Autek Research MK-1 Instructions Manual

Contents:
1. Unpacking 6. Memory Programming Tips
2. Automatic Keyer Operation 7. In Case of Trouble
3. Memory Operation 8. Warranty & Returns to Manufacturer
4. Connection to Transmitter 9. Late Notes - Covers Points Raised by Users
5. Battery Operation 10. Schematics & Layout Drawing
INSTRUCTIONS
MK-1 Programmable Keyer
Carefully unpack the keyer. Note that various plugs etc. are provided for hook up to a paddle, your transmitter, and a battery.
2. AUTOMATIC KEYER OPERATION
You must first attach a paddle to the keyer. A dual­lever (squeeze) paddle is recommended to take ad­vantage of Iambic operation, although a single lever paddle (with dot AND dash contacts) may be used. An old-fashioned hand key will not work, since it has only one set of contacts.
Connect the paddle to the large "stereo" plug en­closed. The common (ground or center) paddle out­put must go to the ground lead of the stereo plug. Dot and dash paddle outputs go to the other two plug connections. Plug the paddle into the keyer rear panel, and plug the keyer into a standard 115 VAC U.S. wall plug. Set controls as follows:
Volume - 7/8 rotated Speed - 1/2 rotated Repeat - Down Combine C/D - Down Record/Play - Play
WHEN POWER IS FIRST APPLIED TO THE KEYER, THE MONITOR MAY COME ON CONTINUOUSLY OR BE ERRATIC. THIS IS CAUSED BY AN UNCERTAIN INITIAL STATE OF ONE FLIP-FLOP, AND IS CURED BY SEND­ING A FEW DOTS AND DASHES TO INITIALIZE THE LOGIC.
Start sending with the paddle. Speed is adjustable from below 10 WPM to above 50 WPM. The highest
speeds are impractical for sending, but will help when recording (see below). Note that the speed control is not linear; more-rapid speed change oc­curs at high speeds. Monitor tone may be adjusted by turning the trimpot on the keyer circuit board. (See layout drawing)
Closing the dash paddle yields a continuous string of dashes with a space in-between, and a perfect 3:1 ratio between dash and space lengths. Similarly, the dot paddle yields dots and spaces in a perfect 1:1 ratio.
At this point, be sure your paddle is connected with the proper sense. When you move your hand to the left, dashes should be produced; moving the hand right should produce dots. Reverse the dot and dash wires to the paddle if the opposite occurs. This sets your keyer up in the way used by virtually all CW operators.
DOT AND DASH MEMORIES: These memories may be demonstrated as follows: Set the keyer to its slowest speed. Select "Play". Quickly close first the dash lever then the dot lever. Quickly release both levers before the dash is over. Note that the keyer still supplies a dot. In fact, the dot lever may be tapped anytime during a dash or the following space, and the keyer will supply a perfectly-spaced dash/dot pair. The dash memory can be demon­strated analogous to the above by tapping the dot then dash levers. These memories greatly case sending, even though you're normally not aware they're present.
TRIGGERED CLOCK: Note that a dot or dash starts immediately when the dot or dash lever is tapped (except when recording). This is due to a triggered internal clock time base that starts immediately on first paddle closure.
IAMBIC OPERATION: This feature may be demon­strated if you have a double-lever (squeeze) paddle. If both paddle contacts are closed (squeezed), the keyer puts out alternate dots and dashes, with the first contact closed determining whether a dot or dash occurs first. With the Iambic feature, the let­ters C, F, K, L, R, Y, and Q, as well as AR, may be sent with fewer finger motions. For example, to send an "F", hold the dot lever closed during the entire let­ter, but, in addition, tap the dash lever during the second dot. (Release the dot lever after the last dot starts) This is easier than removing your finger from the dot paddle during the dash, and replacing it for the last dot. For a "Q", reverse the procedure by holding the dash paddle and tapping the dot paddle during the second dash. The Iambic method may take some practice if you're used to a different tech­nique, but it's worth learning. Enlist the aid of a lo­cal "advanced" CW operator to help you learn the easiest way to send each letter. Develop good hab­its early.
