Automated Logic S6104 Technical Instructions

Page 1
Technical Instructions
Using the S6104 2
Specifications 3
Mounting 3
Addressing 3
Power Wiring 4
Network Communications 4
Using the S6104 on an ARC156 Segment 5
Using the S6104 on a Legacy CMnet 5
Connecting the S6104 to the Network 5
Communicating with the Workstation Using SuperVision 6
Communicating Through the LogiStat Port Using SuperVision 6
Communicating Through the Access Port Using SuperVision 7
Inputs 8
LogiStat Wiring 10
Digital Outputs 11
Analog Outputs 12
Writing GFBs for the S6104 12
Point Identifiers 13
Point Identifiers in WebCTRL 13
Channel Numbers in SuperVision 13
Transferring Memory 14
Transferring Memory in WebCTRL 14
Transferring Memory in SuperVision 15
Troubleshooting 15
Formatting the Module 15
LEDs 15
Protection 16
Production Date 16
Automated Logic Corporation 1150 Roberts Blvd. Kennesaw, GA 30144 • 770/429-3000 770/429-3001 Fax www.automatedlogic.com Copyright 2002 Automated Logic Corporation. All rights reserved. Automated Logic, the Automated Logic logo, SuperVision, Eikon, Alert, InterOp, and WebCTRL are registered trademarks of Automated Logic Corporation. BACnet their respective companies.
®
is a registered trademark of ASHRAE. All other brand and product names are trademarked by
Page 2

Using the S6104

The S6104 is part of the S-Line, designed specifically for controlling rooftop Air Handling Units (AHUs). The module can be mounted directly in or on the rooftop equipment.
The table below outlines the limitations and requirements depending on whether you are using WebCTRL or SuperVision to communicate with your S6104.
WebCTR L Super Vision
Module Driver DRV_S6104 SLM
Number of Function Blocks*
Number of BACnet Objects*
* depending on available memory
11
1000 1000
For more information, see the appropriate module driver document on the Automated Logic website at www.automatedlogic.com.
The S6104 has:
• 6 digital outputs
• 10 universal inputs
• 4 analog outputs
A single board provides the power circuitry, microprocessor, and non-volatile memory (stores data even during a power failure). The Access Port allows communication with WebCTRL or SuperVision. The 4-pin LogiStat Port provides the interface for a LogiStat room sensor. With certain restrictions, the LogiStat Port can also be used to communicate with WebCTRL or SuperVision
(see Figure 1).
11/4"
3.175 cm
LogiStat Port
Dual Rotary
Address Switches
87/8"
22.543 cm Manua l Format
Button
Digital O utput Mode
(H O A ) S witch e s
71/2"
19 cm
1/4"
.635 cm
Revised 7/30/02 • S6104 2 © 2002 Automated Logic Corporation
Access
Port
Figure 1. S6104 Dimensions and Layout
Power Switch
11/8"
2.858 cm
Page 3
CAUTION
unit not expressly approved by the party responsible for compliance could void the user’s authority to operate equipment.
NOTE
found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the
interference at his own expense.
Changes or modifications to this
This equipment has been tested and

Specifications

Power
Inputs
NOTE
Input Resolution
Digital Outputs
Analog Outputs
24VAC ± 10%, 50-60Hz, 20VA (0.83A) maximum (single Class 2 source only, 100VA or less). (24VAC ± 10%, 60Hz when ordered for UUKL Smoke Control Systems.)
One LogiStat Port and 10 universal inputs, configurable for 0-5VDC, 0-20mA, or thermistor/dry contact.
Universal inputs 9 and 10 are inaccessible if using a LogiStat or a LogiStat Plus. Temperature and setpoint adjust inputs replace universal inputs 9 and 10 in this situation.
10 bit A/D.
6 digital outputs (Form
A), 3A max.
4 analog outputs (0 to
10VDC), 20mA source capability.
For SuperVision, 156 kbps BACnet-over­ARCNET, 9600 bps or 38.4 kbps legacy Control Module network (CMnet). Access Port: 9600 bps or 38.4 kbps EIA-485.
Environmental Operating Range
to 150°F (-28.9° to 65.6°C); 10 to 90% relative humidity, non-condensing. When ordered for UUKL Smoke Control Systems, 32°-120.2°F (0°-49° C); 10 to 85% relative humidity, non-condensing.
Status Indication
communication, running, errors, and all outputs.
Memory
non-volatile battery-backed SRAM, and 128 bytes of serial EEPROM.
Real Time Clock
time clock that keeps track of time in the event of a power failure.
Protection
protection circuitry.
Bat t e ry
provides a minimum of 10,000 hours of data retention during power outages.
Listed by
No. 205-M1983 (PAZX7), FCC Part ­Subpart B - Class A.
512KB Flash memory and 512KB
Built-in surge and transient
Seven-year lithium BR2325 battery
UL 916 (PAZX), cUL C22.2
Visual (LED) status of
A battery-backed real
-20°

Mounting

Screw the S6104 into an enclosed panel using the mounting holes provided on the cover plate. Be sure to leave about 2 inches (5 centimeters) on each side for wiring.

