Auto Meter 6013 User Manual

Race Dash
Users Guide
Part No. 2650-1474-00
Preface
Preface
Congratulations on your purchase of the Race Dash Display from Auto Meter.
This system will give you a wealth of information to enable you to obtain the maximum safe performance from your vehicle.
Purpose of this manual
This manual will help you install and use your Auto Meter Race Dash Display. It explains how to set up and configure the system for your vehicle.
Units of Measure
Units used in the various display parameters are shown in the following table.
Parameter Type Units
Speed MPH Temperature ºF Wheel Circumference Inches Pressure PSI
Race Dash Users Guide i
Preface
Related Products From Auto Meter
If you need information about other Auto Meter products, these can be obtained from Auto Meter or from your local Auto Meter dealer. Products available from Auto Meter include:
Tachometers
Playback Tachometers
Speedometers
Boost Gauges
Analog Sensors
Digital Sensors
Data Logging Systems
Display and Logging Systems
Display and Analysis Software
Please visit www.autometer.com
for a complete listing.
Who to Contact at Auto Meter in Case of Difficulty
Auto Meter and its approved distributors provide a comprehensive Technical Help service to assist with your inquiries. Contact Auto Meter toll free at 866-248-6357 for technical support or email us at service@autometer.com.
You may also visit us on the web at www.autometer.com accessories, instructions, view FAQ’s and for installation tech tips.
Auto Meter ® is a registered trademark of Auto Meter Products Inc. Information in this publication is subject to change without notice and does not represent
a commitment on the part of Auto Meter. No responsibility is accepted for error or omission. Copyright © 2009 Auto Meter Products Inc
to view
ii Race Dash Users Guide
Contents
Contents
Preface i
Related Products From Auto Meter ii Who to Contact at Auto Meter in Case of Difficulty ii
Contents iii Chapter 1. Introducing the Display System 1
How to Use this Manual 2
Chapter 2. Getting Started 3
The Display Module 4 Wiring Harness 4 Connecting the Components 5
Chapter 3. Operating the Display System 6
Switching the Display System On 6 Changing the Display Layers 6 Peak Values (Tell Tales) 9 Alarms 11 Lap Times 13 Gear Shift Light 14 Making a Recording 14 Playback Menu 15 Replaying the Recorded Data 16
Chapter 4. Configuring the Display System 17
System Configuration Mode 17 Leaving Configuration mode 20
Chapter 5. Installing the Display System 21
Who can install the Display System? 21 Tools Needed to Install the Display System 21 Preconfigured Display Systems 21 Fitting the Display Module 22 Switches 23 Warning Lights 24 Engine Speed (RPM) Measurement 24 Connecting the Display System to the Ignition System 25 Pressure Sensors 27 Temperature Sensors 28 VSS Pulse Amplifier Interface 29 Lap Timing Sensor (optional) 33 Trackside Infra-Red Lap Beacon (optional) 34 Wiring harness 35 Checks and Alarms 36
Race Dash Users Guide iii
Contents
Chapter 6. Troubleshooting 37 Appendix A. Template for the Display Module 44 Appendix B. Wiring Harness Diagram 46 Appendix C. Summary of Switch Functions 47 Appendix D. Service and Support 48
Service 48 12 Month Limited Warranty 49
Index 50
iv Race Dash Users Guide
Chapter1. Introducing the Display Systems
Chapter 1. Introducing the Display System
The Auto Meter Race Dash Display System monitors and displays a range of values, known as performance parameters, needed for effective car and driver management in most competitive situations.
The system combines an analog tachometer with a digital display for the following performance parameters:
Engine speed (RPM)
Oil pressure
Oil temperature
Water Temperature
Fuel Pressure
You can view the peak values (tell-tales) for all the parameters. The system provides a range of warning messages based on
preset alarm values for the following performance parameters:
Oil pressure
Oil temperature
Water temperature
You can enable or disable the warning system for each parameter individually.
You can redefine the preset alarm value for each parameter to a value that is more suitable for your vehicle.
The system provides a shift light that illuminates above a RPM value that you define for your vehicle.
Battery Voltage
Wheel speed
Lap times up to 45
minutes
Fuel pressure
Battery voltage
Race Dash Users Guide 1
Chapter 1. Introducing the Display Systems
How to Use this Manual
Auto Meter recommends that you unpack and connect the components in the system before you install it in your vehicle. This will enable you to familiarize yourself with operating the display and configuring it for the vehicle in which you intend to install it.
This manual starts by taking you through the process of setting up the system before installation, operating the digital display, configuring the system, setting the alarm values and installing it in the vehicle. By the end of Chapter 2, you will have set up the system so that you will be assured that it is functioning normally. You can then read Chapter 3 and practice using its functions. Chapter 4 takes you through configuring it for your vehicle. Chapter 5 explains how to install it in the vehicle and Chapter 6 provides a set of trouble-shooting guidelines.
A template for the Race Dash dashboard cut-out is provided in Appendix A and a schematic diagram of the wiring harness is in Appendix B.
Please note that this manual does not attempt to explain how to interpret or use the information from the Race Dash as this is very specific to the type of vehicle in which it is installed and the type of competition in which the vehicle is engaged.
2 Race Dash Users Guide
Chapter 2. Getting Started
Chapter 2. Getting Started
This chapter guides you through the initial unpacking and setting up of the equipment for pre-installation checks and familiarization with its operation.
Standard Race Dash Display System Items
The Race Dash Display System is supplied with the following standard components
Quantity Description
1 Display Module with 2 mounting brackets 1 Wiring Harness 2 Pressure Sensors 2 Temperature Sensors 4 Switches (supplied with and to be connected to the wiring harness) 1 Pulse Amplifier for VSS input
Optional Race Dash Display System Items
The Race Dash Display System can be used with the following optional components:
Quantity Description
1 Infra-red Lap Time Receiver (model # 5266) 1 Infra-red Lap Time Beacon (model # 5267) 1 External Shift Light (model # 9580)
Race Dash Users Guide 3
Chapter 2. Getting Started
The Display Module
The Display Module consists of an analog tachometer and a digital display panel.
The Display Module is connected to a variety of sensors by a wiring harness. The wiring harness has a 19-way military connector for connection to the Display Module.
