monitoring.
The purpose of the Diagrams & Drawings is to provide the user of the manual with
diagrams and drawings for the System.
Design modifications
The directives in this document are in accordance with the design and construction
of the unit at the time it was released by an Autopack machine production facility.
Document producer
This document has been produced by:
Autopack Co., Ltd.
98/50 Moo 11 Phutthamonthon Sai 5 Rd.,
Raikhing, Samphran, Nakornpathom
73210 THAILAND
1-5
1.2 Machine introduction
1 Introduction
1
General Information
Sleeve Wrappers
AUTOPACK series of Sleeve Wrappers, covers a family of Fully Automatic
machines designed for collating product into a desired formation, then wrapping in a
sleeve of shrinkable film. The machines are of simple modular design which permits
customizing to suit user requirements. A number of options is available which can
be installed even after the machine has been put to use.
• Oval bottle wrapping option (WLO)
This machine has a specifically designed infeed and grouping section to enable
fast and effecient handling of oval shaped products resulting in attractive and
tight packs.
Note! For best results AUTOPACK Sleeve Wrappers should be matched with
AUTOPACK Shrink Tunnels to form high efficiency shrink Packaging
Systems of unequalled versatility.
Shrink Tunnels
AUTOPACK Shrink Tunnels are available in three basic models:
• Short length tunnel (TLX) designed for slower pharmaceutical and cosmetic
packing lines or label shrinking.
• Medium to high speed general purpose tunnels (TMX) suitable for most
shrink packaging applications
• Long series, heavy duty tunnels (THX), applicable at all speeds where
thicker films and heavy packs are used.
The machines are of simple modular design permitting customized user application
requirements. AUTOPACK Shrink Tunnels have a number of operating features
which are not normally found on similar type equipment. These are:
– Quiet and efficient operation
– Small external size compared to product handling capacity
– Symmetrical, fixed air flow pattern
– Drop down bottom for easy cleaning
– Cooling station with a roller accumulation conveyor
Because of its unique air flow, AUTOPACK tunnels can be used with a variety of
films and machines such as L bar sealers, flow wrappers, but the airflow symmetry
really excess with Sleeve Wrapped product, resulting in tight, unique form pack with
small holes on either side.
1.2-1 System Used
For Wrapper
a) Control System - PLC control Inductive proximity sensors. Some models have
simple relay control option.
b) Welding Bar Motion - Pneumatic cylinder activation of welding bar and rear
pack clamp.
c) Product Pusher and Lifter if fitted - Pneumatically operated, and guided units
with clip in product plates. This allows for quick change of product and pack
size.
1-6
1 Introduction
d) Film Welding and Cutting - Permanently heated bar with PID Electronic
temperature control. Quickly removable, welding-cutting tip ease of
maintenance. Welding bar height is adjustable with a quick-set clamp.
e) Film Feed - Centre shaft, film roll support with gravity feed, controlled by
multiloop film accumulators. AC motor driven twin roller cradle type support is
optional.
f) Film Loading - film rolls are mounted right at front of machine to facilitate ease
of loading and minimize risk of operator injury.
g) Transfer Surfaces - Collating table is lined with UHMW polyethylene to
minimize friction and wear. Outfeed table and slide are stainless steel.
h) Safety - Low pressure welding bar descent with electrical trip, two Stop
Buttons. Electrically interlocked transparent doors around collation table area.
For Tunnel
a) Control System - simple Relay/contactor circuit with some electronic control
b) Conveyor Drive - gear motor. fixed or variable speed depending on application
c) Conveyor Belt - stainless steel mesh for general purpose tunnels. STH uses
heavy duty chain with flat bars for product conveying.
d) Air Circulation - two or Four centrifugal force impellers are used to provide
symmetrical air pattern.
e) Heating - finned type air heating elements controlled by PID Electronic
Temperature control unit.
f) Outfeed accumulation conveyor - free running roller type accumulation
conveyor is provided.
g) Safety - the machine is well guarded. Where possible standard stainless
conveyor of small pitch is used. Two stop buttons are provided on either side of
the tunnel for emergency use.
1
1.2-2 Machine Design
AUTOPACK designers pay particular attention to specifying materials and finishes
that are durable, does not affect the packaged product and remain serviceable for
long time.
Manufacturer
This equipment was produced by:
Autopack Co., Ltd.
98/50 Moo 11 Putthamonthon Sai 5 Rd.,
Samphran, Nakornpathom
73210 THAILAND
1-7
1.3 Machine Identification
1
2
3
4
5
1 Machine Model
2 Supply voltage & frequency
3 Serial number
4 Maximum current rating
A
B
C
D
E
F
A
B
F
E
C
D
1 Introduction
1
Machine Plate
Each machine has its delivery information inscribed on the machine plate. When
contacting Autopack please provide Model and Serial no indicated for the specific
information.
1.4 Machine orientation
Definition of direction
The below illustrations show the machine from above.
A indicates the Rear of the machine.
B indicates the Front of the machine.
C indicates the Left of the machine.
D indicates the Right of the machine.
E indicates the Infeed of the machine.
F indicates the Discharge of the machine.
1-8
2 Safety precautions
2
2-1
2
2 Safety precautions
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2-2
2 Safety precautions
2.1 Information 5
2.3 Requirements on personnel 9
2.4 Emergency stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
2.5 Main switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
2.6 Door and covers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
2.1-1 General 5
2.1-2 Hazard information 5
2.2 Warning signs 6
2.2-1 Warning signs 6
2.2-2 Prohibition signs 7
2.2-3 Warning and prohibition signs on the machine 8
2.3-1 General 9
3.3-2 Service technician 9
2.3-3 Electrician 9
2.3-4 Machine operator 10
2.3-5 Fork lift driver 10
2
2.7 Electrical cabinet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
2.8 Hot areas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
2.9 Shrink tunnel belt conveyor . . . . . . . . . . . . . . . . . . . . . . . . .14
2.10 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
2.10-1 Chemical products . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
2-3
2
2 Safety precautions
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2 Safety precautions
!
DANGER!
!
DANGER!
!
DANGER!
!
WARNING!
2.1 Information
2.1-1 General
2.1-2 Hazard information
Incorrect use of the equipment will put your life in danger!
Autopack will take no responsibility for any fatal accidents, injuries to
personnel or damage to the machine if the machine or associated
equipment is installed, operated, and serviced without following the
instructions in this Technical Manual.
Risk of immediate danger to life!
Never inch or run the machine if any safety components included in
the safety system is non-operational. Non-operational safety
components must be changed immediately.
Hazard information in this document has the following significance:
2
Immediate danger to life!
Failure to observe this information will put your life in danger!
Risk of serious personal injury!
Failure to observe this information could result in serious personal
injury!
Caution! Risk of minor personal injury!
Failure to observe this information may result in minor personal
injury!
Important! Risk of damage to equipment!
Failure to observe this information could result in damage to
equipment!
Note! Is used to emphasize important information. A Note is not to be regarded as
hazard information.
2-5
2
!
DANGER!
!
WARNING!
!
WARNING!
2 Safety precautions
2.2 Warning signs
2.2-1 Warning signs
Risk of electrical shock!
Failure to observe will put your life in danger.
Enclosures which do not clearly show that they contain electrical devices are
marked with the warning sign below.
Hot surface!
Failure to observe could result in injuries caused by burning.
Hot surfaces are marked with the warning sign below. The temperature may exceed
60°C.
Pneumatic energy!
Failure to observe could result in injuries caused by moving parts!
The warning sign below indicates entrapped pneumatic energy in the area where
the warning sign is placed.
2-6
2 Safety precautions
!
DANGER!
!
WARNING!
2.2-2 Prohibition signs
Keep dry!
Failure to observe will put to your life in danger.
Never flush water or any other liquid towards an area with the prohibition sign
below.
2
Do not touch!
Failure to observe could result in loss of fingers or other body parts.
The prohibition sign below indicates a risk of personal injury in the area where the
prohibition sign is placed.
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2
2 Safety precautions
2.2-3 Warning and prohibition signs on the machine
In the figure below shows the warning and prohibition signs location which are
delivered with the machine.
2-8
2 Safety precautions
!
DANGER!
2.3 Requirements on personnel
Risk of immediate danger to life!
Not following the Safety precautions will put your life in danger.
All personnel must regard all electrical equipment as live.
The work is to be carried out in such a way that there will be no risk of
personnel injury.
2.3-1 General
During maintenance or service work, the service technician and the electrician are
responsible not only for the machine, but also for the personnel in the vicinity of the
machine as well!
It is also the responsibility of the service technician and the electrician to assure that
the machine safety devices are fully operational before he/she finishes the
maintenance or service work.
3.3-2 Service technician
Only trained or instructed service technicians are allowed to work on the machine.
Service technicians may be:
• technicians employed by Autopack
The Autopack technicians are Autopack employees who have proper
knowledge and training for the service of the Autopack machines.
