Automatic Systems TR490-NInstall-EN p1/16
TR490 Tripod Turnstile
INSTALLATION MANUAL
Rev 05
Automatic Systems s.a.
Head office & factory:
Avenue Mercator 5, 1300 Wavre, Belgium
Tél.: 32-10-23.02.11 Fax: 32-10-23.02.02
Automatic Systems reserves the right to change the characteristics of its products without notice.
Automatic Systems TR490-NInstall-EN p2/16
Document revisions
Rev
Date Written
by
Checked
by
Nature
02 2009-05-29 MFy Replacement of AS1025 r02 board illustrations by
AS1025 r08 (included F1 fuse modification => 2,5 A
slow).
03 2009-08-27 MFy Ambient operating t° modification.
04 2010-01-05 MFy EC certificate update.
05 2011-03-24 MFy Electric diagram 2TR604.006 rev B.
Table of contents
1. INTRODUCTION ............................................................................................................... p. 3
2. GENERAL ......................................................................................................................... p. 4
2.1. General view ................................................................................................................... p. 4
2.2. Switching off the equipment ........................................................................................... p. 5
2.3. General conditions of use ............................................................................................... p. 5
2.4. In case of power failure .................................................................................................. p. 5
2.5. Overall dimensions and installation plan ........................................................................ p. 6
3. INSTALLATION ................................................................................................................ p. 7
3.1. First step ......................................................................................................................... p. 7
3.2. Preliminary work on site ................................................................................................. p. 8
3.3. Installing the tripod turnstile ............................................................................................ p. 8
3.4. Mounting the tripod arms ................................................................................................ p. 9
3.5. Electrical connections and initial power-up .................................................................... p. 10
3.6. Check list ........................................................................................................................ p. 11
3.7. Temporary dismantling ................................................................................................... p. 11
3.7.1. Disconnecting the equipment .......................................................................... p. 11
3.7.2. Dismounting the tripod arms ........................................................................... p. 11
3.7.3. Removing the unit ........................................................................................... p. 12
3.8. Scrapping the equipment ................................................................................................ p. 12
4. ELECTRICAL DIAGRAMS .................................................................................................. p. 13
5. EC CERTIFICATE .................................................................................................. ........ p. 16
Automatic Systems TR490-NInstall-EN p3/16
1. INTRODUCTION
We thank you for choosing the TR490 electrical tripod turnstile designed and manufactured by
Automatic Systems. We are confident that your purchase will fully meet your requirements.
However, in order to obtain maximum satisfaction from this equipment for a maximum period
of time, we strongly advise you to read this manual carefully before installing the equipment.
Although this manual has been prepared with great care, some information may seem
erroneous or unclear to you. In this case, please do not hesitate to contact us with your
remarks or questions.
WARNING:
YOUR TR490 TRIPOD TURNSTILE COMPRISES A
MECHANISM AND VARIOUS ELECTRICAL
COMPONENTS. ANY NEGLIGENCE DURING AN
INTERVENTION IN THE MACHINE MAY SERIOUSLY
ENDANGER YOUR SAFETY. AS SOON AS YOU OPEN
THE HOUSING, PUT OFF THE MAIN SWITCH (2:1) ON
THE ELECTRICAL CONTROL LOGIC (2:2), LOCATED
UNDER THE HOOD. BE CAREFUL IN HANDLING ANY
INTERNAL ELEMENT WHICH MIGHT BE UNDER POWER
OR COULD BE SET IN MOTION.
WHEN WORKING ON THE CIRCUITS, IT IS
RECOMMENDED:
- NOT TO DISCONNECT WIRES WITHOUT MARKING
THEIR TERMINALS;
- NOT TO REMOVE THE CONNECTOR WITHOUT
MARKING ITS PRECISE POSITION
IMPORTANT
BECAUSE OF THE SHOCKS THE TURNSTILE COULD
CAUSE, WE ADVISE YOU TO PROHIBIT THE ACCESS TO
UNACCOMPANIED YOUNG CHILDREN AS WELL AS TO
ANIMALS.
