Aurora Archer IS700, Archer IS007 Installation & Operating Instructions Manual

INSTALLATION
&
OPERATING
INSTRUCTIONS
SAI Global
Approval No. GSCS20025
Australian Patent
PN 200110001S
Effective January 2009
Serial Number: B.D. Number:
Model: IS700/IS007
Aurora
CLIMATE SYSTEMS
A.B.N. 43 108 083 987
PLEASE KEEP THESE
INSTRUCTIONS FOR
FUTURE REFERENCE
1
TABLE OF CONTENTS
SAFETY LABEL
To The New Owner 2
Safety Labels 3-4
INSTALLATION INSTRUCTIONS
Specifications 5
General Safety Information 6
Clearances to Combustibles 7
Log Installation 8-9-10-11
Fluing Requirements 12
Fluing Options / Installation 13-20
Optional Remote Control Thermostat 21-22
Gas Connection 23
Gas Valve Adjustment 24
Wiring Diagram 25
Safety Screen Installation 26
Insert Surround 27
OPERATING INSTRUCTIONS
Automatic Humidifier Operation 28
Operating Instructions Checklist 29-30
Lighting Instructions 31
Fan Operation 32
Shutdown Instructions 32
High Temperature Cut Out 33
Paint Curing - First Firing 33
Operating Faults 34
Resetting the Heater 34
MAINTENANCE
Maintenance Instructions 35
Log Replacement 35
Main Convection Fan 35
Heat Exchanger 35
Gold/Chrome Plated Doors 36
Glass Replacement/Cleaning 36
COMPLETE UNIT WARRANTY 37-38-39
FREQUENTLY ASKED QUESTIONS 40-41
NOTES 42
TO THE NEW OWNER
Congratulations! You are the owner of a state of the art Archer High Efficiency Gas Log Space Heater.
This appliance has been designed to provide you with all the warmth and charm of a wood fire at the flick of a switch. The Archer Gas Log Space Heater promises to provide you with the highest economy, heat output, comfort and security.
NOTE: AURORA WARRANTY PROGRAM Please note to qualify for the Aurora Warranty Program, you need to fill out the warranty registration form, and have your qualified installer fill out the Installation Commissioning Report. Both documents must be returned promptly to Aurora Climate Systems.
Under new government legislation, you also need to obtain from your qualified installer, a Certificate of Compliance for the guarantee of the installation.
Please note, that Aurora Climate Systems will not accept responsibility for faults with the appliance caused through installation faults. We therefore strongly recommend that you return to Aurora Climate Systems the Installation Commissioning Report and obtain a Certificate of Compliance from your qualified installer for your protection. Failure to do so can void your warranty.
Please take a moment now to acquaint yourself with the instructions and many features of your Archer High Efficiency Gas Log Space Heater.
Warranty - Installation - Service
(Listing and Code Approvals) This appliance has been tested in accordance with SAI Global to code AS4553 Test Approval No. GSCS20025, and has been certified to the Electrical AS3100 standard.
Check with your local council’s building department to ensure compliance with local codes, including the need for permits and follow up inspections. Or if you wish clarification of the instructions contained in this manual, please contact Aurora Climate Systems on telephone (03) 9795 8895 or facsimile (03) 9701 2088.
Note: As the Archer Gas Log Space Heater you have purchased is a high tech, high efficiency appliance, we wish to advise that your appliance should at all times only be installed by a licensed Gas
Fitter / Installer for the installation and service of the Archer Gas Log Space Heater.
At no time should this appliance be installed outside the installation guide lines contained in the
Installation Manual, or by a non qualified gas fitter / installer. To do so will void the warranty.
It is policy of Aurora Climate Systems that should a fault develop in the Archer Gas Log Space Heater during its warranty period, Aurora will repair the appliance in these circumstances. However we wish to advise that should the Archer Gas Log Space Heater develop a fault in its operation because the product was not installed in accordance with the manufacturer’s guidelines and instructions, or if the product was not installed correctly by a licensed gas fitter / installer or lack of operating knowledge of the appliance by the customer causing appliance failure, then a service charge will apply.