Wiring Harness
Each of the wires in the harness is labeled.
Labels on Short Cables Connection To
REG 5 volt regulator stub
S1 to S4 Switches 1 to 4
WS Wheel speed sensor
LAP Lap timing sensor
SL Shift light AL Alarm warning light
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Chapter 2. Getting Started
Labels on Long Cables Connection To
ES Engine speed (RPM)
OT Oil temperature sensor WT Water temperature sensor OP Oil pressure sensor
F Fuel pressure sensor
B + Battery Positive
B - Battery Negative (Ground)
Connecting the Components
1. Connect the wiring harness to the display module.
2. Connect the four switches to the cables labeled S1 to S4.
3. Connect each of the sensors that you have purchased to the appropriate wire in the wiring harness, as shown above.
4. Connect a 12v DC power supply to the power input cable.
5. Switch on the 12v DC power supply.
The Display Module should start up with an alarm signal indicating low oil pressure.
This is normal in this environment. You can now proceed to familiarize yourself with operating the
Display Module.
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Chapter 3. Operating the Display System
Chapter 3. Operating the Display System
This chapter takes you through the operation of the system so that you can familiarize yourself with its use before you install it in the vehicle.
Switching the Display System On
You will have switched the system on already if you have followed the instructions in the previous chapter and have just set the system up for the first time before installing it.
When installed in the vehicle, the system is switched on when you switch the ignition on.
When the power is first switched on, the digital display will immediately show a "Low Oil P" warning and the alarm light will come on. The tachometer will reset itself by moving the needle until it touches the stop-pin and then moving it back to the zero RPM position. Press Switch 2 or Switch 3 to clear the warning message from the display.
The digital display panel and the analog dial face are always backlit when the system is switched on
If none of these actions occurs when you switch on, switch off the power to the system and consult the section on troubleshooting in this manual.
Changing the Display Layers
The digital display can show separate sets of parameters and their values on the various display layers.
Each of the display layers can be displayed in turn by pressing Switch 3. Press switch 3 when the last display layer is being displayed in order to return to the first display layer. The Display System will remember which display layer was showing when the unit was switched off and will redisplay that layer at power­up.
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Chapter 3. Operating the Display System
Displ ay Layer 1
6
5
7
4
3
2
1
0
8
Display layer 1 shows:
Water Temperature (WATER)
Oil Temperature (OIL T)
Current speed (SPEED)
Oil Pressure (OILP)
Press Switch 3 to change the display to layer 2.
Displ ay Layer 2
Display layer 2 shows:
Battery voltage (BATT)
Oil Temperature (OIL T)
Fuel Pressure (FUELP)
Oil Pressure (OILP)
Press Switch 3 to change the display to layer 3.
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Chapter 3. Operating the Display System
Displ ay Layer 3
Display layer 3 shows:
Lap number of the last completed lap
Lap time for the last completed lap
Lap number of the fastest lap
Fastest lap time (BEST)
Press Switch 3 to change the display to layer 4.
Displ ay Layer 4
Display layer 4 shows
Fastest lap time
Running time from the start of the current lap
Press Switch 3 to change the display back to layer 1.
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Chapter 3. Operating the Display System
Peak Values (Tell Tales)
The system can display the peak values (sometimes called ‘tell­tales’) that have been recorded during a run for all the monitored parameters.
Peak values are updated only when the engine speed has exceeded its "gate value" for RPM for at least one second. This allows the values to stabilize. Blipping the engine may not be enough to update the peak values. The gate value is a predefined RPM value that is used to control when the system updates the peak values. This is to prevent abnormal peak values from being recorded when, for example, the engine is either not running, is idling or is being warmed up.
The system stores either a maximum or a minimum value as the peak value, depending on the parameter, as follows:
Parameter Type of Peak Value Gated to RPM
Engine Speed (RPM) Maximum Yes Oil Temperature Maximum Yes Water Temperature Maximum Yes Oil Pressure Minimum Yes Fuel Pressure Minimum Yes Battery Voltage Minimum Yes Wheel Speed Maximum Yes
Displaying the Peak Values
Press and hold Switch 1 to show the peak values for the parameters currently being displayed. Release the switch to return to the normal display.
Race Dash Users Guide 9
Chapter 3. Operating the Display System
Resetting the Peak Values
You can reset all of the peak values, except the fastest lap time, manually. All peak values are reset at the same time. If the engine is running at or above its gate value when the peak values are reset, they are set to the current value of each performance parameter.
To reset the peak values:
Press and hold Switch 1 to display the peak values.
While holding Switch 1, press and hold Switch 3.
With Switch 3 held down, you will see the display revert to
the current values. The new peak values that are stored are those being displayed when you release Switch 3.
If the engine is running below its gate value, the peak values are not reset to the current values but are set to the values in the following table:
Parameter New Peak Value
Engine RPM 0 RPM Wheel speed 0 MPH Oil Pressure 999.9 PSI Fuel Pressure 99.99 PSI Oil Temperature 0ºF Water Temperature 0ºF Battery Voltage 26.0V
Peak Value Memory
The peak values are stored in a memory that is powered by an internal back-up battery. They remain stored in this memory when the external power source is disconnected from the system. The system needs to be returned to Auto Meter every 4-5 years for the internal battery to be changed. An alarm is triggered when the power from this battery drops below a safe level and the warning “MEM BATT” is displayed.
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Chapter 3. Operating the Display System
Alarms
The Display System has built-in warnings to alert the driver when certain parameters either exceed or fall below their alarm values. For example, a warning is signalled if the fuel pressure falls below its alarm value or if the oil temperature rises above its alarm value. You can adjust the preset alarm levels when you configure the Display System. See Chapter 4, Configuring the Display System in this manual.
Some of the warnings (see the following table) are triggered only while the engine speed exceeds its "gate value" for RPM for at least one second. Blipping the engine should not be enough to trigger a warning. The gate value is a predefined RPM value that is used to control when the system is to trigger a warning. This is to prevent abnormal warnings from being triggered when, for example, the engine is either not running, is idling or is being warmed up.
(The oil pressure alarm will come on at power-up until the engine is started and pressure exceeds the threshold set for the alarm.)
