Auto Meter SB-300 Operator's Manual

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SB-300
Operator’s Manual
Hand Held-Accuracy with a 40 Amp Load
The SB-300 is a hand-held tester that is the auto industry’s answer to portability in a professionally accurate battery load tester.
Test Equipment
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CONGRATULATIONS!
You have purchased one of Auto Meter's hand-held Battery Testers. If you should have any questions about your tester, testing procedures, or service see last page of this booklet for contact information.
SB 300
Load Test Capacity..................40 Amp
Battery Sizes ...........................100-1600 CCA
Digital Display ........................1" x 2.5" - 4 line x 16 character
Volt Ranges .............................Digital 0-30
Cooling ....................................Heat Sink Ventilation
Leads ......................................Load Amp-2 1/2 ft., 16 Gauge
Size .........................................3 3/4" x 6 3/4" x 1"
Memory ...................................stores the last 100 tests
Internal Battery ........................9 Volt Alkaline
Optional PR-12 .......................Infrared printer
Optional AC-12 ......................PC Interface adapter cord
Optional AC-24J ......................Carrying case only
Optional AC-32 .......................Serial Port to USB adapter
Optional AC-62 ......................AMP Link Data Download PC Software
Weight .....................................1.34 lbs.
What to Expect from the SB-300:
Immediately determine battery. The SB-300 is a portable full- featured menu-driven battery tester that provides quick, professional load results using Auto Meter's Pulsed Load. The SB-300 is user friendly. It tells you what to do. It is professionally accurate. Detailed test results are LCD displayed after each test and can be reviewed and/ or printed from memory.
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TABLE OF CONTENTS
Page
Specications ..................................................................2
Safety ..............................................................................4
Cause of Battery Failure ..................................................4
Inspection and Visual Check ...........................................5
Controls and Functions....................................................6
Maintenance ....................................................................7
Clamp Replacement ........................................................7
Internal Battery Replacement ..........................................7
Sections
1. Hook Up ....................................................................8
2. Battery Test ......................................................... 9 -11
3. Other Menu Items
Review Tests .................................................12
Printing Test Results ................................ 12-13
Voltmeter .......................................................14
Setup ....................................................... 14-15
PC Interface ..................................................16
Warranty Information .....................................................17
Contact Information .......................................................20
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SAFETY
Carefully read all operating instructions before
using the SB-300
Wear proper protection when working around
batteries. Be sure each test is complete before removing load clamps to prevent arcing and potential explosion from battery gases. Keep sparks
ames, or cigarettes away from batteries.
Keep hair, hands, and clothing as well as tester leads and cords away from moving blades and belts. Provide adequate ventilation to remove car exhaust. In extremely cold temperatures, check for frozen
electrolytic uid before applying load. Do not attempt
to Load Test or charge a battery under 20 degrees. Allow the battery to warm to room temperature before testing or charging.
Warning! Never attach the SB-300 to a battery that is connected to any other tester
or charging unit. Damage may result.
CAUSE OF BATTERY FAILURE
Incorrect Application: Wrong size battery may have inadequate cold cranking Amp
rating for original vehicle specications.
Incorrect Installation: Loose battery hold-downs cause excessive vibration, which
can result in damage to the battery plates.
Improper Maintenance: Low electrolytic uid and corrosion on battery connections
can greatly reduce battery life and affect battery performance.
Age of Battery: If the date code on the battery indicates it is old, the failure may be
caused by natural causes.
Overcharging: Overcharging caused by a high voltage regulator setting or incorrect
battery charging can cause excessive gassing, heat and water loss.
Undercharging: Undercharging caused by a faulty charging system or low voltage
regulation can cause lead sulfate to gradually build up and crystallize on the plates
greatly reducing the battery’s capacity and ability to be charged.
LIMITED WARRANTY
12 MONTHS FROM DATE OF PURCHASE­CABLES 90 DAYS
The manufacturer warrants to the consumer that this product will be free from defects in material or workmanship for a period of twelve (12) months from the date of original purchase. Products that fail within this 12 month warranty period will be repaired or replaced at the manufacturer's option to the consumer, when determined by the manufacturer that the product failed due to defects in material or workmanship. This warranty is limited to the repair or replacement of parts and the necessary labor by the manufacturer to effect the repair or replacement of the product. In no event shall the manufacturer be responsible for special, incidental or consequential damages or costs incurred due to the failure of this product.
