AutomationDirect HX-ECOM User Manual

HX-ECOM Manual

Manual Number: HX-ECOM-M

Notes

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Manual Revisions

Please include the Manual Number and the Manual Issue, both shown below, when communicating with Technical Support regarding this publication.

Manual Number: HX-ECOM-M Issue: 3rd Edition Rev. E Issue Date: 02/20

Issue Date Description of Changes

Original 4/98 Original Issue

Added DL250-1 and DL260 references

1st Edition, Rev A 8/02

2nd Edition 6/03 Added H0-ECOM module, changed manual part number

2nd Edition, Rev A 6/03 Corrected Special Purpose Communication Relays

3rd Edition 11/04 Added H2-ECOM100 module Updates for NetEdit3

3rd Edition, Rev A 04/05 Added H0-ECOM100 module

3rd Edition, Rev B 04/06 Added H4-ECOM100 module

3rd Edition, Rev C 06/11

3rd Edition, Rev D 12/18 General update of manual. Added references to D2-262 and D4-454 CPUs.

3rd Edition, Rev E 02/20 Added Appendix C for network security considerations.

Removed DL250 references and made minor changes (Note: DL250 has the same functionality as the DL250-1 except for local expansion capability.)

Updated manual and made change to Module ID DIP switch and corrected tables in Chapter 5.

Chapter 1 - Introduction

Introduction ............................................................................................................... 1–2

The Purpose of this Manual ...................................................................................... 1–2

Other Reference Materials ........................................................................................1–2

Who Should Read this Manual .................................................................................1–2

Quality Technical Support ........................................................................................ 1–3

Conventions Used ...................................................................................................... 1–3

Key Topics for Each Chapter ..................................................................................... 1–3

ECOM Module Introduction ..................................................................................... 1–4

ECOM Communication Possibilities .......................................................................... 1–4

Your Network PC ......................................................................................................1–5

Frequently Asked Questions ...................................................................................... 1–6

Chapter 2 - Setup and Installation

ECOM Network Identifiers ........................................................................................2–2

Module ID ................................................................................................................ 2–3

Name ....................................................................................................................... 2–3

Example: ................................................................................................................. 2–4

Ethernet (MAC) Address ........................................................................................... 2–4

Using Multiple Network Identifies ............................................................................2–4

Setting the Module ID with the DIP Switch ............................................................. 2–5

H0 / H2 Series ECOM DIP Switch ............................................................................. 2–6

H4 Series ECOM DIP Switch ..................................................................................... 2–7

Inserting the ECOM Module in the PLC Base ...........................................................2–8

H0 Series ECOM Module Installation ........................................................................ 2–8

DL205 Slot Choices ................................................................................................. 2–8

H2 Series ECOM Module .......................................................................................... 2–9

DL405 Slot Choices ................................................................................................ 2–10

H4 Series ECOM ..................................................................................................... 2–11

Table of Contents

ECOM Network Layouts ..........................................................................................2–11

Network Cabling ......................................................................................................2–13

ECOM Supports Two Standards .............................................................................2–13

10/100BaseT Networks .........................................................................................2–13

10/100BaseT Connections ...................................................................................... 2–14

UTP Cable .. .......................................................................................................... 2–14

10BaseFL Connections ............................................................................................2–14

Fiber Optic Cable ...................................................................................................2–14

Fiber Optic Module ST Connector .......................................................................... 2–14

Maximum Cable Length .......................................................................................... 2–15

10/100BaseT Distance Limitations .......................................................................... 2–15

10BaseFL Distance Limitations ................................................................................ 2–15

Maximum Number of ECOM Modules on the Network ........................................2–16

Chapter 3 - Configuring ECOMs Using NetEdit3

NetEdit3 Software .....................................................................................................3–2

Installing NetEdit3 .................................................................................................... 3–2

Launching NetEdit3 ..................................................................................................3–3

The NetEdit3 Screen.................................................................................................3–3

Adding Network Protocol Support to the NetEdit3 PC ............................................ 3–4

Using NetEdit3 ......................................................................................................... 3–5

Ethernet Communication Protocol ...........................................................................3–5

Ethernet Address ......................................................................................................3–6

Module Type, IP Address and ID ..............................................................................3–6

Module Info> General Information ........................................................................... 3–7

Module Info> Ethernet Stats ..................................................................................... 3–7

ECOM Settings ......................................................................................................... 3–7

ECOM Settings> Configuration> General .................................................................3–8

ECOM Settings> Configuration> Advanced .............................................................. 3–9

ECOM Settings> Configuration> Peer to Peer .........................................................3–10

ECOM Settings> Utils>Test CPU Access .................................................................. 3–12

ECOM Settings> Firmware .....................................................................................3–12

FileMenu> Live Update ........................................................................................... 3–13

F / B / C Columns ..................................................................................................3–13

Ethernet Communications Modules, 3rd Edition, Rev. E

Table of Contents

Chapter 4 - RLL Programming for Communications

PLC-to-PLC Communications .....................................................................................4–2

