Autoadapt Carony Go, Carony Drive Service Manual

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Carony Go

Carony Drive

Safety General Service and maintenance Mechanics

Service manual

(Discontinued)

Carony Go/Drive

Safety

General

Service and

maintenance

Mechanics

Electrics

Service manual

1:! Service check-ups 1:2 Instructions for service and

maintenance 1:3 Updates

2:1 Description

2:2 Exploded views and components

2:3 Trouble shooter

2:4 Repair manual

0:! Technical data

3:1 Description / Programming

3:2 Wiring diagrams

3:3 Trouble shooter

3:4 Repair manual

This chapter covers general safety rules when servicing the Carony Go/Drive

Safety

Use safety glasses, gloves, protective work shoes and other protective items as required by the work situation.

Batteries contain sulphuric acid which is very corrosive to the human body and parts of the Carony Go.

Batteries give off Hydrogen gas when charged. This gas is together with oxygen very explosive.

Begin by disconnect the ground lead when removing a battery. And also connect the ground lead last when ﬁ tting batteries.

Do not connect a discharged battery in series with a charged one. It can cause the batteries to explode.

Do not wear metal objects like rings and wristwatches. Even a small voltage can produce high current and can cause burn injuries.

Always cover the top of the battery with a rag or other nonconducting material when you work close to the batteries.

Batteries always contain substances dangerous to health and the environment. Discarded batteries must be disposed of according to local and/or national regulations.

0:1 Technical data

General

Seat angle 17º Depth of seat 493 mm Seat width 408 mm Height of seat surface in front 510 mm

Backrest inclination -19º till 23º Backrest height 653 mm Backrest width 435 mm Distance of headrest in front of backrest 34 mm Height of backrest above seat 775 mm

BEV seat speciﬁ cations

Total width, with air tyres 62 cm Total width, puncture free wheels 60,9 cm Length 75 cm Length with anti-tip and foot rests 108 cm Height without seat 38 cm Height with seat 115 cm Total weight 93 kg Weight of wheel unit with batteries 75 kg Clearence beneath wheelchair 65 mm Adjustable seat height 42-55 cm

Dimension front wheels 200x50 mm Tyre pressure front wheels 2,6 bar Dimension rear wheels 315x50 mm Tyre pressure rear wheels 2,8 bar

Range 25 km Max speed 6,5 km/h Max reverse speed 3 km/h Braking distance 0,8 m Obstacle clearence 6 cm Turning space180 degrees 150 cm Hill-climbing ability 6 grader Max user weight 120 kg

Battery type AGM; 1245 Batteriy max dimension 198x 165x170 Main fuse 50 A

Carony Go/ Drive

Go: Drive:

110-122 cm 33,5 cm 112-126 cm 110 kg 92 kg 65 mm (35 mm) 37-51 cm

Distance from footplate to seat 404-550 mm in 8 steps Length of footplate 129 mm Footplate angle variable Angle of legrest to seat surface 104º

Armrest height 285 mm Distance to backrest from front edge of armrest 335 mm Armrest length 356 mm Armrest width 57 mm Armrest angle -38º to 10º Distance between armrests 438 mm

Carony Go

Carony Drive

Carony Go Measurements for TURNOUT applications

INSIDE THE VEHICLE:

Total height with TURNOUT Measured from vehicle sill + Carony rails and seat:

Carony rails

Turnout + Carony rails + BEV seat

Turnout + Carony rails + Bev-seat

= 950 mm Measured from where the sill moulding starts to bend upwards.

= 830 mm

= 630 mm

= 650 mm

Max 375mm (425mm with raising kit) Measured from ground to vehicle sill.

= 600 mm

0:1 Technical data

840 mm

vehicle sill

Carony rails

Turny + Carony rails + Bev-seat

0:1 Technical data

Carony rails

Turny seat raising spacer 35 mm

= 1050 mm This measure depends on the user. A tall person, who is unable to bend the neck, needs more space. This can, up to a certain point, be compensated by inclining the backrest a little bit.

= 1000 mm Measured by penulating by the approximate point of Turnys height including the seat.

= 750 mm Measured by the ultimate out shooting point of the dashboard.

= 650 mm Minimum leg space.

Turny 395: max 587 mm or Turny 300: max 492 mm

Carony Go Measurements for TURNY applications

0:1 Technical data

Service and Maintenance

1:1 Service check-ups

When servicing the Carony Go /Drive, every 6 months (12 months if rarely used) following chek-ups should be made:

Check:

1. Motor release, see page 12.

2. Rubber housing for lift pillars, see page 12.

3. Control unit arm lock/unlock in the position chosen, see page 12.

4. Front tyres: 2.6 bar, Rear tyres: 2.8 bar

5. Tighten drive motors, see page 12 or method 2:4:1 step 1- 3

Switch the power on and check:

6. Electrical functions

7. Seat adjustment

8. Speed limit when seat raised

9. Battery indicator when charged

10. Reading fault codes

Remove cover and check:

11. Battery contacts, possible oxidation

12. Check battery voltage

13. Check cables and connector.

Every 12 months:

14. Change spring for docking mechanism, see page 13.

15. Adjust release wire for docking mechanism, see page 13.

1:2 Instructions for service and maintenance

Tighten drive motors

It is IMPORTANT to tighten all drive motor nuts at every service situation. If they are not properly tightened the fastening might be damaged.

See method 2:4:1, pic. 1- 3 for removing the wheel.

Tighten the three nuts on both sides of the wheelchair as shown in picture.

WARNING! Do not use too much force! These are aluminium threads and shall not be over tightened. Rather use some lock ﬂ uid, such as Loctite.

Instructions for the 6 months service

Motor release

If the motor release is not working as it should, see method 2:4:4 Change of transversal release shaft. Check if any of the joints or bars are broken.

Control unit arm lock/unlock in the position chosen

If the joystick arm doesent lock in the position chosen, the cause is most probably a defect gas spring or release lever.

See method 2:4:12 Joystick arm release, change incl. adjustment

and change of gas spring

Rubber housing for seat lift pillars

It is IMPORTANT to check that the rubber housings are not defect. Defect rubber housings can expose the Ketter-pillars and the seat height system to water and rust.

See methods 2:4:6, pic. 1- 4, Carony Go 2:4:7, pic. 1- 3, Carony Drive

1:2 Instructions for service and maintenance

Change of spring for docking mechanism (Carony Go)

At the 12 month service the spring shall be changed. Spare part kit: Art. No: 418097 (leaf spring)

See method 2:4:5 Change of docking mechanism (Carony Go)

The wires on both sides shall be adjusted to make the release levers affect the docking mechanism directly.

Adjust release wire for docking mechanism (Carony Go)

Adjust at front.... ...or at the back

1:2 Instructions for service and maintenance

Batteries

The Batteries of the wheelchair are of gel type and therefore don’t need any liquid check-up. Regular charging prolongs the lifetime of the batteries.

When Carony Go is not in use - connect to battery charger!

Charging the batteries

Batteries shall be charged in a ventilated area, using a charger of type IVO 24/6 IP65. The charge socket is placed in the front edge of the control box.

Charge socket

Cleaning

Cleaning should be done regularly.

Wheels

The wheel pressure needs to be checked regularly. The driving wheels (rear wheels) shall have a pressure of 2.8 Bar. The front wheels shall have 2.6 Bar. Low air pressure can cause extra wear and tear to the wheels and drains the battery faster.

Replacing the tube

Place pieces of board under all wheels except the one that shall be amended. Remove the rear wheel by using a 17 mm wrench. Remove the front wheel by using a 6 mm hexagon key and a 13 mm wrench. Let the air out of the tube and remove the tyre from the rim. Replace the old tube with a new one. Restore and mount the wheel. Don’t forget to tighten the nut. Inﬂ ate the wheel to speciﬁ ed air pressure.

For upholstery use vacuumcleaner and upholstery cleaner. The seat cushion is detachable and can be machine washed in 40 degrees C.

N.B! Do not dry in tumble-drier or drying cupboard!

DO NOT use a high-pressure cleaner and DO NOT ﬂ ush water on the wheelchair! This might cause damage to the electricity system etc.