If you've never used anything but a straight key, it will take several hours to become accustomed to a paddle keyer. Practice off the air by sending the al­phabet and concentrating on "problem" letters.
SPEED CALIBRATION: Exact speeds cannot be printed on the panel because of normal component tolerances. If you wish to calibrate the speed con­trol, use the formula:
Speed (WPM) = number of dashes in a 4.8 sec-
ond period
An equivalent, but easier, method is to measure the time, T, required to readout or record ONE memory section. (The time that the memory light stays on.) The formula is:
3. MEMORY OPERATION
Set the controls as above. Be sure "Play" is selected. Tap one of the message buttons (A, B, C or D). Note that the light comes on, indicating recording or playing of the memory. Since no message is yet pro­grammed, gibberish will be sent by the MK-1.
RECORDING: Set the speed control low. Turn the re­cord/play switch to record. Nothing will happen un­til you tap one of the message buttons. Tap one but­ton, then immediately start sending a short mes­sage. As long as the light is lit, your message is being recorded into memory. If it goes out before you have finished, your message is too long. After a short message, wait until the light goes out to en­sure that old data is recorded over. Turning the speed control to top speed momentarily after fin­ishing a short message will shorten the waiting time.
When recording, the internal clock runs continu­ously to allow spaces of any length to be entered in­to memory. Thus, there is a random delay between zero and the length of one dot between INITIAL lev­er closure and start of a dot or dash. This requires you to synchronize your sending with the keyer to some extent. At slow (10–15 WPM) speeds, dots may even be missed occasionally. Use a hard "fist" at slow speeds. Don't release the dot lever until a dot starts. At higher speeds (25+ WPM), you may not notice the difference when recording, except that mistakes may be more frequent until you de­velop some proficiency. The clock is triggered at all times when the memory light is out, i.e. in normal sending.
PLAYING: BE SURE TO SET THE SWITCH TO "PLAY" BEFORE TAPPING A BUTTON TO AVOID ERASING WHAT YOU'VE RECORDED. Tap the same button to playback the message. Note that if you tap the button again while playing (or re­cording) the message will immediately start again at the beginning. This is handy if you hit the wrong button, or wish to repeat the first part of a mes­sage.
Speed (WPM) = 307.5/T
For example, at 20 WPM, one memory section will hold T = 15.36 seconds of data.
TUNE: Turning the speed control full counter-clock­wise turns on your transmitter continuously for tun­ing.
At this point. record a message in each memory sec­tion.
REPEAT SWITCH: Select "repeat" and "play", and tap one of the buttons. Note that the message will re­peat forever, including any space at the end of the message. Stop the message at the end by switching repeat "off", or stop it immediately by tapping the
reset button or the paddle. "Repeat" has no effect when recording.
COMBINE C/D SWITCH: Set this switch to "com­bine". Tap the "C" button. The "C" message will play out, including any space, followed by the "D" mes­sage. If repeat is also set, the sequence will be "CDCD" etc. This switch operates in record also, al­lowing one continuous message (approx. 50 charac­ters) to be recorded.
EDITING: If you make a mistake while recording, tap the same message button again and resend the message. Or, if you make a mistake near the end, you can save the earlier part by selecting "play" and starting memory readout. Just before reaching the mistake, flip the switch to "record" and complete sending the message.
RESET: Tapping the reset button stops any recording or playing on progress. Tapping or sending with the paddle while playing also resets the memory and in­stantly returns the keyer to paddle control. Sending with the paddle is very useful to add to the end of a message or to terminate a recorded message early & fill in the
4. CONNECTION TO TRANSMITTER
Your MK-1 will directly key all popular ham gear, made since 1963, with the exception of some Ten­Tec gear, and, early models at least, of the FT-301D. (See Section 9: "Late note" for 301 and Ten-Tec). Please do not write and ask if the MK-1 will key your rig. There is no danger of destroying anything except with old, high power, cathode keyed rigs, which may possibly need a relay. Determine this yourself. Keyer output transistor ratings are: ±300 volts maximum, including any spikes, -15 ma maxi­mum for negative (grid-block) key lines. +200 ma maximum for positive (cathode-keyed) key lines. These are voltages measured at the KEY. (Note: Plate current and voltage is typically much higher than values at the key. This should cause no con­cern). If in doubt about an older, or unusual rig, measure the voltage across the key line; then con­nect a milliameter across the key line and measure the key current.
