Automated Logic InterOP8500 Technical Instructions
Technical Instructions
InterOP8500
Introduction 2
Specifications 3
Mounting 4
Connecting Expander Modules 4
Addressing 4
Power Wiring 5
Using the ALC Power Supply 6
Using the Johnson Power Supply 7
Network Communications 7
Communicating with the Workstation 8
Input/Output 9
Analog Inputs 9
Unswitched and Switched Inputs 10
Calculating Offset and Gain 12
Binary I/O Power Jumper 12
Binary Inputs 13
Binary Outputs 13
Point Identifiers 15
Point Identifiers in WebCTRL 15
Channel Numbers in SuperVision 15
Transferring Memory 17
Transferring Memory in WebCTRL 17
Transferring Memory in SuperVision 18
Troubleshooting 18
Formatting the Module 18
LEDs 18
Protection 19
Production Date 19
Sample GFB 20
Automated Logic Corporation • 1150 Roberts Blvd. • Kennesaw, GA 30144 • 770/429-3000 • 770/429-3001 Fax •
www.automatedlogic.com • Copyright 2001 Automated Logic Corporation. All rights reserved. Automated Logic, the
Automated Logic logo, SuperVision, Eikon, Alert, and InterOp are registered trademarks of Automated Logic
Corporation. WebCTRL is a trademark of Automated Logic Corporation. BACnet
All other brand and product names are trademarked by their respective companies.
®
is a registered trademark of ASHRAE.
Introduction
The InterOP8500 mounts directly to a Johnson
Controls panel, replacing the Johnson FIC-1n1
control board and the PCR-102. The
InterOP8500 uses the same mounting
brackets and can be powered by the existing
power supply (using a special adaptor cable).
However, in order to retain the UL listing, the
RPA-105 and the LPS-105 must be replaced by
the PWRSUP8500.
In addition, the InterOP8500 uses the Johnson
field termination board (FTB-102) for binary
I/O and analog input. Please note that slave
FICs must be replaced by separate, standalone InterOP8500 modules.
The InterOP8500’s edge connector plugs
directly into the field termination board’s
socket. Once connected, the InterOp8500
accesses the binary and analog I/O, as well
as an isolated 12VDC power supply for its
binary outputs. The InterOP8500 board
contains the microprocessor, a connection
port for the network connection, and a port
for I/O expansion. The InterOP8500 has 8
binary inputs, 15 analog inputs (which can be
set to either RTD or voltage mode), and 16
digital outputs.
The Access Port allows communication with
WebCTRL or SuperVision. The InterOP8500's
keypad port provides the interface for serial
communications with a BACview
BACview
BACview
2
keypad display. Refer to the
1
or BACview
2
Hardware Technical
1
or
Instructions for more information on small
and large keypad display.
NOTE
NOTE A 24VAC power supply is required for
NOTENOTE
a keypad.
Keypad Port
CMnet
Terminal
Access
Port
Comm Mode
Jumper
Expander Port
Binary Output
HOA Switches
Binary I/O
PowerJumper
2/8"
.64 cm
Keypad
Power
Dual Rotary
Address
Binary I/O
Baud Rate
11 1/4"
28.58 cm
10's 1's
Binary Outputs
47/8"
12.38 cm
Switch
InterOp8500
Analog Inputs
Format
Button
Power
Switch
5/8"
1.59 cm
1"
2.5 cm
Power
Terminals
85/8"
21.9 cm
3/8"
.95 cm
Figure 1. InterOP8500 layout and dimensions
Revised 7/10/01 • InterOP8500 2 © 2001 Automated Logic Corporation
The table below outlines the limitations and
s
requirements depending on whether you are
using WebCTRL or SuperVision to
communicate with your InterOP8500.
Specifications
Power 5VDC, 175mA (external), 275 mA
(internal).
12VDC, 25mA.
WebCTR L Super Vision
Module Driver DRV_InterO
P8500
Number of Function
Blocks*
Number of BACnet
Objects*
* depending on available memory
100 59
2000 1000
85M
For more information, see the appropriate
module driver document on the Automated
Logic website at www.automatedlogic.com.
