Aurora TRIO-20.0-TL-OUTD-US, TRIO-27.6-TL-OUTD-US Technical Manual

THE MANUAL: TRIO-20.0/27.6-TL
Model Number: TRIO-20.0-TL-OUTD-US TRIO-27.6-TL-OUTD-US
AURORA® TRIO
Photovoltaic Inverters
TRIO-20.0/27.6-TL US
Technical Manual
Page 2 of
114 Technical Manual: TRIO-20.0/27.6-TL US BCG.00627_AA
Copyright © 2013 Power-One Renewable Energy Solutions LLC. All rights reserved. No part of this document may be reproduced in any form or by any means without the prior written permission of Power-One Renewable Energy Solutions LLC. Power-One Renewable Energy Solutions LLC makes no representations, express or implied, with respect to this document or any of the equipment and/or software it may describe; including (without limitation) any implied warranties of utility, or merchantability for any particular purpose. All such warranties are expressly disclaimed. Power­One Renewable Energy Solutions LLC, its subsidiaries, affiliates, distributors and dealers shall not be liable for any indirect, special, incidental, or consequential damages under any circumstances.
Power-One Renewable Energy Solutions LLC reserves the right to make changes to this document without notice and shall not be responsible for any damages, including indirect, special, incidental or consequential damages, caused by reliance on the content presented, including, but not limited to, any omissions, typographical errors, arithmetical errors or listing errors. All trademarks, logos, trade names, service marks and copyrighted materials used in this document are the property of their respective owners. Failure to designate a mark as registered does not mean that such mark is not a registered trademark. The Power-One name and logo are registered trademarks of Power­One, Inc. in the U.S.A. and other countries. All rights reserved. No licenses are conveyed herein, implicitly or otherwise, under any intellectual property rights.
Power-One
Renewable Energy Solutions LLC
740 Calle Plano
Camarillo, California, 93012
United States
YOUR WKtZͲKEDISTRIBUTOR
SOLIGENT 800-967-6917 www.soligent.net
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114 Technical Manual: TRIO-20.0/27.6-TL US BCG.00627_AA
Contents
PART 1 INTRODUCTION & SAFETY ............................................................................................................................. 4
1.1 INTRODUCTION ......................................................................................................................................................................... 5
1.2 SAFETY ........................................................................................................................................................................................... 7
PART 2 UNPACK AND SELECT INSTALLATION LOCATION .............................................................................. 16
2.1 GENERAL CONDITIONS ........................................................................................................................................................ 17
2.2 SELECT THE INSTALLATION LOCATION ...................................................................................................................... 20
PART 3 MOUNTING AND WIRING ............................................................................................................................. 23
3.1 AVAILABLE VERSIONS .......................................................................................................................................................... 24
3.2 GRAPHICAL REPRESENTATION OF TRIO .................................................................................................................... 26
3.3 WALL MOUNTING ................................................................................................................................................................... 27
3.4 WIRING DETAILS ..................................................................................................................................................................... 29
3.5 SETTING THE COUNTRY STANDARD AND LANGUAGE ......................................................................................... 53
PART 4 OPERATION GUIDE......................................................................................................................................... 54
4.1 GENERAL CONDITIONS ........................................................................................................................................................ 55
4.2 MONITORING AND DATA TRANSMISSION .................................................................................................................. 55
4.3 DISPLAY AND KEYPAD.......................................................................................................................................................... 56
4.4 COMMISSIONING ..................................................................................................................................................................... 61
4.5 DESCRIPTION OF THE MENUS .......................................................................................................................................... 65
PART 5 TROUBLESHOOTING GUIDE ........................................................................................................................ 72
5.1 GENERAL CONDITIONS ........................................................................................................................................................ 73
5.2 ALARM MESSAGES AND DISPLAY CODES .................................................................................................................... 73
5.3 THE POWER 0NE SERVICE CALL...................................................................................................................................... 82
PART 6 MAINTENANCE GUIDE ................................................................................................................................... 83
