AutomationDirect ZL-RRL16-24-1, ZL-RRL16-24-2 Installation Instructions

ND

GND

GN

+24V

+24V

24V DC-Powered Relay

+-

Module Installation
Instructions

Heat Dissipation Mounting Requirements

Sinking ZL-RRL16-24-1

Sourcing ZL-RRL16-24-2

WARNING: We recommend installing
up to a 0.5 Amp fast-blow fuse such as
AGC-5 or similar in series with the power
supply as an extra safety measure.

24VDC

Airow

IMPORTANT! Mount Module horizontally to provide proper ventilation.

ZL-RRL16-24 Pinouts

Connector Pin Relay

3 Relay 1 (TB1)
4 Relay 2 (TB2)
5 Relay 3 (TB3)
6 Relay 4 (TB4)
9 Relay 9 (TB9)
10 Relay 10 (TB10)
11 Relay 11 (TB11)
12 Relay 12 (TB12)
15 Relay 5 (TB5)
16 Relay 6 (TB6)
17 Relay 7 (TB7)
18 Relay 8 (TB8)
21 Relay 13 (TB13)
22 Relay 14 (TB14)
23 Relay 15 (TB15)
24 Relay 16 (TB16)

ZL-RRL16-24-1 Internal Circuitr y Details/

Use with Sinking Output Device

COM

COM

NO NC

NO NC

Cable Connector Pin

Cable Connector Pin

GND

ZL-RRL16-24-2 Internal Circuitr y Details/

GND

(Note 1)

24V

Note 1: See jumper notes.

Use with Sourcing Output Device

(Note 1)

24V

Note 1: See jumper notes.

2.7K

Terminal
Block

2.7K

Terminal
Block

11.77” [299.0mm]

2.14”

35mm
DIN RAIL

0.098"
[2.5 mm]

0.114"
[2.9 mm]

Terminal Block Insertion
Point Opening Dimension

3.42”

[86.8mm]

2.18”

[55.5mm]

General Module Specifications** Relay Contact Specifications

Description

Operating Frequency

Isolation Coil to Contact
Isolation NC Contact to

NO Contact Same Relay
Isolation Between Relays
Red LED Indicator State Relay
Operating Temperature Range

Humidity Range
Terminal Block Contacts

Wire Range*
Wire Strip Length
Screw Torque
Replacement Relay

Connector Type

Dimensions (LxWxH)

Approvals
Cable/Wire Clearance
Weight (lbs)

Relay Service Life

*Use conductors rated 60°/75°C for relay outputs.
**Relay modules are reverse polarity protected and will not operate if reverse voltage is connected.

16 Output Relay module with LEDs, 24VDC coil

20 cycles per minute electrical
300 cycles per minute mechanical

2500 VAC for 1 minute

1000 VAC for 1 minute

1000 VAC for 1 minute
ON = relay energized, OFF = relay de-energized
32 to 140°F (0 to 60°C)

45 to 85% RH

Copper alloy, tin-lead plated
12–24 AWG Solid or Stranded Conductor

0.24–0.27 in (6–7 mm)

4.4 in-lbs (0.5 Nm)
ZL-RELAY-24X4

Molex Micro-Fit 3.0, 24 pin connector,
example receptacle 43020-2400, Pins 43031 Series,
Male

11.77 in x 3.42 in x 2.14 in (299mm x 86.8 mm x

54.3 mm)

File # E157382 UL, cUL 508, CE, EN 61131-2:2007

0.5 in (12.7 mm)

1.45

Mechanical: 10,000,000 Operations at no load condition; Electrical: 100,000 Operations at rated resistive load

Current Rating

Contact Type
Contact Voltage (per point)*
Maximum Power Inductive

Maximum Power Resistive
Maximum Switching Voltage
Minimum Load
Contact Resistance
Contact Material

Vibration Resistance
Shock Resistances

Coil Specifications

Input Voltage Rating
Maximum Continuous Coil Voltage
Rated Current Per Coil
Coil Resistance
Power Consumption Per Coil
Total Coil Supply Current Max.
Pick Up Current Max. Per Coil
Drop-Out Voltage Min.
Pick-Up Voltage Max.
Off to On/On to Off Response Time