Addressing

Before setting or changing the address, make sure the S6104’s power is off. The S6104 only reads the address when the module is turned on. After changing the address, you must transfer memory to the module. Refer to “Transferring Memory” on page 14.
Output resolution
Communication
BACnet-over-ARCNET and 9600 bps or
38.4 kbps EIA-485 BACnet MS/TP.
Revised 7/30/02 • S6104 3 © 2002 Automated Logic Corporation
8 bit D/A.
For WebCTRL, 156 kbps
Page 4
The S6104 has two rotary switches for addressing:
• For WebCTRL systems, use the switches to assign the device’s MAC (medium access control) address on the BACnet­over-ARCNET network segment. The rotary switches define the MAC address portion of the device’s BACnet address which is composed of the network address and the MAC address.
• For SuperVision systems, use the switches to assign the device’s module number.
The S6104 has an operating range of 21.6VAC to 26.4VAC. If voltage measured at the module’s power input terminals is outside this range, the module may not work properly.
1. Turn the module’s power off. This prevents the module from being powered up before the proper voltage is verified.
2. Make sure the 24VAC power source is off.
3. Connect the power wires to the module’s power terminals labeled Gnd and 24VAC (see Figure 1 on page 2 for location).
4. Apply power to the transformer.
One switch corresponds to the tens digit and the other corresponds to the ones digit. For example, if the module’s address is three, set the tens switch to zero and the ones switch to three, as shown in Figure 2.
10s 1s
Figure 2. Setting the Module’s Address

Power Wiring

CAUTION
device (less than 30VAC, 100VA maximum). Take appropriate isolation measures when mounting the S6104 module in a control panel where non-Class 2 devices (for example, 120VAC) or wiring are present.
You can power several modules from the same transformer if you maintain the same polarity.
The S6104 module is a Class 2
5. Make sure that 24VAC is present at the module’s power input terminals.
6. Set the module’s address. Refer to “Addressing” on page 3 for details about setting the address.
7. Turn the S6104’s power switch on.
When the module turns on, the Run and Power LEDs turn on. The Run LED begins blinking and the Error LED turns off. See Table 9 on page 16 to troubleshoot the LEDs. If the module does not respond, call Technical Support at (770) 429-3002.

Network Communications

The S6104 module supports several communications options through its CMnet port.
On a SuperVision system, the S6104 module can connect to a legacy CMnet at 9600 bps or
38.4 kbps, or to a BACnet-over-ARCNET
network segment at 156 kbps.
Revised 7/30/02 • S6104 4 © 2002 Automated Logic Corporation
Page 5

Using the S6104 on an ARC156 Segment

When communicating at 156 kbps, the network segment uses a unique implementation of the industry standard BACnet-over-ARCNET protocol called ARC156. For a summary of the differences between ARCNET and ARC156, please refer to
ARC156 CMnet Wiring Technical Instructions
.
Use the appropriate wire for network communications. When using an ARC156 network, use an A3ARC156 wire available from:
Magnum Cable Corporation Cleveland, OH 44110-0500 (800) 421-0820
When the CMnet Select jumper is set to ARC156, the CMnet port is connected to an ARCNET processor, enabling the S6104 to communicate on an ARC156 network segment. Communication speed is 156 kbps regardless of the Baud Select jumper setting (see Table 1).
Table 1. Jumper positions
CMnet Type CMnet Select Port Select Baud Select
ARC156 ARC156 Access or
LogiStat
Legacy CMnet Legacy Access
Not Applicable
9600 bps or
38.4 kbps

Using the S6104 on a Legacy CMnet

Use a dedicated 22AWG to 18AWG twisted pair wire for legacy CMnet (EIA-485) wiring. For more information about CMnet wiring, refer to the
When the CMnet Select jumper is set to Legacy, the module communicates on a legacy CMnet at the baud rate set by the Baud Select jumper (see Table 1). The Port Select jumper must also be set to Access.
Technical Handbook
.
NOTE
Setting the CMnet jumper to Legacy disables the industry standard BACnet-over­ARCNET (ARC156) protocol for the network segment and enables the proprietary ALC CMnet protocol.