How RLL is Used for Communications ...................................................................... 4–2

Network Instructions ................................................................................................. 4–3

Read (RX) and Write (WX) Instructions ..................................................................... 4–3

Building the Read (RX) and Write (WX) Routine .......................................................4–3

The First LD Instruction ............................................................................................4–3

The Second LD Instruction .......................................................................................4–4

The LDA Instruction .................................................................................................4–4

Read (WX) Instruction ..............................................................................................4–5

Write (WX) Instruction..............................................................................................4–5

Addressing the Different Memory ........................................................................... 4–6

Bit Memory ............................................................................................................. 4–6

Word Memory and Aliases ........................................................................................ 4–6

DirectSOFT is Flexible ..............................................................................................4–7

DL05 CPU ................................................................................................................4–7

DL06 CPU ................................................................................................................4–7

D2-240 CPU ............................................................................................................. 4–8

D2-250-1 CPU ..........................................................................................................4–8

D2-260/D2-262 CPU ................................................................................................ 4–9

D4-430 CPU ............................................................................................................. 4–9

D4-440 CPU ........................................................................................................... 4–10

D4-450/D4-454 CPU .............................................................................................. 4–10

Special Relays for Communications ........................................................................4–11

Program with One Read Instruction ....................................................................... 4–13

Program for the Initiating PLC ................................................................................ 4–13

Program for the Responding PLC ...........................................................................4–13

Example Program with One Write Instruction .......................................................4–15

Program for the Initiating PLC ................................................................................ 4–15

Program for the Responding PLC ...........................................................................4–15

Integrating Multiple Read and Write Instructions .................................................4–17

Interlocking Relays ..................................................................................................4–17

First RX/WX Instruction ..........................................................................................4–18

Ethernet Communications Modules, 3rd Edition, Rev. E

iii

Table of Contents

Second RX/WX Instruction .....................................................................................4–19

Third RX/WX Instruction ........................................................................................4–19

Shift Register .......................................................................................................... 4–20

Store If Equal .......................................................................................................... 4–20

First RX/WX Instruction ..........................................................................................4–21

Second RX/WX Instruction .....................................................................................4–21

Third RX/WX Instruction ........................................................................................4–21

Chapter 5 - Modbus TCP for H0/H2/H4-ECOM100

Modbus TCP .............................................................................................................. 5-2

Client / Server Model ............................................................................................... 5-2

Protocol Description ................................................................................................. 5-2

Supported Modbu Function Codes ........................................................................... 5-4

Network Server (Slave) Operation ............................................................................ 5-5

Modbus Function Codes Supported ......................................................................... 5-5

Determining the Modbus Address ............................................................................ 5-5

If Your Host Software or Client Requires the Data Type and Address ........................ 5-6

Example 1: V2100 .................................................................................................. 5-11

Example 2: Y20 ...................................................................................................... 5-11

Example 3: T10 Current Value ................................................................................ 5-11

Example 4: C54 ...................................................................................................... 5-12

If the Host Software or Client Requires an Address ONLY ....................................... 5-12

Example 1: V2100 .................................................................................................. 5-14

Example 2: Y20 ...................................................................................................... 5-14

Example 3: C54 ...................................................................................................... 5-14

Network Client (Master) Operation ....................................................................... 5-15

PLC Memory Supported for Client Operation ......................................................... 5-17

Example 1: Calculating Word PLC Address ............................................................. 5-18

Example 2: Calculating Discrete Input PLC Address ................................................ 5-18

Building the Read (RX) or Write (WX) Routine ........................................................ 5-19

Step 1: Identify ECOM Slot Location and Server Node # ........................................ 5-19

Step 2: Load Number of Bytes to Transfer .............................................................. 5-20

Step 3: Specify Master Memory Area...................................................................... 5-20

Step 4: Specify Slave Memory Area ........................................................................ 5-20

Communications from a Ladder Program ............................................................... 5-21

Ethernet Communications Modules, 3rd Edition, Rev. E

Table of Contents

Multiple Read and Write Interlocks ......................................................................... 5-21

ECOM100 IBOX .................................................................................................... 5-22

Modbus TCP Setup ................................................................................................ 5-24

Example Modbus TCP Program .............................................................................. 5-26

Troubleshooting: .................................................................................................... 5-26

H0/H2/H4 -ECOM100 System Memory .................................................................. 5-30

Chapter 6 - H0/H2/H4-ECOM100 DHCP & HTML Configuration

H0/H2/H4 -ECOM100 DHCP ..................................................................................... 6-2

DHCP Issues ............................................................................................................. 6-2

Disabling DHCP and Assigning a Static IP Address ................................................... 6-2

Using HTML Configuration ....................................................................................... 6-3

Connecting to the H0/H2/H4 -ECOM100 ................................................................ 6-3

H0/H2/H4-ECOM100 Client Peer to Peer Configuration ........................................... 6-5

Chapter 7 - Maintenance and Troubleshooting

Isolating a Communication Problem ........................................................................ 7-2

Diagnostic Tools and Techniques ............................................................................. 7-2