Both voltage and current should be within the range above. Also, one side of the key line must be grounded to the chassis. If these conditions are not met, you will have to obtain a relay. Connect one end of the relay to the MK-1 keyed output, and the other end to a power source equal to the relay volt-
age rating, e.g. 12V or 6V. A reed relay is recom­mended for high speeds. AGAIN IT IS STRESSED THAT OVER 99% OF RIGS IN USE DO NOT REQUIRE A RELAY, and can utilize the benefit of silent operation of the MK-1 output transistors.
CONNECTION: Connect the grounded end of the MK-1 phono jack on the rear panel to the grounded end of your transmitter key line, and the inside lead of the phono jack to the "hot" key line. If you re­verse this connection, the MK-1 chassis will be "hot", and this may lead to RF pickup, and intermit­tent operation.
5. BATTERY OPERATION
The rear-panel miniature phone jack accepts +9 to +14 VDC as from battery. No power is drawn from the battery (13 V or less) unless AC power is inter­rupted, or the MK-1 is Turned "off". When AC power is interrupted, the MK-1 instantly transfers to any battery connected to the rear panel. Current drain is typically 40 to 60 ma. at 9 volts, or 75–95 ma. at 12 volts. (Low monitor volume.)
A 9 V common "transistor radio" battery is not re­commended for continuous battery operation, since this type of battery will run down severely in a few hours. However, this type of battery is sufficient to prevent loss of recorded messages caused by oc­casional AC power dropouts; e.g. as might occur in Field Day or other portable AC operation. For CON­TINUOUS battery operation, a larger, 12 volts, power pack, such as eight 1.5 V "C" batteries in ser­ies, is recommended.
Where 220 VAC is the only power source, obtain an inexpensive 9–12 V battery eliminator locally. This is the easiest way to power the MK-1 from 220 VAC.
6. MEMORY PROGRAMMING TIPS
Some of the many ways to use the memory are: REPEATED CONTINUOUS CQ: Program one memory to send "CQ CQ ... DE (your call - once or twice)". With proper choice of number of CQ's, and "fine­adjustment" with length of spaces, you can make the CQ completely fill the memory, with no exces­sive space at the end. Play out using the repeat switch to send the CQ as long as desired. End the CQ by sending "K" with the paddle.
CQ WITH AUTOMATIC PAUSE: Similar to above, ex­cept add "K" at the end of the recorded message, and leave a several-second listening space at the end. During this pause in the recorded message,
you can listen for an answer. If there is no answer, the keyer automatically repeats the CQ. With break­in, or semi-breakin rigs, you can wander about the room while the keyer does all the work, sending as many CQ/pause sequences as required for an an­swer. Stop the automatic sequence by switching off repeat, or using the reset button or paddle. You will probably want to use the combine C/D function to get a long CQ/pause sequence, except perhaps in contests where shorter CQ's are appropriate.
tors to call you in contest, or in everyday operation. You'll find that your keyer is as good as adding 6 dB in antenna gain or increased power simply because of this factor: Most MK-1 owners wonder how they ever got along without the memory once they use it a few days.
7. IN CASE OF TROUBLE
Keyer trouble can occur in one of two distinct cate­gories:
MANUAL CONTROL OF CQ LENGTH: Let's say you re­cord: "CQ CQ ... DE (your call) K". When playing the message out, you can lengthen the CQ by pushing the message button again just before "K" is sent. The message then starts at the beginning again. This feature may also be used to repeat the first part of ANY message, e.g. the signal report in con­tests.
