DURApulse GS4 AC Drives –
Optional GS4-Specific Internal Accessories List
Accessories Available for GS4 AC Drives Only
GS4 AC Drives Software and Accessories Internal or Attached to GS4 Drive
Model
Number
GS4
Drive
Frame
Software
Size
pg.87 pg.88 pg.89 pg.89 pg.85 pg.86 pg.92
GS4 PLC
Software
Drive
Keypad*
GS4-21P0
GS4-22P0
GS4-23P0
A
GS4-25P0
GS4-27P5
GS4-2010
B n/a
GS4-2015
GS4-2020
GS4-2025
C n/a
GS4-2030
GS4-2040
GS4-2050
D** GS4-CBX-D
GS4-2060
GS4-2075
E** GS4-CBX-E
GS4-2100
GS4-41P0
GS4-42P0
GS4-43P0
A n/a
GSOFT2 GSLOGIC GS4-KPD GS4-BZL
GS4-45P0
GS4-47P5
GS4-4010
GS4-4015
B n/a
GS4-4020
GS4-4025
GS4-4030
C n/a
GS4-4040
GS4-4050
GS4-4060
GS4-4075
GS4-4100
GS4-4125
GS4-4150
GS4-4175
GS4-4200
GS4-4250
GS4-4300
* Keypads and Cooling Fans are pre-installed and included with the GS4 Drives.
They are field-replaceable and available for purchase separately as spare or replacement parts.
** GS4 drives in D0, D, E and F frames can be flanged mounted and do not require a flange mount kit.
D0** GS4-CBX-D0
D** GS4-CBX-D
E** GS4-CBX-E
F** GS4-CBX-F
G GS4-CBX-G GS4-FAN-GM n/a
Keypad
Mounting
Bezel
I/O Modules
GS4-06CDD
GS4-06NA
GS4-06TR
Communication
Modules
GS4-CM-ENETIP
GS4-CM-MODTCP
For the latest prices, please check AutomationDirect.com.
Conduit
Boxes
n/a
Cooling Fans*
230V pg.90
460V pg.91
n/a GS4-FMKIT-A
GS4-FAN-AM
GS4-FAN-BM1
GS4-FAN-BB
GS4-FAN-BM2
GS4-FAN-BB
GS4-FAN-CM
GS4-FAN-CB1
GS4-FAN-DM
GS4-FAN-DB
GS4-FAN-EM1
GS4-FAN-EB
GS4-FAN-EM2
GS4-FAN-EB
n/a GS4-FMKIT-A
GS4-FAN-AM
GS4-FAN-BM1
GS4-FAN-BB
GS4-FAN-BM2
GS4-FAN-BB
GS4-FAN-CM
GS4-FAN-CB2
GS4-FAN-D0M
GS4-FAN-DB
GS4-FAN-DM
GS4-FAN-DB
GS4-FAN-EM2
GS4-FAN-DB
GS4-FAN-FM
GS4-FAN-FB
Flange Mount
Kits
pg.93
GS4-FMKIT-1
GS4-FMKIT-A
GS4-FMKIT-B
GS4-FMKIT-C
n/a
n/a
GS4-FMKIT-1
GS4-FMKIT-A
GS4-FMKIT-B
GS4-FMKIT-C
n/a
n/a
n/a
n/a
tGSX-83
note: reFer to the page numbers shown above For more complete inFormation about the accessory products.
AC Drives
1-800-633-0405
For the latest prices, please check AutomationDirect.com.
GS4-Specific Optional Accessories –
Input/Output Expansion Cards
Accessories Applicable Only to GS4 AC Drives
Please refer to the “GS/DURApulse AC Drives – Accessories “ section for accessories applicable to multiple families of GS/DURApulse AC Drives, including GS4.
Input/Output Expansion Cards
Optional I/O cards allow additional inputs and outputs to be added to the GS4 internal I/O. (Only one I/O card can be installed at a time.)
GS4 DURApulse Drives Input/Output Expansion Cards
Part Number Price Description Terminals Specifications Wire Size Placement* GS Drive
COM (1) Common for Input Terminals
(4) Discrete Inputs; selectable sinking or
DURApulse combination
discrete I/O module,
selectable sinking or
sourcing 24VDC input,
24VDC output, 4-point
GS4-06CDD
GS4-06NA
GS4-06TR
* GS4 AC drives have three option card slots; each slot will hold only one option card designed for that particular slot.
