AutomationDirect D2-32ND3, D2-08NA-2, D2-16NA, F2-08SIM, D2-08NA-1 Installation And I/o Manual

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DL205 Installation and I/O Manual

Manual Number: D2-INST-M

 WARNING 

Thank you for purchasing automation equipment from Automationdirect.com®, doing business as, AutomationDirect. We want your new automation equipment to operate safely. Anyone who installs or

uses this equipment should read this publication (and any other relevant publications) before installing or operating the equipment.

To minimize the risk of potential safety problems, you should follow all applicable local and national codes that regulate the installation and operation of your equipment. These codes vary from area to area and usually change with time. It is your responsibility to determine which codes should be followed, and to verify that the equipment, installation, and operation is in compliance with the latest revision of these codes.

At a minimum, you should follow all applicable sections of the National Fire Code, National Electrical Code, and the codes of the National Electrical Manufacturer's Association (NEMA). There may be local regulatory or government offices that can also help determine which codes and standards are necessary for safe installation and operation.

Equipment damage or serious injury to personnel can result from the failure to follow all applicable codes and standards. We do not guarantee the products described in this publication are suitable for your particular application, nor do we assume any responsibility for your product design, installation, or operation.

Our products are not fault-tolerant and are not designed, manufactured or intended for use or resale as online control equipment in hazardous environments requiring fail-safe performance, such as in the operation of nuclear facilities, aircraft navigation or communication systems, air traffic control, direct life support machines, or weapons systems, in which the failure of the product could lead directly to death, personal injury, or severe physical or environmental damage ("High Risk Activities"). AutomationDirect specifically disclaims any expressed or implied warranty of fitness for High Risk Activities.

For additional warranty and safety information, see the Terms and Conditions section of our catalog. If you have any questions concerning the installation or operation of this equipment, or if you need additional information, please call us at 770-844-4200.

This publication is based on information that was available at the time it was printed. At AutomationDirect we constantly strive to improve our products and services, so we reserve the right to make changes to the products and/or publications at any time without notice and without any obligation. This publication may also discuss features that may not be available in certain revisions of the product.

Trademarks

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No part of this manual shall be copied, reproduced, or transmitted in any way without the prior, written consent of Automationdirect.com Incorporated. AutomationDirect retains the exclusive rights to all information included in this document.

 AVERTISSEMENT 

Nous vous remercions d'avoir acheté l'équipement d'automatisation de Automationdirect.comMC, en faisant des affaires comme, AutomationDirect. Nous tenons à ce que votre nouvel équipement d'automatisation fonctionne en toute sécurité. Toute personne qui installe ou utilise cet équipement doit lire la présente publication (et toutes les autres publications pertinentes) avant de l'installer ou de l'utiliser.

Afin de réduire au minimum le risque d'éventuels problèmes de sécurité, vous devez respecter tous les codes locaux et nationaux applicables régissant l'installation et le fonctionnement de votre équipement. Ces codes diffèrent d'une région à l'autre et, habituellement, évoluent au fil du temps. Il vous incombe de déterminer les codes à respecter et de vous assurer que l'équipement, l'installation et le fonctionnement sont conformes aux exigences de la version la plus récente de ces codes.

Vous devez, à tout le moins, respecter toutes les sections applicables du Code national de prévention des incendies, du Code national de l'électricité et des codes de la National Electrical Manufacturer's Association (NEMA). Des organismes de réglementation ou des services gouvernementaux locaux peuvent également vous aider à déterminer les codes ainsi que les normes à respecter pour assurer une installation et un fonctionnement sûrs.

L'omission de respecter la totalité des codes et des normes applicables peut entraîner des dommages à l'équipement ou causer de graves blessures au personnel. Nous ne garantissons pas que les produits décrits dans cette publication conviennent à votre application particulière et nous n'assumons aucune responsabilité à l'égard de la conception, de l'installation ou du fonctionnement de votre produit.

Nos produits ne sont pas insensibles aux défaillances et ne sont ni conçus ni fabriqués pour l'utilisation ou la revente en tant qu'équipement de commande en ligne dans des environnements dangereux nécessitant une sécurité absolue, par exemple, l'exploitation d'installations nucléaires, les systèmes de navigation aérienne ou de communication, le contrôle de la circulation aérienne, les équipements de survie ou les systèmes d'armes, pour lesquels la défaillance du produit peut provoquer la mort, des blessures corporelles ou de graves dommages matériels ou environnementaux («activités à risque élevé»). La société AutomationDirect nie toute garantie expresse ou implicite d'aptitude à l'emploi en ce qui a trait aux activités à risque élevé.

Pour des renseignements additionnels touchant la garantie et la sécurité, veuillez consulter la section Modalités et conditions de notre documentation. Si vous avez des questions au sujet de l'installation ou du fonctionnement de cet équipement, ou encore si vous avez besoin de renseignements supplémentaires, n'hésitez pas à nous téléphoner au 770-844-4200.

Cette publication s'appuie sur l'information qui était disponible au moment de l'impression. À la société AutomationDirect, nous nous efforçons constamment d'améliorer nos produits et services. C'est pourquoi nous nous réservons le droit d'apporter des modifications aux produits ou aux publications en tout temps, sans préavis ni quelque obligation que ce soit. La présente publication peut aussi porter sur des caractéristiques susceptibles de ne pas être offertes dans certaines versions révisées du produit.

Marques de commerce

La présente publication peut contenir des références à des produits fabriqués ou offerts par d'autres entreprises. Les

désignations des produits et des entreprises peuvent être des marques de commerce et appartiennent exclusivement à leurs propriétaires respectifs. AutomationDirect nie tout intérêt dans les autres marques et désignations.

Nulle partie de ce manuel ne doit être copiée, reproduite ou transmise de quelque façon que ce soit sans le consentement préalable écrit de la société Automationdirect.com Incorporated. AutomationDirect conserve les droits exclusifs à l'égard de tous les renseignements contenus dans le présent document.

DL205 INSTALLATION AND I/O MANUAL

Please include the Manual Number and the Manual Issue, both shown below, when communicating with Technical Support regarding this publication.

Manual Number: D2-INST-M

Issue: 2nd Edition

Issue Date: 11/10

Publication History

Issue Date Description of Changes

1st Edition 10/98 original edition

Rev. A 04/01 added modules Rev. B 06/02 added surge suppression information and modules; updated Appendix A

2nd Edition 11/10

converted to new word processor format, added power budget, added analog wiring and specs.

TABLE OF CONT EN TS

Chapter 1: Introduction

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1–2

The Purpose of this Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1–2

Where to Begin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1–2

Supplemental Manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1–2

Technical Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1–2

Conventions Used . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1–3

Key Topics for Each Chapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1–3

CPU-Slot Controllers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1–4

DL205 System I/O Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1–5

Bases . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1–5

I/O Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1–5

I/O Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1–5

Chapter 2: Installation and Power Wiring

Safety Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2–2

Plan for Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2–2

Three Levels of Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2–3

Emergency Stops . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2–3

Emergency Power Disconnect . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2–4

Orderly System Shutdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2–4

Class 1, Division 2, Approval . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2–4

Mounting Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2–5

Base Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2–5

Panel Mounting and Layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2–6

Enclosures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2–7

Environmental Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2–8

Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2–8

Marine Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2–9

Agency Approvals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2–9

24 VDC Power Bases . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2–9

Installing DL205 Bases . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2–10

Choosing the Base Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2–10

Mounting the Base . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2–10

Using Mounting Rails . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2–11

Installing Components in the Base . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2–12

Base Wiring Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2–13

Base Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2–13

Chapter 3: I/O Wiring and Specification

I/O Wiring Strategies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3–2

PLC Isolation Boundaries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3–2

Powering I/O Circuits with the Auxiliary Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . .3–3

Powering I/O Circuits Using Separate Supplies . . . . . . . . . . . . . . . . . . . . . . . . . . . .3–4

Sinking / Sourcing Concepts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3–5

I/O “Common” Terminal Concepts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3–6

Connecting DC I/O to “Solid State” Field Devices . . . . . . . . . . . . . . . . . . . . . . . . . .3–7

Solid State Input Sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3–7

Solid State Output Loads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3–7

Relay Output Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3–9

Surge Suppression For Inductive Loads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3–9

I/O Modules Position, Wiring, and Specification . . . . . . . . . . . . . . . . . . . . . . . . . .3–13

Slot Numbering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3–13

Module Placement Restrictions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3–13

Special Placement Considerations for Analog Modules . . . . . . . . . . . . . . . . . . . . .3–14

Discrete Input Module Status Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3–14

Color Coding of I/O Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3–14

Wiring the Different Module Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3–15

I/O Wiring Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3–16

I/O Points Required for Each Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3–17

Calculating the Power Budget . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3–18

Managing your Power Resource . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3–18

CPU Power Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3–18

Module Power Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3–18

DL205 Installation and I/O Manual, 2nd Edition

Table of Contents

Power Budget Calculation Example . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3–20

Power Budget Calculation Worksheet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3–21

DL205 Digital Input Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3–22

D2-16ND3-2, DC Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3–22

D2-08ND3, DC Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3–22

D2–32ND3, DC Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3–23

D2–32ND3–2, DC Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3–24

D2-08NA-1, AC Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3–25

D2-08NA-2, AC Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3–26

F2-08SIM, Input Simulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3–27

D2-16NA, AC Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3–27

D2-04TD1, DC Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3–28

DL205 Digital Output Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3–28

D2–08TD2, DC Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3–29

D2–08TD1, DC Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3–29

D2–16TD2–2, DC Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3–30

D2–16TD1–2, DC Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3–30

F2–16TD1(2)P, DC Output With Fault Protection . . . . . . . . . . . . . . . . . . . . . . . . . .3–31

F2–16TD1P, DC Output With Fault Protection . . . . . . . . . . . . . . . . . . . . . . . . . . .3–32

F2–16TD2P, DC Output with Fault Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . .3–33

D2–32TD2, DC Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3–34

D2–32TD1, DC Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3–34

D2–08TA, AC Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3–35

F2–08TA, AC Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3–35

D2–12TA, AC Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3–36

D2–04TRS, Relay Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3–37

D2–08TR, Relay Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3–38

F2–08TR, Relay Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3–39

F2–08TRS, Relay Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3–40

D2–12TR, Relay Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3–41

D2–08CDR, 4 pt. DC Input / 4pt. Relay Output . . . . . . . . . . . . . . . . . . . . . . . . . .3–42

NOTES: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3–43

DL205 Analog Input Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3–44

F2-04AD-1 4-Channel 4-20mA Analog Input Module . . . . . . . . . . . . . . . . . . . . . .3–44

F2-08AD-1 8-Channel 4-20mA Analog Input Module . . . . . . . . . . . . . . . . . . . . . .3–46

F2-04AD-2 4-Channel Voltage Analog Input Module . . . . . . . . . . . . . . . . . . . . . .3–48

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F2-08AD-2 8-Channel Voltage Analog Input Module . . . . . . . . . . . . . . . . . . . . . .3–50

DL205 RTD and Thermocouple Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3–52

F2-04RTD 4-Channel RTD Input Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3–52

F2-04THM 4-Channel Thermocouple Input Module . . . . . . . . . . . . . . . . . . . . . . .3–54

DL205 Analog Output Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3–56

F2-02DA-1 2-Channel 4-20mA Analog Output Module . . . . . . . . . . . . . . . . . . . .3–56

F2-02DA-1L 2-Channel 4-20mA Analog Output Module . . . . . . . . . . . . . . . . . . .3–58

F2-02DAS-1 2-Channel Isolated 4-20mA Analog Output Module . . . . . . . . . . . . .3–60

F2-08DA-1 8-Channel 4-20mA Analog Output Module . . . . . . . . . . . . . . . . . . . .3–62

F2-02DA-2 2-Channel Voltage Analog Output Module . . . . . . . . . . . . . . . . . . . .3–64

F2-02DA-2L 2-Channel Voltage Analog Output Module . . . . . . . . . . . . . . . . . . .3–66

F2-02DAS-2 2-Channel 0-5V, 0-10V Isolated Analog Output Module . . . . . . . . .3–68

F2-08DA-2 8-Channel Voltage Analog Output Module . . . . . . . . . . . . . . . . . . . . .3–70

DL205 Combination Analog I/O Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3–72

F2-04AD2DA 4-Channel Analog Input / 2-Channel Analog Output Module . . . . .3–72

F2-08AD4DA-1 8-Channel Analog Current Input / 4-Channel Analog Current

Output Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3–74

F2-08AD4DA-2 8-Channel Analog Voltage Input / 4-Channel Analog Voltage

Output Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3–76

Glossary of Specification Terms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3–78

Inputs or Outputs Per Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3–78

Commons Per Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3–78

Input Voltage Range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3–78

Output Voltage Range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3–78

Peak Voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3–78

AC Frequency . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3–78

ON Voltage Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3–78

OFF Voltage Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3–78

Input impedance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3–78

Input Current . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3–78

Minimum ON Current . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3–78

Maximum OFF Current . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3–78

Minimum Load . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3–78

External DC Required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3–78

ON Voltage Drop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3–78

Maximum Leakage Current . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3–79

Maximum Inrush Current . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3–79

DL205 Installation and I/O Manual, 2nd Edition

Table of Contents

Base Power Required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3–79

OFF to ON Response . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3–79

ON to OFF Response . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3–79

Terminal Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3–79

Status Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3–79

Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3–79

Appendix A: European Union (EU) Directives

European Union (EU) Directives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-2

Member Countries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-2

Applicable Directives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-2

Compliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-2

General Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-3

Special Installation Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-4

Other Sources of Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-4

Basic EMC Installation Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-4

Enclosures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-4

AC Mains Filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-5

Suppression and Fusing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-5

Internal Enclosure Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-5

Equi–potential Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-6

Communications and Shielded Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-6

Analog and RS232 Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-7

Shielded Cables within Enclosures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-7

Analog Modules and RF Interference . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-8

Network Isolation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-8

DC Powered Versions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-8

Items Specific to the DL205 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-9

DL205 Installation and I/O Manual, 2nd Edition

Table of Contents

INTRODUCTION

CHAPTER

In This Chapter...

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1–2

Conventions Used . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1–3

CPU-slot Controllers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1–4

Introduction

The Purpose of this Manual

Thank you for purchasing our DL205 family of products. This manual is written for the user of non-traditional CPU-slot controllers or I/O controllers who are also using AutomationDirect DL205 I/O products. This manual will show the user how to install and wire the equipment. It provides specifications for input and output modules. It also helps to understand how to interface these products to other devices in a control system.

Where to Begin

If you already understand PLCs please read Chapter 2, “Installation, Wiring, and Specifications”, and proceed on to other chapters as needed. Keep this manual handy for reference when you have questions. If you are a new DL205 customer, we suggest you read this manual completely to understand the wide variety of features in the DL205 family of products. We believe you will be pleasantly surprised with how much you can accomplish with our products.

Supplemental Manuals

If you have purchased operator interfaces or DirectSOFT, you will need to supplement this

manual with the manuals that are written for these products.

Technical Support

We strive to make our manuals the best in the industry. We rely on your feedback to let us know if we are reaching our goal. If you cannot find the solution to your particular application, or, if for any reason you need technical assistance, please call us at:

770–844–4200

Our technical support group will work with you to answer your questions. They are available Monday through Friday from 9:00 A.M. to 6:00 P.M. Eastern Time. We also encourage you to visit our web site where you can find technical and non-technical information about our products and our company.

http://www.automationdirect.com

If you have a comment, question or suggestion about any of our products, services, or manuals, please fill out and return the ‘Suggestions’ card that was included with this manual.

DL205 Installation and I/O Manual, 2nd Edition

1–2

Chapter 1: Introduction

Conventions Used

When you see the “notepad” icon in the left–hand margin, the paragraph to its immediate right will be a special note.

The word NOTE in boldface will mark the beginning of the text.

When you see the “exclamation mark” icon in the left–hand margin, the paragraph to its immediate right will be a warning. This information could prevent injury, loss of property, or even death (in extreme cases).

The word WARNING in boldface will mark the beginning of the text.

Key Topics for Each Chapter

The beginning of each chapter will list the key topics that can be found in that chapter.

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Chapter 1: Introduction

Getting Started

In This Chapter...

General Information

.................................................................1-2

...........................................................................1-4Specifications

HAPTER

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Chapter 1: Introduction

CPU-Slot Controllers

There are currently six “base controllers” or “I/O controllers available for the DL205 hardware. Five of these are actually slave controllers and one is a stand-alone controller. These controllers allow the use of industry proven DL205 I/O for general purpose distributed applications.

The controller modules are plugged into the CPU slot of any size DL205 base. The slave controllers must be connected to a network master controller module or to a PC running PC-based control, HMI or SCADA software.

The four controllers currently available are:

• Ethernet Base Controller Module

- H2-EBC(100)(-F)

• Profibus Slave Base Controller Module

- H2-PBC

• DeviceNet

Slave Module

- F2-DEVNETS-1

• Smart Distributed SystemTMSlave Module

- F2-SDS-1

• WinPLC

- H2-WPLCx-xx

The WinPLC uses Windows CE, a real-time operating system combined with the advantages of open standard software such as OPC, ActiveX and other Microsoft communications tools. The WinPLC only supports certain DL205 modules (consult the WinPLC User Manual).

H2–EBC–F

F2–DEVNETS–1 F2–SDS–1 H2–WPLCx–xx

H2–PBC

H2–EBC(100)

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Chapter 1: Introduction

DL205 System I/O Components

Bases

Four base sizes are available: 3 slot, 4 slot, 6 slot and 9 slot. One slot is for the DL205 Controller/Slave module, the remaining slots are for I/O modules. All bases include a built-in power supply.

I/O Configuration

The number of I/O points that can be supported is CPU-slot controller dependent.

I/O Modules

The DL205 has some of the most powerful modules in the industry. A complete range of discrete modules which support 24 VDC, 110/220 VAC and up to 10A relay outputs are offered. The analog modules provide 12 and 16 bit resolution and several selections of input and output signal ranges (including bipolar).

The F2-SDS-1 and F2-DEVNETS-1 do not support specialty modules. Specialty module H2-CTRIO is supported by the other slave controllers and the H2-WPLCx-xx controller.

In This Chapter:

Safety Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2–2

Mounting Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2–5

Installing DL205 Bases . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2–10

Installing Components in the Base . . . . . . . . . . . . . . . . . . . . . . . . .2–12

Base Wiring Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2–13

INSTALLATION, WIRING

AND

SPECIFICATIONS

CHAPTER

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DL205 Installation and I/O Manual, 2nd Edition

Safety Guidelines

NOTE: Products with CE marks perform their required functions safely and adhere to relevant standards as specified by CE directives, provided they are used according to their intended purpose and that the instructions in this manual are adhered to. The protection provided by the equipment may be impaired if this equipment is used in a manner not specified in this manual. A listing of our international affiliates is available on our Web site: http://www.automationdirect.com

WARNING: Providing a safe operating environment for personnel and equipment is your responsibility and should be your primary goal during system planning and installation. Automation systems can fail and may result in situations that can cause serious injury to personnel and/or damage equipment. Do not rely on the automation system alone to provide a safe operating environment. Sufficient emergency circuits should be provided to stop either partially or totally the operation of the PLC or the controlled machine or process. These circuits should be routed outside the PLC in the event of controller failure, so that independent and rapid shutdown are available. Devices, such as “mushroom” switches or end of travel limit switches, should operate motor starter, solenoids, or other devices without being processed by the PLC. These emergency circuits should be designed using simple logic with a minimum number of highly reliable electromechanical components. Every automation application is different, so there may be special requirements for your particular application. Make sure all national, state, and local government requirements are followed for the proper installation and use of your equipment.

