AutomationDirect UL 508 User Manual

Page 1
1-800-633-0405
SIRCO M UL 508 Non-Fusible Disconnect Switches
To assemble a switch, please select:
Direct Operation External Operation
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+
Switch Body Direct Handle Switch Body Shaft External Handle
OR
+ +
UL 508 Non-Fusible Disconnect Switches
Part Number Description
22003000-UL
22003001-UL
22003002-UL
22003003-UL
22003004-UL
Non-fusible UL 508 disconnect rotary 600VAC disconnect
switch
22003006-UL
22003008-UL
22003009
Switch Body
Rating (A)
16 3 $20.50
20 3 $21.50
25 3 $23.00
32 3 $23.50
40 3 $24.50
63 3 $32.50
80 3 $36.50
100 3 $43.50
# of Poles Price
Handles – Defeatable and Lockable
Part Number
22995012
14731111 14741111 147D1111 147E1111 14831111 14841111 148D1111 148E1111 140F2111 140G2111 140D2111 140E2111
*Not defeatable
Description
Direct operation handle, shaft
not required*
Front and right side handles
I - 0,
shaft required
Switch Body
Rating (A)
16 - 100
Handle
Color
Blue M00 $2.00
Black/Blue
Red/Yellow $10.50
Black/Blue
Red/Yellow $16.50
Black/Blue
Red/Yellow $18.50
Black/Blue
Red/Yellow $29.50
Black/Blue
Red/Yellow $24.50
Black/Blue
Red/Yellow $36.00
Handle
Type
S00
S0
S01
NEMA/
UL Type
1, 3R, 12
4, 4X
1, 3R, 12
4, 4X
1, 3R, 12
4, 4X
Price
$10.50
$16.50
$18.50
$29.50
$24.50
$36.00
M00 Handle
22995012
S00 Handle
147D1111
S0 Handle
14831111
S01 Handle
140D2111
Part Number
14070515 14070520 14070532 14040520 14040532 14040540
For 3/4-pole switches: shafts are for external
For 3/4-pole switches: shafts are for external
Description
front and side handle
front and side handle.
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Switch Body
Rating (A)
16 - 100
Handle
Type
S00, S0
S01
Length
in mm
5.9 150 $3.25
7.9 200 $4.25
12.6 320 $5.75
7.9 200 $8.25
12.6 320 $9.75
15.7 400 $17.00
Price
Circuit Protection
14070515
tCPR-102
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SIRCO M UL 508 Non-Fusible Disconnect Switches
Shaft Guide for External Handle
Part Number Description
14190000
14290000
This accessory makes alignment connections between the shaft and handle easier. Allows up to 15mm misalignment tolerance. Required for a shaft length over 300mm. Included with longer shafts.
Additional Poles
Part Number Description
22001000-UL
22001001-UL
22001002-UL
22001003-UL
22001004-UL
Module switched 4th pole
Switch Body
Rating (A)
16
20 $12.50
25 $12.50
32 $13.50
40 $15.00
of Poles
Terminal Shrouds
Part Number Description
22941005
22943005
22941009
22943009
Terminal shroud line/load mount, 2 per pack, offers additional protection against direct contact with the terminals.
No.
1
Use Price
Transforms a 3-pole switch into a 4-pole
Switch Body
Rating (A)
16-40
63-100
Handle Type
S01, S1, S2, S3 $5.00
$11.00
Fits
S0, S00 $1.75
No. of Poles Price
1 $2.25
3 $3.25
1 $2.75
3 $4.25
Price
14190000
22001000-UL
4th Pole Configurations
22941005
Part Number Description
22990001-UL
22990011-UL
Part Number Description
22096009
22696009
Part Number Description
22993409
Auxiliary contact block module, 10A @ 240VAC, can be mounted on left or right side of switch, maximum 4 auxiliary contacts can be used (requires 2 modules).
Auxiliary Contact Configurations
Front mount transfer switch (2/4 pole) conversion kit. Open center transition (I-O-II).
