Aussie BUSHMAN 7710.8.641, 7710S8.641, Bushman Deluxe Assembly And Use Manual
LP Gas Grill
Assembly and Use Manual for:
Bushman
Bushman
by
For Customer Service, call 1-800-251-7558 or visit our web site at www.aussiegrills.com
FOR OUTDOOR HOUSEHOLD USE ONLY. NOT FOR COMMERCIAL USE.
• Failure to follow these instructions could result in fire or explosion which could cause death,
serious personal injury, or property damage.
• Read and follow instructions carefully before assembly or use.
• Do not use this product for any other purpose than which it is intended.
• These instructions must be kept with the user. SAVE THESE INSTRUCTIONS.
If you smell gas:
1. Shut off gas to the appliance.
2. Extinguish any open flame.
3. Open lid.
4. If odor continues, keep away from the
appliance and immediately call your gas
supplier or your fire department.
1. Do not store or use gasoline or other
flammable liquids or vapors in the vicinity
of this or any other appliance.
2. An LP cylinder not connected for use shall
not be stored in the vicinity of this or any
other appliance.
Deluxe
Bushman
Deluxe
For use with models:
7710.8.641
7710S8.641
2
IMPORTANT SAFEGUARDS
FAILURE TO FOLLOW THESE SAFEGUARDS COULD RESULT IN DEATH, SERIOUS
BODILY INJURY, AND/OR PROPERTY LOSS. READ AND FOLLOW ALL INSTRUCTIONS
CAREFULLY BEFORE ASSEMBLY OR USE OF THE LP GAS GRILL.
1. WARNING! Read and follow all instructions.
2. For Household Outdoor Use Only Do Not Use Indoors or on recreational vehicles
or boats. Never use as a space heater. Not for
commercial use.
3. WARNING! To reduce the risk of serious or
fatal injury from breathing toxic fumes and from
explosion and fire as a result of leaking gas,
use only outdoors in an open area with good
ventilation. As with all conventional fuels, the
burning process consumes oxygen and
produces toxic gases, including carbon
monoxide. In addition, the combustion products
of such fuels, including liquefied petroleum
(LP), contain chemicals known to the state of
California and other authorities to cause cancer,
birth defects and other reproductive harm.
4. Place your Liquefied Petroleum (LP) gas grill
on a firm, level surface. Grill should be setup
away from high traffic areas and combustible
materials.
5. Locate your LP gas grill at least 10 feet away
from your house or any building. Do not use the
grill in a garage, breezeway, carport, porch, or
in any enclosed area. Do not locate this
appliance under overhead unprotected
combustible surfaces.
6. Have an ABC fire extinguisher accessible.
Never attempt to extinguish a grease fire with
water or other liquids.
I. IMPORTANT SAFEGUARDS...........................................2
II. Assembly Instructions.........................................................5
Step 1 - Assemble Wheel Leg...........................................5
Step 2 - Assemble Fixed Leg.............................................5
Step 3 - Assemble Cart......................................................6
Step 4 - Attach Flavor Activator Pins, Grease Cup Hanger
Burner & Heat Shield...........................................7
Step 5 - Attach Bowl to Cart............................................8
Step 6 - Attach Control Panel..........................................9
Step 7 - Attach Igniter Wire..............................................9
Step 8 - Mounting Hood/Bowl Hinges..............................10
Step 9 - Attach Hood........................................................11
Step 10 - Attach Hood Handle & Handle Shield..................12
Step 11- Insert Flavor Activator.......................................12
Step 12- Insert Cooking Grid.............................................12
Step 13- Insert Warming Rack..........................................12
Step 14- Assemble Side Tables.........................................13
Step 15- Install Privacy Panel...........................................13
Step 16- Insert Drip Cup...................................................14
Step 17- Attach LP Cylinder..............................................14
III. Operating and Maintaining Your LP Gas Grill................15
A) Gas, Cylinder, Hose and Regulator Info....................15
1) LP Hose & Regulator Assembly............................15
2) LP Gas Cylinder....................................................15
3) Connect/Disconnect LP Gas Cylinder...................15
B) Before Using Your Grill.............................................16
1) Selecting a Location..............................................16
2) Precautions............................................................16
3) Leak Testing............................................................17
C) Operating the LP Gas Grill........................................17
1) Preparation Before Cooking..................................18
2) Lighting with Igniter................................................18
3) Manual Lighting of the Grill....................................19
4) Check Your Flame...................................................20
5) Grill Cooking..........................................................20
6) Roasting.................................................................20
7) End of Cooking Session........................................20
8) Turning Off Your LP Gas Grill................................20
D) Care and Maintenance..............................................20
1) Porcelain Coated Cooking Surfaces......................21
2) Spider Alert..............................................................21
3) Burner Maintenance...............................................21
4) Flavor Activator......................................................22
5) Drip Cup.................................................................22
6) Cleaning the Grill Body..........................................22
7) Preventive Maintenance.........................................22
8) Storage...................................................................22
IV. Parts Diagram ..............................................................23
Parts List & Hardware List.............................................23
V. Emergencies & Troubleshooting...................................24
VI. Important Notice - LP Cylinder with OPD.....................26
VII. Limited Warranty............................................................28
To reduce the risk of a laceration hazard, wear protective gloves when handling parts that have sharp edges.
