AutomationMaker SUPER X3 User Manual

A utomationMaker
SUPER X3 CNC MILL
Manual v. 1.0
THESE PAGES ARE PROVIDED AS A SERVICE AND INFORMATIONAL SOURCE. INFORMATION IS PROVIDED ON THE ASSMPTION THAT THE RECEIVER OFSUCH INFORMATION IS COMPETENT TO PERFORM SAID TASK (INCLUDING, BUT NOT LIMITED TO OPERATION AND/ OR REPAIR OF POWER EQUIPMENT), FOR WHICH THE INFORMAT ION IS PROVIDED, AND THAT PERSON IS KNOWLEDGEABLE AND MINDFUL OF THE PROPER SAFETY PRECAUTIONS.
AUTOMATIONMAKER, NOR OUR SUPPLIERS MAKE ANY CLAIMS ABOUT THE SUITABILITY OR FITNESS OF THE INFORMATION CONTAINED IN THIS MANUAL FOR A PARTICULAR PURPOSE. ALL INFORMATION, INCLUDING GRAPHICS, TEXT, AND ELECTRONIC MAIL IS PROVIDED STRICTLY ON AN “AS IS” BASIS, WITHOUT ANY EXPRESS OR IMPLIED WARRANTY, GUARANTEE, ASSURANCE OF QUALITY, CONFORMITY OF SPECIFICATIONS, RELIABILITY, FUNCTIONALITY, OR SUITABILITY.
IN NO EVENT SHALL AUTOMATIONMAKER, NOR OUR SUPPLIERS BE HELD LIABLE, WHETHERIN CONTRACT OR TORT, TO ANY PARTY FOR ANY DIRECT, INDIRECT, PUNITIVE, OR CONSEQUENTIAL (INCLUDING, BUT NOT LIMITED TO LOST PROFITS AND BUSINESS INTERRUPTION), ARISING OUT OF ANY ERRORS, TYPOGRAPHICAL OR OTHERWISE, IN ACCURACIESS, OMISSIONS, OR DELAYS ARI SING OUT OF OR PERTAINING TO T HE USE, RELIANCE ON, OR INABILITY TO USE ANY TYPE OF INFORMATION, PART, OR GOOD, EVEN IF NOTIFIED IN ADVANCE ABOUT THE POSSIBILITY OF SUCH ACTION.
AutomationMaker
2/2 Bangna trad km.6 Moo14,
Satmutprakarn 10540. Thailand
66-2-312-0227
66-2-312-0407 F AX
http://www.AutomationMaker.com
IMPORT ANT SAFETY INSTRUCTION
READ ALL INSTRUCTIONS AND WARNINGS BEFORE USING THIS TOOL
Operator
COMMON SENSE AND CAUTION ARE FACTORS WHICH CANNOT BE BUILT INTO ANY PRODUCT. THESE FACTORS MUST BE SUPPLIED BY THE OPERA TOR PLEASE REMEMBER:
1. When using electric tools, machines ore equipment, basic safety precautions should always be followed to reduce the risk of fire, electric shock, and personal injury.
2. Keep work area clean. Cluttered areas invite injuries.
3. Consider work area conditions. Do not use machines or power tools in damp, wet, or poorly lit locations. Do not e xpose equipment to rain, keep work area well lit. Do not use tools in the presence of flam gas es or liquids
4. Keep children away, all children should be kept awa y from the work area
5. Guard against electric shock. Prevent body conta ct with grounded surfaces such as pipes, radiators, ranges, and refrig erator enclosures.
6. Stay alert. Never operate if you are tired.
7. Do not operate the product if under the influence of alcohol or drugs. Read warning labels on prescriptions to determine if your judgment or reflex es might be impaired.
8. Do not wear loose clothing or jewelry as they can be caught in moving parts.
9. Wear restrictive hair covering to contain long hair.
10. Use eye and ear protection. Always wear.
11. Keep proper footing and balance at all times.
12. Do not reach over or across running machines.
PROGRAM
Before operations
1. Be sure the switch is OFF when not in use and before plugging in.
2. Do not attempt to use inappropriate attachments in an attempt to exceed the tool’s capacity. Approved accessories are available from the dealer or machine maker.
