Coal-trol Digital™ – Model TS2 THERMOSTAT
Automation Correct LLC
6/2006 R0
www.automationcorrect.com
Page 1
Instruction Manual
To a new era in solid fuel heating. You have chosen to improve your household comfort and
increase the efficiency of your heating dollars.
The Coal-trol Digital™ system has been specifically developed to improve the performance and
convenience of your anthracite coal stove. A new type of digital thermostat and solid-state control
module make this possible.
An investment of a small amount of time to review this manual will ensure proper performance of
your Coal-Trol Digital™ system.
This manual contains operating instructions for the Coal-trol Digital™ Model TS2 Thermostat.
This thermostat is designed to work with a PB1, CM1, or CM2 control modules. Refer to the
Installation manual for your control module for other information, not found here,
Introduction
Table of Contents
Welcome –
Coal-trol Digital Feature Overview 2
Safety Information 3
For Service and Repair 4
Coal-trol Digital Limited Warranty 4
Locating the Thermostat 5
Connecting Control Module and Thermostat 5
Room Over-Temperature Cutout 5
Operating Features of the Thermostat 6
MENU Button Operation 7
Round-robin Temperature/Time Display 8
Day Temperature Setting (Daytime Setback) 8
Night Temperature Setting (Nighttime Setback) 9
Hold Temperature Setting (Setback Override) 9
SETUP Menu Operation 10
SETUP Menu Factory Settings 11
EXTENDED Menu Operation 12
Coal-trol Digital TS2 Specifications 13
Copyright 2004–2006 Automation Correct LLC. All rights reserved.
Coal-trol Digital™, Pelli-stat™ by Automation Correct LLC
All others trademarks by the respective owners.
Page Number
SYRACUSE • NY
Coal-trol Digital™ – Model TS2 THERMOSTAT
Automation Correct LLC
6/2006 R0
www.automationcorrect.com
Page 2
Instruction Manual
Coal-trol Digital Feature Overview
The Coal-trol Digital System is a complete control system designed for automatically fed stoker
stoves and furnaces utilizing anthracite fuel. The stove-mounted Control Module and the wallmounted Coal-trol Thermostat work together to supervise all stove operations and maintain room
temperature to within ±1°F of the desired setting.
The Control Module controls the coal feed rate, combustion blower fan, convection blower fan, fire
igniter (additional hardware required when available).
All connections to stove blowers, motors, and safety interlocks are done through standard
120VAC cord receptacles.
The Control Module has a lighted power On/Off switch and 120VAC cords for all controlled loads.
The Coal-trol Thermostat may be located up to 100 ft. from the Control Module. Proper
temperature control only requires that the heat generated by the stove is readily communicated
to the thermostat. (A forced air furnace located in the basement with the thermostat mounted
upstairs can work fine).
Fuel feed is continuously adjusted to maintain room temperature as set on the Coal-trol
thermostat. The Convection blower is automatically started and continuously adjusted to match
the heat output of the stove.
Two temperature setbacks automatically change the temperature at prescribed times set by the
user on a 24 hour time cycle.
A room high temperature limit shuts off the stove if feeder failure occurs.
The initial setup of minimum and maximum feed rates, and selection of either dual-motor or single
motor (Tri-Burner) stoker styles, allow Coal-trol Digital application to a wide variety of stove
configurations and brands.
A One-touch Feed mode assists in starting a fire by continuously stoking coal for 10 minutes at a
100% rate.
All settings, except for time of day clock, are maintained during power loss without batteries.
Power loss ride-through allows the thermostat to continue stove operation if power is restored
within 2 hours.
Test Mode sequences all motors and blowers to assist in installation and troubleshooting.
The Coal-trol Digital TS2 Thermostat features an LCD display, one LED indicator, and 3
pushbuttons for indication and control of all settings.
Coal-trol Digital™ – Model TS2 THERMOSTAT
Automation Correct LLC
6/2006 R0
www.automationcorrect.com
Page 3
Instruction Manual
Safety Information - Read and pay careful attention before proceeding!
ATTENTION – Please follow all manufacturers instructions that came with your stove or furnace.
The Coal-Trol Digital OEM1 is designed to complement and enhance the safe operation of your
appliance. Specifically, the Coal-Trol Digital control system ihas been supplied with appliances
tested to ANSI Standard Designation: E1509–95 , Standard Specification for Room Heaters,
Pellet Fuel-Burning Type and/or UL1482 Room Heaters, Solid Fuel Type.