Plan for Safety

The best way to provide a safe operating environment is to make personnel and equipment safety part of the planning process. You should examine every aspect of the system to determine which areas are critical to operator or machine safety.

If you are not familiar with PLC system installation practices, or your company does not have established installation guidelines, you should obtain additional information from the following sources.

• NEMA — The National Electrical Manufacturers Association, located in Washington, D.C., publishes many different documents that discuss standards for industrial control systems. You can order these publications directly from NEMA. Some of these include:

ICS 1, General Standards for Industrial Control and Systems ICS 3, Industrial Systems ICS 6, Enclosures for Industrial Control Systems

• NEC — The National Electrical Code provides regulations concerning the installation and use of various types of electrical equipment. Copies of the NEC Handbook can often be obtained from your local electrical equipment distributor or your local library.

• Local and State Agencies — many local governments and state governments have additional requirements above and beyond those described in the NEC Handbook. Check with your local Electrical Inspector or Fire Marshall office for information.

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DL205 Installation and I/O Manual, 2nd Edition

Three Levels of Protection

The publications mentioned provide many ideas and requirements for system safety. At a minimum, you should follow these regulations. Also, you should use the following techniques, which provide three levels of system control:

• Emergency stop switch for disconnecting system power

• Mechanical disconnect for output module power

• Orderly system shutdown sequence in the PLC control program

Emergency Stops

It is recommended that emergency stop circuits be incorporated into the system for every machine controlled by a PLC. For maximum safety in a PLC system, these circuits must not be wired into the controller, but should be hardwired external to the PLC. The emergency stop switches should be easily accessed by the operator and are generally wired into a master control relay (MCR) or a safety control relay (SCR) that will remove power from the PLC I/O system in an emergency.

MCRs and SCRs provide a convenient means for removing power from the I/O system during an emergency situation. By de-energizing an MCR (or SCR) coil, power to the input (optional) and output devices is removed. This event occurs when any emergency stop switch opens. However, the PLC continues to receive power and operate even though all its inputs and outputs are disabled.

The MCR circuit could be extended by placing a PLC fault relay (closed during normal PLC operation) in series with any other emergency stop conditions. This would cause the MCR circuit to drop the PLC I/O power in case of a PLC failure (memory error, I/O communications error, etc.).

Guard Limit Switch

Emergency

Stop

To disconnect output

module power

Use E-Stop and Master Relay

Power On

E STOP

Master Relay Contacts

Master

Relay

Contacts

Output

Module

Guard

Limit

Master

Relay

Saw

Arbor

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DL205 Installation and I/O Manual, 2nd Edition

Emergency Power Disconnect

A properly rated emergency power disconnect should be used to power the PLC controlled system as a means of removing the power from the entire control system. It may be necessary to install a capacitor across the disconnect to protect against a condition known as “outrush”. This condition occurs when the output Triacs are turned off by powering off the disconnect, thus causing the energy stored in the inductive loads to seek the shortest distance to ground, which is often through the Triacs.

After an emergency shutdown or any other type of power interruption, there may be requirements that must be met before the PLC control program can be restarted. For example, there may be specific register values that must be established (or maintained from the state prior to the shutdown) before operations can resume. In this case, you may want to use retentive memory locations, or include constants in the control program to insure a known starting point.

Orderly System Shutdown

Ideally, the first level of fault detection is the PLC control program, which can identify machine problems. Certain shutdown sequences should be performed. The types of problems are usually things such as jammed parts, etc. that do not pose a risk of personal injury or equipment damage.

WARNING: The control program

must not

be the only form of protection for any problems that may result in a risk of personal injury or equipment damage.

Class 1, Division 2, Approval

This equipment is suitable for use in Class 1, Division 2, Zone 2, groups A, B, C and D or non-hazardous locations only.

WARNING: Explosion Hazard! Substitution of components may impair suitability for Class 1, Division 2, Zone 2.

WARNING: Explosion Hazard - Do not disconnect equipment unless power has been switched off or the area is known to be non-hazardous.

WARNING: All DL205 products used with connector accessories must use R/C (ECBT2) mating plugs. All mating plugs must have suitable ratings for the devices.

Turn off

Saw

Jam

Detect

RST

Retract

Arm

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DL205 Installation and I/O Manual, 2nd Edition

Mounting Guidelines

Before installing the PLC system you will need to know the dimensions of the components considered. The diagrams on the following pages provide the component dimensions to use in defining your enclosure specifications. Remember to leave room for potential expansion.

NOTE: If you are using other components in your system, refer to the appropriate manual to determine how those units can affect mounting dimensions.

Base Dimensions

The following information shows the proper mounting dimensions. The height dimension is the same for all bases. The depth varies depending on your choice of I/O module. The length varies as the number of slots increase. Make sure you have followed the installation guidelines for proper spacing.

Base

(Base Total Width) B (Mounting Hole) C (Component Width) D (Width with Exp. Unit)

Inches Millimeters Inches Millimeters Inches Millimeters Inches Millimeters

3-slot 6.77” 172mm 6.41” 163mm 5.8” 148mm 7.24” 184mm 4-slot 7.99” 203mm 7.63” 194mm 7.04” 179mm 8.46” 215mm 6-slot 10.43” 265mm 10.07” 256mm 9.48” 241mm 10.90” 277mm 9-slot 14.09” 358mm 13.74” 349mm 13.14” 334mm 14.56” 370mm

Mounting depths with:

32pt.

D2–DSCBL–1

on port 2

ZIPLink cable or

base exp. unit cable

12 or 16pt I/O

4 or 8pt. I/O

DIN Rail slot. Use rail conforming to DIN EN 50022.

5.85”

(148mm)

4.45”

(113mm)

3.62”

(92mm)

2.95”

(75mm)

3.54”

(90mm)

with D2–EM Expansion Unit

2.99”

(76mm)

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DL205 Installation and I/O Manual, 2nd Edition

Panel Mounting and Layout

It is important to design your panel properly to help ensure the DL205 products operate within their environmental and electrical limits. The system installation should comply with all appropriate electrical codes and standards. It is important the system also conforms to the operating standards for the application to insure proper performance. The diagrams below reference the items in the following list.

1. Mount the bases horizontally to provide proper ventilation.

2. If you place more than one base in a cabinet, there should be a minimum of 7.2” (183mm) between bases.

3. Provide a minimum clearance of 2” (50mm) between the base and all sides of the cabinet. There should also be at least 1.2” (30mm) of clearance between the base and any wiring ducts.

4. There must be a minimum of 2” (50mm) clearance between the panel door and the nearest DL205 component.

NOTE: The cabinet configuration below is not suitable for EU installations. Refer to Appendix I European Union Directives.

Earth Ground

Panel Ground

erminal

DL205 CPU Base

Power

Source

Temperature

Probe

Star Washers

Panel

Ground Braid

Copper Lugs

Panel or

Single Point

Ground

Star Washers

BUS Bar

Note: there is a minimum of 2” (50mm)

clearance between the panel door

or any devices mounted in the panel door

2”

50mm

min.

2”

50mm

min.

and the nearest DL205 component

2”

50mm

min.

2”

50mm

min.

Airflow

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DL205 Installation and I/O Manual, 2nd Edition

5. The ground terminal on the DL205 base must be connected to a single point ground. Use copper stranded wire to achieve a low impedance. Copper eye lugs should be crimped and soldered to the ends of the stranded wire to ensure good surface contact. Remove anodized finishes and use copper lugs and star washers at termination points. A general rule is to achieve a 0.1 ohm of DC resistance between the DL205 base and the single point ground.

6. There must be a single point ground (i.e. copper bus bar) for all devices in the panel requiring an earth ground return. The single point of ground must be connected to the panel ground termination. The panel ground termination must be connected to earth ground. For this connection you should use #12 AWG stranded copper wire as a minimum. Minimum wire sizes, color coding, and general safety practices should comply with appropriate electrical codes and standards for your region. A good common ground reference (Earth ground) is essential for proper operation of the DL205. There are several methods of providing an adequate common ground reference, including:

a) Installing a ground rod as close to the panel as possible. b) Connection to incoming power system ground.

7. Properly evaluate any installations where the ambient temperature may approach the lower or upper limits of the specifications. Place a temperature probe in the panel, close the door and operate the system until the ambient temperature has stabilized. If the ambient temperature is not within the operating specification for the DL205 system, measures such as installing a cooling/heating source must be taken to get the ambient temperature within the DL205 operating specifications.

8. Device mounting bolts and ground braid termination bolts should be #10 copper bolts or equivalent. Tapped holes instead of nut–bolt arrangements should be used whenever possible. To ensure good contact on termination areas impediments such as paint, coating or corrosion should be removed in the area of contact.

9. The DL205 system is designed to be powered by 110/220 VAC, 24 VDC, or 125 VDC normally available throughout an industrial environment. Electrical power in some areas where the PLCs are installed is not always stable and storms can cause power surges. Due to this, powerline filters are recommended for protecting the DL205 PLCs from power surges and EMI/RFI noise. The Automation Powerline Filter, for use with 120 VAC and 240 VAC, 1–5 Amps, is an excellent choice (can be located at www.automationdirect.com), however, you can use a filter of your choice. These units install easily between the power source and the PLC.

Enclosures

Selection of a proper enclosure is important to ensure safe and proper operation of your DL205 system. Applications of DL205 systems vary and may require additional features. The minimum considerations for enclosures include:

• Conformance to electrical standards

• Protection from the elements in an industrial environment

• Common ground reference

• Maintenance of specified ambient temperature

• Access to equipment

• Security or restricted access

• Sufficient space for proper installation and maintenance of equipment

Environmental Specifications

The following table lists the environmental specifications that generally apply to the DL205 system (CPU, Bases, I/O Modules). The ranges that vary for the Handheld Programmer are noted at the bottom of this chart. I/O module operation may fluctuate depending on the ambient temperature and your application. Please refer to the appropriate I/O module specifications for the temperature derating curves applying to specific modules.

* Operating temperature for the Handheld Programmer and the DV-1000 is 32° to 122° F (0° to 50° C) Storage temperature

for the Handheld Programmer and the DV-1000 is - 4° to 158° F (- 20° to 70° C).

** Equipment will operate below 30% humidity. However, static electricity problems occur much more frequently at lower

humidity levels. Make sure you take adequate precautions when you touch the equipment. Consider using ground straps, anti-static floor coverings, etc., if you use the equipment in low humidity environments.

Power

The power source must be capable of supplying voltage and current complying with the base power supply specifications.

Specification AC Powered Bases 24 VDC Powered Bases 125 VDC Powered Bases

Part Numbers

D2–03B–1 D2–04B–1 D2–06B–1 D2–09B–1

D2–03BDC1–1 D2–04BDC1–1 D2–06BDC1–1 D2–09BDC1–1

D2–06BDC2–1 D2–09BDC2–1

Input Voltage Range

100–240 VAC (+10%/ –15%) 50/60 Hz

10.2 – 28.8VDC (24VDC) with less than 10% ripple

104–240 VDC +10% –15%

Maximum Inrush Current

30A 10A 20A

Maximum Power

80VA 25W 30W

Voltage Withstand (dielectric)

1 minute @ 1500 VAC between primary, secondary, and field ground

Insulation Resistance

> 10 MΩ at 500 VDC

Auxiliary 24 VDC Output

20–28 VDC, less than 1V p-p 300mA max.

None

20–28 VDC, less than 1V p-p 300mA max.

Fusing (internal to base power supply)

non–replaceable 2A @ 250V slow blow fuse; external fusing recommended

non–replaceable 3.15A @ 250V slow blow fuse; external fusing recommended

non–replaceable 2A @ 250V slow blow fuse; external fusing recommended

Specification Rating

Storage temperature

–4° F to 158° F (–20° C to 70° C)

Ambient operating temperature*

32° F to 131° F (0° C to 55° C)

Ambient humidity**

30% – 95% relative humidity (non–condensing)

Vibration resistance

MIL STD 810C, Method 514.2

Shock resistance

MIL STD 810C, Method 516.2

Noise immunity

NEMA (ICS3–304)

Atmosphere

No corrosive gases

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Chapter 2: Installation and Wiring

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DL205 Installation and I/O Manual, 2nd Edition

Marine Use

American Bureau of Shipping (ABS) certification requires flame-retarding insulation as per 4-8-3/5.3.6(a). ABS will accept Navy low smoke cables, cable qualified to NEC “Plenum rated” (fire resistant level 4), or other similar flammability resistant rated cables. Use cable specifications for your system that meet a recognized flame retardant standard (i.e. UL, IEEE, etc.), including evidence of cable test certification (i.e. tests certificate, UL file number, etc.).

NOTE: Wiring needs to be “low smoke” per the above paragraph. Teflon coated wire is also recommended.

Agency Approvals

Some applications require agency approvals. Typical agency approvals which your application may require are:

• UL (Underwriters’ Laboratories, Inc.)

• CSA (Canadian Standards Association)

• FM (Factory Mutual Research Corporation)

• CUL (Canadian Underwriters’ Laboratories, Inc.)

24 VDC Power Bases

Follow these additional installation guidelines when installing D2-03BDC1-1, D2-04BDC1-1, D2-06BDC1-1 and D2-09BDC1-1 bases:

• Install these bases in compliance with the enclosure, mounting, spacing, and segregation

requirements of the ultimate application.

• These bases must be used within their marked ratings.

• These bases are intended to be installed within an enclosure rated at least IP54.

• provisions should be made to prevent the rated voltage being exceeded by transient disturbances of

more than 40%.

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Chapter 2: Installation and Wiring

Installing DL205 Bases

Choosing the Base Type

The DL205 system offers four different sizes of bases and three different power supply options.

The following diagram shows an example of a 6-slot base.

Your choice of base depends on three things:

• Number of I/O modules required

• Input power requirement (AC or DC power)

• Available power budget

Mounting the Base

All I/O configurations of the DL205 may use any of the base configurations. The bases are secured to the equipment panel or mounting location using four M4 screws in the corner tabs of the base. The full mounting dimensions are given in the previous section on Mounting Guidelines.

WARNING: To minimize the risk of electrical shock, personal injury, or equipment damage, always

disconnect the system power before installing or removing any system component.

Power Wiring

Connections

CPU Slot

I/O Slots

Mounting Tabs

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Chapter 2: Installation and Wiring

Using Mounting Rails

The DL205 bases can also be secured to the cabinet by using mounting rails. You should use rails that conform to DIN EN standard 50 022. Refer to our catalog for a complete line of DIN rail, DINnectors and DIN rail mounted apparatus. These rails are approximately 35mm high, with a depth of 7.5mm. If you mount the base on a rail, you should also consider using end brackets on each end of the rail. The end brackets help keep the base from sliding horizontally along the rail. This helps minimize the possibility of accidentally pulling the wiring loose.

If you examine the bottom of the base, you’ll notice small retaining clips. To secure the base to a DIN rail, place the base onto the rail and gently push up on the retaining clips. The clips lock the base onto the rail.

To remove the base, pull down on the retaining clips, lift up on the base slightly, and pull it away from the rail.

DIN Rail Dimensions

7.5mm

35 mm

Retaining Clips

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Chapter 2: Installation and Wiring

Installing Components in the Base

To insert components into the base: first slide the module retaining clips to the out position and align the PC board(s) of the module with the grooves on the top and bottom of the base. Push the module straight into the base until it is firmly seated in the backplane connector. Once the module is inserted into the base, push in the retaining clips to firmly secure the module to the base.

WARNING: Minimize the risk of electrical shock, personal injury, or equipment damage. Always disconnect the system power before installing or removing any system component.

CPU must be positioned in

the first slot of the base

Align module PC board to

slots in base and slide in

Push the retaining

clips in to secure the module

to the DL205 base

Chapter 2: Installation and Wiring

Base Wiring Guidelines

Base Wiring

The diagrams show the terminal connections located on the power supply of the DL205 bases. The base terminals can accept up to 16 AWG. You may be able to use larger wiring depending on the type of wire used, but 16 AWG is the recommended size. Do not overtighten the connector screws; the recommended torque value is 7.81 lb-in (0.882 N•m).

NOTE: You can connect either a 115 VAC or 220 VAC supply to the AC terminals. Special wiring or jumpers are not required as with some of the other DirectLOGIC. products.

WARNING: Once the power wiring is connected, install the plastic protective cover. When the cover is removed, there is a risk of electrical shock if you accidentally touch the wiring or wiring terminals.

DL205 Installation and I/O Manual, Rev. C

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110/220 VAC Base T erminal Stri

85 – 264 VAC

24 VDC OUT,

125 VDC Base Terminal Strip12/24 VDC Base Terminal Strip

0.3A

12 – 24 VDC

–

115 – 264 VDC

–

24 VDC OUT,

–

0.3A

In This Chapter:

I/O Wiring Strategies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3–2

I/O Modules Position, Wiring, and Specification . . . . . . . . . . . . . .3–13

Calculating the Power Budget . . . . . . . . . . . . . . . . . . . . . . . . . . . .3–18

DL205 Digital Input Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3–22

DL205 Digital Output Modules . . . . . . . . . . . . . . . . . . . . . . . . . . .3–28

NOTES: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3–43

DL205 Analog Input Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . .3–44

DL205 RTD and Thermocouple Modules . . . . . . . . . . . . . . . . . . . .3–52

DL205 Analog Output Modules . . . . . . . . . . . . . . . . . . . . . . . . . . .3–56

DL205 Combination Analog I/O Modules . . . . . . . . . . . . . . . . . . .3–72

Glossary of Specification Terms . . . . . . . . . . . . . . . . . . . . . . . . . . .3–78

I/O WIRING AND SPECIFICATIONS

CHAPTER

I/O Wiring Strategies

The DL205 PLC system is very flexible and will work in many different wiring configurations. By studying this section before actual installation, you can probably find the best wiring strategy for your application. This will help to lower system cost, wiring errors, and avoid safety problems.

PLC Isolation Boundaries

PLC circuitry is divided into three main regions separated by isolation boundaries, shown in the drawing below. Electrical isolation provides safety, so that a fault in one area does not damage another. A powerline filter will provide isolation between the power source and the power supply. A transformer in the power supply provides magnetic isolation between the primary and secondary sides. Opto-couplers provide optical isolation in Input and Output circuits. This isolates logic circuitry from the field side, where factory machinery connects. Note the discrete inputs are isolated from the discrete outputs, because each is isolated from the logic side. Isolation boundaries protect the operator interface (and the operator) from power input faults or field wiring faults. When wiring a PLC, it is extremely important to avoid making external connections that connect logic side circuits to any other.

In addition to the basic circuits covered above, AC-powered and 125VDC bases include an auxiliary +24VDC power supply with its own isolation boundary. Since the supply output is isolated from the other three circuits, it can power input and/or output circuits!

Input Module

CPU

Comm.