30VDC @ 10A General Use
250VAC @ 8A General Use

1 Form C (SPDT)
250VAC/30VDC
2000 VA General Use

AC 2000 VA, DC 300W
250VAC, 110VDC
10mA @ 5VDC
100mΩ Max @ 1A, 6VDC
AgNi (Silver Nickel Alloy)

10 to 55 Hz dual amplitude width 1.5mm

1000m/s² endurance, 100m/s² operation

24VDC (-20 / +30%)

31.2 VDC

16.7 mA (±10%) @ 24VDC
1440 Ω (±10%)

0.4W
293mA (All relays on)
15mA

1.2 VDC

19.2 VDC
12mS/8mS

GND

ND

+24V

24V DC-Powered Relay

+24V GND

Module Installation
Instructions

Sinking ZL-RRL16-24-1

Sourcing ZL-RRL16-24-2

Remove or Install Relay

Rotate retaining clip away from relay.

1

Remove relay

2

from module.

Jumper 1 Jumper 3

DIN Rail Installation
and Removal

To install ZIPLink module,
insert upper tab
into DIN rail.

Rotate
until
firmly seated

Click

Note: For
cable/wire
clearance
requirements see
specifications.

Jumper 2

and locked
on DIN rail.

ZIPLink Cable Removal

Pull connector

2

from socket.

1

Push tab on
raised tip
and hold.

For Replacement Relay

To remove ZIPLink
module, insert
screwdriver
between Tab 1
and module.

Use ZL-RELAY-24X4, Qty. 4/pkg.

Reverse procedure
to replace relay.

Pry up
to release
clip from DIN rail.

WARNING: To minimize the risk of potential safety problems, you

should follow all applicable local and national codes that regulate the
installation and operation of your equipment. These codes vary from
area to area and it is your responsibility to determine which codes
should be followed, and to verify that the equipment, installation, and
operation are in compliance with the latest revision of these codes.

Equipment damage or serious injury to personnel can result from
the failure to follow all applicable codes and standards. We do not
guarantee the products described in this publication are suitable for
your particular application, nor do we assume any responsibility for
your product design, installation, or operation.

If you have any questions concerning the installation or operation
of this equipment, or if you need additional information, please call
Technical Support at 770-844-4200.

This publication is based on information that was available at the
time it was printed. At AutomationDirect.com® we constantly strive to
improve our products and services, so we reserve the right to make
changes to the products and/or publications at any time without notice
and without any obligation. This publication may also discuss features
that may not be available in certain revisions of the product.

Tab

1

Repeat for Tab 2.

Tab

2

ZL-RRL16-24-1 Sinking

DirectLOGIC Productivity3000 CLICK Productivity2000 BRX

+24V

J1
J2
J3

+24V

+24V

J1
J2
J3

+24V

J1

GNDGND +24V

J2
J3

+24V

GND

+24V

J1
J2
J3

+24V

GND

ZL-RRL16-24-2 Sourcing

DirectLOGIC Productivity3000 CLICK Productivity2000 BRX

J1
J2

+24V

J3

GND

GND

GND

GND

+24V

J1
J2
J3

J1
J2

+24V

GND

J3

GND GND

J1
J2

+24V

J3

GND

Jumper Position Description

J1, J2, and J3

J1 +24V

J1 GND

J2 +24V

J2 GND

J3 +24V

J3 GND

Connects +24VDC to Connector Pins 1,7,13, & 19

Connects GND to Connector Pins 1,7,13, & 19

Connects +24VDC to Connector Pins 2, 8,14, & 20

Connects GND to Connector Pins 2, 8,14, & 20

Factory set On ZL-RRL16-24-1
Connects +24VDC to Relay Coil Commons

Factory set On ZL-RRL16-24-2
Connects GND to Relay Coil Common

Jumpers referenced above and below
have this silkscreen on the PCB

J1
J2
J3

+24V

+24V

J1
J2

+24V

J3

GND
GND

GND

3505 Hutchinson Road, Cumming GA 30040

1-800-633-0405 www.automationdirect.com

Copyright 2018, AutomationDirect.com Incorporated/All Rights Reserved Worldwide

Part Number Revision Date

ZL-RRL16-24 F 1/8/2020