AutomationDirect ZL-RRL16F-24-1, ZL-RRL16F-24-2 User Manual

ZL-RLL16F-24-1 Sinking

24V DC-Powered Relay

0.098"

ZL-RRL16

COM NO NC COM NO NC

COM NO NC

GND 24V

NC

COM NO NC COM NO NC

11.76” [299.0mm]

4.81”

[122.2mm]

24VDC

+24V GND

Module Installation
Instructions

Heat Dissipation Mounting Requirements

ZL-RRL16F-24

D1 D2 D3 D4 D5 D6 D7 D8 D9 D10 D11 D12 D13 D14 D15

F1

COM NO NC COM NO NC COM NO NC COM NO NC COM NO NC COM NO NC COM NO NC COM NO NC COM NO NC COM NO NC COM NO NC COM NO NC COM NO NC COM NO NC COM NO NC COM NO NC

F3

F2

F4

+24V +24VGND GND

1

13

F5

TB5 TB6 TB7 TB8 TB13 TB14 TB15 TB16TB1 TB2 TB3 TB4 TB9 TB10 TB11 TB12

F7

F6

12
24

F9

F8

F11

F10

D16

F12

F13

F15

F14

Sinking ZL-RRL16F-24-1

Sourcing ZL-RRL16F-24-2

WARNING: We recommend installing
up to a 0.75 Amp fast-blow fuse such
as AGC-75 or similar in series with
the power supply as an extra safety

GND 24V

F16

measure.

2.5 mm

Te rminal Block Insertion

Point Opening Dimension

2.9 mm

0.114"

Airow

IMPORTANT! Mount Module horizontally to provide proper ventilation.

ZL-RRL16F-24-1 Sinking

DirectLOGIC Productivity3000 CLICK Productivity2000 BRX

+24V

J1
J2
J3

+24V

DirectLOGIC Productivity3000 CLICK Productivity2000 BRX

J1
J2

+24V

J3

Jumper Position Description

J1, J2, and J3

J1 +24V

J1 GND

J2 +24V

J2 GND

J3 +24V

J3 GND

+24V

J1
J2

GND GND

J3

+24V +24V

ZL-RRL16F-24-2 Sourcing

J1

GND

GND

J2

+24V

J3

GND

GND

Connects +24VDC to Connector Pins 1,7,13, & 19

Connects GND to Connector Pins 1,7,13, & 19

Connects +24VDC to Connector Pins 2, 8,14, & 20

Connects GND to Connector Pins 2, 8,14, & 20

Factory set On ZL-RRL16F-24-1
Connects +24VDC to Relay Coil Commons

Factory set On ZL-RRL16F-24-2
Connects GND to Relay Coil Common

J1
J2

+24V

J3

J1

+24V

J2
J3

GND

J1
J2

+24V

J3

+24V +24V

J1
J2

GND

+24V

J3

GND

J1

GND

J2
J3

J1

GND

+24V

J2

+24V

J3

GND GND

Jumpers referenced above and below
have this silkscreen on the PCB

GND
GND

2.23in

56.7mm

35mm
DIN RAIL

Typical Internal Circuit

2.30in

58.4mm

GND

24V

ZL-RRL16F-24 Pinouts

Connector Pin Relay

3 Relay 1 (TB1)

4 Relay 2 (TB2)

5 Relay 3 (TB3)

6 Relay 4 (TB4)

9 Relay 9 (TB9)

10 Relay 10 (TB10)

11 Relay 11 (TB11)

12 Relay 12 (TB12)

15 Relay 5 (TB5)

16 Relay 6 (TB6)

17 Relay 7 (TB7)

18 Relay 8 (TB8)

21 Relay 13 (TB13)

22 Relay 14 (TB14)

23 Relay 15 (TB15)

24 Relay 16 (TB16)

Jumper 1

ZL-RRL16F-24

D1 D2 D3 D4 D5 D6 D7 D8 D9 D10 D11 D12 D13 D14 D15

F1

F3

F2

F4

+24V +24VGND GND

1

13

F5

TB5 TB6 TB7 TB8 TB13 TB14 TB15 TB16TB1 TB2 TB3 TB4 TB9 TB10 TB11 TB12

F7

F6

F8

ZL-RLL16F-24-2 Sourcing

Typical Internal Circuit

24V

GND

Note 1: See jumper notes.

