Auto Meter 5646 User Manual

12V BATTER Y
INSTALLATION INSTRUCTIONS
ELITE SERIES FULL SWEEP ELECTRIC PYROMETER
2650-1459-00
Important
Pyrometers are sensitive, high accuracy instruments. They must be handled and installed with care to insure proper performance. Carefully read and follow these instructions, and your pyrometer will provide you with a long and accurate life.
Pro Control
OPTIONAL SLIT TUBING RECOMMENDED
(AVAILABLE AT MOST HARDWARE STORES)
Pro Control High Output #2
Firewall
Grommet
White
Low Output #1
Orange
Blue
Red
Black
Black
Pro Control
Ground
CAUTION:
As a safety precaution, the +12V terminal of this product should be fused before connecting to the 12V ignition switch. We recommend using a 1 Amp, 3AG fast-acting type cartridge fuse (Littlefuse® # 312 001 or an equivalent).
+12v Dash Lighting
Important: See "Lighting Mode"
(See Caution Left)
Fuse
+12v Connection
Good Engine Ground
NOTE: When the ignition is off the pointer may not always rest at zero.
INSTALLATION
1. Check that you have all parts required for installation, and the engine is cool.
2. Disconnect the negative (-) battery cable.
3. Gauge mounts in a 2 1/16” hole. Use supplied brackets and nuts to secure gauge to dash.
4. Drill 1” diameter hole where wires pass through sheet metal (such as firewall) and install rubber grommet provided. (Grommet will require slit.)
5. Connect the white wire to dash lighting or switchable 12v light source, red wire from harness to +12V terminal on ignition switch or other +12V power source, and black wire to ground.
6. Reconnect negative (-) battery cable.
PROBE INSTALLATION
1. Begin by installing the thermocouple in the exhaust, then work back to the gauge. Installing the probe in the proper location will insure optimal temperature readings. For non-turbo engines, install the probe 1-2 inches from the cylinder head. For turbo engines, remove the exhaust manifold and install the probe 1-2 inches from the cylinder head. If the exhaust manifold
  cannotberemoved,installtheprobe1-2inchesaftertheturboexhaustoutlet(Exhaustgastempscoulddropover200˚when
installing after the turbo). CLEAN ALL METAL FILINGS out of the exhaust manifold. Metal filings will damage the turbo impellor if they go through the turbo. The probe can be mounted in two different ways, so please use the method best suited for your needs. A) Pre-existing 1/8” NPT Threaded Hole: Simply screw the threaded fitting into the hole, insert the probe, and tighten the set screw snugly onto the probe. (Caution: do not over tighten set screw or damage to probe may occur.) Make sure the probe is oriented so the wires do not come in contact with, or become too close to the manifold or other hot engine parts. See illustration for details. B) Stainless Clamp Method: This method is for applications that require frequent removal of the manifold or header for service, or just faster and easier installation. Drill a 7/16” diameter hole about 6” down from the junction of the exhaust pipe to manifold junction. Undo the clamp and slide the probe into the hole in the clamp. Slide the set screw collar onto the probe. Before tightening the collar in position make sure that when inserted, the probe will have its tip in the middle two-thirds of the exhaust stream. Tighten screw collar in position. (Caution: do not over tighten set screw or damage to probe may occur.) Hold the clamp open when inserting the probe into the 13/32” hole. Re-join the clamp ends and tighten in position. Make sure the probe is oriented so the wires do not come in contact with, or become too close to the manifold or other hot engine parts. See the illustration below for details.
2. With the probe installed, the wire harness can now be routed to the gauge. The wire harness is an integral part of the pyrometer calibration. It may not be shortened or lengthened without affecting the gauge calibration. You will need to determine a suitable location to coil the excess wire, and tie it loosely with a wire tie. (Loosely tying the excess coil prevents embritlement caused by vibration.) Pass the harness through the fire wall using an existing hole, or drill a 1” diameter hole and use the rubber grommet provided to protect the wire from damage.
A. Pre-existing 1/8” NPT Threaded Hole
SET SCREW
B. Stainless Clamp Method
PROBE
SET SCREW
COLLAR
STAINLESS
CLAMP
1/8” NPT FITTING
middle 2/3
Power-Up
The pointer will move counter clockwise to the stop pin and then moves to the current gauge reading. This procedure is an auto-calibration function and is performed on every power-up. While this test is being performed, the gauge may make a clicking sound. This is normal.
