Aussie pmn, Bushman Deluxe, Bushman Elite Assembly And Use Manual
Aussie
Bushman™ LP Gas Grill
Assembly and Use Manual for:
Bushman™, Deluxe, & Elite Models
FOR YOUR SAFETY
If you smell gas:
1. Shut off gas to the appliance.
2. Extinguish any open flame.
3. Open Lid.
4. If odor continues, immediately call your gas
supplier or your fire department.
FOR YOUR SAFETY
1. Do not store or use gasoline or other
flammable vapors and liquids in the
vicinity of this or any other appliance.
2. An LP cylinder not connected for use
shall not be stored in the vicinity of this
or any other appliance.
•READ AND FOLLOW INSTRUCTIONS CAREFULLY BEFORE ASSEMBLY OR USE.
FAILURE TO FOLLOW THESE INSTRUCTIONS COULD RESULT IN DEATH, SERIOUS
BODILY INJURY, AND/OR PROPERTY LOSS.
•FOR OUTDOOR HOUSEHOLD USE ONLY. NOT FOR COMMERCIAL USE.
•SOME PARTS MAY CONTAIN SHARP EDGES - ESPECIALLY WHERE NOTED IN THIS
MANUAL! WEAR PROTECTIVE GLOVES IF NECESSARY.
•THESE INSTRUCTIONS MUST BE KEPT WITH THE CONSUMER AND RETAINED FOR
FUTURE USE.
•PORCELAIN COATING CAN CHIP DURING ASSEMBLY. WEAR SAFETY GLASSES WHILE
ASSEMBLING GRILL.
For Customer Service, call
1-800-251-7558
www.aussiegrill.com
This owners manual is intended for the following models:
Bushman™, Bushman™ Deluxe, & Bushman™ Elite
TM
©Aussie™ Grill Company 2001
Bushman™
Bushman™ DDeluxe
Bushman™ EElite
2
IMPORTANT SAFEGUARDS
FAILURE TO FOLLOW THESE SAFEGUARDS COULD RESULT IN DEATH, SERIOUS
BODILY INJURY, AND/OR PROPERTY LOSS. READ AND FOLLOW ALL INSTRUCTIONS
CAREFULLY BEFORE ASSEMBLY OR USE OF THE LP GAS GRILL.
1. WARNING! Read and follow all instructions.
2. For Household Outdoor Use Only Do Not Use Indoors or on recreational vehicles
or boats. Never use as a space heater. Not for
commercial use.
3. WARNING! To reduce the risk of serious or
fatal injury from breathing toxic fumes and from
explosion and fire as a result of leaking gas,
use only outdoors in an open area with good
ventilation. As with all conventional fuels, the
burning process consumes oxygen and
produces toxic gases, including carbon
monoxide. In addition, the combustion products
of such fuels, including liquefied petroleum
(LP), contain chemicals known to the state of
California and other authorities to cause cancer,
birth defects and other reproductive harm.
4. Place your Liquefied Petroleum (LP) gas grill
on a firm, level surface. Grill should be setup
away from high traffic areas and combustible
materials.
5. Locate your LP gas grill at least 10 feet away
from your house or any building. Do not use the
grill in a garage, breezeway, carport, porch, or
in any enclosed area. Do not locate this
appliance under overhead unprotected
combustible surfaces.
6. Have an ABC fire extinguisher accessible.
Never attempt to extinguish a grease fire with
water or other liquids.