CONTEST: Many of the top contest operators use a programmable keyer such as the MK-1. Listen to them to learn the best ways to program your mes­sages. As an example, the following is a possible re­corded message sequence for the CQ WW DX con­test:
Message A: CQ TEST DE (your call twice) K Message B: 5NN (your zone) BK Message C: R QRZ DE (your call) K Message D: DE (your call twice) K
These messages handle most sending except for the other stations call. Message "A" could be sized to just fit into memory so you could use the "repeat" switch when you leave the operating position for a few seconds. In this case, you might want to send the "K" manually, rather than recording it.
USE OF FULL MEMORY IN EVERYDAY OPERATION: The messages will hold virtually all standard CW ex­changes, such as name, QTH, RIG, etc. If you use the combine C/D switch for a CQ and pause, you can re­cord a portion of personal data in "A" and the re­mainder in "B".
OTHER TIPS FOR GETTING ANSWER: Contest win­ners make most QSO's calling CQ, not by calling others. Your MK-1, once correctly programmed, will send flawless and businesslike CQ's at high speed, which greatly increases the tendency other opera-
1. Keyer does not work properly when received.
2. Keyer fails after use for sometime.
In the first category, we find that many keyers re­turned immediately after receipt are operating properly. Usually, the owner has not connected the equipment properly or does not understand its use. READ THE INSTRUCTIONS AGAIN CAREFULLY AND CHECK ALL CONNECTIONS TO YOUR RIG AND PAD­DLE BEFORE ASSUMING THERE IS A DEFECT.
Although we perform several tests and inspections before shipment, some keyers fail in the mail, usu­ally due to vibration which shakes loose a wire or in­termittent solder joint. A careful physical inspection may turn up the difficulty and save a return. Push­down on all IC's to be sure they're firmly seated in their sockets.
the keyer is a complex device, and we do not re­commend you attempt to service it yourself. How­ever, if you do , be sure that AC power is discon­nected and observe precautions required for CMOS circuitry: CMOS CIRCUITRY IS SOMEWHAT SENSI­TIVE TO BURNOUT BY STATIC CHARGES AND EXCESS VOLTAGES. In normal use, this is no problem. Also, simply reaching inside the unit or examining the cir­cuit board should not cause failures. However, the following precautions should be observed for safety: 1) Work in a static-free environment. Nylon rugs, etc. can cause static sparks to build up on your fingers, which may be transferred to any IC that is touched. A wooden or concrete floor in the working area is best. 2) Always remove power before work­ing on the board or removing or inserting any IC's.
3) Ground you soldering iron tip to the chassis or board ground using a clip lead before doing any sol­dering.
TROUBLE CHART
PROBLEM POSSIBLE CAUSE/
Keyer sometimes stays on continuously when power is is first applied.
Wavering monitor tone or erratic operation on battery power.
SOLUTION
Normal. Send a few dots or dashes to clear.
Weak battery. Use 12 volts or ignore symp­toms.
8. WARRANTY & RETURNS TO MANUFACTURER
Read "In case of trouble" section before returning. Be sure to enclose a detailed description of symp­toms inside the package, including name and ad­dress, rig model and type, and connections made to rig and paddle. If you don't include sufficient details we may not be able to help you, and you may re­ceive back the unit in the same condition as sent. Be especially sure to include details of any intermit­tent conditions time after warmup, ways to induce intermittent, etc.
Keyer works OK but be­comes erratic when transmitter is keyed. Or else, transmitter plate current is much higher than normal when using keyer. (Problem is RF pickup getting into key­er.)
Polarity of transmitter keying output may be reversed. Be sure MK-1 case and transmitter case grounds are con­nected together. (via MK-1"key jack" output plug on rear panel)
Connect .01 µF disc by­pass capacitors at pad­dle. One between dot and common, other be­tween dash and com­mon. In extreme cases, it may be necessary to shield leads to paddle, and ground the shield.
Connect .01 µF bypass capacitor across trans­mitter key jack at trans­mitter.
