AutomationDirect P1AM User Manual

Manual Number: P1AM-USER-M

~ WARNING ~

Thank you for purchasing automation equipment from Automationdirect.com®, doing business as,
AutomationDirect. We want your new automation equipment to operate safely. Anyone who installs or

uses this equipment should read this publication (and any other relevant publications) before installing or
operating the equipment.

To minimize the risk of potential safety problems, you should follow all applicable local and national
codes that regulate the installation and operation of your equipment. These codes vary from area to area
and usually change with time. It is your responsibility to determine which codes should be followed, and
to verify that the equipment, installation, and operation is in compliance with the latest revision of these
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At a minimum, you should follow all applicable sections of the National Fire Code, National Electrical
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Our products are not fault-tolerant and are not designed, manufactured or intended for use or resale as
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specifically disclaims any expressed or implied warranty of fitness for High Risk Activities.

For additional warranty and safety information, see the Terms and Conditions section of our catalog.
If you have any questions concerning the installation or operation of this equipment, or if you need
additional information, please call us at 770-844-4200.

This publication is based on information that was available at the time it was printed. At
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make changes to the products and/or publications at any time without notice and without any obligation.
This publication may also discuss features that may not be available in certain revisions of the product.

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Copyright© 2020, Automationdirect.com® Incorporated

No part of this manual shall be copied, reproduced, or transmitted in any way without the prior, written
consent of Automationdirect.com® Incorporated. AutomationDirect retains the exclusive rights to all
information included in this document.

All Rights Reserved

~ ADVERTENCIA ~

Gracias por comprar equipo de automatización de Automationdirect.com®. Deseamos que su nuevo equipo
de automatización opere de manera segura. Cualquier persona que instale o use este equipo debe leer esta
publicación (y cualquier otra publicación pertinente) antes de instalar u operar el equipo.

Para reducir al mínimo el riesgo debido a problemas de seguridad, debe seguir todos los códigos de seguridad
locales o nacionales aplicables que regulan la instalación y operación de su equipo. Estos códigos varian de
área en área y usualmente cambian con el tiempo. Es su responsabilidad determinar cuales códigos deben ser
seguidos y verificar que el equipo, instalación y operación estén en cumplimiento con la revisión mas reciente
de estos códigos.

Como mínimo, debe seguir las secciones aplicables del Código Nacional de Incendio, Código Nacional Eléctrico,
y los códigos de (NEMA) la Asociación Nacional de Fabricantes Eléctricos de USA. Puede haber oficinas de
normas locales o del gobierno que pueden ayudar a determinar cuales códigos y normas son necesarios para una
instalación y operación segura.

Si no se siguen todos los códigos y normas aplicables, puede resultar en daños al equipo o lesiones serias a
personas. No garantizamos los productos descritos en esta publicación para ser adecuados para su aplicación
en particular, ni asumimos ninguna responsabilidad por el diseño de su producto, la instalación u operación.

Nuestros productos no son tolerantes a fallas y no han sido diseñados, fabricados o intencionados para uso
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tales como operación en instalaciones nucleares, sistemas de navegación aérea, o de comunicación, control de
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Para información adicional acerca de garantía e información de seguridad, vea la sección de Términos
y Condiciones de nuestro catálogo. Si tiene alguna pregunta sobre instalación u operación de este equipo, o
si necesita información adicional, por favor llámenos al número 770-844-4200 en Estados Unidos.
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PROPIEDAD LITERARIA

No se permite copiar, reproducir, o transmitir de ninguna forma ninguna parte de este manual sin previo consentimiento por escrito
de Automationdirect.com
este documento. Los usuarios de este equipo pueden copiar este documento solamente para instalar, configurar y mantener el equipo
correspondiente. También las instituciones de enseñanza pueden usar este manual para propósitos educativos.

