Austral Lock S14R Illustrated Fitting Instructions

Page 1
Prepare the door according to the table and diagram below, to suit the application.
375 mm 961 mm
961 mm 546 mm
546 mm 961 mm
[A] [B]
375 mm 367mm
S14R/P
S14R/L
Code
S14R/S
Suit 1500
Low
High
Sample
With the top remote lock connected to the top rod, slide the free-end of the top rod though the top
remote lock cutout.
Repeat the above process for the bottom remote lock.
Rod lengths for each application are given in the table below for reference. If using the Adjustable Rod system, see over page for setup instructions.
Fit a supplied o-ring on each rod 60 - 80mm from the remote end (not needed for Adjustable Rods).
Assemble corresponding rods to the top and bottom
remote locks, ensuring the UP arrows on the remote locks are pointing towards the top of the door.
NOTE: DO NOT SCREW THE REMOTE LOCKS IN YET.
top remote lock
bottom remote lock
o-ring
o-ring
rod
free-ends
top remote lock
top cutout
bottom cutout
bottom remote lock
399 mm
985 mm
570 mm
TOP Rod
993 mm
578 mm
993 mm
BOT. Rod
399 mm
399 mm
Suit 1500
Low
High
Sample
=[A]+24mm
=[B]+32mm
Formula
go to Step 3.
Mark the cutout dimensions A and B on the Measurement Guide provided. NOTE: The standard cutout positions are pre-marked.
If you are fitting several doors with the same cutout dimensions, it is recommended that you securely tape the Measurement Guide to a benchtop or piece of timber. Then drill holes (4.5mm diameter) to locate and secure the rod ends while fastening.
Follow this step if using Adjustable Rods, otherwise
coupling
central hole
(large hole upwards)
rod length
min. 100
coupling
min. 100
rod
rod
drive pin and rolled pin flush inside the coupling
The coupling should be placed in the center between the two rod ends, and have the larger central hole facing upwards.
NOTE: If the distance between the straight rod ends and the bent rod ends is less than 100mm (as shown above) you must cut-down the rods enough to provide this clearance.
The rod ends must be pointing downwards into the benchtop. If you are not drilling holes for the rod ends, you will need to place a flat block (10mm thick) under the coupling.
Insert the steel rods into the brass coupling as shown.
tap with hammer until it is fully inside the coupling.
CHECK THAT THE ROD ENDS ARE PARALLEL AND POINTING STRAIGHT DOWN.
Re-align if necessary and check the overall length.
Insert the rolled steel pin into the large central hole and
rolled pin and hammer until it is fully inside the coupling.
Place the pointed end of the drive pin into the top of the
coupling
rolled pin
drive pin
central hole
The Adjustable Rod is now ready for installation.
rolled
pin
drive
pin
E
T
H
L
C
I
S
Y
P
C
A
E
C
R
K
E
A
S
G
A
I
N
E
G
L
P
172
156
64
19
60
60
19
25
16 Slot Width
[A]
[B]
Centre Line
of Cutout
64
Illustrated fitting instructions
ILLUSTRATED FITTING INSTRUCTIONS
S14R
multi-point rod kit
Aust ral
Lock
for sliding security doors
1.
Prepare Door
2.
Adjustable Rod Setup
(OPTIONAL)
3.
Install Remote Locks
(PK0190) S14R Instructions A4 R13.cdr
Insert the rod free-ends into the two Ø5 drive holes on the rear of the centrelock.
Pull the free-ends of the rods out through the centrelock
cutout.
Insert the centrelock into the centrelock cutout and secure with two #8x13mm lock body screws.
rod free-end
lock body screw
PLEASE TURN PAGE FOR STEPS 6 - 11
4.
Remove Plug in Centrelock
Remove plug in the drive tab on the rear of the centrelock and discard.
Ø5mm
REMOVE Ø5mm plug
drive tab
5.
Install Centrelock
centrelock cutout
Page 2
cam
cylinder
4
locked
direction
2
cam operation
Fit the Austral Centrelock door furniture as per instructions supplied with the centrelock.
Insert the #10 x 38mm cylinder screw and tighten
While applying light pressure on the snib lever towards the UNLOCKED position (front face of door),
Position the cylinder centrally within the lock body, ensuring cam turns towards front face of door. (see diagram)
turn the key firmly towards the locked position to engage the cam into the slide.
3.
2.
4.
5.
6.
While turning the key, allow the snib lever to move while still applying light pressure.
Insert the snib lever. Turn snib lever to vertical orientation as shown. - Lock is unlocked.