I/O cards are designed for slot #3, and will not fit in any other slot.
$28.50
*
*
*
input, 2-point output,
1 input common(s),
1 output common(s),
50mA resistive output
current.
DURApulse discrete
input module, sinking
$29.50
120VAC input,
6-point input, 1 input
common(s).
DURApulse relay output
module, Form A (SPSTNO) relays, 6-point
output, 6 output
$46.50
common(s), 3 Amps
resistive output current,
1.2 Amps inductive
output current,
250VAC/30VDC input.
DI10–DI13
DO10–DO11
DOC (1) Common for Output Terminals
ACN
DI10–DI15
R10–R15 (6) separate commons for each relay
RO10–RO15
sourcing
Internal power available: 24VDC ±5%
200mA, 5W
External power: 24VDC (30V max, 19V
min), 30W
ON: activation 6.5mA @ ≥ 9VDC
OFF: leakage 10µA ≤ 3VDC
(2) Discrete Outputs (photocoupler)
Duty-cycle: 50%
Max. output frequency: 100Hz
Max. current: 50mA resistive
Max. voltage: 48VDC
(1) AC power common for Input Terminal
(Neutral)
(6) Discrete Inputs; sinking
Input voltage: 100–130 VAC
Input frequency: 47–63 Hz
Input impedance: 27kΩ
Terminal response time: ON: 10ms
OFF: 20ms
(6) normally open relay output
R esistive load: 5A(NO) / 250VAC
5A(NO) / 30VDC
Inductive load (COSØ 0.4)
2A(NO) / 250VAC
20~24 AWG slot #3 GS4 – all
20~24 AWG slot #3 GS4 – all
20~26 AWG slot #3 GS4 – all
tGSX-85
GS4-06CDD GS4-06NA GS4-06TR
AC Drives
1-800-633-0405
For the latest prices, please check AutomationDirect.com.
GS4-Specific Optional Accessories –
Communication Interface Cards
Accessories Applicable Only to GS4 AC Drives
Please refer to the “GS/DURApulse AC Drives – Accessories “ section for accessories applicable to multiple families of GS/DURApulse AC Drives, including GS4.
Communication Cards
Communication interface cards provide EtherNet/IP™ or ModbusTCP communication capability. Only one communication card can be installed at a time.
GS4 DURApulse Drives Communication Interface Cards
Part Number Price Description Specifications Placement* GS Drive
In terface: EtherNet/IP RJ45 with MDI/MDIX auto-detect
N umber of ports: 1 (16 connections max)
Tr ansmission method: IEEE 802.3, IEEE 802.3u
Tr ansmission cable: Category 5e shielding 100MHz
Tr ansmission speed: 10/100 Mbps Auto-Detect
N etwork protocol: ICMP, IP, TCP, UDP, DHCP, Modbus TCP, EtherNet/IP
P ower supply voltage: 5VDC (supplied by the GS4 AC drive)
In sulation voltage: 500VDC
P ower consumption: 0.8W
W eight: 25g
GS4-CMENETIP
*
GS4-CMMODTCP
* GS4 AC drives have three option card slots; each slot will hold only one option card designed for that particular slot.
Communication interface cards are designed for slot #1, and will not fit in any other slot.
*
$102.00
$89.00
DURApulse
communication
card, EtherNet/IP
DURApulse
communication
card, ModbusTCP
N oise immunity
ESD (IEC 61800-5-1, IEC 61000-4-2)
EFT (IEC 61800-5-1, IEC 61000-4-4)
Surge Test (IEC 61800-5-1, IEC 61000-4-5)
Conducted Susceptibility Test (IEC 61800-5-1, IEC 61000-4-6)
Op eration: -10°C to +50°C [14°F to 122°F] (temperature), 90% (humidity)
St orage: -25°C to +70°C [-13°F to +158°F] (temperature), 95% (humidity)
Vi bration / Shock immunity:
IEC 61800-5-1, IEC 60068-2-6/IEC 61800-5-1, IEC 60068-2-27
Ethernet timeout functionality for Ethernet/IP connections
G S4-CM-ENETIP supports 4 EtherNet/IP connections and also supports
4 ModTCP connections. These ModTCP connections cannot start/stop
or change command frequency in the drive, but can be used to monitor
the drive and change Parameters. Ethernet timeout functionality for
ModTCP connections is not supported on the EtherNet/IP card.