Front mount multi-pole (6/8 pole) conversion kit. 16 - 100 $19.00
This kit enables direct mounting of the switch on the panel door or on the right or left side of the panel. For use with S0 and S00 handles only.
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Auxiliary Contacts
Conversion Kit
Door Mounting Kit
Switch Body
Rating (A)
16 - 100 1 NO / 1 NC $15.50
16 - 100 2 NO $16.50
Switch Body
Rating (A)
Switch Body
Rating (A)
16-100 3/4 $4.25
Contacts Price
16 - 100 $23.50
No. of Poles Price
Price
Circuit Protection
22990001-UL
22096009
22993409
tCPR-103
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SIRCO M UL 508 Non-Fusible Disconnect Switches
Technical Characteristics
Characteristics According to UL 508 / CSA 22.2#4
22003000-UL 22003001-UL 22003002-UL 22003003-UL 22003004-UL 22003006-UL 22003008-UL 22003009
General use rating (A)
Short-circuit rating at 600VAC (kA)
Type of fuse
Max fuse rating (A)
Max. motor hp / FLA 3-phase motor max.
208VAC
220-240 VAC
440-480 VAC
600VAC
Wire type / temperature Product weight – lb (kg) Wire range
Solid (AWG) - 1 wire
Torque - lb·in (N·m)
Solid (AWG) - 2 wire
Torque - lb·in (N·m)
Stranded (AWG) - 1 wire
Torque - lb·in (N·m)
Stranded (AWG) - 2 wire
Torque - lb·in (N·m)
Environmental – switch body
Operating temperature¹
Flammability rating
Mechanical characteristics
Endurance (# of operating cycles)
Operating torque (lb·in / N·m)
Mounting Auxiliary contacts
Electrical characteristics
Agency approvals
UL file # E173959 (UL 508, C22.2 NO. 14) Manual motor controller "suitable as motor disconnect" CE2011/65/EU
16 20 25 32 40 63 80 100
65 65 65 65 10 / 65 50 / 65 50 / 65 50 / 65
J J J J J J J J
30 30 30 30 60 / 30 100 / 60 100 / 60 100 / 60
3 / 10.6 5 / 16.7 7.5 / 24.2 7.5 / 24.2 7.5 / 24.2 15 / 46.2 15 / 46.2 15 / 46,2
5 / 15.2 5 / 15.2 7.5 / 22 7.5 / 22 7.5 / 22 20 / 54 20 / 54 20 / 54
10 / 14 10 / 14 15 / 21 20 / 27 20 / 27 40 / 52 40 / 52 40 / 52
10 / 11 15 / 17 20 / 22 25 / 27 25 / 27 40 / 41 40 / 41 40 / 41
0.5 (0.2) 0.7 (0.32)
#14-10 #14-10 #14-10 #14-10 #14-10 #14-10 #14-10 #14-10
26.5 (3) 26.5 (3) 26.5 (3) 26.5 (3) 26.5 (3) 39.8 (4.5) 39.8 (4.5)
(2) #12 (2) #12 (2) #12 (2) #12 (2) #12 (2) #12 (2) #12 (2) #12
26.5 (3) 26.5 (3) 26.5 (3) 26.5 (3) 26.5 (3) 39.8 (4.5) 39.8 (4.5)
#14-4 #14-4 #14-4 #14-4 #14-4 #14-1 #14-1 #14-1
26.5 (3) 26.5 (3) 26.5 (3) 26.5 (3) 26.5 (3) 39.8 (4.5) 39.8 (4.5)
(2) #14-12 (2) #14-13 (2) #14-14 (2) #14-15 (2) #14-16 (2) #10-6 (2) #10-6 (2) #10-6
26.5 (3) 26.5 (3) 26.5 (3) 26.5 (3) 26.5 (3) 39.8 (4.5) 39.8 (4.5)
-20°C to 70°C (-4°F to +158°F)
10,000 10,000 10,000 10,000 10,000 10,000 10,000 10,000
7 / 0.8 7 / 0.8 7 / 0.8 7 / 0.8 7 / 0.8 8.9 / 1 8.9 / 1 8.9 / 1
A300 A300 A300 A300 A300 A300 A300 A300
Cu / 167°F (75°C)
UL 94-V0
DIN rail or panel mount
¹ Temperatures above 40°C, the current rating of the switch has to be de-rated 1% per °C over 40°C. Example, at 60°C a 100A switch is rated 80A
Note: Short-circuit rating achieved when used with corresponding fuse type and max fuse rating.
