Autogrow MultiGrow Installation Manual

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MultiGrow

Installation Guide

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MultiGrow Installation Guide

Contents

Introduction ..................................................................................................................................... 3

Note for Installers - Disclaimer ........................................................................................................................................................ 3

Installation of Electronic Equipment ............................................................................................................................................... 3

Power Supplies ................................................................................................................................................................................ 3

Bus Network .................................................................................................................................... 4

General ............................................................................................................................................................................................ 4

Bus Addressing ................................................................................................................................................................................. 5

Bus Terminators ............................................................................................................................................................................... 6

Module Connections ....................................................................................................................... 7

General ............................................................................................................................................................................................ 7

MultiGrow Controller ...................................................................................................................................................................... 7

Output Modules (Paired & Single) ................................................................................................................................................. 10

EpMT Remote Sensors Module ..................................................................................................................................................... 13

Environment Sensor Module ......................................................................................................................................................... 14

Temperature Transmitter Module ................................................................................................................................................. 15

Weather Station & Sensors ............................................................................................................................................................ 16

Testing and Troubleshooting ...................................................................................................... 17

General .......................................................................................................................................................................................... 17

Common faults .............................................................................................................................................................................. 18

Installation notes ........................................................................................................................................................................... 18

Appendix ......................................................................................................................................... 19

Installation Drawings ..................................................................................................................................................................... 19

Bus Network Layout Example ........................................................................................................................................................ 19

Cat 5 Bus Network Wiring Example ............................................................................................................................................... 19

Main Controller Bus Network Connections ................................................................................................................................... 19

Single Output Module Bus Network & Output Connections ......................................................................................................... 19

Paired Output Module Bus Network & Output Connections......................................................................................................... 19

Output Module Power Supply Segregation Guide ......................................................................................................................... 19

EpMT Module Bus Network & Sensor Connections....................................................................................................................... 19

Sample Pot Installation .................................................................................................................................................................. 19

Environment Sensor Bus Network Connections ............................................................................................................................ 19

Environment Sensor Mounting Guide ........................................................................................................................................... 19

Temperature Transmitter Module Bus Network & Sensor Connections ....................................................................................... 19

Weather Station Module Bus Network & Sensors Connections .................................................................................................... 19

Weather Station Mast Mounting Recommendations .................................................................................................................... 19

Bus Details Fillable Form ................................................................................................................................................................ 19

Output Module Details Fillable Form............................................................................................................................................. 19

Notes: .............................................................................................................................................. 20

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MultiGrow Installation Guide

Introduction

Please read and fully understand this entire manual before commencing any installation works.

Note for Installers - Disclaimer

The MultiGrow Controller is a sophisticated piece of computing equipment incorporating modern standards of information technology, and process control. As such, it must be installed by a suitably qualified electrical tradesperson. This manual is written as a guide and sets out minimum standards for installation. Failure to comply with the requirements of this manual, may result in damage to and/or malfunction of the MultiGrow controller and connected equipment. Autogrow Systems Limited does not take any responsibility for damage to equipment, or for other consequences arising from installation which does not comply with the requirements and recommendations set out in this guide.

Installation of Electronic Equipment

All electronic equipment will last longer if kept in a cool, shaded and dry environment. In addition, modern electronic equipment is sensitive to electrostatic discharge and so personnel contact with circuit boards and connectors inside boxes must be minimised. An electrostatic wrist strap and connecting lead should be used especially if working on a plastic or carpeted floor or if wearing synthetic shoes and clothing.

When installing equipment outside that is exposed to weather or even inside the humid greenhouse, pay attention to rubber seals around the lids of equipment boxes and ensure cable glands are tightened well onto the cables and sealed properly to the enclosure.

Power Supplies

Within the MultiGrow Controller, the PC and multi USB board are supplied by a 12V DC regulated power supply. Only the adapter supplied with the controller should be used however if it requires replacing, please contact Autogrow for a replacement.

All peripherals within the MultiGrow system operate on 24v DC however the relays on the Output Modules can be supplied by 24v AC if required to operate solenoid valves. Please see special wiring notes regarding this in the Module Connections section. The type of power supply connected to an Output Module determines the voltage at the output. This should be considered when selecting devices and is likely an interface relay may need to be used to control some devices.

In situations where multiple output modules are used in a single location, these may be supplied from a single larger 24v DC Power Supply. However, if the output modules are in different locations then separate smaller power supplies are recommended and will be more convenient.

