This appliance can produce carbon monoxide which
has no odor. Using it in an enclosed space can kill
you. Never use this appliance in an enclosed space,
such as a camper, tent, car, or home.
Consumer Service Department
MECO CORPORATION
1500 Industrial R o a d
Greeneville, TN 37745 USA
www.aussiegrills.com
DANGER
!
WARNING
!
To reduce the risk of serious bodily injury or death from fire or explosion:
• Never use alcohol, prescription or non-prescription drugs while assembling or safely operating this appliance.
• Do not connect LP Gas Cylinder until assembly is complete except as noted for “first time use” leak test as detailed on pages 16-17.
To reduce the risk of a laceration hazard, wear protective gloves when handling parts that have sharp edges.
To reduce the risk of bodily injury from lifting, assembly will require two people.
Tools Required for Assembly (Supplied with Grill):
CAUTION
!
Phillips Screwdriver
Packing List
Description
Warming Rack
Cooking Grid, 3 pcs.
Large Flavor Activator, see note.
Small Flavor Activator, see note
Left Side Shelf with Side Burner
Side Burner Control Knob
Hood/Body - 6703 (3-burner) OR
Hood/Body - 6704 (4-burner)
Right Side Shelf
Bottom Body Panel
Grease Pan
Foil Pan
Back Leg- Left
Side Braces, 2 pcs.
Front Leg- Left
Cart Bottom Panel
Cylinder Blocking Wire
Back Leg- Right
Front Leg- Right
Wheels, 2 pcs.
Wheel covers, 2 pcs.
Steel Privacy Panel
Hardware Package
When ordering parts, it is VERY important to have the complete Model Number to be assured of
receiving the correct replacement parts for your grill.
6703 Flavor Activators
3 Large - 4 small
3
6704 Flavor Activators
4 Large - 3 small
Detailed Parts List and Illustrations may
be found on pages 34 & 35.
NOTE: Appearance of parts may vary
slightly from illustration for different
Models.
Remove grill and all the packaging from carton and place on floor. Make sure there are no loose parts.
NOTE: Before using your grill, read the instructions and your manual.
For easier set-up and assembly, follow instructions of each step in the order they are written as you look at the diagrams. If accessories mentioned in certain assembly steps do not come with your model, skip that step and proceed to
the next step that applies to your model.
If you have any questions or need help, contact Customer Service at 1-800-251-7558 or go to www.aussiegrills.com. Be sure to have the grill model number and serial number printed on the black label located on the back edge of
the bottom shelf of the cart. If you need replacement parts, look in the Parts List Section to find the exact parts you
need. If you need a replacement part under warranty, a proof of purchase will be necessary. You will be
asked to forward your proof of purchase via e-mail or to fax your proof of purchase to 423-639-1055 and reference
your model and serial number. It is important to register your grill and retain your receipt.
5
Assembly Instructions
Step 1
Left Leg Frame Assembly
Identify Legs by hole placement and lay on floor as shown. Attach Brace between legs with four 5/32 x .31” Bolts, open
side of brace facing up. Closed, flat side of brace will be flush with outside of legs.
5/32 x .31” Bolt set
4 pc
Left Front legNote hole locations
Step 2
Right Leg Frame Assembly
Repeat Step 1 for Right Leg pair. Right legs are longer and have no axle hole at bottom.
5/32 x .31” Bolt set
4 pc
Right Front legNote hole locations
67
Step 3
Cart Frame Assembly
Attach Left Leg Frame and Right Leg Frame to Cart Bottom Panel with eight 1/4-20 x 1.50” Bolts. Fit one Frame onto
Bottom Panel at a time and insert the 1.50” bolts through the Legs into the sides of the Bottom Panel. Tighten all
securely.
1/4-20 x 1.50” Bolt set
8 pc
Step 4
Wheel Assembly
Attach the Wheel by first inserting the Axle through the Wheel then the Axle through the Leg. Place the Washer on the
end of the Axle extending out of the opposite side of the Leg. Secure all in place by inserting the Cotter pin through the
hole in the end of the Axle. Snap the Wheel Cover onto the Wheel.
Wheel
Axle
Axle Pin
Washer
Wheel Cover
Step 5
Steel Privacy Panel Assembly
Attach the Steel Privacy Panel between the Front Legs with four 5/32” x .31” bolts through the flanges of the Panel
into the threaded holes on the inside of the Legs. The bottom center of the Panel attaches to the Bottom Panel with
one 5/32” x .31” bolt
5/32 x .31” Bolt set
5 pc
7
WARNING
!