Connecting the S6104 to the Network

Before connecting the S6104 to the CMnet, be sure the S6104’s power is off.
1. Set the CMnet mode (ARC156 or legacy
CMnet) using the CMnet Select jumper.
2. If communicating on a legacy CMnet, set
the Baud Select jumper for either 9600 bps or 38.4 kbps.
NOTE
use the same baud rate.
3. Set the Port Select jumper:
• On a legacy CMnet, set the Port Select jumper for Access.
• On an ARC156 CMnet on a WebcTRL system, set the Port Select jumper for LogiStat.
• On an ARC156 CMnet on a SuperVision system, set the Port Select jumper for either Access or LogiStat depending on which port will be used for serial communications (see “Communicating with the Workstation Using SuperVision” on page 6).
4. Check the network communication wiring for shorts and grounds.
5. Connect the CMnet wires to the module’s screw terminals as shown in Figure 3 on page 6. Be sure to follow the same polarity as the rest of the CMnet.
All modules on the CMnet must
Revised 7/30/02 • S6104 5 © 2002 Automated Logic Corporation
Page 6
ARC156 network segment
Net Net Shield
To communicate through the LogiStat Port,
+
-
the S6104 must:
• be on an ARC156 CMnet
• use module driver v6.01d or later.
Communication speed is fixed at 1200 baud.
Figure 3. Wiring the CMnet

Communicating with the Wo rk s tat io n Us i n g SuperVision

The S6104 can communicate with SuperVision through the Access Port or the LogiStat Port. The CMnet type determines whether the Access Port or LogiStat Port can be used for workstation communications (see Tabl e 2 ).
Although communication is slower through the LogiStat Port, the LogiStat sensor may be more accessible than the S6104 module.
NOTE
for communications when the S6104 is on an ARC156 CMnet.
Table 2. Configuring Module/Workstation Communications
CMnet Type
ARC156 Base and Plus
The LogiStat Port can only be used
LogiStat Sensor Port Select Baud Rate
Base, Plus, Pro
Access LogiStat
9600/38.4 kbps 1200 bps
CONTRO LMO DULE
LogiStat
Port
LogiStat
LogiPort
LogiStat Adaptor Cable
Exec. 4 Relay
Switch
Exec.4 relay
Isolate Network
APT
Rx
Tx +5V
Mode Select
ModeSelect
TTL
Switch
ACCESS
PORT
485
Access
Port
EIA-232
Port
5
9
6
1 2- Tx out 3- Rx in 5- Gnd 1,6,8- +10V orfloati ng
Figure 4. Using the LogiPort
1. Connect the computer’s serial port to the EIA-232 port of the APT using a standard straight-through cable.
Legacy Std and Plus Access 9600/38.4 kbps
2. Set the APT’s Mode Select switch to TTL (see Figure 4.)

Communicating Through the LogiStat Port Using SuperVision

The S6104 communicates with SuperVision through the LogiStat connected at the module’s LogiStat Port. While connected, the S6104 does not allow a restart, a memory transfer, or any other action that would break the pass-through connection.
If you are using a LogiStat Plus without supplemental power to the APT, make sure the LED on the LogiStat Plus is on indicating that it can provide power to the APT. If the LED is not on, you can provide power to the APT using the Supplemental Power +5V dc connection and the special power cable to a laptop keyboard jack or an external supply, such as a 5V dc transformer.
Revised 7/30/02 • S6104 6 © 2002 Automated Logic Corporation
Page 7
3. Set the Port Select jumper for LogiStat to enable communications through the LogiStat Port.
Legacy
ARC156
Access
Logi-
Stat
Gnd Sw
LogiStat Port
Temp LS5v
Access
Port Select
Logi­Stat
Access Port
Figure 5. Port Select to LogiStat
4. In SuperVision, define the connection using Table 3 on page 8.
5. In SuperVision, set the baud rate at 1200 bps.
6. Attach the LogiStat Adaptor Cable (part number 235022) to the APT cable. Use this assembly to connect the APT’s Access Port to the LogiStat’s LogiPort.
While connected, the LogiStat Pro displays “LP” indicating that the LogiStat Pro will not respond to input from the keypad.
NOTE
When the LogiStat Adaptor Cable is inserted into the LogiPort, the S6104 can no longer read the LogiStat Inputs. The S6104 will continue to use the last valid temperature and setpoint adjust readings obtained before the cable was inserted into the LogiPort. If the Occupancy Override Timer was active when the connection was made, it will continue to count down, but no new inputs can be made until the LogiStat Adaptor Cable is removed. See the
Microblock Reference Guide
for more
Eikon
information about the LogiStat microblock.