Note:

Devices such as solenoid valves and peristaltic pumps may typically have a current rating of 1 Amp but are likely to draw an in-rush current of up to 2 Amps. If four or more of these devices can be energised at the same time (auto or manual) then the in-rush may exceed 8A and it would be possible to blow the 7.5A fuse that is used to protect each group of 5 outputs. To avoid this problem, high current outputs should be split across the two groups (outputs 0,1,2,3,4 and 5,6,7,8,9) or use interface relays to switch a larger current.

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MultiGrow Installation Guide

It is recommended to supply power to the MultiGrow controller through a UPS, this will ensure no unnecessary shutdowns due to power fluctuations. It is also a good idea to power the internet router through the same UPS.

ONLY 24 v DC voltage is to be supplied over the CAT5 Bus network. Supplying power over CAT5 is very convenient for sensors as they often only require enough power to energize their electronics.

Bus Network

General

The MultiGrow Controller will communicate with its peripherals (Output Modules, EpMT Remote Sensors, Environment Sensors etc.) via the Peripheral Bus Network. This is simply a Cat5 Ethernet cable that daisy-chains between the modules, terminals are provided in the MultiGrow Controller and on the circuit board in each module. Colour coding is stipulated in the wiring diagrams. Please find these in the Appendix.

The weather station shall be on its own Weather Bus Network and terminals are provided within the MultiGrow Controller. One or two weather stations can be connected to the Weather Station Bus. The second (optional) weather station provides some redundancy in case of failure of the first or may be required for accurate readings over a very large site.

Autogrow recommend a stranded CAT5 twisted pair Ethernet cable be used for the Bus Network. However, if the cable is to be run outside or underground, the cable should be special gel-filled exterior cable with a hard sheath. If it’s run in an electrically noisy environment or in a situation where lightning is frequent, a screened cable should be used. The use of solid core cable should be avoided as the cores tend to break easily and will cause communication faults that are difficult to diagnose. If solid core is to be used, then extra care must be taken to securely fix the cable and reduce any free movement. The absolute maximum length of each Bus Network is 1600m and this will only provide reliable communications if it has been expertly installed using appropriate cable and installation methods.

It is important to follow the colour coding and terminations in the following diagram; no other combination of cores or cable type is to be used. Further wiring diagrams are available in the

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MultiGrow Installation Guide

Appendix.

Bus Addressing

Every module on the Bus Network must have a unique address so that messages can be sent uniquely to each module. Each type of Autogrow Module has its own range of addresses. Within each type, the individual address is set using a small rotary switch on the circuit board inside each module.

For example, you can have an Output Module and an Environment Sensor with the same rotary address because they are different types of modules, but you cannot have the same rotary address on two output modules.

So, if the switch is set to 0, then that module address will be 0 within its type. If the switch is set to 1 then that module address will be 1 within its type. The installer needs to set the address on each module and ensure that every module of the same type has a different address. It is recommended that the address is recorded on the outside of the module enclosure and in the installation notes.

The rotary address switches have a range as follows:

The above addressing scheme provides for up to 16 similar devices on the Bus Network. If more than 16 devices are required, then it is possible to flick the Addr Ext dip switch on the PCB to allow another consecutive 16 addresses for each module type. This will allow for 32 modules of the same type on the Bus Network. Up to a total of 128 Autogrow modules can be connected onto a single bus network.

0 1 2 3 4 5 6 7 8 9 A B C D E F

Address

0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

Switch

Rotary Address Guide

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MultiGrow Installation Guide

Bus Terminators

It is important that each of the Bus Networks has a terminator at each end of the Bus Network daisy-chain. The terminator is a method of placing a start and end to the Bus Network. Every module has a terminator switch built-in. All these switches must be left off except the switches at each end of the daisy-chain where they shall be in the on position.

Note:

If a switch is left closed in the middle of the bus it will seriously degrade the communications which may then work intermittently or not at all.

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MultiGrow Installation Guide

Module Connections

General

The MultiGrow Controller should be installed in a position well away from water splashes or mist/vapour. Preferably outside the greenhouse if you intend to operate at high humidity. It should be mounted in a cool, dry place out of direct sunlight or even inside an electrical panel.

Fit the exterior mounting tabs to the enclosure then screw to the wall. If using the dry wall (plaster board) anchors, use the longer screws supplied but if fixing to a solid board use the shorter screws.