Use of the Coal-trol Digital™ on appliances not permanently marked with one of the above
designations voids all warranties and may be unsafe. Contact us or your stove manufacturer if you
are not sure that your stove/furnace is built in compliance with these safety standards.
THIS PRODUCT HAS A GROUNDING TYPE PLUG AND
REQUIRES A GROUNDING TYPE OUTLET. IF THE PLUG
DOES NOT FIT, CONTACT A QUALIFIED ELECTRICIAN.
DO NOT MODIFY THE PLUG IN ANY WAY.
TO REDUCE RISK OF ELECTRICAL
SHOCK, DO NOT CONNECT TO A CIRCUIT
OPERATING AT MORE THAN 150 VOLTS
TO GROUND
WARNING – The Coal-trol Digital™ is capable of regulating a coal fire smaller than required to
maintain proper chimney draft. Follow all manufacturers recomendations for minimum draft
pressures and temperature. Installation of a carbon monoxide detector (not-included) is highly
recommended.
This safety information printed on the cover of the Coal-trol Digital™ Power Module:
FOR INDOOR USE ONLY.
Other Important Safety Information:
WARNING: BYPASS OF POWER VENT FUME SWITCH
OR BONNET TEMPERATURE LIMIT, IF INSTALLED, IS
DANGEROUS. OPERATION MAY CAUSE SEROUS
INJURY OR DEATH, DUE TO COx POISONING OR FIRE.
RISK OF ELECTRICAL SHOCK: THE CONTROL MODULE
AND THERMOSTAT HAS NO SERVICEABLE PARTS
INSIDE. SEE WARRANTY FOR SERVICE.
Coal-trol Digital™ – Model TS2 THERMOSTAT
Automation Correct LLC
6/2006 R0
www.automationcorrect.com
Page 4
Instruction Manual
THREE-YEAR WARRANTY – Automation Correct LLC (us) warrants this product to be free from
defects in material and workmanship. If a defect is found within three years from the date of
original installation of the product (whether or not actual use begins on that date) Automation
Correct LLC will provide a new or remanufactured part, at our sole option, to replace any
defective part, without charge for the part itself.
This warranty does not include labor or other costs incurred for diagnosing, repairing, removing,
installing, shipping, servicing or handling of either defective parts or replacement parts.
Warranty Conditions:
1. Warranties only apply to products in their original installation location.
2. Installation, use, care, and maintenance must be normal and in accordance with the
instructions contained in the Operation Manual, Installation Manual and Automation Correct
LLC's Service Information.
3. Defective parts must be returned to us or an authorized dealer for credit.
4. All work performed during normal business hours.
5. This warranty applies only to residential use.
Coal-trol Digital™ Limited Warranty
LIMITATIONS OF WARRANTIES – All implied warranties (including implied warranties of
merchantability and fitness for a particular purpose) are hereby limited in duration to the period for
which the LIMITED WARRANTY is given and applies. Some states do not allow limitations on how
long an implied warranty lasts, so the above may not apply to you. The expressed warranties
made in this warranty are exclusive and may not be altered, enlarged, or changed by any
distributor, dealer, or other person whatsoever.
Automation Correct LLC will not be responsible for:
1. Damage or repairs as a consequence of faulty installation, misapplication, abuse, improper
servicing, unauthorized alteration or improper operation.
2. Failure to operate due to voltage conditions, blown fuses, open circuit breakers or other
conditions beyond the control of Automation Correct LLC.
3. Parts not supplied or designated by us , or damages resulting from their use.
4. Automation Correct LLC products installed outside the 50 US states or Canada.
5. Cost of heating fuel of any kind whatsoever including electricity.
6. Any special indirect or consequential property or commercial damage of any nature
whatsoever. Some states do not allow the exclusion of incidental or consequential damages,
so the above limitation may not apply to you.
This warranty gives you specific legal rights, and you also may have
other rights, which vary from state to state.
For Service or Repair
Contact your dealer, or our company.