®

Incorprated. Automationdirect.com retiene los derechos exclusivos a toda la información incluida en

©

2020, AUTOMATIONDIRECT.COM® INCORPORATED

Todos los derechos reservados

~ AVERTISSEMENT ~

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affaires comme, AutomationDirect. Nous tenons à ce que votre nouvel équipement d’automatisation fonctionne en
toute sécurité. Toute personne qui installe ou utilise cet équipement doit lire la présente publication (et toutes les
autres publications pertinentes) avant de l’installer ou de l’utiliser.

Afin de réduire au minimum le risque d’éventuels problèmes de sécurité, vous devez respecter tous les codes locaux
et nationaux applicables régissant l’installation et le fonctionnement de votre équipement. Ces codes diffèrent d’une
région à l’autre et, habituellement, évoluent au fil du temps. Il vous incombe de déterminer les codes à respecter et
de vous assurer que l’équipement, l’installation et le fonctionnement sont conformes aux exigences de la version la
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les codes ainsi que les normes à respecter pour assurer une installation et un fonctionnement sûrs.

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770-844-4200.

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Tous droits réservés

ProductivityOpen User Manual

Please include the Manual Number and the Manual Issue, both shown below,
when communicating with Technical Support regarding this publication.

Manual Number: P1AM-USER-M

Issue: 1st Edition, Rev. A

Issue Date: 02/2020

Publication History

Issue Date Description of Changes

1st Edition 01/2020 Original

1st Ed. Rev. A 02/2020 Added Appendix A - Networks Security material.

Table of ConTenTs

Chapter 1 - Getting Started

Introduction .............................................................................................................. 1–2

Intended Use of This Product ..................................................................................1–2

Purpose of this Manual ..........................................................................................1–3

Important Online Resources .....................................................................................1–3

Conventions Used ...................................................................................................... 1–4

Key Topics for Each Chapter ..................................................................................... 1–4

Install Programming Software .................................................................................. 1–5

Mounting Hardware .................................................................................................. 1–8

Power the System ...................................................................................................... 1–9

Chapter 2 - Specifications

Overview ................................................................................................................... 2–2

Right Side Expansion - Productivity1000 Input/output Modules ............................... 2–2

Left Side Expansion - Arduino MKR-compatible Shields ........................................... 2–2

P1AM-100 Arduino Compatible CPU ........................................................................ 2–3

P1AM-100 Module Faceplate Layout ........................................................................ 2–4

P1AM-100 MicroB USB Programming Port ............................................................... 2–5

microSD Slot ............................................................................................................ 2–6

P1AM-100 CPU Headers ...........................................................................................2–7

Powering Your ProductivityOpen System ..................................................................2–8

AutomationDirect Shields .........................................................................................2–9

Ethernet Communications Shield .............................................................................2–9

Header Pin Breakout Module .................................................................................. 2–11

I/O Modules Overview ............................................................................................2–13

Table of Contents

Chapter 3 - Installation and Wiring

Safety Guidelines ....................................................................................................... 3–3

Plan for Safety .......................................................................................................... 3–3

Three Levels of Protection ........................................................................................3–4

Orderly System Shutdown ........................................................................................3–4

System Power Disconnect ........................................................................................3–4

Emergency Stop Circuits ..........................................................................................3–5

Introduction to the ProductivityOpen Mechanical Design ...................................... 3–6

Typical P1AM-100 ....................................................................................................3–6

Dimensions and Installation ...................................................................................... 3–7

Basic Dimensions .......................................................................................................3–9

Mounting Guidelines ............................................................................................... 3–12

Enclosures ..............................................................................................................3–12

Mounting Position ..................................................................................................3–12

Using Mounting Rails .............................................................................................3–12

Mounting Clearances .............................................................................................3–13

Temperature Considerations ................................................................................... 3–13

Power Considerations ............................................................................................. 3–13

Grounding .............................................................................................................3–14

Agency Approvals ...................................................................................................3–14

DIN Rail Mounting P1AM-100 System ....................................................................3–15

Surface Mounting P1AM-100 System ..................................................................... 3–15

Installing the I/O Modules ...................................................................................... 3–16