Clean the wheelchair with a moist towel and a gentle cleaning agent.

Too high air pressure can cause an explosion!

Tube for rear wheel: Art. No: 418914 Tube for front wheel: Art. No: 420797

Instructions from the user manual

Replacing the fuse

The fuse is placed under the plastic cover of the wheel unit. The cover is Velcro fastened and is easy to pull off. The main fuse of 50 Ampere is placed on the red cable.

A defective fuse might be caused by a major fault of the electric system.

Replacing the bulbs

Bulbs:

Headlight Indicators front Indicators back Rear light

Socket:

BA 15 s Ba 15 Ba 15 f BAY 15 d

Speciﬁ cation:

24V/21W 24V/5W 24V/5W 24V/3W

Replacing headlight bulb:

Remove the lamp body from the control box arm, by unscrewing the two screws with a size 3 hexagon key. Unscrew the two screws that ﬁ x the lamp body to its holder. Unscrew the black socket from the lamp body. Remove the bayonet fastened bulb and replace it with a new. Remount and tighten all screws.

Replacing bulbs of rear light and rear indicator :

Unscrew and remove the glass from the rear light. Change bulb and remount the glass.

Replacing bulb of front indicators:

Use a blunt knife or other tool to remove the glass. Replace the bulb and remount the glass.

1:2 Instructions for service and maintenance

Replacing the batteries

Always replace both batteries at the same time!

Remove the plastic cover, fastened by Velcro. Loosen the wing nut holding the battery bracket and remove this. Raise the rear battery upright. Disconnect the cables and remove the battery. Push the remaining battery as far back as possible, raise it up and remove it.

When new batteries are connected it is very important that they are correctly placed.

First connect the minus then the plus poles.

Under the plastic cover of the wheel unit.

battery

1:3 Updates

From May 2008 the Control Unit Protection will be updated

From Mrch 2008 there is a new release lever without a lock pin

Control unit protection

A hexagon lock screw is used instead. Method 2:4:1 step 10: Release the lock screw and lift it up.

Mechanics

2:1 Description of mechanical system

Seat lift pillars (Ketter-pillars)

There are two types of pillars:

• Front pillars: Art. No: 417423

• Rear pillars: Art. No: 417424

In case of a defective pillar, replace with a new.

The Carony Go/ Drive is a very compact and low electrical wheel chair. It has a height adjusting possibility which will provide the driver optimal height for all opportunities. It is made of steel and powder painted for the rust and impact protection.

The wheels are made of aluminium (drive wheel) and plastic (front wheel), both use inﬂ atable rubber tyres. See speciﬁ cation for the right pressure.

The height adjustment is mechanically driven by one electrical motor and four Ketterpillars, consisting of an angled gearbox and a screw. The lift system has a micro switch mounted in one of the Ketter-pillars, this will provide the power module with information about the height, in order to slow down the wheelchair if the seat is not at its lowest position.

The propulsion system uses two strong 24V electrical motors giving the wheelchair good performance and good handling. The two motors have both brakes and gear box included. This is one of the reasons for the compactness, but will still be reliable, strong and rigid.

Remember when the wheel chair isn’t in use always put it on charging!

Low and compact

Wheels

Height adjustment

The motors

2:2 Exploded views and components

Carony Go wheel unit

2:2 Exploded views and components

Component list for Carony Go wheel unit

50 4 Self-cutting screw R6B B6x9.5

49 2 Locking nut M6LM - M5 412215

814

pma

l ra

84 47 1 Bracket rear lamp 001070 418098 46 4 Locking nut M6LM M4 416646 45 4 Screw MC6S M4 x 8 417732 44 2 Direction asher 418185 43 1 Bracket right 418100 42 1 Bracket left 418099

41 2 45 Ah battery 418164

40 2 a-lock Ø6 without cap

073214 h

tiwS

3 38 2 Dummy plug IKPT1713S 418179 37 2 Tapping screw 3.5x13 fzb Berner

87777

418178

36 4 Pop rivet 3,2x6,3 Alu/steel 418182 35 2 Velcro tape rm 418156 2QNN020 ADS Svart

34 2 Velcro tape soft 418155 1QNN020 ADS Svart

33 1 Stop screw SK6SS M4x5 FZB 415597

21081

tekcarB4

3 31 2 Reex side self-adhering yellow 417868 30 2 Washer BRB 17x30x3 fzb 412959

pot pa

71475

1100

rae

paC

2 27 2 Column rear 417424 26 4 Plug screw Ø6 L=11,0 417832 25 4 Screw MC6S M4 x 35 417809

24 2 Screw MK6S M6 x 16 414079

23 2 Locking nut M6LM - M6 412305 22 10 Screw MK6S M5 x 10 416744 21 6 Screw MK6S M6 x 12 414079 20 2 Tapping screw 4.2x25 418177 Berner 723851 19 1 Wing nut DIN 315 - M6 417806 18 1 Lifting motor 4028 417427 17 2 Hexagon bar L=369 417426 16 1 Hexagon bar L=434 417425 15 4 Guide bushing 001155 417954 14 1 Power module 417417 13 2 Wheel Ø315 417420 12 1 Motors dynamic 418409 (right) 418410 (left)

11 1 Bracket motor 001074 418011

10 1 Fastening eyes right 001072 418009

9 1 Fastening eyes left 001073 418010 8 1 lock lever battery 418157 7 2 Reex rear round red 418086 6 2 Reex front self-adhering white 417867

3677

4 r

ednu

5 4 1 Carony Go emblem 418183 3 2 Column front 417423 2 1 Chassis weld assy. 001005 417899 1 4 Rubber bellows 412213

Fig. pcs. Description Art.No:

2:2 Exploded views and components

Carony Drive footrest system (DISCONTINUED)

2:2 Exploded views and components

Component list for Carony Drive footrest system (DISCONTINUED)

Fig. pcs. Description Art.No:

Konstr Ritad

Kop

va ttasrE

ettäsrEalak

kdoG

tnoK

Artikel nr

Dat

Ritn.nr

Autoadapt AB

jno

JNO

M36

2008-03-31

M36-0034

Carony Drive_Right

Carony Drive

Projekt

419195

M36-0001419196Bottom11

411791

Sliderail

M36-0017419197Slide_right13 M36-0033419203Upper footrest14 M36-0032419214Footrest1

M36-0028419229

Chairplate

M36 0003419234

Slide rod bracket

M36-0021419235

Axel

GFM-1214-15419218Glide bushing19 ISO 7380416359Screw M8x40110 ISO 7380

412747

Screw M8x12

411

ISO 7380

411345

Screw M8x16

412

DIN 7991 419239

Screw M6x16

213

DIN 125 - A 6,4412300Washer 6,4x12x1,6814 DIN 125 - A 8,4412332Washer 8,4x16x1,6215 DIN 934 - M6413038Nut M6816 DIN 934 - M8411509Nut M8617 DIN 557 - M8414321Weld Nut

418

SF-DF-3452-Lesjofors

419181

Spring

219

M36-0043419236Sliderod120 ISO 7380 - M6 x 16

410759Screw M6x16

621

419240Starlock222

Anmärkning

Ämne Dim.

BenämningAntalDet-nr.

Exploded view

2:2 Exploded views and components

Carony Go foot rest

Ritn.nr

Konstr.

Godk.

Ritad

Kop.

Stand. Skala

Ersätter

Ersatt av

Dat.

Kontr.

Autoadapt AB

Ant.

Benämning

Material

Mod-nr Ämne

Dimension

Anm.

Art.Nr.