Automation Correct LLC
405 Parrish Lane Syracuse, NY 13205
Phone: (315) 299–3589
Email: support@automationcorrect.com
Web: www.automationcorrect.com
Coal-trol Digital™ – Model TS2 THERMOSTAT
Automation Correct LLC
6/2006 R0
www.automationcorrect.com
Page 5
Instruction Manual
Locating the Thermostat
The room temperature sensor is located in the Thermostat. For proper operation, the sensor must
be exposed to the heat produced by the stove. The preferred mounting locations include: on an
inside wall, away from the direct air stream of the convection blower, and away from radiant heat
produced by the stove. Note that the Thermostat does not have to be within the same room as the
stove. For example, a coal furnace ducted to the return air plenum of an oil or gas furnace will
give good results if the Thermostat is mounted next to the oil/gas furnace thermostat.
25 ft. Thermostat Cord
Connect Thermostat to Control Module
The provided 25ft. cord may be extended with an 8
pin, RJ45 to RJ45 coupler and/or standard computer
network cable. The cable must be a 'through' type,
not a crossover type. Note: The Coal-trol thermostat
and Power Module cannot be connected to computer
networks through this cable.
Connect the Thermostat cable to the THERMOSTAT connector on the Control Module and the
Connector on the rear of the TS2 Thermostat.
HiTemp
Room Over-Temperature Cutout
The STATUS indicator light
blinks every second.
The temperature sensor in the
thermostat has detected a
room temperature above 98°F/
37°C and has disabled the
Stoker motor, combustion air
motor and the Convection
Blower. If installed, the Power
Vent motor continues to run.
DISPLAY ACTION NOTE
STOP
CAUTION: Before proceeding,
investigate the cause of the
over-temperature condition.
The HI TEMP display may
indicate a problem with your
stove, chimney, or Coal-trol
Digital System.
Press MENU button to Reset.
The thermostat will not allow
the MENU button to reset the
thermostat until the room
temperature is less than 97°F/
35°C
Coal-trol Digital™ – Model TS2 THERMOSTAT
Automation Correct LLC
6/2006 R0
www.automationcorrect.com
Page 6
Instruction Manual
Coal-trol Digital™ Model TS2 Thermostat
Operating Features of the Thermostat
STATUS Light – LED that when On indicates that thermostat has sensed overtemperature condition. This LED also blinks when in TEST mode, or when
Coal-trol is initially power on.
UP button – each press will increase a setting. Press and hold to increase fast.
Also used to enter SETUP menu settings.
DOWN button – each press will decrease a setting. Press and hold to
decrease fast. Also used to enter SETUP menu settings.
MENU button – each press will display next setting. Pressing and holding will
enable access to setup and extended menu options.
Purpose of the Buttons and Lights
Coal-trol Digital™ – Model TS2 THERMOSTAT
Automation Correct LLC
6/2006 R0
www.automationcorrect.com
Page 7
Instruction Manual
D 70F
Daytime Temperature setting.
D 700A
MENU Button Operation
See Day Temperature Setting
for instruction on adjusting
setting.
Time of Daytime Temperature
setting.
N 1000P
MENU button
MENU button
N 65F
MENU button
72F
Temperature Setting
D 73F
Current Time
1126A
Current Temperature
Starting from the Round-Robin
display, each press of the
MENU button will sequence
through the displays below.
SETUP
See Setup Menu Operations
and Extended Menu Operations
for more information.
MENU button
DISPLAY ACTION NOTE
MENU button
Nighttime Temperature setting.
Time of Nighttime Temperature
setting.
See Night Temperature Setting
for instruction on adjusting
setting.
Overview of the MENU items and their purpose.
Round-robin Display
Hold MENU button
for 2 seconds.
Hold MENU button
for 5 seconds.
OR
FEED
SETUP and EXTENDED Menu Access
Coal-trol Digital™ – Model TS2 THERMOSTAT
Automation Correct LLC
6/2006 R0
www.automationcorrect.com
Page 8
Instruction Manual
D 630A
Press UP/DOWN buttons to set
the time of day. Press and hold
buttons to increase or decrease
setting rapidly. When finished
press MENU button.
72F
Temperature Setting
D 73F
Current Time
1126A
Round Robin Temperature/Time Display
Current Temperature
The Round-robin display
occurs automatically if the
Thermostat is left alone for 30
seconds. (No button presses)
D 700A
Day Temperature Setting (Daytime Setback)
This is the time when the
Daytime Temperature setting
will occur.
Press MENU key until display
shows Daytime Time setting.