In terface: Ethernet RJ45 with MDI/MDX auto-detect
N umber of ports: 1 (4 connections max)
Tr ansmission method: IEEE 802.3, IEEE 802.3u
Tr ansmission cable: Category 5e shielding 100MHz
Tr ansmission speed: 10/100 Mbps Auto-Detect
N etwork protocol: ICMP, IP, TCP, UDP, DHCP, Modbus TCP
P ower supply voltage: 5VDC (supplied by the GS4 AC drive)
In sulation voltage: 500VDC
P ower consumption: 0.8W
W eight: 25g
N oise immunity
ESD (IEC 61800-5-1, IEC 61000-4-2)
EFT (IEC 61800-5-1, IEC 61000-4-4)
Surge Test (IEC 61800-5-1, IEC 61000-4-5)
Conducted Susceptibility Test (IEC 61800-5-1, IEC 61000-4-6)
Op eration: -10°C to +50°C [14°F to 122°F] (temperature), 90% (humidity)
St orage: -25°C to +70°C [-13°F to +158°F] (temperature), 95% (humidity)
Vi bration / Shock immunity:
IEC 61800-5-1, IEC 60068-2-6/IEC 61800-5-1, IEC 60068-2-27
Ethernet Timeout functionality for ModTCP connections
slot #1 GS4 – all
slot #1 GS4 – all
tGSX-86
AC Drives
GS4-CM-ENETIP GS4-CM-MODTCP
1-800-633-0405
For the latest prices, please check AutomationDirect.com.
GS4/GS20(X) Accessories – Software
GSoft2 Drive Configuration Software
Optional Accessory Software Applicable Only to GS4 and GS20(X) AC Drives
GSoft2 Drive Configuration Software – Available for FREE Download
GS20(X) DURApulse Drives GSOFT2 Drive Configuration Software
Part Number Price* Description For GS Drive
GSOFT2
USB-485M
USB-CBL-AB3
* GSOFT2 can be downloaded for free or purchased on USB from AutomationDirect.com (search for GSOFT2).
$9.50
$55.00 PC adapter, USB A to RS-485 (RJ45/RJ12). GS4
$8.50
Drive Configuration Software for GS4 and GS20(X)
AC drives
Programming cable, USB A to USB B, 3ft cable
length.
GSOFT2 Drive Configuration Software
GSoft2 is the configuration software for the Automation Direct
GS4 and GS20(X) family of drives. It is designed to allow you to
connect a personal computer to the drive, and perform a variety
of functions.
GSoft2 includes an integral help file with software instructions.
GSoft2 can be downloaded for free or purchased on USB from
AutomationDirect.com (search for GSoft2).
GS4 – all
GS20(X) – all
GS20(X)
FUNCTIONS
• Create new drive configurations
• Upload/download drive configurations
• Edit drive configurations
• Archive/store multiple drive configurations on your PC
• Trend drive operation parameters
• Tune the drive PID loop
• View real time key operating parameters
• Start/Stop drive and switch directions, provided drive is set up for
remote operation
• View drive faults
Computer System Requirements
GSoft2 will run on PCs that meet the following requirements:
• Windows OS: 7: 32 & 64 bit, 8: 32 & 64 bit, 8.1 : 32 & 64 bit,
10 : 64 bit
• Internet Explorer 9.0 or higher (for HTML help support)
• 32 Mb of available memory
• 10 Mb hard drive space
• Available USB port
tGSX-87
AC Drives
1-800-633-0405
For the latest prices, please check AutomationDirect.com.
GS4/GS20(X) Accessories – Software
GSLogic PLC Programming Software
Optional Accessory Software Applicable Only to GS4 and GS20(X) AC Drives
GSLOGIC Drive Configuration Software – Available for FREE Download
GS20(X) DURApulse Drives GSLogic PLC Programming Software
Part Number CD Price* Description For GS Drive
GSLOGIC
USB-485M
USB-CBL-AB3
* GSLOGIC can be downloaded for free or purchased on USB from AutomationDirect.com (search for GSLOGIC).
$9.50
$55.00 PC adapter, USB A to RS-485 (RJ45/RJ12). GS4
$8.50 Programming cable, USB A to USB B, 3ft cable length. GS20(X)
Windows PLC Logic Software for GS4 and GS20(X)
AC drives
GS4 - all
GS20(X) – all
GS20(X) PLC Summary
The GS4 and GS20(X) drives include a built-in PLC. Programmed
in ladder logic, the PLC provides a comprehensive set of instructions and 2,000 (GS20(X)) or 10,000 (GS4) steps of programming
capacity. GSLogic PLC software includes a Help File which
contains the detailed information needed to use the PLC.
The PLC functionality is included with every GS4 and GS20(X)
drive, and can be accessed over communications by external
PLCs (over serial Modbus), or by the drive (using built-in PLC
instructions). The PLC is perfectly suited for applications where
digital and analog I/O requirements are small. For applications with complex PLC programming or large I/O requirements,
please consider Click, Productivity, or Do-More/BRX. All of these
PLCs can be easily integrated with the GS drive family or PLC. The
GS4-KPD keypad is capable of storing multiple PLC programs.
There are two methods for communicating from the PLC to the
drive. The first method is to use the WPR and RPR instructions
available in the PLC’s library. These two instructions can read
from or write to any AC drive parameter in the same physical
drive. The second method is to use Modbus RTU. The PLC is a
Serial Modbus slave only. A Modbus RTU master can communicate with the PLC via serial only; optional communication cards
cannot address the PLC. If communication cards (EtherNet/IP
or Modbus TCP) are the desired method of communication, the
drive includes PLC Buffers parameters that can be used. Simply
write the needed information from the PLC into the drive’s PLC
buffer parameters using the WPR instruction. The Modbus TCP or
EtherNet/IP cards can then read the VFD parameters.
GSLogic System Requirements
GSLogic is a Windows-based programming software environment. Please check the following requirements when choosing
your PC configuration:
• Windows OS: 7: 32 & 64 bit, 8: 32 & 64 bit, 8.1 : 32 & 64 bit,
10: 64 bit
• SVGA 1024x768 pixels resolution (1280x1024 pixels resolution
recommended)
• 300MB free hard-disk space
• RAM: Windows 7 & higher
• with GUI version 2.0.0.x or higher; RAM = 2GB memory
(4GB recommended)
• with GUI version 1.10 or lower; RAM = 512MB free RAM
(1GB recommended)
• USB Port required for project transfer to drive
• USB-485M serial adapter required (GS4 only)
GSLogic Introduction
GSLogic is the drive PLC programming software for the
AutomationDirect GS4 and GS20(X) family of drives. It is designed
to enable you to perform a variety of drive PLC programming
functions. Windows editing functions like cut, copy, paste,
multiple windows, etc., are supported. GSLogic also provides for
register editing, settings, file reading, saving, online monitoring
settings, and other convenience functions, such as:
GSLogic includes an integral help file that includes software instructions, how to
use GSLogic, and how to use the GS drive PLC.
tGSX-88
• Upload/download drive PLC program files to the onboard PLC
• Create new drive PLC programs
• Edit drive PLC programs
• Archive/store multiple drive PLC programs on your PC or the GS4KPD drive keypad
• Control drive PID loops (FPID instructions)
• View in real time all drive PLC registers
• Print drive PLC program files
AC Drives
1-800-633-0405
15.0 [0.59]72.0 [2.83]
GS4-KPD
GS4-BZL
A
For the latest prices, please check AutomationDirect.com.
GS4 and GS20(X) Optional Accessories –
External Keypad Mounting Kit / Spare Keypad
Accessories Applicable Only to GS4 and GS20(X) AC Drives
Please refer to the “GS/DURApulse AC Drives – Accessories “ section for accessories applicable to multiple families of GS/DURApulse AC Drives,
Keypad (Spare/Replacement)
NOTE: The keypad described below is included with the GS4 AC Drive, and is also available for purchase separately as a spare/replacement component for GS4, or an
optional upgrade for GS20(X).
Keypad Panel-Mounting Kit
NOTE: The keypad panel-mounting kit described below is an optional accessory that is NOT included with the GS20(X) AC drive.
GS20(X) DURApulse Drives Keypad and Keypad Panel-Mounting Kit
Part Number Price Description For GS Drive
GS4-KPD*
GS4-BZL**
* A keypad is included with each GS4 AC Drive; additional keypads are available for spare/replacement components.
** The keypad mounting kit is an optional accessory that is NOT included with the GS4 AC drive; for mounting the keypad remotely from the drive.
$84.00
$23.00
Spare or replacement keypad for GS4 AC drives; optional advanced keypad for GS20(X) drives; includes RJ45
connector; great for maintenance or back-up programs.