To obtain the most current agency approval information, see the Agency Approval Checklist section on the specific part number’s web page.
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SIRCO M UL 508 Non-Fusible Disconnect Switches
Technical Characteristics
Characteristics According to IEC 60647-3
22003000-UL 22003001-UL 22003002-UL 22003003-UL 22003004-UL 22003006-UL 22003008-UL
General use rating (A)
Thermal current Ith at 40°C (A)
Rated insulation voltage Ui (V)
Rated impulse withstand voltage Uimp (kV)
Rated operational currents Ie
415VAC
500VAC
500VAC
690VAC
690VAC
690VAC
AC-23A / AC-23B utilization category (A/B)
AC-22A / AC-22B utilization category (A/B)
AC-23A / AC-23B utilization category (A/B)
AC-21A / AC-21B utilization category (A/B)
AC-22A / AC-22B utilization category (A/B)
AC-23A / AC-23B utilization category (A/B)
1
1
1
1
1
1
Operational power in AC-23 (kW)
@ 400VAC without prebreak AC in AC-23
@ 500VAC without prebreak AC in AC-23
@ 690VAC without prebreak AC in AC-23
1/2
1/2
1/2
Fuse protected short-circuit withstand (kA rms prospective)
Prospective short-circuit current (kA rms)³
Associated fuse rating (A)³
Overload capacity (Ue 415VAC)
Rated short-time withstand current 0.3 s. Icw (kA rms)³
Rated short-circuit making capacity Icm (kA peak)³
Connection
Minimum Cu cable cross section (mm²)
Maximum Cu cable cross section (mm²)
Tightening torque min/max (N·m)
1
A/B: Category with index A = frequent operation - Category with index B = infrequent operation.
2
The power value is given for information only, the current values vary from one manufacturer to another.
3
For a rated operating voltage Ue = 400VAC
16 20 25 32 40 63 80 100
16 20 25 32 40 63 80 100
800 800 800 800 800 800 800 800
8 8 8 8 8 8 8 8
16 / 16 20 / 20 25 / 25 32 / 32 40 / 40 63 / 63 80 / 80 80 / 80
16 / 16 20 / 20 25 / 25 32 / 32 40 / 40 63 / 63 80 / 80 -
16 / 16 20 / 20 25 / 25 25 / 25 25 / 25 63 / 63 63 / 63 -
16 / 16 20 / 20 25 / 25 32 / 32 40 / 40 63 / 63 80 / 80 100 / 100
16 / 16 20 / 20 25 / 25 32 / 32 32 / 40 40 / 63 63 / 80 -
16 / 16 20 / 20 25 / 25 25 / 25 25 / 25 40 / 40 40 / 40 -
7.5 9 11 15 18.5 30 37 -
7.5 9 11 15 15 30 37 -
7.5 11 15 18.5 18.5 30 37 -
50 50 50 50 50 50 50 25
16 20 25 32 40 63 80 100
2.5 2.5 2.5 2.5 2.5 3 3 1.5
6 6 6 6 6 9 9 2.1
1.5 1.5 1.5 1.5 1.5 2.5 2.5 2.5
16 16 16 16 16 35 35 35
2 / 2.2 2 / 2.2 2 / 2.2 2 / 2.2 2 / 2.2 3.5 / 3.85 3.5 / 3.85 3.5 / 3.85
22003009
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SIRCO M UL 508 Non-Fusible Disconnect Switches
Dimensions
Inches [mm]
Switch with direct handle
Switch with external handle side operation
Switch Body
Rating (A)
16 - 40
63 - 100
Switch with external handle front operation
Dimensions
Units
in 1.18 9.25 3.94 14.64 4.33 1.77 0.59 2.67 0.59 1.18 2.95 0.59
mm 30 235 100 372 110 45 15 68 15 30 75 15
in 1.18 9.25 3.94 14.64 4.33 2.06 0.69 2.99 0.69 1.38 3.35 0.69
mm 30 235 100 372 110 52.5 17.5 76 17.5 35 85 17.5
D min D max E min E max F F1 G J M N T
Overall Dimensions
Terminal
Shrouds AC
Switch Body Switch Mounting Connection
Please see our website www.AutomationDirect.com for complete engineering drawings.