1.
a cylinder to a centrelock with S14R multipoint kit attached:
The directions below must be followed carefully whenever fitting
6
cylinder
screw
6.
Cylinder Installation
8.
Centrelock Furniture Installation
10.
Remote Strike Plate Installation
Fit the Austral Centrelock strike plate as per instructions supplied with the centrelock.
9.
Centrelock Strike Plate Installation
Fit the remote strike plates following the same process used to fit the Centre Lock Strike Plate. Secure the remote strike plates to the receiving channel with #8x13mm remote fixing screws
(supplied with S14R)
UN
L
OC
K
E
D
d
i
r
e
c
t
i
o
n
3
1
snib lever
remote strike plate
receiving channel
#8x13 panhead
screw
spacer - may be required (step 11)
11
Strike Plate Spacers - If Required
As the door is being closed, check that when the centre strike plate interlocking pin is level with the face of the centrelock, both remote strike plates are level with their respective remote lock front faces (+/- 2mm). If required, use the strike plate spacers supplied for adjustment.
TOP
REMOTE LOCK
Strike plate level with aperture in remote lock face
Remote Strike Plate
Remote Lock Assembly
Centre Strike Plate
Strike plate level with aperture in remote lock face
Remote Strike Plate
Remote Lock Assembly
Strike plate level with aperture in lock face
Interlocking Pin
Centrelock
BOTTOM
REMOTE LOCK
CENTRELOCK
While maintaining pressure on the key towards the UNLOCKED position, push the top remote lock lightly UPWARD.
While holding the remote lock in the upward position, drill a hole in the centre of the slotted fixing hole and install a #8x13mm remote lock fixing screw.
NOTE: Do not drill a hole in the round fixing hole yet.
Repeat the above procedure to fit the Bottom Remote Lock.
Check the operation with the key and snib, ensuring that both the Top & Bottom remote beaks are deadlocked in the locked position and retract to clear the keepers in the unlocked position. Adjust if required.
Drill holes through the round fixing holes in the Top & Bottom Remote Locks and install two#8x13mm
remote lock fixing screws.
NOTE: If removal of the cylinder is required - all remote lock fixing screws must be removed first.
remote lock fixing screw
7.
Adjust Remote-Locks & Fix in Place
S14R - MAINTENANCE LOG
In order to protect your warranty, record all maintenance activity in the following log:
Address of Building :
Name of Door :
Date
Activity Signed
S14R - CARE & MAINTENANCE
Maintenance
Annually inspect the door to confirm that the door operates with the
correct clearances, closes and opens without obstruction. Confirm that
the lock tongue slides easily up the strike plate wing to freely enter the
strike plate aperture when the door is closed - adjust the door if
necessary.
Annually check that when the door is closed, the lock can be locked by
both key and snib lever.
NB: The lock assembly has bee lubricated for life, and should not be
disassembled by the user.
Cleaning Powder Coatings
Every six months, powder coated surfaces should be cleaned to
protect the finish. However, in areas where pollutants are more
prevalent, especially in coastal or industrial regions, cleaning should be
carried out every two to three months.
To clean the powder coated surface:
1. Carefully remove any loose deposits with a wet sponge.
2. Use a soft brush (non abrasive) or cloth and a mild household
detergent solution to remove dust, salt and other deposits. Do not
use steel wool, scrapers, scouring liquids or powders to remove
deposits as these permanently scratch the coating surface.
3. Rinse off with clean fresh water.
Installation
The product must be installed according to the instructions included in
the product packaging and the door should be prepared according to
the door “cut-out” dimensions and tolerances shown.
Prior to fitting ensure that:
· Doors stored on site are stored in a clean dry area free from
cement, lime, paint, acid etc.
During fitting of the lock ensure that :
· No metal swarf or other contaminants enter the lock body.
· The fixing screws do not damage the product finish.
After installation of the door ensure that:
· The door is correctly adjusted with the correct clearances.
· The lock engages the catch plate correctly.
· The door is protected from building fall-out such as wet plaster,
mortar, paint and welding splatter.
If the door becomes contaminated:
· Do not paint the lock body or faceplate.
· Remove wet plaster, cement, mortar and other droppings
immediately, using ample clean water and a sponge or rag, to
avoid permanent staining or scratching of the product finish. If
removal is delayed and scraping becomes necessary the surface
finish may suffer.
Aust ral Lo ck
PO Box 52
South Melbourne
VIC 3205 Australia
ph (+61 3) 9314 1077
fax (+61 3) 9314 2400
www.ausloc.com
TEST CYLINDER OPERATION before proceeding.
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