Keypad Panel-Mounting Kit for remote surface mounting or embedded mounting of the AC drive removable
keypad; hardware included. Use a standard Cat5e RJ45 patch cable (not included) to connect a remotemounted keypad to the drive. Max cable length for remote-mounted keypad = 5m.
GS4-KPD
RJ45 Connector Dimensions (mm [in])
GS4 – all
GS20(X) – all
GS4 – all
GS20(X) – all
116.0 [4.57]
GS4-BZL
Wall Mounting Embedded Mounting
PANEL
SCREW
(4x)
KEYPAD
GS4-KPD
KEYPAD
PANEL
GS4-BZL
ACCESSORY
GS4-BZL
SCREW (4x)
CCESSORIES
tGSX-89
AC Drives
1-800-633-0405
For the latest prices, please check AutomationDirect.com.
GS4-Specific Optional Accessories –
Spare/Replacement Cooling Fans
Accessories Applicable Only to GS4 AC Drives
Please refer to the “GS/DURApulse AC Drives – Accessories “ section for accessories applicable to multiple families of GS/DURApulse AC Drives, including GS4.
Cooling Fans for 230V GS4 Drives (Spare/Replacement)
NOTE: The fans described below are included with the applicable GS4 AC Drive, and are also available for purchase separately as spare/replacement components.
GS4 230V Models – (GS4-2xxx) – Fan Selection Table
Drive
Model
GS4-22P0
GS4-23P0
GS4-25P0
Part # Price Photo
GS4-FAN-AM
Fan Model *
$25.50 Frame A main 40mm 24 0.15 1
Description Size Voltage
Amps
/ Fan
Fans
/ Kit
GS4-27P5
GS4-2010
GS4-2015
GS4-2020
GS4-2025
GS4-2030
GS4-2040
GS4-2050
GS4-FAN-BM1
GS4-FAN-BB
GS4-FAN-BM2
GS4-FAN-BB
GS4-FAN-CM
GS4-FAN-CB1
GS4-FAN-DM
GS4-FAN-DB
$31.00 Frame B main 80mm 24 0.33 1
$24.50
$47.50 Frame B main 80mm 24 0.51 1
$24.50
$44.50 Frame C main 92mm 24 0.75 1
$25.00
$136.00
$45.50
Frame B
board level
Frame B
board level
Frame C
board level
Frame D
main
Frame D
board level
40mm 24 0.18 1
40mm 24 0.18 1
40mm 24 0.18 1
92mm 24 0.75 2
70mm 24 0.33 1
tGSX-90
GS4-FAN-EM1
GS4-2060
GS4-2075
GS4-FAN-EB
GS4-FAN-EM2
GS4-2100
GS4-FAN-EB
* These fans are included with the GS4 drive, and also available separately as spare or replacement components. Electrical
connectors are included.
$187.00
$93.00
$238.00
$93.00
Frame E
main
Frame E
board level
Frame E
main
Frame E
board level
120mm 24 1.08 2
120mm 24 0.76 1
92mm
120mm
120mm
120mm 24 0.76 1
24
AC Drives
0.75
1.08
1.08
3
1-800-633-0405
For the latest prices, please check AutomationDirect.com.
GS4-Specific Optional Accessories –
Spare/Replacement Cooling Fans
Accessories Applicable Only to GS4 AC Drives
Please refer to the “GS/DURApulse AC Drives – Accessories “ section for accessories applicable to multiple families of GS/DURApulse AC Drives, including GS4.
Cooling Fans for 460V GS4 Drives (Spare/Replacement)
NOTE: The fans described below are included with the applicable GS4 AC Drive, and are also available for purchase separately as spare/replacement components.