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Circuit Protection
tCPR-106
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SIRCO M UL 508 Enclosed Non-Fusible Disconnect Switches
Our enclosed UL 508 switches allow for the safe control and disconnection of any motor application.
General characteristics
• Gray enclosure with red handle
• Equipped with a 3-pole SIRCO M
• 1 removable ground terminal
• Possibility of adding 1 power pole and 1 auxiliary contact
UL 508 Enclosed Non-Fusible Disconnect Switches Accessories
Part Number
22143503
22243503
22243506
Note: 2294100x fits 4th pole module only.
Enclosure Rating (A)
30 3
60 3 2 1.80 (0.82) $98.00
Configuration of the Auxiliary Contacts
No. of Poles
Enclosure
Size
1 1.25 (0.56) $71.00
2 1.60 (0.72) $82.00
Weight
lb (kg)
Price
• Operating temperature -4° to +158°F (-20° to +70°C)
• Polycarbonate plastic
• Flammability rating UL94-5VA
• NEMA/UL Type 1, 3R, 4, 4X, 12
Switched 4th Pole
Module
1P
22001003-UL
$13.50
22990001-UL
22990011-UL
Auxiliary Contacts
1 NO / 1 NC
$15.50
2 NO
$16.50
Terminal
Shrouds
(Line & Load)
1P
22941005
$2.25
3P
22943005
$3.25
1P
22941009
$2.75
3P
22943009
$4.25
Dimensions
Inches [mm]
Size 1
Please see our website www.AutomationDirect.com for complete engineering drawings.
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1. M Type auxiliary contacts
2. Additional 4th pole
See switch body drawings for dimensions
Size 2
Circuit Protection
tCPR-107
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SIRCO M UL 508 Enclosed Non-Fusible Disconnect Switches
Technical Characteristics
Characteristics According to UL 508 / CSA 22.2#4
22143503 22243503 22243506
General use rating (A)
Max volts (VAC) Short circuit rating at 600VAC (kA) Type of fuse Max fuse rating (A)
Max. motor 3-ph HP
240VAC 480VAC 600VAC
Wire type/temperature Product weight – lb (kg) Wire range
Solid (AWG) - 1 wire Torque - lb·in (N·m) Solid (AWG) - 2 wire Torque - lb·in (N·m) Stranded (AWG) - 1 wire Torque - lb·in (N·m) Stranded (AWG) - 2 wire Torque - lb·in (N·m)
Environmental
Operating temperature¹ Flammability rating Enclosure Material Enclosure NEMA/UL type
Mounting Auxiliary contacts Agency approvals
UL file # E173959 (UL 508, C22.2 NO. 14) Manual motor controller "suitable as motor disconnect" CE 2011/65/EU, 2014/35/EU LVD and 2014/30/EU EMC
30A 30A 60A
600VAC
65kA 65kA 50kA
J
30 100 100
7.5 7.5 20 20 20 40 25 25 40
Cu / 75°C (167°F)
1.5 lb (0.68 kg) 1.9 lb (0.86 kg) 2.1 lb (0.95 kg)
#14-10 #14-10 #14-10
26.5 (3) 26.5 (3) 38.9 (4.5) (2) #12 (2) #12 (2) #12
26.5 (3) 26.5 (3) 38.9 (4.5)
#14-4 #14-4 #14-1
26.5 (3) 26.5 (3) 38.9 (4.5)
(2) #14-12 (2) #14-12 (2) #10-6
26.5 (3) 26.5 (3) 38.9 (4.5)
-20°C to 70°C (-4°F to +158°F) UL94-5VA
Polycarbonate
1, 3R, 12, 4, 4X
Wall
A300
¹ Temperatures above 40°C, the current rating of the switch has to be de-rated 1% per °C over 40°C. Example, at 60°C a 100A switch is rated 80A
Note: Short-circuit rating achieved when used with corresponding fuse type and max fuse rating.
