Automate Raptor TC-1417, Talon LT-1440 User Manual

RAPTOR TC-1417

COMPACT TURRET LATHE

Safety Guidelines | Delivery & Set-Up Guide | Maintenance Schedule | Quick-Start Guide

800-476-4849 | 170 Aprill Drive | Ann Arbor, Michigan 48103 | USA

Thank You For Your Order!

Congratulations on your purchase of an AutoMate CNC Lathe. With proper setup and care, your
machine will provide many years of quality work and productivity.

This guide covers general instructions for setup and maintenance for the Automate CNC Lathe. In
addition to this guide you will also receive a machining operations and programming handbook
for the Siemens 808D control system. We strongly recommend keeping this setup guide with the
manual when your machine arrives.

Enjoy your new CNC Lathe!

This manual is specifically written for the

RAPTOR TC-1417 CNC LATHE

by

Detroit Machine Tools

170 Aprill Drive

Ann Arbor, MI

48103

For additional assistance or information,

you may contact us by

Phone: [phone]

Fax: [phone]

Email: [e-mail]

Web: www.detroitmachine.tools

Index

Safety Guidelines ……………………………………………………………………………. 3

Specifications …..…………………………………………………………………………… 14

Delivery & Setup ……………….………………………………………………….…… 16

Maintenance ………………………………………………………………..………………. 26

General operation …………………………………………………………………………. 30

Warranty ………………………………………………………………………………………. 31

Safety Guidelines

General Safety Guidelines - Safety
First!

Overview

General operational techniques and safety
procedures will be outlined in these
guidelines. Please note, for example, that
all rotating parts, wherever feasible, are
protected by specially designed covers and
shields. If the machine is operated in
accordance with the manufacturer’s
instructions, it will provide you with reliable
service. With machines of this nature,
serious accidents may occur due to
improper or careless operation. It is
strongly recommended that you read this
manual and accompanying manuals to
understand thoroughly the contents. Not
every example of improper operation or
unauthorized usage which may lead to
malfunction can be anticipated. If a
particular operation is not documented in
this manual as an authorized usage of the
equipment, it should be assumed that it is
an unauthorized or improper usage with
potential danger and should be avoided or
the manufacturer should be consulted
before use.

Safety

This machine is provided with various safety
devices to protect the operator and
machine, however these cannot cover all
aspects of safety. The operator must
thoroughly read and understand the
content of this manual before the machine
is turned on and operated. The operator
should also take into consideration safety
aspects related to their particular
environmental conditions, materials and
tools.

Always observe the safety instructions
inscribed on the name plates fixed to the
machine.

DO NOT remove or damage these name
plates

DO NOT attempt to operate or turn on the
machine until you have read and
understood the manuals supplied with the
machine.

Safety Symbols Used In This Manual

Three categories of safety guidelines have
been used throughout this manual. Please
take note of these symbols and understand
their meanings.

Danger

If this action is not avoided, it could result in
serious injury or even death. It may also
cause permanent damage to your machine.

Warning

If this action is not avoided, it may cause
potential harm to your health resulting in
serious injury. This too has the potential to
cause serious damage to your machine.

Caution

If this action is not avoided, it may cause
potential harm to your health such as minor
to moderate injury. Not avoiding this action
could result damage to your machine.

DANGER SYMBOLS

WARNING SYMBOLS

Basic Points of Safety

There are high voltage terminals on the
electrical control panel, motors, junction
boxes and other equipment. DO NOT touch
any of these components under any
circumstances, when the power supply is
ON.

Make sure that all safety covers are fitted
and electrical boxes are closed and secured
before the power is switched to ON.

If any components or safety covers are to
be removed, first switch off or disconnect
the main plug.

without informing the other operator(s)
that you are about to do so.

DO NOT modify the machine in any way
that will affect safety.

Clothing & Safety

DO NOT subject the machine, control box,

operator panel, or electrical control panel
to a high voltage surge.

DO NOT change the parameters or
electrical setting values without good
reason. If it becomes necessary to change
the parameters or settings, first check with
an AutoMate technician to assure that it is
safe to do so. Be sure to note the original
values so that the control can be reset to
that value if necessary.

Memorize the position of the EMERGENCY
STOP BUTTON on the machine so that you
can press it immediately from any position
is case of emergencies.

DO NOT touch the tool holder while the
machine is running.

Under no circumstances, should you touch
a rotating tool holder or work piece while
the machine is in operation mode.

To prevent incorrect operation of the
machine, carefully check the position of the
switches before operation.

If in doubt, consult this manual or an
AutoMate technician for advice and
suggestions.