"D" on left of display)
D 70F
Press UP/DOWN buttons to set
desired daytime temperature
setting. When finished press
MENU button.
MENU button
UP/DOWN button
D 68F
Press UP/DOWN buttons to set
desired daytime temperature
setting. When finished press
MENU button.
UP/DOWN button
In this example, at 6:30 AM the
thermostat will set the
temperature to 68°F.
It can take an hour or more for
the stove to change the actual
room temperature from one
setting to another.
DISPLAY ACTION NOTE
DISPLAY NOTE
"D" for Daytime Temperature setting.
"N' for Nighttime Temperature setting.
"H" for Hold Temperature setting.
"F" for Farenheit
"C" for Celsius
"A" for AM
"P" for PM
Coal-trol Digital™ – Model TS2 THERMOSTAT
Automation Correct LLC
6/2006 R0
www.automationcorrect.com
Page 9
Instruction Manual
N 1130P
Press UP/DOWN buttons to set
the time of day. Press and hold
buttons to increase or decrease
setting rapidly. When finished
press MENU button.
It can take an hour or more for
the stove to change the actual
room temperature from one
setting to another.
N 1000P
Night Temperature Setting (Nighttime Setback)
This is the time when the
Nighttime Temperature setting
will occur.
Press MENU key until display
shows Nighttime Temperature
setting. "N" on left of display)
N 71
Press UP/DOWN buttons to set
desired nighttime temperature
setting. When finished press
MENU button.
MENU button
UP/DOWN button
N 63F
New nighttime temperature
setting. When finished press
MENU button.
UP/DOWN button
In this example, at 11:30 PM
the thermostat will set the
temperature to 63°F.
H 72f
Press UP/DOWN buttons to
change temperature setting.
The new temperature setting
remains in effect until the time
for the next programmed
daytime or nighttime
temperature setting.
H 65F
Hold Temperature Setting (Hold)
From the Round-Robin display
you can temporarily change the
current temperature setting.
Press UP or DOWN button.
Display shows "H" and current
temperature setting.
UP/DOWN button
72F D 73F 1126A
72F H 73F 1126A
The Hold Temperature setting
is indicated by the "H"
indication of the current
temperature setting.
DISPLAY ACTION NOTE
DISPLAY ACTION NOTE
Round-robin Display
Use this when you want to
temporarily set the
temperature to a value different
than the Day or Night setting.
Coal-trol Digital™ – Model TS2 THERMOSTAT
Automation Correct LLC
6/2006 R0
www.automationcorrect.com
Page 10
Instruction Manual
DEG F
SETUP
SETUP Menu Operation
Press UP button for Deg. C or
the DOWN button for Deg. F.
temperature units.
MIN 4
MENU button
MAX 40
MENU button
Starting from the Round-Robin
display, press and hold the
MENU button until SETUP is
shown on the display.
(2 seconds)
MENU button
TBRN N
DISPLAY ACTION NOTE
DEG C
UP button
DOWN button
Minimum Stoker Feed Value
Press UP button to increase
MIN feed rate, DOWN to
decrease MIN feed rate.
MIN feed value cannot be
increased beyond the MAX
feed value.
Maximum Stoker Feed Value
Press UP button to increase
MAX feed rate, DOWN to
decrease MAX feed rate.
MAX feed value cannot be
decreased below the MIN feed
value.
The SETUP menu is for initial setup and advanced features.
Under normal operation, these setting need not be adjusted..
TBRN Y
Temperature Units
UP button
DOWN button
Set to 'Y' for Tri-burner type
feeders, otherwise set to 'N'.
SETUP is displayed for only 1
second.
MENU button
S 1154A
SET Time of Day Clock Value
Press UP or DOWN button to
adjust. Display shows 'A' for
AM, 'P' for PM.
After extended power loss, the
time of day setting may be
adjusted without entry into
SETUP menu.
HLF 0
Advanced setting that may
reduce temperature overshoot
after a set point change. The
Heat Loss Factor nominally
represents the insulation
quality of the dwelling the
thermostat is controlling.
Experimentation over a
number of days may be
required.
HEAT LOSS FACTOR
Press UP button to increase,
DOWN button to decrease.