7. WARNING! If your grill catches on fire:
• If the fire is in the grill portion and you can safely
reach the control knobs, then turn them off by turning
knobs clockwise. If you cannot safely reach the
control knobs, call the fire department.
• If the fire involves one of the hoses, and you can
safely reach the propane cylinder valve, shut the
valve off by turning LP cylinder valve handle
clockwise to a full stop.
• If the fire involves the cylinder, leave it alone,
evacuate the area and call the fire department.
• If there is any type of fire that threatens either
personal safety or endangers property, call the fire
department.
8. Check the Grease Cup for grease buildup. Remove
excess grease to avoid a grease fire in the pan. Never
use the grill without Grease Cup in place.
9. WARNING! If you notice grease or other hot material
dripping from the grill onto valve, hose, or regulator, turn
off gas supply immediately. After the grill has cooled,
determine the cause and correct it. After cleaning the
valve, hose and regulator, perform a leak test before
continuing use. See Before Using Your LP Gas Grill
section (page 16) of this manual for correct leak test
procedures.
10. This installation must conform with local codes or, in the
absence of local codes, with either the National Fuel Gas
Code, ANSI Z223.1, or CAN/CGA-B149.2, Propane
Installation Code.
11. If an external electrical source is utilized, the outdoor
cooking appliance, when installed, must be electrically
grounded in accordance with local codes or, in the
absence of local codes, with the National Electrical
Codes, ANSI/NFPA 70, or the Canadian Electrical Code.
CSA C22.1.
12. Keep any electrical supply cord and the fuel supply hose
away from any heated surfaces. Electric cords should be
placed away from walkways to avoid a tripping hazard.
13. Combustible materials should never be within
36 in. of the back or sides of your LP gas grill.
14. WARNING! Always Store Lp Cylinders upright
and where temperatures do not exceed 125 degrees
Fahrenheit. Never store a spare or disconnected LP
cylinder under or near this LP gas grill.
17. Check the LP gas grill for gas leaks and burner
obstructions before each use.
WARNING! Do not use a flame to check for gas
leaks. See Before Using Your LP Gas Grill section of
this manual for correct leak test procedures. A clogged
burner tube can lead to a fire beneath grill.
18. DANGER! If you see, smell, or hear the hiss of
escaping gas from the LP cylinder:
A. Get away from the cylinder.
B. Do not attempt to correct the problem yourself.
C. Call your local fire department.
19. WARNING! Do not operate an LP gas grill if you
have knowledge of or suspect a gas leak.
20. Always inspect the gas hose and regulator assembly
before each use. Always turn the LP cylinder to the “Off”
position before inspecting parts. If the hose is cut,
damaged, or showing signs of excessive abrasion or
wear, do not use the LP gas grill. Contact the
manufacturer, as the hose must be replaced with an
assembly specified by the manufacturer prior to further
use of the LP gas grill.
21. WARNING! Before lighting the LP gas grill, open
the hood to prevent an explosion from gas build-up.
See Operation of Your LP Gas Grill section
22. If burner does not light, turn off all gas control knobs.
Leave the grill hood open and wait five minutes
before attempting to light.
23. If burner goes out during operation, turn off all gas
control knobs. Open the hood and wait five minutes
before attempting to light.
24. Exercise reasonable care when using this LP gas grill.
Never leave grill unattended during use or cleaning.