In such cases, where attendance is required by Aurora Service Personnel to correct faults in the product which are not directly related to the product and / or parts failure but are the result of improper installation and lack of operating knowledge of the appliance, Aurora Climate Systems will charge the purchaser of the appliance and the installer / service agent a fee calculated on the basis of $80.00 + GST per hour minimum, as well as travelling expenses in excess of 25 km each way to rectify such faults.
Note: The Complete Unit Warranty, inclusions, exclusions, terms and conditions are listed on pages 37 to 39 of this
manual.
2
PLEASE KEEP THESE INSTRUCTIONS FOR FUTURE
REFERENCE
!
IMPROPER INSTALLATION,
ADJUSTMENT, ALTERATION, SERVICE OR MAINTENANCE CAN CAUSE INJURY OR PROPERTY DAMAGE. REFER TO THIS MANUAL FOR ASSISTANCE OR ADDITIONAL INFORMATION, CONTACT AURORA CLMATE SYSTEMS. TELEPHONE NUMBER (03) 9795 8895
THIS APPLIANCE MUST BE INSTALLED OR SERVICED ONLY BY A LICENCED GAS FITTER FOR THE INSTALLATION AND/OR SERVICE OF THE ARCHER GAS LOG SPACE HEATER.
Note: If this appliance is installed by a licensed gas fitter who is not familiar on the installation of the heater, we recommend that prior to installing the appliance the installer contact Aurora to obtain further advice on the installation of the product.
FOR YOUR SAFETY
What to do if you smell gas?
1) Open Windows
2) Turn off main gas supply
3) Do not touch any electrical switches
4) Extinguish any open flames
5) Immediately call your gas supplier or installer
Do not store or use gasoline or other flammable vapours and liquids in the vicinity of this or any other appliance
3
4
SAFETY LABELS
Air Pressure switch Cut in Pressure Cut out Pressure Electrical Connection
Cleveland Controls / RSS-6000-101 65 Pa 50 Pa 2 Mtr flex standard 3 Pin Plug
Note: In case of power cord damage, replace only with Archer special cord set, obtainable from your Archer Dealer or direct from Aurora Climate Systems.
DO NOT OPERATE THIS APPLIANCE BEFORE READING THE INSTRUCTION BOOKLET DO NOT PLACE ARTICLES ON OR AGAINST THIS APPLIANCE DO NOT STORE CHEMICALS OR FLAMMABLE MATERIALS OR SPRAY AEROSOLS NEAR THIS APPLIANCE DO NOT OPERATE WITH PANELS, COVERS OR GUARDS REMOVED FROM THIS APPLIANCE DO NOT ENCLOSE THIS APPLIANCE
!
Aurora Climate Systems A.B.N. 43 108 083 987 71 - 73 Overseas Drive Noble Park VIC 3174
To be installed by an authorised person in accordance with installation instructions provided with appliance.
Model - Archer Manufactured by Ο Ο
Natural IS700 Ο
31MjHr
0.7Kpa
2.15mm
2.15mm
GSCS20025
LPG IS700 Ο
28MjHr
1.4Kpa
1.3mm
1.3mm
GSCS20025
Gas Type Model Type
Gas Consumption Manifold Pressure Injector Size - Front
- Rear SAI Global Approval No to Code AS4553
THE GUARD IS FITTED TO THIS APPLIANCE TO REDUCE THE RISK OF FIRE OR INJURY FROM BURNS AND NO PART OF IT SHOULD BE PERMANENTLY REMOVED FOR PROTECTION OF YOUNG CHILDREN OR THE INFIRM, A SECONDARY GUARD IS REQUIRED
Electrical conforms to AS3100 240V 50 Hz 80 Watts Max
Serial No:
Date of Manufacture:
SPECIFICATIONS - MODEL NO. IS700
1 Co-Axial Manifold Flue Starter 65mm
2 Electric Cord
3 1/2” BSP Gas Connection (Inside)
4 3 sided Surround (885 x 742)
5 Air Inlet Cover Plate
6 PVC Exhaust Pipe 40mm
7 Flue Exit Point (centre line)
8 Single Flue Adaptor
9 Single Flexi Flue (suit 40mm pipe)
10 Air Inlet
5
706
742
885
630
430
C/L Flue
97
1
5
6
630
150
430
8
9
97
157
189
103
63
23
7
10
2
3
INSTALLATION INSTRUCTIONS
GENERAL SAFETY INFORMATION
1. This installation must conform with local codes or, in the absence of local codes, with AG 601.
2. Provide adequate clearances around the product for servicing and ensure there are no obstructions to the combustion air intake situated at the back of the heater. (Refer Page 5 item 10 and page 7)
3. The appliance must be installed on a flat, solid continuous
surface (ie. wood, metal, concrete). Please Note: Rough
or uneven surfaces can cause vibration or humming in the heater.