Troubleshooting Chart .............................................................................................. 7-2

ECOM Module Diagnostic LEDs ................................................................................ 7-4

H0 Series Indicators .................................................................................................. 7-4

OK Indicator ............................................................................................................. 7-4

LINK Indicator .......................................................................................................... 7-4

ACT Indicator ........................................................................................................... 7-4

ERR Indicator ............................................................................................................ 7-4

100MBIT Indicator ................................................................................................... 7-4

Network Server (Slave) Operation ............................................................................ 7-5

H24-ECOM-(F) Indicators ......................................................................................... 7-5

LINKGD Indicator ..................................................................................................... 7-5

ACT Indicator ........................................................................................................... 7-5

ERROR Indicator ....................................................................................................... 7-5

H2/H4-ECOM100 Indicators ..................................................................................... 7-6

STATUS ..................................................................................................................... 7-6

LINKGD Indicator ..................................................................................................... 7-6

Ethernet Communications Modules, 3rd Edition, Rev. E

Table of Contents

ACTIVE Indicator ...................................................................................................... 7-6

ERROR Indicator ....................................................................................................... 7-6

100MBIT Indicator ................................................................................................... 7-6

Using NetEdit3 for Troubleshooting ......................................................................... 7-7

Select a Module ....................................................................................................... 7-7

Module Information ................................................................................................. 7-7

Change Protocol ...................................................................................................... 7-8

Ethernet Stats ........................................................................................................... 7-8

RX/WX Settings ........................................................................................................ 7-9

Record the Module Settings ..................................................................................... 7-9

Replacing the ECOM Module .................................................................................. 7-10

Diagnosing Network Cable Problems ..................................................................... 7-11

Appendix A - General Specifications

General Specifications ............................................................................................... A-2

ECOM Specifications ............................................................................................... A-2

Ethernet Standards .................................................................................................... A-4

Appendix B - Peerlink Specifications

Peerlink Function for ECOM100 ............................................................................... B-2

Peerlink Data-Sharing Network ................................................................................ B-3

Configuration ........................................................................................................... B-4

Parameters: .............................................................................................................. B-5

DL05 ........................................................................................................................ B-6

DL06 ........................................................................................................................ B-7

DL205 ...................................................................................................................... B-8

DL405 ...................................................................................................................... B-9

Do-more ................................................................................................................ B-10

Block Summary ...................................................................................................... B-11

Appendix C - Security Considerations for Control Systems Networks

Security Considerations for Control Systems Networks ......................................... C-2

Ethernet Communications Modules, 3rd Edition, Rev. E

Chapter

IntroductIon

In This Chapter...

Introduction ............................................................................................................... 1–2

Conventions Used ...................................................................................................... 1–3

Frequently Asked Questions ...................................................................................... 1–6

Chapter 1: Introduction

Introduction

The Purpose of this Manual

This manual describes how to use the Ethernet Communication (ECOM) Modules. You will find information about:

• Setting up the ECOM module

• Network layouts

• PC-to-PLC communications

• PLC-to-PLC communications

• RLL programming examples

• Maintenance and troubleshooting

Other Reference Materials

Other DirectLOGIC manuals may be useful for your application. User Manuals:

• DL05 User Manual (ADC p/n D0-USER-M)

• DL06 User Manual (ADC p/n D0-06USER-M)

• DL205 User Manual (ADC p/n D2-USER-M)

• DL405 User Manual (ADC p/n D4-USER-M)

• D4-454 User Manual (ADC p/n D4-454-M)

• DirectSOFT User Manual (ADC p/n PC-DSOFT6-M, for version 6)

• KEPDirect for PLCs (with part number DA-KEPPLC-M)

1–2

Who Should Read this Manual

If you need a high-speed communications link between your DirectLOGIC PLC and PCs or other DirectLOGIC PLCs and you understand the basics of installing and programming PLCs, this is the right manual for you. This manual gives you the information you need to set up and install a communication link to an ECOM module.

Ethernet Communications Modules, 3rd Edition, Rev. E

Quality Technical Support

Getting Started

CHAPTER

In This Chapter...

.................................................................1-2

...........................................................................1-4Specifications

General Information

We strive to make our manuals the best in the industry. We rely on your feedback to let us know if we are reaching our goal. If you cannot ﬁnd the solution to your particular application, or, if for any reason you need technical assistance, please call us at:

770–844–4200 Our technical support group will work with you to answer your questions. They are available

Monday through Friday from 9:00 A.M. to 6:00 P.M. Eastern Time. We also encourage you to visit our web site where you can ﬁnd technical and non-technical information about our products and our company.

http://www.automationdirect.com

If you have a comment, question or suggestion about any of our products, services, or manuals, please ﬁll out and return the Suggestions card that was included with this manual.

Conventions Used

When the “notepad” icon is in the left–hand margin, the paragraph to its immediate right will be a special note. The word NOTE in boldface will mark the beginning of the text.