25. Never allow children to operate or play near an LP gas
grill. Keep animals and bystanders out of the grill area.
26. Always turn off the LP gas cylinder at the cylinder valve
when not in use. Allow grill to cool before handling parts
or cleaning.
27. WARNING! Do not move an LP gas grill when in
use or hot.
28. WARNING! Never touch hot surfaces. Use heat
resistant gloves, long-handled tongs, or cooking mitts at
all times. The grill will become very hot. Open the hood
carefully when cooking to avoid burns from the hot air
and steam trapped inside.
29. Use only the hose and regulator assembly
that is supplied with your LP gas grill and/or
specified by the manufacturer.
3
— NOTICE —
MECO Corporation strives to be a quality supplier of consumer products. If we ommitted any parts needed for assembly, or
you need troubleshooting information, please contact us using our toll free number or visit our website. Thank you for
purchasing a MECO Corporation product.
It is important to register your grill and retain your receipt.
1-(800)-251-7558
8 am - 5 pm E.S.T Mon. - Fri.
1-(423)-639-1171 (TELEPHONE)
1-(423)-639-2570 (FAX)
CONSUMER SERVICE DEPARTMENT
MECO CORPORATION
1500 INDUSTRIAL ROAD
GREENEVILLE, TN. 37745 USA
www.aussiegrills.com
30. Use of this LP gas grill other than for the intended use,
or alteration of LP gas grill in any way may not be safe
and will void any warranty.
31. Never attempt to repair the LP gas grill or cylinder
yourself. Contact the manufacturer for information
regarding repairs to your grill.
32. LP gas is not natural gas. The conversion or attempted
use of natural gas in an LP unit or LP gas in a natural
gas unit is dangerous and will void your warranty.
33. Do not use charcoal in an LP gas grill. Do not use
aerosols or store flammable liquids or materials near this
LP gas grill.
34. WARNING! Do not wear loose clothing (for
example: hanging shirt tails, clothing with frills, etc.)
around an LP gas grill while in use or hot.
35. Never use an LP cylinder if it shows signs of: dents,
gouges, bulges, fire damage, corrosion, leakage,
excessive rust or other forms of visual external damage;
it may be hazardous and should be checked by a
Liquefied Petroleum supplier. Do not use an LP cylinder
with a damaged valve.
36. Even though your LP cylinder may appear to be empty,
gas may still be present and the cylinder should be
transported and stored accordingly.
37. Never store an LP gas cylinder indoors (empty or filled).
If storing the gas grill indoors, disconnect LP gas cylinder
and store it outdoors out of the reach of children.
38. Never leave an LP cylinder inside a vehicle which may
become overheated by the sun.
39. Never lean your body over the LP gas grill when lighting
it or while it is in use or hot.
40. Do not attempt to disconnect, move or alter any gas
fittings while your LP gas grill is in operation.
41. Your LP gas grill should be cleaned on a regular basis.
Refer to Care and Maintenance section in this manual.
42. This LP gas grill is not designed to be used with a solid
plate (griddle). Full coverage of plates will cause
excessive heat and could damage the grill.
43. Never douse the grill with water when its surfaces are
hot because it may cause grease to splatter or the
porcelain cooking grids and hood to break.
44. When not in use, the LP cylinder valve must be
turned to “Off” position.
45. (a.) Do not store a spare LP-gas cylinder under or near
this appliance;
(b.) Never fill the cylinder beyond 80 percent full; and
(c.) If the information in “a” and “b” is not followed exact
ly, a fire causing death or serious injury may occur.
4
To reduce the risk of serious bodily injury or death:
·The use of alcohol, prescription or non-prescription
drugs could impair the consumer’s ability to properly
assemble or safely operate this appliance.
·Do not connect LP cylinders until assembly is com-
plete.
ASSEMBLY INSTRUCTIONS
CARBON MONOXIDE HAZARD
This appliance can produce carbon monoxide
which has no odor.
Using it in an enclosed space can kill you.
Never use this appliance in an enclosed space,
such as a camper, tent, car or home.
PREPARATION FOR ASSEMBLY: Remove Grill and all the
packaging from carton and place on floor. Make sure there are
no loose parts. Note: Before using your grill, read the
instructions and your manual. For easier set-up and assembly, follow instructions of each step in the order they are written
as you look at the diagrams. If accessories mentioned in certain
assembly steps do not come with your model, skip that step
and proceed to the next step that applies to your model.