Wiring Guidelines ....................................................................................................3–17

Power Supply Wiring .............................................................................................. 3–17

Grounding .............................................................................................................3–17

Fuse Protection .......................................................................................................3–18

I/O Module Wiring Options ....................................................................................3–19

Hand Wiring System ............................................................................................... 3–19

ZIPLink Wiring System ...........................................................................................3–20

Terminal Block With Pigtail Cable ........................................................................... 3–20

Input and Output Modules ZIPLink Selections .......................................................3–21

Analog Modules ZIPLink Selections ........................................................................ 3–22

ii

Hardware User Manual, 1st Ed. Rev. A

Table of Contents

Removable Terminal Blocks (Optional) ................................................................... 3–23

P1-10RTB and P1-10RTB-1 .....................................................................................3–23

P2-RTB and P2-RTB-1 .............................................................................................3–23

Terminal Block Installation ...................................................................................... 3–24

Terminal Block Removal .......................................................................................... 3–25

Planning the I/O Wiring Routes .............................................................................. 3–25

System Wiring Strategies ........................................................................................3–26

CPU Isolation Boundaries .......................................................................................3–26

Sinking/Sourcing Concepts ....................................................................................3–27

I/O “Common Terminal” Concepts ........................................................................ 3–28

DC Input Wiring Methods ...................................................................................... 3–29

DC Output Wiring Methods ................................................................................... 3–29

Relay Outputs - Wiring Methods ............................................................................3–31

Relay Outputs – Transient Suppression for Inductive Loads in a Control System ..... 3–32

Appendix A - Security Considerations for Controls Networks

Security Considerations for Controls Networks .......................................................A–2

Hardware User Manual, 1st Ed. Rev. A

iii

Chapter

Chapter

Chapter

GettinG Started

1

1

1

In This Chapter...

Introduction .............................................................................................................. 1–2

Intended Use of This Product ..................................................................................1–2

Purpose of this Manual ..........................................................................................1–3

Important Online Resources .....................................................................................1–3

Conventions Used ...................................................................................................... 1–4

Key Topics for Each Chapter ..................................................................................... 1–4

Install Programming Software .................................................................................. 1–5

Mounting Hardware .................................................................................................. 1–8

Power the System ...................................................................................................... 1–9

Chapter 1: Getting Started

Introduction

Intended Use of This Product

The PIAM-100 is a small computer with on-board I/O based on the “Open-Source Arduino
platform”. This product can be used to solve various control and automation tasks using
customized programs.

The user community website of PIAM-100 (http://go2adc.com/p1am) is where you will find
various demo programs and libraries that will allow you to jump right into programming and
design.

Follow all applicable safety parameters when connecting to external I/O sensors and devices.
Any use other than described in this manual is not permitted, as this may expose the user to

possible harm and/or damage to the device or connected equipment.
The P1AM-100 must not be altered or modified. The safety instructions as well as the

maximum permissible ambient conditions and operating parameters are given in Chapter 2
“Technical Specifications”.

The instruction manual is meant to be read thoroughly while being mindful of safe and
proper operation. It contains important information on mounting, operating and handling
the P1AM-100.

CAUTION: The P1AM CPU Base Controller uses pins A3 and A4 so any shield that uses these same pins
will have a conflict. The MKR RGB shield is one that has this conflict.

1–2

Hardware User Manual, 1st Ed. Rev. A

Chapter 1: Getting Started

Purpose of this Manual

Thank you for purchasing the AutomationDirect ProductivityOpen Arduino compatible
Controller. This user manual provides information that will help you install, set up, program,
troubleshoot, and maintain your ProductivityOpen project.

The manual includes information that is critical to the safety of the personnel who will install
and use the controller and to the machinery, processes, and equipment controlled by the
P1AM-100.

The manual also includes important information about power and signal wiring, mounting the
CPU and modules, and configuring the system.

Important Online Resources

Access to ADC Community based help for your ProductivityOpen projects is available from
our website: http://go2adc.com/p1am.