Det.nr

Exploded view foot rest left

JWA

2005-05-31

000996

Carony Go, all

Carony Go

1:2

7 1 Included in fig.6

6 1 Foot / heel support 100630

5 1 Included in fig 2

4 1 Wing screw 412186

3 1 Tube ttings Ackurat 22x19

28-32S

418176

2 1 Footrest left 416562

1 1 Holder foot rest weld assy. 001040 417982

7 1 Included in fig.6 6 1 Foot / heel support 100630 5 1 Included in fig.2 4 1 Wing screw 412186 3 1 Tube ttings Ackurat 22x19

28-32S

418176

2 1 Footrest right 416561 1 1 Holder foot rest weld assy. 001040 417982

2:2 Exploded views and components

Component list for Carony Go footrest left

Component list for Carony Go footrest right

Fig. pcs. Description Art.No:

2:2 Exploded views and components

Carony Go / Drive anti-tip

2:2 Exploded views and components

Component list for Carony Go / Drive anti-tip left

Ritn.nr

Konstr.

Godk.

Ritad

Kop.

Stand. Skala

Ersätter

Ersatt av

Dat.

Kontr.

Autoadapt AB

Ant.

Benämning

Material

Mod-nr Ämne

Dimension

Anm.

Art.Nr.

Det.nr

Exploded view anti-tip left

JWA

2005-05-30

001000

Carony Go, all

Carony Go

1:2

12 2 Screw MK6S M6 x 12 414079

11 1 Spring SF-TF SS1774-04 418180

10 2 Washer 6.4x12x1.6 412300

303414 6O kcol-a29

8 1 Shaft wheel 60 240 414465

103414 8Ø kcol-a27 699714221100 tfahS16 503414 leehW25 599714121100 tlob k

coL14

3 1 Bracket left 001120 417994

2.913 NG046114 eldnaH12

1 1 Anti-tip left weld assy. 001116 417984

12 2 Screw MK6S M6 x 12 414079 11 1 Spring SF-TF-1552-SS1774-04 418180 10 2 Washer 6.4x12x1.6 412300

303414

6Ø kcol-a29

8 1 Shaft wheel 60 240 414465

9714221100 tfahS17

103414 8Ø kcol-a26 503414

leehW

2.913

NG04611

14 3 1 Locking bolt 001121 417995 2 1 Bracket right 001119 417993 1 1 Anti-tip right weld assy 001115 417983

Component list for Carony Go / Drive anti-tip right

Fig. pcs. Description Art.No:

2:2 Exploded views and components

Carony Go / Drive lever system

2:2 Exploded views and components

Component list for Carony Go / Drive lever system

Fig. pcs. Description Art.No:

838014 pac tuN411

10 2 Shims 12x18x0.5 415716

9 1 Screw MK6S M6 x 12 414079 8 1 Washer 7x35x2 SRKB fzb 417804 7 2 Locing nut M6LM - M12 412984 6 2 Locking nut M6LM - M8 413232 5 2 Screw MC6S M8 x 80 416585 4 2 Front wheel Ø175 412193 3 2 Alu front forks 151mm MBL 418084 2 2 Slide bearing COB010F/FS-1F 2515 418163

1 1 Lever arm weld assy. 001032 417985

2:2 Exploded views and components

Carony Go / Drive joystick arm system

A-A ( 1 : 2 )

B ( 0,30 : 1 )

2:2 Exploded views and components

Component list for Carony Go / Drive joystick arm system

Fig. pcs. Description Art.No:

34 1 Conduit entry Berner 6x9.5x1.6 418172 33 1 Cable chain E04.07.015.0 418134 32 1 Washer 8.4x16x1.6 412332

31 1 Screw MK6S M8 x 12 svartkrom 412348 30 2 Screw MC6S - M5 x 20 412311 29 2 Screw MF6S M5 x 16 410761 28 2 Washer Ø8x14x1 Unlico 418170 Det.nr 1006710000VR 27 1 Draw spring Berner 418171 Art.Nr. 30437.9 26 1 Screw MK6S M5x6 412360 25 1 Screw MF6S M5 x 10 416726 24 1 Slide bearing Ø12 Ulinco 418169 Det.nr. 31-36624 23 1 Slide bearing Ø8 Ulinco 418168 Det.nr. 31-1092270000 22 3 Plug screw Ø5 L=9.6 416007

29971

4130100

fahS

16771482010

thgi

102 19 1 Latch right 001030 417970 18 1 Protection device 001200 417990 17 1 Joystick Shark 417416 16 1 Spacer latch 001273 417991 15 2 Screw MC6S M4 x 10 417731 14 1 Hinged bracket right 417972 13 1 Slide bearing COB010/FS-1 1412 418161 12 1 Slide bearing COB010F/FS-1F1417 418160

103

414

8Ø kco

-a

411

10 2 Screw MF6S M5 x 8 410142

971

000

ahS

889714

90600

fahS

869714

717000

thgir raB17 6 1 Protective device weld assy. 001024 417966 5 1 Bracket right weld assy. 001021 417962 4 1 Arm right weld assy. 000589 417964 3 1 Bracket arm right weld assy. 000581 417960 2 1 Gas-Spring Eurimex 418154 10-28-30-173-3000N

1 1 Release-Mechanics 418153 LA-SOHE67-KU

* pos. 6 Protective device weld assy. New from 2008-05: Art. No: XXXXXX

(*)

2:2 Exploded views and components

Carony Go / Drive motor release handle left

2:2 Exploded views and components

Component list for Carony Go / Drive motor release handle left

Fig. pcs. Description Art.No:

26 1 Screw MC6S M6x25 412904 25 2 Screw MC6S M6 x 10 414971 24 6 Nut M6M M5 413084 23 4 Plug screw 416007 22 2 Locking nut M6LM M6 412305

21 6 locking nut M6LM M5 412215

20 2 Tension pin FRP 3x12 412585

19 1 Screw MC6S M5 x 16 417736

095214 ssoB181 17 2 Retaining ring DIN 6799 - 8 418158 16 2 Slide bearing Iglidur clip-2

MYM-10-10

418142

1418

49531

00 kco

l25

14 1 Tension pin FRP 3 x 20 412585

13 1 Screw MC6S M6x45 414237 12 1 Release knop 001049 417978

40100

tekca

1 10 1 Adjusting lever left 001047 417976

9 1 Bracket left 001046 417974 8 2 Thread rod M5 L=35 M4171 7 1 Thread rod M5 L=110 M4170 6 6 Toggle joint A8 Kontima M5 418175 5 1 Spring SF TFK 3190 418174 4 1 Washer 6,4x18x2 418173 3 1 Screw MK6S M6x16 410759 2 1 Shaft weld assy. 001354 417998

1 2 Bracket weld ass

. 001042 417986

2:2 Exploded views and components

Carony Go rails

Component list for Carony Go rail left

Fig. pcs. Description Art.No:

Ritn.nr

Konstr.

Godk.

Ritad

Kop.

Stand. Skala

Ersätter

Ersatt av

Dat.

Kontr.

Autoadapt AB

Ant.

Benämning

Material

Mod-nr Ämne

Dimension

Anm.

Art.Nr.

Det.nr

Exploded view slide bar left

JWA

2005-06-01

001003

Carony Go, all

Carony Go

0,46:1

13 1 Washer BRB 6,4x12x1,6 FZB 412300 12 1 Plate spring 001261 418097 11 2 Screw MF6S M6x20 417042 10 1 Tension pin FRP 3x12 412585

0814760100

tfahS19

359714850100 pac kcoL18 718714960100 eriW17 303414 6Ø kcol-a16 525614 bon

K15

491214701 06

gnisuoH14 3 2 Slide bearing COB010F/FS-1F 0608 418162 2 1 Release handle left weld assy. 001297 418001

1 1 Slide bar left weld assy. 001053 417981

Ant.

Benämning

Material

Mod-nr Ämne

Dimension

Anm.

Art.Nr.

Det.nr

13 1 Washer BRB 6,4x12x1,6 FZB 412300 12 1 Spring plate 001261 418097

11 2 Screw MF6S M6 x 20 417042

10 1 Tension pin FRP 3 x 12 412585

081476010

tfahS

9714

850100

pac

kcoL

303414 6O kcol-a17 49121

4701 0

6 gnisuoH1

525614

bonK15

718714 eriW

14 3 2 Slide bearing COB010F/FS-1F 0608 418162 2 1 Slide bar right weld assy 000597 417980

1 1 Release handle right weld assy 001296 418002

Fig. pcs. Description Art.No:

Component list for Carony Go rail right

2:2 Exploded views and components

Carony Go / Drive seat and armrests

Component list for Carony Go / Drive seat and armrests

Fig. pcs. Description Art.No:

2:2 Exploded views and components

Ant.