• technicians employed by the customer
Technicians employed by the customer must have the following skills:
– capable of reading (English or native) technical information
– understand technical drawings
– basic knowledge of mechanics and electronics
– basic knowledge of mathematics
– capable of handling (special) tools
2
2.3-3 Electrician
Electricians should:
• be certified according to local regulations
• have experience of similar types of installations
• have proven skills in reading and working from drawings and cable lists
• have knowledge of local safety regulations for power and automation
Work with the electrical equipment in the machine must be performed by skilled
persons only.
The use of a key or tool to carry out work by skilled persons for which it may not be
suitable to disconnect the equipment
The supply disconnecting mains may be operated as needed while the door is
open.
Examples of such operations are:
• resetting of protective devices
• adjustment of device settings
• fault finding and diagnostic testing
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2
Location Emergency stop buttons
1 E- Stop - Wrapper Electrical Cabinet
2 E- Stop - Cooling fan unit
1
1
2
2 Safety precautions
2.3-4 Machine operator
Only trained or instructed persons are allowed to operate the equipment.
The machine operator is an individual that has enough training and/or knowledge to
run the equipment in the correct way.
2.3-5 Fork lift driver
Fork lift driver should be certified according to local regulations.
The fork lift driver´s role during installation is:
• to unload transport vehicle
• to plan and transport the machine or machine parts within the plant in a safe
and smooth way
• to assist when assembling Autopack equipment
2.4 Emergency stop
In case of danger to people or risk of damage to the machine, one of the four
Emergency stop buttons must immediately be pushed.
In order to stop the machine immediately in an emergency situation, you must
know the exact location of the Emergency stop buttons.
Emergency stop must only be used in case of danger to people or machine. To
stop production in the normal way, see the Stop section in chapter operation
instructions.
Note! Emergency stops do not disconnect the electrical supply to the machine.
2-10
2 Safety precautions
!
DANGER!
!
WARNING!
Location Main switch
Main switch
2.5 Main switch
Risk of electrical shock!
Before any service work is carried out the Main switch must be
turned OFF.
Examples of such service works are:
• disconnection of electrical cables
• replacement of motors, etc.
• service work in electrical cabinet, connection boxes, etc.
• dismantling of parts in order to prohibit involuntary starts
• service work in machine sections not visible from the control panel
However, for settings of photocells, proximity switches, frequency converters, etc.,
power is needed. Stop the machine in the correct way. Open a safety switched door
and then carry out the settings.
Note! Check that the safety system is properly working. Check also that the
machine is actually stopped due to the opening of the door.
Risk of personal injury!
Do not by-pass the safety system and carry out any settings while the
machine is in Production mode.
2
2-11
2.6 Door and covers
!
WARNING!
Note! Also make sure the following guards and covers are in place and
properly secured:
• safety cover over the pushers
• safety cover infeed conveyor drive sprocket
• cover for the valve manifold
• under-table cover for midstop
• safety tunnel over the infeed conveyor
Moving parts and hot surfaces could cause serious injuries!
Never inch or run the machine if any safety switch is non-operational
or any cover is not fitted.
2 Safety precautions
2
The door leading to the risk area is provided with safety switch. This switch is part of
the safety system and must under no circumstances be bridged or by-passed
or otherwise made non-operational.
2-12
2 Safety precautions
!
DANGER!
!
DANGER!
1 Electrical cabinet (Tunnel )
2 Electrical cabinet (Wrpper )
1
2
2.7 Electrical cabinet
Risk of electrical shock!
The voltage is 400V inside the electrical cabinet. Risk of immediate
danger to life through electrical shock. In case of accident,
immediately call for medical attention.
2
After the Main switch has been turned OFF, there still can remain
high voltage in the electrical cabinet. Discharge time approximately
five minutes.
Work inside the electrical cabinet must be performed by skilled persons only.
Risk of electrical shock!
Always make sure that the electrical cabinet door is locked after
performing any type of work in the electrical cabinet.
2-13
2
!
WARNING!
!
WARNING!
2 Safety precautions
2.8 Hot areas
Hot parts can cause severe burns.
Welding bar and shrink unit can be extremely hot.
Do not touch hot parts.
2.9 Shrink tunnel belt conveyor
Risk of personal injury!
Do not touch the belt while machine is running. Failure to observe may result
in loss of fingers or other body parts.
Always make sure that the conveyor belt have no bents or damage links; if such
exist, immediate repair should be done.
2-14
2 Safety precautions
!
WARNING!
2.10 General
2.10-1 Chemical products
Risk of personal injury!
Can be flammable or hazardous to health. Read the warnings on the
container labels!
When handling hydraulic oil, lubricants, and cleaning solutions, carefully follow the
warnings on the container labels.
Always use safety equipment according to the instructions on the container labels.
Always use gloves and safety glasses when handling chemical products.
For final handling of solutions, follow the instructions from the supplier.
2
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2
2 Safety precautions
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2-16
3 Installation
3
3-1
3
3 Installation
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3-2
3 Installation
3.1 Preparations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
3.1-1 Machine Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
3.1-2 Positioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
3.1-3 Services. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
3.1-4 Operation Enviroment . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
3.1-5 Shrink Film . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
3.1-6 Row material limitation . . . . . . . . . . . . . . . . . . . . . . . . . . 6
3.1-7 Commissioning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
3.1-8 Shipment by Air . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
3.2 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
3.2-1 Reassembly procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
3.2-2 Direction of motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
3.2-3 Machine communication with upstream and downstream 9
3.2-4 Quality Control Check . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Film Supply Brake and Shaft(Only optional) . . . . . . . . 10
Brake Shoe Arm(Only optional) . . . . . . . . . . . . . . . . . . 10
Film Rollers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
3
3-3
3
3 Installation
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3-4
3 Installation
3.1 Preparations
3.1-1 Machine Inspection
Prior to removing all packing materials please visually inspect the package for signs
of external damage to the packing medium. If such are present, note the area and
do further inspection of panels and components with emphasis in the area noted
before. Should any damage be noticed this will have to be properly documented
and reported to the local representative of AUTOPACK.
Note! Make sure to carefully remove the packing materials so as not to damage the
paint work, electrical cables or pneumatic hoses.
3
3.1-2 Positioning
Transport the units to required location using a hand operated pallet truck. Once
positioned adjust its height and level to suit the operator, the infeed conveyor if
present.
It is not necessary to fix the machine to the floor as it will not move on its own,
however it is advisable to mark its position on the floor or use two locating plates to
stop the machine from being moved accidentally.
3.1-3 Services
For the Sleeve Wrapper, connect compressed air supply via a 10mm I.D pressure
hose or pipe to the inlet of Air Service Unit provided on the machine. The inlet to the
ASU is 1/4 P female. It is also advisable to provide a 1/4 turn pressure relieving
hand valve in line with the air supply just before the unit. This is useful during
maintenance and in extreme cases for safety. Connect electrical cord into the
AUTOPACK Shrink tunnel control console, or to a separately switched 1 phase
supply.
For Shrink Tunnel, choose correct size 5 core cable to suit the current rating of the
machine. Then connect 3 phases + Neutral + Earth from electrical supply to the
circuit braker located inside the control box. The tunnel control box can be rotated
within minutes by 180 degrees to facilitate cable entry from opposite side.
Note! The machines are fitted with an integral circuit breaker which can be used as
ON-OFF Switch. However, in situations where Safety Rules require Clearly
Visible Isolating Switches, these should be mounted on the nearby wall.
Check rotation of the Main fans upon testing of electrical supply. In most cases the
conveyor is powered by DC motor so its rotation can not be used for checking the
phase sequence. If all fans rotate in opposite direction, reverse 2 wires in the
supply.
Important! If the machine is connected to other outlets it has to have neutral and earth
connected. Failure to do this may result in an unsafe operation of the unit.
3-5
3
3.1-4 Operation Enviroment
Item Specifications
Site location Indoors
Ambient temperature
Relative humidity 5 to 95%
Atmosphere The inverter must not e exposed to dust, direct sunlight,
Altitude 1000 m max.
Atmospheric
pressure
Vibration 3 mm (Max. amplitude) 2 to less than 9 Hz
+10 t +50 C
corrosive gases, flammable gas, oil mist, apor or water
drops. The atmosphere can contain only a low level of
salt. (0.01 mg/cm2 or less per year)
The inverter must not be subjected to sudden changes
in temperature that will cause condensation to form.
86 to 106 kPa
9.8 m/s2 (9 to less than 20Hz)
2 m/s2 ( 20 to less than 55Hz)
1 m/s2 ( 55 to less than 200 Hz)
3 Installation
3.1-5 Shrink Film
The width of the film can be selected by trial and error, but during the inquire
process the exact film width is given by our sales person and for the new product
film width can be calculator at our Shrink Wrap Calculator web page,
www.autopack.com and click on shrink wrap caculator button.
3.1-6 Row material limitation
Autopak machine is designed for automatic grouping and wrapping in LDPE film
only.
3-6
3.1-7 Commissioning
Once all of above is completed the unit is ready to be commissioned by
AUTOPACK representative engineers. The unit should not be operated prior to
commissioning unless a written permission is given by AUTOPACK or its
representative company. Such action may nullify some points of warranty
agreement.