12VDC, 175mA (external power), 25 mA
(internal power) supplied through the
card-edge connector.
24VAC, 300mA for use with the large
keypad/display.
Inputs 8 binary inputs, 15 analog inputs
(configurable for 1k ohm nickel RTD or 1
to 5V).
Input Resolution 12 bit A/D.
Digital Outputs 16 digital outputs,
12VDC, 300mA fused output.
Communication For WebCTRL, 156 kbps
BACnet-over-ARCNET and 9600 bps or
38.4 kbps EIA-485 BACnet MS/TP.
For SuperVision, 156 kbps BACnet-overARCNET, 9600 bps or 38.4 kbps Legacy
CMnet. Access Port:9600 bps or 38.4 kbps
EIA-485.
MX-Line
U-Line: 9600 bp s or 3840 0 b p s
U-Cards
LGRM-E
CMnet (ARC156)
UNI/32
TNPB
S-Line
Figure 2. Network Architecture
For WebCTRL, BACnet/IP.
For SuperVision, BAC net/Ether net.
MX-Line
Johnson
Field Device
Johnson
Field Device
InterO p85 00
John s o n Fie ld
Termination Board
Johnson
Field Device
Johnson
Field Device
John son I/O Dev ice
Revised 7/10/01 • InterOP8500 3 © 2001 Automated Logic Corporation
Environmental Operating Range 0-
130 °F (-17.8 to 54.4 °C), 10 to 90%
relative humidity, non-condensing.
Status Indication Visual (LED) status of
CMnet communication, running, errors,
and power.
Memory 1MB Flash memory, 2MB non-
volatile battery-backed RAM (which
stores data even during power failures).
128 bytes of EEPROM.
Real Time Clock A battery-backed real
time clock that keeps track of time in the
event of a power failure.
Protection Surge and transient protection
circuitry.Optically isolated
communications.
Bat t e ry Seven-year lithium BR2330 battery
provides a minimum of 10,000 hours of
data retention during power outages.
Mounting
CAUTION
CAUTION Changes or modifications to this
CAUTIONCAUTION
unit not expressly approved by the party
responsible for compliance could void the
user's authority to operate the equipment.
place with the plastic retainers provided
in the panel.
4. Place the brushed aluminum ALC label on
the door of the panel.
Connecting Expander Modules
Up to five expansion Mx modules can be
connected to an InterOP8500. The stack can
be arranged in a single column using the
optional expansion cable.
NOTE
NOTE Use only one expansion cable per
NOTENOTE
stack.
Addressing
Before setting or changing the address, make
sure the InterOP8500’s power is off. The
InterOP8500 only reads the address when the
module is turned on. After changing the
address, you must transfer memory to the
module. Refer to “Transferring Memory” on
page 17.
The InterOP8500 has two rotary switches for
addressing:
1. Remove all power to the Johnson Controls
panel.
2. Open the face of the Johnson Controls
panel. The panel may contain up to three
Johnson Controls boards which face the
front of the panel and a side-mounted
board.The facing boards are stacked
above one another and are located
adjacent to the field termination board.
Remove the facing boards and any cables
(called "RPA wires") connected to them.
3. The InterOP8500 mounts directly to the
field termination board using either the
PWRSUP8500 or the existing power
supply (RPA-105 and LPS-105) as shown
in Figure 3 on page 5 and Figure 5 on page
6. Connect the InterOP8500 edge
connectors to the field termination
board's socket. Lock the InterOP8500 in
• For WebCTRL systems, use the switches
to assign the device’s MAC (medium
access control) address on the BACnetover-ARCNET network segment. The
rotary switches define the MAC address
portion of the device’s BACnet address
which is composed of the network
address and the MAC address.
• For SuperVision systems, use the
switches to assign the device’s module
number.
One switch corresponds to the tens digit and
the other corresponds to the ones digit. For
example, if the module’s address is three, set
the tens switch to zero and the ones switch to
three, as shown in Figure 4 on page 5.