DO NOT paint, soil, damage, modify or
remove any of the safety name plates.

If the details become illegible or if the name
plate is lost, obtain a replacement from
Detroit Machine Tools and mount it at the
original location.

DO NOT remove any safety covers while the
machine is in automatic operation mode.

STOP all machine operations before
cleaning the machine or any of the
peripheral equipment. After a job has been
completed, set up each part of the machine
so it is ready to be used for the next series
of operations.

Always unplug the main plug when the
machine is not in use.

If more than one person is operating the
machine, DO NOT proceed to the next step

Tie back long hair to prevent entangling
with rotary tools.

DO NOT allow chips to accumulate in the
work envelope.

Always wear safety equipment.

Always wear a protective mask when

machining Magnesium alloys.

Never wear loose or baggy clothing.

DO NOT operate the machine while under

the influence of drugs or alcohol.

DO NOT operate the machine if you suffer
from dizziness.

ALWAYS USE GLOVES when loading and
unloading workpieces or tools and
removing chips from the work area to
protect your hands from sharp chips and
burns caused by heat generated during
machining.

Close all covers and junction boxes before
running the machine.

Check all electrical cables for damage to
prevent electrical shock.

Warm up the spindle and axis motion
before running the machine in automatic
mode.

DO NOT operate the keyboard or operation
panel switches when wearing gloves.

DO NOT disconnect the main power cable
without switching off the CNC and PC
connections.

Safety Aspects Related To Tools & Work
Holding

Always use proper cutting tools and work

holding clamps suitable for the work and
within the specifications of the machine.

DO NOT stall the machine during cutting
due to improper feed and depth of cut
suitable for the work piece material.

DO NOT operate the spindle above the
rated speed of the arbors/tool holders and
cutting tools you expect to mount and use
in any machining operation.

DO NOT handle coolant with bare hands to
avoid irritation.

Always use wire rope or slings as per
standards suitable for the load to be
supported.

DO NOT remove or adjust switches to
increase axis travel beyond the machine
specifications.

DO NOT wipe the workpiece or clear away
chips with your hand or a rag while the
spindle is in operation.

Replace worn tools as soon as they are
identified.

Take care not to place any part of your body
in possible pinch points on the machine.

Make sure the tool length to diameter ratio
is proper in order to minimize vibration due
to excessive overhang conditions.

Make sure the drawbar and the tool holders
are tightened to the proper cutting
conditions before actual cutting operations
begin.

Safety Aspects Related To
Maintenance

individuals with working knowledge of the
machine tool.

DO NOT remove or modify switches.

Clean the machine areas after maintenance
is completed.

Always disconnect the power to the
machine before carrying out any
maintenance work.

After the power has been switched off for a
minimum of 60 minutes, check voltage with
a multi-meter or equivalent meter to make
sure there is no residual voltage.

Maintenance of electrical and mechanical
components should only be carried out by

DO NOT use compressed air to clean the
machines.

Safety Aspects Related To The
Workplace

Always provide sufficient work space

around the machine and peripheral
equipment.

Protect all cables from being damaged by
cutting chips.

More Guidelines for Safe Machine Tool Operations

This machine is provided with various mechanical and electrical safety devices to protect the
operator and the machine. The safety devices include the interlock devices and emergency
stop switches. However, it is absolutely necessary that the operator familiarizes himself with
the instruction manual of the machine before operating the machine. The manufacturer
emphasizes that it is the sole responsibility of the operator to ensure that all operations using
the AutoMate CNC Lathe are carried out in a completely safe manner.

Neither the manufacturer, its representatives nor dealers can assume responsibility for any
mishaps, damage or personal injury which may occur as a result of improper operation or from
failure to observe the safety precautions mentioned in this manual.

 Never operate a CNC machine without proper training or consulting the specific

operator’s manual for that particular machine and control type.

 Never attempt to program a CNC machine without proper training or consulting the

specific programmer’s manual for that particular machine and control type.

CNC Machine Safety System

The built-in safety system on a CNC machine includes guards and protective devices which
should be securely fitted and always kept in position while the machine is being used. It may
include:

Emergency Stop Button

Used to shut down the machine immediately. It is located on the control panel and at other
points on the machine, for example the handheld unit.

Soundproof Casing

Reduces noise emission generated by the operating section and protects the operator from the
risk of flying objects or tool fragments.

Curtain Guards

Made of PVC and designed to protect the operator from the risk of airborne chips or tool
fragments.

Guard Fence

The fence marks the working area in which the machine moves. It protects the operator from
the risk of interference with moving parts. The guard may be of an open type or made of mesh.