Automatic Systems TR490-NInstall-EN p4/16
2. GENERAL
2.1. General view
Fig. 1
A
1:2
1:1 Front end section ("A") (hinged)
1:2 Rear end section ("B") (hinged)
Legend:
1:1
B
1:3
1:7
1:5
1:6 Tripod obstacle with stainless steel arms
1:7 Tripod turnstile mechanism (See Field manual)
1:4 Approach pictogram (option)
1:5 Card reader (option)
1:8 Electrical control logic
1:9 Floor fixing
1:5
1:8
1:10
1:4
1:3 Hood
1:10 Steel housing
1:4
1:11 Commercial identification plate
Green arrow:
"PASSAGE IN SERVICE"
Approach
pictogram (option)
Red cross:
"PASSAGE OUT OF SERVICE"
1:6
1:4
1:9
1:9
1:11
1:12 Lock
1:12
Note: Conventionally and as a general rule, the user will be considered in direction "A" when
the turnstile is at his right-hand side, in direction "B" when the turnstile is at his left-hand
side.
Automatic Systems TR490-NInstall-EN p5/16
2.2. Switching off the equipment
Fig. 2
Phase
Prod.
Type
N°
Volts
Hertz
Amp
Kg
Automatic Systems
A5-B5
230
50/60
TR430
5214578
1
76 1
2:1
2:2
2:3
2:4
2:5
2:1
2:1 Main switch
2:2 Control logic
Legend:
2:3 Earth connector
2:4 Customer power supply cables
2:5 Customer earth cable
As soon as you open the housing, put off the main switch (2:1) near the electrical control logic
(2:2), located under the hood.
2.3. General conditions of use
Your TR490 tripod turnstile has been designed to operate in any climatic environment, from -
10°C to +50°C, with up to 90% of relative humidity
2.4. In case of power failure
Depending on which control mode the tripod is set up for, the TR490 tripod turnstile can release
the mechanism in either direction or in both, when the electrical power supply is interrupted. This
unlocking principle in an emergency situation is called the "anti-panic" device.
Automatic Systems TR490-NInstall-EN p6/16
2.5. Overall dimensions and installation plan
Fig. 3
Cable ducting
Cabling to be prepared:
Power supply: 230V single-phase + earth (3G x 2.5)
Control wiring according to specifications
50
1000
950
760
800
26.5
26.5
1000
20
60
60
265 480 265 500 265
620145 145
620
145
20
265 480 265 500 265
AAA
BBB
145
EXPANSION BOLT B15/30
-/3413/000
(recommended model)
A
B
° 15
min. 100
800
920
60
60
1220
50
840
265
190
190
Power supply and command
cable inlet area
Automatic Systems TR490-NInstall-EN p7/16
3. INSTALLATION
3.1. First step
Fig. 4
4:1 Front end section ("A")
4:2 Rear end section ("B")
Legend:
4:3 Hood
4:1
4:3
4:2
A
B
The tripod turnstile has been packaged suitable for transport. Move the material to the
installation site with the assistance of a fork-lift, or manual hand truck and remove the packing
material.
Unlock (4:4) and open the hood (4:3). Keys are supplied as accessories in a separate bag.
Raise and remove the front columns (4:1) et (4:2).
Check the state of the material. Though it has been carefully packed, damage may have
occurred during transport. Any transportation damage should be repaired, or components
replaced.
Automatic Systems TR490-NInstall-EN p8/16
3.2. Preliminary work on site
This is basically the following:
Check the positioning and location of the equipment according to the site's general lay-out.
Drill holes in the ground as in Fig. 3 (page 6/11). Make sure to drill holes with the diameter
adapted to the expansion bolts that will be used (recommended type: model B15/30, ref.
-/3413/000)..
Make sure that cables come out at a distance of 50 mm of the fixing holes.
Prepare power supply wiring (230V single-phase + earth, 3Gx2.5) and control cabling (not
supplied). All cables must have a 2 meter tail.
Note: If you add any flammable elements (see EN60950, paragraph 4.4.5. standard) into the
end sections of the turnstile, make sure that the floor is fireproof.
3.3. Installing the tripod turnstile
Position the turnstile on site precisely.
Tighten the expansible bolts in order to fix the turnstile on the ground. Make sure that cables are
not trapped.
When the turnstiles are fitted in rows of more than 1 unit, attention should be given to the linear,
vertical and horizontal alignment. Packing shims can be used.
Automatic Systems TR490-NInstall-EN p9/16
3.4. Mounting the tripod arms
Fig. 5
5:4
5:3
LOCTITE
243
R
5:2
5:1
ST. STEEL ARM -/0208/172
LENGTH 480MM
Remove the grease from the thread (5:1) of the arms (5:2) with trichlorethylene (care must be
taken when using any substance or chemical that can be harmful, refer to the manufacturer's
information and/or a Health & Safety "Risk Assessment") and apply some Loctite
243 (blue) or
an equivalent industrial bonding adhesive on the thread.