The Display System has the following built-in alarms:
Parameter Alarm is triggered when the: Gated to RPM
Oil Temperature Current value exceeds the preset
value
Water Temperature Current value exceeds the preset
value
Oil Pressure Current value drops below the
preset value
Fuel Pressure Current value drops below the
preset value
Battery Voltage Current value drops below the
preset value
Yes
Yes
No
Yes
No
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Chapter 3. Operating the Display System
Displaying an Alarm
When an alarm condition occurs, the built-in amber warning light turns on and the digital display gives a warning message to show the type and value of the alarm.
If you are using the External Alarm Warning Lamp, that lamp will illuminate at the same time.
6
5
7
4
3
2
1
0
8
Clearing an Alarm
Press Switch 2 or Switch 3 while the alarm is being displayed.
Showing the Last Alarm
Press and hold Switch 2.
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Chapter 3. Operating the Display System
Lap Times
The lap time is displayed for a preset time either when triggered by the infra-red lap time sensor passing the lap time beacon or when the driver presses Switch 4
You can adjust the preset display time when you configure the Display System. See Chapter 4, Configuring the Display System in this manual.
The most recent lap time is held in display layer 3. Press switch 3 to see this display layer. This display gives you the lap number and time of the last recorded lap.
Resetting the Lap Time to Zero
Press and hold Switch 1 and then press Switch 4 to reset the lap count and lap time to zero.
Race Dash Users Guide 13
Chapter 3. Operating the Display System
Gear Shift Light
The gear shift light comes on when the engine RPM exceeds a predefined value. See Chapter 4, Configuring the Display System for information about setting this value.
If you purchased the optional Shift Light (model no. 9580) that light will illuminate at the same time.
6
5
7
4
3
2
1
0
8
Making a Recording
All of the displayed parameters are recorded including the Lap Times.
Data recording starts when the Engine Speed rises above a preset RPM value. That value can be configured as described in Configuring the Display System below. Recording stops when the Race Dash is switched off or after the Engine Speed has been at zero (engine not running) for more than five seconds.
The Race Dash can hold up to fifteen Runs; about two hours of data. Recorded data can be deleted from the Playback Menu (see next page).
14 Race Dash Users Guide
Chapter 3. Operating the Display System
Playback Menu
The Playback Menu is displayed by holding down Switch 3 while the dash is powered up. The most recent run will be selected, eg,
The top line of the display shows the currently selected run, the maximum number of runs recorded and the duration of the selected run.
The bottom line shows the number of laps in the run and the best lap time.
Select the run which you wish to reply using Switches 1 and 2 to scroll through the available runs. Then press Switch 4 to start replaying.
The Playback Menu will not be displayed if the Engine Speed is running, ie, RPM is above zero.
A summary of the switch actions is shown in the table below:
Switch Action
1 Select the previous run 2 Select the next run 3 No action; used to enter Playback mode at
power-up
4 Play the selected run;
if there are no runs, it won't play
1 & 3 Delete all the runs (see Note below)
A confirmation is required before the runs are deleted; press Switch 1 to cancel and Switch 2 to confirm. Once the runs are deleted, the number of runs will show zero.
Exit from Playback Mode by switching off the power. If Switch 3 is not held when the power is restored, the unit will revert to Normal display mode.
Race Dash Users Guide 15
Chapter 3. Operating the Display System
Replaying the Recorded Data
Once the selected run is replaying, the display layers work in the same way as they did when the run was being recorded.
You may press Switch 4 at any time to pause the replay. Pressing either Switch 1 or 2 will nudge the replay forwards or backwards by the preset number of seconds.
A summary of the switch actions is shown in the table below:
Switch Action
1 Nudge replay backwards XX seconds 2 Nudge replay forwards XX seconds 3 Change to next display layer or cancel a
displayed message
4 Toggle Pause function; press once to pause,
press again to restart
1 & 4 Exit back to the Run Selection Menu before the
replay has finished.
It is not possible to display peak values during the replay. The original peak values are retained for viewing in Normal Mode.
The number of seconds which the replay can be nudged forwards or backwards can be set in the Configuration Menus. The default is ±10 seconds. The switches do not auto-repeat so, for example, going forwards 40 seconds will require Switch 2 to be pressed four times. Pressing the nudge switches will cancel any displayed message before performing the nudge.
The display will change to a Run Navigation display while Switches 1, 2 or 4 are held, showing the switch function and the time position in the run.
Once the selected run has finished replaying, the Run Selection Menu will be redisplayed.
16 Race Dash Users Guide
Chapter 4. Configuring the Display System
Chapter 4. Configuring the Display System
System Configuration Mode
You put the Display System into System Configuration Mode by pressing Switches 1 and 2 together. You then work through the configurable parameters in a preset sequence, pressing Switch 3 to display the next configurable parameter.
Setting or resetting configuration values
Use Switch 1 to decrease the value being configured and Switch 2 to increase it. The rate at which the value increases or decreases accelerates while the switch is being held down. Examples of the displays for each of the configuration items are shown below.
Wheel circumference:
Set the value for the wheel circumference in the units of measurement indicated.
Wheel speed pulses:
Set the value to the number of ferrous targets that the wheel sensor is to count for each wheel revolution.
Engine speed cylinders:
Set the number of cylinders for the engine (for RPM).
Race Dash Users Guide 17
Chapter 4. Configuring the Display System
Gate RPM:
Set the RPM above which peak values are stored and the Fuel Pressure, Oil Temperature and Water Temperature warnings operate.
Recording RPM:
Set the RPM at which the recording option is started.
Shift RPM:
Set the RPM at which the shift light is to come on.
High water temperature:
Set the value above which the water temperature alarm will occur.
High oil temperature:
Set the value above which the oil temperature alarm will occur.
18 Race Dash Users Guide
Chapter 4. Configuring the Display System
Low fuel pressure:
Set the value below which the fuel pressure alarm will occur.
Low oil pressure:
Set the value below which the oil pressure alarm will occur.
Low battery voltage:
Set the value below which the battery voltage alarm will occur.
Lap time pop-up:
Set the time in seconds for which the Lap Time pop-up will be displayed when the vehicle passes the lap time beacon.