3. Check for damaged parts before using any tool, any part that appears damaged should be carefully checked to determine that it will operate properly and perform its intended function.
4. Check for alignment and binding of all moving parts, broken parts or mounting fixtures and any other condition that may affect proper operation. Any part that is damaged should be prop early repaired or replaced by a qualified technician.
IMPORTANT SAFETY INSTRUCTION (2/2) Operation
1. Never force the tool or attachment to do the work of a larger industrial tool. It is designed to do the job better and more safely at the rate for which it was intended.
2. Do not carry the tool by its power c ord.
3. Always unplug the cord by the plug. Never yank the cord out of the wall .
4. Always turn off the machine be for e unplugging.
IF THERE IS ANY QUESTION ABOUT A CONDITION BEGING SAFE OR
UNSAFE DO NOT OPERATE THE TOOL!!!!
Grounding Instructions
This machine has a three-prong plug, the t hird p rong is the ground. Plug this cord only into a three-prong receptacle. Do not attempt to defeat the protection the ground wire provides by cutting off the round pong. Cutting off the ground will result in a safety hazard and void the warranty.
Unpacking & Preparing for Use
Before unpacking you must check the package carefully to find whether it is damaged and any may have effect on the machine, please connect with the distributor in advance Unpacking carefully, check the species of standard accessories and the quantity to find whether it is as same as the packing list in the package.
INTRODUCTION
We at AutomationMaker have a very strong passion to create and deliver the world affordable CNC. We also share of the love of manufacturing and we want to shar e this love with the rest of the world.
SPECIFICATION
ACCURACY AND TOLERANCE
X-travel 14.4” 0.04” Y-travel 6.3” 0.08” Z-travel 8.1” 0.07”
Backlash •.004” Repeatability 0.0004” Spindle run out .001” 0.001”
*Locking the spindle on the front panel will get much better results. *There maybe some variation between machines, we try for consistency in every product.
BALL SCREW
5 T.P.I Stainless steel Rolled type Double nut High quality – made in Italy
MAINTAINANCE
Every year or 100 hours of operation, spay a light film of oil (WD-40, etc.) on the screws and run them from throw to throw.
Procedure apply oil to ball screw: Z axis 1. Remove the controller assembly
2. Remove the black casing cover from the back of the mill
X axis 1. Remove left end plate
2. Remove motor dust cover
3. Remove bolts from right end plate
4. Slide table off from the left
Y axis 1. Remove bed
2. Remove r ear y axis dust cover
*Note: Do not run the screw completely out of the nut.
PARALLEL INTERFACE PC
4 Axis support 4 Axis limit/ home support Direct support for all common PC controller software Support for spindle control (DC power, AC, power, frequency conversion) Photocoupled input/ output protection Emergency stop 2 Axu inputs/outputs (Coolant, Pr obe, Tool height, etc.)
Technical: Power: DC 13-18V, AC 12-16V (50-60Hz)
Current at idle: 9mA Current at full: 100 mA Output drive voltage: 5V Output current: ~2mA Input signals: Pull-up resistors
PC CONFIGURATION
A utomation
Maker
Pin Name
X direction Out 2 X axis stepperd irection control Xpulse Out 16 X axis stepper drive X limit In 15 X axis origin point detection Y direction Out 14 Y axis stepper direction control Ypulse Out 5 Y axis stepper drive Y limit In 13 Y axis origin direction Z direction Out 17 Z axis stepper direction control Z pulse Out 6 Z axis stepper drive Z limit Out 12 Z axis origin point detection A direction In 4 A axis stepper direction control A pulse Out 3 A axis stepper drive A limit In 11 A axis origin point detection
Input/
Output
Parallel
interface
pin no.
Description
Spindle dir. Out 8 Spindle dir ection control Spindle pulse Out 9 Spindle speed control Aux 1 Out 7 Configure software to assign usage Aux 2 Out 1 Configure software to assign usage E stop In 10 Emergency stop switch
Digitizing Probe In 11
(+) correct configure this pin if you are using a tool adjuster, digitizing probe
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