4. The Archer Gas Log Space Heater can be installed in a wide variety of ways and will fit nearly any room layout. It may be installed in a recessed position, framed out into the room, or across a corner. For installation options refer pages 13 through to 20.
5. This appliance (Insert and Freestanding Console Models) needs to be installed in such a way that the heater can be removed
at all times to service the heat exchanger and flue fan located in the rear section of the heater.
Note: Under no circumstances should the appliance be installed under conditions, which would not allow for easy removal of the appliance to carry out routine inspection and service to the appliance, to do so will void the warranty.
Note: On Single Wall flue pipe installations (imitation zero clearance fireplace) a minimum of 25mm clearance must be provided at the rear of the heater to enable the heater to get sufficient combustion air to the air inlet located at the rear of heater. (Refer page 5 item10)
Note: Where a mantel surround is being used on insert installations and imitation zero clearance fireplace installations, the combustion air intake slot located in the top mantel surround must have no obstructions to allow combustion air to enter through the slot to the combustion air inlet located at the back of the heater.
6
FAILURE TO INSTALL THIS APPLIANCE CORRECTLY MAY CAUSE A SERIOUS HOUSE FIRE.
!
THIS APPLIANCE SHOULD BE INSTALLED BY A QUALIFIED LICENSED GAS FITTER.
!
DUE TO HIGH TEMPERATURES, THE APPLIANCE SHOULD BE LOCATED OUT OF TRAFFIC AND AWAY FROM FURNITURE AND DRAPERIES.
!
THIS APPLIANCE CAN ONLY BE FLUED IN ACCORDANCE WITH THE MANUFACTURER’S INSTRUCTIONS AS TESTED TO AGA CODE 601.
!
IN CASES WHERE THE INSTALLATION OF THE HEATER IS NOT IN ACCORDANCE WITH THE MANUFACTURERS INSTRUCTIONS AND THE APPLIANCE CAN NOT BE REMOVED FOR SERVICING IN SUCH CASES WHERE SERVICE PERSONAL HAVE TO SPEND TIME TO REMOVE THE HEATER OR CORRECT THE INSTALLATION A SERVICE CHARGE WILL BE APPLICABLE TO THE CUSTOMER OF LABOUR AT $80 PER HOUR PLUS GST PLUS TRAVELING EXPENSES.
!
INSTALLATION INSTRUCTIONS
CLEARANCE TO COMBUSTIBLES
Insert Model IS700
A Rear Wall to Unit 25mm
B
Side Wall to Unit 15mm
C
Corner Installation 0mm
D Height Clearance From Unit 15mm
7
Note: The Archer Gas Log Space Heater has been tested and approved for zero clearance to combustible materials. Aurora Climate Systems recommends that clearances as listed above should be maintained to allow for removal of the product for servicing.
B B
A
C
C
Zero clearance
No hearth required
A
D
INSTALLATION INSTRUCTIONS
1. Rear Log
2. Middle Log
3. Front Log
4. Rear Burner
5. Front Burner
NOTE: Do not change position of front, middle and rear logs as their positions have been present at the factory. Changing log positions will result in faulty gas burner function or sooting up.
8
(Side view main logs and burners)
1
3 5 2
4
INSTALLATION INSTRUCTIONS
LOG INSTALLATION - MODEL IS 700
The gas log set (front log, middle log, rear log, left hand side log and right hand side) is pre-set and installed in the factory. Only the left and right hand cross logs are packaged separately inside the firebox for installation by the installer.
1. To access the right and left hand cross logs: Remove bottom grill. See illustration below.
Note: Please ensure the rear log is sitting hard up against the rear of the firebox at the base and at the top.
2. Remove main door. The main door is locked in position with 4 Phillips Head screws - two screws at the top and two screws at the bottom. Remove screws to access cross logs which are located inside the firebox. See photo below.