Benämning

Material

Mod-nr Ämne

Dimension

Anm.

Art.Nr.

Det.nr

10 1 Arm rest left. Inkl. screw and

washer

417847

9 1 Arm rest right. Inkl. screw and

washer

417846

8 2 Washer BRB 6.4x16x1.5 FZB 415511 7 2 Screw MK6S M6 x 12 414079 6 4 Screw MK6S M10 x 50 412226

700814451100 recapS

4 2 Bracket weld assy. 001294 418006

500814251100 tekcarB

0814351100

eca

024001

riahC1

2:3 Trouble shooter

Trouble shooting on Mechanics

Height adjustment does not function, but the lift motor is running.

Height adjustment is lifting unevenly.

Drive motor is running but the the wheelchair is not moving.

Wheelchair is making turns to the left or to the right when joystick is moved forward or backwards.

Carony Drive footrest is not moving forward when the seat is lowered.

The seat is unstable and wobbly.

The joystick arn can not be folded up or down.

The joystick arm is loose.

The brake is not functioning

Carony feels slow and unstable.

Motor can not be released.

Check lift motor or all Ketter-pillars.

Check lift motor or Ketter-pillars

Adjustment or change of linkage for the motor release.

Check transversal release shaft or motor/transmission.

Linkage for Carony Drive footrest system is loose or needs adjusting.

Ketter-pillar bushings are worn out.

Adjust lock lever for the gas spring or replace it.

Change the arm attachment.

Change brakes or motors

Check tyre pressure

Check release linkage.

SYMPTOM MEASURE METHOD

Lift motor: 2:4:10 or11 Pillars: 2:4: 6 to 9

Motor release: 2:4:4

Transversal release shaft: 2:4:4 or Motor change 2:4:1 or 2

See Exploded view of Carony Drive footrest system. Adjust and tighten the linkage.

Bushing: 2:4:16

Joystick arm release: 2:4:12

Spare part “Arm attachment”: Right side # 417960 Left side # 417961

Change brake plates: 2:4:3 or Change motors: 2:4:1 or 2

Front wheels: 2.6 bar Rear wheels: 2.8 bar

Transversal release shaft: 2:4:4

2:4 Repair manual

2:4:1 Right side drive motor, replace and service 2:4:2 Left side drive motor, replace and service 2:4:3 Brakes, replace 2:4:4 Transversal release shaft, replace 2:4:5 Docking mechanism Carony Go, replace 2:4:6 Rear Ketter-pillar of Carony Go, replace 2:4:7 Rear Ketter-pillar of Carony Drive, replace 2:4:8 Front Ketter-pillar of Carony Go, replace 2:4:9 Front Ketter-pillar of Carony Drive, replace 2:4:10 Lift motor Carony Go, replace 2:4:11 Lift motor Carony Drive, replace 2:4:12 Joystick arm release, replace incl. adjustment and change of gas spring 2:4:13 Docking mechanism wire, replace 2:4:14 Anti-tip, replace 2:4:15 Footrest rails for Carony Drive, replace 2:4:16 Ketter-pillar bushings, replace

2:4 Repair manual

2:4:1 Replace and service the right side drive motor

RIGHT MOTOR

1. Place a distance under the chassis. 2. Set the motor release lever in drive position. Remove the hub cap.

3. Remove the wheel nut by using a 17 mm

socket wrench.

4. Remove the wheel. Fix the wedge to the motor axle with a tape.

5. Release the pin lock from the ball joint of the

motor release mechanism.

6. Loosen the ball joint.

2:4 Repair manual

RIGHT MOTOR

7. Remove the power module according to 3:4:2 Remove the batteries: User manual

8. Unscrew the three screws that ﬁ x the motor by using a 4 mm hexagon key.

9. Lift out the motor. 10. If the motor needs to be replaced push out the small pin of the release lever and dismount the spring and the lever.

11. If the brushes need to be replaced you can keep the release lever mounted.

Unscrew the brushes and replace them with new.

2:4 Repair manual

LEFT MOTOR

2:4:2 Replace and service left side drive motor

Follow the instruction acording to 2:4:1 Replacing and servicing the motor on the right side Fig. 1- 7/8. Remove the batteries according to the User Manual.

7. Remove the screw that ﬁ xes the motor release lever and remove the lever.

8. Cut the bundle band holding the cable.

9. Unscrew the three hexagon screws for the motor

LEFT MOTOR

2:4 Repair manual

10. Lift out the motor and disconnect the contact for the power module. The motor might be difﬁ cult

to remove, it has to be lifted as high up as possible to allow the support towards the bottom of the compartment to run free.

11. If the motor needs to be replaced, pusch out

the small pin for the release lever and dismount lever and spring from the old motor.

12. If the coal cinders need to be replaced the

lever can remain mounted. Dismount the brushes from te holders and replace them with new.

13. Remount the motor in reversed order.

NOTE! Run the cable through the slit and do not forget to ﬁ x it to the bottom with a bundle band.

2:4 Repair manual

BRAKE

2:4:3 Replace motor brake plate

1. Dismount the motor according to instructions 2:4:1 and 2:4:2. Unscrew the two screws of the motor cover and remove the cover.

2. Unscrew the hexagon screws holding the thrust plate. Remove the thrust plate. Use a solder pen to heat them before trying to loosen them, it will save the Loctite.

3. Remove the friction lining, clean it (wipe it off) or replace it with a new if required.

4. Remount the thrust plate. This can only be mounted in one way. Mount the motor cover and the motor according to instructions 2:4:1 and 2:4:2.

TRANSVERSAL RELEASE SHAFT

2:4 Repair manual

2:4:4 Replace transversal release shaft

1. Dismount the ball joint on both sides. (instruc-

tions 2.4.1 ﬁ g. 5 and 6)

2. Unscrew the two M4 screws that ﬁ x the clip bearings.

3. Lift out the transversal release shaft. 4. The clip bearings may now ne replaced.

5. Mount the new in reversed order.

Adjust the linkage so that both wheels are released at the same time.

2:4 Repair manual

DOCKING MECHANISM

2:4:5 Replace docking mechanism (Carony Go)

1. Remove the seat. Take away the plug from the wire hole by using a ﬂ at tool.

2. Unhook the wire from the hole.

4. Dismount the plate spring behind the docking mechanism.

5. Locate the pin that holds the axle for the cup. 6. Knock away the pin by using a 3 mm drift.

DOCKING MECHANISM

2:4 Repair manual

7. The tension pin.

9. Remount in reversed order and make sure to

use a new pin.

8. Press out the axle for the cup.

The spring shall be changed every 12 months !

2:4 Repair manual

REAR KETTER PILLARS CARONY GO

2:4:6 Replace REAR Ketter-pillars of Carony Go

3. Place the wheel unit on the side and remove the bottom cover.

1. Remove the seat and pull away the top cover. Unscrew the 4 hexagon screws of the Carony rails.

2. Put the rails aside and loosen the cable chain.

4. Cut away the bundel bands from both of of the Ketter-pillar rubber housings.

5. Unscrew the two screws holding the Ketter-pillars.

6. Unscrew the two screws of the lift motor attachment.

• Rear pillars: Art. No: 417424

REAR KETTER PILLARS CARONY GO

2:4 Repair manual

7. Pull the pillars slightly outwards unil the hexa-

gon rod can go free. Cut away the locking clips from the hexagon rod. Pull away the hexagon rods, one at a time, to allow removal of the damaged pillar. Replace the damaged pillar with a new.

8. Make sure to get the upper part of the new Ketter-pillar facing towards the correct position, to ﬁ t the Carony rail when remounting.

Do not forget to place an o-ring to lock the hexagon rod!

9. Be extremely careful to get the same height

of the new Ketter-pillar, - shall not differ more than 1 mm compared to the others.

Uneven pillar heights causes damage.

Make sure to measure from the pipe (not from the bushing, which might be differently mounted).