You must ship the keyer postpaid and include $2.50 return postage/handling in USA. (For other coun­tries, add additional shipping charges as in ads or brochure.) If you do not enclose shipping charges, you will have to pay additional COD charges for re­turn.
WARRANTY: Your keyer is warranted to the original purchaser to be free of defects in workmanship and materials for one full year. You must include pur­chase date (plus or minus one week) or other proof of original purchase and date, to qualify for free warranty work. THE WARRANTY IS VOID IF, IN OUR OPINION THE UNIT HAS BEEN MISUSED, ABUSED, MODIFIED IN ANY WAY OR TREATED IN OTHER WAY CONTRARY TO THE INSTRUCTIONS OR WHICH MAY HAVE CONTRIBUTED TO A FAILURE.
If the unit is out of warranty, you must enclose a $10 minimum service charge plus postage, as above, with the return. We can repair most prob­lems for this minimum charge, but will inform you of any additional charges before completing the re­pairs.
Keyer seems to miss dots when recording.
Other problems.
Switch intermittent.
Clock is not triggered when recording. Use a heavier "fist" when re­cording. See instruc­tions above.
See last section of in­structions for any latest information.
Check switch with ohm­meter.
The MK-1 is sold with a 15 day home trail. Your money will be refunded, less postage and insurance charges ($2.50 in USA), if returned in "as new" or "as received" condition. The cost of repairing any damages, scratches, etc. caused by the user will be deducted from the refund. Any modifications void the return privilege. If you believe you have re­ceived a defective unit, and simply wish repair or re­placement, we will extend the trial for another 15 days after we clear up any defects.
Less the 2 % of our products are ever returned with defects. We're proud of this record, but are con­stantly trying to improve on it. But, if you have problems, we are here to help you.
9. LATE NOTES
At this writing, 10 month into production, the MK-1 has proven to be not only in expensive, but also quite reliable. We had some problems with a bad batch of .1 µF capacitors in the monitor, and also with a bad batch of LED's. Other than these parts, which are no longer used, failures are usually con­fined to the IC's, which are easily replaced since they are socketed. Your unit is not only tested twice, but has been subject to a new burning proce­dure which has been found to identify most of the marginal IC's before shipment. As a result, you have, we think, the most reliable keyers of its com­plexity ever made.
Several amateurs have added pushbuttons in paral­lel with the panel pushbuttons and mounted these outside the case in an external box. This will work, but bypass capacitors (.01 µF disc) should be used across the present buttons to keep RF out. Also, it is emphasized that this mod., or ANY MOD, voids the warranty, since mods. have been found to be a ma­jor source of failures. We can fix most problems for $10 plus shipping (see above), so if you wish to modify, have fun! Just don't expect us to fix any fail­ures for free! Also, we can't comment about any other mods, due to the large volume of mail that would result. So please do not bother to write ask­ing about mods. We can supply no other informa­tion.
There is no easy way to use a straight key with the MK-1. Connecting a key across the MK-1 keyed out­put is perfectly safe, and will key the transmitter, but the MK-1 monitor not go on.
We will probably offer a plug-in accessory to ex­pand the MK-1 to a record 16 messages! This will sell for under $50, and will work with ANY existing MK-1 ever made. (plus into the memory IC socket). If you are interested, please drop a postcard imme­diately so we know if there is any demand for this option, and we'll mail details when available. Or check ads id available.
There has been only one failure of the MK-1 solid­state output transistors (ham tried to use it with an old 807 300 ma. cathode keyed rig.). So we're glad we didn't use a relay for keying, as the xistors are in­finitely more reliable. However, we found that some Ten-TEC an the early models of the FT-301D cannot be keyed by the MK-1 directly. The solution is sim­ple. Wire a 1.5 volt battery in series with the keyed output (observe polarity), and everything works fine. Current is drawn from the battery only when keying, and so a tiny "C" battery should last for years. We understand Yaesu is aware of the prob­lem, and is working on it.
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