When the “exclamation mark” icon is in the left–hand margin, the paragraph to its immediate right will be a warning. This information could prevent injury, loss of property, or even death (in extreme cases). The word WARNING in boldface will mark the beginning of the text which will also be in boldface..

Chapter 1: Introduction

Key Topics for Each Chapter

The beginning of each chapter will list the key topics that can be found in that chapter.

Ethernet Communications Modules, 3rd Edition, Rev. E

1–3

Chapter 1: Introduction

ECOM Module Introduction

Several Ethernet Communication (ECOM) modules are currently available for use with DL05/06, DL205 and DL405 PLC systems. The ECOM modules are shown below. These modules provide a low-cost, high-speed Ethernet link for PLC systems. The modules are easy to set up and install on 10/100BaseT (twisted pair, copper wire) or 10BaseFL (fiber optic) Ethernet networks.

LEDs on the face of each module give vital information about the status of the module and the communication link. The 10/100BaseT modules use standard RJ45 modular connectors, and the 10BaseFL modules use ST style bayonet connectors.

DL05/06 ECOM Modules

H0-ECOM

H0-ECOM100

NOTE: If you are using a D0-06LCD in your DL06 PLC, the date code for the display unit must be 032A_ or later to be compatible with the H0 series ECOM modules.

DL205 ECOM Modules

H2-ECOM H2-ECOM100 H2-ECOM-F

H2-ECOM100

DL405 ECOM Modules

H4-ECOM H4-ECOM100 H4-ECOM-F

H4-ECOM100

ECOM Communication Possibilities

You can use the ECOM modules to share data between two or more DirectLOGIC PLCs or between DirectLOGIC PLCs and personal computers. The H0/H2/H4 -ECOM100 additionally allows client/server communications with other Ethernet devices using the MODBUS TCP protocol. Communication between PLCs/MODBUS TCP devices is accomplished by using the Read/Write (RX/WX) instructions which are available in the DirectSOFT Programming Software Users Manual. Chapters 4 and 5 explain the use of the RX/WX instructions.

1–4

NOTE: Please review intelligent instructions (IBox) in Chapter 5 of the user manual for the PLC you are using, which simplify this and other functions.

Ethernet Communications Modules, 3rd Edition, Rev. E

Chapter 1: Introduction

You can also use a personal computer running DirectSOFT Programming Software to program your PLCs over the Ethernet network. It is just like programming through the programming port on the CPU, but with the convenience of doing it from a single location.

Use DirectSOFT programming software to program the complete DirectLOGIC family of PLCs (the DL105 and DL305 series are the only PLCs that cannot be programmed over Ethernet). Chapter 2 will indicate the CPUs which can be used with the ECOM modules.

NOTE: We recommend using a dedicated network for your PLC control applications. For more information

see Chapter 2, Setup and Installation

Your Network PC

PCs running our KEPDirect for PLCs software can establish Ethernet links for exchanging information with DirectLOGIC 05/06/205/405 PLCs.

You can use a personal computer equipped with a 10/100BaseT or 10BaseFL network adapter card and NetEdit3 software to configure the ECOM module over the network. You can also use NetEdit3 for troubleshooting certain communication problems. The NetEdit3 utility is available for download at http://www.automationdirect.com.

Ethernet Communications Modules, 3rd Edition, Rev. E

1–5

Chapter 1: Introduction

Frequently Asked Questions

.Q How can I speed up my ECOM communications?

.A Try shortening the scan time of the PLC (the PLC allows

only one ECOM transaction per scan).

.Q What causes “Task code error response” with extended E353 error?

.A Error is from the PLC and means “timeout in the background communications”.

Error is due to a backplane communication problem (ECOM, DCM, etc.).

.Q Can an ECOM be conﬁgured to talk through a gateway?

.A Yes. You conﬁgure the gateway to reroute trafﬁc to

and from the ECOM via port 7070 (hex).

.Q When using a DL205 with an ECOM, is there a way to turn on the PLC

outputs from a computer using a non- Windows operating system?

.A Host Engineering has what is called an Ethernet SDK (software developers

kit) which can normally be downloaded (free) from their website. However, this will be useless for your system, but to accommodate your operating system, you can ﬁll out a form located on the Host Engineering website and request the source code for the Ethernet SDK. This is necessary so that Host Engineering will know who is using their source code. The source code can then be recompiled to work on your system.

With the SDK recompiled for your system, you can use CCM (i.e. DirectNET) protocol to turn on PLC outputs by simply knowing the memory types and ranges as required for syntax.

The request form and details about the SDK can be found on the Host Engineering homepage (www.hosteng.com). Once there, click on “EBC/ ECOM/EDRV” under “S/W Developer Kits” in the left- hand column.

.Q What is the fastest way to get data from PLC to PLC?

.A Install ECOM in both PLCs and use the RX/WX commands is the quickest

way to do this. It is much faster that using serial communication.

.Q Can the ECOM do a broadcast message to multiple slave devices?

.A No.

.Q Can the MAC address be changed?

.A The MAC address is burned into ROM on the module and is set just before it

leaves the factory. There is no logical way for any protocol to change this address. Host Engineering’s range for Ethernet (MAC) addresses is 00.E0.62.xx.xx.xx.