2:4 Repair manual

REAR KETTER-PILLAR OF CARONY DRIVE

2:4:7 Replace REAR Ketter-pillar of Carony Drive

1. Remove the seat by unscrewing the 4 screws. Take away the top cover. Unscrew the one screw holding the joystick arm and put it aside. Loosen the cable chain.

2. Remove the nut from the balljoint attachment for the footrest system.

3. Unscrew the entire Carony Drive unit from the Ketter-pillars (4 screws).

4. Dismount the batteries, according to method 3:4:1. Remove plastic cover by pulling the bottom edge. Disconnect possible rear light cables.

5. Place the Carony on one side and remove the botton cover.

6. Unscrew the screws holding the DroveLOC plate.

• Rear pillars: Art. No: 417424

2:4 Repair manual

7. Unscrew also the two front screws for the

DriveLOC plate.

8. Cut away the bundle band and remove the rubber housing from the Ketter-pillar that is going to be changed.

9. Unscrew the two screws of the lift motor at-

tachment.

10. Pull the pillars slightly outwards unil the hexagon rod can go free. Cut away the locking of the hexagon rod. Pull away the hexagon rods, one at a time, to allow removal of the damaged pillar. Replace the damaged pillar with a new.

11. Make sure to get the upper part of the new Ketter-pillar facing towards the correct position, to ﬁ t the Carony rail when remounting.

Do not forget to place an o-ring to lock the hexagon rod!

12. Be extremely careful to get the same height of the new Ketter-pillar, - shall not differ more than 1 mm compared to the others.

Uneven pillar heights causes damage.

Make sure to measure from the pipe (not from the bushing, which might be differently mounted).

REAR KETTER PILLAR CARONY DRIVE

2:4 Repair manual

FRONT KETTER-PILLAR OF CARONY GO

2:4:8 Replace FRONT Ketter-pillar of Carony Go

3. Place the wheel unit on the side and remove the bottom cover.

1. Remove the seat and pull away the top cover. Unscrew the 4 hexagon screws of the Carony rails.

2. Put the rails aside and loosen the cable chain.

5. Unscrew the two screws holding the Ketter-pillars.

4. Cut away bundle band from rubber housing of the the Ketter-pillar that shall be changed.

• Front pillars: Art. No: 417423

2:4 Repair manual

FRONT KETTER PILLARS CARONY DRIVE

2:4:9 Change of FRONT Ketter-pillar of Carony Drive

12. Be extremely careful to get the same height of the new Ketter-pillar, - shall not differ more than 1 mm compared to the others.

Uneven pillar heights causes damage.

Make sure to measure from the pipe (not from the bushing, which might be differently mounted).

Follow the instructions of method 2:4:7 Change of REAR ketter-pillar of Carony Drive

Use the instructions from 1 - 3

Do NOT remove rear cover or disconnect batteries, pic. 4

Pic. 5: Just remove the plastic cover (NOT the DriveLoc plate)

Proceed from pic. 8 through to pic. 12.

11. Make sure to get the upper part of the new

Ketter-pillar facing towards the correct position, to ﬁ t the Carony rail when remounting.

Do not forget to place an o-ring to lock the hexagon rod!

• Front pillars: Art. No: 417423

2:4 Repair manual

LIFT MOTOR CARONY GO

2:4:10 Replace lift motor on Carony Go

3. Place the wheel unit on the side and remove the bottom cover.

1. Remove the seat and pull away the top cover. Unscrew the 4 hexagon screws of the Carony rails.

2. Put the rails aside and loosen the cable chain.

4. Unscrew the two screws holding the Ketter-pillars.

5. Unscrew the two screws of the lift motor attachment.

6. Pull the pillars slightly outwards unil the hexagon rod can go free. Cut away the locking of the hexagon rod. Pull away the hexagon rod, enough to remove the lift motor.

2:4 Repair manual

LIFT MOTOR OF CARONY GO

7. Mount the new lift motor.

Do not forget to place an o-ring to lock the hexagon rod!

2:4:11 Replace lift motor of Carony Drive

Follow the instructions according to 2:4:7 Change of REAR Ketter-pillar of Carony Drive

Use the instructions from 1 - 9

Then follow the instructions from pic. 6 through to 8, according to 2: 4:10 Change of Lift motor on Carony Go

2:4 Repair manual

2:4:12 Replace Joystick arm release lever incl. adjustment and change of gas spring

1. Remove the plastic cover under the joystick arm, by ﬁ rst unscrewing the Phillips screw and then the three plastic clips.

2. Disconnect the cable from the joystick.

3. Remove the release head by ﬁ rst removing the ball of the release lever.

4. Unscrew the locking screw that is placed underneath the joystick. The dismounting will be easier if you ﬁ rst compress the gas spring 5-10 mm, fold the arm slightly and lock it.

5. Place the arm with the inner side facing up. To be able to remove the A-lock washer from the pin it is easier if you ﬁ rst use a centre punch and a hammer. Now you can dismount the gas spring.

JOYSTICK ARM RELEASE LEVER

2:4 Repair manual

6. Remove the counter nut and unscrew the

release head from the gas spring. Screw the new release head onto the gas spring until the head of the pin is in contact with the contact plate. Then screw the gas spring 1 and 3/4 turns further. Direct the gas spring in line with the release head and lock it with the counter nut. Now the gas spring is ready to be remounted.

REMOUNTING:

7. Place the completed gas spring in the right

position and ﬁ x it with a pin. Place the arm so that the pin holds on to the side where the A-lock is, then beat in a second pin.

8. Compress the gas spring 5-10 mm. Mount the arm onto the arm attachment. Fix it with the locking screw.

9. Remount the cover.

2:4 Repair manual

2:4:13 Replace docking mechanism wire.

1. Use a pair of slim ﬂ at pliers and release the end of the wire from the lock head.

2. Remove the outer nut of the wire adjustment from the rail.

3. Remove the outer nut also from the front wire adjustment.

4. Twist out the z-formed end piece from the arm.

5. Mount a new wire in the reversed order. Note how the wire runs by the rear pillar.

6. Adjust until there is no play.

DOCKING MECHANISM

ANTI-TIP

2:4 Repair manual

2:4:14 Anti-tip

1. Knock away the A-lock washer on one side and pull out the pin.

2. Protect the handle with a piece of cloth.

Remove the handle by unscrewing it, using a pair of universal pliers.

3. Remove the lock head and the spring.

Clean and grease the spring and the lock head.

4. Remount in reversed order.

2:4 Repair manual

FOOTREST RAILS

2:4:15 Replace footrest rails for Carony Drive

1. Unscrew the 4 screws of seat from underneath. Adjust the height of the unit until the rear rail screws are reachable.

2. Start by unscrewing the rear screw of the rail that needs changing.

4. Adjust the height to be able to unscrew also the front screw.

5. Locate the bolts from underneath and unscrew them. The bolts have loose welded nuts inside the rail, so there is no need for a key.

6. Now you can press the rail backwards to remove it.

2:4 Repair manual

FOOTREST RAILS

7. This is what has been removed.

8. When remounting, place the weded nuts inside the rail when the rail is in position. Screw in reversed order.

Check the function!

2:4 Repair manual

KETTER PILLAR BUSHINGS

2:4:16 Replace Ketter-pillar bushings

1. Remove the seat:

Carony Go: release the seat and remove it.... ...Carony Drive: unscrew the 4 screws from

underneath and remove the seat.

2. Carony Drive: Remove the fottrest system unit from the Ketter-pillars by dismounting the link and unscrewing the 4 srews. Carony Go: remove the Carony rails.

3. BE CAREFUL with the cable chain from the joystick arm, it can easily be damaged.

4. Cut away the bundle band that ﬁ xes the rubber housing and remove this.

5. Drill out the pop rivet.

2:4 Repair manual

KETTER PILLAR BUSHINGS

6. Carefully remove the bushing by using a tool.

7. Tap down the new bushing in level with the pipe, by using a plastic hammer.

8. Drill a new hole in the bushing and mount a

new pop rivet.