If the modules are to be located within the greenhouse then a secondary enclosure to protect against UV and water / moisture may be required. These can be supplied by Autogrow.

See details for the controller and each module below.

MultiGrow Controller

Inside the MultiGrow Controller are the connections for user interface, Bus Network connections and Ethernet connection.

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The Autogrow 17” touch screen can be connected to the controller via the supplied HDMI and USB

cables however a standard computer monitor, with HDMI or Display port connectors can be connected. Connections are on the PC within the MultiGrow Controller, in addition a keyboard and mouse should be connected to the USB ports.

Connections on the PC back face within the controller are shown below.

To connect the MultiGrow Controller to a local network Use a standard CAT5 Ethernet network cable to connect to a PC or router. On the controller connect the Ethernet cable to the Ethernet jack on the Multi USB board. On the interface navigate to Configuration > Admin > Network to obtain the IP address.

Autogrow recommends a fixed Ethernet connection for network connectivity. However, the MultiGrow can connect to a Wi-Fi network. For large installations, specialist IT technician support may be required to set up a large-scale Wi-Fi coverage using managed access points or repeaters.

The Earth connector at the top-left of the board must be connected by heavy copper wired to a nearby grounding point (earth stake). This provides a path to earth for unwanted voltage spikes arriving on any of the busses including the Ethernet. If this is not done the system will be very vulnerable to damage from lightning induced voltages.

If shielded cable is used the shield should be connected to the earth terminal also. (it is not connected internally). For the shielded cables there should only be one connection to earth to avoid problems with differing earth potentials across the network.

The on/off switch above the power input, switches the power to the Multi USB board and the controller PC. To shut down the controller it is important to use the user interface to navigate to Admin > Power > Shutdown

Once the screen has gone blank then flick this switch to the off position. Until the switch is in the off position the fans will remain running.

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MultiGrow Installation Guide

The diagram below shows the Bus Network connections on the Multi USB board, the wiring diagram is also available in the Appendix.

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Output Modules (Paired & Single)

Paired Output Module

The Paired Output Module is intended for use with Vents, Screens or modulating valves that have open and close functions. The Paired Output Module has 4 paired outputs labelled pair 1 through to pair 4 and 2 single outputs labelled output 4 and output 9. All outputs share the two “common” return connections.

Pair 1 uses outputs 0,1 Pair 2 uses outputs 2,3

Pair 3 uses outputs 5,6 Pair 4 uses outputs 7,8

In all cases, the first output is for the OPEN function and the second for the CLOSE function. The switches on the front of the module are configured so that each paired output can be in Manual or Auto and then the function to Open or Close. This configuration will ensure that the two functions for each paired output are interlocked and cannot operate at the same time. It is also recommended that the power contactor sets for each device are also electrically interlocked in the contactor panel.

Single Output Module

Single output modules are wired and set up in a similar manner to Paired Outputs. They are almost identical to the paired unit other than the outputs being individually switched.

The switches on the front of the module allow each output device to be individually operated in Manual or Auto or can be isolated in the Off position. It is recommended that if works is to be carried out on any mains powered equipment to isolate the mains power supplied to that equipment

These manual override switches are a handy function for the initial configuration setup and for any fault-finding requirements. As the relay contact in the module is a “wet contact” this allows the output to be switched and operated even if the module has lost communications and there is still power at the module.

For both Paired and Single Output Modules the Bus Network connections are the same and the output connections are clearly shown on the PCB of each module. All output voltages are configured the same as the power supply connected to that Output Module. In most cases a 24v DC power supply will be connected, this means each output on that module the voltage of the output will be at 24v DC.

Ensure the Power Switch is selected to “Plug Pack” in all cases.

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MultiGrow Installation Guide

The diagram below shows the Bus Network and Output connections for both types of Output Modules, the wiring diagrams are also available in the Appendix.

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MultiGrow Installation Guide

In some cases where 24v AC solenoid valves are to be controlled from the Output Module then it is possible to connect a 24v AC transformer to the power connections. ! If this is the case then the Bus Network power supply to the green connector A ( + & - ) must be disconnected and isolated, it is important that the Bus Network power supply remains continuous to the next module.

The diagram below shows a 24v AC transformer connected to the power connections and the Bus Network power supply isolated from the Output Module but remaining continuous to the next module. The wiring diagrams are also available in the Appendix.