3 Installation
3.1-8 Shipment by Air
When machine is shipped by air the wrapping unit will have the conveyor mounted
under the collation table. Due to the height limitation on aircraft door, the wrapping
unit is normally shipped on its back, with steel shipping rails provided for that.
Shrink tunnel control box and the main fan motors may be also removes to reduce
the height and shipping volume.
3.2 Installation
3.2-1 Reassembly procedure
a) Wrapping Unit
– remove all packing materials and place the machine upright.
– unbolt the shipping rails
– unbolt the infeed conveyor, remove shipping brackets by undoing the
hexagon head screws from the guide posts.
– affix conveyor support leg on the correct set of holes. For single lane
collation machines the holes closest to the front of the unit are the correct
ones.
Note! Do not tighten up bolts at this stage as they may have to be adjusted.
– mount the conveyor on corresponding holes on the collation table and on
top of the support leg. At this stage the conveyor should be adjusted so that
its top surface is parallel to the top of the table and it is at 90 degrees to the
side of the table.
– Slide forward the fixed guide and clamp in line with retracting table guide
such that the product transferred from the conveyor to the table will not
move sideways.
b) Control Box
– Unpack the control box and remove the cover. Hold the control box above
the front part of the tunnel and feed the wires into the bottom. Secure in
place and connect the wires as per marking.
c) Main Fan Motors
– When refitting these make sure that the junction boxes are facing the side of
the machine and cable entry holes point to the infeed side of the tunnel.
– The motors are mounted on 4 spacers. Before final locking in position check
that the shaft of the motor is in the centre of the hole in the ceiling of the
tunnel.
d) Main Fan Rotors
– Fan rotors must be installed in the correct fan housing otherwise there will
be a very little air flow generated.
3
3-7
3
3 Installation
Note! The curvature of the scroll should correspond to the curvature of the rotor
blades.
The curvature of the rotor blade from inside to outside shows the forward direction
of rotation. Below shows direction of motors looking from the top of the tunnel.
3.2-2 Direction of motor
3-8
Definition of Abbreviations:
CW - Clockwise CCW - Counter Clockwise
Check rotation of the Main fans upon testing of electrical supply. If all fans rotate in
opposite direction, reverse 2 wires in the supply.
3 Installation
Important! If the machine is connected to other outlets it has to have neutral and earth
connected. Failure to do this may result in an unsafe operation of the unit. Take
care that cabling and pneumatic pipes is suitably secured and will not touch moving
parts. For example do not put cabling under conveyor sections where conveyor
chain allowed to sag and extend to and compensate for wear. Check and remove if
any packing material or debris are left on conveyors and moving parts.
3.2-3 Machine communication with upstream and downstream
3
3-9
3
3 Installation
– Up-Stream is the machine or conveyor which transport products to CMOS
machine. Connect the cables according to diagram below.
– Down-stream is the machine or conveyor which receive product(packs) from
machine. If down-stream is full / not ready to receive, machine will stop
production.
Connect the cables according to diagram below.
3-10
3.2-4 Quality Control Check
Film Supply Brake and Shaft(Only optional)
Check that the film shafts have small 0.5 - 1 mm side play once in the cradle.
Check that the pulleys on the shafts are equidistant on both shafts. This distance
should be approx. 52 mm to centre of the pulley grove.
Brake Shoe Arm(Only optional)
Should be free to slide sideways so it can freely align itself with the pulley during
operation. The brake spread screw on new machines should be at initial position.
When shaft inserted into cradle the brake shoe should move back at least 2mm thus
ensuring that there is enough braking force and material to wear of the shoe before
adjustment is necessary.
Film Rollers
Check that all rollers spin freely also check by moving slowly if there are any tight
spots. Make sure that all roller support blocks if they are in coaxial with each roller.
4 Maintenance
4
4-1
4
4 Maintenace
This page intentionally left blank
4-2
4 Maintenance
4.1 Maintenance Schedule . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
4.1-1 Wrapper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
General Rule . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Weekly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Monthly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Every 3 months . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Every 6 months . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Every 2 years . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Every 5 years . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
4.1-2 Shrink Tunnel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Weekly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Months after installation . . . . . . . . . . . . . . . . . . . . . . . . . 6
Once a year . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Once in 2 years . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Once in 5 years . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
4.2 Maintenance Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
4.2-1 Equipment replacements and checks . . . . . . . . . . . . . . . . 7
Temperature control (Omron brand) . . . . . . . . . . . . . . . . 7
Setting For E5CN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Setting keys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
4.2-2 Protect Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
4.2-3 Initial Setting Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
4.2-4 Advanced function setting level . . . . . . . . . . . . . . . . . . 10
4.2-5 Operation level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
4.2-6 Adjustment level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
4.2-7 Protect Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
4
4.3 Inverter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
4.3-1 Inverter Setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
4.4 Air Service Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
4.4-1 Regulator lock (optional) . . . . . . . . . . . . . . . . . . . . . . . . 17
4.4-2 On Off valve (optional) . . . . . . . . . . . . . . . . . . . . . . . . . 17
4.4-3 Air pressure switch (optional) . . . . . . . . . . . . . . . . . . . . 17
4.5 Air pressure switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
4.5-1 Setting of pressure switch . . . . . . . . . . . . . . . . . . . . . . . 18
4.6 Pusher Speed Adjustment(WLX) . . . . . . . . . . . . . . . . . . . . .18
4.7 Knife Replacement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
4.8 Welding Bar Heater Assembly Replacement . . . . . . . . . . . 22
4.9 Film Supply Adjustments and Checks. . . . . . . . . . . . . . . . 23
4.10 Wire belt joining instruction (Standard Wire Belt Only) . .23
STEP 1 – Begin splicing in the center . . . . . . . . . . . . . . 23
STEP 2 – Weave strand to one side . . . . . . . . . . . . . . . . 24
STEP 3 Weave strand to the other side. . . . . . . . . . . . . . 25
4-3
4
4 Maintenace
STEP 4 Cceck drive shaft sprocket allignment . . . . . . . 25
STEP 5 Check entire belt circuit. . . . . . . . . . . . . . . . . . . 25
STEP 6 Adjust tension . . . . . . . . . . . . . . . . . . . . . . . . . . 26
4.11 Maintenance checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
Sleeve wrapper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Shrink tunnel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
4-4
4 Maintenance
4.1 Maintenance Schedule
4.1-1 Wrapper
General Rule
To avoid the production delay and losses follow up with the setting
instructions to achieve the good throughput condition.
Note! Autopack as a supplier holds all the valuable information & spare parts
aiming to support our valuable customer needs.You are requested to contact
us in case you need help.
Weekly
a) Drain water from the Air Service unit (ASU) water filter.
b) Check welding bar for residues of polymer. clean with a piece of cloth while the
bar is hot. Should the bar need more frequent cleaning inspect the teflon
coating for damage. Replace if necessary.
4
Monthly
a) Check oil level in the ASU lubricator fill in with the recommended pneumatic oil.
If the oil consumption rate is faster check the screw adjustment for reducing the
dosing quantity. For slow operating machines (up to 5 packs per minute) the
feed should be 1 drop/15 operations. Machines operating at a faster rate
should receive 1 drop/40 operations. As a starting point for oil feed adjustment,
turn the adjusting screw clockwise to the end, then back off 1.4 to 1/2 turn.
b) Un-clip the Anvil Bar and check teflon shield as well as the silicon rubber strip
for signs of wear or damage. In most cases there will be remains of
polyethylene film if the teflon has worn of from the fibreglass substrate.
c) Remove the pusher assembly cover and lubricate the pusher linear bearings
with machine oil.
d) Check all film rollers for free spinning in order to keep the tension and free
movement on film pathways.
Every 3 months
a) Inspect the cutting edge of the knife for any damage and teflon coating.
Replace if such is evident.
Note! Maximum life expectancy is 6 to 12 months.
b) Unclip the anvil bar and change the teflon shield. Inspect the silicon rubber strip
if it has a deep (1mm) grove along the centre change the same.
Note! Maximum life expectancy on the teflon shield is from 1-6 months and for
silicon rubber from 2-6 months, this depends on the speed of operation and
thickness of film.
4-5
4
4 Maintenace
Every 6 months
a) Remove Weld/Cut Knife blade and replace it if its 6 months old.
Every 2 years
a) Replace rubber and sponge on the rear pack clamp.
Every 5 years
a) Replace all seals in the pneumatic cylinders or replace whole cylinders.
4.1-2 Shrink Tunnel
Weekly
a) Clean the residue of polymer from tunnel at the outfeed of the tunnel whilst the
tunnel is running and hot. A piece of cloth or a brass brush should be used.
When finished use a rag saturated in silicon oil and rub it on the belt as it moves
around.
b) Lubricate conveyor support runners with silicon oil or grease.
c) Check inside of the shrink tunnel chamber and remove if some foreign particles
or PE melt residues are found.
d) Take out and clean the ventilation grill and sponge located on the side of
control box.
Months after installation
a) Check the chain for slacking and remove a few links if required.
b) Check tunnel’s belt condition. Lubricate top of belt’s slides with silicone oil,
coule of drops per slide when belt is moving.