To obtain the most current agency approval information, see the Agency Approval Checklist section on the specific part number’s web page.
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tCPR-108
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Accessories Dimensions
Handles
[inches/mm]
Direct Handle for UL 508 Non-Fusible Disconnect Switches
22995012
Handle Dimensions
External Handles for UL 508 Non-Fusible Disconnect Switches
S00 Type
Handle Dimensions Direction of Operation Door Drilling
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S0 Type
Handle Dimensions Direction of Operation Door Drilling
S01 Type
Handle Dimensions Direction of Operation Door Drilling
Please see our website www.AutomationDirect.com for complete engineering drawings.
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Circuit Protection
tCPR-128
Page 9
X
1-800-633-0405
Accessories Dimensions
Shafts for Non-Fusible Disconnect Switches
[inches/mm]
Shafts for Non-Fusible Disconnect Switches
Shafts for S00, S0 Handle Type Part Number Switch Body Rating (A)
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Length
in mm
14070515
14070520
14070532
Shafts for S01 Handle Type Part Number Switch Body Rating (A)
14040520
14040532
14040540
Shafts for S1, S2 Handle Type Part Number Switch Body Rating (A)
14001020
14001032
16 - 100
16 - 100
100 - 400
5.9 150
7.9 200
12.6 320
Length
in mm
7.9 200
12.6 320
15.7 400
Length
in mm
7.9 200
12.6 320
14001040
Shafts for S3 Handle Type Part Number Switch Body Rating (A)
14011520
14011532
14011540
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Shaft Length Minimum Dimensions
Use standard lengths: – 7.9 in / 200mm – 12.6 in / 320mm – 15.7 in / 400mm
Switch Body
Rating (A)
100 - 400 5.31 - 10.43 135 - 265 S2 7.9 200 100 - 400 5.31 - 15.16 135 - 385 S2 12.6 320 100 - 400 5.31 - 18.31 135 - 465 S2 15.7 400
600 8.70 - 13.50 221 - 343 S3 7.9 200 600 8.70 - 18.23 221 - 463 S3 12.6 320 600 8.70 - 21.38 221 - 543 S3 15.7 400
Dimension X
in mm in mm
Handle
Type
Length
600
Part
Number
14001020 14001032 14001040 14011520 14011532 14011540
15.7 400
Length
in mm
7.9 200
12.6 320
15.7 400
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Circuit Protection
tCPR-132
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Accessories Dimensions
Auxiliary Contacts and Additional Poles
[inches/mm]
27990021 27990022 27990121
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3999U041 3999U042
22990001-UL 22990011-UL 39990701 39990702
22001000-UL 22001001-UL 22001002-UL 22001003-UL 22001004-UL
22011003 22011006 22001010-UL 22005011 22009011
3.84
97.5
3.29
83.7
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1.24
1.77
31.6
44.9
2.66
67.6
22696009
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tCPR-135
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Introduction
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Disconnect Switches
UL®/CSA® Standards for Disconnect Switches
UL 98 – Enclosed and Deadfront Switches (CSA C22.2 No. 4)
These requirements cover enclosed or deadfront switches, with or without provision for fuses, at 600V or less. These products are used as disconnecting means without restrictions; they are heavy-duty products requiring 2 inches (50mm) minimum of creepage distance between phases, which gives maximum safety for users and installation. The short-circuit withstand of these products goes up to 200kA.