GS4 460V Models – (GS4-4xxx) – Fan Selection Table
Drive
Model
GS4-43P0
GS4-45P0
GS4-47P5
Part # Price Photo
GS4-FAN-AM
Fan Model *
$25.50 Frame A main 40mm 24 0.15 1
Description Size Voltage
Amps
/ Fan
Fans
/ Kit
GS4-4010
GS4-4015
GS4-4020
GS4-4025
GS4-4030
GS4-4040
GS4-4050
GS4-4060
GS4-4075
GS4-4100
GS4-FAN-BM1
GS4-FAN-BB
GS4-FAN-BM2
GS4-FAN-BB
GS4-FAN-CM
GS4-FAN-CB2
GS4-FAN-D0M
GS4-FAN-DB
GS4-FAN-DM
GS4-FAN-DB
$31.00 Frame B main 80mm 24 0.33 1
$24.50
$47.50 Frame B main 80mm 24 0.51 1
$24.50
$44.50 Frame C main 92mm 24 0.75 1
$27.00
$76.00
$45.50
$136.00
$45.50
Frame B
board level
Frame B
board level
Frame C
board level
Frame D0
main
Frame D
board level
Frame D
main
Frame D
board level
40mm 24 0.18 1
40mm 24 0.18 1
40mm 12 0.60 1
80mm 24 0.75 2
70mm 24 0.33 1
92mm 24 0.75 2
70mm 24 0.33 1
tGSX-91
GS4-FAN-EM2
GS4-4125
GS4-4150
GS4-FAN-EB
GS4-FAN-FM
GS4-4175
GS4-4200
GS4-FAN-FB
GS4-4250
GS4-4300
* These fans are included with the GS4 drive, and also available separately as spare or replacement components. Electrical connectors are included.
GS4-FAN-GM
$238.00
$93.00
$337.00
$98.00
$737.00
Frame E
main
Frame E
board level
Frame F
main
Frame F
board level
Frame G
main
AC Drives
92mm
120mm
120mm
120mm 24 0.76 1
92mm 24 0.76 4
120mm 24 1.08 1
250mm 48 2.2 2
24
1-800-633-0405
0.75
1.08
1.08
3
For the latest prices, please check AutomationDirect.com.
GS4-Specific Optional Accessories – Conduit Boxes
Accessories Applicable Only to GS4 AC Drives
Please refer to the “GS/DURApulse AC Drives – Accessories “ section for accessories applicable to multiple families of GS/DURApulse AC Drives, including GS4.
Conduit Boxes
Optional Conduit Box Kits can be ordered separately. These kits bolt onto the bottom of the applicable GS4 drive to provide a
convenient connection point for conduit entry, allowing the GS4 to maintain a IP20/NEMA 1 environmental protection rating; especially useful for GS4 drives mounted outside of an electrical control panel.
Note: GS4 Frames A through C have integral conduit box space built into the drive. No separate conduit boxes are necessary or available.
GS4 Frame Sizes D0–G – Conduit Box Selection Table
Drive Conduit Box **
Model Frame* Part # Price Photo
Description
GS4-4060,
GS4-4050
GS4-2040,
GS4-2050;
GS4-4075,
GS4-4100
GS4-2060,
GS4-2075,
GS4-2100;
GS4-4125,
GS4-4150
GS4-4150,
GS4-4200
GS4-4250,
GS4-4300
D0
D
E
F
G
GS4-CBX-D0
GS4-CBX-D
GS4-CBX-E
GS4-CBX-F
GS4-CBX-G
$137.00
$137.00
$159.00
$226.00
$463.00
NEMA 1 conduit box kit for use with GS4 frame size DO AC drive; mounting
hardware included
NEMA 1 conduit box kit for use with GS4 frame size D AC drive; mounting
hardware included
NEMA 1 conduit box kit for use with GS4 frame size E AC drive; mounting
hardware included
NEMA 1 conduit box kit for use with GS4 frame size F AC drive; mounting
hardware included
NEMA 1 conduit box kit for use with GS4 frame size G AC drive; mounting
hardware included
* GS4 Frame Sizes A through C have integral conduit box space built into the drive; separate conduit boxes are not necessary nor available.
** Conduit Box Kits include mounting hardware; box base, box cover, bushings, and screws.
tGSX-92
Conduit box dimensions are shown with the AC drive dimensions, as mounted on the drive.
AC Drives
1-800-633-0405
For the latest prices, please check AutomationDirect.com.
GS4-Specific Optional Accessories –
Flange Mounting Kits
Flange Mounting Kits
Optional GS4 drive flange mounting kits allow the heat sinks on the back of select GS4 drives to be positioned through the back of the
control enclosure. Since a majority of the heat generated by the GS4 drive will be outside the enclosure, heat load will be reduced and
a smaller enclosure may possibly be used. These flange mounting kits are applicable to GS4 drive frame sizes A through C.
NOTE: GS4 Frames D0, D, E, and F have integral flange mounting hardware; additional Flange Mounting Kit not required (see cutout dimensions below).
Frame size G cannot be flange-mounted.