Communicating Through the Access Port Using SuperVision

When using SuperVision, you can connect a workstation or portable computer directly to the S6104 module using an APT and the module’s Access Port (see Figure 6). This type of connection can be used to troubleshoot the module or transfer memory. If you are using an ARC156 CMnet, you can receive colors while connected to a module’s Access Port if a gateway module is on the CMnet. You cannot receive alarms through the Access Port, however.
CONTROLMODULE
Exec. 4 Relay
Switch
Exec. 4 re lay
Isolate Network
APT
Rx
Mode Select S witch
Tx +5V
Mode Select
TTL 485
ACCESS
PORT
EIA-232
Port
5
9
6
1 2-Tx o ut
3-R x in 5-G nd 1,6,8-+10V or floating
Figure 6. Using the Access Port
1. Connect the computer’s serial port to the APT’s EIA-232 port using a standard straight-through cable.
2. Set the APT’s Mode Select switch.
• On an ARC156 network segment, use the TTL setting.
• On a legacy CMnet, use the 485 setting.
3. Connect the APT’s Access Port to the module’s Access Port.
Access
Port
Access Port
7. Disconnect the LogiStat Adaptor Cable from the LogiStat's LogiPort when finished to allow the S6104 to receive
4. Set the Port Select jumper to Access to enable communications through the Access Port.
inputs from the LogiStat.
Revised 7/30/02 • S6104 7 © 2002 Automated Logic Corporation
Page 8
Baud Select
Baud Select
38.4K 9600
CMnet Select
Legacy
Access
Port Select
9600
ARC156
Logi­Stat
Access Port
Access
Port Select
38.4K
Logi­Stat
Gnd Sw
LogiStat Port
Temp LS 5v
Figure 7. Port Select and Baud Selects
5. Check the Baud Select jumper on the S6104 for the communication speed of the Access Port (9600 or 38.4K). If the jumper needs to be changed, turn the module’s power off first. The baud rate change registers when the module is turned on.
6. In SuperVision, define the connection type using Table 3.
Table 3. Connection Types
SuperVision
Ver s i o n
3.0 any n/a Access Port
2.6 ARC156 yes Direct Connect
2.6 ARC156 no Direct Network
2.6 legacy n/a Direct Network