1–6

Ethernet Communications Modules, 3rd Edition, Rev. E

Chapter

Setup and InStallatIon

In This Chapter...

ECOM Network Identiﬁers ........................................................................................2–2

Setting the Module ID with the DIP Switch ............................................................. 2–5

Inserting the ECOM Module in the PLC Base ...........................................................2–7

ECOM Network Layouts ..........................................................................................2–10

Network Cabling ......................................................................................................2–12

Maximum Cable Length .......................................................................................... 2–14

Maximum Number of ECOM Modules on the Network ........................................2–15

Chapter 2: Setup and Installation

ECOM Network Identiﬁers

This section describes network identifiers that can be assigned to the ECOM module. Each module must be assigned at least one unique identifier to make it possible for PCs or other ECOMs to recognize it on the network. Four methods of identifying the ECOM module give it the flexibility to fit most networking schemes.

The four ECOM identifiers are:

• Module ID

• Name

• IP (Internet Protocol) Address

• Ethernet (MAC) Address

The first three are user-selectable. The last one is set at the factory. Each of the identifiers is discussed in this chapter. If you have more than a few ECOMs on your network, consider making a chart or spreadsheet of network IDs, as shown below:

Ethernet (MAC) Address Module ID Name IP Address

00 E0 62 20 01 20 00 E0 62 20 01 58 00 E0 62 20 01 8D 00 E0 62 20 01 94 00 E0 62 20 01 DE 00 E0 62 20 01 F1 00 E0 62 20 01 FB 00 E0 62 20 01 F0

The decision about which type of identifier to use is an important one. Much of the decision depends on the requirements of your particular application. PC-to-PLC communications are generally better accommodated with one type of identifier while PLC-to-PLC communications require a different type. Ease of maintenance and troubleshooting also must be considered before deciding which type to use.

The identifiers are used to link your PC to your PLC or one PLC to another PLC. The flexible design of the module allows you to use different identifiers for different links to the same module. This is particularly important if you require both PC-to-PLC and PLC-to-PLC communications on the same network.

The following table summarizes Network Identifiers and their uses:

17 BldgThree 192.168.100.001

61 192.168.100.003 33 192.168.100.004

3 PumpStationTwo 192.168.100.005 8 Effluent 255.255.255.255

2 PumpStationOne 192.168.100.002

1 Control Room 255.255.255.255 5 Mixer 192.168.100.006

2–2

How to Set Format Communication Restrictions/Notes

Module ID

Name

IP Address

Ethernet (MAC) Address

DIP Switch Number 1–63

NetEdit3 Number 1–90 NetEdit3 Number 1–999,999,999 NetEdit3

NetEdit3

Set at Factory 12 Hex digits PC to PLC only Factory assigned, for IPX

32 Alphanumeric

Characters

4 Three-digit Numbers,

xxx.xxx.xxx.xxx

(See page 2-4)

PLC to PLC or

PC to PLC

PC to PLC only

PC to PLC; (PLC to PLC

- Client/Server using

TCP/IP or Modbus TCP

protocol)

Ethernet Communications Modules, 3rd Edition, Rev. E

Disables Module ID in NetEdit3 DIP switch must be set to “0” >90 (Not for PLC to PLC) HMI software may have restrictions See you network administrator for IP address; (refer to pages 3-10 to 3-11, chapters 5 & 6)

Chapter 2: Setup and Installation

Module ID

A Module ID is required for PLC-to-PLC communications, and it can be set either of two ways. You can assign the Module ID:

• Using the DIP switches on the module.

• Using the conﬁguration tools in NetEdit3

• HTML Conﬁguration (after IP address is assigned to module using NetEdit3; described in Chapter 5; H0/H2/H4- ECOM100 only)

Use the DIP switch if you want the ability to install or change modules without using a PC to set the Module ID. Set the module’s DIP switch, insert the module in the base, and connect the network cable. Your Module ID is set on powerup, and your ECOM is ready to communicate on the network. We step through setting the DIP switch on pages 2-5 and 2-6.

8 7 6 5 4 3 2 1

7 6 5 4 3 2 1 0

Name

If you prefer to be able to set or change all Module IDs on your network from a single PC, use the tools in NetEdit3, discussed in chapter 3.

A Name makes it easy to recognize the PLC by its function. An example of a Name is “PumpStationOne.” The Name can be up to 32 alphanumeric characters in length. A Name can be assigned using NetEdit3.

Pump Station One

PUMP STATION ONE

NOTE: Some HMI software products will not accept Names with numbers as the ﬁrst character, spaces or certain other non-alphanumeric ASCII characters. Also, your HMI product may not accept Names longer than 16 characters. Consult your HMI product documentation about its naming conventions

Ethernet Communications Modules, 3rd Edition, Rev. E

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Chapter 2: Setup and Installation

An IP Address can be assigned to the ECOM module if your network requires one. Usually, the IP Address is required in cases where PLCs are sharing the same network with PCs, and some of the PCs are carrying out functions unrelated to PLC control. Normally, a network administrator will assign an IP Address to each device on the network. If you have a separate dedicated network for your PLCs, you can use the Module ID or a Name for each communication link. You must use an IP Address, if you are using the UDP/IP or MODBUS TCP protocol.