Main

Powe r

Supply

Auxiliary +24VDC

Supply

To Programming

Device, Operator

Inputs Commons CommonsOutputs

+24VDC Out

PLC

DL205

Interface, Network

Output Module

Internal

Backplane

Supply for Output Circuit

Primary Side Secondary, or

Logic side

Field Side

Filter

Powe r Input

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DL205 Installation and I/O Manual, 2nd Edition

Primary Side Secondary, or

Isolation Boundary

PLC

Main

Powe r

Supply

Programming Device, Operator Interface, or Network

Power Input

Filter

Logic side

CPU

(backplane)

Input

Module

Output Module

Field Side

Inputs

Outputs

Isolation Boundary

Powering I/O Circuits with the Auxiliary Supply

In some cases, using the built-in auxiliary +24VDC supply can result in a cost savings for your control system. It can power combined loads up to 300mA. Be careful not to exceed the current rating of the supply. If you are the system designer for your application, you may be able to select and design in field devices which can use the +24VDC auxiliary supply.

All AC powered and 125VDC DL205 bases feature the internal auxiliary supply. If input devices AND output loads need +24VDC power, the auxiliary supply may be able to power both circuits as shown in the following diagram.

The 12/24VDC powered DL205 bases are designed for application environments in which low-voltage DC power is more readily available than AC. These include a wide range of battery–powered applications, such as remotely-located control, in vehicles, portable machines, etc. For this application type, all input devices and output loads typically use the same DC power source. Typical wiring for DC-powered applications is shown in the following diagram.

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DL205 Installation and I/O Manual, 2nd Edition

AC Power or 125VDC Bases

Power Input

Auxiliary

+24VDC

Supply

–

DL205 PLC

Input Module

Inputs Com. Outputs Com.

Output Module

Loads

–

DC Power

–

Power Input

DL205 PLC

Input Module

Inputs Com. Outputs Com.

Output Module

Loads

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DL205 Installation and I/O Manual, 2nd Edition

Powering I/O Circuits Using Separate Supplies

In most applications it will be necessary to power the input devices from one power source, and to power output loads from another source. Loads often require high-energy AC power, while input sensors use low-energy DC. If a machine operator is likely to come in close contact with input wiring, then safety reasons also require isolation from high-energy output circuits. It is most convenient if the loads can use the same power source as the PLC, and the input sensors can use the auxiliary supply, as shown to the left in the figure below.

If the loads cannot be powered from the PLC supply, then a separate supply must be used as shown to the right in the figure below.

Some applications will use the PLC external power source to also power the input circuit. This typically occurs on DC-powered PLCs, as shown in the drawing below to the left. The inputs share the PLC power source supply, while the outputs have their own separate supply. A worst-case scenario, from a cost and complexity viewpoint, is an application which requires separate power sources for the PLC, input devices, and output loads. The wiring diagram example below on the right shows how this can work, but the auxiliary supply output is an unused resource. You will want to avoid this situation, if possible.

AC Power

Power Input

Auxiliary +24VDC

Supply

–

DL205 PLC

Input Module

Inputs Com. Outputs Com.

Output Module

Power Input

Auxiliary +24VDC

Supply

–

AC Power

DL205 PLC

Input Module

Inputs Com. Outputs Com.

Output Module

–

Power Input

–

Loads

DC Power

DL205 PLC

Input Module

Inputs Com. Outputs Com.

Output Module

Power Input

Auxiliary +24VDC

Supply

–

Loads

AC Power

DL205 PLC

Input Module

Inputs Com. Outputs Com.

Output Module

Load

Supply

Loads

Load

Supply

Input

Supply

Loads

Load

Supply

Sinking / Sourcing Concepts

Before going further in the study of wiring strategies, you must have a solid understanding of “sinking” and “sourcing” concepts. Use of these terms occurs frequently in input or output circuit discussions. It is the goal of this section to make these concepts easy to understand, further ensuring your success in installation. First the following short definitions are provided, followed by practical applications.

Sinking = provides a path to supply ground (–)

Sourcing = provides a path to supply source (+)

First you will notice these are only associated with DC circuits and not AC, because of the reference to (+) and (–) polarities. Therefore, sinking and sourcing terminology only applies to DC input and output circuits. Input and output points that are sinking only or sourcing only can conduct current in only one direction. This means it is possible to connect the external supply and field device to the I/O point with current trying to flow in the wrong direction, and the circuit will not operate. However, you can successfully connect the supply and field device every time by understanding “sourcing” and “sinking”.

For example, the figure to the right depicts a “sinking” input. To properly connect the external supply, you will have to connect it so the input provides a path to ground (–). Start at the PLC input terminal, follow through the input sensing circuit, exit at the common terminal, and connect the supply (–) to the common terminal. By adding the switch, between the supply (+) and the input, the circuit has been completed . Current flows in the direction of the arrow when the switch is closed.

Apply the circuit principle above to the four possible combinations of input/output sinking/sourcing types as shown below. The I/O module specifications at the end of this chapter list the input or output type.

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DL205 Installation and I/O Manual, 2nd Edition

–

Input

(sinking)

Common

PLC

Input

Sensing

Sinking Input Sinking Output

Input

–

Sourcing Input Sourcing Output

–

Common

Input

PLC

Input

Sensing

PLC

Input

Sensing

Output Switch

PLC

Output

Common

Output

Load

–

Load

I/O “Common” Terminal Concepts

In order for a PLC I/O circuit to operate, current must enter at one terminal and exit at another. Therefore, at least two terminals are associated with every I/O point. In the figure to the right, the Input or Output terminal is the main path for the current. One additional terminal must provide the return path to the power supply.

If there was unlimited space and budget for I/O terminals, every I/O point could have two dedicated terminals as the figure above shows. However, providing this level of flexibility is not practical or even necessary for most applications. So, most Input or Output points on PLCs are in groups which share the return path (called commons). The figure to the right shows a group (or bank) of four input points which share a common return path. In this way, the four inputs require only five terminals instead of eight.

NOTE: In the circuit above, the current in the common path is 4 times any channel’s input current when all inputs are energized. This is especially important in output circuits, where heavier gauge wire is sometimes necessary on commons.

Most DL205 input and output modules group their I/O points into banks that share a common return path. The best indication of I/O common grouping is on the wiring label, such as the one shown to the right. There are two circuit banks with eight input points in each. The common terminal for each is labeled “CA” and “CB”, respectively.

In the wiring label example, the positive terminal of a DC supply connects to the common terminals. Some symbols you will see on the wiring labels, and their meanings are:

–

I/O

Circuit

PLC

(I/O Point)

Return Path

Field

Device

Main Path

–

Input

Sensing

PLC

Input 4

Common

Input 3

Input 2

Input 1

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DL205 Installation and I/O Manual, 2nd Edition

DC supply

+–

Output Load

AC supply AC or DC supply

Input Switch

IN 24

0 1 2 3

D2–16ND3–2

20-28VDC 8mA CLASS 2

D2-16ND3-2

VDC

4 5 6 7

Connecting DC I/O to “Solid State” Field Devices

In the previous section on Sourcing and Sinking concepts, the DC I/O circuits were explained to sometimes only allow current to flow one way. This is also true for many of the field devices which have solid-state (transistor) interfaces. In other words, field devices can also be sourcing or sinking. When connecting two devices in a series DC circuit, one must be

wired as sourcing and the other as sinking.

Solid State Input Sensors

Several DL205 DC input modules are flexible because they detect current flow in either direction, so they can be wired as either sourcing or sinking. In the following circuit, a field device has an open-collector NPN transistor output. It sinks current from the PLC input point, which sources current. The power supply can be the +24 auxiliary supply or another supply (+12VDC or +24VDC), as long as the input specifications are met.

In the next circuit, a field device has an open-collector PNP transistor output. It sources current to the PLC input point, which sinks the current back to ground. Since the field device is sourcing current, no additional power supply is required.

Solid State Output Loads

Sometimes an application requires connecting a PLC output point to a solid state input on a device. This type of connection is usually made to carry a low-level control signal, not to send DC power to an actuator.

Several of the DL205 DC output modules are the sinking type. This means that each DC output provides a path to ground when it is energized. In the following circuit, the PLC output point sinks current to the output common when energized. It is connected to a sourcing input of a field device input.

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DL205 Installation and I/O Manual, 2nd Edition

Field Device

Output

(sinking)

Ground

Supply

+–

Input

(sourcing)

Common

PLC DC Input

Field Device

Output (sourcing)

Ground

PLC DC Input

Input

(sinking)

Common

PLC DC Sinking Output

+DC pwr

Powe r

Output

(sinking)

Common

–

Input

(sourcing)

10–30 VDC

Ground

Field Device

In the next example a PLC sinking DC output point is connected to the sinking input of a field device. This is a little tricky, because both the PLC output and field device input are sinking type. Since the circuit must have one sourcing and one sinking device, a sourcing capability needs to be added to the PLC output by using a pull-up resistor. In the circuit below, an R

pull-up

is connected from the output to the DC output circuit power input.

NOTE 1: DO NOT attempt to drive a heavy load (>25 mA) with this pull-up method NOTE 2: Using the pull-up resistor to implement a sourcing output has the effect of inverting the output

point logic. In other words, the field device input is energized when the PLC output is OFF, from a ladder logic point of view. Your ladder program must comprehend this and generate an inverted output. Or, you may choose to cancel the effect of the inversion elsewhere, such as in the field device.

It is important to choose the correct value of R

pull-up

. In order to do so, you need to know

the nominal input current to the field device (I

input

) when the input is energized. If this value

is not known, it can be calculated as shown (a typical value is 15 mA). Then use I

input

and

the voltage of the external supply to compute R

pull-up

. Then calculate the power P

pull-up

(in

watts), in order to size R

pull-up

properly.

Of course, the easiest way to drive a sinking input field device as shown below is to use a DC sourcing output module. The Darlington NPN stage will have about 1.5 V ON-state saturation, but this is not a problem with low-current solid-state loads.

Chapter 3: I/O Wiring and Specifications

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DL205 Installation and I/O Manual, 2nd Edition

PLC DC Output

+DC pwr

(sinking)

Powe r

(sourcing)

Output

Common

pull-up

Supply

Field Device

Input

–

(sinking)

Ground

input

pull-up

input (turn–on)

input

supply

– 0.7

input

–

pull-up

supply

pullup

PLC DC Sourcing Output

+DC pwr

Common

Output

(sourcing)

Supply

Field Device

Input

–

(sinking)

Ground

input

Relay Output Guidelines

Several output modules in the DL205 I/O family feature relay outputs: D2–04TRS, D2–08TR, D2–12TR, D2–08CDR, F2–08TR and F2–08TRS. Relays are best for the following applications:

• Loads that require higher currents than the solid-state outputs can deliver

• Cost-sensitive applications

• Some output channels need isolation from other outputs (such as when some loads require different

voltages than other loads)

Some applications in which NOT to use relays:

• Loads that require currents under 10 mA

• Loads which must be switched at high speed or heavy duty cycle

Relay outputs in the DL205 output modules are available in two contact arrangements, shown to the right. The Form A type, or SPST (single pole, single throw) type is normally open and is the simplest to use. The Form C type, or SPDT (single pole, double throw) type has a center contact which moves and a stationary contact on either side. This provides a normally closed contact and a normally open contact.

Some relay output modules relays share common terminals, which connect to the wiper contact in each relay of the bank. Other relay modules have relays which are completely isolated from each other. In all cases, the module drives the relay coil when the corresponding output point is on.

Surge Suppression For Inductive Loads

Inductive load devices (devices with a coil) generate transient voltages when de-energized with a relay contact. When a relay contact is closed it, “bounces”, which energizes and de-energizes the coil until the “bouncing” stops. The transient voltages generated are much larger in amplitude than the supply voltage, especially with a DC supply voltage.

When switching a DC-supplied inductive load, the full supply voltage is always present when the relay contact opens (or “bounces”). When switching an AC-supplied inductive load, there are two (2) points when the voltage is zero (0) in one complete cycle of a sine wave; therefore, there are two (2) chances in 60 (60 Hz) or 50 (50 Hz) to stop the current flow at a zero crossover point. If current flow isn’t stopped, the relay contact will open (or “bounce”). If the voltage is not zero when the relay contact opens, there is energy stored in the inductor that is released when the voltage to the inductor is suddenly removed. This release of energy is the cause of the transient voltages.

When inductive load devices (motors, motor starters, interposing relays, solenoids, valves, etc.) are controlled with relay contacts, it is recommended that a surge suppression device be connected directly across the coil of the field device. If the inductive device has plug-type connectors, the suppression device can be installed on the terminal block of the relay output.

Relay with Form A contacts

Relay with Form C contacts

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DL205 Installation and I/O Manual, 2nd Edition

+24 VDC

–24 VDC

Module Relay Contact

–42 VDC

+24 VDC

Chapter 3: I/O Wiring and Specifications

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DL205 Installation and I/O Manual, 2nd Edition

Transient Voltage Suppressors (TVS or transorb) provide the best surge and transient suppression of AC and DC powered coils, providing the fastest response with the smallest overshoot.

Metal Oxide Varistors (MOV) provide the next best surge and transient suppression of AC and DC powered coils.

For example, the waveform in the figure below shows the energy released when opening a contact switching a 24 VDC solenoid. Notice the large voltage spike.

This figure shows the same circuit with a transorb (TVS) across the coil. Notice that the voltage spike is significantly reduced.

Use the following table to help select a TVS or MOV suppressor for your application based on the inductive load voltage.

+24 VDC

–24 VDC

Module Relay Contact

–42 VDC

+24 VDC

Vendor / Catalog Suppressor Types

Inductive Load Voltage Part Number

AutomationDirect Transient Voltage

Suppressors

www.automationdirect.com

8–channel TVS

24 VDC

110 VAC

ZL–TD8–24

ZL–TD8–120

General Instrument Transient Voltage

Suppressors and LiteOn Diodes; from

Digi-Key Catalog; www.digikey.com;

Phone: 1-800-344-4539

TVS, MOV TVS, MOV

TVS

Diode

110/120 VAC

220/240 VAC 12/24 VDC or VAC 12/24 VDC or VAC

Check Digi-Key Corp.

catalog or website

+24 VDC

–324 VDC

+24 VDC

Module Relay Contact

–24 VDC

Relay contacts wear according to the amount of relay switching, amount of spark created at the time of open or closure, and presence of airborne contaminants.

However, there are some steps you can take to help prolong the life of relay contacts:

• Switch the relay on or off only when the application requires it.

• If you have the option, switch the load on or off at a time when it will draw the least current.

• Take measures to suppress inductive voltage spikes from inductive DC loads such as contactors and solenoids (circuit given below).

Adding external contact protection may extend relay life beyond the number of contact cycles listed in the specification tables for relay modules. High current inductive loads such as clutches, brakes, motors, direct-acting solenoid valves, and motor starters will benefit the most from external contact protection.

The RC network must be located close to the relay module output connector. To find the values for the RC snubber network, first determine the voltage across the contacts when open, and the current through them when closed. If the load supply is AC, then convert the current and voltage values to peak values:

Now you are ready to calculate values for R and C, according to the formulas:

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DL205 Installation and I/O Manual, 2nd Edition

PLC Relay Output

Output

Inductive Field Device

Input

Common

Supply

+–

Common

R ( ) =C (µF)



10 x I

, where x

1 +

C minimum = 0.001 µF, the voltage rating of C must be  V, non-polarized R minimum = 0.5 , 1/2 W, tolerance is ± 5%

For example, suppose a relay contact drives a load at 120VAC, 1/2 A. Since this example has an AC power source, first calculate the peak values:

Now, find the values of R and C:

If the contact is switching a DC inductive load, add a diode across the load as near to load coil as possible. When the load is energized, the diode is reverse-biased (high impedance). When the load is turned off, energy stored in its coil is released in the form of a negativegoing voltage spike. At this moment, the diode is forward-biased (low impedance) and shunts the energy to ground. This protects the relay contacts from the high voltage arc that would occur as the contacts are opening.

For best results, follow these guidelines in using a noise suppression diode:

• DO NOT use this circuit with an AC power supply.

• Place the diode as close to the inductive field device as possible.

• Use a diode with a peak inverse voltage rating (PIV) at least 100 PIV, 3A forward current or larger. Use a fast-recovery type (such as Schottky type). DO NOT use a small-signal diode such as 1N914, 1N941, etc.

• Be sure the diode is in the circuit correctly before operation. If installed backwards, it shortcircuits the supply when the relay energizes.

R () =

C (µ

F) =

10 x I

, where x=

1 +

0.707

= 0.05 µ F, voltage rating  170 Volts

169.7

1 + = 1.29

R (

) =

169.7

10 x 0.707

1.29

= 26 , 1/2 W, ± 5%

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peak

= I

x 1.414, = 0.5 x 1.414 = 0.707 Amperes

rms

peak

= V

x 1.414 = 120 x 1.414 = 169.7 Volts

rms

I/O Modules Position, Wiring, and Specification

Slot Numbering

The DL205 bases each provide different numbers of slots for use with the I/O modules. You may notice the bases refer to 3-slot, 4-slot, etc. One of the slots is dedicated to the CPU-slot controller, so you always have one less I/O slot. For example, there are five I/O slots with a 6slot base. The I/O slots are numbered 0–4. The CPU slot always contains a PLC CPU or a CPU–slot controller and is not numbered.

Module Placement Restrictions

The following table lists the valid locations for all types of modules in a DL205 system.

Module/Unit Local CPU Base Local Expansion Base Remote I/O Base

CPUs

CPU Slot Only

DC Input Modules

  

AC Input Modules

  

DC Output Modules

  

AC Output Modules

  

Relay Output Modules

  

Analog Input and Output Modules

  

Local Expansion

Base Expansion Module

 

Base Controller Module

CPU Slot Only

Serial Remote I/O

Remote Master



Remote Slave Unit

CPU Slot Only

Ethernet Remote Master



CPU Interface

Ethernet Base Controller

Slot 0 Only Slot 0 Only*

WinPLC

Slot 0 Only

DeviceNet

Slot 0 Only

Profibus

Slot 0 Only

SDS

Slot 0 Only

Specialty Modules

Counter Interface

Slot 0 Only

Counter I/O



*

Data Communications



Ethernet Communications



BASIC CoProcessor



Simulator

  

Filler

  

* When used with H2-ERM Ethernet Remote I/O system

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Slot 0 Slot 1 Slot 2 Slot 3 Slot 4

CPU Slot I/O Slots

Special Placement Considerations for Analog Modules

In most cases, the analog modules can be placed in any slot. However, the placement can also depend on the type of CPU you are using and the other types of modules installed to the left of the analog modules. If you’re using a DL230 CPU (or a DL240 CPU with firmware earlier than V1.4), you should check the DL205 Analog I/O Manual for any possible placement restrictions related to your particular module. You can order the DL205 Analog I/O Manual by ordering part number D2–ANLG–M.

Discrete Input Module Status Indicators

The discrete modules provide LED status indicators to show the status of the input points.

Color Coding of I/O Modules

The DL205 family of I/O modules have a color coding scheme to help you quickly identify if a module is either an input module, output module, or a specialty module. This is done through a color bar indicator located on the front of each module. The color scheme is listed below:

Chapter 3: I/O Wiring and Specifications

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DL205 Installation and I/O Manual, 2nd Edition

Status indicators

erminal

erminal Cover

(installed)

Wire tray area

behind terminal cover

Color Bar

Module Type

Discrete/Analog Output Discrete/Analog Input Other

Color Code

Red Blue White

Wiring the Different Module Connectors

There are two types of module connectors for the DL205 I/O. Some modules have normal screw terminal connectors. Other modules have connectors with recessed screws. The recessed screws help minimize the risk of someone accidentally touching active wiring.