Inputs

Type o f
CMnet
Gateway
Present?
Use Connection
Type
The S6104 provides 10 universal inputs. If you are wiring the S6104 module to a LogiStat or LogiStat Plus sensor, inputs 9 and 10 can be disabled, allowing temperature and setpoint adjust inputs to be read through the LogiStat Port instead (see “LogiStat Wiring” on page 10). Refer to Table 4 for information
about wire length, gauge, and shielding.
NOTE
On an ARC156 network segment, inputs can be read through a LogiStat, LogiStat Plus, or LogiStat Pro. However, on a legacy CMnet, inputs can only be read on a LogiStat or LogiStat Plus.
between 0.489V and 3.825V for thermistors.
• 0 to 5VDC: The output impedance must not exceed 10 kohms. The input impedance of the S6104 is approximately 1Mohm.
• 0 to 20mA: The input resistance on the A input is 250 Ohms. The B terminal supplies a voltage source to power the 4-20mA transducer. The B terminal is capable of supplying 18 to 24VDC, but the total current of all B terminals must not exceed 200mA. If the voltage measured from the B terminal to Gnd is less than 18VDC, you need to use an additional external power supply.
• Dry Contact: A 5VDC wetting voltage is used to detect contact position. This results in a 0.5mA maximum sense
current when contacts are closed.
Table 4. Input wiring restrictions
Input
0 to 5VDC 50 feet
Thermistor Dry contact
0 to 20 mA 150 feet
LogiStat Sensors
*Automated Logic Corporation recommends a specific wire to connect the S6104 to the LogiStat. This 22AWG solid copper wire is available from Magnum Cable Corporation (part number A3LOGISTAT).
Maximum Length
15 meters
50 feet 15 meters
46 meters
100 feet 30 meters
Minimum Gauge Shielding
24AWG shielded and
grounded to module’s B or Gnd terminal
24AWG shielded and
grounded to module’s B or Gnd terminal
20AWG unshielded
22AWG * unshielded
• Thermistor: Precon type 2 (10 kohm at 77°F). Input voltages should range
Revised 7/30/02 • S6104 8 © 2002 Automated Logic Corporation
Page 9
Isolated DC Powe r Supply
2Wire 4-20mA
4Wire 4-20mA
Isolated DC Powe r Supply
Dry Contact
2Wire 4-20mA
2Wire 0-5VDC
4Wireusing mod ule power
Input S elect
IN 9/
IN1 0
1 2 3 4 5 6 7 8
9 10 11 12 13 14 15 16 17 18 19 20
38.4k
CM net Select
To Module G round
LogiStat
A
IN -1
B A
IN -2
B A
IN -3
B A
IN -4
B A
IN -5
B A
IN -6
B A
IN -7
B A
IN -8
B A
IN -9
B A
IN-10
B
Baud Select
9600
Universal Input
Mode S elect
0-5Vdc
Thermistor/ dry-contact
A - Input Signal B - Gnd/Loop P ower
Inp uts
5V Max, 20mA Max
Tx
Rx
0-20 mA
Figure 8. In put Wiring
1. Be sure the S6104’s power is off before wiring any inputs or outputs.
2. Connect the input wiring to the screw terminals on the module as shown in Figure 8.
NOTE
If a 4-20mA sensor uses an external 24VAC power supply, connect one leg of the 24VAC supply to the module ground.
3. If using inputs 9 and 10 when wiring the S6104 to a rooftop AHU, set the Input Select jumper to the IN9/IN10 position. See Figure 9. If using a LogiStat or LogiStat Plus, see “LogiStat Wiring” on page 10.
Open Energy
Management Equipment
R
IN9/IN10
LogiStat
88FO
E143900
TYPE: 006104
Input Select
IN9/
IN10
Figure 9. Input Select set to IN9/IN10
4. Set the Universal Input Mode Select jumper for each input to indicate the type of sensor used. Make sure the jumper is positioned correctly, and be sure to grip the jumper by the sides only. See Figure
10.
LogiStat
Revised 7/30/02 • S6104 9 © 2002 Automated Logic Corporation
Page 10
Universal Input
Mode Select
0-5VDC
Thermistor/ dry-contact
Grip here
0-20mA
Figure 10. Universal Input Mode Select
5. Turn the S6104’s power switch on.
6. For each input, enter the point identifiers.
Refer to the section “Writing GFBs for the S6104” on page 12 for more information about using a LogiStat sensor.
1. Be sure the S6104’s power is off before wiring a LogiStat to the LogiStat Port.
2. If using a LogiStat or LogiStat Plus, set the Input Select jumper to LogiStat (see Figure
11).
NOTE
Setting the jumper to LogiStat
disables universal inputs 9 and 10.
• In WebCTRL, enter the point number and the point type on the Properties page. For linear inputs, set the minimum value and maximum value to scale the point to engineering units.
• In SuperVision, enter the channel number, offset, and gain using the Configure Points or Point Help feature. Valid channel numbers are listed in “Channel Numbers in SuperVision” on page 13.
7. To verify each input’s operation, have each sensor create a known value and compare it to the condition reported on the FB’s Properties page in WebCTRL or
Status page in SuperVision.

LogiStat Wiring

The S6104’s LogiStat Port provides the connection for a LogiStat room sensor (see Figure 1 on page 2). The Input Select jumper must be set to the LogiStat position when using a LogiStat or LogiStat Plus. This allows the S6104 to obtain analog temperature readings from the LogiStat through pin 2 (Temp) of the LogiStat Port. The LogiStat Plus also provides the slidepot position and TLO inputs through pin 3 (Sw). The LogiStat Pro provides temperature, setpoint adjust, and TLO inputs through serial communications. See Table 4 for the wiring restrictions for the S6104.
Open Energy
ManagementEquipment
R
IN9/IN10
LogiStat
88FO
E143900
TYPE : 00 6104
Input Select
IN9/ IN10
LogiStat
Figure 11. Input Select set to LogiStat
If using a LogiStat Pro, set the Input Select jumper to IN9/IN10 to make the inputs available for use.
3. If using a LogiStat Pro, set the Port Select jumper to LogiStat; this enables communications through the LogiStat port.
NOTE
The S6104 must be on an ARC156
network segment using a LogiStat Pro.
Revised 7/30/02 • S6104 10 © 2002 Automated Logic Corporation
Page 11
4. Use Figure 12 to wire a LogiStat, LogiStat Plus, or LogiStat Pro to the S6104.
Power
Auto Off On
1234
Gnd Sw
Temp LS5v
LogiStat Port
S6104
1234
r
d n
x
w
x
R
P
G
T
LogiStat
Figure 12. LogiStat Wiring
Strip 1/4 inch of the ends of the wires (see Figure 13).
2. Press black
1. Insert w ire into opening
Figure 13. Flip Lever Wiring
tabdownto connect wire
12
DO-6
11 10
DO-5
9 8
DO-4
7 6
DO-3
5 4
DO-2
3 2
DO-1
1
Figure 14. Digital Outputs
To verify each output’s operation, lock the output to a known condition using the Function Block’s Properties page in WebCTRL or Parameter page in SuperVision. Be sure the equipment operates as specified.
Each digital output can be placed in Manual (on or off) or Auto mode by setting the HOA switches (see Figure 1 on page 2 for the switches’ location). Table 5 on page 12 shows the status of the digital output based on the output’s configuration and the HOA switch position.
You can monitor the status of the HOA switches through WebCTRL or SuperVision. In WebCTRL, assign each switch a digital input in the FB using the point number and the HOA Status Feedback point type.
5. Turn the S6104’s power switch on.
In SuperVision, assign each switch a digital input in the FB using channel numbers 81