Improper use, accident, water damage, abuse, unauthorized repairs or alterations voids this warranty. The manufacturer disclaims any liability or consequential damages due to breach of any written or implied warranty on its test equipment.
WARRANTY AND SERVICE INFORMATION
Warranty claims to the manufacturer's service department must be transportation prepaid and accompanied by a dated proof of purchase. This warranty applies only to the original purchaser and is non­transferable. Freight damage incurred during return shipments is not covered under this warranty. It is the responsibility of the shipper (the customer returning the Test Equipment) to package the tester properly to prevent any damage during return shipment. Repair costs for such damages will be charged back to shipper (customer returning the Test Equipment). Protect the product by shipping in original carton or add plenty of over-pack cushioning such as crumpled up newspaper.
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Valid automotive electrical system testing depends on all the components being in good operating condition.
In addition, the battery MUST have sufcient charge for
testing. Carefully perform the following before attempting any electrical diagnosis
PC INTERFACE
CONNECT TESTER TO A PC RUNNING DATA SOFTWARE 'N' TO CANCEL
From the Main Menu scroll down to DOWNLOAD
The following will be displayed
REVIEW/PRINT VOLT METER >DOWNLOAD SETUP
Using Auto Meter's optional adapter cord AC-12 insert the stereo plug into the jack on the SB-300 and then plug the serial adapter into a free serial port on the rear of your computer or connect to AC-32 serial port to USB adapter. Follow the instructions of the AC-62 AMP Link Data Download software to retrieve data from the SB-300.
INSPECTION
VISUAL CHECK
Inspect Belts and Pulleys for cracks, glazed
surface and fraying. Tighten loose belts.
Inspect Battery for terminal corrosion, loose or broken posts, cracks in the case, loose hold­downs, low electrolyte level, moisture and dirt around the terminals.
Inspect Starting System. Check starter, solenoid, and regulator for loose connections, loose mounts and frayed or cracked wires.
Important Note: A known defective battery must be replaced before proceeding.
NOTE: The down arrow is no longer displayed. ABOUT is the last menu item. The up arrow indicates previous menu selections.
VOLT METER DOWNLOAD SETUP >ABOUT
ABOUT
Press (Y enter) and the version will be displayed.
SB-300
VERSION 3.0
SER #: 10101
COPYRIGHT 2013
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AUTO METER
SB-300
TESTER/ANALYZER
‘Y’ FOR MENU
Battery Tester
SB-
CONTROLS AND FUNCTIONS
LCD:
Displays menus and test results.
KEYS:
When each key is pressed, a beep sounds to assure contact has been made.
On/Off Key: This is the manual on/off key.
Y Enter Key: This key selects the next menu, the cursor line item and answers ‘yes’ to a test progression.
+Up Key: This key moves the cursor up in order to select a menu line item and increments certain displayed values.
-Down Arrow Key: This key moves the cursor down in order to select a menu line and decrements certain displayed values.
N Esc Key:
This key cancels a test or progression. It also returns to the previous menu.
Print Key: Point the SB-300 infrared print light towards the Optional PR-12 infrared printer receiver and press the print key. Test results will be printed.
Infrared Print Light:
When the print button is pressed infrared data will be transmitted to the printer when pointed in the direction of the printer (up to 15 ft.).
PC Download Jack:
Adapter cord AC-12 can be inserted here.
SETUP (cont.)
Select the rating from CCA, MCA, CA, AH, EN.
SET DEFAULT RATING: CCA USE +/­'Y' TO SELECT
>SET DEFAULT CCA AS: 600 USE +/­'Y' TO SELECT
DO YOU WANT TO DISPLAY MEASURED BATTERY CAPACITY
'N' OR 'Y'
You can also select the default rating to be the last entered CCA value or a particular amount such as 600 CCA.
If 'Y' is chosen, the measured battery capacity will be displayed on the battery test result screen and print out. If 'N' is chosen no measured battery capacity will be displayed or printed.
USE TEST RESULT NEAR END OF LIFE USE +/­'Y' TO SELECT
PRINTOUT OPTION AC-14/PR-12 USE +/­'Y' TO SELECT
DO YOU WANT TO ENTER STORE INFO
'N' OR 'Y'
To toggle battery test results between "GOOD" or "BAD" only and "NEAR END OF LIFE", use the (+Up) and (-Down) keys to change setting then use 'Y' to select.
To print to an Auto Meter stand alone IR printer choose "AC-14/PR-12". To print to the Auto Meter high speed PR-16 printer using the Auto Meter XTC-160 charger/ tester and IR-1 printer interface choose "XTC-160/PR-16. To print to a network printer using the POSI-160 choose POSI­160".