Note! The bottom of the tunnel can be lowered down and easily removed for the
purpose of major cleaning.
Once a year
a) Check the chain for slacking. Remove a few links and rejoin if the chain is found
extended.
b) Adjust the conveyer motor to down position to reduce the slack in the drive
chain. Lubricate the chain with oil.
c) Replace the curtains at the entry or the exit to the tunnel if damaged.
d) Check the conveyor support bars. Specifically the middle ones. If necessary
replace or swap inside pair with outside pair.
Once in 2 years
a) Check heater switching contactor(s) for contact burnout. Replace if necessary
damaged or heavy blackening.
Once in 5 years
a) Replace conveyor belt if underside is showing excessive wear.
b) Replace conveyor belt support runners.
4-6
4 Maintenance
4.2 Maintenance Procedure
4.2-1 Equipment replacements and checks
Temperature control (Omron brand)
Note! Temperature controller is used on both wrapper and shrink tunnel.
Setting For E5CN
4
Indicators
Operation indicators: Used to show the status of output, alarm etc.
Temperature unit: This shows the selectable unit value from controller.
Display 1: Indicates the running Process Value for temperature.
Display 2: Indicates the Set point Value for temperature.
Setting keys
Up key: Used to increase the set point value.
Down key: Used to decrease the set point value.
Mode key: Used like Enter button and goes to next value. Its also used in
combination with level key.
Level key: Used to change the setting level.
4-7
4
Set to 0 by pressing the down key. This will
remove the protection for the controller to
make the setting changes.
2) Press the level and mode keys together for at least 1 sec to return
to operation level.
1) Press the level and mode keys together for at least 3 seconds. Display indicators will flash for 1 sec and controller enters to Protect Level.
3) Press the level key for at least 3 seconds.
The display will flash and controller will enter to Initial Setting Level.
Change the values as given below.
4 Maintenace
4.2-2 Protect Level
4-8
4 Maintenance
c
C
C
Set to 5.
Set to C.
Set to 150 for Wrpper & 230 for
Tunnel.
Set to 30.
Set to PID.
Set to StNd.
Set to OFF.
Set to OFF.
Set to 4
Set to GR-R.
Set to 8.
Set to 0.2.
Set to 0.
Set the value to -169 and wait for 1 sec.
Setting level will jump to Advanced
Function Level automatically.
4.2-3 Initial Setting Level
4
4-9
4.2-4 Advanced function setting level
Set to NC. The other values in the advanced
function setting level are set to default and
should not be changed.
4) Press the Level Key for at least 3 sec to return to Operation Level.
5) Press Mode key for 1 sec to see the Operation Level value.
4
4 Maintenace
csel
4-10
4 Maintenance
By pressing the mode key button again
reach the Alarm limit value AL-1 and set as
per the given below:
For tunnel set to 240.
For wrapper set to 160.
6) Press the level key for at least 1 sec to go to Adjustment Level and
set the values as shown below.
C
Set to 4.
Set to 18.
Set to 6.
4.2-5 Operation level
2
4
4.2-6 Adjustment level
4-11
4
7) Press the level key for at least 1 sec to go back to Operation Level.
8) Press the level and mode keys together for at least 3 seconds.
Display indicators will flash for 1 sec and controller enters to Protect
Level.
Set the value to 0 by pressing the "down"
key. It will protect settings.
4 Maintenace
4.2-7 Protect Level
4-12
4 Maintenance
Error display (trouble shooting)
When an error has occured, the No. 1 display alternately indicates error codes
together with the current display item.
AT (auto-tuning)
AT in adjustment level
Designate " : AT execute" to execute
AT and " : AT cancel" to cancel AT.
Also when AT execution ends, the display
automatically returns to " ".
Example
Run time for auto-tuning varies with the thermal
capacity of the control system.
No. 1 display Meaning
Input error
*2
Check the wiring of inputs, disconnections, shorts,
and input type.
After the correction of input error, turn the power OFF
then back ON again. If the display remains the same,
the controller must be repaired. If the display is restored
to normal, then a probable cause can be external noise
affecting the control system. Check for external noise.
Turn the power OFF then back ON again. If the display
remains the same, the controller must be repaired. If the
display is restored to normal, then a probable cause can
be external noise affecting the control system. Check for
external noise.
A/D converter
error
*2
Memory error
Action
Status at error
Control
output
Alarm
OFF
Operates as
above the
upper limit.
OFF
OFF
OFF
OFF
(S. Err)
(E111)
In the input value exceeds the display limit (-1999(-199.9) to 9999(999.9)), though it is within the control
range, will be display under -1999(-199.9) and above 9999(999.9). Under these
conditions, control output and alarm output will operate normally.
Refer to "E5CN User's Manual" for details of control range.
*2: Error shown only for "Process value / Set point". Not shown for other status.
(E333)
4
4-13
4.3 Inverter
Basic key operation
This section will give a description of the basic key operation, following the example of the function
code data changing procedure shown in Figure 01
This example shows you how to change function code F01 data from the factory default "Enable the
built-in potentiometer (F01 = 4)" to "Enable the
and keys on the built-in keypad (F01 = 0)."
(1) When the inverter is powered on, it automatically enters Running mode. In Running mode,
press the
key to enter Programming mode. The menu for function selection will be
displayed.
(2) With the menu displayed, use the
and keys to select the desired function code group. (In
this example, select
1.F_ _).
(3) Press the
key to display the function codes in the function code group selected in (2). (In this
example, function code
F 00
will appear.)
Even if the function code list for a particular function code group is displayed, it is possible to
transfer the display to a different function code group using the
and keys.
(4) Select the desired function code using the
and keys and press the key. (In this
example, select function code
F 01.)
The data of this function code will appear. (In this example, data "
4"
of F 01 will appear.)
(5) Change the function code data using the
and keys. (In this example, press the key
four times to change data
4 to 0.)
(6) Press the
key to establish the function code data.
The
SAUE will appear and the data will be saved in the memory inside the inverter. The display
will return to the function code list, then move to the next function code. (In this example,
F 02.)
Pressing the
key before the key cancels the change made to the data. The data reverts
to the previous value, the display returns to the function code list, and the original function code
reappears.
(7) Press the key to return to the menu from the function code list.
4 Maintenace
4
Program
Reset Key
Function
Data Key
Basic key operation
LCD Monitor Run Kye (4)
Down
Up Key Stop Key
Key
4-14
4 Maintenance
Figure 01 Example of Function Code Data Changing Procedure
4
4-15
4.3-1 Inverter Setting
4 Maintenace
4
P02 73.
P03
P99
Motor selection 44 44
Rated current, A 0.97 0.97 1.82 1.82
otoM
r
P
mara
e
(sret
taR
F26
F37 2222gnivas ygrene o
Motor sound, KHz 77 77
oL
A/noitceles da
otu
oob euqrot
tuA/ts
F22
F21
DC Brake level, %
DC Braking Time, s
F15 0.060.060.060.06
F14 4444erofe
F16 0.70.0--
F20
DC Brake start frequency, Hz
rF
e
zH ,)woL( retimil ycneuq
F11 00.200.270.170.1
rF
e
fa edom tratseR
etorp rotom rof daolrevO
zH ,)kaeP( retimil ycneuq
,noitc
A
,eruliaf rewop ret
qerf emas ta tratseR
a ycneu
b s
F08
,1 emit noitareleceD
eS
c
F07
S ,1 emiT noitareleccA
e
c
C09
Multi-step Frequency 1 Settings, Hz (X1 On, X2 Off, X3 On) Slow before stop 13.0 0 0
C07 0.000.000.0)ff
C06 0.000.000.0)f
C08 0.000.000.0)n
-itluM
-itluM
-itluM
ts
ts
ts
1 ycneuqerF pe
S 1 ycneuqerF pe
S 1 ycneuqerF pe
tte
tte
tteS
i
i
i
n
n
n
O 1X( zH ,sg
nO 1X( zH ,sg
,ffO 1X( zH ,sg
nO 2X
fO 2X ,ff
nO 2X ,
O 3X ,
O 3X ,f
fO 3X ,
F05 0.0320.0320.0320.032
egatlov detaR
a
neuqerf esab t
V ,yc
F04 Base Frequency, Hz 50.0 50.0 50.0 50.0
F02 1111rotom lortnoc VER/DWF dnammoc lanretxE
K
F
r
1 ,potS/nuR
+
yalpsid unaM(dapye
m
a=1 ,dnammoc ycneuqe
l
ol
w
ov
E52 2222)edo
F01 100021 tupni no egatl
F03 Max Frequency, Hz 60.0 100.0 60.0 60.0
E02 11113X & 2
E34 28.128.179.079.0A
L
mreT
mreT
mreT
ani
ani
ani
rruc wo
e
mmoc l
mmoc l
mmoc l
na
na
na
d
d
,noitceted tn
sa d
1X ot tnemngissa
1X ot tnemngissa
1X ot tnemngis
X ,
X ,
X ,
C10
Multi-step Frequency 1 Settings, Hz (X1 Off, X2 On, X3 On)
Multi-step Frequency 1 Settings, Hz (X1 On, X2 On, X3 On)
C11
E01 00003X & 2
E03 02223X & 2
C05
Multi-step Frequency 1 Settings, Hz (X1 On, X2 Off, X3 Off) 70ml 20.0 70ml 66.0 70ml 34.0 50
Current Rate, A 0.97 0.97 1.82 1.82
F
qer
gninnur ycneu
oc dwF nehw
m
dnam
no
Motor Rate, Kw 0.18 0.18 0.37 0.37
-
Function Code Description
Conveyor
Table
U320 U330 U310 U610
Screw
Feed
100
0.1
25
73.081.081.0Wk ,)yticapac de
0
2.02.01.0)lm07(8.03.0=8F ,lm43 roF
2.02.06.0)lm07(8.08.0=7F ,lm43 roF
5.4 bonK0.82lm430.66lm432.71lm43
Inverter
Conveyor
Infeed
Conveyor
Tunnel
4-16
4 Maintenance
Pressure switch
Adjustment of pressure switch
4.4 Air Service Unit
The unit supplied with Autopack machine is consist of the filter unit with the manual
drain option at the bottom side for removal of moisture, manually adjustable rotary
knob diaphragm based regulator, and a lubricator unit made of metal housing with
transparent lubricator bowl and easy oil top up unit.