Recording RPM:
Set the RPM at which recording starts. Press Switches 1 and 2 together to disable and re-enable recording.
Race Dash Users Guide 19
Chapter 4. Configuring the Display System
Nudge Amount:
Set the number of seconds, in increments of 10 seconds, by which you want to skip through the data when either of the Nudge Keys are pressed (see Replaying the Recorded Data below). We suggest that you use a small value for tracks which contain short laps and a larger value for longer circuits.
Switching Alarms on or off
You can enable (switch on) or disable (switch off) each of the alarm warnings by pressing and holding Switch 1 and then pressing Switch 2.
Note that you might change the preset value of the parameter slightly while pressing both switches. This does not matter if you are switching the alarm warning off and, if necessary, you can correct the preset value after you switch it on again.
Leaving Configuration mode
When you wish to return to the normal display, press Switch 4.
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Chapter 5. Installing the Display System
Chapter 5. Installing the Display System
Who can install the Display System?
The Display System can be installed by anyone competent in fitting electrical and mechanical accessories to cars.
Tools Needed to Install the Display System
No special tools other than normal workshop tools are needed.
Preconfigured Display Systems
Use the instructions in the previous chapters to set up, operate and configure the display before installing it in the vehicle.
Race Dash Users Guide 21
Chapter 5. Installing the Display System
Fitting the Display Module
The Display Module is fitted into a cut-out in the instrument panel/dashboard and secured using the two U-brackets at the rear. The dimensions for the cut-out are shown below. A full size template can be found in Appendix A.
97mm (3.82 in.)
42.5mm (1.67 in) Rad. Typ.
5.5mm (0.22 in) Rad. Typ.
54.5mm
(2.15 in.)
95mm (3.74 in.)
190mm (7.48 in.)
89.5mm (3.52 in.)
Positioning the Display Module
Ensure that there is sufficient space behind the cut-out to allow the wiring harness to be connected to the 19-way connector without any tight bends to the wiring near the connector.
The Display Module must be positioned on the dashboard so that the driver can see it, either over the steering wheel or through it.
The Display Module should be aligned so that the driver looks at it square or from slightly above or below.
37.5mm (1.48 in.)
5.5mm (0.22 in.)
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Chapter 5. Installing the Display System
Switches
The four switches are used to control the functions of the Race Dash.
The normal functions of the four switches are:
Switch Functions
Switch 1
Switch 2
Switch 3
Switch 4 Manual Lap Marker
You can install the switches in any convenient location. When installing the switches, you should take account of the following considerations:
The cable for each switch is approximately 16” in length
It is important that the driver is able to reach Switch 3
When you configure the system, you use Switches 1 to 4
1. Show Peak Values
2. Freeze speed on “HOLD” display (optional Corner Speed feature only)
1. Show Last Alarm or Enter Lap Time Memory mode (optional)
2. Clear Alarm
1. Change Display Layer
2. Clear Alarm
from the 19-way military connector.
easily in order to change the display and clear warning messages after alarms. This switch is normally fitted on the steering wheel.
for selecting the parameters and setting their values. These switches should be installed so that you can reach them easily when you are viewing the digital display.
Race Dash Users Guide 23
Chapter 5. Installing the Display System
Warning Lights
The Race Dash has two built-in warning lights. One of these is for the shift light and the other for warning the driver that an alarm has been triggered.
As an option, you can install additional external warning lights for these functions. External warning lights should be installed in any position that is in the driver’s direct line of vision as they need to be visible at all times.
Auto Meter can supply suitable external warning lights for installation in the dashboard as well as shrouded versions that can be mounted on top of the dashboard.
If you are using your own warning lights, ensure that the bulb rating does not exceed 2 Watts; otherwise the Race Dash will be damaged. If you need to use lamps greater than 2W, connect them to relays and use the output sockets from the Race Dash to switch these relays.
Engine Speed (RPM) Measurement
The engine speed (RPM) is measured by connecting the engine speed wire directly to the ignition system. A single wire, with the label ES, connects the Race Dash to the ignition system or low­tension negative side of the coil (see warning on the next page).
24 Race Dash Users Guide
Chapter 5. Installing the Display System
Connecting the Display System to the Ignition System
The Display System can be connected to engines with a variety of ignition systems. Please see below.
* WARNING Warranty will be void if connected to coil when using an
aftermarket ignition box such as, but not limited to products from the following manufacturers: MSD, Crane, Jacobs, Mallory, Holley, Etc.. Prior to installation, check with the ignition box manufacturer for recommended tachometer signal location.
See autometer.com/tech_installation.aspx information.
The following connections are shown in greater detail:
Series Resistor Connection
ECU Connection (+ Pull-up resistor)
The connection of the Display System to these types of ignition system is described on the next page:
for specific vehicle
Race Dash Users Guide 25
Chapter 5. Installing the Display System
,
Series Resistor Connection
For systems which require series resistor on the ES (Engine Speed Wire) the resistor must be connected directly to the terminal to limit interference from the spark plug and coil wires (which must be the shielded type).
Ignition System
Resistor
ES (Engine Speed) Wire
-
CB SW
+
Electronic Ignition or ECU Connection
Connect the ES (Engine Speed) wire directly to the “Tacho” output of the electronic ignition or ECU. If this results in a Zero RPM reading with the engine running then …
Some ECU’s (GM LS-1) require a Pull-up resistor connected between the ES wire & +5v (reference wire). Resistor value of
10,000 Ohms is required.
ECU Tacho o/p
+5v
Resistor 10
000 Ohms
ES
26 Race Dash Users Guide
Chapter 5. Installing the Display System
Pressure Sensors
Fitting the pressure sensors
The system is supplied with two 150 psi pressure sensors to measure Oil Pressure and Fuel Pressure. These sensors have a 1/8” NPTF thread.
Optional adapters may be supplied to match the pressure ports of different types of engines.
If you find that you have a sensor with an incorrect thread, please contact Auto Meter for advice.
Installing the pressure sensors
Position each sensor and its cable as far as possible from all
sources of intense heat and from the ignition HT leads.
Each sensor can be either screwed in directly to the
monitoring point or fitted separately by using a suitable pressure hose to connect it to the monitoring point.