'0' = Minimum Heat Loss
'1' = Low Heat Loss
'2' = Medium Heat Loss
'3' = High Heat Loss
Continued on next page
Coal-trol Digital™ – Model TS2 THERMOSTAT
Automation Correct LLC
6/2006 R0
www.automationcorrect.com
Page 11
Instruction Manual
IGN N
SETUP Menu Operation
Advanced setting to enable
Igniter feature. Refer to Igniter
Kit Manual.
Fr+ 13
MENU button
DISPLAY ACTION NOTE
IGN Y
UP button
DOWN button
Feed Rate Indicator
Displays the stoker feed rate in
percent. (0–99%)
If display shows a plus sign
(+), this indicates that the
stoker motor is currently
pushing fuel.
Continued from previous page.
MENU button
From bottom of
previous page
6
Harman
N
99
12:00P
F
N
0
VALUE
0
Y
99
N
12:00P
F
Tri-burner/
Reading*
45
VALUEVALUE
N
12:00P
4
F
N
40
0
Alaska*
N
75
F
12:00P
VALUE
0
N
10
Keystoker
VALUE
N
12:00P
F
6
0
N
Leisure Line
40
FactorySETUP
ITEM VALUE
S 12:00P
IGN N
HLF 0
TBRN N
40MAX
MIN 4
FDEG
SETUP Menu Factory Settings
This table contains the TS2 thermostat settings as shipped from the factory.
* Some older Alaska stoves may have Tri-burner type feeders. Refer to the installation
manual for more information.
Coal-trol Digital™ – Model TS2 THERMOSTAT
Automation Correct LLC
6/2006 R0
www.automationcorrect.com
Page 12
Instruction Manual
Extended Menu Operations
DISPLAY ACTION NOTE
Use One-touch Feed when
starting a fire to help fill and
even-out the grate.
Press and hold MENU
button for 5 seconds.
The display counts down from
10, once a minute until
complete.
FEED 10
9,8...1
When complete, the
thermostat will revert to
the Round-robin display.
FEED
UP or DOWN
button
TEST
Menu button
MENU button
STOKER CMBSTN
CNVCTN IGNITR AUXFAN
V2 016 IC 000
UP or DOWN button
In turn, each control item is
turned on for 5 seconds until
MENU button is pressed.
Stoker Motor Combustion Fan
Convection Blower Igniter
Auxiliary Fan
Firmware Version Ignition Counter
Coal-trol Digital™ – Model TS2 THERMOSTAT
Automation Correct LLC
6/2006 R0
www.automationcorrect.com
Page 13
Instruction Manual
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Coal-trol Digital™ – Model TS2 THERMOSTAT
Automation Correct LLC
6/2006 R0
www.automationcorrect.com
Page 14
Instruction Manual
Coal-trol Digital Model TS2 Specifications
RJ45 – 8PIN, 100ft Maximum
(Standard Ethernet Straight Cable)
Connection to Power Module
8VAC, 2.5VA CLASS 2Input Power
Thermostat (TS2):
Environmental:
Weight Less than 1 lb./0.45Kg
Storage Temperature 40°F to 120°F
98°F/35°C (Software Temperature
Shutdown Limited)
Operating Temperature
Mechanical:
Construction ABS Plastic, UL94V-0
5.367" L x 2 5/8"W x 1.260 "H
(13.63 cm L x 6.68 cm W x 3.2 cm)
(With mounting bracket)
Dimensions
Electrical:
Note: Automation Correct LLC is constantly working to improve our products.
For this reason, all specifications are subject to change without notice.
Not all versions include all control options.
Temperature:
Accuracy ±2°F/±1.8°C @ 68°F/20°C
1°F/1°CDisplayed Precision
FOR INDOOR USE ONLY
Coal-trol Digital™ – Model TS2 THERMOSTAT
Automation Correct LLC
6/2006 R0
www.automationcorrect.com
Page 15
Instruction Manual
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Coal-trol Digital™ – Model TS2 THERMOSTAT
Automation Correct LLC
6/2006 R0
www.automationcorrect.com
Page 16
Instruction Manual
Copyright 2004, 2005 Automation Correct LLC. All rights reserved.
Coal-trol Digital ™, Pelli-stat™ by Automation Correct LLC
All others trademarks by the respective owners.
Syracuse • NY
www.automationcorrect.com
Automation Correct LLC designs and manufactures technology
products for home and industry. Combining over 75 years of practical
experience, the Engineers and Technicians of Automation Correct LLC
are dedicated to supporting our customers with innovative products.
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