You will need libraries and other files available from our GitHub page at

https://github.com/facts-engineering/P1AM

The P1AM libraries and Board Support Package and other support files are located on Github.
A variety of other useful information about the Productivity1000 I/O modules, as well as code

for example tasks and more is available at https://facts-engineering.github.io.

The P1AM-100 may be programmed by Arduino IDE which may be downloaded from

https://www.arduino.cc/en/Main/Software. A graphical programming tool customized for

P1AM-100 based on ArduBlock (ProductivityBlocks® )is accessible from the Tools menu in the

Arduino IDE.

In addition, the Productivity1000 series power supplies and I/O modules, which work with the
P1AM-100, include an installation insert.

Use a QR symbol reader or click on graphic icon to see an overview video.

Hardware User Manual, 1st Ed. Rev. A

1–3

Chapter 1: Getting Started

Conventions Used

NOTE: When you see the “note pad” icon in the left-hand margin, the paragraph to its immediate right will be
a special note. Notes represent information that may make your work quicker or more efficient. The word
NOTE in boldface will mark the beginning of the text.

When you see the “exclamation point” icon in the left-hand margin, the paragraph to its immediate right
will be a warning. This information could prevent injury, loss of property, or even death in extreme
cases. Any warning in this manual should be regarded as critical information that should be read in its
entirety. The word WARNING in boldface will mark the beginning of the text.

Key Topics for Each Chapter

The beginning of each chapter will list the key
topics that can be found in that chapter.

1–4

Hardware User Manual, 1st Ed. Rev. A

Install Programming Software

NOTE: An active Internet connection is required to download the Arduino IDE and access the libraries and
board driver.

The P1AM-100 CPU may be programmed with the Arduino IDE. ProductivityBlocks® is
an optional graphical environment used with the IDE that AutomationDirect has adapted to
make Productivity1000 I/O modules conveniently accessible as blocks.

1. Download the latest version of the Arduino IDE software
from https://www.arduino.cc/en/Main/Software.

2. Library Install:

a. In the Arduino IDE go to “Sketch -> Include Library -> Manage Libraries…”
b. Leave the Type and Topic filters as “All” and type “P1AM” in the “Filter your search…” box
c. Click on the P1AM by FACTS Engineering that appears
d. Click the Install button
e. Close the Library Manager window
f. Confirm the installation by checking for “File -> Examples -> P1AM-100”. Several categories

of examples should be present.

Productivity

Blocks

CC

Chapter 1: Getting Started

Hardware User Manual, 1st Ed. Rev. A

1–5

Chapter 1: Getting Started

3. Arduino Board Support Package Install:

a. Go to “File->Preferences” and paste the following link into the “Additional Boards Manager

URLs” field.

NOTE: Make sure you right click on the link and choose “Copy Link”.

i. https://raw.githubusercontent.com/facts-engineering/facts-engineering.github.io/master/

package_productivity-P1AM-boardmanagermodule_index.json

b. Go to “Tools -> Boards -> Board Manager”. Type P1AM into the search box at the top.

Mouse over the result and click install. The install may take several minutes to complete.

c. If you are on a version of Windows before Windows 10 this is mandatory. For Windows

10 users, this may be run if you want the board to appear as P1AM-100 in device
manager.

i. Download the “driver install” file from this link:

https://github.com/facts-engineering/P1AMCore/raw/master/drivers.zip.

ii. Extract the file
iii. Run the “P1AM-100_install.bat” file to complete the driver installation.

d. If you are having trouble installing the BSP due to network issues such as firewall

restrictions, you can use the “Arduino SAMD Boards” (specifically the MKRZERO) as
an alternative. These are present in the board manager automatically.