Do not screw the sensor directly into the engine block, as
excessive vibration from some racing engines can affect the long-term life of the sensor.
Do not over-tighten the sensors.
Race Dash Users Guide 27
Chapter 5. Installing the Display System
Temperature Sensors
The Race Dash is supplied with two temperature sensors with 1/8” NPTF thread. Each sensor can be used for monitoring both oil temperature and water temperature.
Fitting the temperature sensors
Position the sensors and their cables as
far as possible from sources of intense heat and from the ignition HT leads.
Mount each temperature sensor directly
in the appropriate fluid line. Screw the sensor into a suitable mounting boss, so that its end lies in the middle of the flow of fluid.
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Chapter 5. Installing the Display System
A
VSS Pulse Amplifier Interface
Introduction
This amplifier is designed to convert the output of an existing sensor, which generates a pulsed signal which is not compatible with the system’s channel input requirements. This incompatibility may be caused by insufficient voltage or lack of output current drive capability.
The amplifier has negligible loading effect on the signal and includes the facility to adjust its sensitivity, so can be used with a wide variety of sensors.
WARNING! For reasons of safety, NEVER connect the amplifier to an ABS speed sensor.
Installation
Mounting
The amplifier should be mounted, using the self-adhesive dual locking material supplied, in a position away from strong sources of heat and H.T. leads. It should be noted that this adhesive will not reach full strength for up to 24 hours.
On one side of the module there is a small red LED and a potentiometer access hole. This potentiometer is used to alter the sensitivity and the LED is used to give visual confirmation of correct adjustment. Access to this part should therefore be considered when choosing a mounting position.
To Vehicle Speed Extension harness
To “WS” on harness
djustment
screw
Race Dash Users Guide 29
LED
Chapter 5. Installing the Display System
Using the 'dual-lock' fastener with Auto Meter sensors
This is a high opening force 'Velcro-type' fastener system with identical mating halves. It is intended to be used for semi­permanent fixing applications and is not intended for frequent dismantling.
For best performance, the following precautions should be taken: Bond strength is dependent upon the amount of adhesive to
surface contact development. Firm application pressure develops better adhesive contact and thus improves bond strength.
To obtain maximum adhesion, the bonding surfaces must be clean, dry and well unified. Typical surface cleaning solvents are isopropyl alcohol/water mixture (rubbing alcohol) or heptane. Use proper safety precautions when handling solvents.
Ideal application temperature range is 70-100ºF. Initial application to surfaces at temperatures below 50ºF is not recommended because the adhesive becomes too firm to adhere readily.
To mount a sensor or housing on the vehicle Take one of the supplied pieces of 'dual-lock' fastener, remove
the adhesive backing and attach to the sensor or housing. Take a second strip of the fastener and attach to the first piece by
pushing them together firmly, ensuring correct alignment. Remove the adhesive backing off the second strip of fastener and
attach the sensor or housing to the vehicle in the desired position. Push against the fastener firmly to ensure maximum adhesion.
Do not try to separate the 2 strips of fastener immediately The acrylic adhesive backing should be given 24 hours to
achieve full bond strength. If you require further fastener strip or have any comments,
questions or recommendations regarding its use, please contact Auto Meter or your nearest distributor.
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Chapter 5. Installing the Display System
Electrical
The amplifier connects into the system via a four way Mini Sure Seal (MSS) socket, the larger of the two connectors on the amplifier. Use the extender cable supplied to connect the amplifier to the WS input on the harness.
Use the vehicle speed extension harness with a MSS connector at one end and two wires at the other to connect the amplifier to the speed sensor.
For a two wire sensor, connect sensor wires to the white and black wires on the cable.
For a three wire sensor, such as 5291 & 5292, connect black wire to common ground with sensor and connect the white wire to the sensor signal.
Adjustment
Once the system has been fully wired power should be applied. At this stage it is desirable to arrange for the sensor to generate a
low frequency signal by spinning the wheel slowly. The red LED at the end of the amplifier should be seen to flash as each signal is received. If the frequency is higher than approximately 10 flashes/second the LED may only appear to dim, as the flashing is too fast for the eye to see.
If this does not happen (the LED is always on or off) it will be necessary to adjust the input sensitivity of the amplifier to match the sensor. This is accomplished by turning the small screw head, which is recessed, in the hole adjacent to the LED. This should be adjusted until the LED flashes consistently.
The operation should be checked at the lowest possible frequency, as this is the most likely speed for problems to occur.
Following these adjustments, correct operation can be verified by observing the LCD speedometer at a range of speeds.
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Chapter 5. Installing the Display System
VSS Pulse Amplifier Technical Specification
Supply : From system input Output characteristics : compatible with system Input impedance : >50K Ohms Operating temperature range : -4 to 176 ºF Input threshold adjustment range : -5 Volts to +12 Volts Input hysteresis : +/- 0.1 Volt Maximum input frequency 2000 Hertz Physical dimensions : (mm) L 51, H 18, W 32 (in) L 2, H ¾, W 1¼
Weight : 50g / 2oz maximum Vibration testing : 20 G, 50Hz to 2000Hz,
1 Octave/min for 12 hours
32 Race Dash Users Guide
Chapter 5. Installing the Display System
Lap Timing Sensor (optional)
The lap timing sensor is actuated by an infra-red beacon positioned at the side of the circuit. The sensor is fixed to a rigid bracket mounted at a convenient position on the outside of the vehicle where it is able to detect the signals from the beacon.
It is secured by two nuts with M18 x 1mm threads.
This sensor must be positioned horizontally and square to
the axis of the vehicle.
In order to detect the signals from the beacon, it must be
situated outside the vehicle.
It should, if possible, be positioned so that other vehicles
that are being overtaken (or are overtaking) at the moment your vehicle passes the beacon do not block the signal.
After detecting a signal, the system does not recognise any further signals from beacons for a period of ten seconds.
Race Dash Users Guide 33
Chapter 5. Installing the Display System
Trackside Infra-Red Lap Beacon (optional)
The trackside infra-red lap beacon has a threaded socket on its base for mounting to a standard photographic tripod. It should be located as follows:
As near to the start-finish line as possible
At the same height as the on-vehicle detector
Level, so that it emits a horizontal beam
It must be between 6 and 95 feet from the vehicle when the
vehicle passes it
Avoid positioning it so that the sun is directly behind it
when it is being used.