6.1 GENERAL CONDITIONS ........................................................................................................................................................ 84
6.2 ROUTINE MAINTENANCE ................................................................................................................................................... 85
6.3 OTHER MAINTENANCE ........................................................................................................................................................ 85
6.4 CR2032 BATTERY REPLACEMENT ................................................................................................................................. 86
6.5 STORAGE AND DISMANTLING .......................................................................................................................................... 87
PART 7 APPENDIX .......................................................................................................................................................... 88
7.1 TECHNICAL DATA ................................................................................................................................................................... 89
7.2 FIELD ADJUSTABLE TRIP LIMITS FOR VOLTAGE AND FREQUENCY ........................................................... 103
7.3 MPPT CONFIGURATION EXAMPLES ............................................................................................................................ 104
7.4 ENVIRONMENTAL SENSORS ........................................................................................................................................... 106
7.5 PROTECTIVE DEVICES WITHIN THE AURORA INVERTER ............................................................................... 109
7.6 STRINGS AND ARRAYS ....................................................................................................................................................... 110
7.7 FCC REMARKS ........................................................................................................................................................................ 112
7.8 INDEX OF TABLES AND FIGURES.................................................................................................................................. 113
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114 Technical Manual: TRIO-20.0/27.6-TL US BCG.00627_AA
PART 1 INTRODUCTION & SAFETY
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114 Technical Manual: TRIO-20.0/27.6-TL US BCG.00627_AA
1.1 INTRODUCTION
SAVE THESE INSTRUCTIONS. This manual contains important instructions for models indicated on the front cover that shall be followed during installation and maintenance of the inverter.
1.1.1 PURPOSE
The purpose of this document is to support the qualified technician, who has received training and/or has demonstrated skills and knowledge in construction, in installing and maintaining this Power-One AURORA® TRIO Photovoltaic (PV) Inverter. This manual does not cover any details concerning equipment connected to the inverter such as the solar modules. Information concerning the connected equipment is available from the respective manufacturer.
1.1.2 INSTALLATION
The installation is to be done by a qualified installer, normally a licensed electrician or contractor, according to the applicable local code regulations (National Electric Code (NEC), Canadian Electric Code (CEC), and other).
1.1.3 MAINTENANCE AND SERVICE
Maintenance and service procedures must comply with the manufacturer's documentation. For more detailed information, see Maintenance, Part 6. Call Power-One Customer Service at 877-261­1374 for a list of qualified service contractors.
1.1.4 FIGURES AND IMAGES IN THIS MANUAL
The photos in this manual may differ slightly from the final model shipped and the color of the
components may not match those illustrated; however the information is still applicable.
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One’s AURORA
Part 1 Introduction and Safety
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1.1.5 STORAGE OF THIS INFORMATION
Keep this document in a safe place near the AURORA TRIO Inverter for easy access during installation and maintenance. It must be accessible for approved service and maintenance personnel at any time.
1.1.6 ADDITIONAL INFORMATION
More information on Power­TRIO Inverter can be found at www.power-
one.com.
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Symbol
Usage
Indicates a hazardous situation that can result in deadly electric shock hazards, other serious physical injury, and/or fire hazards.
Indicates directions which must be fully understood and followed in their entirety in order to avoid potential safety hazards including equipment damage or personal injury.
The reader should stop, use caution and fully understand the operations explained before proceeding.
DANGEROUS VOLTAGE
The product works with high voltages. All work on the AURORA Inverter must follow the described documentation and must comply with all prevailing codes and regulations associated with high voltages.
Some surfaces may become hot; do not touch the product while it is in operation.
UL1741 Standard for Safety for Inverters, Converters, Controllers and Interconnection System Equipment for use with Distributed Energy Resources. CSA-C22.2 No. 107.1-01 - General Use Power Supplies.
Part 1 Introduction and Safety
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1.2 SAFETY
IMPORTANT SAFETY INSTRUCTIONS!
SAVE THESE INSTRUCTIONS – KEEP IN A SAFE PLACE!
1.2.1 WARNINGS IN THIS DOCUMENT
This is a list of special safety symbols used in this manual that highlight potential safety risks and/or useful information. The symbol usage is described below:
DANGER:
WARNING:
CAUTION:
WARNING
HOT TEMPERATURE
WARNING
THE INSTALLER MUST READ THIS DOCUMENT IN ITS ENTIRETY BEFORE INSTALLING OR COMMISSIONING THIS EQUIPMENT.