Notes:

Power to the Output Module should be connected to connector D and the power switch set to “plug pack”. The power must never be supplied power over the Bus Network wiring. The power supply used

should be appropriate for the peripherals connected to the outputs.

The outputs on connectors B & C are “wet contacts” – They are NOT simple contact closures. Whatever voltage is applied to connector D will be the voltage at the outputs connectors.

The output modules have override switches and so the enclosure is not waterproof. They must be installed in a clean dry place and if this is not convenient must be installed in a water tight enclosure (available separately).

The COMMON connection is common across ALL connectors including the Power Connectors –ve input. This means that the COMMON & -ve are inextricably linked and appropriate measures must be taken when wiring the outputs to mains switch panels.

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MultiGrow Installation Guide

EpMT Remote Sensors Module

The EpMT Module stands for EC, pH, Moisture & Temperature. This is an input Module for the following devices:

• EC probe

• pH electrode

• Moisture sensor

• Temperature probe

• Water meter

• Pluviometer or pressure switch

The EpMT Module is used primarily for fertigation, dosing and root zone / run-off monitoring.

The diagram below shows the connections on the EpMT Remote Sensors Module, wiring diagrams are also available in the Appendix.

Notes:

The pH electrode connects directly to the BNC connector. Note that to facilitate easy probe changes in the future, the cable gland used for the pH cable should not carry any other wires.

If using a GS3 Moisture probe as apposed to an EC5 then the GS3 dip switch must be selected on the EpMT Module PCB board.

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MultiGrow Installation Guide

Environment Sensor Module

The Environment Sensor Module allows readings of the environment to be measured and sent back to the controller to determine reactive decisions to control the climate devices. Factors such as temperature, relative humidity and Solar PAR can be measured on the standard environment sensor. CO2 can also be measured on the PRO Environment Sensor.

There are two methods of mounting and installing the Environment Sensor

Module, details are included in the Appendix.

The diagram below shows the Bus Network connections on the Environment Sensor Module, wiring diagrams are also available in the Appendix.

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MultiGrow Installation Guide

Temperature Transmitter Module

The Temperature Transmitter Module allows for connection of two temperature probes. This function can be used for measuring temperature on hydronic heating, soil temperature, nutrient temperature, etc.

The diagram below shows the connections on the Temperature Transmitter Module, the wiring diagrams are also available in the Appendix.

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MultiGrow Installation Guide

Weather Station & Sensors

The Weather Station Module is similar to the Environment Sensor however is used to measure environmental factors on the outside of the greenhouse. Measurements include temperature, relative humidity and rain detection. By simply adding on extra sensors it can measure Solar PAR, wind speed & direction and rain volume by Tipping Bucket. Mounting recommendations of

the weather station are included in the Appendix.

The diagram below shows the connections on the Weather Station Module, details and further wiring diagrams are available in the Appendix.

Notes:

Set address switch to 0 for first weather station and 1 to second weather station (if used) The special ribbon cable to the rain sensor should be treated with care. It connects between the main

board “box lid” connector and the centre of the box lid. When wiring of the system is completed, plug

the ribbon cable into the box lid. Note that the cable only has conductors on one side and the socket only has connectors on one side, so it is obvious which way to insert it. Ensure it is fully inserted and then screw down the lid after checking the gasket is in good condition to ensure water tightness.

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MultiGrow Installation Guide

Testing and Troubleshooting

General

When the Bus Network cables have been installed, one test that can be made before any power is applied is to use a multimeter to measure between the RS485A and RS485B lines. With the terminators correctly set, this should measure between 50 Ohms and 80 Ohms. The exact value will depend where measurement is taken along the length of the bus and the length of the bus.

When powered up the output modules have flashing indicator LEDs. The green one indicates that power is ON and the red one indicates that there is a fault – usually a blown output fuse. Fuses should not normally blow and if one does then it should be thoroughly investigated. The cause will normally be either a short circuit in the output wiring or the devices connected to that group of outputs are imposing an excessive load and drawing too much current. Review how many outputs can come on simultaneously and what current each device draws. Remember that outputs serving functions such as vents or screens can only have one of the two outputs active at any one time but outputs serving fans, on/off heaters can have all outputs active together if this is the case it is important that the total load imposed on each fuse is not excessive.