Where the unit is to be used for lengthy periods in very
hot, sunny conditions, it should be protected by shading it from direct sunlight.
Do not allow water to be sprayed onto the transmitter
lenses. During wet conditions, fit a protective shroud over the beacon. Do not cover the beacon, for example using a plastic bag.
34 Race Dash Users Guide
Chapter 5. Installing the Display System
Power supply to Trackside beacon
The beacon operates from a 12v DC supply. A sealed lead-acid battery with a minimum rating of 2.5 Amp/hour is recommended. This provides about 15 hours of operation.
The condition of the battery is indicated by the color of the LED indicator on the front panel of the unit
Green The voltage is, at present, adequate for use Red The voltage is too low (replace the battery). No Color Battery exhausted or disconnected.
Wiring harness
The Race Dash and the sensors, switches and external lights for your Display System are connected together by means of the wiring harness supplied with the system.
The wiring harness can be fitted after the Race Dash and all the sensors and switches have been installed.
This harness has been designed so that the various branches are long enough for most applications. Occasionally, an individual branch may need to be extended significantly. Contact Auto Meter or your Auto Meter dealer to purchase extension cables. Do not shorten the supplied wire harness. It is recommended that additional length is coiled and secured away from moving parts and high heat sources.
Extender wires for connecting the air temperature and wheel speed sensors to the wiring harness are available in lengths of either 2’, 4’ or 6’.
Model No. Length
9524 2’ 9525 4’ 9526 6’
Race Dash Users Guide 35
Chapter 5. Installing the Display System
Fitting the wiring harness
When fitting the harness on the vehicle, you should observe the following:
Start by attaching the harness to the Race Dash by
connecting the 19-way military connector.
First position the ends of all the wires at the locations of the
sensors, lamps and switches to which each is to be connected, but do not connect them yet.
All wires should be as far as possible and not less than 2”
from sources of electrical noise such as ignition HT leads, distributor caps etc.
When you pass any wire through a bulkhead or dashboard,
fit a cable gland into the hole so that the edge of the hole cannot chafe the wire.
Particular care is needed when passing wires through holes
in carbon fiber, as the carbon can cut through cables very easily.
The heatshrink sleeving around the sensor cables can be cut
back, if necessary, to enable the sensor cables to go in separate directions earlier. It is recommended that you always leave at least 6” of heatshrink sleeving to provide additional strain relief for the cable where it enters the 19­way connector.
Connect the wires when all the sensors are in position and
you have secured the wiring harness.
Wiring labels
See Chapter 2 if you need to check the labels used to identify the individual cables in the wiring harness
Checks and Alarms
You should check the system to ensure that all the sensors are detecting the correct values. You should also run the engine up to its operational levels to check that the values displayed by the Display System are accurate. You should then check out the alarm systems to ensure that they are functioning correctly before going out for a test drive.
36 Race Dash Users Guide
Chapter 6. Troubleshooting
Chapter 6. Troubleshooting
Symptom Possible Cause Remedy Notes
Display is dead
(no backlight, nothing on display, no green dial lights)
Display is dead (no backlight, nothing on display, green dial lights on but dim)
or !! LOW BATT !!
warning on display
Display flashes and dial pointer resets or vibrates
The !! LOW OIL P !! message does NOT appear on power up.
The warning light is not turned on.
Ignition is off Turn ignition on Battery is dead Recharge or
Power connection to B + or B - is faulty
Battery is almost dead
Power connection to B + or B - is faulty
Battery is almost dead
Power connection to B + or B - is faulty
Pressure sensor has failed
Sensor connections are faulty
Oil pressure alarm disabled
replace battery Check if battery is
connected correctly. Check power lead continuity
Recharge or replace battery
Check power lead continuity
Recharge or replace battery
Check power lead continuity
Replace sensor Swap the fuel
Check for continuity on sensor lead.
Check that the oil pressure alarm is set on
The power lead is labeled B+ & B-
The battery positive lead B+ is 19w conn pin G.
B- is 19w connector pin H.
pressure sensor to confirm fault
A reading of 999 on the display indicates an open circuit connection (pin D to the red sensor lead and pin H to the black sensor lead)
Race Dash Users Guide 37
Chapter 6. Troubleshooting
Symptom Possible Cause Remedy Notes
Display gives a fixed temperature reading of 999° F
Faulty sensor
Display gives a fixed temperature reading of 0°F when the engine temperature is above 55°F
reading of
999.9 PSI
Fixed pressure reading of
-99.9 PSI
Fixed pressure reading of 0.0 PSI or suspected low/slow reading
Temperature sensor has failed
connections
A temperature sensor has failed
Faulty sensor connections
Pressure sensor has failed
Faulty sensor connections
Pressure sensor has failed
Faulty sensor connections
Pressure sensor has failed
Faulty sensor connections
Replace sensor
Check the continuity of sensor leads
Replace sensor Disconnect sensor
Check continuity of sensor leads for open circuits.
Replace sensor Fixed pressure
Check continuity of sensor leads for open circuits.
Replace sensor Disconnect sensor.
Check continuity of sensor leads for short circuits
Replace sensor Swap with the other
Check pressure connections
Disconnect sensor. If reading changes to 0, replace sensor.
Otherwise check harness for short circuit
and short its lead together. I fthe reading changes, replace the sensor.