Use NetEdit3 to assign an IP address to the ECOM (refer to chapter 3). The module ships from the factory with an IP Address of 0.0.0.0. This is not a usable IP

Address for normal communications. It only serves as a default setting which can be changed using NetEdit3. Valid settings are 1 through 254. You do not have to change the default IP Address unless you are using the IP Address to link to your ECOM module. The default setting does not cause conflicts with other network communications.

If you change the default IP Address for linking to other network devices, you must change all four “0” fields. If any field contains the number 255 and other fields have been changed, the

module will not be recognized on the network.

Example:

Client (PC/ECOM) Subnet Mask: 255.255.0.0 Valid Client (PC/ECOM) IP Address: 192.168.50.2 Valid Server ECOM IP Address: 192.168.55.5 Valid Server ECOM IP Address: 192.168.70.15

1–254 Valid settings for Bold number ﬁelds (Do not duplicate).

2–4

WARNING: It is extremely important not to have duplicate IP Addresses on your network. If you are using the IP Address to link the ECOM to any network devices (PCs or PLCs), the ECOM must have a unique number.

Ethernet (MAC) Address

A unique Ethernet (MAC) Address is assigned to each module at the factory and will not change. It is printed on a label attached to each ECOM module. The Ethernet (MAC) Address is recognized by NetEdit3. The Ethernet (MAC) Address is a twelve digit number with no deliberate relationship to your network or functional areas of your plant. It does not usually serve as a convenient and easily remembered identifier for your ECOM.

Using Multiple Network Identiﬁes

You can use the IP Address to satisfy network requirements, a Name for PCs running HMI software and the Module ID for PLCs to share data among themselves. Using one type of identifier does not limit your use of the other identifier types.

Ethernet Communications Modules, 3rd Edition, Rev. E

Chapter 2: Setup and Installation

Setting the Module ID with the DIP Switch

The ECOM’s DIP switches contain eight individual slide switches, but not all of these are active. The individual slide switches are labeled 1 through 8 on the body of the DIP switch (upside down in the following figures).

You will find that the printed circuit board is labeled 0 (zero) through 7. We use the labeling on the printed circuit board in describing how to set the switch. The table below shows the meaning of each dipswitch based on the version of the module being used.

Module Type

H0-ECOM

H0-ECOM100

H2-ECOM H2-ECOM-F

H4-ECOM H4-ECOM-F

H2-ECOM100 H4-ECOM100

RBE (Report by Exception) - Dipswitch must be ON for this function. IBox (Intelligent Boxes) - Dipswitch must be ON for the ECxxxxx IBoxes to Function. Recover - Dipswitch used to reset IP settings back to factory default on power-up in case device is lot on network. Protect - Dipswitch must be ON to write protect ﬁrmware and network, node, peer-to-peer, SMTP (email) conﬁgurations. Module ID - Bit-weighted for manual setting of this parameter.

Release

Version

v1.0.354 v1.0.364 Protect Module ID

v4.0.49 v4.0.167 v4.0.320 Protect Module ID

v1.0.7

v1.0.147

v1.0.227 Protect Module ID

v4.0.877

v4.0.1237 v4.0.1735 Protect Module ID

7 6 5 4 3 2 1 0

RBE

RBE/IBox

RBE

RBE/IBox

Recover

Dipswitch

Module ID

The dipswitch numbers on the printed circuit board indicate the power of 2 represented by each slide switch. For example, switch 0 represents 20 (or 1), switch 1 is 21 (or 2), switch 2 is 22 (or 4), and so on. The following figures show the binary value of each switch in parentheses ( ).

You can use the DIP switch on the ECOM module to set the Module ID to a number from 1 to 63. Each module on a given network must be assigned a unique Module ID if the Module ID is to be used for communications. Do not use Module ID “0” for communications.

If the DIP switch is set to a number greater than 0, the software tools are disabled from setting the Module ID. The software tools will only allow changes to the Module ID if the DIP switch setting is 0 (zero, all switches OFF). The DIP switch settings are read at powerup. You can use the software tools to set the Name and IP Address even if you use the DIP switch for setting the Module ID.

WARNING: Using duplicate Module IDs on a single network will cause unreliable PLC-to-PLC communications.

Ethernet Communications Modules, 3rd Edition, Rev. E

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Chapter 2: Setup and Installation

H0 / H2 Series ECOM DIP Switch

If using the ECOM/ECOM100 module with Dataworx software, or the ECOM100 with IBox Communication instructions, then dipswitch 7 must be set to ON.

The Module ID equals the sum of the binary values of the slide switches set in the ON position. For example, if you set slide switches 1, 2, and 3 to the ON position, the Module ID will be

14. This is found by adding 8+4+2=14. The maximum value you can set on the DIP switch is 32+16+8+4+2+1=63. This is achieved by setting switches 0 through 5 to the ON position.