The setting values of pressure can be seen on the gauge and there is locking option
for the knob after an adjustment has been made. There are some optional
accessories which can be fitted with the service unit if requested.
4
4.4-1 Regulator lock (optional)
The regulator lock is a cap which is made of Polyacetal material. It is attached to the
rotary knob to prevent unauthorized persons adjusting the air pressure. It is fixed to
the normal air service unit with Lock plate of galvanized steel mounted on the
pressure regulating valve using the knurled nut.
4.4-2 On Off valve (optional)
This is a 3/2 way manual shut off valve which is coming with a recognizable
switching position. The unit is vented when the valve is switched off.
4.4-3 Air pressure switch (optional)
This switch is operated with 24 V DC supply and can be adjusted to the create the
alarm condition in case the air pressure is dropped or missing.
4.5 Air pressure switch
Purpose: For stopping the System with the alarm due to loss of air pressure in the
supply.
Location: Pressure switch has been installed behind Junction box XB 810 under the
pusher unit with other solenoid valve assembly.
Setting: The alarm setting of air pressure switch is made at 3 bars.
4-17
4
4 Maintenace
4.5-1 Setting of pressure switch
1) Set the air pressure regulator to operating pressure range (5-6 bars).
2) With screwdriver turn the setting screw of the pressure switch to complete
left position.
3) Make the safety valve to "manual" by pressing the solenoid valve plunger
point.
4) Press Step Up button. It will put the machine to "Yellow" alarm (yellow alarm
light is flashing, message on HMI, if installed).
5) Turn the air pressure regulator to the alarm limit (3 bar).
6) Turn the setting screw on pressure switch till the yellow alarm is
disappeared.
7) Manually switch off the safety valve and adjust the air pressure regulator to
6 bar.
4.6 Pusher Speed Adjustment(WLX)
Turn screw anticlockwise direction to increase or turn clockwise direction to
decrease the speed of pusher on the way forward (1) or back (2).
This flow controll (3) is adjusting speed of the pusher cylinder in the very beginning
of the stroke. Turn screw anticlockwise direction to increase (or clockwise - to
decrease) the speed of pusher in the beginning of the push.
4-18
4 Maintenance
To move cylinder unlock screw(4).
4
4-19
4
4 Maintenace
4-20
4 Maintenance
4.7 Knife Replacement
4
4-21
4
4 Maintenace
4.8 Welding Bar Heater Assembly
Replacement
4-22
4 Maintenance
4.9 Film Supply Adjustments and Checks
Proper operation of the film supply system is important for efficient operation of
the wrapping unit.
a) Rollers - should be checked periodically for free turning.
b) Dancer bars with rollers - should be not bent, rollers must be parallel to
stationary rollers.
4.10 Wire belt joining instruction (Standard Wire
Belt Only)
STEP 1 – BEGIN SPLICING IN THE CENTER
4
• Move the two ends of the belt to be spliced to the discharge end of the
conveyor unit.
• Confirm that the edge loops are curving back away from the direction of belt
travel (as shown in Diagram A). If not, check to be sure that the belt is not
threaded backwards on the conveyor.
• Lay the strand down between the two belt edges and check to see that the
edge loops are going in the same direction as the belt’s edge loops. (The
strand must also be “right side up” for it to lay flat. You will know immediately if
you have installed the splice strand “wrong side up” and will have to start over.)
• BEND the strand from each side enough to INSERT the ends into the two
spaces next to the center space (Spaces B and D in Diagram A)
• INSERT the strand ends into the center space of the opposite edge (Space 3
in Diagram B)
• Pull the ends of the strand through until the center space “locks” in place (You
should be pulling the strands toward you)
• Use pliers or the Wire Belt Wire Straightening Tool to STRAIGHTEN the wire in
the center space (Once the center is connected, you may remove the ties
holding the belt edges together)
4-23
4
4 Maintenace
STEP 2 – WEAVE STRAND TO ONE SIDE
• BEND one end of the wire up and INSERT it around the Z-bend in the next
space on the edge of the wire closest to you (Space 5 on Diagram C). Always
try to avoid bending the wire at the Z-bend!
• BEND the wire toward the center and INSERT around the Z-bend next to the
center space (Space D on Diagram D)
• Pull the strand wire through the mesh and STRAIGHTEN it with your pliers
• Repeat these three moves until you reach the side edge of the belt
• Using your pliers, connect the strand’s edge loop to the belt’s edge loop (on the
far edge)
• Connect the edge loop on the near edge of the belt to the strand’s edge loop
• STRAIGHTEN the strand with your pliers
4-24
4 Maintenance
STEP 3 WEAVE STRAND TO THE OTHER SIDE
4
• Repeat the steps in #3, going in the opposite direction, weaving to the other
side edge of the belt (Diagrams C through G)
• If you are installing a new belt, you are finished splicing
STEP 4 CHECK DRIVE SHAFT SPROCKET ALIGNMENT
• There should be a 3/16” clearance between all sprockets (and/or blanks) and
the Z-bends next to them
• Check alignment of sprocket teeth with a straight edge (only necessary if the
sprockets are not keyed to the Drive Shaft)
STEP 5 CHECK ENTIRE BELT CIRCUIT
• Z-bends should NOT come in contact with ANY conveyor component (including
end rolls, wear strips, transfer support rails or nose bars, etc.)
• Adjust as needed
4-25
4 Maintenace
STEP 6 ADJUST TENSION
• Use minimal tension, only enough so that drive sprockets properly engage the
belt
• Run conveyor and check to be sure it runs smoothly
Qty
Part No.
WIRE BELT FOR 45W,
MBEL24340- 0W 3/4/6m BELT WIRE 356 x 1m SS
WIRE BELT FOR 60W
MBEL252A0- 0W 3/4/6m BELT WIRE 508 x 1m SS
TL/TM/
TH
Description
4
4.11 Maintenance CHECKS.
Checks are done during commissioning of the System and scheduled
maintenance time.
SLEEVE WRAPPER
1 - Main frame
Check that all guard doors and safety switches working correctly
Feet - adjusted,locknuts tight, check paintwork, remove tape etc from panels
Panels - Check for scratches - touch up with paint if required
2 - Raw Material
Film feed - if Gravity:
Dancer bar and brake- adjustment,
Pulleys, cones and shaft-condition of
Brake shoe- wear,adjustment
Shaft end-play adj't
Film feed - if Motor driven:
Cam for Sensor adjustment,
Take cover off and check chain lubrication
General-Check for all rollers (film support/feed) - must be free to spin (Very
Important!)