Peak Recall
Press and hold the PEAK button to recall the highest temperature reading since the memory was last cleared. To clear the memory, press and hold the PEAK button, and while still holding the PEAK button, press the WARN button. The pointer will move to the stop pin to indicate that the memory has been cleared. Release the PEAK and WARN buttons to resume normal operation. The peak recall point is retained when power is removed from the gauge.
Full Dial Warning
This gauge features full dial warning. When a warning point is reached, the entire dial illuminates in the programmed warning color. This feature is available for both a high and low warning set point. In addition, the warning color will flash when an over warn point is reached.
Pro Control High Warning Set Point
To adjust the high warning set point, press and release the WARN button. The warning light will begin to flash and the pointer will move to the previous high warning set point signifying that warning set mode has been selected. Once in set mode, press the WARN button
to move the pointer down, or press the PEAK button to move the pointer up. Three seconds after the last button press, the warning light will stop blinking and the pointer will return to the current reading. The warning set points are retained when power is removed from the gauge.
Pro Control High Over Warn Set Point
To adjust the high over warn set point, press and hold the WARN button. After three seconds the warning light will begin to flash and the pointer will move to the previous high over warning set point signifying that over warn set mode has been selected. Release the warn button.
Pro Control Low Warning Set Point
To adjust the low warning set point, press and hold the WARN button, and while still holding the WARN button, press and release the PEAK button. The warning light will begin to flash and the pointer will move to the previous low warning set point signifying that warning set mode has
Pro Control Low Over Warn Set Point
To adjust the low over warn set point, press and hold the WARN button, and while still holding the WARN button, immediately press and hold the PEAK button. After three seconds the warning light will begin to flash and the pointer will move to the previous low over warning set
Change Backlight Color
To change the backlight color:
With power off, press and hold the warning button. Apply power to the gauge. Release the WARN button. Press and release the PEAK button. The pointer will move to half scale and the dial will illuminate with
Once in set mode, press the WARN button to move the pointer down, or press the PEAK button to move the pointer up. Three seconds after the last button press, the warning light will stop blinking and the pointer will return to the current reading. The over warn set points are retained when power is removed from the gauge.
been selected. Once in set mode, press the WARN button to move the pointer down, or press the PEAK button to move the pointer up. Three seconds after the last button press, the warning light will stop blinking and the pointer will return to the current reading. The warning set points are retained when power is removed from the gauge.
point signifying that over warn set mode has been selected. Release both buttons. Once in set mode, press the WARN button to move the pointer down, or press the PEAK button to move the pointer up. Three seconds after the last button press, the warning light will stop blinking and the pointer will return to the current reading. The over warn set points are retained when power is removed from the gauge.
the current Backlight Color. Press and hold the PEAK button to cycle through the available colors. Once you have selected the desired color, release PEAK and don’t press any buttons for about three seconds. The dial will flicker white several times to indicate the desired setting has been saved and the gauge will return to normal operation with your new color selection. Color selections are saved when power is off.
Change Low Warn Color
(Region A color)
Warn Color Set Mode:
With power off, press and hold the WARN button. Apply power to the gauge. Release the WARN button. The pointer will be at the stop pin and the dial illumination will be off. Press and release the WARN button to cycle between HIGH warn color set and LOW warn color set modes. In High Warn color set mode, the pointer will move to full scale and the dial will illuminate with the current High Warn color. In Low Warn color
set mode, the pointer moves to the minimum position and the dial will illuminate with the current Low Warn color.
To change Low Warn Color:
When the Low Warn color set mode has been selected (see above), press and HOLD the WARN button to cycle through the available colors. Once you have selected the desired color, release the WARN button. Don’t press any buttons for about three seconds. The dial will flicker white several times to indicate the desired setting has been saved and the gauge will return to normal operation with your new Low Warn color selection. Color selections are saved when power is off.