Electrics

3:1 Description and programming

of the electrical system

Control unit Shark dk-remd21 (boost + 2 seats + lights)

Decrease speed

Speedometer

Hazard lights

Left indicator

Right indicator

Battery gauge

ON/off

1 Seat height adjustement

2 not in use

Headlights/rear lights

Service indicator (ﬂ ash code)

Horn

Increase speed

ON/OFF button When pressed all battery gauge indicators will light brieﬂ y. Holding it down for four seconds the Carony Go will enter lock mode (to turn the Carony Go on again press the horn button twice).

DRIVING SPEED. To increase speed press Hare for decrease press Turtle. The speed is set to 20% intervall but can be changed for more precise speed. Press both hare and turtle buttons at the same time, than you can adjust the speed in small units by holding the respectively buttons for 1 s.

BATTERY GAUGE All green LED indicate well charged batterys Amber and red indicates moderately charged batterys Red indicates almost empty batteries.

ALWAYS CHARGE THE CARONY GO WHEN YOU ARE NOT USING IT !

3:1 Description and programming

Display Description This means... Notes

All LED is off

All LED is on steady

Left RED LED is ﬂ ashing

Right to left “chase”

Left to right “chase” alterning with steady display

All LED is ﬂ ashing

2 ﬂ ashing Amber LEDs

Power is off

Power is on

Battery charge is low

SHARK is being brought out of lock mode

SHARK is in programming, inhibit and/or charging mode

SHARK has detected an Out Of neutral At Power Up (OONAPU) condition

A comunication fault exists between the power module and the remote.

Charge batteries as soon as possible.

To unlock SHARJK press the horn button twice within 10 s.

The steady LED indicate the current state of battery charge

Release the joystick back to neutral.

Check the power module for a fault, the cable for damage, and that the battery is sufﬁ ciently charged.

SEAT FUNCTION The Carony go uses only seat function number one. Pressing this button means that you can move the seat up and down. Avoid end positions to prevent overload for the lift motor.

HEAD LIGHTS (Option) If the Carony Go is equipped with lightnings this is the button to turn the front and rear lights on. Pressing the button again will turn the lights off.

(Optional) INDICATORS To indicate left or right turns. Pressing the button again will make it stop. The Carony Go is equipped with a auto cancel for the indicators wich means that after 10 s the indicators will go off.

(Optional) HAZARD LIGHTS When a malfunction occurs you can press the hazard wich will turn the both left- and right indicators on.

ATTENDANT CONTROL LED, indicating when the Attendant Remote Control is switched on. (User mode is off).

SERVICE INDICATOR LIGHT Referring to the Flash Codes. For a list of the Flash Codes and what faults they indicate, reference

3:1 Description and programming

Locking and unlocking the control unit

The lock function of the control unit is disabled (off) as supplied from the factory. However the programmable feature can be enabled and used to prevent unauthorized people from turning it on.

To lock the control unit

While power is ON, press and hold the power button for 4 seconds.

The display will turn off immediately.

After 4 seconds all LED’s will ﬂ ash brieﬂ y and the horn will sound a sharp beep.

The power will then turn off.

When the control unit is locked, press the power button to turn it on. All LED’s will ﬂ ash brieﬂ y. The Battery Gauge LED*s will then perform a slow right-to-left chase.

Press the Horn button 2 times before the countdown is completed (approximately 10 seconds).

The current state-of-charge will then be displayed and the control unit may be operated normally.

To unlock the control unit

3:1 Description and programming

CHARGING The charge socket is underneath the control unit. The Carony Go will be charged both if the unit is on or off.

ALWAYS CHARGE THE CARONY GO WHEN NOT USING IT!

Power module DK-PMB-21 (boost + 2 seats + lights)

The power module has a capacity of 60 amp. For the Carony Go only 35 amps is used to save power. There is a boost function that gives extra 15 amps for maximum 10 s. when needed.

Electrical speciﬁ cations:

Minimal Nominal Max Units Carony Go operating voltage 18 24 27 V

Carony Go Current 0 0-35 35 A

Boost Current 0 0-15 15 A

Boost Current time 0 0-10 10 s

Idle Current - 120 - mA

Seat Current 0 6 12 A

Light feeding - 24 - V

Drive motor 0 0-230 230 W

Drive motor cont. current - 8 - A

Drive motor resistance - 250mOhm - Ohm

Short Circuit Current Control* 8 - 15 mA

* Because there is only one main fuse (50 A) the Carony Go is equipped with a short circuit control system that inhibit current ﬂ ow through circuits if short circuited.

Charging

• When chargeing, charge will continue also if the control is turned OFF

• Use the Battery Charger indication to show if the battery is fully charged or not, even if the control panel should indicate otherwise.

Communication between power module and control unit

SHARK BUS The power module communicates with the Control Unit through the SHARK BUS. There are four cables, two primarily and two as back up.

Attendance drive

ATTENDANCE DRIVE (Option) The attendance drive makes it possible for the care giver to operate the Carony Go. You can switch between user mode and attendant mode. The speed potentiometer adjust the overall speed/response of the chair. Adjust it depending on the speed you want to travel in (depending on the walking speed of the care giver).

3:1 Description and programming

Programming the control system

WARNING:

Performance adjustments should only be made by professionals in the health care ﬁ eld or by persons fully conversant with the adjustment process and the user’s capabilities.

Incorrect settings, or programming in an unsafe location, could cause injury to the operator or bystanders or damage to property.

After the wheelchair has been conﬁ gurated, check to make sure it performes to the speciﬁ cations entered in the programming procedure. If the wheelchair does nor perform to speciﬁ cations, reprogram it.

Ensure that deceleration parameters are always higher than acceleration parameters, to ensure safe response.

It is the health care professionals responsability to ensure that the user is capable both of cognitively understanding and physically operating the programmed features.

With inappropriate programming settings, certain features and options may not be accessible or perform as expected.

Introduction

All SHARK systems are fully programmable to provide superb performance for a wide variety of powerchair conﬁ gurations or users.

All programmed values are stored in the Power Module. In the event the remote is replaced, there is no need to reprogram SHARK. If the Power Module is replaced, SHARK can simply be reprogrammed with an identical powerchair program.

Parameter names displayed on the hand held programmer may be different to those displayed by Wizard. Not all parameters are available on all power module variants. Wizard will auto-detect which parameters are appropriate for your unit based on the power module version and your Wizard access level.

3:1 Description and programming

Drive Programs

Settings Description

Maximum Forward Speed

Forward Acceleration

Forward Deceleration

Maximum Reverse Speed

Reverse Acceleration

Reverse Deceleration

Maximum Turn Speed

Turn Acceleration

Turn Deceleration

Tremor Damping

The maximum speed Carony Go/Drive will drive with the joystick full forward and the speed pot fully clockwise.

Sets how quickly Carony Go/Drive will accelerate when the joystick is moved forward from neutral.

Sets how quickly Carony Go/Drive will decelerate when joystick is moved towards neutral from a forward position.

The maximum speed Carony Go/Drive will drive with the joystick full revere and the speed clock fully clockwise.

Sets how quickly Carony Go/Drive will accelerate when the joystick is moved to reverse from neutral.

Sets how quickly Carony Go/Drive will decelerate when the joystick is moved towards neutral from a reversed position.

The maximum speed Carony Go/Drive will turn with the joystick full left or right and the speed pot fully clockwise.

Sets how quickly Carony Go/Drive will accelerate into a turn when the joystick is moved to the left or right from neutral.

Sets how quickly Carony Go/Drive will decelerate out of a turn when the joystick is moved towards neutral from left or right position.

Dampens (softens) the introduction of acceleration / deceleration from / to a steady speed, allowing for a smoother driving experience. Particularly useful for reducing drive sensitivity to hand tremors.

3:1 Description and programming

Settings Description

Load Compensation

Max Load Compensation

Active Stability Proﬁ le

Traction

This matches SHARK to the motors. it indicates to SHARK the resistance of the motors so that it can compensate apropriately for adverse driving conditions, for example when going over curbs and ramps.

SHARK will not control the chair correctly unless this is set correctly.