4-26
3 - Infeed Conveyor
Belt -tracking and tension,condition of
Drive & idler roller - ,noisy bearing,worn rubber clad,lube
Belt support - clean,(wear strips-for intralox belt only)
For DC Motor-brushes, noisy gearbox, sprocket align't, slack in chain, lube
Speed control - function, fuse
Conveyor guides - correct pieces used, adjusted, no missing/lose screws
4 Maintenance
4 - Grouping System
4.2 - Pusher
shafts/bearings,lube
front bracket holes,mounting bolts
adjust relative speed & coushions
positions for limit switches
action of short stroke SW/trigger
4.3 - Table gate
operation with cylinders in extreme positions
adjust speed
PS switch chk action and adjust/check if sticky
4
5.1 - Process systems
Welding bar - Top:
check that conduit is fixed properly and going up down well, not broken
exchange module,check terminal heating
check up/down speeds relative to production
adjust top and open fully bottom coushion
check WBTop and WBBottom Sensors, switch operation
Safety / Clamp bar/screws/straightness/Springs/bushes
check Condition/glueing of knife assy
check connections of thermocouple and wires
Anvil
Check sponge and teflon, change if necessery
Sponge Change every six months
Teflon - 1-3 months (or as needed)
5.2 - Outfeed pack clamp
check/fix sponge pad
adjust speed
6 - Discharge
Outfeed table
guides
Slide plate - adjusted, Check gap with tunnel belt not rubbing too much or
gap too big and product jumping
8 - Pneumatic system
ASU
Check oil (if used) Check oil feed rate: 1 drop/30 operations. Check for oil near
exhausts) Drain water,primary (main) & secondary pressure
Valves- check for leaks, check coils are screwed on
4-27
4
4 Maintenace
9 - Electrical System
Control box
check fuse,replace relays every 2 years
Check inside connections
cable duct covers in place
Safety lamp(s), all lamps are OK
SHRINK TUNNEL
1 - Main Frame
Check that all guard doors and safety switches working correctly
Feet - adjusted,locknuts tight, check paintwork, remove tape etc from panels
Panels - Check for scratches - touch up with paint if required
5.1 - Process systems
Main Fan
Motor - check direction(s)
Impeller - check if direction of blades correspond to desired rotation
5.2 - Hot Chamber
Inside - check for materials or other objects on the bottom of the tunnel, check
product guides, runners and the belt for dislodgement
Air flow - check if deflectors are in correct position with
respect to fan rotation
Curtains - Slit in corect position, repair if broken
check for hot spots
5.3 - Outfeed Cooling Fan
Check motor for noise
Fan blades - rotation
Grilles- not damaged
6 - Transport-Main Tunnel belt conveyor
Belt - tracking ,bent links, lubrication
Drive & idler roller- sprocket align't, noisy bearing
Belt support - lubrication, wear, plastic
Motor - noisy geabox, slack in chain,lube
4-28
Bridging roller - lube, check if rotates, check Polycord belt
Check speed control operation
7 - Discharge
Outfeed conveyor
Product stop - fitted
Legs - correct adjustment
outfeed sensor adjustment (if used)
4 Maintenance
8 - Pneumatic system (TxE tunnels)
ASU
Check oil,water,primary & secondary pressure,lube rate (look
Check oil feed rate. Check for oil near exhausts)
Valves- check for leaks, check coils are screwed on
9 - Electrical system
Control Panel
Fuses-corect value
Phase currents-correct value
Temp control-correct Time cycling = more than 6 sec ,setting
Check contactors for Browning on top (if used), check wire terminations for burning,
etc.
4
Junction boxes - check screws are tight, check Glands are tight, check name labels
are there
4-29
4
4 Maintenace
4-30
4 Maintenance
4
4-31
4
4 Maintenace
4-32
4 Maintenance
4
4-33
4
4 Maintenace
4-34
5 Electrical Components
5
5 - 1
5
5 Electrical Components
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5 - 2
5 Electrical Components
5.1 Document Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
5.2 Electrical system description . . . . . . . . . . . . . . . . . . . . . . . .9
5.3 Electrical Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
5.4 Electrical Component . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
5.1-1 Numbering System for Components . . . . . . . . . . . . . . . . 6
5.1-2 Supply voltage / line connection order . . . . . . . . . . . . . . 8
5.2-1 Safety system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
5.3-1 Electrical Cabinet(Wrapper). . . . . . . . . . . . . . . . . . . . . . 12
5.3-2 Electrical Cabinet(Tunnel) . . . . . . . . . . . . . . . . . . . . . . . 14
5.4-1 Wrapper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Top view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Side view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Front and Back view . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Photocells and Proximity switches . . . . . . . . . . . . . . . . 17
Motors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Warning Lamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Heater Element . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Button . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
5.4-2 Tunnel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Top view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Side view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Front & Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Photocells and Proximity switches . . . . . . . . . . . . . . . . 19
Motors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Emergency Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Heater Elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
5
5 - 3
5 Electrical Components
5
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5 - 4
5 Electrical Components
1) Machine type
2) Drawing number
3) Diagram type
4) Machine area number
Drawing Number
9 - Electrical diagram
8 - Pneumatic diagram
Diagram Type
S - Schematic diagram
C - Connection diagram
W - Wiring diagram
Machine Area Number
0 - Control panel
1 - Frame system
2 - Supply of film
3 - Infeed unit
4 - Grouping unit
5 - Process unit
6 - Transport unit
7 - Discharg unit
8 - Pneumatic unit
9 - Electrical unit
12 3 4
Machine Type
C - Cardboard
M - Manipulator
T - Tunnel
W - Wrapper
5.1 Document Information
The documents and drawings are identified by Machine type(1), drawing number(2),
Diagram type(3) machine areanumber (4). The page number is the consecutive
numbering of the pages that belong to the main number and is used as a reference
in the diagrams.
5
5 - 5
5.1-1 Numbering System for Components
1 Location designation
2 Location area
3 Function designation
4 Running number
Components are identidfied by the a location designation (1), location area(2),
function designation (3) , and a running number (4).
5 Electrical Components
5
Location Designation (1)
The location designation shows the location of the component.
• T indicates that the component is fitted on the tunnel machine.
• W indicates that the component is fitted on the Wrapper machine.
• C indicates that the component is fitted on the cardboard machine.
Location Area (2)
• 0 - Control panel
• 1 - Frame system
• 2 - Supply of film / Tray / Card
• 3 - Infeed unit
• 4 - Grouping unit
• 5 - Process unit
• 6 - Transport unit
• 7 - Discharg unit
• 8 - Pneumatic unit
• 9 - Electrical unit
5 - 6
5 Electrical Components
Function Designation (3)
The function designation is indicated in accordance with international standards.
See the table below.
Designation Signification in Electrical Diagram
A Assemblies, Sub-assemblies
B Switch
F Protective devices
G Generators, Power supplies
H Signalling devices
K Relays, Contactors
M Motors
Q Switching devices for power circuites
RResistors
S Switching devices for control circuits selectors
T Programmable display
U Modulators, Changers
W Transmission paths
X Terminals, Plugs, Sockets
Y Electrically operated mechanical devices
5
Running Number (4)
This electrical components are given numbers in a consecutive, non-logical order.
5 - 7
5.1-2 Supply voltage / line connection order
The supply voltage in the electrical cabinet is named
• L01 - L09: Power voltage
• L10 and above: Control voltage
Please note that the conductors used on this machine have coloured insulation
which may be a single (Base) colour Single(Base) colour with a narrow spiral Trace
of different colour.
Due to lack of space, these colours are marked on the circuit and connection
diagrams using a number colour code or a letter colour code. Colour codes may be
follwoed by a dash and a number which indicates that this colour wire has been
used in another circuit.
Letter Code: BBTT - C meaning Base Colour (two letters) - Circuit number example
WhBk-2 = White wire with Black trace - 2nd circuit (used second time)
Wh - 2 = White wire used second time
The letter colour code as below:
Bk = Black, Bn = Brown, Rd = Red, Og = Orange, Ye = Yellow,
5 Electrical Components
5
Gn = Green, Bu = Blue, Vt = Violet, Gy = Grey, Wh = White, Pk = Pink
5 - 8
5 Electrical Components
5.2 Electrical system description
5.2-1 Safety system
5
5 - 9
5
5 Electrical Components
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5 - 10
5 Electrical Components
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5
5 - 11
5.3 Electrical Location
S961
H962
S950
H963S962
H960
S960
M950
Rail TS35
300mm.
F320
U310 U320
F310
K550
Duct 40x60
F550
K220
Q210
A961
K210
580mm.
A951
A550
A510
X970 F970
X960-X962
A960
A950
T950
A962
Duct 40x60
500mm.
A963
Rail TS35
550mm.
Rail TS35
300mm.
500mm.