Change High Warn Color
(Region C color)
Warn Color Set Mode:
With power off, press and hold the WARN button. Apply power to the gauge. Release the WARN button. The pointer will be at the stop pin and the dial illumination will be off. Press and release the WARN button to cycle between HIGH warn color set and LOW warn color set modes. In High warn color set mode, the pointer will move to full scale and the dial will illuminate with the current High Warn color. In Low Warn color
Lighting Mode
(Region B Color)
This gauge allows the dial lighting to operate in two modes, Full On or Dimmable. Factory default is Full On.
Full On: In this mode, the white lighting wire is ignored. The gauge dial lighting is always on at full brightness. (unless you select NO color when setting the Backlight Color). If using Full On mode, white wire hook-up is not needed.
Gauge Reset
It may be desired to reset the gauge. This clears programmable settings to a system default. With power off, hold in both buttons. Apply power to the gauge, wait two seconds, and release both buttons. The dial face will flicker white several times and return to normal operation. At this point, the gauge has been reset.
Reset Settings:
High Warning Set Point: Max Value Low Warning Set Point: Lowest Value
set mode, the pointer moves to the minimum position and the dial will illuminate with the current Low Warn color.
To change High Warn Color:
When the High Warn color set mode has been selected (see above), press and hold the WARN button to cycle through the available colors. Once you have selected the desired color, release the WARN button. Don’t press any buttons for about three seconds. The dial will flicker white several times to indicate the desired setting has been saved and the gauge will return to normal operation with your new High Warn color selection. Color selections are saved when power is off.
Dimmable: In this mode, the white wire is used to set the intensity of the dial lighting from full brightness down to off.
To change the Lighting Mode:
With power off, press and hold the PEAK button. Apply power to the gauge. Release the PEAK button and the dial face will illuminate with either white lighting or blue lighting. Press and release the PEAK button to toggle between Full On (dial is illuminated white) and Dimmable (dial is illuminated blue). Once you have selected the desired mode, don’t press any buttons for about three seconds. The dial will flicker white several times to indicate the desired setting has been saved and the gauge will return to normal operation with your new mode selection. Mode selections are saved when power is off.
Peak: Lowest Value High Warning Color: Red Low Warning Color: Green Backlighting Color: White Lighting Mode: Full On High Warning Pro Control State: Active High Low Warning Pro Control State: Active Low High Over Warn Set Point: Max Value Low Over Warn Set Point: Lowest Value
Pro Control Active States
The active region for Pro Control outputs are user configurable. For example, consider a pressure gauge with a low warning set point at 20 PSI . The gauge can be configured so the associated Pro Control output is active when the pointer falls below the set point [less than 20 PSI] (active low) OR when the pointer is beyond the set point [greater than 20 PSI] (active high). Likewise, consider a pressure gauge with high warning set point at 95 PSI. Again, the gauge can be configured so the associated Pro Control is active when the pointer falls below the set point [less than 95 PSI] (active low) OR when the pointer progresses beyond the set point [greater than 95 PSI] (active high).
To change the active state:
With power off, press and hold the PEAK button. Apply power to the gauge. Release the PEAK button. Press and release the WARN button. The gauge is now in Active State Set Mode. The pointer will
point straight up at the value in the top center of the dial. Press and release the WARN button to toggle back and forth between the low and high warning point active state modes. Doing so will cause the dial to change back and forth between green and red. When setting the low warning active state the dial face will be green. When setting the high warning active state the dial face will be red.
Once the designated warning mode is selected (green or red) press and hold the WARN button to toggle between active high and active low. As you hold the button the pointer will continuously sweep from the left of center and to the right of center pausing at each side. Left of center is active low and right of center is active high. Release the WARN button when the pointer is in the position of the desired active state. Once you have selected the desired state, don’t press any buttons for about three seconds. The dial will flicker white several times to indicate the desired setting has been saved and the gauge will return to normal operation with your new state selection. State selections are saved when power is off.
NOTE: The Pro Control Active State does not
affect the color of each dial region.
Pro Control
The Pro Control feature activates a switched ground output at a user defined set point. Pro Control can be used to switch on a relay to activate ignition kill, cooling fans, lamps, alarms, etc. The set points define three regions on the gauge dial, the region below the low set point, between the set points, and above the high set point.