Both types of connectors can be easily removed. If you examine the connectors closely, you’ll notice there are squeeze tabs on the top and bottom. To remove the terminal block, press the squeeze tabs and pull the terminal block away from the module.

We also have DIN rail mounted terminal blocks, DINnectors (refer to our catalog for a complete listing of all available products). ZIPLinks come with special pre–assembled cables with the I/O connectors installed and wired.

WARNING: For some modules, field device power may still be present on the terminal block even though the PLC system is turned off. To minimize the risk of electrical shock, check all field device power before you remove the connector.

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DL205 Installation and I/O Manual, 2nd Edition

I/O Wiring Checklist

Use the following guidelines when wiring the I/O modules in your system.

1. There is a limit to the size of wire the modules can accept. The table below lists the suggested AWG for each module type. When making terminal connections, follow the suggested torque values.

*NOTE: 16 AWG Type TFFN or Type MTW is recommended. Other types of 16 AWG may be acceptable, but it really depends on the thickness and stiffness of the wire insulation. If the insulation is too thick or

stiff and a majority of the module’s I/O points are used, then the plastic terminal cover may not close properly or the connector may pull away from the module. This applies especially for high temperature thermoplastics such as THHN.

2. Always use a continuous length of wire; do not combine wires to attain a needed length.

3. Use the shortest possible wire length.

4. Use wire trays for routing where possible.

5. Avoid running wires near high energy wiring. Also, avoid running input wiring close to output wiring where possible.

6. To minimize voltage drops when wires must run a long distance, consider using multiple wires for the return line.

7. Avoid running DC wiring in close proximity to AC wiring where possible.

8. Avoid creating sharp bends in the wires.

9. To reduce the risk of having a module with a blown fuse, we suggest you add external fuses to your I/O wiring. A fast blow fuse, with a lower current rating than the I/O module fuse, can be added to each common or, a fuse with a rating of slightly less than the maximum current per output point can be added to each output. Refer to our catalog for a complete line of DINnectors, DIN rail mounted fuse blocks.

NOTE: For modules which have soldered or non-replaceable fuses, we recommend you return your module to us and let us replace your blown fuse(s) since disassembling the module will void your warranty.

Module type Suggested AWG Range Suggested Torque

4 point 16* – 24 AWG 7.81 lb-inch (0.882 N•m) 8 point 16* – 24 AWG 7.81 lb-inch (0.882 N•m) 12 point 16* – 24 AWG 2.65 lb-in (0.3 N•m) 16 point 16* – 24 AWG 2.65 lb-in (0.3 N•m)

DINnector External Fuses

(DIN rail mounted Fuses)

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DL205 Installation and I/O Manual, 2nd Edition

I/O Points Required for Each Module

Each type of module requires a certain number of I/O points. This is also true for some specialty modules, such as analog, counter interface, etc..

NOTE 1: –12pt. modules consume 16 points. The first 6 points are assigned, two are skipped, and then the next 6 points are assigned. For example, a D2–12TA installed in slot 0 would use Y0–Y5, and Y-10-Y15. Y6–Y7 and Y16–Y17 would be unused.

DC Input Modules Number of I/O Pts. R equired Specialty Modules, etc. Number of I/O Pts. Required

D2–08ND3 8 Input H2–ECOM(–F) None D2–16ND3–2 16 Input D2–DCM None D2–32ND3(–2) 32 Input H2–ERM(–F) None

AC Input Modules

H2–EBC(–F) None D2–08NA–1 8 Input D2–RMSM None D2–08NA–2 8 Input D2–RSSS None D2–16NA 16 Input F2–CP128 None

DC Output Modules

H2–CTRIO None

D2–04TD1

8 Output (Only the first four points are used)

D2–CTRINT 8 Input 8 Output

D2–08TD1 8 Output F2–DEVNETS–1 None D2–16TD1–2 (2-2) 16 Output H2–PBC None D2–16TD1(2)P 16 Output F2–SDS–1 None D2–32TD1(–2) 32 Output D2–08SIM 8 Input

AC Output Modules

D2-EM None D2–08TA 8 Output D2-CM None F2–08TA 8 Output H2-ECOM(100) None D2–12TA 16 Output (See note 1)

Relay Output Modules

D2–04TRS

8 Output (Only the first four

points are used) D2–08TR 8 Output F2–08TRS 8 Output F2–08TR 8 Output D2–12TR 16 Output (See note 1)

Combination Modules

D2–08CDR

8 In, 8 Out (Only the first four

points are used for each type)

Analog Modules

F2–04AD–1 & 1L 16 Input F2–04AD–2 & 2L 16 Input F2–08AD–1 16 Input F2–02DA–1 & 1L 16 Output F2–02DA–2 & 2L 16 Output F2–08DA–1 16 Output F2–08DA–2 16 Output F2–02DAS–1 32 Output F2–02DAS–2 32 Output F2–4AD2DA 16 Input & 16 Output F2–8AD4DA-1 32 Input & 32 Output F2–8AD4DA-2 32 Input & 32 Output F2–04RTD 32 Input F2–04THM 32 Input

DL205 User Manual, 4th Edition, Rev. A

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Chapter 3: I/O Wiring and Specifications

Calculating the Power Budget

Managing your Power Resource

When you determine the types and quantity of I/O modules you will be using in the DL205 system it is important to remember there is a limited amount of power available from the power supply. We have provided a chart to help you easily see the amount of power available with each base. The following chart will help you calculate the amount of power you need with your I/O selections. At the end of this section you will also find an example of power budgeting and a worksheet for your own calculations.

If the I/O you choose exceeds the maximum power available from the power supply, you may need to use local expansion bases or remote I/O bases.

WARNING: It is extremely important to calculate the power budget. If you exceed the power budget, the system may operate in an unpredictable manner which may result in a risk of personal injury or equipment damage.

CPU Power Specifications

The following chart shows the amount of current available for the two voltages supplied from the DL205 base. Use these currents when calculating the power budget for your system. The Auxiliary 24V Power Source mentioned in the table is a connection at the base terminal strip allowing you to connect to devices or DL205 modules that require 24VDC.

Module Power Requirements

Use the power requirements shown on the next page to calculate the power budget for your system. If an External 24VDC power supply is required, the external 24VDC from the base power supply may be used as long as the power budget is not exceeded.

Bases 5V Current Supplied Auxiliary 24VDC Current Supplied

D2–03B–1 2600 mA 300 mA D2–04B–1 2600 mA 300 mA D2–06B–1 2600 mA 300 mA D2–09B–1 2600 mA 300 mA

D2–03BDC1–1 2600 mA None D2–04BDC1–1 2600 mA None D2–06BDC1–1 2600 mA None D2–09BDC1–1 2600 mA None

D2–06BDC2–1 2600 mA 300 mA D2–09BDC2–1 2600 mA 300 mA

Chapter 3: I/O Wiring and Specifications

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DL205 Installation and I/O Manual, 2nd Edition

Power Consumed Power Consumed

Device 5V (mA)

24V Auxilliary

(mA)

Device 5V (mA)

24V Auxilliary

(mA)

CPUs Combination Modules

D2–230 120 0 D2–08CDR 200 0 D2–240 120 0

Specialty Modules

D2–250–1 330 0 H2–PBC 530 0 D2–260 330 0 H2–ECOM 450 0

DC Input Modules

H2–ECOM100 300 0 D2–08ND3 50 0 H2–ECOM-F 640 0 D2–16ND3–2 100 0 H2–ERM 320 0 D2–32ND3(–2) 25 0 H2–ERM–F 450 0

AC Input Modules

H2–EBC 320 0 D2–08NA–1 50 0 H2–EBC–F 450 0 D2–08NA–2 100 0 H2–CTRIO 400 0 D2–16NA 100 0 D2–DCM 300 0

DC Output Modules

D2–RMSM 200 0 D2–04TD1 60 20 D2–RSSS 150 0 D2–08TD1(–2) 100 0 D2–CTRINT 50* 0 D2–16TD1–2 200 80 D2–08SIM 50 0 D2–16TD2–2 200 0 D2–CM 100 0 D2–32TD1(–2) 350 0 D2–EM 130 0

AC Output Modules

F2–CP128 235 0 D2–08TA 250 0 F2–DEVNETS–1 160 0 F2–08TA 250 0 F2–SDS–1 160 0 D2–12TA 350 0

Relay Output Modules

D2–04TRS 250 0 D2–08TR 250 0 F2–08TRS 670 0 F2–08TR 670 0 D2–12TR 450 0

Analog Modules

F2–04AD–1 50 80 F2–02DAS–1 100 50mA per channel F2–04AD–1L 100 5mA @ 10-30V F2–02DAS–2 100 60mA per channel F2–04AD–2 110 5mA @ 10-30V F2–4AD2DA 90 80mA** F2–04AD–2L 60 90mA @ 12V** F2–8AD4DA-1 35 100 F2–08AD–1 100 5mA @ 10-30V F2–8AD4DA-2 35 80 F2–08AD–2 100 5mA @ 10-30V F2–04RTD 90 0 F2–02DA–1 40 60** F2–04THM 110 60 F2–02DA–1L 40 70mA @ 12V** F2–02DA–2 40 60 F2–02DA–2L 40 70mA @ 12V** F2–08DA–1 30 50mA** F2–08DA–2 60 140

*requires external 5VDC for outputs **add an additional 20mA per loop

Chapter 3: I/O Wiring and Specifications

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DL205 Installation and I/O Manual, 2nd Edition

Power Budget Calculation Example

The following example shows how to calculate the power budget for the DL205 system.

1. Use the power budget table to fill in the power requirements for all the system components. First, enter the amount of power supplied by the base. Next, list the requirements for the CPU, any I/O modules, and any other devices, such as the Handheld Programmer, C-more HMI or the DV–1000 operator interface. Remember, even though the Handheld or the DV–1000 are not installed in the base, they still obtain their power from the system. Also, make sure you obtain any external power requirements, such as the 24VDC power required by the analog modules.

2. Add the current columns starting with CPU slot and put the total in the row labeled “Total power required”

3. Subtract the row labeled “Total power required” from the row labeled “Available Base Power”. Place the difference in the row labeled “Remaining Power Available”.

4. If “Total Power Required” is greater than the power available from the base, the power budget will be exceeded. It will be unsafe to use this configuration and you will need to restructure your I/O configuration.

Base #

Module Type 5 VDC (mA)

Auxiliary

Power Source

24 VDC Output (mA)

Available Base Power D2–09B–1 2600 300

CPU Slot D2–260 + 330 Slot 0 D2–16ND3–2 + 100 + 0 Slot 1 D2–16NA + 100 + 0 Slot 2 D2–16NA + 100 + 0 Slot 3 F2–04AD–1 + 50 + 80 Slot 4 F2–02DA–1 + 40 + 60 Slot 5 D2–08TA + 250 + 0 Slot 6 D2–08TD1 + 100 + 0 Slot 7 D2–08TR + 250 + 0 Other Handheld Programmer D2–HPP + 200 + 0

Total Power Required 1520 140

Remaining Power Available 2600–1520 = 1080 300 – 140 = 160

Chapter 3: I/O Wiring and Specifications

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DL205 Installation and I/O Manual, 2nd Edition

Chapter 3: I/O Wiring and Specifications

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DL205 Installation and I/O Manual, 2nd Edition

Power Budget Calculation Worksheet

This blank chart is provided for you to copy and use in your power budget calculations.

1. Use the power budget table to fill in the power requirements for all the system components. This includes the CPU, any I/O modules, and any other devices, such as the Handheld Programmer, C-more HMI or the DV–1000 operator interface. Also, make sure you obtain any external power requirements, such as the 24VDC power required by the analog modules.

2. Add the current columns starting with CPU slot and put the total in the row labeled “Total power required”.

3. Subtract the row labeled “Total power required” from the row labeled “Available Base Power”. Place the difference in the row labeled “Remaining Power Available”.

Base #

Module Type 5 VDC (mA)

Auxiliary

Power Source

24 VDC Output (mA)

Available Base Power

CPU Slot Slot 0 Slot 1 Slot 2 Slot 3 Slot 4 Slot 5 Slot 6 Slot 7 Other

Total Power Required

Remaining Power Available

D2-08ND3, DC Input

D2-16ND3-2, DC Input

Inputs per Module

8 (sink/source)

Commons per Module

1 (2 I/O terminal points)

Input Voltage Range

10.2-26.4 VDC

Peak Voltage

26.4 VDC

ON Voltage Level

9.5 VDC minimum

OFF Voltage Level

3.5 VDC maximum

AC Frequency

N/A

Input Impedance

2.7 k

Input Current

4.0 mA @ 12 VDC

8.5 mA @ 24 VDC

Minimum ON Current

3.5 mA

Maximum OFF Current

1.5 mA

Base Power Required 5VDC

50 mA

OFF to ON Response

1 to 8 ms

ON to OFF Response

1 to 8 ms

Terminal Type (included)

Removable, D2-8IOCON

Status Indicator

Logic side

Weight

2.3 oz. (65 g)

Inputs per Module

16 (sink/source)

Commons per Module

2 isolated (8 I/O terminal points/com)

Input Voltage Range

20-28 VDC

Peak Voltage

30 VDC (10 mA)

ON Voltage Level

19 VDC minimum

OFF Voltage Level

7VDC maximum

AC Frequency

N/A

Input Impedance

3.9 k

Input Current

6 mA @ 24 VDC

Minimum ON Current

3.5 mA

Maximum OFF Current

1.5 mA

Base Power Required 5VDC

100 mA

OFF to ON Response

3 to 9 ms

ON to OFF Response

3 to 9 ms

Terminal Type (included)

Removable, D2-16IOCON

Status Indicator

Logic side

Weight

2.3 oz. (65 g)

Chapter 3: I/O Wiring and Specifications

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DL205 Installation and I/O Manual, 2nd Edition

DL205 Digital Input Modules

Points

Sink

Source

12--24VDC

Source

Sink

Derat ing C hart

10 20 30 40 50 55

50 68 86 104 122 131C°F°

Ambient Temperature (°C/°F)

12--24VDC

INPUT

COM

Internal module circuitry

IN 12 --24

0 1 2 3

D2-- 08ND3

Internally connected

V+

Optical Isolat or

To L E D

10.2--26.4VDC 4--12mA

D2-- 08ND3

VDC

Points

4 5 6 7

Sink

Source

24 VDC

Der at ing C ha rt

0 102030405055

32 50 68 86 104 122 131C°F°

Ambient Temperature ( °C/°F )

Source

24 VDC

INPUT

COM

Sink

Source

Sink

Interna lmodule c ircuitry

V+

To L E D

Optica l

Isolat or

IN 24

0 1 2 3

D2-- 16ND3 -- 2

20--28VDC 8mA CLASS2

VDC

4 5 6 7

D2–32ND3, DC Input

Inputs per Module

32 (sink/source)

Commons per Module

4 isolated (8 I/O terminal points / com)

Input Voltage Range

20-28 VDC

Peak Voltage

30 VDC

ON Voltage Level

19 VDC minimum

OFF Voltage Level

7 VDC maximum

AC Frequency

N/A

Input Impedance

4.8 k

Input Current

8.0 mA @ 24 VDC

Minimum ON Current

3.5 mA

Maximum OFF Current

1.5 mA

Base Power Required 5VDC

25 mA

OFF to ON Response

3 to 9 ms

ON to OFF Response

3 to 9 ms

Terminal Type (not included)

Removable 40-pin Connector

Status Indicator

Module Activity LED

Weight

2.1 oz. (60 g)

Connector sold separately. See Terminal Blocks and Wiring for wiring options.

Chapter 3: I/O Wiring and Specifications

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DL205 Installation and I/O Manual, 2nd Edition

Points

Sink

Source

Derating Cha rt

Sink

10 20 30 40 50 55

50 68 86 104 122 131C°F°

Ambient Temperature (°C/°F)

Interna l module circuitry

INPUT

COM

24 VDC

V+

Optic al Is olator

ToLogic

24VDC

Source

Sink

COMI

COMII

COM III

COMIV

IN 24

ACT

A0 A4 A1 A5 A2 A6 A3 A7

B0 B4 B1 B5 B2 B6 B3 B7

C0 C4 C1 C5 C2 C6 C3 C7

D0 D4 D1 D5 D2 D6 D3 D7

D2-- 32 ND3

A1 A2

A7 CI CI B0

B1 B2

B6 B3

B7 CII

CII C0

C4 C1

C5 C2

C6 C3

C7 CIII

CIII D0

D4 D1

D5 D2

D6 D3

D7 CIV

CIV

22-- 26VDC 4--6mA CLASS 2

VDC

D2–32ND3–2, DC Input

Inputs per Module

32 (Sink/Source)

Commons per Module

4 isolated (8 I/O terminal points / com)

Input Voltage Range

4.50 to 15.6 VDC min. to max.

Peak Voltage

16 VDC

ON Voltage Level

4 VDC minimum

OFF Voltage Level

2 VDC maximum

AC Frequency

N/A

Input Impedance

1.0 k @ 5-15 VDC

Input Current

4 mA @ 5 VDC 11 mA @ 12 VDC 14 mA @ 15 VDC

Maximum Input Current

16 mA @ 15.6 VDC

Minimum ON Current

3 mA

Maximum OFF Current

0.5 mA

Base Power Required 5VDC

25 mA

OFF to ON Response

3 to 9 ms

ON to OFF Response

3 to 9 ms

Terminal Type (not included)

Removable 40-pin connector

Status Indicator

Module activity LED

Weight

2.1 oz (60 g)

Connector sold separately.

See Terminal Blocks and Wiring for wiring options.