Digital Outputs

The S6104 has 6 digital outputs which can be connected to a maximum of 24 Volts AC/DC (see Figure 14). Each digital output is a dry contact (rated at 3A maximum).
Be sure the S6104’s power is off before wiring
through 86. Channel 81 corresponds to HOA switch number one, channel 82 corresponds to HOA switch two, and so on.
An off status means the HOA switch is in Auto mode. An on status means the HOA switch is in Manual mode.
any inputs or outputs. Connect the output wiring to the screw terminals on the module.
Revised 7/30/02 • S6104 11 © 2002 Automated Logic Corporation
Page 12
Table 5. HOA Switch Positions
Output Configuration On Off Auto
Normally open output
Results on Properties page in WebCTRL* or Status page in SuperVision**
DO contacts closed
ON ON OFF
DO contacts open
determined by FB programming
module’s analog output, the total resistance of the load must be 500 Ohms. If necessary, wire a 1/2 watt resistor in series with the 20mA device as shown in Figure 15.
Example:
To drive a 20mA device that has 100 Ohms of resistance, wire a 400 Ohm resistor in series with the 20mA device (100 Ohms + 400 Ohms = 500 Ohms total resistance).
* use point type of HOA Status Feedback and point number
** use channel numbers 81 - 86

Analog Outputs

The S6104 module has 4 analog outputs that support voltage devices in the 0 to 10VDC range. The device that is being controlled must have at least 500 Ohms resistance measured from its input to ground and must share the same ground as the module.
AO 0-10V
100
AO
4-20mA
AO-4
AO-3
AO-2
AO-1
Gnd
+
Gnd
+
Gnd
+
Gnd
+
Power
On Off
8 7 6 5 4 3 2 1
Gnd
24 Vac
400
Be sure the S6104’s power is off before wiring any inputs or outputs. Connect the output wiring to the screw terminals on the module.
To verify each output’s operation, lock the output to a known condition using the Function Block’s Properties page in WebCTRL or Parameter page in SuperVision. Be sure the equipment operates as specified.

Writing GFBs for the S6104

You must use Eikon v3.0a or later to create GFBs for the S6104. When using a LogiStat sensor with the S6104, include a LogiStat microblock in the module’s GFB (see Figure
16). The LogiStat microblock supports the LogiStat, LogiStat Plus, and LogiStat Pro sensors. You do not need to enter point numbers or point types in SuperVision or Eikon for WebCTRL. Likewise, you do not need to enter channel numbers for this microblock in SuperVision or Eikon. For more information, refer to the
Reference Guide
.
Eikon Microblock
Figure 15. Analog Output Wiring
Although the S6104’s analog outputs were not designed to output current, it is possible to use these outputs for current mode devices. To drive a 20mA device from the
Revised 7/30/02 • S6104 12 © 2002 Automated Logic Corporation
Page 13
Figure 16. Sample GFB for the S6104

Point Identifiers

A point can be identified in WebCTRL by its point number and point type; in SuperVision, a point is identified by its channel number. On both systems, expander number zero represents I/O points on the S6104.

Point Identifiers in WebCTRL

Enter the point identifiers in Eikon for WebCTRL before the FB is made or on the FB’s Properties page in WebCTRL. Set the type, number, and minimum and maximum present values for each point on the S6104. Select a physical point type from the point type field and enter the number of the input or output. To scale a linear signal type, enter the appropriate minimum and maximum present values on the microblock’s dialog box.