To reduce the risk of serious bodily injury or death from fire or explosion:
Never remove guards or devices to prevent storage of spare or oversize LP Gas Cylinders not recommended for this grill.
Step 6
Cylinder Blocking Wire Assembly
Attach Cylinder Blocking Wire Cabinet Bottom with two 5/32 x .47” Bolts.
5/32 x .47” Bolt
2 pc
8
CAUTION
!
To reduce the risk of bodily injury from lifting, the following assembly steps #s 7 and 8 will require two people.
Step 7
Hood/Body To Cart Assembly
Lift the Hood/Body Assembly over the cart assembly and set it down until it rests on the top of the cart legs.
Align the holes in the side of the Body with the holes in the legs. Insert two 1/4-20 x .50 Bolts through the holes in the
firebox flanges (Back Left Side View) and into threaded inserts in the inside face of the back legs. Insert two 1/4-20
x 1.50 Bolts through the holes in the front legs (Right Side View) and into threaded inserts in firebox flanges. Tighten
after all are installed.
Left Side View
Back
1/4-20 x .50” Bolt set
2 pc
1/4-20 x 1.50” Bolt set
2 pc
Right Side View
CAUTION
!
Prior to performing any further assembly, PERFORM “FIRST TIME USE” LEAK TEST
as detailed on pages 16-17.
If the grill is fully assembled before per forming the First Time Use leak test, the side tables will need to be removed in order to perform the
leak test on the main burner valves inside the control panel, behind the knobs, .
Step 8
Side Table Assembly
Screw two 1/4-20 x .50” Bolts into the two bottom threaded inserts on the outside of the Bowl. Do not screw Bolts
A.
all the way. Leave 1/8” of each Bolt exposed.
Align the bottom two holes (“keyhole slots” in detail) on the inner side of the LEFT Side Table with the two bolts threaded partly into the inserts in the Side of the Bowl then slide the Side Burner Table over the Bolts.
B. Holding the Side Burner Table in place, install two 1/4-20 x .50” Bolts from the inside of the Bowl into the two top
threaded holes in the Side Table.
C. From under the Side Table, install one 5/32 x .31” bolt through the Side Table end into the side of the Bowl.
Repeat this assembly for the RIGHT Side Table. Tighten all bolts.
9
1/4-20 x .50” Bolt set
8 pc
A
Keyhole Slots
5/32 x .31” Bolt set
2 pc
B
C
5/32 x .31” Bolt
10
Step 9
Side Burner Valve Assembly
NOTE: Side Burner Valve is already attached to the regulator hose. Hose is not shown in illustration for clarity.
A. Install the Side Burner Valve from underneath the LEFT Side Table. First insert the valve stem out through the hole in
the bezel and fascia on the front of the side table. Next, flex the tube of the burner down and insert the nozzle into the
opening in the burner tube.
B. Install two 5/32” x .31” Bolts through the Control Knob Bezel and front of Side Table and into the threaded Valve
bracket holes. Install the top bolt first by twisting the valve/bracket to align only the top holes. Do not tighten completely.
Next, twist the valve/bracket to align the bottom holes and install the second bolt. Tighten both bracket holes.
A
5/32 x .31” Bolt
2 pc
Top Fir st
Valve
Step 10
Side Burner Igniter Wire Connection
The Side Burner Igniter Wire is pre-installed and connected to the Ignition Box. Attach the wire to the Side Burner electrode by sliding the wire
connector onto the electrode terminal.
Underside view of
Side Table/Side Burner
B
Bottom Second
B
Note:
Shown without Regulator
Hose for clarity.
11
Step 11
A. Side Burner Control Knob Assembly
Align the flat keyed hole in the Control Knob with the keyed stem of the Side Burner Valve. Push the Control Knob onto
the Side Burner Valve stem.
B. Side Burner Grid Assembly
Place the Side Burner Grid onto Side Burner Table, allowing the three protruded ends to fall into the three holes around
the Side Burner.
BA
Step 12
A. Bottom Body Panel Assembly
Slide the Bottom Body Panel into the guides of the Body assembly. Secure Bottom Body Panel to Body assembly with
one 5/32 x .47” Bolt and nut on each side.
B. Foil Pan/Grease Pan Assembly
Insert the Foil Pan into the Grease Pan. Slide the Grease Pan into the guides
under the Bottom Body Panel.
5/32 x .47” Bolt
and Nut
2 pc
A
B
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