Sink

Source

5-15VDC

Sink

Source

5-15VDC

Sink

Source

5-15VDC

Sink

Source

5-15VDC

Chapter 3: I/O Wiring and Specifications

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DL205 Installation and I/O Manual, 2nd Edition

D2-08NA-1, AC Input

Optica l

COM

Isola tor

INPUT

110 VA C

V+

To L E D

Interna lmodule circuitry

COM

Internally

connected

110 VAC

10 20 30 40 50 55

Ambient Temperature (˚C/˚F)

50 68 86 104 122 131C˚F˚

Points

80-132VAC 10-20mA

D2--08 NA-1

IN 110

D2--08NA--1

VAC

0 1 2 3

4 5 6 7

50/60Hz

Line

Derating C hart

Inputs per Module

Commons per Module

1 (2 I/O terminal points)

Input Voltage Range

80-132 VAC

Peak Voltage

132 VAC

ON Voltage Level

75 VAC minimum

OFF Voltage Level

20 VAC maximum

AC Frequency

47-63 Hz

Input Impedance

12 k @ 60 Hz

Input Current

13 mA @ 100 VAC, 60 Hz 11 mA @ 100 VAC, 50 Hz

Minimum ON Current

5 mA

Maximum OFF Current

2 mA

Base Power Required 5VDC

50 mA

OFF to ON Response

5 to 30 ms

ON to OFF Response

10 to 50 ms

Terminal Type (included)

Removable; D2-8IOCON

Status Indicator

Logic side

Weight

2.5 oz. (70 g)

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DL205 Installation and I/O Manual, 2nd Edition

D2-08NA-2, AC Input

Inputs per Module

Commons per Module

1 (2 I/O terminal points)

Input Voltage Range

170-265 VAC

Peak Voltage

265 VAC

ON Voltage Level

150 VAC minimum

OFF Voltage Level

40 VAC maximum

AC Frequency

47-63 Hz

Input Impedance

18 k @ 60 Hz

Input Current

9 mA @ 220 VAC, 50 Hz 11 mA @ 265 VAC, 50 Hz 10 mA @ 220 VAC, 60 Hz 12 mA @ 265 VAC, 60 Hz

Minimum ON Current

10 mA

Maximum OFF Current

2 mA

Base Power Required 5VDC

100 mA

OFF to ON Response

5 to 30 ms

ON to OFF Response

10 to 50 ms

Terminal Type (included)

Removable; D2-8IOCON

Status Indicator

Logic side

Weight

2.5 oz. (70 g)

Operating Temperature

32ºF to 131ºF (0º to 55ºC)

Storage Temperature

-4ºF to 158ºF (-20ºC to 70ºC)

Humidity

35% to 95% (non-condensing)

Atmosphere

No corrosive gases permitted

Vibration

MIL STD 810C 514.2

Shock

MIL STD 810C 516.2

Insulation Withstand Voltage

1,500 VAC 1 minute (COM-GND)

Insulation Resistance

10M  @ 500 VDC

Noise Immunity

NEMA 1,500V 1 minute SANKI 1,000V 1 minute

RFI

150 MHz, 430 MHz

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DL205 Installation and I/O Manual, 2nd Edition

Optical

COM

Isolator

INPUT

220VAC

V+

To L E D

Internal module circuitry

COM

Internally

connected

220VAC

10 20 30 40 50 55

Ambient Temperature (˚C/˚F )

50 68 86 104 122 131C˚F˚

Points

Derating C hart

0 102030405055

Ambient Temperature (˚C/˚F)

32 50 68 86 104 122 131C˚F˚

Optical Is olator

INPUT

110 VA C

V+

To L E D

Internal module circuitry

COM

Points

110 VA C

80--132VAC 10--20mA

D2--16 NA

IN 110

D2--16NA

VAC

0 1 2 3

4 5 6 7

50/60Hz

Derating C hart

IN S IM

F2--08SIM

0 1 2 3

4 5 6 7

D2-16NA, AC Input

F2-08SIM, Input Simulator

Inputs per Module

Commons per Module

2 (isolated)

Input Voltage Range

80-132 VAC

Peak Voltage

132 VAC

ON Voltage Level

70 VAC minimum

OFF Voltage Level

20 VAC maximum

AC Frequency

47-63 Hz

Input Impedance

12 k @ 60 Hz

Input Current

11 mA @ 100 VAC, 50 Hz 13 mA @ 100 VAC, 60 Hz 15 mA @ 132 VAC, 60 Hz

Minimum ON Current

5 mA

Maximum OFF Current

2 mA

Base Power Required 5VDC

100 mA

OFF to ON Response

5 to 30 ms

ON to OFF Response

10 to 50 ms

Terminal Type (included)

Removable; D2-16IOCON

Status Indicator

Logic side

Weight

2.4 oz. (68g)

Inputs per Module

Base Power Required 5VDC

50 mA

Terminal Type

None

Status Indicator

Switch side

Weight

2.65 oz. (75 g)

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DL205 Installation and I/O Manual, 2nd Edition

DL205 Digital Output Modules

D2-04TD1, DC Output

Outputs per Module

4 (current sinking)

Output Points Consumed

8 points (only first 4 pts. used)

Commons per Module

1 (4 I/O terminal points)

Output Type

NMOS FET (open drain)

Operating Voltage

10.2-26.4 VDC

Peak Voltage

40 VDC

ON Voltage Drop

0.72 VDC maximum

AC Frequency

N/A

Max Load Current (resistive)

4A/point 8A/common

Max Leakage Current

0.1 mA @ 40 VDC

Max Inrush Current

6A for 100 ms, 15A for 10 ms

Minimum Load Current

50 mA

External DC Required

24 VDC @ 20 mA max.

Base Power Required 5VDC

60 mA

OFF to ON Response

1 ms

ON to OFF Response

1 ms

Terminal Type (included)

Removable; D2-8IOCON

Status Indicator

Logic side

Weight

2.8 oz. (80 g)

Fuses

4 (1 per point) (6.3 A slow blow, non-replaceable)

10 20 30 40 50 55

Ambient Temperature (˚C /˚F )

32 50 68 86 104 122 131C˚F˚

Points

2A / P t.

3A / P t.

4A / P t.

24V

24VDC

Internally

connected

12--24VDC

+24V

10.2--26.4VDC 50mA--4A

D2--04 TD1

OUT 1 2 -- 2 4

D2--04TD1

VDC

0 1 2 3

Common

12--24

+--

24VDC

VDC

To L E D

Optica l

Is olator

Outp ut

Othe r

Circuits

Reg

Inductive Load

0.1A 1400 600

0.5A 300 120

1.0A 140 60

1.5A 90 35

2.0A 70 --

Load

8000

1600

100ms

800 540

3.0A

400 270 -- --

40ms7msCurrent

Duration of output in ON s tate

4.0A 200

-- --

Maximum Number of Switching Cycles per Minute

6.3A

Derating C har t

At 40 mS duration, loads of 3.0A or greater cannot be used.

At 100 mS duration, loads of 2.0A or greater cannot be used.

Find the load current you expect to use and the duration that the output is ON. The number at the intersection of the row and column represents the switching cycles per minute. For example, a 1A inductive load that is on for 100 ms can be switched on and off a maximum of 60 times per minute. To convert this to duty cycle percentage use: (duration x cycles)/60. In this example, (60 x .1)/60 = .1, or 10% duty cycle.

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DL205 Installation and I/O Manual, 2nd Edition

D2–08TD1, DC Output

D2–08TD2, DC Output

Optical Isolator

COM

OUTP UT

12--24VDC

Internal module circuitry

12--24VDC Internally

connected

10 20 30 40 50 55

Ambient Temperature (˚C/˚F)

32 50 68 86 104 122131C˚F˚

Points

10.2--26.4VDC

0.2mA-0.3A

D2--08 TD1

OUT 12 -- 2 4

D2-- 08T D1

VDC

0 1 2 3

4 5 6 7

Der atin g C hart

Outputs per Module

8 (current sinking)

Commons per Module

1 (2 I/O terminal points)

Output Type

NPN open collector

Operating Voltage

10.2-26.4 VDC

Peak Voltage

40 VDC

ON Voltage Drop

1.5 VDC maximum

AC Frequency

N/A

Minimum Load Current

0.5 mA

Max Load Current

0.3A/point; 2.4A/common

Max Leakage Current

0.1 mA @ 40 VDC

Max Inrush Current

1A for 10 ms

Base Power Required 5VDC

100 mA

OFF to ON Response

1 ms

ON to OFF Response

1 ms

Terminal Type (included)

Removable; D2-8IOCON

Status Indicator

Logic side

Weight

2.3 oz. (65g)

Fuses

1 per common 5A fast blow, non-replaceable

Outputs per Module

8 (current sourcing)

Commons per Module

Output Type

PNP open collector

Operating Voltage

12 to 24 VDC

Output Voltage

10.8 to 26.4 VDC

Peak Voltage

40 VDC

ON Voltage Drop

1.5 VDC

AC Frequency

N/A

Minimum Load Current

N/A

Max Load Current

0.3A per point; 2.4A per common

Max Leakage Current

1.0 mA @ 40 VDC

Max Inrush Current

1A for 10 ms

Base Power Required 5VDC

100 mA

OFF to ON Response

1 ms

ON to OFF Response

1 ms

Terminal Type (included)

Removable; D2-8IOCON

Status Indicator

Logic side

Weight

2.1 oz. (60g)

Fuses

1 per common 5A fast blow, non-replaceable

Chapter 3: I/O Wiring and Specifications

3–29

DL205 Installation and I/O Manual, 2nd Edition

D2–16TD1–2, DC Output

D2–16TD2–2, DC Output

Optica l

Isolator

COM

OUTP UT

12--24

Internal module circuitry

24VDC

0 102030405055

Ambient Temperature (˚C/˚F)

32 50 68 86 104 122 131C˚F˚

Points

COM

Int ern ally

connected

12--24VDC

24VDC

10.2--26.4 VDC 0.1 A

OUT 1 2 -- 2 4

D2-- 16T D1--2

VDC

0 1 2 3

4 5 6 7

CLASS2

VDC

*Can alsobe used with 5VDCsupply

Outputs per Module

16 (current sinking)

Commons per Module

1 (2 I/O terminal points)

Output Type

NPN open collector

External DC required

24 VDC ±4V @ 80 mA max

Operating Voltage

10.2-26.4 VDC

Peak Voltage

30 VDC

ON Voltage Drop

0.5 VDC maximum

AC Frequency

N/A

Minimum Load Current

0.2 mA

Max Load Current

0.1A/point

1.6A/common

Max Leakage Current

0.1 mA @ 30 VDC

Max Inrush Current

150 mA for 10 ms

Base Power Required 5VDC

200 mA

OFF to ON Response

0.5 ms

ON to OFF Response

0.5 ms

Terminal Type (included)

Removable; D2-16IOCON

Status Indicator

Logic side

Weight

2.3 oz. (65g)

Fuses

None

Outputs per Module

16 (current sourcing)

Commons per Module

Output Type

NPN open collector

Operating Voltage

10.2-26.4 VDC

Peak Voltage

30 VDC

ON Voltage Drop

1.0 VDC maximum

AC Frequency

N/A

Minimum Load Current

0.2 mA

Max Load Current

0.1A/point

1.6A/module

Max Leakage Current

0.1 mA @ 30 VDC

Max Inrush Current

150 mA for 10 ms

Base Power Required 5VDC

200 mA

OFF to ON Response

0.5 ms

ON to OFF Response

0.5 ms

Terminal Type (included)

Removable; D2-16IOCON

Status Indicator

Logic side

Weight

2.8 oz. (80g)

Fuses

None

Chapter 3: I/O Wiring and Specifications

3–30

DL205 Installation and I/O Manual, 2nd Edition

Der atingChar

F2–16TD1(2)P, DC Output With Fault Protection

When these modules are installed, 16 X bits are automatically assigned as the fault status indicator. Each X bit indicates the fault status of each output.

Slot 0 Slot 1 Slot 2 Slot 3 Slot 4

D2-08ND3

F2-16TD1P or F2-16TD2P

X0 - X7

X10 - X27 Y0 - Y17

In this example, X10-X27 are assigned as the fault status indicator.

X10: Fault status indicator for Y0 X11: Fault status indicator for Y1

X26: Fault status indicator for Y16 X27: Fault status indicator for Y17

Fault Status X bit Fault Status Indication

Missing external 24VDC All 16 X bits are on. Open load

Only the X bit assigned to the faulted output is on

Over temperature Over load current

Fault Status Operation

Missing external 24VDC Apply external 24VDC Open load

Connect the load.

Over temperature

Turn the output (Y bit) off or power cycle the PLC

Over load current

D2-250-1 or D2-260

The fault status indicators (X bits) can be reset by performing the indicated operations in the following table:

NOTE 1: Open load detection can be disabled by removing the jumper switch J6 on the module PC board.

Example

These modules detect the following fault status and turn the related X bit(s) on.

1. Missing external 24VDC for the module

2. Open load

3. Over temperature (the output is shut down)

4. Over load current (the output is shut down)

NOTE: Not supported in D2-230, D2-240 and D2-250 CPUs.

Continued on next two pages.

PC Board

Jumper Switch J6

Chapter 3: I/O Wiring and Specifications

3–31

DL205 Installation and I/O Manual, 2nd Edition

Derating Chart

24VDC

Ambient Temperature (°C/°F)

Points

24V

Internally

connected

12–24VDC

10.2-26.4 VDC 0.25A CLASS2

OUT 12-24

F2–16TD1P

VDC

0 1 2 3

4 5 6 7

24V

When the A/B switch is in the A position, the LEDs display the output status of the module’s first 8 output points. Positon B displays the output status of the module’s second group of 8 output points.

10 20 30 40 50 55°C

131°F

32 50 68 86 104 122

Optical

Isolator

OUTPUT

12–24

Internal module circuitry

24V

24VDC

VDC

NOTE 2: Supporting Firmware: D2-250-1 must be V4.80 or later D2-260 must be V2.60 or later

F2–16TD1P, DC Output With Fault Protection

NOTE 3: This module does not currently support Think & Do 8.0. It does not support Think & Do Live! or Studio.

NOTE 1: Not supported in D2-230, D2-240 and D2-250 CPUs.

Inputs per module

16 (status indication)

Outputs per module

16 (current sinking)

Commons per module

1 (2 I/O terminal points)

Output type

NMOS FET (open drain)

Operating voltage

10.2 -26.4 VDC, external

Peak voltage

40 VDC

AC frequency

N/A

ON voltage drop

0.7 V (output current 0.5 A)

Overcurrent trip

0.6 A min., 1.2 A max.

Maximum load current

0.25 A continuous, 0.5 A peak

Maximum OFF current

Jumper J6 installed: 200 A; J6 removed: 30 A

Base power required 5V

70 mA

OFF to ON response

0.5 ms

ON to OFF response

0.5 ms

Terminal type

Removable (D2-16IOCON)

Status indicators

Logic Side

Weight

2.0 oz. (25g)

Fuses

None

External DC required

24 VDC /10% @ 50 mA

External DC overvoltage shutdown

27 V, outputs are restored when voltage is within limits

Chapter 3: I/O Wiring and Specifications

3–32

DL205 Installation and I/O Manual, 2nd Edition

F2–16TD2P, DC Output with Fault Protection

NOTE 2: Supporting Firmware: D2-250-1 must be V4.80 or later D2-260 must be V2.60 or later

NOTE 3: This module does not currently support Think & Do 8.0. It does not support Think & Do Live! or Studio.

NOTE 1: Not supported in D2-230, D2-240 and D2-250 CPUs.

Inputs per module

16 (status indication)

Outputs per module

16 (current sourcing)

Commons per module

Output type

NMOS FET (open source)

Operating voltage

10.2 -26.4 VDC, external

Peak voltage

40 VDC

AC frequency

N/A

ON voltage drop

0.7 V (output current 0.5 A)

Overcurrent trip

0.6 A min., 1.2A max.

Maximum load current

0.25 A continuous, 0.5 A peak

Maximum OFF current

Jumper J6 installed: 200 A; J6 removed: 30 A

Base power required 5V

70 mA

OFF to ON response

0.5 ms

ON to OFF response

0.5 ms

Terminal type

Removable (D2-16IOCON)

Status indicators

Logic Side

Weight

2.0 oz. (25g)

Fuses

None

External DC required

24 VDC /10% @ 50 mA

External DC overvoltage shutdown

27 V, outputs are restored when voltage is within limits

Chapter 3: I/O Wiring and Specifications

3–33

DL205 Installation and I/O Manual, 2nd Edition

Points

24VDC

12–24VDC

10 20 30 40 50 55°C

32 50 68 86 104 122

Ambient Temperature (°C/°F)

12–24VDC

24VDC

+–

24V

OUTPUT

Reg

Optical Isolator

24V

Derating Chart

OUT 12-24

131°F

0 1 2 3

F2–16TD2P

10.2-26.4 VDC 0.25A CLASS2

24V

VDC

4 5 6 7

D2–32TD1, DC Output

D2–32TD2, DC Output

Outputs per Module

32 (current sinking)

Commons per Module

4 (8 I/O terminal points)

Output Type

NPN open collector

Operating Voltage

12-24 VDC

Peak Voltage

30 VDC

ON Voltage Drop

0.5 VDC maximum

Minimum Load Current

0.2 mA

Max Load Current

0.1A/point; 3.2A per module

Max Leakage Current

0.1 mA @ 30 VDC

Max Inrush Current

150 mA for 10 ms

Base Power Required 5VDC

350 mA

OFF to ON Response

0.5 ms

ON to OFF Response

0.5 ms

Terminal Type (not included)

removable 40-pin connector

Status Indicator

Module activity (no I/O status indicators)

Weight

2.1 oz. (60g)

Fuses

None

External DC Power Required

20-28 VDC max. 120 mA (all points on)

Connector sold separately.

See Terminal Blocks and Wiring for wiring options.

Outputs per Module

32 (current sourcing)

Commons per Module

4 (8 I/O terminal points)

Output Type

Transistor

Operating Voltage

12 to 24 VDC

Peak Voltage

30 VDC

ON Voltage Drop

0.5 VDC @ 0.1 A

Minimum Load Current

0.2 mA

Max Load Current

0.1A/point; 0.8A/common

Max Leakage Current

0.1 mA @ 30 VDC

Max Inrush Current

150 mA @ 10 ms

Base Power Required 5VDC

350 mA

OFF to ON Response

0.5 ms

ON to OFF Response

0.5 ms

Terminal Type (not included)

Removable 40-pin connector

Status Indicator

Module activity (no I/O status indicators)

Weight

2.1 oz (60g)

Fuses

None

Connector sold separately.

See Terminal Blocks and Wiring for wiring options.

Chapter 3: I/O Wiring and Specifications

3–34

DL205 Installation and I/O Manual, 2nd Edition

F2–08TA, AC Output D2–08TA, AC Output

Outputs per Module

Commons per Module

2 (Isolated)

Output Type

SSR (Triac with zero crossover)

Operating Voltage

24-140 VAC

Peak Voltage

140 VAC

ON Voltage Drop

1.6 V(rms) @ 1.5A

AC Frequency

47 to 63 Hz

Minimum Load Current

50 mA

Max Load Current

1.5A / pt @ 30ºC

1.0A / pt @ 60ºC

4.0A / common; 8.0A / module @ 60ºC

Max Leakage Current

0.7 mA(rms)

Peak One Cycle Surge Current

15A

Base Power Required 5VDC

250 mA

OFF to ON Response

0.5 ms - 1/2 cycle

ON to OFF Response

0.5 ms - 1/2 cycle

Terminal Type (included)

Removable; D2-8IOCON

Status Indicator

Logic side

Weight

3.5 oz.

Fuses

None

Outputs per Module

Commons per Module

1 (2 I/O terminal points)

Output Type

SSR (Triac)

Operating Voltage

15-264 VAC

Peak Voltage

264 VAC

ON Voltage Drop

< 1.5 VAC (>0.1A) < 3.0 VAC (<0.1A)

AC Frequency

47 to 63 Hz

Minimum Load Current

10 mA

Max Load Current

0.5A/point; 4A/common

Max Leakage Current

4 mA (264 VAC, 60 Hz)

1.2 mA (100 VAC, 60 Hz)

0.9 mA (100 VAC, 50 Hz)

Max Inrush Current

10A for 10 ms

Base Power Required 5VDC

250 mA

OFF to ON Response

1 ms

ON to OFF Response

1 ms + 1/2 cycle

Terminal Type (included)

Removable; D2-8IOCON

Status Indicator

Logic side

Weight

2.8 oz. (80g)

Fuses

1 per common, 6.3A slow blow, non-replaceable

Chapter 3: I/O Wiring and Specifications

3–35

DL205 Installation and I/O Manual, 2nd Edition

D2–12TA, AC Output

Addresses Used

Yes Yes Yes Yes Yes

Points

Yn+0 Yn+1 Yn+2 Yn+3 Yn+4 Yn+5 Yes

Us ed ?

