Automationdirect P1 User Manual

Manual Number: P1-USER-M

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~ AVERTISSEMENT ~

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Afin de réduire au minimum le risque d’éventuels problèmes de sécurité, vous devez respecter tous les codes locaux et nationaux applicables régissant l’installation et le fonctionnement de votre équipement. Ces codes diffèrent d’une région à l’autre et, habituellement, évoluent au fil du temps. Il vous incombe de déterminer les codes à respecter et de vous assurer que l’équipement, l’installation et le fonctionnement sont conformes aux exigences de la version la plus récente de ces codes.

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Productivity1000 User Manual

Please include the Manual Number and the Manual Issue, both shown below, when communicating with Technical Support regarding this publication.

Manual Number: P1-USER-M

Issue: 1st Edition, Rev. L

Issue Date: 07/20

Publication History

Issue Date Description of Changes

1st Edition 11/17 Original

1st Edition, Rev. A 3/18 Updated Specification tables and formatting.

1st Edition, Rev. B 9/18 Added 10 new expansion modules.

1st Edition, Rev. C 6/19 Added P1-550, Power supplies P1-01DC & P1-02AC, 7 new expansion modules.

1st Edition, Rev. D 8/19 Updated Logo and registered trademark symbol for Productivity®1000

1st Edition, Rev. E 01/20 Updated Battery installation procedure for P1-540, P1-550 page 2-14, 2-22 & 7-3.

1st Edition, Rev. F 02/20 Added Appendix C for network security considerations.

1st Edition, Rev. G 03/20 Revised wiring schematic page 3-59 for P1-4ADL2DAL

1st Edition, Rev. H 03/10/20 Revised Table page 2-66 for P1-16TR module

1st Edition, Rev. I 03/18/20 Added note on page 1-12 and revised from 8 to 15 modules page 5-6

1st Edition, Rev. J 04/20 Updated formatting.

1st Edition, Rev. K 05/20 Revised Chapter 4 P1-02HSC description

1st Edition, Rev. L 07/20 RevisedP1-4ADL2DAL-2 Specification Input Stability to +/- 0.03% of range

Chapter 1 - Getting Started

Introduction .............................................................................................................. 1–2

Purpose of this Manual .............................................................................................1–2

About Getting Started .............................................................................................. 1–2

Online Help Files and Other Documentation ............................................................ 1–2

Technical Support..................................................................................................... 1–2

Conventions Used ...................................................................................................... 1–3

Key Topics for Each Chapter ..................................................................................... 1–3

Before you begin... ....................................................................................................1–4

Productivity Suite System Requirements .................................................................. 1–5

Step 1: Install Programming Software......................................................................1–6

Step 2: Launch Programming Software ..................................................................1–10

Step 3: Install Hardware .......................................................................................... 1–12

Step 4: Apply Power to CPU ...................................................................................1–16

Step 5: Establish PC to CPU Communications ........................................................ 1–16

Step 6: Open/Read Hardware Configuration ......................................................... 1–17

Step 7: Create a Project ...........................................................................................1–19

Step 8: Save Project ................................................................................................. 1–25

Step 9: Write Project to CPU ................................................................................... 1–26

Step 10: Place CPU in RUN Mode ........................................................................... 1–27

Step 11: Test the Project Using Monitor Mode ...................................................... 1–28

Table of Contents

Chapter 2 - Specifications

Overview ................................................................................................................... 2–4

P1000 Power Supplies ...............................................................................................2–5

P1-01AC and P1-02AC Power Supplies .....................................................................2–5

Power Connections ..................................................................................................2–8

Grounding ...............................................................................................................2–8

P1-01DC Power Supply ........................................................................................... 2–9

Power Connections ................................................................................................2–10

Grounding .............................................................................................................2–10

Productivity1000 Alternate Power Supply Connection ............................................2–11

Productivity®1000 P1-540 CPU Module ..................................................................2–12

P1-540 CPU Specifications......................................................................................2–12

P1-540 Module Faceplate Layout ...........................................................................2–13

P1-540 Battery .......................................................................................................2–14

P1-540 Communication Ports ................................................................................2–15

MicroUSB Programming Port .................................................................................2–15

P1-540 Ethernet Port .............................................................................................. 2–16

microSD Slot .......................................................................................................... 2–17

RS-232 Port ............................................................................................................ 2–18

RS-485 Port ............................................................................................................ 2–19

Productivity®1000 P1-550 CPU Module ..................................................................2–20

P1-550 CPU Specifications......................................................................................2–20

P1-550 Module Faceplate Layout ...........................................................................2–21

P1-550 Battery .......................................................................................................2–22

P1-550 Communication Ports ................................................................................2–23

MicroUSB Programming Port .................................................................................2–23

P1-550 Ethernet Port .............................................................................................. 2–24

microSD Slot .......................................................................................................... 2–25

RS-232 Port ............................................................................................................ 2–26

RS-485 Port ............................................................................................................ 2–27

I/O Modules Overview ............................................................................................2–28

Discrete I/O Modules ..............................................................................................2–29

Discrete Input Modules ..........................................................................................2–29

Discrete Output Modules .......................................................................................2–29

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Discrete Combo I/O Modules .................................................................................2–30

Discrete Combo Input/Output Modules ................................................................. 2–30

I/O Modules Installation..........................................................................................2–30

P1-08SIM Input Simulator Module .........................................................................2–31

P1-08ND3 Sinking/Sourcing DC Input .................................................................... 2–32

Wiring Diagrams ....................................................................................................2–34

P1-16ND3 Sinking/Sourcing DC Input .................................................................... 2–35

Wiring Diagrams ....................................................................................................2–37

P1-08NE3 AC/DC Sinking/Sourcing Input ..............................................................2–38

Wiring Diagrams ....................................................................................................2–40

P1-16NE3 AC/DC Sinking/Sourcing Input ..............................................................2–41

Wiring Diagrams ....................................................................................................2–43

P1-08NA AC Input ...................................................................................................2–44

Wiring Diagrams ....................................................................................................2–46

P1-08TD1 Sinking DC Output .................................................................................2–47

Wiring Diagrams ....................................................................................................2–49

P1-08TD2 Sourcing DC Output ...............................................................................2–50

Wiring Diagrams ....................................................................................................2–52

P1-15TD1 Sinking DC Output .................................................................................2–53

Wiring Diagrams ....................................................................................................2–55

P1-15TD2 Sourcing DC Output ...............................................................................2–56

Wiring Diagrams ....................................................................................................2–58

P1-08TA AC Output .................................................................................................2–59

Wiring Diagrams ....................................................................................................2–61

P1-08TRS Isolated Relay ..........................................................................................2–62

Wiring Diagrams ....................................................................................................2–64

P1-16TR Relay Output .............................................................................................2–65

Wiring Diagrams ....................................................................................................2–67

P1-15CDD1 Input/Output .......................................................................................2–68

Wiring Diagrams ....................................................................................................2–70

P1-15CDD2 Input/Output .......................................................................................2–71

Wiring Diagrams ....................................................................................................2–73

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P1-16CDR Discrete Input/ Relay Output .................................................................2–74

Wiring Diagrams ....................................................................................................2–76

Chapter 3 - Analog I/O Specifications

Analog I/O Modules Overview ..................................................................................3–3

Analog I/O Modules ..................................................................................................3–4

Analog Input Modules .............................................................................................. 3–4

Analog Output Modules ........................................................................................... 3–4

Analog Input/Output Modules .................................................................................3–5

P1-04AD Analog Input ...............................................................................................3–6

Wiring Diagrams ......................................................................................................3–8

Module Configuration .............................................................................................. 3–9

P1-04ADL-1 Analog Input ........................................................................................3–10

Wiring Diagrams ....................................................................................................3–12

Module Configuration ............................................................................................ 3–13

P1-04ADL-2 Analog Input ........................................................................................3–14

Wiring Diagrams ....................................................................................................3–16

Module Configuration ............................................................................................ 3–17

P1-08ADL-1 Analog Input ........................................................................................3–18

Wiring Diagrams ....................................................................................................3–20

Module Configuration ............................................................................................ 3–21

P1-08ADL-2 Analog Input ........................................................................................3–22

Wiring Diagrams ....................................................................................................3–24

Module Configuration ............................................................................................ 3–25

P1-04RTD Analog Input ........................................................................................... 3–26

Wiring Diagrams ....................................................................................................3–29

Module Configuration ............................................................................................ 3–30

P1-04THM Analog Input ..........................................................................................3–31

Wiring Diagrams ....................................................................................................3–33

Module Configuration ............................................................................................ 3–35

P1-04NTC Thermistor .............................................................................................. 3–36

Wiring Diagrams ....................................................................................................3–38

Module Configuration ............................................................................................ 3–39

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P1-04DAL-1 Analog Output ..................................................................................... 3–40

Wiring Diagrams ....................................................................................................3–42

Module Configuration ............................................................................................ 3–43

P1-04DAL-2 Analog Output ..................................................................................... 3–44

Wiring Diagrams ....................................................................................................3–46

Module Configuration ............................................................................................ 3–47

P1-08DAL-1 Analog Output ..................................................................................... 3–48

Wiring Diagrams ....................................................................................................3–50

Module Configuration ............................................................................................ 3–51

P1-08DAL-2 Analog Output ..................................................................................... 3–52

Wiring Diagrams ....................................................................................................3–54

Module Configuration ............................................................................................ 3–55

P1-4ADL2DAL-1 Current Analog Input/Output ...................................................... 3–56

Wiring Diagrams ....................................................................................................3–59

Module Configuration ............................................................................................ 3–60

P1-4ADL2DAL-2 Voltage Analog Input/Output ......................................................3–61

Wiring Diagrams ....................................................................................................3–64

Module Configuration ............................................................................................ 3–65

Chapter 4 - Specialty Modules Specifications

Specialty Modules Overview .....................................................................................4–2

P1-02HSC High-Speed Isolated Sinking/Sourcing Input .......................................... 4–3

Wiring Diagrams ......................................................................................................4–5

Wiring Example for Koyo Totem Pole Output Encoder ............................................. 4–7

Module Configuration .............................................................................................. 4–8

P1-04PWM Module ....................................................................................................4–9

Wiring Diagrams ....................................................................................................4–11

Module Configuration ............................................................................................ 4–12

Chapter 5 - Installation and Wiring

Safety Guidelines ....................................................................................................... 5–3

Plan for Safety .......................................................................................................... 5–3

Three Levels of Protection ........................................................................................5–4

Orderly System Shutdown ........................................................................................5–4

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System Power Disconnect ........................................................................................5–4

Emergency Stop Circuits ..........................................................................................5–5

Introduction to the Productivity1000 Mechanical Design ....................................... 5–6

Typical Productivity®1000 System ............................................................................. 5–6

Dimensions and Installation ...................................................................................... 5–7

Basic Dimensions .......................................................................................................5–9

Mounting Guidelines ............................................................................................... 5–11

Enclosures ..............................................................................................................5–11

Mounting Position ..................................................................................................5–11

Using Mounting Rails .............................................................................................5–11

Mounting Clearances .............................................................................................5–12

Temperature Considerations ................................................................................... 5–12

Power Considerations ............................................................................................. 5–12

Grounding .............................................................................................................5–13

Agency Approvals ...................................................................................................5–13

Installing the Power Supply .................................................................................... 5–14

DIN Rail Mounting P1000 System .......................................................................... 5–15

Surface Mounting P1000 System ...........................................................................5–15

Installing the I/O Modules ...................................................................................... 5–16

Wiring Guidelines ....................................................................................................5–17

Power Supply Wiring .............................................................................................. 5–17

Grounding .............................................................................................................5–17

Fuse Protection .......................................................................................................5–18

I/O Module Wiring Options ....................................................................................5–19

Hand Wiring System ............................................................................................... 5–19

I/O Module Wiring Options ....................................................................................5–20

ZIPLink Wiring System ...........................................................................................5–20

Terminal Block With Pigtail Cable ........................................................................... 5–20

Input and Output Modules ZIPLink Selections .......................................................5–21

Analog Modules ZIPLink Selections ........................................................................ 5–22

Removable Terminal Blocks (Optional) ................................................................... 5–23

P1-10RTB and P1-10RTB-1 .....................................................................................5–23

P2-RTB and P2-RTB-1 .............................................................................................5–23

Terminal Block Installation ...................................................................................... 5–24

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Terminal Block Removal .......................................................................................... 5–25

Planning the I/O Wiring Routes .............................................................................. 5–25

System Wiring Strategies ........................................................................................5–26

CPU Isolation Boundaries .......................................................................................5–26

Sinking/Sourcing Concepts ....................................................................................5–27

I/O “Common Terminal” Concepts ........................................................................ 5–28

DC Input Wiring Methods ...................................................................................... 5–29

DC Output Wiring Methods ................................................................................... 5–29

Relay Outputs - Wiring Methods ............................................................................5–31

Relay Outputs – Transient Suppression for Inductive Loads in a Control System ..... 5–32

Chapter 6 - Communications

Communications ........................................................................................................ 6-1

Communication Ports ............................................................................................... 6-1

Communications: Connectivity ................................................................................. 6-8

CPU Port Connections .............................................................................................. 6-8

ASCII and Custom Protocol Functionality ............................................................... 6-13

ASCII Instructions ................................................................................................... 6-13

Custom Protocol Instructions ................................................................................. 6-14

Communications: Ethernet ...................................................................................... 6-16

TCP and UDP Port Numbers .................................................................................. 6-16

IP Addressing and Subnetting ................................................................................ 6-16

PC Setup ................................................................................................................ 6-17

CPU Setup .............................................................................................................. 6-18

TCP Connection Behavior with Modbus TCP and Network Instructions ................. 6-19

Communications Modbus Functionality ................................................................. 6-20

Master/Client Function Code and Data Type Support ............................................ 6-20

Slave/Server Function Code and Data Type Support .............................................. 6-22

Assigning Modbus Addresses to Tags ..................................................................... 6-23

Modbus Options .................................................................................................... 6-26

Modbus Instructions ............................................................................................... 6-29

Network Instructions .............................................................................................. 6-31

Automatic Poll versus Manual Polling and Interlocking ........................................... 6-32

Message Queue ...................................................................................................... 6-34

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EtherNet/IP for the Productivity Series ................................................................. 6-35

Terminology Definitions ......................................................................................... 6-35

Network Layer Chart .............................................................................................. 6-36

EtherNet/IP Data .................................................................................................... 6-36

Class 1 and Class 3 Connections ............................................................................ 6-37

Setup Example 1: Productivity®1000 as EtherNet/IP Adapter .................................. 6-37

Example 2: Productivity®1000 as EtherNet/IP Scanner ............................................ 6-40

Troubleshooting Tips: ............................................................................................. 6-43

EtherNet/IP I/O Message Troubleshooting: ............................................................. 6-45

EtherNet/IP Explicit Message Troubleshooting: ....................................................... 6-45

ProNET ................................................................................................................... 6-46

Custom Protocol over Ethernet Functionality .......................................................... 6-47

Hardware Configuration ......................................................................................... 6-48

Custom Protocol Ethernet Instruction ..................................................................... 6-49

Communications: GS-Drives .................................................................................... 6-50

Things To Consider for the design of Remote I/O and GS-Drives ............................ 6-50

Things To Consider for the design of Remote I/O and GS4-Drives .......................... 6-51

Communications: Port Configuration ..................................................................... 6-56

External Ethernet Port Settings ............................................................................... 6-57

Local Ethernet Port Settings.................................................................................... 6-58

Remote Access Configuration ................................................................................. 6-58

Serial Configuration ................................................................................................ 6-59

RS-232 and RS-485 Port Settings ............................................................................ 6-59

Communications: Error Codes ................................................................................ 6-62

P1000 EtherNet/IP Error Codes ............................................................................. 6-63

Chapter 7 - Maintenance and Troubleshooting

Hardware Maintenance ............................................................................................. 7–3

Standard Maintenance .............................................................................................7–3

Air Quality Maintenance ........................................................................................... 7–3

CPU Battery Replacement .........................................................................................7–3

Diagnostics .................................................................................................................7–4

Diagnostics . ............................................................................................................ 7–4

Critical Errors ............................................................................................................ 7–4

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Non-Critical Errors .................................................................................................... 7–4

Finding Diagnostic Information ................................................................................ 7–4

Error Codes ..............................................................................................................7–4

CPU Functions Indicators .........................................................................................7–5

PWR Indicator ........................................................................................................... 7–6

Faulty or Incorrect Power Supply .............................................................................. 7–6

Faulty CPU ...............................................................................................................7–6

Device or Module Causes the Power Supply to Shutdown .......................................7–7

Run Indicator .............................................................................................................7–8

CPU Indicator .............................................................................................................7–8

Communications Problems .......................................................................................7–8

I/O Module Troubleshooting ....................................................................................7–9

Things to Check ....................................................................................................... 7–9

Error Codes ..............................................................................................................7–9

Some Quick Steps ....................................................................................................7–9

Testing Output Points ............................................................................................. 7–10

Noise Troubleshooting ............................................................................................7–11

Electrical Noise Problems ........................................................................................ 7–11

Reducing Electrical Noise........................................................................................7–11

Run Time vs. Stop Mode Transfer Instruction ........................................................ 7–12

Run Time Transfers ................................................................................................. 7–13

Stop Mode Transfers............................................................................................... 7–13

Forcing I/O Points....................................................................................................7–15

Advantages of Forces ..............................................................................................7–15

Enabling Forces ......................................................................................................7–15

Forcing Tags in Your System ................................................................................... 7–16

Identifying Forced Values ........................................................................................ 7–18

Force Value Timing Chart ....................................................................................... 7–19

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Table of Contents

Appendix A - European Union Directives (CE)

European Union (EU) Directives ...............................................................................A–2

Member Countries ...................................................................................................A–2

Applicable Directives ................................................................................................A–2

Compliance .............................................................................................................. A–2

General Safety .......................................................................................................... A–4

Special Installation Manual .......................................................................................A–4

Basic EMC Installation Guidelines .............................................................................A–5

Enclosures ................................................................................................................A–5

Mains Filters .............................................................................................................A–5

Suppression and Fusing ............................................................................................ A–5

Internal Enclosure Grounding ................................................................................... A–5

Equipotential Grounding ..........................................................................................A–5

Communications and Shielded Cables .....................................................................A–6

Analog and RS232 Cables ........................................................................................A–7

Multidrop Cables ...................................................................................................... A–7

Shielded Cables Within Enclosures ............................................................................A–7

Analog Modules and RF Interference ........................................................................A–7

Network Isolation ..................................................................................................... A–8

Items Specific to the Productivity®1000 .................................................................... A–9

Appendix B - Productivity®1000 Error Codes

Communications Error Codes ...................................................................................B–2

Module Error Codes ..................................................................................................B–3

CPU Error Codes ........................................................................................................B–4

Project Error Codes ....................................................................................................B–5

Project Error Messages ..............................................................................................B–7

Appendix C - Security Considerations for Control Systems Networks

Security Considerations for Control Systems Networks...........................................C–2

Hardware User Manual, 1st Ed. Rev. K

Chapter

GettinG Started

In This Chapter...

Introduction ............................................................................................................... 1–2