4. Testing installation

a. Attach the modules and/or shields you wish to use. REMEMBER modules/shields must not

be connected or disconnected while power is applied - either 24V or USB.

b. Plug the micro USB cable into the P1AM-100 and computer

i. If using P1000 I/O modules power the system with 24V
c. Go to “Tools -> Board:” and select “P1AM-100” from the dropdown that appears.
d. Go to “Tools -> Port” and select the “P1AM-100” device that you have plugged in.
e. Go to File -> Examples -> P1AM-100->Basic->PrintModules to open the Print Modules

example. Note that the PrintModules example is intended for a system with Productivity1000

modules connected and powered.
f. Click the right facing arrow button under “Edit” to upload the code to the board.
g. Go to “Tools -> Serial Monitor” and check to see that the name of module(s) you have in the

base is printing to the terminal.

1–6

Hardware User Manual, 1st Ed. Rev. A

Productivity

Blocks

Chapter 1: Getting Started

5. Next Steps

a. Start with the “Basic” category of the P1AM-100 Library examples to become familiar with

the API.

b. Once you are comfortable with the basic examples you can move on to more complex

routines included in the P1AM-100 examples.

6. Install ProductivityBlocks

a. Run the ProductivityBlocks Installer.
b. ProductivityBlocks will be installed in the Documents -> ProductivityBlocks folder. The

ProductivityBlocks programming environment is accessible from the Tools menu in the
Arduino IDE.

c. Example ProductivityBlocks programs are also included in this folder.

®

Hardware User Manual, 1st Ed. Rev. A

1–7

Chapter 1: Getting Started

Mounting Hardware

Install Shields on the left side of the P1AM CPU and P1 I/O Modules on the right side of the
P1AM CPU.

The ProductivityOpen Shields and Productivity1000 Input/Output modules are DIN rail
mountable and designed to snap together to simplify connection. A system may include
communications, inputs and outputs. See Chapter 3 of this manual and Chapters 4 and 5 of
the Productivity1000 manual for more detailed hardware installation information.

!WARNING! Do not add or remove modules with field power applied!

Step One:

With latch in “locked” position,
align connectors on the side of
each module and stack by pressing
together. An audible click indicates
lock is engaged.

Step Two:

Attach field wiring using the removable
terminal block or ZIPLink wiring system.

Step Three:

To unstack modules, pull locking latch up
into the unlocked position and then pull
modules apart.

CAUTION: Ensure all latches

are secured after modules

are connected.

1–8

Hardware User Manual, 1st Ed. Rev. A

Power the System

NOTE: Ensure all modules are connected to the system before power is applied. Do not assemble or
disassemble the system while power is applied.

Productivity1000 Power Supplies:

1. Connect one of the Productivity1000 power supplies to P1AM-100. Should you choose
Arduino MKR compatible shields instead of or in addition to the ProductivityOpen shields,
the Productivity1000 power supplies cannot be used. In this case an alternative power supply
is required (See below for information on connecting an external power supply).

P1000 24VDC input power supplies:

• P1-01AC: AC Input 85–132 / 170–264 VAC, 16W
(power for P1AM-100 and up to 8 modules)

• P1-02AC: AC Input 85–132 / 170–264 VAC, 26W
(power for P1AM-100 and up to 15 modules)

• P1-01DC: DC Input 12–24 VDC, 16W
(power for P1AM-100 and up to 8 modules)

Chapter 1: Getting Started

P1-01AC

100-240V 48VA

125VDC, 20W

®

50-60Hz

P1-01AC

AC (L)
DC (+V)

AC (N)
DC (-V)

LG

P1-02AC

™

100-240V 74VA

50-60Hz

125VDC, 33W

AC (L)
DC (+V)

AC (N)
DC (-V)

G

G

LG

P1-02AC

P1-01DC

12-24V 21W

P1-01DC

™

+V

-V

G

LG

CAUTION: Ensure that only one power supply source is connected to the Arduino system. When a
Productivity1000 power supply is connected immediately to the left of the CPU module, the bottom Power
Connector must be removed before connecting P1-01AC Power Supply. This precludes connection of two
separate power supplies. If an AutomationDirect shield is connected between a Productivity1000 power
supply and the CPU module care must be taken to ensure an external power supply is not connected to the
bottom terminals.