UL 489 – Molded Case Switches (CSA C22.22 No. 5)
These requirements cover molded case circuit breakers, molded case switches and fused molded case switches, rated at 600V or less and 6000A or less.
NFPA® 79 Electrical Standard for Industrial Machinery
The following types of machines are identified as industrial machinery:
UL® Standards for Electrical Machinery
UL 508 – Industrial Control Equipment (CSA C22.2 No. 14)
These requirements cover manual, magnetic and solidstate starters and controllers, overload relays, pushbuttons, selector switches and control lights. These products are smaller, requiring only a creepage distance between phases of 0.50 inch (12.7 mm). Their use as a disconnecting means is limited to local disconnection of motors. These products can be used as a disconnect means only when they have been additionally tested “suitable as motor disconnect.” This additional testing ensures that the switch has a proper closing capacity on a short circuit. UL 508 devices cannot be used as main disconnect of an electrical panel, e.g., at the entrance of control panels. A manual motor controller marked “suitable as motor disconnect” shall be installed only on the load side of the branch circuit protective device [UL 508A 30.3.3 and NEC 430.109 (6)].
Typical Control Panel
UL 98 or UL 489 Non-fusible disconnect switches
or
Fusible disconnect switches
UL 508 Non-fusible switches
• Metalworking machine tools, including machines that cut or form metal
• Plastics machinery
• Wood machinery, including woodworking, laminating and sawmill machines
• Assembly machines
• Material handling machines, including industrial robots and transfer machines
• Inspection and testing machines, including coordinate measuring and in-process gauging machines
Meeting the requirements of UL508A and NFPA79 The disconnect shall be operable independent of the door position.
The disconnect must be operable, by qualified persons, independent of the door position with­out the use of accessory tools or devices. Note: NFPA 79; Paragraph 5.3.3.1 (5). An operating mechanism for the disconnecting means shall be operable independent of the door position without the use of accessory tools or devices. Note: UL 508A; Paragraph 66.6.3 c.
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Non-Fusible Disconnect Switches
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Selection Guide
• Which application?
• Which function?
• Which operation handle?
• Which type of breaking?
Applications
Main switchboard
Distribution panel
Emergency disconnect
Local safety disconnect (padlockable)
Photovoltaic disconnect
Enclosed switches
Functions
3/4 pole non-fusible disconnect switch
Characteristics
Operation Manual (rotating)
Direct operation handle Front
External operation handle
Indication of breaking
Switch body Modular
Front
Right side Positive break
indication
Machine Control Power Distribution
UL 98 Compact Non-Fusible
Disconnect Switches
22013003 22013006
22003010-UL
UL 508 Non-Fusible
Disconnect Switches
22003000-UL, 22003001-UL 22003002-UL, 22003003-UL 22003004-UL, 22003006-UL
22003008-UL
UL 508 Non-Fusible
Enclosed Disconnect Switches
22143503 22243503 22243506
UL 98 Non-Fusible
Disconnect Switches
27003011, 27004011 27003021, 27004021 27003041, 27003060
     
   
   
UL 98B DC Non-Fusible
Disconnect Switches
27DC3011 27DC4011 27DC3021 27DC4021
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Circuit Protection
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Non-Fusible Disconnect Switches
Assembly of Accessories
Non-fusible 16 - 100A Disconnect Switches Accessories
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8
1
6
4
5
7
2
1. Switch body
2. Direct handle
3. External handle
4. Shaft and mount
5. Terminal shroud
6. Terminal shroud
7. Auxiliary contact
8. Additional pole
3
7
Non-fusible 100 - 600A Disconnect Switches Accessories
5
1
1. Switch body
2
4
2. Direct handle
3. External handle
4. Shaft
5. Terminal screen
6. Terminal screen
7. Auxiliary contacts
3
6
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Circuit Protection
tCPR-91
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