This sets the maximum load compensation value that can be selected by the HHP.

The basis of “Chair Tamer”, select one of the eight predeﬁ ned stability proﬁ les to deﬁ ne the application of “Chair Tamer”.

Deﬁ nes the amount of assistance SHARK provides in controlling the chair when a Stability Proﬁ le with “Chair tamer” is selected, effectively amplifying the effect of the Stability Proﬁ le.

Set to 0% for no modiﬁ cation of the Stability Proﬁ le, with higher values providing increasing assistance to keep the chair stable and safe.

When resetting, please refer to the Flow Chart !

Service and Conﬁ guration Warnings

• After the chair has been conﬁ gurated, check to make sure the chair performs to the speciﬁ cations entered in the programming procedure. If the chair does not perform to speciﬁ cations, reprogram it. Repeat this procedure until it performs to speciﬁ cations.

• The completed installation must be thoroughly checked, and all programmable options correctly adjusted, for safe operation prior to use.

DX HHP V.1.20

Select language

GB D NL S

Dynamic Shark V2.5c5

System OK

Lang prog diag tech

** Program **

View/edit

No chair tamer

exit next yes

Joystick throw

normal

exit next swap

Sleep timer

5 minute

exit next down up

Veer compensation

exit next left right

Fault log –page 1

”Code in digits presented”

exit next more

Fault log –page 2

”Code in digits presented”

exit next more

If there are more codes it will be

Usage statistics

Time on: xxx:xx

exit next more

Usage statistics

powered: xxxx

exit next more

Usage statistics

driven: xxxx

exit next more

Here you chose a suitable

language.

Lang. Will sometimes in

other menues change the

written language

** Program **

View/edit

Attendant

exit next yes

Go to page 2 for

programming wheelchair

And page 3 for attendant

programming

This menu depends

on if the attendant

drive is activated.

Attention !

Changing in values will

effect certificates of the

wheelchair

Tech = for technicans

only and a code most

be used to enter.

Page 1

Here you can change to

short or very short throw.

Up and down will change

the time in 1 minute step.

From off to 30 minutes

Left and right will

compensate for abnormal

drift when driving straight

forward. 1 % per step up

to 10% each way

Flowhart of the handheld

programmer, based upon

version 1:3

* Technician *

Calibrate joystick

Exit next yes

* Technician *

Actve program is:

No chair tamer

Exit next swap

3:1 Description and programming

Flow Chart, pic. 1

Page 2

Programming the wheelchair from page 1

No chair tamer

Max forward speed

100%

exit next down up

No chair tamer

Forward acceleration

30%

exit next down up

No chair tamer

Forward deceleration

55%

exit next down up

No chair tamer

Max reverse speed

40%

exit next down up

No chair tamer

Reverse acceleration

25%

exit next down up

No chair tamer

Reverse deceleration

45%

exit next down up

No chair tamer

Max turn speed

40%

exit next down up

No chair tamer

Turn acceleration

40%

exit next down up

No chair tamer

Turn deceleration

50%

exit next down up

No chair tamer

Tremor damping

40%

exit next down up

No chair tamer

Traction

exit next down up

No chair tamer

Stability profile

No chair tamer

exit next swap

No chair tamer

Load compensation

100 mOhms

exit next down up

All exit buttons will take you back to Dynamic Shark menu on page 1

Possible value is 0-

100% in 5% step

Possible value is 0-

90% in 5% step

Possible value is 30-

100% in 5% step

Possible value is 0-

100% in 5% step

Possible value is 30-

100% in 5% step

Possible value is 0-

90% in 5% step

Possible value is 0-

90% in 5% step

Possible value is 20-

100% in 5% step

Possible value is 20-

100% in 5% step

Possible value is 10-

100% in 5% step

Possible value is 0-

80% in 5% step

Possible value is

0-200 mOhms

Call support

before swapping

ONLY

TECHNICIANS!

ONLY

TECHNICIANS!

3:1 Description and programming

Flow Chart, pic. 2

3:1 Description and programming

Flow Chart, pic. 3

Page 3

Programming the attendant drive from page 1

Attendant

Max forward speed

100%

exit next down up

Attendant

Forward acceleration

40%

exit next down up

Attendant

Forward deceleration

60%

exit next down up

Attendant

Max reverse speed

70%

exit next down up

Attendant

Reverse acceleration

35%

exit next down up

Attendant

Reverse deceleration

70%

exit next down up

Attendant

Max turn speed

50%

exit next down up

Attendant

Turn acceleration

40%

exit next down up

Attendant

Turn deceleration

60%

exit next down up

Attendant

Tremor damping

40%

exit next down up

No chair tamer

Traction

exit next down up

All exit buttons will take you back to Dynamic Shark menu on page 1

Possible value is 0-

100% in 5% step

Possible value is 0-

90% in 5% step

Possible value is 30-

100% in 5% step

Possible value is 0-

100% in 5% step

Possible value is 30-

100% in 5% step

Possible value is 0-

90% in 5% step

Possible value is 0-

90% in 5% step

Possible value is 20-

100% in 5% step

Possible value is 20-

100% in 5% step

Possible value is 10-

100% in 5% step

Possible value is 0-

80% in 5% step

To charger

or HHD

or Wizard

VO 1.3

Lift Motor

Headlight

Optional Lights

Tail lights

GN 0.75

BL 1.3

LB 0.75

GN 0.5

Y 0.75

R 0.75

GN 0.5

WT 2.0

R 4.0

SB 4.0

WT 2.0

Brake

LEFT

RIGHT

Brake

WT 2.0

R 6.0

SB 6.0

WT 2.0

R 4.0

SB 4.0

Height

switch

50 A

3:2 Wiring diagram

BLBNGNORGRRSBVOWYP

S GB D F E I

blå

brun

grön

orange

grå

röd

svart

violett

vit

gul

rosa

blue

brown

green

orange

grey

red

black

violet

white

yellow

pink

blau

braun

grün

orange

grau

rot

schw.

violet

weiss

gelb

rosa

bleu

brun

vert

orange

gris

rouge

noir

violet

blanc

jaune

rose

azul

marrón

verde

naranja

gris

rojo

negro

violeta

blanco

amarillo

rosa

blu

marrone

verde

arranc.

grigio

rosso

nero

viola

bianco

giallo

rosa

3:3 Trouble shooting

Diagnistics Tools

Hand Held Programmer

Plugging a Hand Held Programmer into the SHARK Remote when an abnormal condition exists will cause the fault to be displayed. A 4-digit code will be displayed which indicates the condition. The ﬁ rst two digits provide the ﬂ ach code number. The second two digits provide more speciﬁ c diagnostics information that is suitable for repair technicians.

In some cases, viewing a history of any abnormal conditions that occurred previously on the system may be useful in diagnosting the current condition. This can be done by entering the Fault Log from the Diagnostics menue. Usage statistics are also available from this menue.

DYNAMIC Wizard

Wizard is the preferred diagnostics tool in the workshop environment, providing a full fault history and verbal descriptions of each ﬂ ash code.

If after analyzing the data, the condition can not be diagnosed, it is possible to print or safe a Status Report for further analysis or distribution to a cervice centre.

Electrical system, work instructions

1. Fully charged batteries must be used when testing the electrical system

2. When ﬁ tting batteries check that the polarity is correct.

3. When charging batteries connected in series, make sure that they are of equal capacity

i.e. same Ah and near exactly the same voltage on one decimal (i.e 12.82 V and 12.88V may ﬁ t together).

Electrical system, description

The Carony Go has a 24 V electrical system with two 12 V batteries connected in series. Voltage feed is supplied via a 50 A slow burn main fuse to the power module. The power module distribute current and voltage to each of the three motors (drive motors and lift motor) depending on the drivers demands. The power module also distribute feeding to the lights and control unit.

Troubleshooting strategies

When a symptom or malfunction is detected the basis for troubleshooting is basic data collection.

• Customer information

• Dealer information

• Speciﬁ cations (use the hand held programmer) o Serial nr o Machine hours o Model year

• Flash codes

Description of malfunction or symptom

• Describe the problem

• When did the problem occur

• What happened just before the problem

Lead and connector checks

In an electrical system there is very important to check lead and connectors. Damaged electrical leads or loose connectors can cause malfunctions. Fuses are also to be checked before any further troubleshooting.