2–6

Ethernet Communications Modules, 3rd Edition, Rev. E

H4 Series ECOM DIP Switch

Chapter 2: Setup and Installation

The Module ID equals the sum of the binary values of the slide switch set in the ON position. For example, if you set slide switches 0, 1, and 3 to the ON position, the Module ID will be

11. This is found by adding 8+2+1=11. The maximum value you can set on the DIP switch is 32+16+8+4+2+1=63. This is achieved by setting switches 0 through 5 to the ON position.

NOTE: When all the switches are set to OFF (Module ID = 0), the Module ID can be set using the software utilities in NetEdit and DirectSOFT. Do not use Module ID “0” for normal communications. It is okay to leave the Module ID set at zero if you are using the Name or IP Address for communications

Ethernet Communications Modules, 3rd Edition, Rev. E

2–7

Chapter 2: Setup and Installation

Setup and

Installation

2--7

Setup and Installation

Setup and

Installation

Installation and

Safety Guidelines

2--7

Setup and Installation

Pinch Tabs

C0 C4C2X1 X3 X4 X6 X11X13X14 X16 X21X23N.C.

C1 C3X2 X5 X7 X10 X12 X15X17 X20X22X 0 N.C.

AC(N)24V

N.C.

C1 C3Y0 Y15Y12Y10 Y17Y7Y5Y2

C0 C2 Y16Y14Y13Y 11Y6Y4Y3Y1

LGG

AC(L

)

2.0AOUTPUT:6--240V

50 --60Hz2.0A,6 -- 27V

INPUT:12 -- 24V3 --15mA

Y X

40VA50--60HzPWR: 100--240V

0 1 2 3 4 5 6 7 10 11 12 13 14 15 16 17 20 2122 23

PORT1 RUN STOP

PWR RUN CPU TX1 RX1 TX2 RX2

D0--06DR

PORT2

TERM

Inserting the ECOM Module in the PLC Base

H0 Series ECOM Module Installation

Before installing the option module in the DL05 option slot or any of the DL06 option slots, set the Module ID dip switch (if your application requires this) on the H0 Series ECOM module. Verify power to the PLC is turned off. The next step is to remove the protective option slot cover. Remove the cover by squeezing the pinch tabs and lifting the cover off

Pinch Tabs

DL205 Slot Choices

C1 C3Y0 Y15Y12Y10 Y17Y7Y5Y2

LGG

)

C0 C2 Y16Y14Y13Y11Y6Y4Y3Y1

AC(N)24V

AC(L

0 1 2 3 4 5 6 7 10 11 12 13 14 15 16 17 20 21 22 23

INPUT:12 --24V3-- 15mA

C0 C4C2X1 X3 X4 X6 X11X13X14 X16 X21X23 N.C.

Now, insert the module into the open slot on the DL05 or into any one of the four slots in the

2.0AOUTPUT:6 --240V

50 -- 60Hz2.0A,6 -- 27V

C1 C3X2 X5 X7 X10 X12 X15X17X20 X22X 0 N.C.

N.C.

40VA50--60HzPWR: 100--240V

D0--06DR

PORT1 RUN STOP

PORT2

DL06. Locate the module so the printed information is oriented in the same direction as the markings on the PLC. Be careful to align the female connector on the printed circuit board of the module with the male connector on the PLC mother board. Press the module into the slot until the front of the module is flush with the front of the PLC. Check the DL06 power budget to be sure that it remains within the power supply limits before installing more modules.

The DL205 system supports placement of the ECOM module in the CPU-base only, not in local expansion bases or remote I/O bases. The number of usable slots depends on how many slots your base has. The module does not work in slot 0 of the DL205 series PLCs, the slot next to the CPU. The D2-240, D2-250-1, D2-260 and D2-262 CPUs support the ECOM modules. The D2-230 CPU does not support the ECOM modules.

CPU

205

PWR RUN CPU TX1 RX1 TX2 RX2

TERM

2–8

Slot 0 Slot 1 Slot 2 Slot 3 Slot 4

No!

WARNING: Your system can be damaged if you install or remove system components before disconnecting the system power. To minimize the risk of equipment damage, electrical shock, or personal injury, always disconnect the system power before installing or removing any system

Ethernet Communications Modules, 3rd Edition, Rev. E

Chapter 2: Setup and Installation

H2 Series ECOM Module

Module Type CPU CPU - Base Usuable Slots

H2-ECOM H2-ECOM100 H2-ECOM-F

D2-240 D2-03B-1, D2-03BDC1-1, D2-03BDC-2 1

D2-250-1 D2-04B-1, D2-04BDC1-1, D2-04BDC-2 1, 2

D2-260 D2-06B-1, D2-06BDC1-1, D2-06BDC-1 1, 2, 3, 4 D2-262 D2-09B-1, D2-09BDC1-1, D2-09BDC-1 1, 2, 3, 4, 5, 6, 7

205

Retaining Clips

Before installing the module, verify power to the PLC is turned off. To install the ECOM module, line up the module’s printed circuit board with the grooves in the base and push the module until it is flush with face of the DL205 base power supply. If you feel more than moderate resistance when you push the module into the base, the circuit board may not be aligned with the grooves in the base. When the module is firmly seated in the slot, depress the top and bottom retaining clips to lock the module in place.

NOTE: When adding modules to your PLC always conﬁrm that your power budget will accommodate the added module. See the User Manual for your PLC for more information about calculating the power budget. See Appendix A for the power consumption of the ECOM modules.

Ethernet Communications Modules, 3rd Edition, Rev. E

2–9

Chapter 2: Setup and Installation

DL405 Slot Choices

For PLC systems with D4-430 and D4-440 CPUs, the ECOM modules can reside in any I/O slot but only in the CPU-base. The D4-450 and D4-454 CPUs allows the installation of the ECOM module in the CPU-base or in local expansion bases. However, it is still recommended the ECOM be installed on the CPU base.

If the ECOM module is used in a local expansion base, all bases in the system must be the “-1” type bases. The valid part numbers for these bases are D4-04B-1, D4-06B-1, and D4-08B-1. The “-1” on the end of the part number indicates that the base supports specialty modules including the ECOM. The “-1” bases can be connected as local expansion bases or remote bases. They are not the same thing. Remote bases do not support the ECOM modules.

405

CPU

Slot 0 Slot 1 Slot 2

Slot 3

2–10

Module Type CPU Base

D4-04B, D4-04B-1 0, 1, 2, 3

D4-430/D4-440

H2-ECOM H2-ECOM100 H2-ECOM-F

* You must use the “- 1” base for the CPU-base and all local expansion bases.

NOTE: Before installing the ECOM module, conﬁrm that your power budget will accommodate the added module. See the DL205 or DL405 User Manual for your PLC for more information about calculating the power budget. See Appendix A for the power consumption of the ECOM modules.

D4-450/D4-454

D4-06B, D4-06B-1 0, 1, 2, 3, 4, 5 D4-08B, D4-08B-1 0, 1, 2, 3, 4, 5, 6, 7

D4-04B 0, 1, 2, 3 D4-06B 0, 1, 2, 3, 4, 5 D4-08B 0, 1, 2, 3, 4, 5, 6, 7 D4-04B 0, 1, 2, 3 0, 1, 2, 3* D4-06B 0, 1, 2, 3, 4, 5 0, 1, 2, 3, 4, 5* D4-08B 0, 1, 2, 3, 4, 5, 6, 7 0, 1, 2, 3, 4, 5, 6, 7*

Available

CPU-Base Slots

Available

Expansion Base

Slots

N/A

Ethernet Communications Modules, 3rd Edition, Rev. E

H4 Series ECOM

Before installing the ECOM module, verify power to the PLC is turned off. To insert the ECOM module in a DL405 base, place the bottom tab of the module into Module Installation the notch at the bottom of the base. Pivot the module toward the base as shown below. Ensure that each module is tightly seated and secured with the captive screw at the top of the module.

DL405 Base

Disconnect power before installing module!

ECOM Network Layouts

The ECOM Ethernet network is a peer-to-peer network. Using Read (RX) or Write (WX) instructions, any PLC on the network can initiate communications with any other PLC on the network. A PC running our KEPDirect for PLCs software can also initiate communications with any ECOM that is on the same network, but a PLC cannot initiate communication with the PC. A PLC cannot literally broadcast to all other PLCs at the same time, but a PLC can sequence through communication connections with other PLCs on the network, one at a time.

The ECOM products inherently support two network layouts: point-to-point and star. The point-to-point layout can be used to link together two PLCs or a PC and a PLC. A hub or repeater connects multiple network capable devices into a star topology. Multiple hubs or repeaters are used to modify the star topology so that it becomes a star-bus-star topology. See the figures below and on the next page.

Chapter 2: Setup and Installation

Point-to-Point

Ethernet Communications Modules, 3rd Edition, Rev. E

2–11

Chapter 2: Setup and Installation

Hub or Repeater

Star Topology

10/100BaseT

10BaseFL

Hubs or repeaters can connect together to make it possible to connect more devices to the network or to extend the range of the network

10BaseT

10BaseFL

Hub or Repeater

Star-Bus-Star Topology

Any Backbone

10Base2 10Base5 10BaseT 100BaseT 10BaseFL

2–12

NOTE: Hubs or repeaters often designate one port for uplink to another hub. This port may not be able to be used to connect to a PLC. If the uplink port is used to connect to another hub, it may disable the adjacent port. Use of the uplink port may require the use of a crossover cable.

Ethernet Communications Modules, 3rd Edition, Rev. E

+ 102 hidden pages

AutomationDirect HX-ECOM User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

HX-ECOM Manual

Table of ConTenTs

Introduction

Conventions Used

Frequently Asked Questions

Setting the Module ID with the DIP Switch

Inserting the ECOM Module in the PLC Base

ECOM Network Layouts