Revised 7/10/01 • InterOP8500 4 © 2001 Automated Logic Corporation
Plastic Retainer s
InterOp-8500
Power Connector
Power Cab le
Johnson Controls
Panel
Johnson Field
T e rmination Board
(FTB-102)
to External
Power Supply
Figure 3. InterOp8500/PWRSUP8500 mounted in Johnson Controls panel
10's 1's
Figure 4. Setting the CMnet address
Power Wiring
The InterOP8500 module is designed to
accept power directly from either the
PWRSUP8500 or the existing Johnson power
supply (LPS-105 and RPA-105). In order to
retain the UL listing of your system, a field
inspection is required if using a Johnson
power supply or the RPA-105 and the LPS-105
must be replaced by the PWRSUP8500 or.
Refer to “Using the ALC Power Supply” on
page 6 for wiring with the PWRSUP8500, or to
“Using the Johnson Power Supply” on page 7
for wiring with an existing Johnson power
supply.
PWRSUP8500
(side-mounted)
InterOp-8500
Edge Connectors
Whenever possible, make sure the module's
power and communications connections are
working properly before connecting any
inputs and outputs. Care should be taken to
isolate power wiring from all other wiring
inside the enclosure. The high and low
voltage wiring must be kept as far apart from
each other as is possible to avoid noise
interference.
NOTE
NOTE To protect analog signals from stray
NOTENOTE
noise and to minimize EMI, use shielded
cable on all signal wires and low voltage
power wires.
When entering, exiting, or interconnecting
with the enclosure, it is better to use several
small openings than one large one. The 12V
binary outputs are powered by a separate
source supplied through the field termination
board.
CAUTION
CAUTION The InterOP8500 module is a
CAUTIONCAUTION
Class 2 device (less than 30VAC.) Take
appropriate isolation measures when
mounting an InterOp8500 module where
non-Class 2 devices or wiring are present.
Revised 7/10/01 • InterOP8500 5 © 2001 Automated Logic Corporation
Johnson Controls
Panel
Plastic Retainers
LPS-105
InterOp-8500
Edge Connectors
Johnson Field
Termination Board
(FTB-102)
to External
Power Supply
Figure 5. InterOp8500/RPA-105 and LPS-105 mounted in Johnson Controls panel
Using the ALC Power Supply
The PWRSUP8500 power supply replaces both
the Johnson Controls LPS-105 and Johnson
RPA-105. The PWRSUP8500 is designed to fit
into the previous power supply's mounting
bracket and power the InterOP8500. The
PWRSUP8500 does not require any adaptor
cables. It connects directly to the
InterOp8500's power connector.
CAUTION
CAUTION The PWRSUP8500 module is a
CAUTIONCAUTION
120VAC device. Take appropriate isolation
measures when mounting a PWRSUP8500.
1. Turn the power switches off on the
InterOP8500 and the Johnson Controls
panel.
2. Unplug the LPS-105 from the power outlet
(see Figure 5).
3. Remove the power cable from the
InterOP8500 power connector.
ON
OFF
J20
J23
Panel Power
Switch
Grounding Wire
(green)
RPA-105
(side-mounted)
Power Adapter
Cable
4. Take out the mounting screw from the
face of the LPS-105 and remove the LPS105 from the Johnson Controls panel.
5. Take out the mounting screw from the
back of the RPA-105 and remove the RPA105 from the Johnson Controls panel.
6. Place the PWRSUP8500 in the same
brackets that the RPA-105 was in. Make
sure the edges of the PWRSUP8500 are in
the slots.
7. Replace the mounting screw in the back
of the PWRSUP8500 (see Figure 3 on page
5).
8. Connect the power cable of the
PWRSUP8500 to the InterOP8500 power
connector and plug the PWRSUP8500 into
the power outlet.
9. After verifying that you have +5V on the
red and +12V on the blue, referenced to
the Gnd (black), turn the InterOp8500
power switch on.
Revised 7/10/01 • InterOP8500 6 © 2001 Automated Logic Corporation
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