Jumper 2

12
24

F9

F11

F10

COM

COM

(Note 1)

NO NC

(Note 1)

NO NC

F12

Cable Connector Pin

Terminal
Block

Optional External
Transient
Supression

Cable Connector Pin

Terminal
Block

Optional External
Transient
Suppresion

Jumper 3

D16

F13

F14

2.7K

2.7K

GND 24V

F15

F16

1

Description

Mechanical Life
Electrical Life

Operating Frequency

Isolation Coil to Contact
Isolation NC Contact to NO Contact
Isolation Between Relays
Red LED Indicator State Relay

Operating Temperature Range

Shock Resistance

Terminal Block Contacts

Wire Range*
Wire Strip Length
Screw Torque

Connector Type

Replacement Relays

Fuses (Sold Separately)

Replacement Fuses

Cable/Wire Clearance

Weight
Approvals

COM NO NC COM NO NC COM NO NC COM NO NC COM NO NC COM NO NC COM NO NC COM NO NC COM NO NC COM NO NC COM NO NC COM NO NC COM NO NC COM NO NC COM NO NC COM NO NC

General Module Specifications Relay Contact Specifications

16 Fused Output Relay module with LEDs, 24 VDC Coil

100,000,000 Operations no load condition
1,000,000 Operations at rated resistive load

6 cycles per minute electrical
300 cycles per minute mechanical

2500VAC for 1 minute
1000VAC for 1 minute
1000VAC for 1 minute
ON = relay energized, OFF = relay de-energized

32 to 140°F (0 to 60°C)

1000m/s² endurance, 100m/s² operation

Copper alloy, tin-lead plated

12–24 AWG Solid or Stranded Conductor

0.24–0.27 in (6–7 mm)

4.4 in-lbs (0.5 Nm)

Molex Micro-Fit 3.0, 24 pin connector,
example receptacle 43020-2400, Pins 43031 Series, Male

ZL-RELAY-F24X4, Qty. 4/pkg

Sixteen 5X20mm, 250V

See Edison 5X20mm Glass Fuse section range up to Max. 10

0.5in (12.7mm)

930g (32.8 oz)
File # E139594 UL, cUL 508, CE, EN 61131-2:2007

Current Rating

Contact Type
Contact Voltage*

Maximum Power Inductive

Maximum Power Resistive
Maximum Switching Voltage
Minimum Load
Contact Resistance

Contact Capacity

Contact Material

Input Voltage Rating**
Maximum Continuous Coil Voltage
Rated Current Per Coil

Coil Specifications

Coil Resistance

Power Consumption Per Coil

Total Coil Supply Current Max.

Pick Up Current Max. Per Coil

Drop-Out Voltage Min.
Pick-Up Voltage Max.

Off to On/On to Off Response Time

30VDC @ 8A General Use
250VAC @ 8A General Use

1 Form C (SPDT)
250VAC/30VDC

2000VA General Use

AC 2000VA, DC 240W
250VAC, 300VDC
10mA @ 5VDC
100mΩ Max @ 1A, 6VDC

5FLA/30LRA, 250VAC
1/2 HP, 250VAC
Pilot Duty B300-C300

AgNi (Silver Nickel Alloy)

24VDC (-20 / +30%)

31.2VDC

16.7 mA (±10%) @ 24VDC

1440Ω (±10%)

0.4 W

400mA (Total 16 relays)

15mA

1.2 VDC

19.2 VDC

12mS/8mS

*Use conductors rated 60°/75°C for relay outputs. **Relay modules are reverse polarity protected and will not operate if reverse voltage is connected.

Click

DIN Rail Installation
and Removal

Repeat for Tab 2.

Tab

1

Tab

2

To remove
ZIPLink
module, insert
screwdriver
between Tab 1
and module.

Pry up
to release
clip from DIN rail.

To install ZIPLink module, insert upper tab
into DIN rail.

Rotate
until
firmly seated

and locked
on DIN rail

Note: For
cable/wire
clearance
.5” (12.7mm)

1

Rotate retaining clip away from relay.

2

Remove relay
from module.

Reverse procedure
to replace relay.

Remove or Install Relay

24V DC-Powered Relay
Module Installation

Sinking ZL-RRL16F-24-1

Instructions

Sourcing ZL-RRL16F-24-2

WARNING: To minimize the risk of potential safety problems, you

should follow all applicable local and national codes that regulate the
installation and operation of your equipment. These codes vary from
area to area and it is your responsibility to determine which codes
should be followed, and to verify that the equipment, installation, and
operation are in compliance with the latest revision of these codes.

Equipment damage or serious injury to personnel can result from
the failure to follow all applicable codes and standards. We do not
guarantee the products described in this publication are suitable for
your particular application, nor do we assume any responsibility for
your product design, installation, or operation.

If you have any questions concerning the installation or operation
of this equipment, or if you need additional information, please call
Technical Support at 770-844-4200.

This publication is based on information that was available at the
time it was printed. At AutomationDirect.com® we constantly strive to
improve our products and services, so we reserve the right to make
changes to the products and/or publications at any time without notice
and without any obligation. This publication may also discuss features
that may not be available in certain revisions of the product.

3505 Hutchinson Road, Cumming GA, USA 30040

1-800-633-0405 www.automationdirect.com

Copyright 2018, AutomationDirect.com Incorporated/All Rights Reserved Worldwide

ZIPLink Cable Removal

Pull connector

2

from socket.

1

Push tab on
raised tip
and hold.

For Replacement Relay

Use ZL-RELAY-F24X4, Qty. 4/pkg.

Part Number Revision Date

ZL-RRL16F-24 6th Ed. 1/20/2021

2