GS4 Frame Sizes A–C – Flange Mounting Kit Selection Table
Drive Flange Mounting Kit **
Model Frame* Part # Price Photo
GS4-22P0
GS4-23P0
GS4-43P0
GS4-21P0
GS4-25P0
GS4-41P0
GS4-42P0
GS4-45P0
GS4-47P5
GS4-27P5
GS4-2010
GS4-2015
GS4-4010
GS4-4015
GS4-4020
GS4-2020
GS4-2025
GS4-2030
GS4-4025
GS4-4030
GS4-4040
* See panel cutout dimensions below for GS4 Frames A, B, C.
* GS4 Frames D0, D, E, and F have integral flange mounting hardware; additional Flange Mounting Kit not required. See Appendix A of the GS4 User Manual for
panel cut-out dimensions for frames D0, E, F.
* Frame size G cannot be flange-mounted.
A
A
B
C
GS4-FMKIT-1
GS4-FMKIT-A
GS4-FMKIT-B
GS4-FMKIT-C
$67.00
$57.00
$63.00
$72.00
GS4 series Flange Mounting Kit, NEMA 1; for use with multiple GS4
Frame A drives; adapter plate and mounting hardware included
GS4 series Flange Mounting Kit, NEMA 1; for use with multiple GS4
Frame A drives; mounting hardware included
GS4 series Flange Mounting Kit, NEMA 1; for use with GS4 Frame B
drives; mounting hardware included
GS4 series Flange Mounting Kit, NEMA 1; for use with GS4 Frame C
drives; mounting hardware included
Description
tGSX-93
AC Drives
Frame A
GS4 Flange Mounting Kit Cutout Dimensions ( mm [in] )
Frame B Frame C
M6*1.0 (8X) or
Ø6.5 [Ø0.26] (8X)
286.0 [11.26]
258.0 [10.16]
231.0 [9.09]
140.0 [5.51]
402.0 [15.83]
430.0 [16.93]
1-800-633-0405
Only the circled area is IP00.
.
For the latest prices, please check AutomationDirect.com.
DURApulse GS4 AC Drives Specifications – Installation
Understanding the installation requirements for your DURApulse AC drive will help to ensure that it operates within its environmental
and electrical limits.
Note: Never use only this catalog for installation instructions or operation of equipment; refer to the User Manual, GS4_UMW.
Environmental Conditions for GS4 AC Drives
Condition
Installation Location
Ambient Temperature
Relative Humidity
Air Pressure
Pollution Level
Altitude
Package Drop
Vibration
Impact
Installation Orientation
Operation Storage Transportation
IEC60364-1/IEC60664-1 Pollution degree 2, Indoor use only n/a n/a
see separate Operating Temperature table below -25°C to +70°C
Max 90%, non-condensing, non-frozen Max 95%, non-condensing, non-frozen
86 to 106 kPa 70 to 106 kPa
IEC721-3-3, no concentrate
Class 3C2; Class 3S2 Class 2C2; Class 2S2 Class 1C2; Class 1S2
0–1000m
(see separate derating section for altitudes of 1000–3000m)
n/a
1.0mm, peak to peak value range from 2Hz to 13.2Hz; 0.7G–1.0G range from 13.2Hz to 55Hz; 1.0G range from 55Hz to
512Hz. Comply with IEC 60068-2-6
IEC/EN 60068-2-27
n/a n/a
ISTA procedure 1A(according to weight) IEC600682-31
10° 10°
Max allowed offset angle ±10° (from vertical installation position)
Operating Temperature and Protection Level
Frame Size Top cover Conduit Box Protection Level Operating Temperature
A–C
230V: 1.0–30 hp
460V: 1.0–40 hp
230V: >30hp
460V: >40hp
D0–G
230V: >30hp
460V: >40hp
* Only the exposed terminal blocks are IP00; the other components are IP20
Warning: AC drives generate a large amount of heat which may damage the AC drive. Auxiliary cooling methods may
be required to avoid exceeding maximum operating temperature. When possible, consider flange mounting to lower
enclosure temperatures.
Warning: Maximum ambient temperatures must not exceed 50°C (122°F), or 40°C (104°F), for all GS4 models.
With top cover removed
With top cover in place IP20 / UL Type1 / NEMA 1 -10–40°C [14–104°F]
N/A
N/A
Standard
conduit plate
With conduit
box
Without conduit
box
IP20 / UL Open Type -10–50°C [14–122°F]
IP20 / UL Type1 / NEMA 1 -10–40°C [14–104°F]
IP00 / IP20 / UL Open Type *
Other parts are IP20
-10–50°C [14–122°F]
tGSX-94
AC Drives
1-800-633-0405
For the latest prices, please check AutomationDirect.com.