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System earth conductor (main grounding protective earth, PE)
Alternating Current (AC) Value
Direct Current (DC) Value
ø
Phase
Grounding (earth)
All operations regarding transport, installation and start up, including maintenance, must be carried out by qualified, trained personnel and in compliance with all prevailing local codes and regulations.
Part 1 Introduction and Safety
114 Technical Manual: TRIO-20.0/27.6-TL US BCG.00627_AA
1.2.1.1 Equipment Safety Warnings
In addition to the safety and hazard symbols, the following symbols are also used in this installation guide:
The equipment has various labels. Those with a yellow background refer to safety concerns. Be sure to read all labels before beginning installation of the equipment. If any questions arise as to the meaning or intent of these notices, please contact Power-One Technical Support at 877-261-1374.
1.2.1.2 General Installation Warnings
The AURORA TRIO Transformerless Inverter is designed and tested according to international safety requirements (UL1741/IEEE1547); however, certain safety precautions must be observed when installing and operating this inverter. Read and follow all instructions, cautions and warnings in this installation manual.
WARNING:
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Wiring methods used should be in accordance with the National Electric
Output circuits must be isolated from the enclosure and system grounding,
The Aurora Inverter should be connected only to a dedicated branch circuit.
responsibility of the end user to provide protection for the AC output
with 25 amperes maximum branch circuit overcurrent protection in accordance with the National Electrical Code, ANSI/NFPA 70.
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Part 1 Introduction and Safety
1.2.1.3 Assembly Warnings
Prior to installation, inspect the unit to ensure absence of any transport or handling damage, which could affect insulation integrity or safety clearances; failure to do so could result in safety hazards.
Assemble the inverter per the instructions in this manual. Use care when choosing installation location and adhere to specified cooling requirements.
Unauthorized removal of necessary protection features, improper use, incorrect installation and operation may lead to serious safety and shock hazards and/or equipment damage.
1.2.1.4 Electrical Connection Warnings
This grid-tied inverter system operates only when properly connected to the AC utility grid. Before connecting the services of the AURORA grid-tied inverter to the AC utility grid, contact the local power distribution company to receive the appropriate approvals. This connection must be made only by qualified technical personnel.
Code, ANSI/NFPA 70 and/or any prevailing local codes and regulations.
Systems with inverters typically require external disconnect switches or protective devices (e.g., fusing circuit breakers) depending upon the local
WARNING:
safety regulations.
required by Sections 690-40 and 690-42 of the National Electric Code, ANSI/NFPA 70, and is the responsibility of the installer.
For models that do not include AC output overcurrent protection, it is the
CAUTION:
circuit.
To reduce the risk of fire, connect Auxiliary Input only to a circuit provided
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WARNING:
114 Technical Manual: TRIO-20.0/27.6-TL US BCG.00627_AA
Part 1 Introduction and Safety
1.2.2 APPROPRIATE USAGE
The AURORA Inverter is a photovoltaic inverter that converts direct current of a PV array into alternating current and feeds that power into the AC utility grid.
This AURORA Inverter is designed for outdoor use, but can be used indoors if installed to specified environmental and mounting parameters stated in this manual, and abiding by the National Electric Code. (See Environmental Conditions in section 1.2.2.2 below and General Installation Conditions in section 2.2.1 for more information.)
If installed indoors, the inverter must be inaccessible to unqualified persons.
Figure 1-1: PV array structure in Independent configuration
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accepts no liability for damage of any kind that may arise from incorrect or careless operation. The equipment must not be used in ways that do not fall within the intended field of use.
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Part 1 Introduction and Safety
CAUTION:
Power-One
Figure 1-2: PV array structure in Parallel configuration
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Part 1 Introduction and Safety
1.2.2.1 Conditions of Use
The inverter can be used only with photovoltaic modules that do not require one of the poles to be grounded.
CAUTION:
The operating current dispersed during the normal operation
in
documented
the technical specifications.
Only one photovoltaic source can be connected to the input of the inverter (do not connect
batteries or other sources of power supply).
The inverter can be connected to the utility grid in qualified countries
The inverter can only be used if all the technical requirements in this manual are observed and
applied.
MUST NOT exceed the limits
only.
1.2.2.2 Environmental Conditions
Adverse or constrained environmental conditions can lead to a reduction in performance. The equipment can be installed outdoors, but only in environmental conditions that do not prevent operation. Care must be taken to provide adequate ventilation if installed indoors.