Duct 40x60
K099
5.3-1 Electrical Cabinet(Wrapper)
5 Electrical Components
5
• W9-A510 Temperature Controller, Shrink Tunnel
• W9-A550 Temperature Controller, Welding Bar
• W9-A950 Safety Relay, Emergency Stop
• W9-A951 Safety Relay, Doors
• W9-A960 CPU built-in 8 Inputs/6 Outputs
• W9-A961 Expansion 8 Inputs/8 Outputs
• W9-A962 Expansion 8 Inputs/8 Outputs
• W9-A963 Expansion 8 Inputs/8 Outputs
• W9-F310 Infeed Conveyor
• W9-F320 Table Conveyor (WLR WLO)
• W9-F550 Element Welding Bar
• W9-F960 PLC (S2/AM)
• W9-F970 Single phase socket
• W9-K099 Ready Signal To Upstream
• W9-K210 Film Drive, Bottom Left (45/60/80WX, 62/82WX, CE)
• W9-K220 Film Drive, Top Left (45/60/80WX, 62/82WX, CE)
• W9-K211 Film Drive, Bottom Right (62/82WX, CE)
• W9-K221 Film Drive, Top Right (62/82WX, CE)
• W9-K550 Element Welding Bar
5 - 12
5 Electrical Components
• W9-M950 Cooling fan outlet
• W9-Q210 Film Drive , Bottom (380VAC main supply,
220VAC main supply)
• W9-Q220 Film Drive , Top (380VAC main supply, 62/82WX,
220VAC main supply, 62/82WX)
• W0-T950 Human Machine Interface
• W9-U310 Infeed Conveyor
• W9-U320 Table Conveyor (WLR WLO)
• W9-X950 Main Power Supply, Wrapper Unit
• W9-X951 Control supply
• W9-X952 Control supply
• W9-X953 Control supply
• W9-X954 Control supply
• W9-X955 Control supply
• W9-X956 Control supply (Splitter optional)
• W9-X960 Control supply , L10 (FP)
• W9-X961 Control supply , L11 (FP)
• W9-X962 Control supply , L12 (FP)
• W9-X970 Single phase socket
• W9-S950 Emergency Stop Knob,
• W9-S960 Step Up Button
• W9-H960 Step Up Lamp
• W9-961 Step Down Button
• W9-S962 Reset / Lamp test Button
• W9-H962 Reset / Lamp test Lamp
• W9-H963 Run Lamp
5
5 - 13
5.3-2 Electrical Cabinet(Tunnel)
F530
Q510
U610
F610
F510
K510
K511
K512
X912 X910
~ 520mm. LONG
X911
RAIL TS35
~ 520mm. LONG
RAIL TS35
~ 440mm. LONG
DUCT 40X40
~ 440mm. LONG
Space 3mm. between component
G910
F511
F512
F911
K910
F910
DUCT 40X40
M910
XXX
X901
G911.OUT
Optional
G911.IN
Optional
Q910
H910
X530X710
Power cable
lead in
M610
M510
M511
(60/80TMX)
M520
(45TMX)
Spare
X930 X920
5 Electrical Components
5
5 - 14
• T9-F510 Element Shrink Unit, Phase A380VAC main supply
• 208VAC main supply
• T9-F511 Element Shrink Unit, Phase B (380VAC main supply,
• T9-F512 Element Shrink Unit, Phase C (380VAC main supply,
• T9-F520 Element Shrink Unit, Phase A (380VAC main supply, THX,
• T9-F521 Element Shrink Unit, Phase B (380VAC main supply, THX,
• T9-F522 Element Shrink Unit, Phase C (380VAC main supply, THX,
• T9-F530 Cooling Fan Shrink Unit
• T9-F910 Control Voltage, Input supply 230V AC
• T9-F911 Control Voltage, Output supply +24VDC
• T9-F610 Speed Control for Tunnel Conveyor
208VAC main supply)
208VAC main supply)
208VAC main supply, THX)
208VAC main supply, THX)
208VAC main supply, THX)
5 Electrical Components
• T9-G910 Power supply +24VDC
• T9-K510 Element Shrink Unit380VAC main supply
(208VAC main supply)
• T9-K520 Element Shrink Unit (380VAC main supply, THX,
208VAC main supply, THX)
• T9-K910 Main Power Supply, Wrapper Unit
• T9-K911 Phase Indicator (UPS)
• T9-K511 Element Shrink Tunnel
• T9-K512 Element Shrink Tunnel
• T9-K521 Element Shrink Tunnel (THX)
• T9-K522 Element Shrink Tunnel (THX, Side Cabinet)
• T9-Q910 Main Switch
• T9-H910 Main Switch On lamp
• T9-Q510 Main Fan Shrink Tunnel, Left (380VAC main supply,
208VAC main supply)
• T9-Q520 Main Fan Shrink Tunnel, Right (380VAC main supply, THX,
208VAC main supply, THX)
• T9-R610 Adjust Speed Conveyor (Standard)
• T9-S910 Emergency Stop Knob, Left (Standard)
• T9-S911 Emergency Stop Knob, Right (Standard)
• T9-M910 Cooling Air Outlet
• T9-U610 Speed Control, Tunnel Conveyor (Danfoss)
• T9-X910 Main terminal supply
• T9-X911 Motor&Heater supply (Standard)
• T9-X912 Control supply (Standard)
• T9-X913 Main terminal supply (UPS)
5
5 - 15
5.4 Electrical Component
5.4-1 Wrapper
Top view
5 Electrical Components
5
Side view
5 - 16
5 Electrical Components
Front and Back view
Photocells and Proximity switches
• W2-B220 Top Left Film Dancer
• W2-B221 Top Right Film Dancer (62/82WX)
• W2-B210 Bottom Left Film Dancer
• W2-B211 Bottom Right Film Dancer (62/82WX)
• W2-B222 Top Film Low
• W2-B212 Bottom Film Low
• W2-B230 Printed film 1-LHS (Optional)
• W2-B231 Printed film 2-RHS (Optional)
• W4-B310 Infeed queue (Optional)
• W4-B410 Product Sensing
• W4-B420 Pusher Forward Position
• W4-B421 Short Stroke Position
• W4-B422 Pusher Return Position (DSBG)
• W4-B424 Table Full Detect, Gap Detect
• W5-B520 Welding Bar Top Position
• W5-B510 Welding Bar Bottom Position
• W5-B550 Thermocouple Welding Bar
• W5-B530 Safety Bar, LHS
• W5-B531 Safety Bar, RHS
• W8-810P ressure Sensor
• W1-B950 Left Front Guard Door Switch
• W1-B951 Right Front Guard Door Switch
• W1-B960 Left Rear Guard Door Switch
• W1-B961 Right Rear Guard Door Switch
5
Motors
• W2-M220 Film Drive, Top Left Motor
5 - 17
5 Electrical Components
• W2-M221 Film Drive, Top Right Motor (62/82WX)
• W2-M210 Film Drive, Bottom Left Motor
• W2-M211 Film Drive, Bottom Right Motor (62/82WX)
• W3-M310 Infeed Conveyor
Warning Lamp
• W1-H950.1 Green
• W1-H950.2 Blue
• W1-H950.3 Yellow
• W1-H950.4 Red
Heater Element
• W5-R550 Element Welding Bar
Button
• W5-S510 Manual welding, LHS
• W5-S511 Manual welding, RHS
5
Terminals
• W4-X410 Connection Box Area 4
• W5-X510 Connection Box Area 5
• W5-X520 Connection Box Area 5
• W8-X810 Connection Box Area 8
• W9-X921 Connector Plug, Power Supply (Male)
• W9-X931 Connector Plug Control Supply (Male)
Valves
• W8-Y210 Pull film 1 LHS (Optional)
• W8-Y211 Pull film 2 RHS (Optional)
• W8-Y220 Brake film 1-LHS (Optional)
• W8-Y221 Brake film 2-RHS (Optional)
• W8-Y410 Safety Valve for Grouping Area
• W8-Y411 Pusher
• W8-Y412 In Clamp/Lifter
• W8-Y413 Table Gate
• W8-Y510 Pack Clamp
• W8-Y511 Welding Bar Up
• W8-Y512 Welding Bar Down
• W8-Y513 Seal Lifter/Cooling
5 - 18
5 Electrical Components
5.4-2 Tunnel
Top view
Side view
Front & Rear
5
Photocells and Proximity switches
• T5-B511 Thermocouple Shrink Tunnel
• T7-B710 Tunnel Discharge Queue
• T6-B611 Tunnel Counter (WIM/WLO/WLR (If exist))
5 - 19
5
5 Electrical Components
• T7-B610 Pack Detector Left (Optional)
• T7-B611 Pack Detector Right (Optional)
Motors
• T5-M510 Main Fan Shrink Unit, Front left
• T5-M511 Main Fan Shrink Unit, Front right (60TMX)
• T5-M520 Main Fan Shrink Unit, Rear left (45TMX)
• T5-M521 Main Fan Shrink Unit, Rear right (60/80TH)
• T5-M530 Cooling Fan Shrink Unit, Front Left
• T5-M531 Cooling Fan Shrink Unit, Front Right (60TMX)
• T5-M540 Cooling Fan Shrink Unit, Rear Left (45/60THX)
• T5-M541 Cooling Fan Shrink Unit, Rear Right (80THX)
• T6-M610 Tunnel Conveyor
Emergency Stop
• T5-S912 Fan Box Tunnel
Terminals
• T5-X530 Connection Box area 5 (60TMX)
• T7-X710 Connection Box area 7
• T7-X720 Connection Box area 7 (Optional)
• T5-X920 Connector Plug, Power Supply (Female)
• T5-X930 Connector Plug Control Supply (Female)
Heater Elements
• T5-R511 Element Shrink Tunnel, Front left
• T5-R512 Element Shrink Tunnel, Front left
• T5-R513 Element Shrink Tunnel, Front left
• T5-R514 Element Shrink Tunnel, Front right
• T5-515 Element Shrink Tunnel, Front right
• T5-R516 Element Shrink Tunnel, Front right
• T5-R521 Element Shrink Tunnel, Rear left
• T5-R522 Element Shrink Tunnel, Rear left
• T5-R523 Element Shrink Tunnel, Rear left
• T5-R524 Element Shrink Tunnel, Rear right
• T5-R525 Element Shrink Tunnel, Rear right
• T5-R526 Element Shrink Tunnel, Rear right
5 - 20
6 Spare Parts
6
6-1
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Assembly drawing
SPARE PARTS
Below parts are listed in groups for different AUTOPACK system sizes.
Make sure that you are selecting correct size parts for your machine.