Low Set Point - ACTIVE STATE LOW (ORANGE WIRE)
Pointer Region
Pro Control Output #1Normally Open
Contact
Normally Closed
Contact Dial Color
A Active (ON) CLOSED (ON) OPEN (OFF) Low Warn Color
B OFF OPEN (OFF) CLOSED (ON) Backlight Color
C OFF OPEN (OFF) CLOSED (ON) High Warn Color
Low Set Point - ACTIVE STATE HIGH (ORANGE WIRE)
Pointer Region
Pro Control Output #1Normally Open
Contact
Normally Closed
Contact Dial Color
A OFF OPEN (OFF) CLOSED (ON) Low Warn Color
B Active (ON) CLOSED (ON) OPEN (OFF) Backlight Color
C Active (ON) CLOSED (ON) OPEN (OFF) High Warn Color
High Set Point - ACTIVE STATE HIGH (BLUE WIRE)
Pointer Region
Pro Control Output #2Normally Open
Contact
Normally Closed
Contact Dial Color
A OFF OPEN (OFF) CLOSED (ON) Low Warn Color
B OFF OPEN (OFF) CLOSED (ON) Backlight Color
C Active (ON) CLOSED (ON) OPEN (OFF) High Warn Color
High Set Point - ACTIVE STATE LOW (BLUE WIRE)
Pointer Region
Pro Control Output #2Normally Open
Contact
Normally Closed
Contact Dial Color
A Active (ON) CLOSED (ON) OPEN (OFF) Low Warn Color
B Active (ON) CLOSED (ON) OPEN (OFF) Backlight Color
C OFF OPEN (OFF) CLOSED (ON) High Warn Color
Normally
Closed
Normally
Open
+12v
Normally
Closed
Normally
Open
+12v
LOW
ExAmPLE
REGION B
REGION A
REGION C
HIGH
87A 87 85
8630
Relay: Dedenbear Part # HPR
Warning: Pro Control outputs shall not
exceed 2.0 amps at 12 volts
87A 87 85
Pro Control High Output (#2) (Switched Ground)
Pro Control Low
Output (#1)
(Switched Ground)
8630
ORANGE
BLUE
Pro Control Ground Neg. (-)
BLACK
5 4 3 2 1
10 9 8 7 6
SERVICE
For service send your product to Auto Meter in a well packed shipping carton. Please include a note explaining what the problem is along with your phone number. Please specify when you need the product back. If you need it back immediately mark the outside of the box “RUSH REPAIR,” and Auto Meter will service product within two days after receiving it. ($10.00 charge will be added to the cost of “RUSH REPAIR.”) If you are sending product back for Warranty adjustment, you must include a copy (or original) of your sales receipt from the place of purchase.
12 MONTH LIMITED WARRANTY
Auto Meter Products, Inc. warrants to the consumer that all Auto Meter High Performance products will be free from defects in material and workmanship for a period of twelve (12) months from date of the original purchase. Products that fail within this 12 month warranty period will be repaired or replaced at Auto Meter’s option to the consumer, when it is determined by Auto Meter Products, Inc. that the product failed due to defects in material or workmanship. This warranty is limited to the repair or replacement of parts in the Auto Meter instruments. In no event shall this warranty exceed the original purchase price of the Auto Meter instruments nor shall Auto Meter Products, Inc. be responsible for special, incidental or consequential damages or costs incurred due to the failure of this product. Warranty claims to Auto Meter must be transportation prepaid and accompanied with dated proof of purchase. This warranty applies only to the original purchaser of product and is non-transferable. All implied warranties shall be limited in duration to the said 12 month warranty period. Breaking the instrument seal, improper use or installation, accident, water damage, abuse, unauthorized repairs or alterations voids this warranty. Auto Meter Products, Inc. disclaims any liability for consequential damages due to breach of any written or implied warranty on all products manufactured by Auto Meter.
FOR SERVICE SEND TO: AUTO METER PRODUCTS, INC. 413 W. Elm St., Sycamore, IL 60178 USA (866) 248-6357
Email us at service@autometer.com
http://www.autometer.com
© 2009 Auto Meter Products, Inc.
The Super Bezel is a registered trademark of Auto Meter Products, Inc.
2650-1459-00 07/07/09
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