The next step is to operate the override switches manually on each output module and ensure that the devices operate correctly. Also ensure that limit switches are set up correctly so that the vents and screens stop when the limit switch operates without any stress or damage. It is important to carry this out before any automatic operation to ensure no accidental breakage of any equipment.

Once all the field wiring has been proven to operate, the MultiGrow Controller can be brought into service. After switching it on you will need to log in, use password 44. Once successfully logged in navigate to Configuration > Overview > General and tick the box that says Display Debug. Ensure to save and activate the changes made. Now navigate to Configuration > Debug > Buses. This page shows each Bus and how it is communicating. Green shows it has power and a healthy signal transmitted and received, Orange shows it has power, sending the signal but not receiving it back and Red shows it has no power and no signal is transmitted. If there no healthy signal return to check the wiring, addressing and terminators of each Module.

Now Navigate to Configuration > Debug > Availability. This page shows all the Modules on each Bus communicating back to the controller. If the Module line is highlighted Green, then it is communicating a healthy signal. If it is highlighted Red, then it shows as offline. This will indicate where to check for any wiring, addressing or terminator issues.

If you require assistance from Autogrow it is beneficial to have a network connection set up to the controller to allow for remote access.

Once this has been done you may proceed to set up the configuration and settings within. This is all described in the Configuration manual and the relevant User Guide for the site application.

Note that configuration, administration and technical settings can only be changed if the highest level 4 password has been entered (44). The level 1 password (11) limits access to view the settings and readings.

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MultiGrow Installation Guide

Common faults

Some common faults that might occur could be a result of loss of power or a loss of communications. Below are some suggestions to try and determine a fault and the steps you can take to fix the problem.

The MultiGrow Controller

appears

turned off:

This is most likely loss of power to the controller, so it is worth checking the unit is correctly plugged in or the circuit breaker that supplies the controller. If this is fine and there is power going to the controller, then the power packs inside the controller could be faulty. This can be determined with a multimeter. If these are fine then the Multi USB circuit board in the controller could be faulty, first check if there are any lights flashing on the circuit board if not then check that the power inlet plug is properly inserted, alternatively the fuse mounted on the circuit board could require replacing.

Once power has been restored to the circuit board there should be a power LED and a heartbeat LED on the Multi USB board to indicate that the network is communicating.

Outputs aren’t working:

First, confirm the power supply to the module, it may be the site 230v/110v circuit breaker tripped. Next check that there is power supplying the Output Module, the green LED on the module should be on. If not then use a multimeter to check the power supply on the PCB board, the power pack could be faulty, or the plug may not be inserted properly. If resurrecting the power doesn’t fix the problem, there could also be a communications fault on the Bus Network.

Network Communications fault:

If there is a fault on the bus network, then the alarm light will be flashing red on the Module. To fix this ensure the bus cable plugs are properly inserted, no loose connections or broken wires. If these seem fine, then the fault could be with the RS485 chip mounted on the circuit board. This will need replacing but to be sure it is the fault try swapping the chips with one from another other module and see if the fault goes away. When tracing wiring faults it is best to take a systematic approach following the wiring diagrams and use a process of elimination.

When the fault has been fixed, the heartbeat light will flash green. If you are having difficulty with a fault or if the fault you are experiencing is not listed above, please contact Autogrow and we may be able to help by remotely logging in to the controller.

Installation notes

It is recommended to make detailed notes of the installation. Use the fillable forms provided to log the details of each module including the address, module number, designated outputs and cable numbers of each Bus Network cable. This will be invaluable information in the future for expanding onto the system and any fault diagnosis.

You may decide to send a copy of the installation notes to Autogrow for their records. This will assist Autogrow in providing future on-line support if required.

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MultiGrow Installation Guide

Appendix

Installation Drawings

Bus Network Layout Example

Cat 5 Bus Network Wiring Example

Main Controller Bus Network Connections

Single Output Module Bus Network & Output Connections

Paired Output Module Bus Network & Output Connections

Output Module Power Supply Segregation Guide

EpMT Module Bus Network & Sensor Connections

Sample Pot Installation

Environment Sensor Bus Network Connections

Environment Sensor Mounting Guide

Temperature Transmitter Module Bus Network & Sensor Connections

Weather Station Module Bus Network & Sensors Connections

Weather Station Mast Mounting Recommendations

Bus Details Fillable Form

Output Module Details Fillable Form

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MultiGrow Installation Guide

Notes: