Aussie Vantage 67C3C8KK81 Assembly And Use Manual

LP Gas Grill Assembly and Use Manual
67C3C8KK81
For Outdoor Household Use Only. Not for Commercial Use.
Need Help? Need to Register Your Grill? Looking for Aussie Parts & Accessories?
Visit us online at www.AussieGrills.com Or call Aussie Customer Service at 1-800-251-7558
WARNING DANGER
! !
• Failure to follow these intructions could result in fire or explosion which could cause death, serious personal injury, or property damage.
• Read and follow instructions carefully before as­sembly or use.
• These instructions must be kept with the user. SAVE THESE INSTRUCTIONS.
WARNING
!
• Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.
• An LP cylinder not connected for use shall not be stored in the vicinity of this or any other appliance.
If you smell gas:
1. Shut off gas to the appliance.
2. Extinquish any open flame.
3. Open lid.
4. If odor continues, keep away from the appli­ance and immediately call your gas supplier or your fire department.
2
NOTICE
Meco Corporation strives to be a quality supplier of consumer products. If we omitted
any parts needed for assembly, or you need troubleshooting information, please
contact us using our toll free number or visit our website.
It is important to register your grill and retain your receipt.
1-800-251-7558 8 am - 5 pm E.S.T. Monday - Friday 1-423-639-1171 (Telephone) 1-423-639-2570 (Fax)
CARBON MONOXIDE HAZARD
This appliance can produce carbon monoxide which has no odor. Using it in an enclosed space can kill you. Never use this appliance in an enclosed space, such as a camper, tent, car, or home.
Consumer Service Department MECO CORPORATION 1500 Industrial R o a d Greenville, TN 37745 USA
www.aussiegrills.com
DANGER
!
WARNING
!
To reduce the risk of serious bodily injury or death from fire or explosion:
• Never use alcohol, prescription or non-prescription drugs while assembling or safely operating this appliance.
• Do not connect LP Gas Cylinder until assembly is complete.
To reduce the risk of a laceration hazard, wear protective gloves when handling parts that have sharp edges.
Tools Required for Assembly (Supplied with Grill):
CAUTION
!
Phillips Screwdriver
Contents
3
Preparation for Assembly ..............................................3
Packing Lists
Model 67C3C8KK81 .....................................................4
Assembly Instructions
Step 1 Caster Assembly ............................................ 5
Step 2 Back Panel to Bottom Shelf Assembly............. 5
Step 3 Cart Frame Assembly.....................................6
Step 4 Cyl. Blocking Wire & Cyl. Retaining Bolt Assy. 6
Step 5 Front Crossbar & Caster Cap Assembly ..........7
Step 6 Door Handle and Door Assembly ..................7
Step 7 Hood/Body To Cart Assembly ........................ 8
Step 8 Side Table Assembly ...................................... 9
Step 9 Side Burner Valve Assembly .........................10
Step 10 Side Burner Igniter Wire Connection ............ 10
Step 11A Side Burner Control Knob Assembly ............ 11
Step 11B Side Burner Grid Assembly .......................... 11
Step 12A Bottom Body Panel Assembly ....................... 11
Step 12B Foil Pan/Grease Pan Assembly ..................... 11
Step 13A Warming Rack Assembly .............................. 12
Step 13B Flame Diffuser Assembly ............................. 12
Step 13C Cooking Grid Assembly ...............................12
Step 14 Battery in Igniter Installation ........................ 12
Connecting/Disconnecting the Gas
Using Gas .................................................................. 13
LP Gas Cylinder ..........................................................13
LP Hose & Regulator ................................................... 14
Connecting LP Gas Cylinder .......................................14
Disconnecting LP Gas Cylinder ............................... 14
How to Perform a Leak Test ........................................ 16
Lighting Grill Using the Pulse-Spark Ignitor ................ 18
Manually Lighting the Grill .........................................20
Lighting the Side Burner .............................................21
Check the Flame ........................................................ 21
Manually Lighting the Side Burner ..............................22
Cooking on the Gas Grill
Grill Cooking (Direct Method) .....................................23
Roasting (Indirect Method) ..........................................24
Warming Rack ............................................................ 25
End of Cooking Session ..............................................25
Care and Maintenance
Cleaning the Grill ....................................................... 26
How to Clean the Burners .......................................... 27
Storage ....................................................................29
Emergencies ............................................................ 30
Troubleshooting.......................................................30
Important Notice- LP Cylinder with OPD ...............32
Replacement Parts
Parts Illustrations ........................................................34
Parts List ...........................................................................35
Limited Warranty.......................................................36
Register your grill and retain your receipt.
Before Using Your Grill
Installation Codes ....................................................... 15
Selecting a Location ................................................... 15
Preparation for Assembly
Remove Grill and all the packaging from carton and place on floor. Make sure there are no loose parts.
NOTE: Before using your grill, read the instructions and your manual.
For easier set-up and assembly, follow instructions of each step in the order they are written as you look at the dia­grams. If accessories mentioned in certain assembly steps do not come with your model, skip that step and proceed to the next step that applies to your model.
If you have any questions or need help, contact Customer Service at 1-800-251-7558 or go to www.aussiegrills. com. Be sure to have the grill model number and serial number printed on the black label, located on the back edge of the bottom shelf of the cart. If you need replacement parts, look in the Parts List Section to find the exact parts you need. If you need a replacement part under warranty, a proof of purchase will be necessary. You will be asked to forward your proof of purchase via e-mail or to fax your proof of purchase to 423-639-1055 and reference your model and serial number. It is important to register your grill and retain your receipt.
4
Packing List
Ref# Description
1 Left Side Frame Right Side Frame Door Back Panel Front Crossbar 2 Door Handle Locking Casters, 2 pcs. Casters, 2 pcs. Caster Caps, 2 pcs. Grease Pan Foil Pan Side Burner Control Knob Cylinder Blocking Wire Cylinder Retainer Bolt Hardware Package 3 Left Side Shelf with Side Burner Right Side Shelf 4 Cart Bottom Shelf 5 Bottom Panel 6 Hood/Body 7 Flame Diffuser, 3 pcs. 8 Cooking Grid, 3 pcs. 9 Warming Rack
9
8
7
3
6
2
3
5
Detailed Parts List and Illustrations may be found on pages 34 & 35.
1
2
2
1
1
2
4
2
2
2
2
2
1
1
2
2
2
Assembly Instructions
Step 1 Caster Assembly
Identify Side Frame assemblies and lay on floor as shown. Thread stem of locking casters into nut on extension on bot­tom of front legs. Thread stems of non-locking casters into inserts in ends of back legs.
Hole in side panel indicates Left Side Frame.
Locking Casters
Extension on Front Leg
5
Step 2 Back Panel to Bottom Shelf Assembly
Attach Back Panel to Bottom Shelf with four 1/4-20 x 0.5” bolts. Note: Flat face of Back Panel is flush with outside of Bottom Shelf.
1/4-20 x 0.5” Bolt set
4 pc
6 7
Step 3 Cart Frame Assembly
Attach Left Leg Frame and Right Leg Frame to Cart Bottom Panel with eight 1/4-20 x 1.50” Bolts. Fit one Frame onto Bottom Panel at a time and insert the 1.50” bolts through the Legs into the sides of the Bottom Panel. Attach the Back legs to the Back Panel with four 5/32-30 x .31” bolts. Tighten all securely.
1/4-20 x 1.50” Bolt set
8 pc
5/32 x .31” Bolt set
4 pc
WARNING
!
To reduce the risk of serious bodily injury or death from fire or explosion: Never remove guards or devices to prevent storage of spare or oversize LP Gas Cylinders not recommended for this grill.
Step 4 Cylinder Blocking Wire and Cylinder Retainer Bolt Assembly
Attach Cylinder Blocking Wire Cabinet Bottom with two 5/32 x .47” Bolts.
A. B. Install the Cylinder Retainer Bolt through the hole in the back of the Bottom Shelf and into the nut welded underneath.
A
5/32 x .47” Bolt
2 pc
B
Cylinder Retainer Bolt
Step 5 Front Crossbar and Caster Cap Assembly
A.
Attach the Front Crossbar between the Front Legs with four 1/4-20 x 1.50” bolts. Insert the bolts throught he out­side of the legs and into the threaded holes in the crossbar ends. Front crossbar should be oriented with the open side facing the inside of the cabinet and the hinge pin hole on the bottom.
B. Install the Caster Caps on the exposed threaded stems of the front casters.
A
7
B
1/4-20 x 1.50” Bolt set
4 pc
Step 6 Door handle Assembly and Door Installation
Attach Handle to Door with two 5/32 x .22” Bolts. (Note: One extra bolt included)
A. B. Install Door. Drop bottom door pin into hole in front right corner of Bottom Shelf. Swing top of Door toward hole in
underside of Front Crossbar. Depress spring-loaded pin with thumb while sliding pin into crossbar hole until it snaps into place.
5/32 x .22” Bolt set
2 pc
8
CAUTION
!
To reduce the risk of bodily injury from lifting, the following assembly steps #s 7 and 8 will require two people.
Step 7
Hood/Body To Cart Assembly
Lift the Hood/Body Assembly over the cart assembly and set it down until it rests on the top of the cart legs.
Align the holes in the side of the Body with the holes in the legs. Insert two 1/4-20 x .50 Bolts through the holes in the firebox flanges (Back Left Side View) and into threaded inserts in the inside face of the back legs. Insert two 1/4-20 x 1.50 Bolts through the holes in the front legs (Right Side View) and into threaded inserts in firebox flanges. Tighten after all are installed.
Left Side View
Back
1/4-20 x .50” Bolt set
2 pc
1/4-20 x 1.50” Bolt set
2 pc
Right Side View
CAUTION
!
Prior to performing any further assembly, PERFORM “FIRST TIME USE” LEAK TEST
as detailed on pages 16-17.
If the grill is fully assembled before per forming the First Time Use leak test, the side tables will need to be removed in order to perform the
leak test on the valves behind the knobs, inside the control panel.
Step 8 Side Table Assembly
Screw two 1/4-20 x .50” Bolts into the two bottom threaded inserts on the outside of the Bowl. Do not screw Bolts
A.
all the way. Leave 1/8” of each Bolt exposed.
Align the bottom two holes (“keyhole slots” in detail) on the inner side of the LEFT Side Table with the two bolts thread­ed partly into the inserts in the Side of the Bowl then slide the Side Burner Table over the Bolts.
B. Holding the Side Burner Table in place, install two 1/4-20 x .50” Bolts from the inside of the Bowl into the two top
threaded holes in the Side Table.
C. From under the Side Table, install one 5/32 x .31” bolt through the Side Table end into the side of the Bowl.
Repeat this assembly for the RIGHT Side Table. Tighten all bolts.
9
1/4-20 x .50” Bolt set
8 pc
A
Keyhole Slots
5/32 x .31” Bolt set
2 pc
B
C
5/32 x .31” Bolt
10
Step 9 Side Burner Valve Assembly
NOTE: Side Burner Valve is already attached to the regulator hose. Hose is not shown in some illustrations for clarity.
A. Install the Side Burner Valve from underneath the LEFT Side Table. Remove the screws from the side burner bracket
and set aside with bracket.
B. Tilt venturi end of burner down and slide rectangular venturi windscreen toward back of grill to expose open end of
burner tube.
C. Insert the valve stem out through the hole in the bezel and fascia on the front of the side table. Next insert the
nozzle into the opening in the burner tube.
D. Attach the valve to the front of the side table by installing two 5/32” x .31” Bolts through the Control Knob Bezel and
front of the Side Table into the threaded Valve bracket holes. Slide the windscreen back into position and replace the side burner bracket.
C
Side Burner
5/32 x .31” Bolt
2 pc
Bracket
A
Valve
Step 10 Side Burner Igniter Wire Connection
The Side Burner Igniter Wire is pre-installed and connected to the Ignition Box. Attach the wire to the Side Burner electrode by sliding the wire connector onto the electrode terminal.
Underside view of Side Table/Side Burner
Venturi Windscreen
B
D
Note: Shown without Regulator Hose for clarity.
11
Step 11 A. Side Burner Control Knob Assembly
Align the flat keyed hole in the Control Knob with the keyed stem of the Side Burner Valve. Push the Control Knob onto the Side Burner Valve stem.
B. Side Burner Grid Assembly
Place the Side Burner Grid onto Side Burner Table, allowing the three protruded ends to fall into the three holes around the Side Burner.
BA
Step 12 A. Bottom Body Panel Assembly
Slide the Bottom Body Panel into the guides of the Body assembly. Secure Bottom Body Panel to Body assembly with one 5/32 x .47” Bolt and nut on each side.
B. Foil Pan/Grease Pan Assembly
Insert the Foil Pan into the Grease Pan. Slide the Grease Pan into the guides under the Bottom Body Panel.
5/32 x .47” Bolt
and Nut
2 pc
A
B
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