Channel Numbers in SuperVision

The following tables show the valid channel numbers for each point on the S6104. The offset and gain values used depend on the type of sensor or actuator attached to the I/O point. You can select the channel number, offset, and gain using SuperVision’s Point Help feature or Configure Points utility. Alternatively, you can preconfigure the points by manually entering the channel number, offset, and gain in Eikon using the values shown in the following tables.
Table 6. Analog Output Channel Numbers
Point Signal Type AO 1 Analog 41 0 to 10VDC 0.00 0.0625
AO 2 Analog 42 0 to 10VDC 0.00 0.0625 AO 3 Analog 43 0 to 10VDC 0.00 0.0625 AO 4 Analog 44 0 to 10VDC 0.00 0.0625
Channel Number Range Offset Gain
Table 7. Digital Output Channel Numbers
Point Signal T ype DO 1
DO 2
DO 3
DO 4
DO 5
DO 6
Digital HOA Status
Digital HOA Status
Digital HOA Status
Digital HOA Status
Digital HOA Status
Digital HOA Status
Channel Number
11 81
12 82
13 83
14 84
15 85
16 86
Table 8. Universal Input Channel Numbers
Point Signal T ype
Thermistor 31
UI 1
mA or Volts 31
Digital 21
Channel Number †Range Offset Gain
-17° to 213° F
-27° to 100.6° C 0 to 20mA
0 to 5V
0.00
15.88
0.00
15.69
§§
Revised 7/30/02 • S6104 13 © 2002 Automated Logic Corporation
Page 14
Table 8. Universal Input Channel Numbers
Point Signal Type
Thermistor 32
UI 2
UI 3
UI 4
UI 5
UI 6
UI 7
UI 8
UI 9 *
UI 10 *
* This input is not available when using a LogiStat or LogiStat Plus. † Celsius values can only be displayed in SuperVision when the Function Block is made in Eikon v2.0 or later with the Metric option enabled. Refer to the Eikon User’s Guide for more information.
§ For ALC 0-20mA sensors, use the offset and gain printed on the sensor. Otherwise use the Point Configuration or Point Help feature in SuperVision v2.0 or later.
mA or Volts 32
Digital 22
Thermistor 33
mA or Volts 33
Digital 23
Thermistor 34
mA or Volts 34
Digital 24
Thermistor 35
mA or Volts 35
Digital 25
Thermistor 36
mA or Volts 36
Digital 26
Thermistor 37
mA or Volts 37
Digital 27
Thermistor 38
mA or Volts 38
Digital 28
Thermistor 39
mA or Volts 39
Digital 29
Thermistor 3A
mA or Volts 3A
Digital 2A
Channel Number †Range Offset Gain
-17° to 213° F
-27° to 100.6° C 0 to 20mA
0 to 5V
-17° to 213° F
-27° to 100.6° C 0 to 20mA
0 to 5V
-17° to 213° F
-27° to 100.6° C 0 to 20mA
0 to 5V
-17° to 213° F
-27° to 100.6° C 0 to 20mA
0 to 5V
-17° to 213° F
-27° to 100.6° C 0 to 20mA
0 to 5V
-17° to 213° F
-27° to 100.6° C 0 to 20mA
0 to 5V
-17° to 213° F
-27° to 100.6° C 0 to 20mA
0 to 5V
-17° to 213° F
-27° to 100.6° C 0 to 20mA
0 to 5V
-17° to 213° F
-27° to 100.6° C 0 to 20mA
0 to 5V
0.00
15.88
0.00
15.69
§§
0.00
15.88
0.00
15.69
§§
0.00
15.88
0.00
15.69
§§
0.00
15.88
0.00
15.69
§§
0.00
15.88
0.00
15.69
§§
0.00
15.88
0.00
15.69
§§
0.00
15.88
0.00
15.69
§§
0.00
15.88
0.00
15.69
§§
15.88
0.00
15.69

Transferring Memory

You should download memory whenever you make changes to your modules (for example, change the module number, upgrade the module driver, or change the FB).
The S6104 can store a single Function Block in addition to the module driver. If any problems occur during this procedure, contact Technical Support at (770) 429-3002.
NOTE
performed with caution. When the module is automatically restarted before and after transferring memory, any equipment controlled by the module is shut down and restarted. Downloading memory also overwrites all Function Blocks in the module causing the module to lose any stored data.

Transferring Memory in WebCTRL

If you are using WebCTRL to transfer memory, you must use the DRV_S6104 module driver. You must be logged in to WebCTRL with the appropriate privilege to download memory. For more information about using WebCTRL, refer to the
1. Click the CFG button at the bottom of the
2. Click Download in the CFG tree control.
3. Click the Memory, Parameters, or
4. Expand the tree in the action pane, click
5. Click the Execute Download button.
A memory download should be
WebCTRL Configuration Guide
.
navigation pane.
Schedules boxes, depending on what you want to download.
NOTE
A memory download includes a
parameter and schedule download.
the module you want to download to, then click Add. Click on and Add any other modules you want to download to.
If any downloads failed, they are listed in the Failures section under the tree in the
Revised 7/30/02 • S6104 14 © 2002 Automated Logic Corporation
Page 15
action pane. To retry a failed download, click the module in the Failures list, click Add, and click the Execute Download button again. If you do not want to retry a failed download, click the Clear Failures button.
NOTE
a system problem, you should never clear a failure. Locate and resolve the problem, then retry the download.
6. Click the Properties button to refresh the screen. This removes the items from the Download Items list.
Since a failed download indicates