NoYn+6

Yn+7 No

n is the starting address

Yes Yes Yes Yes Yes

Points

Yn+10 Yn+11 Yn+12 Yn+13 Yn+14 Yn+15 Yes

Us ed ?

NoYn+16

Yn+17 No

Optic al

COM

Is olator

OUTP UT

To L E D

Interna lmodule circuitry

3.15A

15--132

Points

VAC

250mA / P t.

300mA / P t.

15--132 VAC

0 102030405055

Ambient Temperature (˚C/˚F )

32 50 68 86 104 122 131C˚F˚

15--132VAC 10mA--0. 3A

D2-- 12TA

OUT 1 8 -- 1 1 0

D2--12TA

VAC

0 1 2 3

4 5

50/60 Hz

Derating C hart

Outputs per Module

Outputs Points Consumed

16 (four unused, see chart below)

Commons per Module

2 (isolated)

Output Type

SSR (Triac)

Operating Voltage

15-132 VAC

Peak Voltage

132 VAC

ON Voltage Drop

< 1.5VAC (>50mA) < 4.0VAC (<50mA)

AC Frequency

47 to 63 Hz

Minimum Load Current

10 mA

Max Load Current

0.3A/point; 1.8A/common

Max Leakage Current

2mA (132 VAC, 60 Hz)

Max Inrush Current

10A for 10 ms

Base Power Required 5VDC

350 mA

OFF to ON Response

1 ms

ON to OFF Response

1 ms + 1/2 cycle

Terminal Type (included)

Removable; D2-16IOCON

Status Indicator

Logic side

Weight

2.8 oz. (80g)

Fuses

(2) 1 per common

3.15A slow blow, replaceable Order D2-FUSE-1 (5 per pack)

Chapter 3: I/O Wiring and Specifications

3–36

DL205 Installation and I/O Manual, 2nd Edition

5--30 VDC

5-240VAC 4A 50/60Hz

D2-- 04TRS

OUT RELAY

D2--04TRS

0 1 2 3

5--30VDC 10mA--4A

5--240 VAC

10 20 30 40 50 55

Ambient Temperature (˚C/˚F )

50 68 86 104 122 131C˚F˚

Points

2A /

Pt.

3A /

Pt.

4A /

Pt.

COM

OUTP UT

To L E D

Internal module circuitry

6.3A

5--240 VAC

5--30 VDC

Der atin g C hart

D2–04TRS, Relay Output

Outputs per Module

Outputs Points Consumed

8 (only 1st 4pts. are used)

Commons per Module

4 (isolated)

Output Type

Relay, form A (SPST)

Operating Voltage

5-30 VDC / 5-240 VAC

Peak Voltage

30 VDC, 264 VAC

ON Voltage Drop

0.72 VDC maximum

AC Frequency

47 to 63 Hz

Minimum Load Current

10 mA

Max Load Current (resistive)

4A/point; 8A/module (resistive)

Max Leakage Current

0.1 mA @ 264 VAC

Max Inrush Current

5A for < 10 ms

Base Power Required 5VDC

250 mA

OFF to ON Response

10 ms

ON to OFF Response

10 ms

Terminal Type (included)

Removable; D2-8IOCON

Status Indicator

Logic side

Weight

2.8 oz. (80 g)

Fuses

1 per point

6.3A slow blow, replaceable Order D2-FUSE-3 (5 per pack)

Chapter 3: I/O Wiring and Specifications

3–37

DL205 Installation and I/O Manual, 2nd Edition

Typical Relay Life (Operations)

Voltage &Load Current Type of Load 1A 2A 3A 4A

24 VDC Resistive 500k 200k 100k 50k 24 VDC Solenoid 100k 40k –– –

110 VAC Resistive 500k 250k 150k 100k 110 VAC Solenoid 200k 100k 50k – 220 VAC Resistive 350k 150k 100k 50k 220 VAC Solenoid 100k 50k –– ––

At 24 VDC, solenoid (inductive) loads over 2A cannot be used.

At 100 VAC, solenoid (inductive) loads over 3A cannot be used.

At 220 VAC, solenoid (inductive) loads over 2A cannot be used.

D2–08TR, Relay Output

Outputs per Module

Outputs Points Consumed

Commons per Module

1 (2 I/O terminals)

Output Type

Relay, form A (SPST)

Operating Voltage

5-30 VDC; 5-240 VAC

Peak Voltage

30 VDC, 264 VAC

ON Voltage Drop

N/A

AC Frequency

47 to 60 Hz

Minimum Load Current

5mA @ 5VDC

Max Load Current (resistive)

1A/point; 4A/common

Max Leakage Current

0.1 mA @265 VAC

Max Inrush Current

Output: 3A for 10 ms Common: 10A for 10 ms

Base Power Required 5VDC

250 mA

OFF to ON Response

12 ms

ON to OFF Response

10 ms

Terminal Type (included)

Removable; D2-8IOCON

Status Indicator

Logic side

Weight

3.9 oz. (110g)

Fuses

One 6.3A slow blow, replaceable Order D2-FUSE-3 (5 per pack)

Chapter 3: I/O Wiring and Specifications

3–38

DL205 Installation and I/O Manual, 2nd Edition

Typical Relay Life (Operations)

Voltage/Load Current Closures

24 VDC Resistive 1A 500k 24 VDC Solenoid 1A 100k 110 VDC Resistive 1A 500k 110 VDC Solenoid 1A 200k 220 VAC Resistive 1A 350k 220 VAC Solenoid 1A 100k

OUT RELAY

0 1 2 3

D2--08TR

5-240VAC 1A 50/60Hz

5--30 VDC

5--240 VAC

Internally

connected

5--30VDC 5mA--1A

D2-- 08TR

Points

4 5 6 7

0 102030405055

32 50 68 86 104 122 131C°F°

OUT PUT

COM

5--30 VDC

5-- 240 VAC

Derating Chart

0.5A / Pt.

1A / P t.

Ambient Te mperature(°C/°F)

Internal module circuitry

To L E D

6.3A

OUT RE LAY

F2--08TR

0 1 2 3

4 5

12--250VAC 10A 50/ 60Hz 12--28VDC 10ma--10A

6 7

Common

Typ ica l Circuit

12--250VAC

12--28VDC

Internal Circuitry

0102030405055

Ambient Tempe rature(°C/°F)

32 50 68 86 104 122 131C°F°

10 A/pt.

Number

Points On

(100% duty

cycle)

NO4

NO5

C4-7

NO2

NO3

NO1

C0-3

NO0

NO6

NO7

Dera ting Chart

3 A/pt.

2.5 A/

5A/pt

F2–08TR, Relay Output

Outputs per Module

Outputs Points Consumed

Commons per Module

2 (isolated), 4-pts. per common

Output Type

8, Form A (SPST normally open)

Operating Voltage

7A @ 12-28 VDC, 12-250VAC;

0.5A @ 120 VDC

Peak Voltage

150 VDC, 265 VAC

ON Voltage Drop

N/A

AC Frequency

47 to 63Hz

Minimum Load Current

10 mA @ 12 VDC

Max Load Current (resistive)

10A/point 3(subject to derating) Max of 10A/common

Max Leakage Current

N/A

Max Inrush Current

12A

Base Power Required 5VDC

670 mA

OFF to ON Response

15 ms (typical)

ON to OFF Response

5 ms (typical)

Terminal Type (included)

Removable; D2-8IOCON

Status Indicator

Logic side

Weight

5.5 oz. (156g)

Fuses

None

Chapter 3: I/O Wiring and Specifications

3–39

DL205 Installation and I/O Manual, 2nd Edition

Typical Relay Life1(Operations) at Room

Temperature

Voltage & Type of Load

Load Current 50mA 5A 7A

24 VDC Resistive 10M 600k 300k 24 VDC Solenoid - 150k 75k 110 VDC Resistive – 600k 300k 110 VDC Solenoid – 500k 200k 220 VAC Resistive – 300k 150k 220 VAC Solenoid – 250k 100k

1) Contact life may be extended beyond those values shown with the use of arc suppression techniques described in the DL205 User Manual. Since these modules have no leakage current, they do not have built-in snubber. For example, if you place a diode across a 24 VDC inductive load, you can significantly increase the life of the relay.

2) At 120 VDC 0.5A resistive load, contact life cycle is 200k cycles.

3) Normally closed contacts have 1/2 the current handling capability of the normally open contacts.

F2–08TRS, Relay Output

Outputs per Module

Outputs Points Consumed

Commons per Module

8 (isolated)

Output Type

3, Form C (SPDT) 5, Form A (SPST normally open)

Operating Voltage

7A @ 12-28 VDC, 12-250 VAC

0.5A @ 120VDC

Peak Voltage

150 VDC, 265 VAC

ON Voltage Drop

N/A

AC Frequency

47 to 63Hz

Minimum Load Current

10 mA @ 12 VDC

Max Load Current (resistive)

7A/point 3(subject to derating)

Max Leakage Current

N/A

Max Inrush Current

12A

Base Power Required 5VDC

670 mA

OFF to ON Response

15 ms (typical)

ON to OFF Response

5 ms (typical)

Terminal Type (included)

Removable; D2-16IOCON

Status Indicator

Logic side

Weight

5.5oz. (156g)

Fuses

None

Chapter 3: I/O Wiring and Specifications

3–40

DL205 Installation and I/O Manual, 2nd Edition

Typical Relay Life1(Operations) at Room

Temperature

Voltage & Type of Load

Load Current 50mA 5A 7A

24 VDC Resistive 10M 600k 300k 24 VDC Solenoid - 150k 75k 110 VDC Resistive – 600k 300k 110 VDC Solenoid – 500k 200k 220 VAC Resistive – 300k 150k 220 VAC Solenoid – 250k 100k

2) At 120 VDC 0.5A resistive load, contact life cycle is 200k cycles.

3) Normally closed contacts have 1/2 the current handling capability of the normally open contacts.

12--28VDC

12--250VAC

12--28VDC

12--250VAC

12--28VDC

12--250VAC

norma lly clo sed

12--28VDC

12--250VAC

NO1

NO2

NO4

NC6

NO6

OUT RE LAY

NO0

12--28VDC

12--250VAC

NC0

NO3

NO5

NC7

NO7

normally closed

12--28VDC

12--250VAC

12--28VDC

12--250VAC

normally closed

12--28VDC

12--250VAC

F2--08TRS

12--250VAC 7A 50/60Hz 12--28VDC 10ma--7A

NO1

NO2

NO4

NC6

NO6

0 1 2 3

NO0

NC0

NO3

NO5

NC7

NO7

4 5 6 7

Number

Points On

(100% duty

cycle)

Dera ting Chart

0 102030405055

32 50 68 86 104 122 131C°F°

Ambient Te mpe rature(°C/°F)

Typ ica l Circuit

12--28VDC

12--250VAC

12--28VDC

12--250VAC

Common

(points 1,2,3,4,5)

Internal Circuitry

Typ ica l Circuit

(Points 0, 6, & 7 only)

Internal Circuitry

5A/pt.

7A/pt.

4A/

6A/

pt.

D2–12TR, Relay Output

5--240VAC

1.5A 50/60Hz

D2--12 TR

OUT RELAY

D2--12TR

0 1 2 3

4 5

5--30VDC

Points

COM

OUTP UT

To L E D

Internal module circuitry

5--240 VAC

5--30 VDC

0.5A / P t.

0 102030405055

Ambient Temperature (˚C/˚F)

32 50 68 86 104 122 131C˚F˚

1.5A / P t.

0.75A / P t.

5mA--1.5A

5--240 VAC

5-- 30VDC

5--240 VAC

5-- 30VDC

1.25A / P t.

Der atin g C hart

Outputs per Module

Outputs Points Consumed

16 (four unused, see chart below)

Commons per Module

2 (6-pts. per common)

Output Type

Relay, form A (SPST)

Operating Voltage

5-30 VDC; 5-240 VAC

Peak Voltage

30 VDC; 264 VAC

ON Voltage Drop

N/A

AC Frequency

47 to 60 Hz

Minimum Load Current

5 mA @ 5VDC

Max Load Current (resistive)

1.5 A/point; Max of 3A/common

Max Leakage Current

0.1 mA @ 265 VAC

Max Inrush Current

Output: 3A for 10 ms Common: 10A for 10 ms

Base Power Required 5VDC

450 mA

OFF to ON Response

10 ms

ON to OFF Response

10 ms

Terminal Type (included)

Removable; D2-16IOCON

Status Indicator

Logic side

Weight

4.6 oz. (130g)

Fuses

(2) 4A slow blow, replaceable Order D2-FUSE-4 (5 per pack)

Addresses Used

Points Used? Points Used?

Yn+0 Yes Yn+10 Yes Yn+1 Ye s Yn+11 Ye s Yn+2 Ye s Yn+12 Ye s Yn+3 Ye s Yn+13 Ye s Yn+4 Ye s Yn+14 Ye s Yn+5 Ye s Yn+15 Ye s Yn+6 No Yn+16 No Yn+7 No Yn+17 No

n is the starting address

Chapter 3: I/O Wiring and Specifications

3–41

DL205 Installation and I/O Manual, 2nd Edition

Typical Relay Life (Operations)

Voltage/Load Current Closures

24 VDC Resistive 1A 500k 24 VDC Solenoid 1A 100k 110 VDC Resistive 1A 500k 110 VDC Solenoid 1A 200k 220 VAC Resistive 1A 350k 220 VAC Solenoid 1A 100k

D2–08CDR, 4 pt. DC Input / 4pt. Relay Output

D2-- 08 C DR 20--28VDC

8mA

IN/ 24VDC

D2--08CDR

RELAY

0 1 2 3

OUT

Points

Out puts

1A / Pt.

Dera ting Cha rt

COM

OUTP UT

To L E D

Internal module circuitry

6.3A

5--240 VAC

5--30 VDC

5--240 VAC

5--30 VDC

0 102030405055

Ambient Temperature (°C/°F)

32 50 68 86 104 122131C°F°

5--240VAC 1A50/ 60Hz 5--30VDC 5mA--1A

Inputs 5mA /

Pt.

Optical

COM

Isolator

INPUT

24VDC

V+

To L E D

Internal module circuitry

24VDC

+--

Sink

Source

Sink

Source

General Specifications Base Power Required 5VDC

200 mA

Terminal Type (included)

Removable; D2-8IOCON

Status Indicator

Logic side

Weight

3.5 oz. (100 g)

Input Specifications Inputs per Module

4 (sink/source)

Input Points Consumed

8 (only first 4-pts. are used)

Commons per Module

Input Voltage Range

20-28 VDC

Peak Voltage

30 VDC

ON Voltage Level

19 VDC minimum

OFF Voltage Level

7 VDC maximum

AC Frequency

N/A

Input Impedance

4.7 k

Input Current

5 mA @ 24 VDC

Maximum Current

8 mA @ 30 VDC

Minimum ON Current

4.5 mA

Maximum OFF Current

1.5 mA

OFF to ON Response

1 to 10 ms

ON to OFF Response

1 to 10 ms

Fuses (input circuits)

None

Output Specifications Outputs per Module

Outputs Points Consumed

8 (only first 4-pts. are used)

Commons per Module

Output Type

Relay, form A (SPST)

Operating Voltage

5-30 VDC; 5-240 VAC

Peak Voltage

30 VDC; 264 VAC

ON Voltage Drop

N/A

AC Frequency

47 to 63 Hz

Minimum Load Current

5 mA @ 5 VDC

Max Load Current (resistive)

1A/point ; 4A/module

Max Leakage Current

0.1 mA @ 264 VAC

Max Inrush Current

3A for < 100 ms 10 A for < 10 ms (common)

OFF to ON Response

12 ms

ON to OFF Response

10 ms

Fuses (output circuits)

1 (6.3A slow blow, replaceable); Order D2-FUSE-3 (5 per pack)

Chapter 3: I/O Wiring and Specifications

3–42

DL205 Installation and I/O Manual, 2nd Edition

Typical Relay Life (Operations)

Voltage/Load Current Closures

24 VDC Resistive 1A 500k 24 VDC Solenoid 1A 100k 110 VDC Resistive 1A 500k 110 VDC Solenoid 1A 200k 220 VAC Resistive 1A 350k 220 VAC Solenoid 1A 100k

DL205 Installation and I/O Manual, 2nd Edition

3–43

Chapter 3: I/O Wiring and Specifications

NOTES:

DL205 Analog Input Modules

DL205 Installation and I/O Manual, 2nd Edition

3–44

Chapter 3: I/O Wiring and Specifications

F2-04AD-1 4-Channel 4-20mA Analog Input Module

This module can be powered by either a 12 VDC or 24 VDC power supply, and is a direct replacement for F2-04AD-1L modules.

Number of Channels

4, single ended (1 common)

Input Ranges

4 to 20 mA current

Resolution

12-bit (1 in 4096)

Active Low-pass Filtering

-3 dB at 120 Hz,2 poles (-12 dB per octave)

Input Impedance

250 ±0.1%, 1/2W current input

Absolute Maximum Ratings

-40 mA to +40 mA, current input

Converter Type

Successive approximation

Conversion Time (PLC Update Rate)

1 channel per scan maximum (D230 CPU); 4 channels per scan maximum (D2-240,

D2-250(-1) and D2-260 CPUs)

Linearity Error (End to End)

±1 count (0.025% of full scale) maximum

Input Stability

±1 count

Full Scale Calibration Error (offset error not included)

±12 counts max., @ 20 mA current input

Offset Calibration Error

±7 counts max.,@ 4mA current input

Step Response

4.9 ms to 95% of F.S. change

Maximum Inaccuracy

±.5% @ 77ºF (25ºC) ±.65% 32º to 140ºF (0º to 60ºC)

Accuracy vs.Temperature

±50 ppm/ºC maximum full scale (including max. offset change)

Recommended Fuse

0.032 A, Series 217 fast-acting, current inputs

Digital Input Points Required

16 (X) input points (12 binary data bits, 2 channel ID bits, 2 diagnostic bits)

Base Power Required 5 VDC

100 mA

External Power Supply

5 mA maximum, +10 to +30 VDC

Operating Temperature

32º to 140ºF (0º to 60ºC)

Storage Temperature

-4º to 158°F (-20º to 70ºC)

Relative Humidity

5 to 95% (non-condensing)

Environmental Air

No corrosive gases permitted

Shock & Vibration

MIL STD 810C 514.2

Noise Immunity

NEMA ICS3-304

Terminal Type (included)

Removable; D2-8IOCON

One count in the specification table is equal to one least significant bit of the analog data value (1 in 4096).

DL205 Installation and I/O Manual, 2nd Edition

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Chapter 3: I/O Wiring and Specifications

F2-04AD-1 4-Channel 4-20mA Analog Input

Note 1: Shields should be grounded at the signal source

More than one external power supply can be used provided all the power supply commons are connected. A Series 217, 0.032A, fast-acting fuse is recommended for 4-20 mA current loops. If the power supply common of an external power supply is not connected to 0VDC on the module, then the output of the external transmitter must be isolated. To avoid “ground loop” errors, recommended 4-20 mA transmitter types are:

2 or 3 wire: Isolation between input signal and power supply.