DURApulse GS4 AC Drives Specifications –
Air Flow and Power (Heat) Dissipation
GS4 AC Drives Air Flow and Power (Heat) Dissipation
Airflow Rate1) for Cooling Power (Heat) Dissipation
Model
Number
GS4-21P0
GS4-22P0
GS4-23P0
GS4-25P0
GS4-27P5
GS4-2010
GS4-2015
GS4-2020
GS4-2025
GS4-2030
GS4-2040
GS4-2050
GS4-2060
GS4-2075
GS4-2100
GS4-41P0
GS4-42P0
GS4-43P0
GS4-45P0
GS4-47P5
GS4-4010
GS4-4015
GS4-4020
GS4-4025
GS4-4030
GS4-4040
GS4-4050
GS4-4060
GS4-4075
GS4-4100
GS4-4125
GS4-4150
GS4-4175
GS4-4200
GS4-4250
GS4-4300
The required airflow shown in chart is for installing a single GS4 drive in a confined space.
When installing multiple GS4 drives, the required air volume would be the cumulative air
volume for all drives in the enclosure.
1) External flow rate is across the heat sink. Internal flow rate is through the chassis.
Published flow rates are the result of active cooling using fans; factory-installed in the drive.
Unpublished flow rates (-) are the result of passive cooling in drives without factory-installed fans.
2) When calculating power dissipation (Watt Loss) use the total value if the drive is foot mounted, or the internal value if the drive is flange mounted.
Where only a total value is published, these models cannot be flange mounted.
Flow Rate1) (cfm) Flow Rate1) (m3/hr) Power Dissipation
External Internal Total External Internal Total External (Heat sink) Internal Total
– – – – – – 33 27 60
14 – 14 24 – 24 56 31 87
14 – 14 24 – 24 79 36 115
10 – 10 17 – 17 113 46 159
40 14 54 68 24 92 197 67 264
66 14 80 112 24 136 249 86 335
58 14 73 99 24 123 409 121 530
166 12 178 282 20 302 455 161 616
166 12 178 282 20 302 549 184 733
166 12 178 282 20 302 649 216 865
179 30 209 304 51 355 913 186 1099
179 30 209 304 51 355 1091 220 1311
228 73 301 387 124 511 1251 267 1518
228 73 301 387 124 511 1401 308 1709
246 73 319 418 124 542 1770 369 2139
– – – – – – 33 25 58
– – – – – – 45 29 74
14 – 14 24 – 24 71 33 104
10 – 10 17 – 17 103 38 141
10 – 10 17 – 17 134 46 180
40 14 54 68 24 92 216 76 292
66 14 80 112 24 136 287 93 380
58 14 73 99 24 123 396 122 518
99 21 120 168 36 204 369 138 507
99 21 120 168 36 204 476 158 634
126 21 147 214 36 250 655 211 866
179 30 209 304 51 355 809 184 993
179 30 209 304 51 355 929 218 1147
179 30 209 304 51 355 1156 257 1413
186 30 216 316 51 367 1408 334 1742
257 73 330 437 124 561 1693 399 2092
223 73 296 379 124 503 2107 491 2598
224 112 336 381 190 571 2502 579 3081
289 112 401 491 190 681 3096 687 3783
–
454
454 771 5772
–
771
Heat dissipation shown in the chart is for installing a
single GS4 drive in a confined space.
When installing multiple drives, the volume of heat
dissipation should be the cumulative heat dissipation of
all drives in the enclosure.
Heat dissipation for each model is calculated by rated
voltage, current and default carrier frequency.
–
2)
(Watt)
2)
4589
Frame Size Above & Below Side to Non-Heat Source Side to Heat Source Front
A–C
D(0)–F
G
* The minimum mounting clearances stated in this table applies to GS4 drives frames A to G. Failure to follow the minimum mounting clearances may cause the fan
to malfunction and cause a heat dissipation problem.
tGSX-95
AC Drives
Dimensions for Minimum Clearance * ( mm / in )
60 / 2.4 30 / 1.2 10 / 0.4 0 / 0
100 / 4.0 50 / 2.0 n/a 0 / 0
200 / 7.9 100 / 4.0 2 x B 0 / 0
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