Screw the arms into the central hub, turn them clockwise and tighten them firmly with the help of
a strap tube-wrench.
For each of the arms, fix the conic-end screw (5:3) and tighten it firmly. The screws are supplied
as accessories in a separate bag.
Apply a drop of Loctite 243 (blue) on the thread of the flat-end screw (5:4) and tighten this firmly
to lock the conic-end screw (5:3).
Automatic Systems TR490-NInstall-EN p10/16
3.5. Electrical connections and initial power-up
The electrical connections must be made according to the diagram affixed inside the housing.
Make sure that the power supply cables are not live. All internal connections are factory-
made.
If necessary, cut off the excess cable length. Connect the 230V single-phase power supply
wires (2:4) to the terminals on the main switch (2:1), and the earth wire (2:5) to the adjoining
terminal (2:3). Make sure the equipment is correctly earth bonded (housing & associated
metalwork).
Proceed with all other electrical connections depending on the equipment specifications
(control wiring, etc.).
Route all cables via the cable entry holes and secure in the cable fastenings provided,
ensuring that they are held clear of the turnstile mechanism's moving parts.
After the power supply from the remote isolator has been energised, test for correct polarity,
supply voltage and earthing, power up the equipment by putting the main switch (2:1) to the
ON position.
Note: When the turnstile is connected to an IT power system, a 2A two pole circuit breaker
must protect the 230V power supply.
Automatic Systems TR490-NInstall-EN p11/16
3.6. Check-list
Before commissioning the tripod turnstile, proceed with the various mechanical tests as
described in the Field manual paragraph [2.1. First service at 50,000 cycles], then the electrical
ones (proper operation of the optional readers, pictograms, etc.). In case of a mechanical
problem, please refer to the corresponding paragraph.
Check if all wires are firmly connected to their respective terminal blocks.
Check if the tripod arms can be pushed freely if the equipment is powered off, in case a
mechanism type 3 or type 5 is installed (anti-panic device).
Check if all screws and nuts have been tightened firmly.
Inspect the inside of the turnstile to ensure no tools remain, to cause equipment failures.
Remove any foreign body from the inside of the gate (packing, debris, etc.), and clean it.
Replace and lock the hood (4:1).
-- The tripod turnstile is now operational. Although all adjustments have been carried out in our
factory, a final adjustment may be required, following transportation and installation of the equipment.
In this case, refer to the Field manual.
3.7. Temporary dismantling
If the equipment has to be temporarily dismantled, e.g. if you need to change its location, follow
the procedure below.
3.7.1. Disconnecting the equipment
-- Unlock and remove the hood (4:1).
-- Make sure that the power supply cables are not live.
-- Put off the main switch (2:1) on the electrical control logic.
-- Disconnect the power supply wires (2:4) from the main switch (2:1) as well as the earth
cable (2:5).
-- Disconnect any other cabling (control wires, etc.).
3.7.2. Dismounting the tripod arms (if required)
-- Remove the flat-end screw (5:4) and the conic-end screw (5:3) from the arms (5:2).
-- With the help of a strap tube-wrench, turn the arms counter-clockwise to unscrew them.
Automatic Systems TR490-NInstall-EN p12/16
3.7.3. Removing the unit
-- Loosen the four fixing screws.
-- Free the turnstile.
-- Loosen the four expansion bolts.
-- Using manual handling or fork-lift truck, remove the tripod turnstile.
3.8. Scrapping the equipment
When the equipment is withdrawn from use, proceed with the dismantling procedure as
described in paragraph [3.7. Temporary dismantling]. Ensure that the various components of the
equipment (metals, electrical components, plastics, etc.) are handled, recycled, or disposed of in
the appropriate method, to comply with regulations and codes of practice in the country where the
unit is to be scrapped.
Automatic Systems TR490-NInstall-EN p13/16
4. Electric diagrams
For information only. The reference diagrams are inside the equipment.
Automatic Systems TR490-NInstall-EN p14/16
Automatic Systems TR490-NInstall-EN p15/16
Automatic Systems TR490-NInstall-EN p16/16
5. EC certificate
Loading...