4 wire: Isolation between input signal, power supply, and 4-20 mA output

See NOTE 1

-- + CH1

4--wire

4--20mA

Transmitter

CH2

3--wir e

4--20mA

Transmitter

CH3

2- wire

4--20mA

Transmitter

CH4

2- wire

4--20mA

Transmitter

Internal Module

Wiring

0VDC

+24 VD C

P/S

-+--

24VDC

Optional

External

CH1--

CH1+

CH2--

CH2+

CH3--

CH3+

CH4--

CH4+

250

Converter

DC to DC

+5V

+15V

-- 1 5 V

Analog S witch

AtoD

Converter

IN ANALOG

F2--04AD--1

10-30VDC

5mA

+24V

CH1--

CH1+

CH2--

CH2+

CH3--

CH3+

CH4--

CH4+

ANALOG IN

4-20mA

4CH

DL205 Installation and I/O Manual, 2nd Edition

3–46

Chapter 3: I/O Wiring and Specifications

One count in the specification table is equal to one least significant bit of the analog data value (1 in 4096).

Number of Channels

8, single ended (1 common)

Input Ranges

4 to 20 mA current

Resolution

12 bit (1 in 4096)

Low-pass Filtering

-3dB at 200 Hz, (-6dB per octave)

Input Impedance

250 ±0.1%, 1/2W current input

Absolute Maximum Ratings

-45 mA to +45 mA

Converter Type

Successive approximation

Conversion Time (PLC Update Rate)

(D2-230 CPU) 1 channel per scan maximum (D2-240, D2-250(-1) and D2-260 CPUs) 8

channels per scan maximum

Linearity Error (End to End)

±1 count (0.025% of full scale) maximum

Input Stability

±1 count

Full Scale Calibration Error (offset error not included)

±5 counts max., @ 20 mA current input

Offset Calibration Error

±2 counts max., @ 4mA current input

Step Response

1 ms to 95% of F.S. change

Maximum Inaccuracy

±.1% @ 77ºF (25ºC) ±.25% 32º to 140ºF (0º to 60ºC)

Accuracy vs.Temperature

±50 ppm/ºC maximum full scale (including max. offset change of two counts)

Recommended Fuse

0.032A, Series 217 fast-acting, current inputs

Digital Input Points Required

16 (X) input points (12 binary data bits, 3 channel ID bits, 1 broken

transmitter bit)

Base Power Required 5VDC

100 mA

External Power Supply

5 mA maximum, +10 to +30 VDC

Operating Temperature

32º to 140ºF (0º to 60ºC)

Storage Temperature

-4º to 158ºF (-20º to 70ºC)

Relative Humidity

5 to 95% (non-condensing)

Environmental Air

No corrosive gases permitted

Shock & Vibration

MIL STD 810C 514.2

Noise Immunity

NEMA ICS3-304

Terminal Type (included)

Removable; D2-8IOCON

F2-08AD-1 8-Channel 4-20mA Analog Input Module

DL205 Installation and I/O Manual, 2nd Edition

3–47

Chapter 3: I/O Wiring and Specifications

Note 1: Shields should be grounded at the signal source.

More than one external power supply can be used provided all the power supply commons are connected. A Series 217, 0.032A, fastacting fuse is recommended for 4-20 mA current loops. If the power supply common of an external power supply is not connected to 0 VDC on the module, then the output of the external transmitter must be isolated. To avoid "ground loop" errors, recommended 4-20 mA transmitter types are:

2 or 3 wire: Isolation between input signal and power supply. 4 wire: Isolation between input signal, power supply, and 4-20 mA output

F2-08AD-1 8-Channel 4-20mA Analog Input

See NOTE 1

-- +

CH1

4--wire

4--20mA

Transmitter

CH4

3--wir e

4-- 20mA

Trans mitter

CH6

2-wire

4-- 20mA

Trans mitter

CH8

2-wire

4-- 20mA

Transmitter

Internal Module

Wiring

Converter

DC to DC

0VDC

+24 VDC

P/S

24VDC

Optiona l

External

CH1+

CH2+

CH3+

CH4+

CH5+

CH6+

CH7+

CH8+

250

Analog S witch

250

+5V

+15V

--15V

AtoD

Converter

F2-08AD-1

10-30VDC

5mA

+24V

CH1+

CH2+

CH3+

CH4+

CH5+

CH6+

CH7+

CH8+

ANALOG IN

4-20mA

ANALOG

8CH

DL205 Installation and I/O Manual, 2nd Edition

3–48

Chapter 3: I/O Wiring and Specifications

This module can be powered by either a 12 VDC or 24 VDC power supply, and is a direct replacement for F2-04AD-2L modules.

Number of Channels

4, single ended (1 common)

Input Ranges

0 to 5V, 0 to 10 V, ±5V, ±10 V

Resolution

12 bit (1 in 4096)

Active Low-pass Filtering

-3 dB at 80 Hz, 2 poles (-12 dB per octave)

Input Impedance

>20 M

Absolute Maximum Ratings

-75 to +75 VDC

Converter Type

Successive approximation

Conversion Time (PLC Update Rate)

1 channel per scan maximum (D2-230 CPU) 4 channels per scan maximum (D2-240,

D2-250(-1) and D2-260 CPUs)

Linearity Error (End to End)

±1 count (0.025% of full scale) maximum ±2 counts maximum (bi-polar)

Input Stability

±1 count

Full Scale Calibration Error (offset error not included)

±3 counts maximum

Offset Calibration Error

±1 count maximum (0V input)

Maximum Inaccuracy

±.1% @ 77ºF (25ºC) ±.3% 32º to 140ºF (0º to 60ºC)

Accuracy vs.Temperature

±50 ppm/ºC full scale calibration change (including maximum offset change )

Digital Input Points Required

16(x) input points (12 binary data bits, 2 channel ID bits)

Base Power Required 5VDC

110 mA

External Power Supply

5 mA maximum, +10 to +30 VDC

Operating Temperature

32º to 140ºF (0 to 60ºC)

Storage Temperature

-4º to 158°F (-20º to 70ºC)

Relative Humidity

5 to 95% (non-condensing)

Environmental Air

No corrosive gases permitted

Shock & Vibration

MIL STD 810C 514.2

Noise Immunity

NEMA ICS3-304

Terminal Type (included)

Removable; D2-8IOCON

F2-04AD-2 4-Channel Voltage Analog Input Module

One count in the specification table is equal to one least significant bit of the analog data value (1 in 4096).

DL205 Installation and I/O Manual, 2nd Edition

3–49

Chapter 3: I/O Wiring and Specifications

Note 1: Shields should be grounded at the signal source.

F2-04AD-2 4-Channel Voltage Analog Input

See NOTE 1

-- +

CH1

Volt ag e

Transmitter

CH2

Volt ag e

Trans mitter

CH3

Volt ag e

Trans mitter

CH4

Volt ag e

Trans mitter

Typical Us er Wiring

18-- 26.4VDC

+--

0VDC

+24 VDC

CH1--

CH1+

CH2--

CH2+

CH3--

CH3+

CH4--

CH4+

Internal Module

Wiring

24 V

CH1

CH2

CH3

CH4

Converter

DC t o DC

Analog S witch

+5V

+15V

-- 1 5 V

AtoD

Converter

IN ANALOG

F 2 -- 0 4 A D -- 2

10-30VDC

5mA

+24V

CH1--

CH1+

CH2--

CH2+

CH3--

CH3+

CH4--

CH4+

ANALOG IN 0-5,0-10VDC +/-5,+/-10VDC

4CH

DL205 Installation and I/O Manual, 2nd Edition

3–50

Chapter 3: I/O Wiring and Specifications

F2-08AD-2 8-Channel Voltage Analog Input Module

One count in the specification table is equal to one least significant bit of the analog data value (1 in 4096). Includes circuitry to automatically detect broken or open transmitters.

Number of Channels

8, single ended (1 common)

Input Ranges

0 to 5V, 0 to 10 V, ±5V, ±10 VDC

Resolution

12 bit (1 in 4095) uni-polar 13 bit (-4095 to 4095) bi-polar

Active Low-pass Filtering

-3dB at 200 Hz, (-6dB per octave)

Input Impedance

>20 M

Absolute Maximum Ratings

-75 to +75 VDC

Converter Type

Successive approximation

Conversion Time (PLC Update Rate)

1 channel per scan maximum (D2-230 CPU) 8 channels per scan maximum (D2-240,

D2-250(-1) and D2-260 CPUs)

Linearity Error (End to End)

±1 count (0.025% of full scale) maximum

Input Stability

±1 count

Full Scale Calibration Error (offset error not included)

±3 counts maximum

Offset Calibration Error

±1 count maximum (0V input)

Step Response

1 ms to 95% of F.S. change

Maximum Inaccuracy

±.1% @ 77ºF (25ºC) ±.3% 32º to 140ºF (0º to 60ºC)

Accuracy vs.Temperature

±50 ppm/ºC maximum full scale (including max. offset change of 2 counts)

Digital Input Points Required

16 (X) input points, (12 binary data bits, 3 channel ID bits, 1 sign bit, 1 diagnostic bit)

Base Power Required 5VDC

100 mA

External Power Supply

5 mA maximum, +10 to +30 VDC

Operating Temperature

32º to 140ºF (0º to 60ºC)

Storage Temperature

-4º to 158ºF (-20º to 70ºC)

Relative Humidity

5 to 95% (non-condensing)

Environmental Air

No corrosive gases permitted

Shock & Vibration

MIL STD 810C 514.2

Noise Immunity

NEMA ICS3-304

Terminal Type (included)

Removable; D2-8IOCON

DL205 Installation and I/O Manual, 2nd Edition

3–51

Chapter 3: I/O Wiring and Specifications

F2-08AD-2 8-Channel Voltage Analog Input

Note 1: Shields should be grounded at the signal source. Note 2: Connect all external power supply commons. Note 3: Connect unused channels (CH5+, CH6+, CH7+, CH8+ in this example) to 0VDC.

CH1

3-wire

Voltag e

Trans mitter

CH2

2-wire

Voltag e

Trans mitter

CH3

4-wire

Voltag e

Trans mitter

CH4 3-wire

Voltag e

Trans mitter

24VDC

IN ANAL OG

0VDC

24VDC

+ +

CH1

CH2

CH3

CH4

CH5

CH6

CH7

CH8

Analog Multiplexer

ADC

F2--08AD--2

10-30VDC

5mA

+24V

CH1+

CH2+

CH3+

CH4+

CH5+

CH6+

CH7+

CH8+

ANALOG IN 0-5,0-10VDC +/-5,+/-10VDC

DL205 RTD and Thermocouple Modules

DL205 Installation and I/O Manual, 2nd Edition

3–52

Chapter 3: I/O Wiring and Specifications

F2-04RTD 4-Channel RTD Input Module

Number of Channels

Input Ranges

Type Pt100: -200.0/850.0ºC,

-328/1562ºF

Type Pt1000: -200.0/595.0ºC,

-328/1103ºF Type jPt100: -38.0/450.0ºC,

-36/842ºF

Type CU-10/25ž: -200.0/260.0ºC,

-328/500ºF

Resolution

16 bit (1 in 65535)

Display Resolution

±0.1ºC, ±0.1ºF (±3276.7)

RTD Excitation Current

200 µA

Input Type

Differential

Notch Filter

>100 db notches at 50/60 Hz

-3db=13.1Hz

Maximum Setting Time

100ms (full-scale step input)

Common Mode Range

0-5 VDC

Absolute Maximum Ratings

Fault protected inputs to ±50 VDC

Sampling Rate

160 ms per channel

Converter Type

Charge Balancing

Linearity Error

±.05ºC maximum, ±.01ºC typical

Maximum Inaccuracy

±1ºC

PLC Update Rate

4 channel/scan max., 240/250(-1)/D2-260CPUs 1 channel per scan max., 230 CPU

Digital Input Points Required

32 input points (16 binary data bits, 2 channel ID bits, 4 fault bits)

Base Power Required 5VDC

90 mA

Operating Temperature

32° to 140°F (0° to 60°C)

Storage Temperature

-4º to 158ºF (-20º to 70ºC)

Temperature Drift

None (self-calibrating)

Relative Humidity

5 to 95% (non-condensing)

Environmental Air

No corrosive gases permitted

Shock & Vibration

MIL STD 810C 514.2

Noise Immunity

NEMA ICS3-304

Terminal Type (included)

Removable; D2-8IOCON

DL205 Installation and I/O Manual, 2nd Edition

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Chapter 3: I/O Wiring and Specifications

F2-04RTD 4-Channel RTD Input

Notes:

1. The three wires connecting the RTD to the module must be the same type and length. Do not use the shield or drain wire for the third connection.

2. If an RTD sensor has four wires, the plus sense wire should be left unconnected as shown.

3. This module is not compatible with the ZIPLink wiring systems.

Note1

Note2

Ch1

Ch2

C C

Ch3 -Ch3 +

Ch4 -Ch4 +

Analog Multiplexer

200 Current S ource

Ref. Adj.

200 A Current S ource

F2--04R TD

RTD

INPUT

CH1--

CH1+

A/D

CH2--

CH2+

COM

CH3--

CH3+

CH4--

CH4+

RTD TEMP

F2-04RTD

DL205 Installation and I/O Manual, 2nd Edition

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Chapter 3: I/O Wiring and Specifications

F2-04THM 4-Channel Thermocouple Input Module

Notes:

1: Terminate shields at the respective signal source.

2: Connect unused channels to a common terminal (0V, CH4+, CH4).

3: When using 0-156 mV and 5V ranges, connect (-) or (0) volts terminal to 0V to

ensure common mode range acceptance.

4. This module is not compatible with the ZIPLink wiring system.

Number of Channels

4, differential

Common Mode Range

±5 VDC

Common Mode Rejection

90 dB min. @ DC, 150 dB min. @ 50/60 Hz.

Input Impedance

1 M

Absolute Maximum Ratings

Fault-protected inputs to ±50 VDC

Accuracy vs. Temperature

±5 ppm/ºC maximum full scale calibration (including maximum offset change)

PLC Update Rate

4 channels per scan max. D2-240/250(-1)/D2-260 CPU, H2-EBC(-F);

1 chan. per scan max. D2-230 CPU

Digital Input Points Required

32 (X) input points (16 binary data bits, 2 channel ID bits, 4 diagnostic bits)

External Power Supply

60 mA maximum, 18 to 26.4 VDC

Base Power Required 5VDC

110 mA

Operating Temperature

32º to 140ºF (0º to 60ºC)

Storage Temperature

-4º to 158ºF (-20º to 70ºC)

Relative Humidity

5 to 95% (non-condensing)

Environmental Air

No corrosive gases permitted

Shock & Vibration

MIL STD 810C 514.2

Noise Immunity

NEMA ICS3-304

Terminal Type (included)

Non-removable

CPU Firmware Required

CPU Firmware Required D2-230

V1.06

D2-240

V2.5

D2-250

V1.06

D2-250-1, D2-260

All firmware versions work

DL205 Installation and I/O Manual, 2nd Edition

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Chapter 3: I/O Wiring and Specifications

F2-04THM 4-Channel Thermocouple Input

Input Ranges

Type J -190 to 760ºC -310 to 1400ºF Type E -210 to 1000ºC -346 to 1832ºF Type K -150 to 1372ºC -238 to 2502ºF Type R 65 to 1768ºC 149 to 3214ºF Type S 65 to 1768ºC 149 to 3214ºF Type T -230 to 400ºC -382 to 752ºF Type B 529 to 1820ºC 984 to 3308ºF Type N -70 to 1300ºC -94 to 2372ºF Type C 65 to 2320ºC 149 to 4208ºF

Display Resolution

±0.1ºC or ±0.1ºF

Cold Junction Compensation

Automatic

Conversion Time

100 ms per channel

Warm-Up Time

30 minutes typically ± 1ºC repeatability

Linearity Error (End to End)

±.05ºC maximum, ±.01ºC typical

Maximum Inaccuracy

±3ºC (excluding thermocouple error)

Voltage Input Specifications

Voltage Ranges

0-5V, ±5V, 0-156.25 mV, ±156.25 mVDC

Resolution

16 bit (1 in 65535)

Full Scale Calibration Error (Offset Error Included)

±13 counts typical ±33 maximum

Offset Calibration Error

±1 count maximum, @ 0V input

Linearity Error (End to End)

±1 count maximum

Maximum Inaccuracy

±.02% @ 25ºC (77ºF)

Voltage input wiring diagram

See Notes 1 and 2

See Notes 2 and 3

Thermocouple input wiring diagram

Module S upply

VDC

CH1+

CH1

CH2+

CH2

CH3+

CH3

CH4+

CH4

+24VDC

Analog Mux

ADC

Voltage

Trans mitte r

Voltage

Trans mitte r

Voltage

Trans mitte r

S upply

VDC

Module S upply

CH1+

CH1

CH2+

CH2

CH3+

CH3

CH4+

CH4

+24VDC

IN TE MP

VOLT

F2--04THM

Analog Mux

ADC

CH1+ CH1

CH2+ CH2

CH3+ CH3

CH4+ CH4 +24V

DL205 Installation and I/O Manual, 2nd Edition

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Chapter 3: I/O Wiring and Specifications

One count in the specification table is equal to one least significant bit of the analog data value (1 in 4096).

This module requires a 24 VDC user power supply for operation. See the F2-02DA-1L on the next page if you want to use a 12 VDC supply. All other specifications are the same.

Number of Channels

Output Ranges

4 to 20 mA

Resolution

12 bit (1 in 4096)

Output Type

Single ended, one common

Digital Output Points Required

16 (Y) output points (12 binary data bits, 2 channel ID bits)

Maximum Loop Supply

30 VDC

Peak Output Voltage

40 VDC (clamped by transient voltage suppressor)

Load Impedance

0 minimum

Maximum Load/Power Supply

620 /18 V, 910 /24 V, 1200 / 30V

PLC Update Rate

1 channel per scan maximum D2-230 CPU 2 channels per scan maximum (D2-240,

D2-250(-1) and D2-260 CPUs)

Linearity Error (end to end)

±1 count (±0.025% of full scale) maximum

Conversion Settling Time

100 µs maximum (full scale change)

Full Scale Calibration Error (offset error included)

± 5 counts max., 20 mA @77ºF (25ºC)

Offset Calibration Error

± 3 counts max., 4 mA @ 77ºF (25Cº)

Accuracy vs. Temperature

±50 ppm/ºC full scale calibration change (including maximum offset change of 2 counts)

Maximum Inaccuracy

0.1% @ 77ºF (25ºC)

0.3% @ 32º to 140ºF (0º to 60ºC)

Base Power Required 5VDC

40 mA

External Power Supply

18 to 30 VDC, 60 mA. (add 20 mA for each current loop used)

Operating Temperature

32º to 140ºF (0º to 60ºC)

Storage Temperature

-4 to 158ºF(-20 to 70ºC)

Relative Humidity

5% to 95% (non-condensing)

Environmental Air

No corrosive gases permitted

Shock & Vibration

MIL STD 810C 514.2

Noise Immunity

NEMA ICS3-304

Terminal Type (included)

Removable; D2-8IOCON

F2-02DA-1 2-Channel 4-20mA Analog Output Module

DL205 Analog Output Modules

DL205 Installation and I/O Manual, 2nd Edition

3–57

Chapter 3: I/O Wiring and Specifications

Typical user wiring

NOTE 1: Shields should be connected to the 0V of the module or the OV of the R/S. NOTE 2: Unused current outputs should remain open (no connections) for minimum power consumption.