1.2.2.3 Improper or Prohibited Use
The following actions are dangerous and strictly forbidden under the terms of the warranty:
Installing the equipment in environments with flammable conditions.
Using the equipment with safety devices not working or disabled.
Using the equipment or parts of the equipment by connecting it to other machines or
equipment, unless otherwise expressed.
Modifying areas that are operator restricted and/or altering parts of the equipment in order
to vary the performance or change its protection.
Cleaning with corrosive products that may corrode parts of the equipment or generate
electrostatic charges.
Using or installing the equipment or parts of it without having read and correctly
interpreted the contents of this manual.
Warming or drying rags on unit or accessory parts is dangerous and could compromise the
ventilation and cooling of the components.
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Warning – These servicing instructions are for use by qualified personnel only. To reduce the risk of electric shock, do not perform any servicing other than that specified in the operating instructions.
Danger - Be sure all flammable materials including construction items are away from the unit. Do not install the inverter in or near potentially explosive areas.
Warning – The AURORA TRIO is not provided with an isolation transformer and is intended to be installed per NFPA 70, 690.35 with an ungrounded PV array. These models have no grounded input conductors.
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Part 1 Introduction and Safety
1.2.3 SAFETY INSTRUCTIONS
Do not connect an AURORA Inverter to the AC utility grid until receipt of a letter of authorization from the authority having jurisdiction.
Install the AURORA Inverter in accordance with the electrical standards prescribed by the applicable National Electric Code (NEC), Canadian Electric Code (CEC), and/or by other local codes and regulations.
1.2.3.1 General Information
The equipment has been manufactured in accordance with the strictest accident-prevention regulations and supplied with safety devices suitable for the protection of components and operators. Inform Power-One about non-standard installation conditions.
Maintenance operations must be carried out according to the Maintenance section in Part 6 of this manual.
It is essential to provide operators with correct information. They must read and comply with the technical information given in the manual and any other attached documentation.
The instructions given in the manual do not replace the safety devices and technical data for installation and operation mounted on the product. They do not replace the safety regulations enforced in the country of installation and common sense rules.
Do not use the equipment if any operating anomalies are found. Avoid temporary repairs.
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Warning - Certain parts may be extremely hot immediately following shut down due to normal elevated surface temperatures (e.g. transformers, capacitors, coils etc.).
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Part 1 Introduction and Safety
All repairs should be carried out using only qualified spare parts, which must be installed in accordance with their intended use and by a licensed contractor or authorized Power-One Service representative.
Liabilities arising from commercial components are delegated to their respective manufacturers.
1.2.3.2 Thermal Hazard
Prior to touching any part of the inverter use care to ensure surfaces and equipment are at touch­safe temperatures and voltages before proceeding.
The customer and/or installer must appropriately instruct the operators or anyone who may come near the equipment, and highlight, if necessary with notices or other means, the hazardous areas or operations: magnetic fields, hazardous voltages, high temperatures, possibility of discharges, generic hazard, etc.
Anytime the inverter has been disconnected from the AC utility grid, use extreme caution as some components can retain charge sufficient to create a shock hazard. To minimize occurrence of such conditions, comply with all corresponding safety symbols and markings present on the unit and in this manual.
1.2.3.3 Clothing and Protective Devices
Appropriate Personal Protective Equipment (PPE) must be worn at all times when
operating or servicing this equipment.
All operations on the equipment should be performed with properly electrically insulated
instruments.
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Part 1 Introduction and Safety
1.2.3.4 Location of Safety Notices and Labels
Please note the location of safety notices on the AURORA Inverter for notification and protection. They are located on both side panels of this unit.
Labels are not to be hidden with external objects or parts such as rags, boxes, or other such equipment. They should be cleaned periodically and always maintained in view.
1.2.4 CONDITIONS OF WARRANTY
Warranty conditions are described in a certificate supplied with the equipment. The warranty is understood to be valid if the user observes what is described in this manual. Any conditions deviating from those described must be explicitly agreed upon in writing.
After inspecting the TRIO Inverter, fill out the warranty information and submit it to Power-One. Submitting this information will register the unit with the manufacturer and the owner will receive technical updates.