Transferring Memory in SuperVision

If you are using SuperVision to transfer memory, you must use SuperVision v2.6b or later, FB Link v2.7a or later, and the SLM module driver. The S6104 module using the SLM module driver can store a single FB.
1. Log in to SuperVision on a workstation connected to the CMnet. You can also connect directly to the module using the Access Port or LogiStat Port; see “Communicating with the Workstation Using SuperVision” on page 6.
2. Navigate to the module driver and look at the module status report in SuperVision to make sure the module type and number agree with the module.
• To view the module status report in SuperVision v3.0, click Tools ­Troubleshooting - Module Status.
• In SuperVision v2.6b, download memory for This Module.
4. When the memory transfer is finished, check the module status report again. Make sure the FB List on this page shows the FB you intended to transfer.

Troubleshooting

Formatting the Module

If you are unable to communicate with a module after transferring memory, you can, as a last resort, manually format the module to try to restore communication. Formatting the module erases all memory, so you need to transfer memory back to the module once it is formatted.
NOTE
formatted when you transfer memory, you should only manually format the module if communication was not established after the memory transfer.
1. Turn the module’s power off. Make sure
2. Press and hold the Format button (see
3. Continue to hold the button until the Error
4. Release the Format button.
Since the module is automatically
the address switches are not set to ‘0 0’.
Figure 1 on page 2 for location). While continuing to hold the Format button, turn the module’s power on.
LED flashes three times in sync with the Run LED.
• To view the module status report in SuperVision v2.6b or later, press the [ESC} key, type
MO ,,module address,15
and press Enter.
3. Transfer memory to the module.
• In SuperVision v3.0, click Tools ­Troubleshooting - Transfer Memory to Module.
Revised 7/30/02 • S6104 15 © 2002 Automated Logic Corporation
5. Transfer memory to the module. Refer to “Transferring Memory” on page 14.

LEDs

The S6104 module has several LED indicators to show the status of certain functions. Table 9 on page 16 explains the Run and Error LED signals in detail to assist troubleshooting.
See Figure 17 for location of LED signals.
Page 16
Run Error
Power
Table 9. LED Signals (Continued)
Run LED Error LED Condition
Digital Output
Status
Analog Output
Status
CMnet
Tx
CMnet
Rx
S6104
Control Module
L
A
CO RPORATIO N
UTOMATED
OGIC
12 11
Figure 17. S6104 LED locations
Power - indicates power is being supplied to the module.
CMnet Tx - lights when the module transmits data over the CMnet.
CMnet Rx - lights when the module receives data from the CMnet.
Digital Output Status - lights when the digital output is activated.
Analog Output Status - lights when the analog output is activated.
Table 9. LED Signals
Run LED Error LED Condition
2 flashes per second
2 flashes per second
2 flashes per second
2 flashes per second
2 flashes per second
Off Normal
1 flash, then pause
2 flashes alternating with LED
2 flashes in sync with LED, then pause
3 flashes, then off
Normal, but module is alone on the CMnet (this sequence doesn’t occur in WebCTRL)
Five minute auto-restart delay after system error
Module is configured for a different baud rate than the rest of the network segment
Module has just been formatted
2 flashes per second
2 flashes per second
5 flashes per second
5 flashes per second
7 flashes per second
14 flashes per second
4 flashes, then pause
On Exec halted after frequent
On Exec start-up aborted, Boot
Off Firmware transfer in
7 flashes per second, alternating with LED
14 flashes per second, alternating with LED
Two or more devices on this network have the same ARC156 network address
system errors or GFBs halted
is running
progress, Boot is running
Ten second recovery period after brownout
Brownout

Protection

The S6104 module is protected by internal solid state Polyswitches on the incoming power and network connections. These Polyswitches are not replaceable and will reset themselves if the condition that caused the fault returns to normal.

Production Date

To determine when a module was manufactured, check the module status report for the module in WebCTRL or SuperVision. Refer to the appropriate user’s guide for more information about the module status report.
A sticker on the back of the module also shows the date the module was manufactured. The first three characters on the sticker indicate the type of module. The next two characters show the year and month (the month digit is in hexadecimal).
Revised 7/30/02 • S6104 16 © 2002 Automated Logic Corporation
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