F2-02DA-1 2-Channel 4-20mA Analog Output

Ch 1 load

250Ω typical

Ch 2 load

250Ω typical

See

NOTE 1

60mA

+--

24 VDC

0VDC

CH1--

CH2--

N/C

+24 VDC

CH1+

CH2+

N/C

Internal Module

Wiring

Converter

+5V

DC to DC

+15V

-- 1 5 V

Ch 1 Current sinking

Ch 2 Current sinking

Transient protected

precision digital to analog

converter output circuits

DtoA

Converter

DtoA

Converter

OUT ANA LOG

F 2 -- 0 2 D A -- 1

18--30VDC 60mA ANALOG OUT 4--20mA

+24V

CH1--

CH1+

CH2--

CH2+

F 2 -- 0 2 D A -- 1

2CH

DL205 Installation and I/O Manual, 2nd Edition

3–58

Chapter 3: I/O Wiring and Specifications

F2-02DA-1L 2-Channel 4-20mA Analog Output Module

One count in the specification table is equal to one least significant bit of the analog data value (1 in 4096).

This module requires a 12 VDC user power supply for operation. See the F2-02DA-1 on the previous page if you want to use a 24 VDC supply. All other specifications are the same.

Number of Channels

Output Ranges

4 to 20 mA

Resolution

12 bit (1 in 4096)

Output Type

Single ended, 1 common

Digital Output Points Required

16(Y) output points (12 binary data bits, 2 channel ID bits)

Maximum Loop Supply

30 VDC

Peak Output Voltage

40 VDC (clamped by transient voltage suppressor)

Load Impedance

0 minimum

Maximum Load/Power Supply

620/18V, 910/24V, 1200/30V

PLC Update Rate

1 channel per scan maximum (D2-230 CPU) 2 channels per scan maximum (D2-240,

D2-250(-1) and D2-260 CPUs)

Linearity Error (end to end)

±1 count (0.025% of full scale) maximum

Conversion Settling Time

100 µs maximum (full scale change)

Full Scale Calibration Error (offset error included)

±5 counts max., 20 mA @ 77ºF (25ºC)

Offset Calibration Error

±3 counts max., 4mA @ 77ºF (25ºC)

Accuracy vs. Temperature

±50 ppm/ºC full scale calibration change (including maximum offset change of 2 counts)

Maximum Inaccuracy

+0.1% @ 77ºF (25ºC) ±0.3% @ 32 to 140°F (0 to 60°C)

Base Power Required 5VDC

40 mA

External Power Supply

10 to 15 VDC, 70 mA (add 20 mA for each current loop used)

Operating Temperature

32º to 140ºF (0º to 60ºC)

Storage Temperature

-4º to 158ºF (-20º to 70ºC)

Relative Humidity

5 to 95% (non-condensing)

Environmental Air

No corrosive gases permitted

Shock & Vibration

MIL STD 810C 514.2

Noise Immunity

NEMA ICS3-304

Terminal Type (included)

Removable; D2-8IOCON

DL205 Installation and I/O Manual, 2nd Edition

3–59

Chapter 3: I/O Wiring and Specifications

F2-02DA-1L 2-Channel 4-20mA Analog Output

Typical User Wiring

Maximum user load is dependent upon loop power supply.

Loop power supply Load range (ohm) 15 VDC 0 to 450 12 VDC 0 to 300 10 VDC 0 to 200

NOTE 1: Shields should be connected to the 0V of the module or the OV of the P/S.

NOTE 2: Unused current outputs should remain open (no connections) for minimum power consumption.

Ch 1 load

250Ω typical

Ch 2 load

250Ω typical

Internal

Module

Wiring

Converte r

DC t o DC

Ch 1 Current sinking

Ch 2 Current sinking

Transient protected

precision digital to analog

converter output circuits

NOTE 1

70mA + 20mA for each loop

See

+--

12 VDC

0VDC

+12 VDC

CH1--

CH1+

CH2--

CH2+

N/ C

+5V

+15V

--15V

DtoA

Converte r

DtoA

Converte r

OUT ANA L OG

F2--02DA--1L

10--15 VDC

70mA

ANALOG OUT

4--20mA

CH1--

CH1+

CH2--

CH2+

F2 --02DA--1L

2CH

DL205 Installation and I/O Manual, 2nd Edition

3–60

Chapter 3: I/O Wiring and Specifications

F2-02DAS-1 2-Channel Isolated 4-20mA Analog Output Module

Number of Channels

2, isolated

Output Ranges

4 to 20 mA

Resolution

16 bit (1 in 65536)

Output Type

Current sourcing

Digital Output Points Required

32 (Y) output points (16 binary data bits, 2 channel ID bits,

1 output enable bit)

Isolation Voltage

±750 V continuous, channel to channel, channel to logic

Base Power Required 5VDC

100 mA

Loop Supply

18-32 VDC

External Power Supply

18-32 VDC @ 50 mA per channel

Output Loop Compliance

Vin - 2.5V

Load Impedance

0-1375  (@ 32 V)

Maximum Load/ Power Supply

375 /12 V, 975 /24 V, 1375 /32 V

PLC Update Rate

1 channel per scan maximum (D2-230 CPU) 2 channels per scan maximum (D2-240,

D2-250(-1) and D2-260 CPUs)

Conversion Settling Time

3ms to 0.1% of full scale

Linearity Error (end to end)

±10 count (±0.015% of full scale) maximum

Gain Calibration Error

±32 counts (±0.05%)

Offset Calibration Error

±13 counts (±0.02%)

Output Drift

50 ppm/ºC

Maximum Inaccuracy

0.07% @ 25ºC (77ºF)

0.18% 0 to 60ºC (32º to 140ºF)

Operating Temperature

0º to 60ºC (32º to 140ºF)

Storage Temperature

-20º to 70ºC (-4º to 158ºF)

Relative Humidity

5 to 95% (non-condensing)

Environmental air

No corrosive gases permitted

Shock & Vibration

MIL STD 810C 514.2

Noise Immunity

NEMA ICS3-304

Terminal Type (included)

Removable; D2-8IOCON

One count in the specification table is equal to one least significant bit of the analog data value (1 in 65536).

DL205 Installation and I/O Manual, 2nd Edition

3–61

Chapter 3: I/O Wiring and Specifications

F2-02DAS-1 2-Channel Isolated 4-20mA Analog Output

Internal module

wiring

Trans mitter

See

0V1

+V1

0V2

-- I 2

+I2

+V2

NOT E 1

+V1

-- I 1

+I1

N/C

0V2

+V2

-- I 2

+I2

4--20mA

18--32VDC

F 2 -- 0 2 D A S -- 1

OUT ANA L OG

F2--02DAS--1

2CH

0V1

-- I 1

N/ C

+I1

N/ C

Ch 1 load

0--1375 ohms

NOT E 2

Supply

18-- 32VDC

See

NOT E 1

Ch 2 load

0-- 1375 ohms

NOT E 2

D/A

4--20mAcur rent s ourcing

D/A

4--20mAcur rent s ourcing

ANALOG OUT

100 ohms

NOT E 3

See

Trans mitter

S upply

18-- 32VDC

Typical user wiring

ONOTE 1: Shields should be connected to the 0V terminal of the module. NOTE 2: Load must be within compliance voltage. NOTE 3: For non-isolated outputs, connect all 0V’s together (0V1…0V2) and connect all +V’s together (+V1…+V2).

DL205 Installation and I/O Manual, 2nd Edition

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Chapter 3: I/O Wiring and Specifications

F2-08DA-1 8-Channel 4-20mA Analog Output Module

Linearity Error (end to end)

±2 count (±0.050% of full scale) maximum

Full Scale Calibration Error

± 12 counts max. sinking @ any load ± 12 counts max. sourcing @ 125  load ± 18 counts max. sourcing @ 250  load ± 26 counts max. sourcing @ 400  load

Offset Calibration Error

± 9 counts max. sinking @ any load ± 9 counts max. sourcing @ 125  load ± 11 counts max. sourcing @ 250  load ± 13 counts max. sourcing @ 400  load

Maximum Full Scale Inaccuracy @ 60ºC

0.5% sinking (any load) sinking & sourcing @ 125  load

0.64% sourcing @ 250  load

0.83% sourcing @ 400  load

Maximum Full Scale Inaccuracy @ 25ºC

(Incudes all errors and temp drift)

0.3% sinking (any load) sinking & sourcing @ 125  load

0.44% sourcing @ 250  load

0.63% sourcing @ 400  load

Operating Temperature

32º to 140ºF (0º to 60ºC)

Storage Temperature

-4 to 158ºF(-20 to 70ºC)

Relative Humidity

5% to 95% (non-condensing)

Environmental air

No corrosive gases permitted

Shock & Vibration

MIL STD 810C 514.2

Noise Immunity

NEMA ICS3-304

Terminal Type (included)

Removable; D2-16IOCON

Number of Channels

8, single-ended

Output Ranges

4 to 20 mA

Resolution

12 bit (1 in 4096)

Output Type

Current sinking or current sourcing

Digital Output Points Required

16 (Y) output points (12 binary data bits, 3 channel ID bits, 1 output

enable bit)

Base Power Required 5VDC

30 mA

Maximum Loop Voltage

30 VDC

External Power Supply

18 to 30 VDC, 50 mA., class 2 (add 20 mA for each current loop used)

Source Load

0-400  @ 18-30 VDC

Sink Load

0-600 /18V, 0-900 /24 V, 0-1200 /30 V

Total Load

(sink + source)

600 /18 V, 900 /24 V, 1200 /30 V

PLC Update Rate

1 channel per scan maximum (D2-230 CPU) 8 channels per scan maximum (D2-240,

D2-250(-1) and D2-260 CPUs)

Conversion Settling Time

400 µs maximum (full scale change)

DL205 Installation and I/O Manual, 2nd Edition

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Chapter 3: I/O Wiring and Specifications

F2-08DA-1 8-Channel 4-20mA Analog Output

NOTE 1: Shields should be connected to the 0V of the module.

DL205 Installation and I/O Manual, 2nd Edition

3–64

Chapter 3: I/O Wiring and Specifications

This module requires a 24 VDC user power supply for operation. See the F2-02DA-2L on the next page if you want to use a 12 VDC supply. All other specifications are the same.

Number of Channels

Output Ranges

0 to 5V, 0 to 10 V, ±5V, ±10 V

Resolution

12 bit (1 in 4096)

Output Type

Single ended, 1 common

Digital Output Points Required

16 (Y) output points (12 binary data bits, 2 channel ID bits)

Peak Output Voltage

15 VDC (clamped by transient voltage suppressor)

Load Impedance

2000  minimum

Load Capacitance

.01 µF maximum

PLC Update Rate

1 channel per scan maximum D2-230 CPU 2 channels per scan maximum (D2-240, D2-

250(-1) and D2-260 CPUs)

Linearity Error (end to end)

±1 count (0.025% of full scale) maximum

Conversion Settling Time

5µs maximum (full scale change)

Full Scale Calibration Error (offset error included)

±12 counts max. unipolar @ 77ºF (25ºC) ±16 counts max. bipolar @ 77ºF (25ºC)

Offset Calibration Error

±3 counts max., unipolar @ 77ºF (25ºC) ±8 counts max., bipolar @ 77ºF (25ºC)

Accuracy vs. Temperature

±50 ppm/ºC full scale calibration change (including maximum offset change of 2 counts)

Maximum Inaccuracy

+0.3% unipolar ranges @ 77ºF (25ºC) ±0.45% unipolar ranges >77ºF (25ºC) ±0.4% bipolar ranges @77ºF (25ºC) ±0.55% bipolar ranges >77ºF (25ºC)

Base Power Required 5VDC

40 mA

External Power Supply

18 to 30 VDC, 60 mA (outputs fully loaded)

Operating Temperature

32º to 140ºF (0º to 60ºC)

Storage Temperature

-4º to 158ºF (-20º to 70ºC)

Relative Humidity

5 to 95% (non-condensing)

Environmental Air

No corrosive gases permitted

Shock & Vibration

MIL STD 810C 514.2

Noise Immunity

NEMA ICS3-304

Terminal Type (included)

Removable; D2-8IOCON

F2-02DA-2 2-Channel Voltage Analog Output Module

One count in the specification table is equal to one least significant bit of the analog data value (1 in 4096).

DL205 Installation and I/O Manual, 2nd Edition

3–65

Chapter 3: I/O Wiring and Specifications

Internal Module

Wiring

+--

24 VDC

Typica l Us er Wiring

See

Ch 2 load

0VDC

+24 VDC

N/ C

NOTE 1

60mA

CH1--

CH2--

CH1+

CH2+

Volt ag e s ink /s our ce

Transient protected precision

digital to analog converte r

output circuits

Ch 1

minimum

Ch 1 load

minimum

Volt ag e s ink /s our ce

Ch 2

+24V

CH1--

CH1+

CH2--

CH2+

18--30VDC 60mA

F 2 -- 0 2 D A -- 2

OUT A NA L OG

F2--02DA--2

2CH

ANALOG OUT 0--5VDC

-- 5-- + 5V DC

0--10VDC

-- 10 -- +1 0V DC

DC t o DC

Converter

+5V

+15V

--15V

DtoA

Converter

DtoA

Converter

Typical user wiring

Internal module

wiring

NOTE 1: Shields should be connected to the 0V of the module or the OV of the R/S.

NOTE 2: Unused voltage outputs should remain open (no connections) for minimum power consumption.

F2-02DA-2 2-Channel Voltage Analog Output

DL205 Installation and I/O Manual, 2nd Edition

3–66

Chapter 3: I/O Wiring and Specifications

This module requires a 12 VDC user power supply for operation. See the F2-02DA-2 on the previous page if you want to use a 24 VDC supply. All other specifications are the same.

Number of Channels

Output Ranges

0 to 5V, 0 to 10 V, ±5V, ±10 V

Resolution

12 bit (1 in 4096)

Output Type

Single ended, 1 common

Digital Output Points Required

16 (Y) output points (12 binary data bits, 2 channel ID bits)

Peak Output Voltage

15 VDC (clamped by transient voltage suppressor)

Load Impedance

2000  minimum

Load Capacitance

.01 µF maximum

PLC Update Rate

1 channel per scan maximum (D2-230 CPU) 2 channels per scan maximum (D2-240,

D2-250(-1) and D2-260 CPUs)

Linearity Error (end to end)

±1 count (0.025% of full scale) maximum

Conversion Settling Time

5 µs maximum (full scale change)

Full Scale Calibration Error (offset error included)

±12 counts max. unipolar @ 77ºF (25ºC) ±16 counts max. bipolar @ 77ºF (25ºC)

Offset Calibration Error

±3 counts max., unipolar @ 77ºF (25ºC) ±8 counts max., bipolar @ 77ºF (25ºC)

Accuracy vs. Temperature

±50 ppm/ºC full scale calibration change (including maximum offset change of 2 counts)

Maximum Inaccuracy

+0.3% unipolar ranges @ 77ºF (25ºC) ±0.45% unipolar ranges >77ºF (25ºC) ±0.4% bipolar ranges @77ºF (25ºC) ±0.55% bipolar ranges >77ºF (25ºC)

Base Power Required 5VDC

40 mA

External Power Supply

10 to 15 VDC, 70 mA (outputs fully loaded)

Operating Temperature

32º to 140ºF (0º to 60ºC)

Storage Temperature

-4º to 158ºF (-20º to 70ºC)

Relative Humidity

5 to 95% (non-condensing)

Environmental Air

No corrosive gases permitted

Shock & Vibration

MIL STD 810C 514.2

Noise Immunity

NEMA ICS3-304

Terminal Type (included)

Removable; D2-8IOCON

F2-02DA-2L 2-Channel Voltage Analog Output Module

One count in the specification table is equal to one least significant bit of the analog data value (1 in 4096).

DL205 Installation and I/O Manual, 2nd Edition

3–67

Chapter 3: I/O Wiring and Specifications

NOTE 1: Shields should be connected to the 0V of the module or the OV of the P/S. NOTE 2: Unused voltage outputs should remain open (no connections) for minimum power consumption.

F2-02DA-2L 2-Channel Voltage Analog Output

Typical user wiring

Internal module

wiring

Ch 1 load

minimum

Ch 2 load

minimum

12 VDC

+--

See

NOTE 1

70mA

0VDC

+12 VDC

CH1--

CH1+

CH2--

CH2+

N/C

Internal Module

Wiring

Converter

DC toDC

Ch 1

Volta ge s ink /source

Ch 2

Volta ge s ink /source

Transie nt protected precision

digitaltoanalog converte r

output circuits

+5V

+15V

--15V

D toA

Converter

D toA

Converter

OUT A NAL OG

F 2 -- 0 2 D A -- 2 L

10--15 VDC 70mA ANAL OGOUT 0--5VDC

-- 5-- + 5V DC

CH1--

CH1+

CH2--

CH2+

0--10VDC

-- 10 -- +1 0V DC

F2 --02DA--2L

2CH

DL205 Installation and I/O Manual, 2nd Edition

3–68

Chapter 3: I/O Wiring and Specifications

F2-02DAS-2 2-Channel 0-5V, 0-10V Isolated Analog Output Module

Number of Channels

2, isolated

Output Ranges

0-5V, 0-10V

Resolution

16 bit (1 in 65536)

Output Type

Sourced through external loop supply

Digital Output Points Required

32 (Y) output points (16 binary data bits, 2 channel ID bits)

Isolation Voltage

±750 V continuous, channel to channel, channel to logic

Base Power Required 5VDC

60 mA

External Power Supply

21.6-26.4 VDC @ 60 mA per channel

Load Impedance

2 k min

PLC Update Rate

1 channel per scan maximum (D2-230 CPU) 2 channels per scan maximum (D2-240, D2-

250(-1) and D2-260 CPUs)

Conversion Settling Time

3ms to 0.1% of full scale

Linearity Error (end to end)

±10 count (±0.015% of full scale) maximum

Gain Calibration Error

±32 counts (±0.05%)

Offset Calibration Error

±13 counts (±0.02%)

Output Drift

50 ppm/ºC

Maximum Inaccuracy

0.07% @ 25ºC (77ºF)

0.18% 0 to 60ºC (32º to 140ºF)

Operating Temperature

0º to 60ºC (32º to 140ºF)

Storage Temperature

-20º to 70ºC (-4º to 158ºF)

Relative Humidity

5 to 95% (non-condensing)

Environmental air

No corrosive gases permitted

Shock & Vibration

MIL STD 810C 514.2

Noise Immunity

NEMA ICS3-304

Terminal Type (included)

Removable; D2-8IOCON

AutomationDirect D2-32ND3, D2-08NA-2, D2-16NA, F2-08SIM, D2-08NA-1 Installation And I/o Manual

Specifications and Main Features

Frequently Asked Questions

User Manual