Step 1 - Assemble Wheel Leg
Step 2 - Assemble Fixed Leg
Tools:
Threaded holes
Orient Leg.
Notice two holes
to the front.
5
Orient wheels
with protrusion
touching leg.
•Assemble Cylinder Slide Bracket to left leg using 4 M6 x 15mm Screws.
•Assemble the Cylinder Slide Lock to the Cylinder Slide Bracket using
2 Wing Bolts.
•Assemble Cart Brace to fixed leg
using 2 M6 x 50mm screws.
•Assemble Cylinder Block Wire to fixed
leg using 2 ST 4.0 x 15mm screws.
Cylinder
Slide Lock
Cylinder Slide
Bracket
Screw
M6 x 15mm
4 pcs
Wing Bolt
M6
2 pcs
Screw
M6 x 50mm
2 pcs
Screw
ST 4.0 x 15mm
2 pcs
Orient Leg.
Notice two holes
to the front.
Notice: Orient
holes closer to
this edge.
Notice orient holes
closer to this edge.
Cylinder
Block Wire
Cart Brace
•Assemble wheels and
cylinder support to
wheel leg using 2 axle
pins and 2 cotter pins.
Orient Cylinder Support
with wider spaced slots
to this side (Right).
Right
Left
STEP 3 - Assemble Cart
6
•Assemble Rear Brace to wheel leg and fixed leg using 4 M6 x 35mm Screws and 4 M6 Nuts.
•Assemble the 2 Cart Braces to the wheel leg and fixed leg using 4 M6 x 50 mm Screws.
Screw
M6 x 35mm
4 pcs
Nut
M6
4 pcs
Screw
M6 x 50mm
4 pcs
Rear Brace
Cart Brace
7
Install Heat Shield
toward left side
(tank side) of Body.
Note orientation of venturi
tubes to Heat Shield.
2
3
4
1
STEP 4 - Attach Flavor Activator Pins, Grease Cup Hanger, Burner & Heat Shield
Follow the steps in order below. Refer to the step numbers below and beside the images.
1. Assemble 2 flavor activator Mounting Studs and two Fiber Washers to the bowl using 2 M6 nuts.
2. Insert Grease Cup Hanger into bowl.
3. Insert Burner Venturi tubes down through holes in bottom of grill bowl toward front of grill. Also
insert igniter wire through hole in bottom of bowl. From underside of bowl, insert 2 ST 4.0 x 10mm
screws into burner mounting holes and tighten.
4. Thread grease cup holder through center hole of heat shield and secure heat shield to bottom of
bowl as shown using 1 ST 4.0 x 10mm Screw. The shield will later be secured to the cylinder slide
bracket on the cart.
Inside of Bowl
Mounting
Stud
M6
2 pcs
Nut
M6
2 pcs
Screw
ST 4.0 x 10mm
3 pcs
Grease Cup Hanger
Fiber
Washer
2 pcs
STEP 5 - Attach Bowl to Cart
8
•Assemble bowl to cart using 4 M6 x
45mm Screws, 4 Fiber Washers, 4
Spacers, and 4 M6 Nuts.
•Make sure heat shield is resting on top of
cylinder slide bracket.
•Secure heat shield to cylinder slide
bracket using 2 M4 x 10mm Screws and
Wing Nuts.
Screw
M6 x 45mm
4 pcs
Fiber Washer
4 pcs
Bowl
Spacer
4 pcs
Nut
M6
4 pcs
Cylinder Slide
Bracket
Heat
Shield
Screw
M4 x 10mm
2 pcs
Wing Nut
M4
2 pcs
Fiber Washer
Bowl Spacer
STEP6 - Attach Control Panel
9
STEP 7 - Attach Igniter Wire
•Attach Igniter Wire : Push electrode connector
at end of Igniter wire onto center tab on rear
of Igniter Button.
•NOTE: Be sure to route electrode wire away
from hot areas of the grill.
Confirm the valve
is inserted into the
burner venturi.
Valve
Venturi
Valve
•Insert valve tips on back of control panel into burner venturi. Secure control panel to cart using 4 M6
x 50mm Screws and 4 M6 Nuts.
Screw
M6 x 50mm
4 pcs
Nut
M6
4 pcs
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