Check the wiring harness for open circuits (pin E to the red OT sensor wire, pin P to the red WT wire and pin H to both the black OT and WT sensor wires)
Pin D to the red OP wire, pin R to the red F wire and pin H to both the black OP and F sensor wires
If reading changes to 999, replace sensor
Check the wiring harness for short circuit
pressure sensor to confirm fault
Check plumbing for a blockage (kinks in flexible hoses)
38 Race Dash Users Guide
Chapter 6. Troubleshooting
Symptom Possible Cause Remedy Notes
All sensors show fixed high values
Faulty switch wiring Check switch wiring Check wiring for short
Displays pressure values too low and temperature values too high
Sensor reading incorrect
Peak values not updated
Switch 1: Show peak values does not work
Switch 2: Show last alarm function does not work
Switch 3: Change display layer function does not work
Switch 1 (Peaks) faulty
Low Battery voltage Recharge battery The system does not
Another gauge connected to sensor
Gate value set too high
Internal memory battery dead
Switch 1 faulty Replace switch Disconnect switch and
Faulty switch wiring Check switch wiring
Switch 2 faulty Replace switch Disconnect switch and
Faulty switch wiring Check switch wiring
Switch 3 faulty Replace switch Disconnect switch and
Faulty switch wiring Check switch wiring
Replace switch Disconnect switch. If
Disconnect other gauge
Change Gate RPM in the display configuration menu
Return unit to Auto Meter for new battery service
for correct continuity
for correct continuity.
for correct continuity.
values return to normal, replace switch.
between connector pins K and H (earth)
give accurate readings when voltage is below
9.0V It is not permissible to
connect a second gauge
Peak values only updated while the engine RPM is greater than the Gate value
Display shows “!! MEM BATT !!” warning on power up
short its leads. If display changes, replace Switch 1 Otherwise check wiring.
Pin K to red S1 wire less than 1.0 Ohm and Pin K to Pin H (ground) greater than 1M Ohm
short its leads. If display changes, replace Switch 2 Otherwise check wiring.
Pin L to red S2 wire less than 1.0 Ohm and Pin L to Pin H (ground) greater than 1M Ohm
short its leads. If display changes, replace Switch 3 Otherwise check wiring.
Pin U to orange S3 wire less than 1.0 Ohm and Pin U to Pin H (ground) greater than 1M Ohm
Race Dash Users Guide 39
Chapter 6. Troubleshooting
Symptom Possible Cause Remedy Notes
Switch 4: does not set or display pop-up lap times when no automatic receiver in use
Faulty switch
Lap time is not displayed automatically (Automatic receiver is fitted)
External warning light dead when the display warning light is OK
External gear shift light dead
Faulty wiring to
Switch 4 faulty Replace
wiring
Lap marker receiver lead faulty
Lap marker receiver faulty
Bulb has burnt out
Faulty wiring to light
Bulb has burnt out
light
switch
Check switch wiring for correct continuity.
Check lap marker wiring
Replace lap marker receiver
Replace bulb Swap with the
Check continuity of wiring.
Replace bulb Swap with the
Check continuity of wiring:
Disconnect the switch and short the leads together. If the display changes replace Switch 4 Otherwise check wiring.
Pin U to yellow S4 wire less than
1.0 Ohm and Pin U to Pin H (ground) greater than 1M Ohm
Disconnect receiver and press lap Switch 4. If display changes replace receiver after checking its wiring.
other light to confirm burnt-out bulb. If not burnt out, check wiring.
Pin G to red AL wire less than 1.0 Ohm and Pin N to yellow AL wire greater than 1.0 Ohm
other light to confirm burnt-out bulb. If not, check wiring
Pin G to red SL wire less than 1.0 Ohm and Pin M to green SL wire greater than 1.0 Ohm
40 Race Dash Users Guide
Chapter 6. Troubleshooting
Symptom Possible Cause Remedy Notes
Display values and messages unclear or unreadable (poor contrast)
No RPM speed reading
Displayed RPM value too high or too low by a constant %-age amount.
reading erratic, pointer jumps high or low
Display too hot or too cold
ECU interface shorted. Not normally fitted
Incorrect wiring Check the
System configured with wrong number of engine cylinders.
Ignition system pulses per revolution not same as number of cylinders
Incorrect wiring Reconnect the
Signal from ignition system or coil is noisy
Ensure that the display is operated within the specified temperature range
Check the two core screen ECU wires for short circuits
connection of the engine speed wire to the ignition system (or sensor, if used)
Reconfigure system to correct number of cylinders.
Reconfigure system to correct number of pulses per revolution.
tachometer as specified in this manual
Condition the ES signal by placing a resistor in line with the ES wire
Operating temperature is +5°F to +160°F
ECU wire is 300mm inside the main sensor leads sleeve. Make sure that none of the wire ends are shorted
See instructions supplied in this manual. If connected directly to the coil, check that it is to the switched low tension side (usually the negative side).
Ignition systems may either: a) produce "waste" sparks giving double the number of cylinders per revolution b) use multiple coils where each additional coil gives proportionately fewer pulses per revolution.
Tachometer
Resistor values (1/2W 5% 350v) 10K ohms for dedicated tacho output; 47K ohms for coil connection (non­CDI); 100K ohms for CDI connection.
Race Dash Users Guide 41
Chapter 6. Troubleshooting
Symptom Possible Cause Remedy Notes
value too high or too low by a constant %-age amount.
No speed reading Speed reading erratic, value jumps high or low
Speed reading dies after a short time
No alarms for water, oil or fuel (temperatures and pressures) being displayed
Display and alarm light flash when the engine is running
System configured with wrong number of targets per wheel revolution
System configured with wrong wheel circumference.
Faulty sensor and/or wiring
Incorrect sensor gap (too far apart or too close)
Sensor and targets moving apart
Ambient temperature too high
All the alarms have been switched off
The engine RPM gate value is set too high
Intermittent alarm caused by a parameter with its alarm level set too close to the normal operating value
Reconfigure the system with correct values
Typical wheel
Check sensor indicator for correct operation
Check that the gap is approximately 1mm
Fabricate a more rigid sensor bracket
Shield the sensor from radiated heat from brakes and bearings. Insulate sensor from conducted heat with fibre washers. Duct cooling air around the sensor
Switch on the required alarms
Reset the RPM gate to a lower value.
Either change the value for the alarm or turn the alarm off
Displayed speed
circumference for a car is 70” or 35” for a kart
Rotate the wheel by hand and check that the sensor indicator lights up as each target passes the sensor
Maximum temperature for correct operation of the wheel speed sensor is 175°F
Alarms only operate when the engine is running at the RPM gate value or above it.
Press Switch 2 to see which sensor is causing the alarm.
42 Race Dash Users Guide
Chapter 6. Troubleshooting
Symptom Possible Cause Remedy Notes
Display and alarm light flash when the engine is running
Display works OK until engine starts then Display freezes or resets continuously. Display recovers once engine stopped.