Press 'Y' to enter or change the store address for use on print outs or 'N' to continue.
Entry Hints
To change the text or number press the (+) or (-) keys. If you press 'N' at the beginning of the screen, no changes will be made. To make changes, use the (+) and (-) keys then press 'Y' to save the change. The cursor will then go to the next character or number. If you are done making changes but there is
more text keep pressing 'Y' until the cursor is on a blank space at the end of the lines of text. Pressing 'N' moves back the cursor position back one character. Pressing Print saves the text up to the cursor position. Any text after is deleted.
Note: Address one & two and city have a max of 23 characters.
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MAINTENANCE
Both jaws of each clamp must rmly engage the battery terminal
The wire soldered to the copper insert jaw must be insulated from the other wire soldered to the opposite handle. This insulation is required so than one can read the Amps and the other can read the Volts. Damaged clamps or loose wires will affect readings. Make sure the copper jaw insert is properly insulated from the clamp and the clamps are clean and in good repair.
CHECK OFTEN FOR LOOSE JAWS
OR DAMAGED INTERNAL INSULATOR
Over time the battery clamps will need to be replaced if any of the following are indicated:
CCA values seem extreme.
If there is continuity between the copper insert and the clamps.
If there is excessive damage or corrosion to the cables or clamps.
Remove the screws from the back cover.
Separate top and bottom cover and open like a book leaving the ribbon in contact with the PC board that will remain with the back cover.
CLAMPS: Remove the cables and strain relief. With the new load clamp leads pointing down; insert the new strain relief into the back cover. Make sure the red clamp wires are attached to the left two screws of the green screw terminal (labeled POS) and the black clamp wires are connected to the right two screws (labeled NEG). It does not matter if either of the two red clamp wires is switched. The same applies to the two black clamp wires. Just make sure the red clamp wires are to the left (POS) and the black clamp wires are to the right. (NEG)
BATTERY: Remove the battery and replace with a 9 Volt battery. Match the (+) on the new battery with the (+) on the PC board.
Reverse the procedure to assemble the unit.
Scroll Down to Volt Meter then select Volt Meter by pressing 'Y'
Note: If the car is running and the clamps are attached to the battery a high ripple (over 50mV) indicates bad diodes in the alternator.
SETUP
Scroll Down to Setup, Select setup by pressing Y
Select the temperature in Fahrenheit or Centigrade.
Press (Y Enter)
-VOLT METER­VOLTS: 12.63V RIPPLE 00.0mV
>SET TEMPERATURE SCALE: F USE +/­ 'Y' TO SELECT
>SET LANGUAGE ENGLISH USE +/­ 'Y' TO SELECT
Choose between English, Spanish, or French using the (+Up) and (-Down) Keys to change the language. Press 'Y' to select.
>VOLT METER DOWNLOAD SETUP ABOUT
VOLT METER DOWNLOAD >SETUP ABOUT
VOLT METER
CLAMP and BATTERY REPLACEMENT
CLAMP MAINTENANCE:
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HOOK UP
Press the On/Off button: Connect the clamps as instructed on the LCD.
Enter the approximate battery temperature in degrees Fahrenheit or Celsius then press (Y Enter).
Note: Go to the setup to change temp scale to Celsius. The temperature
request only appears once for each battery tested. If the clamps are disconnected you will be prompted again to begin a new battery test.
Note! Take special care when connecting to battery side terminals. If necessary use a side post adapter to prevent thread damage. When testing dual post batteries always connect load clamps to the post to which the system is attached.
CONNECTION ERRORS
If the clamps are reversed the Reversed Connection
screen will ash.
If one or both of the clamps are not in complete contact
CHECK CONNECTIONS! will ash
Make sure the Infrared Printer is
properly set up.
After a test is made with the
SB-300 make sure the results are displayed on the LCD.
Point the SB-300 in the direction
of the Infrared Printer (within 15 ft.)
Press the <Print> key and the
test results will be printed.
Depending upon the test made
the printer will sometimes yield more information than the LCD.
PRINTING TEST RESULTS
Point the SB-300 in the direction of the PR-12 printer with the printer’s IR receiver pointed in the direction of the SB-300. Press (Print). You should be within 15 ft of the printer. Wait for the screen to clear before moving the SB-300. It takes a moment to send all the test data. The SB-300 also operates the AC-14 printer installed in Auto Meter’s XTC-160 tester/charger or BVA-2100 heavy-duty tester/ analyzer, or Auto Meter's PR-16 Printer when used with a XTC-160 and IR-1 Printer Interface.