I. IMPORTANT SAFEGUARDS...........................................2
II. Parts Diagram, lists, and Assembly Instructions................5
Parts List................................................................................6
Step 1 - Cylinder Support/ Retain Clip Assembly............10
Step 2 - Legs to Bottom Shelf Assembly.........................11
Step 3 - Wheel Assembly.................................................12
Step 4 - Attach Rear Support Bar....................................13
Step 5 - Attach Drip Cup Holder......................................13
Step 6 - Attach Burner.....................................................14
Step 7 - Attach Heat Shield.............................................15
Step 8 - Mount Igniter/ Flavor Activator Stud...................16
Step 9 - Mount Grill Bowl on Legs...................................17
Step 10- Leak Test/ Attach Control Panel.........................18
Step 11- Attach Igniter Wire..............................................19
Step 12- Attach Hood/ Bowl Hinges.................................20
Step 13- Mounting Hood...................................................21
Step 14- Attach Hood Handle...........................................22
Step 15- Insert Drip Cup...................................................22
Step 16- Attach Side Tables.............................................23
Step 17- Right Side Burner Assembly..............................24
Step 18- Attach Flavor Activator™...................................25
Step 19-Attach Privacy Panel...........................................25
Step 20-Insert Warming Rack...........................................26
Step 21- Insert Cooking Grid............................................26
Step 22- Attach LP Cylinder.............................................27
III. Operating and Maintaining Your LP Gas Grill................28
A) Gas, Cylinder, Hose and Regulator Info....................28
1) LP Hose & Regulator Assembly............................28
2) LP Gas Cylinder....................................................28
3) Connect/Disconnect LP Gas Cylinder...................28
B) Before Using Your Grill.............................................29
1) Selecting a Location..............................................29
2) Precautions............................................................29
3) Leak Testing...........................................................30
C) Operating the LP Gas Grill........................................30
1) Preparation Before Cooking..................................31
2) Lighting with Igniter................................................31
3) Lighting the Side Burner........................................32
3) Manual Lighting of the Grill....................................33
4) Check Your Flame.................................................34
5) Grill Cooking..........................................................34
6) Roasting................................................................34
7) End of Cooking Session........................................34
8) Turning Off Your LP Gas Grill................................34
D) Care and Maintenance..............................................35
1) Porcelain Coated Cooking Surfaces......................35
2) Burner Maintenance...............................................35
3) Flavor Activator......................................................36
4) Drip Cup.................................................................36
5) Cleaning the Grill Body..........................................36
6) Preventive Maintenance.........................................36
7) Storage...................................................................36
IV. Troubleshooting.............................................................37
V. Important Notice - LP Cylinder with OPD.....................39
VI. Limited Warranty...........................................................40
©Aussie Grill Company 2001
7. WARNING! If your grill catches on fire:
• If the fire is in the grill portion and you can safely
reach the control knobs, then turn them off by turning
knobs clockwise. If you cannot safely reach the
control knobs, call the fire department.
• If the fire involves one of the hoses, and you can
safely reach the propane cylinder valve, shut the
valve off by turning LP cylinder valve handle
clockwise to a full stop.
• If the fire involves the cylinder, leave it alone,
evacuate the area and call the fire department.
• If there is any type of fire that threatens either
personal safety or endangers property, call the fire
department.
8. Check the Grease Cup for grease buildup. Remove
excess grease to avoid a grease fire in the pan. Never
use the grill without Grease Cup in place.
9. WARNING! If you notice grease or other hot material
dripping from the grill onto valve, hose, or regulator, turn
off gas supply immediately. After the grill has cooled,
determine the cause and correct it. After cleaning the
valve, hose and regulator, perform a leak test before
continuing use. See Before Using Your LP Gas Grill
section (page 29) of this manual for correct leak test
procedures.
10. This installation must conform with local codes or, in the
absence of local codes, with either the National Fuel Gas
Code, ANSI Z223.1, or CAN/CGA-B149.2, Propane
Installation Code.
11. If an external electrical source is utilized, the outdoor
cooking appliance, when installed, must be electrically
grounded in accordance with local codes or, in the
absence of local codes, with the National Electrical
Codes, ANSI/NFPA 70, or the Canadian Electrical Code.
CSA C22.1.
12. Keep any electrical supply cord and the fuel supply hose
away from any heated surfaces. Electric cords should be
placed away from walkways to avoid a tripping hazard.
13. Combustible materials should never be within
36 in. of the back or sides of your LP gas grill.
14. WARNING! Always Store Lp Cylinders upright
and where temperatures do not exceed 125 degrees
Fahrenheit. Never store a spare or disconnected LP
cylinder under or near this LP gas grill.
17. Check the LP gas grill for gas leaks and burner
obstructions before each use.
WARNING! Do not use a flame to check for gas
leaks. See Before Using Your LP Gas Grill section of
this manual for correct leak test procedures. A clogged
burner tube can lead to a fire beneath grill.
18. DANGER! If you see, smell, or hear the hiss of
escaping gas from the LP cylinder:
A. Get away from the cylinder.
B. Do not attempt to correct the problem yourself.
C. Call your local fire department.
19. WARNING! Do not operate an LP gas grill if you
have knowledge of or suspect a gas leak.
20. Always inspect the gas hose and regulator assembly
before each use. Always turn the LP cylinder to the “Off”
position before inspecting parts. If the hose is cut,
damaged, or showing signs of excessive abrasion or
wear, do not use the LP gas grill. Contact the
manufacturer, as the hose must be replaced with an
assembly specified by the manufacturer prior to further
use of the LP gas grill.
21. WARNING! Before lighting the LP gas grill, open
the hood to prevent an explosion from gas build-up.
See Operation of Your LP Gas Grill section
22. If burner does not light, turn off all gas control knobs.
Leave the grill hood open and wait five minutes
before attempting to light.
23. If burner goes out during operation, turn off all gas
control knobs. Open the hood and wait five minutes
before attempting to light.
24. Exercise reasonable care when using this LP gas grill.
Never leave grill unattended during use or cleaning.
25. Never allow children to operate or play near an LP gas
grill. Keep animals and bystanders out of the grill area.
26. Always turn off the LP gas cylinder at the cylinder valve
when not in use. Allow grill to cool before handling parts
or cleaning.
27. WARNING! Do not move an LP gas grill when in
use or hot.
28. WARNING! Never touch hot surfaces. Use heat
resistant gloves, long-handled tongs, or cooking mitts at
all times. The grill will become very hot. Open the hood
carefully when cooking to avoid burns from the hot air
and steam trapped inside.
29. Use only the hose and regulator assembly
that is supplied with your LP gas grill and/or
specified by the manufacturer.
3
— NOTICE —
AUSSIE GRILL COMPANY STRIVES TO BE A QUALITY SUPPLIER OF CONSUMER PRODUCTS. IF WE INADVERTENTLY
OMITTED ANY PARTS NEEDED FOR ASSEMBLY, OR YOU NEED TROUBLESHOOTING INFORMATION, PLEASE CONTACT
US USING OUR TOLL FREE NUMBER. THANK YOU FOR PURCHASING AN AUSSIE GRILL COMPANY PRODUCT.
1-(800)-251-7558
8 am - 5 pm E.S.T Mon. - Fri.
1-(423)-639-1171 (TELEPHONE)
1-(423)-639-2570 (FAX)
CONSUMER SERVICE DEPARTMENT
AUSSIE GRILL COMPANY
1500 INDUSTRIAL ROAD
GREENEVILLE, TN. 37745 USA
www.aussiegrill.com
30. Use of this LP gas grill other than for the intended use,
or alteration of LP gas grill in any way may not be safe
and will void any warranty.
31. Never attempt to repair the LP gas grill or cylinder
yourself. Contact the manufacturer for information
regarding repairs to your grill.
32. LP gas is not natural gas. The conversion or attempted
use of natural gas in an LP unit or LP gas in a natural
gas unit is dangerous and will void your warranty.
33. Do not use charcoal in an LP gas grill. Do not use
aerosols or store flammable liquids or materials near this
LP gas grill.
34. WARNING! Do not wear loose clothing (for
example: hanging shirt tails, clothing with frills, etc.)
around an LP gas grill while in use or hot.
35. Never use an LP cylinder if it shows signs of: dents,
gouges, bulges, fire damage, corrosion, leakage,
excessive rust or other forms of visual external damage;
it may be hazardous and should be checked by a
Liquefied Petroleum supplier. Do not use an LP cylinder
with a damaged valve.
36. Even though your LP cylinder may appear to be empty,
gas may still be present and the cylinder should be
transported and stored accordingly.
37. Never store an LP gas cylinder indoors (empty or filled).
If storing the gas grill indoors, disconnect LP gas cylinder
and store it outdoors out of the reach of children.
38. Never leave an LP cylinder inside a vehicle which may
become overheated by the sun.
39. Never lean your body over the LP gas grill when lighting
it or while it is in use or hot.
40. Do not attempt to disconnect, move or alter any gas
fittings while your LP gas grill is in operation.
41. Your LP gas grill should be cleaned on a regular basis.
Refer to Care and Maintenance section in this manual.
42. This LP gas grill is not designed to be used with a solid
plate (griddle). Full coverage of plates will cause
excessive heat and could damage the grill.
43. Never douse the grill with water when its surfaces are
hot because it may cause grease to splatter or the
porcelain cooking grids and hood to break.
44. When not in use, the LP cylinder valve must be
turned to “Off” position.
4
Parts Diagram - Some small parts may not be depicted
3/4
5
6
7
10/ 11
14
15
17
18
20
21
22
24
25
8, 9, 30, 31, 33, 34, 35
32
36
38
39
39
40
40
40
42 43 44 45 46 47 48 49 50
41
51
54
55/ 56
5
28
ASSEMBLY INSTRUCTIONS for BUSHMAN, DELUXE, & ELITE MODELS
PREPARATION FOR ASSEMBLY: Removing parts from carton and some assembly will require
two people. Before starting assembly, read the instructions and your manual.
This manual covers several Bushman Grill models. Use only the steps that pertain to your model.
Remove all the parts from the carton and lay them on a smooth, clean surface. (You may cut the carton, spread it out, and use it as a pad to protect part finishes.) Look in the Parts List below under your
model number to find the exact parts you need. Do not throw away any packaging until you have located all the parts.
Follow instructions of each step in the order they are written as you look at the diagrams. This will allow
little confusion and easier assembly.
If you have any questions which require help, contact Customer Service and be sure to mention the
model number of your grill.
1
2
3
4
5
6
7
8
9
10
PART#
End Caps - Oval
End Caps - Round
Legs, Fixed Oval
Legs, Fixed - Tubular
Clip, Cylinder Retainer
Bottom Shelf
Cylinder Support
Bolt, M6 x 15
Nut, M6
Legs, Wheel - Oval
03.6201.00
03.6202.00
03.6203.00
03.6204.00
03.6205.00
03.6206.00
03.6207.00
03.6208.00
03.6209.00
03.6210.00
BUSHMAN
2
1
1
1
1
11
39
BUSHMAN
DELUXE
2
1
1
1
1
11
39
1
BUSHMAN
ELITE
2
1
1
1
1
11
39
1
PART/ DESCRIPTION
6
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
Part#
Legs, Wheel - Tubular
Bolt, M6 x 50
Bolt, M6 x 45
Wheel
Axle
Nut, M8
Wheel Cover
Rear Support Brace
Bolt, M6 x 35
Drip Cup Holder
Bowl
Burner
Screw ST4.8 x 10
Heat Shield
Igniter
03.6211.00
03.6212.00
03.6213.00
03.6214.00
03.6215.00
03.6216.00
03.6217.00
03.6218.00
03.6219.00
03.6220.00
03.6221.00
03.6222.00
03.6223.00
03.6224.00
03.6225.00
BUSHMAN
DELUXE
12
12
2
1
2
2
1
4
1
1
1
4
1
1
BUSHMAN
ELITE
12
12
2
1
2
2
1
4
1
1
1
4
1
1
BUSHMAN
1
24
2
1
2
2
1
4
1
1
1
4
1
1
7
PART/ DESCRIPTION
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
PART#
Bowl Bolt spacer
Washer, 6M
Control Panel
Hose & Regulator
Bowl Hinge
Hinge Pad
Hood
Hood Hinge
Hinge Pin
Cotter Pin
Hood Handle
Bolt, M5 x 10
Drip Cup
Side Table, Bushman
Side Table, Deluxe/ Elite
03.6226.00
03.6227.00
03.6228.00
03.6228.01
03.5854.01
03.6230.00
03.6231.00
03.6232.00
03.6233.00
03.6234.00
03.6235.00
03.6236.00
03.6237.00
03.6238.00
03.6239.00
03.6240.00
BUSHMAN
4
6
1
1
2
8
1
2
2
2
1
2
1
2
BUSHMAN
DELUXE
4
6
1
1
2
8
1
2
2
2
1
2
1
2
BUSHMAN
ELITE
4
6
1
1
2
8
1
2
2
2
1
2
1
1
03.6257.00
8
PART/ DESCRIPTION
41
Privacy Panel
1
1
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
PART#
Side Table, Burner
Spacer, Side Table
Side Burner Pan
Side Burner
Side Burner Igniter
Side Burner Igniter Clip
Side Burner Cover
Side Burner Hinge Pin
Side Burner Hinge Pin
Clip
Flavor Activator™
Flavor Activator™
Mounting Stud
Grid, Side Burner
Warming Rack
Cooking Grid, Chrome
Cooking Grid, Porcelain
03.6241.00
03.6242.00
03.6243.00
03.6244.00
03.6245.00
03.6246.00
03.6247.00
03.6248.00
03.6249.00
03.6250.00
03.6251.00
03.6252.00
03.6253.00
03.6254.00
03.6255.00
BUSHMAN
8
1
2
1
1
BUSHMAN
DELUXE
8
1
2
1
1
2
BUSHMAN
ELITE
1
8
1
1
1
1
1
1
2
1
2
1
1
2
9
PART/ DESCRIPTION
57
Grill Cover
03.6256.00
1
STEP 1- Cylinder Support/ Retainer Clip Assembly
TOOLS:
10
•Using three 6M x 15 bolts and three 6M nuts, attach the Cylinder Support to the Bottom Shelf as
shown.
•Attach Cylinder Retainer Clip to Bottom Shelf: push ends of clip in and allow to spring outward
through holes in top surface of bottom shelf.
•The Cylinder Support will be on the left of the Bottom Shelf as you face the front of your grill.
(ITEM 6) BOTTOM SHELF
(ITEM 5)
CLIP, CYLINDER
RETAINER
(ITEM 7)
CYLINDER SUPPORT
IMPORTANT: BEFORE ASSEMBLY OF YOUR LP GAS GRILL YOU MUST HAVE AN LP GAS
CYLINDER EQUIPPED WITH AN OPD (OVERFILL PREVENTION DEVICE) AND HAVE IT FILLED
AT AN AUTHORIZED LP GAS DEALER. THE CYLINDER WILL BE USED TO PERFORM LEAK
TESTING DURING ASSEMBLY.
(ITEM 8)
6M X 15 BOLT
3 pcs
(ITEM 9 )
6M NUT
3 pcs
STEP 2- Attach Legs to Bottom Shelf
TOOLS:
11
•Attach Legs to Bottom Shelf as shown using M6 x 50mm Bolts (M6 x 45mm for Bushman.) Note that
the Wheel Legs (that have axle holes at the bottom) attach on the same side of the Bottom Shelf as
the Cylinder Support. Position legs so that the velcro patches and/ or the four Bolt holes on the back
leg face to the rear.
(ITEM 10, 11)
WHEEL LEGS
(ITEM 12)
BOLT, M6 X 50
8 pcs
(ITEM 13)
BOLT, M6 X 45
8 pcs
(ITEM 9)
NUT, M6
8 pcs
Velcro patches on
this side.
(ITEM 3 OR 4)
LEGS, FIXED
Velcro
Patches on
back side
of Front
Leg Deluxe
and Elite
Models
only.
Velcro
Patches on
back side
of Front
Leg Deluxe
and Elite
Models
only.
Wheel Leg
Four
Bolt
Holes
here
on
back
leg
Four
Bolt
Holes
here on
back
leg
Wheel
Leg
Axle
holes
STEP 3 - Attach Wheels to Cart
Tools:
12
•Screw 8M Nut onto the Axle. Place Wheel on Axle. Note: position Wheel with recessed center
toward Nut.
•Insert Axle through holes in Wheel Legs. Secure other Wheel, using 8M Nut with two pliers.
•Install Wheel Covers : Align Wheel Cover pins into holes on Wheel and snap in place.
(ITEM 14)
WHEEL
2 pcs
(ITEM 15)
AXLE
(ITEM 16)
NUT, M8
2 pcs
(ITEM 17)
WHEEL COVER
2 pcs
2 pliers
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