Automation Direct GSD3 User Manual

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GSD3 Series DC Drives User Manual

User Manual Number: IH-GSD3-User-M

Page 1IronHorse GSD3 DC Drives User Manual – 1st Ed, Rev C – 10/15/2019

~ WARNING ~

Thank you for purchasing automation equipment from Automationdirect.com®, doing business as Automation­Direct. We want your new automation equipment to operate safely. Anyone who installs or uses this equipment
should read this publication (and any other relevant publications) before installing or operating the equipment.

To minimize the risk of potential safety problems, you should follow all applicable local and national codes that
regulate the installation and operation of your equipment. These codes vary from area to area and usually change
with time. It is your responsibility to determine which codes should be followed, and to verify that the equipment,
installation, and operation is in compliance with the latest revision of these codes.

At a minimum, you should follow all applicable sections of the National Fire Code, National Electrical Code,
and the codes of the National Electrical Manufacturer’s Association (NEMA). There may be local regulatory or
government offices that can also help determine which codes and standards are necessary for safe installation and
operation.

Equipment damage or serious injury to personnel can result from the failure to follow all applicable codes
and standards. We do not guarantee the products described in this publication are suitable for your particular
application, nor do we assume any responsibility for your product design, installation, or operation.

Our products are not fault-tolerant and are not designed, manufactured or intended for use or resale as on-line
control equipment in hazardous environments requiring fail-safe performance, such as in the operation of
nuclear facilities, aircraft navigation or communication systems, air traffic control, direct life support machines,
or weapons systems, in which the failure of the product could lead directly to death, personal injury, or severe
physical or environmental damage (“High Risk Activities”). AutomationDirect specifically disclaims any
expressed or implied warranty of fitness for High Risk Activities.

For additional warranty and safety information, see the Terms and Conditions section of our catalog. If you have
any questions concerning the installation or operation of this equipment, or if you need additional information,
please call us at 770-844-4200.

This publication is based on information that was available at the time it was printed. At AutomationDirect we
constantly strive to improve our products and services, so we reserve the right to make changes to the products
and/or publications at any time without notice and without any obligation. This publication may also discuss
features that may not be available in certain revisions of the product.

Trademarks

This publication may contain references to products produced and/or offered by other companies. The product
and company names may be trademarked and are the sole property of their respective owners. AutomationDirect
disclaims any proprietary interest in the marks and names of others.

Copyright © 2013-2019 Automationdirect.com® Incorporated

All Rights Reserved

No part of this manual shall be copied, reproduced, or transmitted in any way without the prior, written consent of
Automationdirect.com® Incorporated. AutomationDirect retains the exclusive rights to all information included
in this document.

Page 2 IronHorse GSD3 DC Drives User Manual – 1st Ed, Rev C – 10/15/2019

Contents

WARNING � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 2

Trademarks � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 2

GSD3 DC Drives User Manual Overview� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 3

IronHorse GSD3 Series DC Drives General Information � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 4

Selection and Specifications � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 5

Dimensions � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 6

Installation and Wiring� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 7

Trim Pot Adjustments � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 8

GSD3 DC Drives User Manual Overview

Overview of this Publication

The IronHorse GSD3 Series DC Drives User Manual describes the installation, configuration, and
methods of operation of the GSD3 Series DC Drives.

All information contained in this manual is intended to be correct. However, information and data in this
manual are subject to change without notice. AutomationDirect (ADC) makes no warranty of any kind
with regard to this information or data. Further, ADC is not responsible for any omissions or errors or
consequential damage caused by the user of the product. ADC reserves the right to make manufacturing
changes which may not be included in this manual.

Who Should Read This User Manual

This manual contains important information for those who will install, maintain, and/or operate any of the
GSD3 Series DC Drives.

Technical Support

By Telephone: [phone] (Mon.–Fri., 9:00 a.m.–6:00 p.m. ET)

On the Web: www.automationdirect.com

Our technical support group is glad to work with you in answering your questions. If you cannot find
the solution to your particular application, or, if for any reason you need additional technical assistance,
please call Technical Support at 770-844-4200. We are available weekdays from 9:00 a.m. to 6:00 p.m.
Eastern Time.

We also encourage you to visit our web site where you can find technical and non-technical information
about our products and our company. Visit us at www.automationdirect.com.

Special Symbols

When you see the “notepad” icon in the left-hand margin, the paragraph to its
immediate right will be a special note.

When you see the “exclamation mark” icon in the left-hand margin, the paragraph to its immediate right

Will be a Warning. this information could prevent injury, loss of property, or even death (in extreme
cases).

Page 3IronHorse GSD3 DC Drives User Manual – 1st Ed, Rev C – 10/15/2019

IronHorse GSD3 Series DC Drives General Information

Carefully check the DC Drive for shipping damage. Report any damage to the
carrier immediately. Do not attempt to operate the drive if visible damage is
evident to either the circuit or to the electronic components.

Standard Features

• Dual voltage models of 12/24 VAC or 120/240 VAC input.

• Full wave bridge power supply.

• Adjustable minimum and maximum speeds.

• Adjustable IR Compensation.

• Fixed Acceleration (0.5 seconds).

• 5kΩ speed potentiometer with leads, knob & dial included.

• 25:1 speed range; 1% speed regulation.

• Shunt eld supply provided.

• Overload capacity of 200% for 1 minute.

• Transient voltage protection.

• Power on/off switch (enclosed models only).

• AC line fuse (120/240 VAC enclosed model GSD3-240-3N4 only)

• Enclosed models (GSD3-xxx-3N4) are rated NEMA 4.

Page 4 IronHorse GSD3 DC Drives User Manual – 1st Ed, Rev C – 10/15/2019