The systems sizes are: 45, 60 (62) and 80 (82).
** - compalsory parts
If parts are not marked with the ** - they are optional
CONTACT FOR ORDERS TO AUTOPACK REPRESENTATIVE
6-3
Graphic ID: WEL13261.eps
Parent Drw: WEL13261.dwg
KNIFE ASSEMBLY
Assembly drawing
WEL13261
6-4
Assembly Drawing:
WEL13261
Pos Part No Qty UN Description
AKNI13245-00
KNIFE ASSEMBLY FOR 45W
1 DKNI122460-00 1** KNIFE FOR MACHINE 45
2 AKNI13245-00 1
AKNI13260-00
KNIFE ASSEMBLY FOR 60W(62W)
1 DKNI122610-00 1** KNIFE FOR MACHINE 60
2 AKNI13260-00 1
AKNI13280-00
KNIFE ASSEMBLY FOR 80W(82W)
1 DKNI122810-00 1** KNIFE FOR MACHINE 80
2 AKNI13280-00 1
(OPTIONAL STOCK) COMPLETED KNIFE ASSEMBLY 45W
(OPTIONAL STOCK) COMPLETED KNIFE ASSEMBLY 60W
(OPTIONAL STOCK) COMPLETED KNIFE ASSEMBLY 80W
Pos Part No Qty UN Description
** - compalsory parts
Group Description Page No
SPARE PARTS
6-5
Graphic ID: ANV132610-00.EPS
Parent Drw: AANV132610-00.SLDASM
060
010
030
040
050
020
ANVIL BAR
Assembly drawing
ANV13261
6-6
Assembly Drawing:
ANV13261
Pos Part No Qty UN Description
AANVI13246-01
ANVIL BAR FOR 45W G
010 DRSB132460-00 1 ANVIL BAR 460mm. AL
030 DRUB132461-00 1** RUBBER PAD FOR 45W GRAY
040 DTEF152460-00 1** ANVIL SHIELD (TEFLON 50x.075 460mm.)
060 DCHA132452-00 1 CHANNEL-26x450 2ø 10.5 45W5 SS
AANVI13260-00
ANVIL BAR FOR 60W R
010 DRSB132610-00 1 ANVIL BAR 610mm. AL
030 DRUB132610-00 1** RUBBER PAD FOR 60W RED
040 DTEF152610-00 1** ANVIL SHIELD (TEFLON 50x.075 610mm.)
060 DCHA132602-00 1 CHANNEL-26x600 2ø 10.5 60W5 SS
AANVI13280-00
ANVIL BAR FOR 80W R
010 DRSB132810-00 1 ANVIL BAR 810mm. AL
030 DRUB132810-00 1** RUBBER PAD FOR 80W RED
040 DTEF152810-00 1** ANVIL SHIELD (TEFLON 50x.075 810mm.)
060 DCHA132802-00 1 CHANNEL-26x800 2ø 10.5 80W5 SS
COMMON PART
020 DPIN0A1250-00 2 LATCH PIN SS
050 FSCR050K0-0S 2 SCREW SOCSET M5x20 SS
Pos Part No Qty UN Description
Rubber pad and Teflon can be supplied in the rolls.
Here is information for materials in rolls:
RTEF153A0-0P 1 TEFLON SHIELD50mmx10M ROLL
or
RTEF15060-0P 1 TEFLON SHIELD 50x.075 30m ROLL
DRUB132461-00 1 ANVIL RUBBER PAD FOR 45W
DRUB132610-00 1 ANVIL RUBBER PAD FOR 60W
DRUB132810-00 1 ANVIL RUBBER PAD FOR 80W
Optional stock
ETEM22030-1O 1 TEMPERATURE CONTROL 220v Rel Om
AWEL13245-00 1 CLIP IN WELDING BAR ASS.
AANV12346-01 1 CLIP IN ANVIL BAR ASS.
PVAS02121-0F 1 VALVE 1/4 P-5 CW COIL 24DC F
EMOT241J3-0S 1 MOTOR AC 380V .18KW D63/4P B5 SI
EMOT24244-0S 1 MOTOR .37KW 4P 3PH FLANG SIEM
MGEA14120-2M 1 CONVEYOR GEARBOXMOTOVARIO20:1
MGEA130F0-1M 1 Gearbox 30 1:15 11/90 Moto
MGEA130A0-1M 1 Gearbox 30 1:15 11/90 Moto
Sensor prox. 12mm. with pre-wired (if used)
ESEI120C4-0O 1** Sensor Ind 24V 12D PNP 4mm.Om
Sensor prox. 12mm. with connector cable (if used)
ESEI120C4-1O1 1** SensorInd24V12D PNP4mm.Om Body
ECAB0402C-2O 1** CableConn M12 90Degree 2m Om
** - compalsory parts
ETEM22030-1O 1 Temperature Contrl 220V Rel Om
EINV53715-1F 1 Inverter EMC filter 0.4KW Fuji
ESSR26145-0C 1 SSR-600AC 50A 4-30DC In Celduc
NOTE:
Please supply the model and serial number of each machine when ordering spare parts.
Group Description Page No
SPARE PARTS
6-7
SHRINK TUNNEL SPARE PARTS
Assembly drawing
6-8
Assembly Drawing:
Pos Part No Qty UN Description
COMPULSORY SPARES:
RUBBER CURTAIN
For 45T
DCUR452000-00 2** RUBBER CURTAIN for 45Tx20
DCUR452500-00 2** RUBBER CURTAIN for 45Tx25
DCUR453000-00 2** RUBBER CURTAIN for 45Tx30
DCUR450000-00 2** RUBBER CURTAIN for 45Tx35
DCUR454000-00 2** RUBBER CURTAIN for 45Tx40
For 60T
DCUR602000-00 2** RUBBER CURTAIN for 60Tx20
DCUR602500-00 2** RUBBER CURTAIN for 60Tx25
DCUR603000-00 2** RUBBER CURTAIN for 60Tx30
DCUR603500-00 2** RUBBER CURTAIN for 60Tx35
DCUR604000-00 2** RUBBER CURTAIN for 60Tx40
For 62T
DCUR622000-00 2** RUBBER CURTAIN for 62Tx20
DCUR622500-00 2** RUBBER CURTAIN for 62Tx25
DCUR623000-00 2** RUBBER CURTAIN for 62Tx30
DCUR623500-00 2** RUBBER CURTAIN for 62Tx35
For 80T
DCUR802000-00 2** RUBBER CURTAIN for 80Tx20
DCUR802500-00 2** RUBBER CURTAIN for 80Tx25
DCUR803000-00 2** RUBBER CURTAIN for 80Tx30
DCUR803500-00 2** RUBBER CURTAIN for 80Tx35
DCUR804000-00 2** RUBBER CURTAIN for 80Tx40
For 82T
DCUR822500-00 2** RUBBER CURTAIN for 82Tx25
DCUR822000-00 2** RUBBER CURTAIN for 80Tx20
DCUR823000-00 2** RUBBER CURTAIN for 80Tx30
DCUR823500-00 2** RUBBER CURTAIN for 80Tx35
DCUR824000-00 2** RUBBER CURTAIN for 82Tx40
Pos Part No Qty UN Description
MWHE221A0-1S 1 FANWHEEL 200x100x14 ACW S/S
MWHE221A0-0S 1 FANWHEEL 200x100x14 CW S/S
EFAN22230-0G 1 FAN UNIT 220V 12” DIA STM
EINV53715-1F 1 Inverter EMC filter 0.4KW Fuji
ESSR26145-0C 1 SSR-600AC 50A 4-30DC In Celduc
EMOT24244-0S 1 **MOTOR .37KW 4P 3PH FLANG SIEM
WIRE BELT FOR 45TM:
MBEL242A00-W 1 Belt wire 356Wx7.26Px1.69945T3.9M
WIRE BELT FOR 45TH:
MBEL242A00-W 1 Belt wire 356Wx7.26Px1.69945T5.8M
WIRE BELT FOR 60TM:
MBEL252AO-OW 1 Beltwire 508Wx7.26p.ss60T3.9M
WIRE BELT FOR 60TH:
MBEL252AO-OW 1 Beltwire 508Wx7.26p.ss60T5.8M
WIRE BELT FOR 80TM:
MBEL272AO-OW 1 Belt wire 711Wx7.26P80ss3.9M
WIRE BELT FOR 80TH:
MBEL272AO-OW 1 Belt wire 711Wx7.26P80ss5.8M
NOTE:
Please supply the model and serial number of each machine when ordering spare parts.
** - compalsory parts
OPTIONAL SPARES:
ETEM22030-1O 1 Temperature Contrl 220V Rel Om
EOVE24040-0T 1 OverLoad Rel 4A. 1.5KW Tele.
MWHE221A0-1G 1 FANWHEEL 200x100x14 ACW GAL CA
MWHE221A0-0G 1 FANWHEEL 200x100x14 CW GAL CA
Group Description Page No
SHRINK TUNNEL SPARE PARTS
6-9
Assembly drawing
Electrical Spear parts(Wrapper)
6-10
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