Hardware User Manual, 1st Ed. Rev. A

1–9

Chapter 1: Getting Started

2. OR using an alternative 24VDC external power source connect directly to P1AM-100 Optional
Power Connector terminals. This option allows for the use of Input/Output modules from the
Productivity1000 family as well as all Arduino MKR compatible shields.

• The LG and minus terminals on the external power supply connection are internally
shorted.

• Use separate 24VDC supplies, one for the P1AM-100 and another for inductive loads to
keep the P1AM-100 supply power clean and free of voltage spikes caused by switching
inductive loads.

RHINO Power Supply

P/N PSV24-50s

Example of Alternative

24VDC Power Supply

1–10

Terminal Block Specications

Part Number

Number of positions

Pitch

Wire Range

Conductors

Screw Driver Width

Screw Size

Screw Torque

*Recommended screw driver P/N: TW-SD-MSL-2

PCON-KIT

3 screw terminals

3.5 mm

28–16 AWG (0.324 to 3.31 mm²) Solid / Stranded conductor
1/4 in (6–7 mm) Strip Length

Use copper conductors, 75°C or equivalent

1/8 in (3.175 mm) Maximum

M2

1.7 lb·in (0.4 N·m)

Hardware User Manual, 1st Ed. Rev. A

Chapter 1: Getting Started

3. OR using USB input power, connect to the microB USB port on the face of the P1AM-100.
USB power is intended for programming and will not power Productivity1000 Input /output
modules.

Micro USB Type B Input Specications

Port Name

Description

Port Status LED

Cables

Micro USB

Standard Micro USB input for programming and monitoring

Green LED is illuminated when a power cable is plugged in.

USB Type A to Micro USB Type B:
6ft cable part # USB-CBL-AMICB6
15ft cable part # USB-CBL-AMICB15

Hardware User Manual, 1st Ed. Rev. A

1–11

Chapter

Chapter

Chapter

SpecificationS

2

2

2

In This Chapter...

Overview ................................................................................................................... 2–2

Right Side Expansion - Productivity1000 Input/output Modules ............................... 2–2

Left Side Expansion - Arduino MKR-compatible Shields ........................................... 2–2

P1AM-100 Arduino Compatible CPU ........................................................................ 2–3

P1AM-100 Module Faceplate Layout ........................................................................ 2–4

P1AM-100 MicroB USB Programming Port ............................................................... 2–5

microSD Slot ............................................................................................................ 2–6

P1AM-100 CPU Headers ...........................................................................................2–7

Powering Your ProductivityOpen System ..................................................................2–8

AutomationDirect Shields .........................................................................................2–9

Ethernet Communications Shield .............................................................................2–9

Header Pin Breakout Module .................................................................................. 2–11

I/O Modules Overview ............................................................................................2–13

Chapter 2: Specifications

Overview

The ProductivityOpen system is intended to provide a robust selection of components for a
compact and expandable design with a simple-to-use philosophy.

Right Side Expansion - Productivity1000 Input/output Modules

The P1AM-100 can be expanded with the addition of easily connected I/O modules and does
not require a mounting base. I/O modules are connected via an expansion port on the right
side of the P1AM-100 case. A variety of I/O modules are available from the Productivity1000
series for flexible and optimal system configuration. Refer to the Productivity1000 user manual
for detailed descriptions (https://cdn.automationdirect.com/static/manuals/p1userm/

p1userm.html).

Left Side Expansion - Arduino MKR-compatible Shields

The left side of the case allows expansion with most* Arduino MKR compatible shields.
A selection of shields to support P1AM-100 in housings to conveniently connect to the
P1AM-100 specifically are available from AutomationDirect. See detailed descriptions
following.

* NOTE: The P1AM CPU Base Controller uses pins A3 and A4 so any shield that uses these same pins will
have a conflict. The MKR RGB shield is one that has this conflict.

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Hardware User Manual, 1st Ed. Rev. A