Warranty exclusions can be found on the Power-One Renewable Energy website in the download section of the AURORA TRIO product page.
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114 Technical Manual: TRIO-20.0/27.6-TL US BCG.00627_AA
PART 2 UNPACK AND SELECT
INSTALLATION LOCATION
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During transportation the TRIO equipment should only be stacked three high.
it can withstand a maximum load of four pieces of
DO NOT stack with equipment or products other than those indicated.
Part 2 Unpack and Select Installation Location
114 The Manual: TRIO-20.0/27.6-TL US BCG.00627_AA
2.1 GENERAL CONDITIONS
Some specifications are not applicable to small equipment or components.
2.1.1 TRANSPORTATION AND HANDLING
Transportation of the equipment, especially by road, must be carried out by suitable ways and means for protecting the components (in particular, the electronic components) from violent shocks, humidity, vibration, etc. can create dangerous
For storage purposes,
WARNING
equipment (stacked five high), if stored correctly.
swinging.
During handling, do not make any sudden or fast movements that
2.1.2 LIFTING
Power-One packages and protects individual components using suitable means to make their transport and subsequent handling easier. Due to the weight and complexity of this equipment, Power-One recommends the process of loading and unloading of this equipment be done by an experienced or specialized staff knowledgeable in material handling.
Where indicated or where there is a provision, eyebolts or handles can be inserted and used as lifting points. Do not lift several units or parts of the equipment at the same time, unless otherwise indicated.
2.1.3 UNPACKING AND CHECKING
Discard packaging elements immediately to avoid injury. When opening the package, check that the equipment is undamaged and confirm all components are present. If you find any defects or damage, stop unpacking and consult the carrier, and also promptly inform Power-One.
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8 pin connector 3 pin connector
2 Torx wrench; 90°; T20; 64x23mm
1
Jumpers for configuration of parallel input channels
2
Jumper cables for configuration of parallel input channels
1 Red
1 Black
Optional lifting kit includes handles and eyebolts for lifting the inverter
1 kit
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Part 2 Unpack and Select Installation Location
2.1.4 INCOMING INSPECTION
It is the customer’s responsibility to examine the condition of the unit. Upon receipt of Power-One’s AURORA grid-tied inverter, please check the following:
Inspect the shipping container for any external damage.
Inventory the contents against Table 2-1 below and verify receipt of all items. Use care not
to discard any equipment, parts, or manuals.
Call the delivering carrier if damage or shortage is detected.
If inspection reveals damage to the inverter, contact the supplier, or authorized distributor for a repair/return determination and instructions regarding the process.
Table 2-1: Components shipped with equipment
COMPONENTS FOR ALL MODELS
Mounting bracket (1), wall anchor, screw, washer (10 each)
COMPONENTS FOR -S MODELS ONLY
QTY
1 kit
4
QTY
COMPONENTS FOR –S1, -S1A, -S1B MODELS ONLY QTY
OPTIONAL COMPONENTS AVAILABLE FROM POWER-ONE
QTY
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INVERTER UNIT
Weight: TRIO-20.0: 132 lbs/60 kg TRIO-27.6: 143 lbs/65 kg
Number of lifting points : 4
and should be lifted by
kit, with
One and can be used to assist in hanging the inverter on the
OPTIONAL LIFTING KIT
mounting kit with
handles and eyebolts
COMBINER BOX UNIT
Weight:
-S version: 19 lbs/9 kg
-S1, -S1A, -S1B: 25 lbs/11 kg
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Part 2 Unpack and Select Installation Location
2.1.5 HANDLING THE TRIO
The AURORA TRIO Inverter unit and wiring box arrive unattached and are installed separately to ease installation. When mounting the TRIO, it is recommended to install the wiring box first and complete all necessary wiring and conduit connections before mounting and attaching the inverter unit.
The inverter portion weighs 132 pounds or more, depending on the version, two persons.
An optional lifting handles and eyebolts for lifting the inverter, is available from Power-
mounting bracket.
M 12
The wiring box weight is listed below:
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The installation must be done by qualified installers and/or licensed grid (power disconnect switch open) and with the photovoltaic panels shaded
Part 2 Unpack and Select Installation Location
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2.2 SELECT THE INSTALLATION LOCATION
2.2.1 GENERAL INSTALLATION CONDITIONS
electricians according to the applicable local code regulations (National Electric Code, Canadian Electric code, and other).
The installation must be carried out with the equipment disconnected from the
WARNING
or isolated.
2.2.1.1 Environmental Check
See Technical Data in Appendix, Part 7 to check the environmental parameters to be
observed (degree of protection, temperature, humidity, altitude, etc.).
Do not install inverter where it could be exposed to direct sunlight to avoid unwanted
power reduction due to an increase in the internal temperature of the inverter.
Do not install in small closed rooms where air cannot circulate
Due to acoustical noise (about 50dBA at 1 m) from the inverter, do not install in rooms
where people live or where the prolonged presence of people or animals is expected.
To avoid overheating, always make sure the flow of air around the inverter is not
blocked.
Do not install in places where gases or flammable substances may be present.
freely.
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When choosing the place of installation, comply with the following conditions:
suitable for
where all switch handles and
Install at eye level so the display and status LEDs can be seen easily.
to allow for normal
(Covers will
NO - direct
NO - heavy snow
NO - air flow
YES
YES
YES
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Part 2 Unpack and Select Installation Location
2.2.2 INSTALLATION POSITION
sunlight
Figure 2-1: Outdoor installation examples
restricted
accumulation
Install on a wall or strong structure bearing the weight.
Install vertically with a maximum incline of +/- 5°. If the inverter is tilted greater than the maximum incline, heat dissipation can be inhibited, resulting in automatic power reduction.
Install in safe place controls remain easy to reach.
Maintain clearance distances control and maintenance operations. need to be removed to carry out maintenance of the hardware and software of the inverter.)
Figure 2-2: Wall positioning
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For multiple-inverter installations, position the inverters side-by-side.
Maintain minimum clearances between inverters. Individual clearances cannot overlap.
arrangement, position the inverters in a staggered
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Part 2 Unpack and Select Installation Location
If the space available does not allow the side-by-side
arrangement as shown in the figure below so that heat dissipation does not affect other inverters.
Figure 2-3: Staggered installation arrangement
For staggered or side-by side arrangements; make sure to add the minimum distances between inverters where applicable, as illustrated in Figure 2-4.
Figure 2-4: Installation of multiple inverters with additive clearances
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PART 3 MOUNTING AND WIRING
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TRIO-20.0-TL-OUTD-S-US-480
TRIO-20.0-TL-OUTD-S1B-US-480
(HxWxD):
41.7 x 27.6 x 11.5 in 1061 x 702 x 292 mm
: 157 lbs./71kg
TRIO-27.6-TL-OUTD-S-US-480
(HxWxD):
41.7 x 27.6 x 11.5 in 1061 x 702 x 292 mm
: 168 lbs/76kg
DC Disconnect Switch
DC Disconnect Switch DC Fuses Class II DC Surge Protection
DC Disconnect Switch DC Fuses Class II DC Surge Protection Class II AC Surge Protection
DC Disconnect Switch DC Fuses Class II DC Surge Protection AC Fused Disconnect Switch
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Part 3 Mounting And Wiring
3.1 AVAILABLE VERSIONS
The inverters can be divided into two groups according to their rated output power of 20.0 kW or
27.6 kW. For inverters of equal output power, the differences between models are the configuration of the wiring box. A description of the four wiring box versions can be found in Table 3-1 below.
20.0 kW MODELS
TRIO-20.0-TL-OUTD-S1-US-480 TRIO-20.0-TL-OUTD-S1A-US-480
27.6 kW MODELS
TRIO-27.6-TL-OUTD-S1-US-480 TRIO-27.6-TL-OUTD-S1A-US-480 TRIO-27.6-TL-OUTD-S1B-US-480
Table 3-1: Wiring box configurations available
TRIO-20/27.6-TL-OUTD-S-US-480
TRIO-20/27.6-TL-OUTD-S1-US-480
Dimensions
Weight
Dimensions
Weight
TRIO-20/27.6-TL-OUTD-S1A-US-480
TRIO-20/27.6-TL-OUTD-S1B-US-480
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2
3 4 5
1
Made in Italy
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Part 3 Mounting And Wiring
3.1.1 NAMEPLATE
The nameplate shown below is affixed to the inverter and provides the following information:
1. Product origin
2. Model name
3. DC input data
4. AC output data
5. Certification
Figure 3-1: Sample nameplate for TRIO-20.0-TL-OUTD-S1-US-480
Technical data in this manual does not, however, supersede the data on the labels affixed to the equipment.