AUTO METER
SB-300
TESTER/ANALYZER
'Y' FOR MENU
>ENTER BATTERY TEMP: 70F USE +/­ 'Y' TO CONTINUE
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BATTERY TEST
4
REVIEW TESTS
From the main menu select REVIEW/PRINT.
Press (Y Enter).
The last test will be displayed.
Use the (+Up) or (-Down) key to select the desired test.
The optional PR-12 printer. An invisible infrared beam links the SB-300 to the printer from up to 15 ft away. No connection cords are needed. For more instructions on how to operate the printer consult the printer manual.
Printer Type ------------------------------------ Thermal Printing Paper ---- 2.25 in x 80 ft. Roll Thermal Paper (included) Power -----AC and Cigarette Lighter adapters (included)
OPTIONAL INFRARED PRINTER
BATTERY TEST >REVIEW/PRINT VOLT METER DOWNLOAD
T#1 12V BATT. GOOD BATTERY!
12.65V CHG 100% MEAS CCA 650
Select Battery Test from the main menu and then press (Y Enter).
Press the (+Up) and (-Down) keys to select the battery temperature. Press 'Y' to enter.
ENTER BATTERY TEMP: 70F USE THE +/­'Y' TO CONTINUE
>BATTERY TEST REVIEW/PRINT VOLTMETER DOWNLOAD
Press 'Y' to continue once the clamps are connected the test will proceed.
CONNECT CLAMPS TO THE BATTERY RED + BLACK ­'Y' TO CONTINUE
If any of the tests (battery test or starter test, or alternator test) are selected and the clamps are not connected to the battery the following screen will appear.
Pressing 'Y' or 'N' will return to the main menu.
Let the battery cool before testing
THE BATTERY NEEDS TO COOL BEFORE TESTING 'Y' TO CONTINUE
THE BATTERY IS TOO HOT TO TEST SAFELY 'Y' TO CONTINUE
If the battery temperature is above 180°F the battery is too hot to safely test. the following screens will appear.
Press the (+Up) or (-Down) key to cycle through the battery types. Press 'Y' when it matches the type of battery you are testing. BATTERY TYPE OPTIONS: STARTING STANDRD STARTING AGM DEEP CYCLE AGM DEEP CYCLE STANDRD
CHOOSE BATT TYPE STARTING STANDRD USE +/­'Y' TO CONTINUE
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BATTERY TEST (cont.)
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If the reading is below 7.2 Volts you will get the following:
Surface charge removed if detected.
Wait for test results.
Bar at the bottom of the screen will show the tests progress.
The SB-300 serial number and test number are displayed to help reference the test to the print out.
SUMMARY SCREEN
TESTING BATTERY PLEASE WAIT... S#23456 T# 1
Conrm that the inputs are
correct. Press 'Y' if they are correct. The test will start. Press 'N' to re-enter battery type, temp, and rating.
>IS THIS A 6V BATTERY?
'N' OR 'Y'
REMOVING SURFACE CHARGE... S#22010 T#32
STARTING STANDRD TEMP: 70F RATED CCA 600 'N' OR 'Y'
Press the (+Up) or (-Down) key to increment or decrement to the rated CCA of the battery.
>ENTER RATED CCA 600 USE +/-
12.68V 'Y' TO CONTINUE
After the Digital Pulse Load Test is completed results similar to one of the following sample screens will appear.
Battery passes testing. Return to service.
Charge battery and place into service.
Battery did not have a sufcient
charge for a Digital Pulse Load Test. Charge and retest battery.
Battery passes testing and is near end of life. Battery is ok for mild climate. May not start vehicle in hot or cold conditions.
Battery did not have
sufcient remaining
capacity to pass tests. Battery should be replaced immediately.
BATTERY TEST (cont.)
T#1 12V BATT. GOOD BATTERY!
12.84V CHRG 100% 'Y' TO CONTINUE
T#1 12V BATT. BAD BATTERY!
12.68V CHRG 100% 'Y' TO CONTINUE
T#1 12V BATT. GOOD NEEDS CHRG.
12.38V CHRG 60% 'Y' TO CONTINUE
T#1 12V BATT. CHARGE & TEST
12.08V CHRG 20% 'Y' TO CONTINUE
T#1 12V BATT. NEAR END OF LIFE
12.68V CHRG 100% 'Y' TO CONTINUE
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