Important!

• Testing should NOT be conducted by sticking objects through electrical lead insulation.

Use the proper electrical wiring diagram to ﬁ nd suitable test points!

• Look for cable terminal oxidation

• Check for cable terminal damage, correct placement in the insulator.

• Check for good mechanical contact in the sockets.

3:3 Trouble shooting

The Carony Go and Drive is equipped with a self diagnose system which can tell the service technician what kind of problem there is to ﬁ nd. In the control unit there is a wrench which ﬂ ashes between 1-11 times.

You can use the hand held programmer or Wizard (not supplied to all dealers) or you can just count the number of ﬂ ashes. When using the hand held programmer there is a four digit code in the display. The ﬁ rst two digits provide the ﬂ ash code number. The second pair of nubers provide a sub-code for a more speciﬁ c fault message.

Flash Code Fault Type Suggested actions

01 User fault Possible stall timeout or user error. Release the joystick to normal and try again

02 Battery fault Check batteries and cables. Try changing the batteries

03 Left Motor fault Check the left motor, cables and connections

04 Right Motor fault Check the right motor, cables and connections

05 Left park brake fault Check the left park brake, cables and connections

06 Right park brake fault Check the right park brake, cables and connections

07 SHARK Control Unit fault Internal control unit fault. Replace control unit

08 SHARK Power Module fault Check SHARK connections and wiring. Replace the power module.

09 SHARK communications fault Check SHARK connections and wiring. Replace the SHARK Control Unit

10 Unknown fault Check all connections and wiring. Consult a service agent

11 Incompatible control unit Wrong type of Control Unit connected. Ensure the branding of the Power Module matches that of the control unit.

DIAGNOSTICS

Flash Codes

Flashing wrench

3:3 Trouble shooting

DIAGNOSTICS

Code Fault source Sub code Meaning

When a motor fault occurs:

• Swap the motor connections: If the chair has two parking brakes, you can simply swap the motor connec-

tors on the Shark Power Module, if the connectors are not keyed. If the chair has only one parkbrake, swap the motor connections at the mo- tor end. This will swap the parkbrake connections too and rusult in a park- brake fault with only one parkbrake, because it must be connected to M1.

• When after swapping the fault moves from motor 1 to motor 2 or vice versa, the fault is caused by the

motor or by the cables. Only when the fault does not move after swapping, the controller itself can be faulty.

User

Battery

Motor 1

Motor 2

All other

Out Of Neutral At Power Up (OONAPU) :

• Release the joystick to the centre and try again Motor overload (too steep) :

• The motor is nort strong enough, try another route Control unit is locked :

• Unlock the control unit Voltage too high or too low :

• Check the batteries and the cables

• Batteries may be empty, charge the batteries.

• Batteries may be overcharged, if driving downhill slow down

• Batteries may be damaged, replace the batteries Short circuit :

• Check the motor cables for damage

• Motor brushes may be too stiff, bouncing against the case. Replace motor brushes or motor Open circuit :

• Check if the motor cables are loose

• Motor brushes may be worn Turn wheels to reconnect or replace motor brushes or motor Motor terminal connected to battery negative (-) :

• Check if the motor has been connected correctly

• Check the motor cables for damage Motor terminal connected to battery positive (+) :

• Check if the motor has been connected correctly

• Check the motor cables for damage Motor voltage not consitent during drive

• Possible motor short circuit Check the motor cables for damage or motor brushes may be too stiff and bouncing

• Otherwise internal controller fault, contact Dynamic Intermittent short circuit

• Check for damaged cables

• Motor brushes may be too stiff, bouncing against the case Replace motor brushes or motor Internal fault

• Contact Dynamic

Continuation on next page

3:3 Trouble shooting

DIAGNOSTICS

Code Fault source Sub code Meaning

When a parkbrake fault occurs:

• Swap the motor/parkbrake connectors, if the motor connectors are not keyed.

• When after swapping the fault moves from Parkbrake 1 to the Prkbrake 2 or vice versa, the fault is in the parkbrake or in the cables. Only when the fault does not move after swapping, the controller itself is faulty.

10 11

Parkbrake 1

Parkbrake 2

Remote

Power Module

Communications

Internal fault Wrong remote

04 05

All other

00 00

Drive-time test failed :

• Check the parkbrake cables. Parbrake not connected or broken :

• Check if the cables of the parkbrake are loose. Parkbarek short circuit or broken :

• Check the parkbrake cables for damage : Fault during power-up testing :

• Check if parbrake cables are loose or damaged. Parbrake short circuit or broken :

• Check the parkbrake cables for damage. Attendant remote fault :

• Check attendant remote cables for damage

• Disconnect and reconnect attendant remote

• If fault doesn’t go away, disconnect the attendant remote as a temporary solutution and contact Dynamic. Internal fault :

• Contact Dynamic Actuator fault :

• Check the actuator and the acteuator cables Lighting fault :

• Check the light bulb and the lighting cables Internal fault :

• Contact Dynamic Loss of communication between remote and power module :

• Check for loose connectors or a damaged cable

• Check for worn motor brushes Limp mode caused by unreliable communication :

• Check for loose connectors or a damaged cable

• Check for worn motor brushes Loss of communication with attendant remote :

• Disconnect and reconnect attendant remote and try again.

• Check the attendant remote cables

• If the fault doesn’t go away, disconnect the attendant remote as a temporary solution and contact Dynamic

• Contact Dynamic Incompatible remote connected :

• Check that the brand on the remote and the power module are the same.

continuation

3:3 Repair manual

3:4:1 Batteries, replace 3:4:2 Power module, replace 3:4:3 Joystick, dismount 3:4:4 Speedlimiter and height switch, replace

3:4 Repair manual

BATTERIES

3:4:1 Replace batteries

1. Remove the cover from the wheel unit. Remove the battery clamp by ﬁ rst unscrewing the wing nut.

2. Disconnect the cable contacts and turn the battery 90º (standing up).

3. Lift out the battery.

4. Pull the remaining battery as far back as possible and lift it out. Disconnect the cables in the two removed batteries.

5. Connect the cables to the new batteries and mount the new batteries in reversed order.

IMPORTANT: Both batteries must be replaced at the same time. Always replace batteries of the same type and brand.

3:4 Repair manual

POWER MODULE

3:4:2 Replace Power module

4. Replace the power module and connect all the contacts.

5. Fix the power module with the two screws.

6. Connect the batteries.

7. Check the functions of the new power module.

3. Lift up the power module as high as possible and disconnect the contacts from the bottom side.

The contacts, counting from the left, are: joystick, multi contakt, motor right side, battery contact and motor left.

2. Unscrew the two screws ﬁ xing the power module.

1. Disconnect the battery contact by the fuse holder.

3:4 Repair manual

3:4:3 Dismounting the joystick

JOYSTICK

1. Fold down the joystick arm and the joystick.

2. Remove the two hexagon screws that hold the impact protection.

3. Remove the two counter sunk screws. Remove the joystick and the cable protection.

4. Replace the joystick with a new and mount this in reversed order.

3:4 Repair manual

3:4:4 Replacing the speed limiter/height switch

SPEED LIMITER / HEIGHT SWITCH

1. Remove the seat and the Velcro fastened plas-

tic cover. Locate the microswitch.

2. Remove both the cables from the switch.

3. Unscrew the lock screw with a 2mm Allen

wrench, don’t remove it, just loosen it.

4. Remove the switch by pulling it out.

Remount in reversed order and verify the function. Make sure that you don’t push the switch completely to the bottom, because it will then hit the pillar when it travels. Just push it inwards and release it ½ mm or less, then tighten it.

Measure the switch with an ohm meter: In raised position it should be inﬁ nite ohms. In lowered position it should be zero ohms.

Notes

Art. No: Not Available

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Autoadapt Carony Go, Carony Drive Service Manual

Specifications and Main Features

Frequently Asked Questions

User Manual