Intermittent alarm caused by a parameter with its alarm level set too close to the normal operating value
Interference from Ignition system & HT Leads
Dash wiring close to HT leads & or injector leads, or HT leads tied to isolated metal work to which Dash wiring is also tied.
Either change the value for the alarm or turn the alarm off
Fit Suppressed (Silicon) HT Leads. Fit a suppression capacitor (2.2uF) between the coil (battery connection) & chassis
Run Dash wiring away from HT leads & injector leads
Press Switch 2 to see which sensor is causing the alarm.
Use ‘Helical’ suppressed leads in extreme cases
Recommended Minimum spacing
3.0”
Race Dash Users Guide 43
Appendix A. Template for the Display Module
Use the template on the following page for cutting out an aperture for the Display System.
Appendix C. Summary of Switch Functions
Appendix B. Wiring Harness Diagram
46 Race Dash Users Guide
Appendix C. Summary of Switch Functions
Appendix C. Summary of Switch Functions
Normal Operation
Functions Switch or Switches
Show Peak Values Switch 1 Change Display Layer Switch 3 Clear Alarm Switch 2 or Switch 3 Show Last Alarm or
Enter Lap Time Memory (optional) Manual Lap Marker Switch 4 Reset Peak Values Switches 1 & 3 together Reset lap count and lap time to zero Switches 1 & 4 together Enter System Configuration Mode Switches 1 & 2 together
System Configuration Mode
Functions Switch or Switches
Decrease the value of the parameter being displayed
Increase the value of the parameter being displayed
Enable or disable an alarm for the parameter being displayed
Display the next configurable parameter Switch 3 Quit configuration mode and return to
normal mode
Switch 2
Switch 1
Switch 2
Switches 1 & 2 together
Switch 4
Lap Time Memory Mode (optional)
Functions Switch or Switches
Show Previous Lap Time Switch 1 Show Next Lap Time Switch 2 Quit Lap Time Memory Switch 3
Race Dash Users Guide 47
Appendix D. Service and Support
Appendix D. Service and Support
Service
For service send your product to Auto Meter in a well packed shipping carton. Please include a note explaining what the problem is along with your phone number. Please specify when you need the product back. If you are sending product back for Warranty adjustment, you must include a copy (or original) of your sales receipt from the place of purchase.
48 Race Dash Users Guide
Appendix D. Service and Support
12 Month Limited Warranty
Auto Meter Products, Inc. warrants to the consumer that all Auto Meter High Performance products will be free from defects in material and workmanship for a period of twelve (12) months from date of the original purchase. Products that fail within this 12 month warranty period will be repaired or replaced at Auto Meter’s option to the consumer, when it is determined by Auto Meter Products, Inc. that the product failed due to defects in material or workmanship. This warranty is limited to repair or replacement of parts in the Auto Meter instruments. In no event shall this warranty exceed the original purchase price of the Auto Meter instruments nor shall Auto Meter Products, Inc. be responsible for special, incidental or consequential damages or costs incurred due to the failure of this product. Warranty claims to Auto Meter must be transportation prepaid and accompanied with dated proof of purchase. This warranty applies only to the original purchaser of product and is non-transferable. All implied warranties shall be limited in duration to the said 12 month warranty period. Breaking the instrument seal, improper use or installation, accident, water damage, abuse, unauthorized repairs or alterations voids this warranty. Auto Meter Products, Inc. disclaims any liability for consequential damages due to breach of any written or implied warranty on all products manufactured by Auto Meter.
For Service Send To: AUTO METER PRODUCTS , INC. 413 W. Elm St., Sycamore, IL 60178 USA (866) 248-6357
Email us at service@autometer.com
http://www.autometer.com
Race Dash Users Guide 49
Index
Index
additional external warning lights, 24 alarm for battery voltage, 11 alarm for fuel pressure, 11 alarm for oil pressure, 11 alarm for oil temperature, 11 alarm for water temperature, 11 alarm warning light, wiring label, 4 alarms, 11 alarms, switching on or off, 20 analog tachometer, 4 battery voltage, 7 battery voltage alarm, 11 checks and alarms, 36 clearing an alarm, 12 configuring the display system, 17 current speed, 7 digital display panel, 4 Display layer 1, 7 Display layer 2, 7 Display layer 3, 8 Display layer 4, 8 display layers, 6 Display module, 4 Display System, template, 44 Dual-Lock, 30 engine speed (RPM), 24 engine speed (RPM), wiring label, 5 external warning lights, additional, 24 fastest lap time, 8 fitting the display module, 22 fuel pressure, 7 fuel pressure alarm, 11 fuel pressure sensor, wiring label, 5 gate value, 9, 11 Installing the Race Dash, 21 labels on wiring, 4 lap number, 8 lap time, 8 lap times, 13 lap timing sensor, 33 lap timing switch, wiring label, 4 making a recording, 14 maximum water temperature alarm, 18 MSS connector, 31 oil pressure, 7 oil pressure alarm, 11 oil pressure sensor, wiring label, 5 oil temperature, 7
oil temperature alarm, 11 oil temperature sensor, wiring label, 5 operating the system, 6 optional components, 3 peak value memory, 10 peak values, 1 peak values (tell tales), 9 peak values, resetting, 10 Performance parameters, 1 playback menu, 15 power supply, 5 power supply to trackside beacon, 35 pressure sensors, 26 replaying the recorded data, 16 resetting the peak values, 10 RPM gate value, 9, 11 shift light, 1, 14 shift light, wiring label, 4 showing the last alarm, 12 standard components, 3 switch functions, summary of, 47 switches, 23 switching the system on, 6 tachometer, 4 temperature sensors, 28 Template for the Display Module, 44 tools needed, 21 trackside infra-red beacon, 34 unpacking, 3 Velcro. See Dual-Lock VSS Pulse amplifier
adjustment, 31 connection, 31 installation, 29
specifications, 32 warning lights, 24 warning messages, 1 water temperature, 7 water temperature alarm, 11 water temperature sensor, wiring label, 5 wheel speed sensor, wiring label, 4 wires in the harness, labels, 4 Wiring harness, 4
extenders, 35 Wiring Harness Schematic Diagram, 46 wiring harness, installation of, 35
50 Race Dash Users Guide
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