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Ref.
Description
01
Mounting bracket
02
Wiring box
03
Inverter
04
Coupling connector cover
05
Clamp screw
06
Handles (optional, see Wall Mounting section below for information)
07
Connector screws
08
Wiring box front cover
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Part 3 Mounting And Wiring
3.2 GRAPHICAL REPRESENTATION OF TRIO
Figure 3-2: Graphical representation of TRIO parts with references
Page 27 of
3.3 WALL MOUNTING
Included in the shipping package is a mounting kit with screws and wall
Drill the holes required using a drill
of the rear
position (see
the connector between the
screws will then be used to attach the
the cover in the special pocket
provided at the rear of the wiring box
04.
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Part 3 Mounting And Wiring
plugs provided for mounting the metal bracket to a concrete wall.
Position the wall bracket 01 perfectly level on the template.
wall and use it as a drilling
with 10mm bit.
Attach the bracket to the wall with the ten wall anchors, 10mm in diameter, (supplied in mounting kit).
Hook the wiring box 02 on the bracket by inserting the heads screws in the slots in the bracket.
It is not necessary to install the inverter unit 03 at this stage. Power-One recommends making the wiring box connections before attaching and mounting the inverter unit.
Ensure that the DC disconnect switch handle is in the OFF
3.4.2.1).
Remove the front cover of the wiring box 08 and follow the wiring details in section 3.4 below to complete the necessary connections.
Upon completion of the wiring, loosen the connector screws 07 to remove the coupling connector cover 04 that protects wiring box and the inverter unit. (These
wiring box to the inverter unit.)
Store
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Attach and mount the inverter unit. (Do not replace the wiring box front cover until the
the bracket by
connect the two parts by tightening the clamp screw
using 20mm size socket.
Once the wiring box and inverter unit are connected, tighten the two connector screws
with at least 18 in-lbs (2Nm) torque to ensure proper waterproof sealing.
05 07
05
05
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Part 3 Mounting And Wiring
Figure 3-3: Wall mounting example
inverter unit is attached.)
Hook the inverter unit 03 to inserting the head of the rear screws in the slots as shown in the figure.
To make lifting easier, an optional lifting kit is available from Power-One containing handles and eyebolts that can be attached to holes in the side of the inverter unit.
Working from the bottom of the wiring box,
05
The clamp screw 05 is accessed from the bottom of the wiring box and used to secure the wiring box to the inverter unit.
with at least 13.3 ft-lbs (18Nm) torque using a 13mm size socket. The screws are located inside the top of the wiring box.
Replace the front cover of the wiring box 08
07
Page 29 of
It is the responsibility of the installer to provide external disconnect switches
not provided with an isolation transformer and is
TRIO-20.0-TL US
TRIO-27.6-TL US
Type
Automatic circuit breaker with differential thermal magnetic protection
Voltage/Current
rating
40A/600V
50A/600V
WARNING
Part 3 Mounting And Wiring
114 The Manual: TRIO-20.0/27.6-TL US BCG.00627_AA
3.4 WIRING DETAILS
3.4.1 PREPARING TO CONNECT THE GRID-TIED PV INVERTER
and Overcurrent Protection Devices (OCPD) as required by National Electric Codes and other prevailing regulations.
An automatic overcurrent device (e.g., circuit breaker) must be installed between the TRIO Inverter and the AC utility grid.
The AURORA TRIO is intended to be installed per NFPA 70, 690.35 with an ungrounded PV array.
3.4.1.1 External AC disconnect switch
To protect the AC connection line of the inverter, Power-One recommends the following characteristics when installing a device for protection against overcurrent:
3.4.1.2 Checking the correct polarity of the strings
Verify that the DC voltage in the wiring box has the correct polarity and is within the operational range
Using a voltmeter, check that the voltage of each string has the correct polarity and at the coldest expected operating temperature, will fall within the input voltage limits accepted by the inverter (see Technical Data in Appendix, Part 7).
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