Screws
Screws
9
Pull Forward Pull Forward
Note: Remove with care as wires are plugged onto the inside of the front panel.
INSTALLATION INSTRUCTIONS
3. Remove all cardboard protection from inside the firebox and the two cross logs.
Note: All other logs in the firebox have been preset in the factory and their location should not be changed. Check that logs have not been damaged in transit and the rear log is hard up against the rear of the firebox at the base and at the top.
4. Carefully remove wrapping from right and left hand cross log.
5. Prior to positioning of right and left hand cross logs inspect front and rear burner for
particle or dust placement on top of burners. If any particles or dust is visible on top of the front and rear burners remove particles before placing logs into position.
Note: Ceramic logs are fragile and so to are the hot surface igniters underneath them and need to be handled with care at all times.
6. Position left hand cross log No (5) in position as shown in diagram on page 11.
7. Position right hand cross log No (7) in position as shown in diagram on page 11.
8. After right and left hand cross logs have been placed into position as shown in diagram on page 16 and log and burner safety check has been carried out re-install main door into position. Lock door into place with top and bottom Phillips Head screws.
Note: When re-fitting the door to the firebox ensure that tension on all four screws is equal to ensure even seal on firebox.
9. After re-fitting main door re-fit bottom grill. Please take care to ensure no wires are
pinched or removed from their plugged positions.
WARNING
Front and rear burner inspection
!
10
INSTALLATION INSTRUCTIONS
LOG SET DIAGRAM - IS700
1
2
3
4
5
6
7
11
The Gas Log Kit contains the following: 1) Rear Log
2) Middle Log
3) Front Log
4) L/H Side Log
5) L/H Cross Log
6) R/H Side Log
7) R/H Cross Log
INSTALLERS - PLEASE NOTE
(A) LOG SETTINGS
Do not remove logs from heater unless absolutely necessary!! Logs have been preset and aligned for correct performance. Only place cross logs in position as per instructions above.
Please Note: Accurate placement of logs is critical for correct performance of heater. Please ensure
the rear log is hard up against the rear at the firebox at the base and at the top.
(B) GAS PRESSURE FOR LPG
Do not adjust gas burner pressure on LPG. Gas burner pressure has been set at factory to required gas burner settings for LPG.
(C) GAS PRESSURE FOR NATURAL GAS MUST BE CKECKED
For Natural Gas please check and adjust gas burner pressure if required as inline pressure can vary in areas of Australia. For Natural Gas burner pressure settings refer to Page 4. This is very important for getting the correct performance from the heater.
(D) ADJUSTMENTS
This product has been fully tested for its operation sequences and performance at the factory and no adjustments should be made, except for the above mention of Natural Gas, to the appliance unless approved by the manufacturer.
12
INSTALLATION INSTRUCTIONS
FLUING REQUIREMENTS
Co-Axial Flue Installations
Note: This appliance has only been approved for co-axial flue application if the flue (as supplied by the manufacturer) is installed to an external wall or external fireplace. (Refer installation diagram for Co-Axial Flue Installations Pages 14-15-16)
Single Flexi Installations
Note: This appliance has only been approved for single flue pipe installation if the unit and flue pipe is installed in line with the manufacturer’s installation instructions. (Refer installation diagram for single flue pipe installations Pages 13-16-17-18-19-20)
CONFIGURATION 1: Insert Models Pages 13-16-17-18-19-20 - Single Flexi Flue Application.
SINGLE PIPE 40mm ø 5.1 METRES HIGH INCLUDING 2 X 45° ELBOW, 1 X 90° ELBOW, 1m FLEXIBLE PVC SECTION AND ONE 75mm COWL.
CONFIGURATION 2: Insert Models for Installation on External Walls or External Fireplaces Pages 14-15-16.
CO-AXIAL FLUE INTERNAL PIPE 40MM ø EXTERNAL PIPE 65MM ø BOTH PIPES IN PVC UP TO 1 METRE LENGTH FOR WALL PENETRATION.
For applications on Flexible Single Flue refer pages 16-17-18-19-20
SINGLE FLUE KIT FOR ARCHER GAS LOG SPACE HEATER
No Description Qty
1 Single Flue Adaptor 1 Supplied with heater
2 40mm ø PVC Pipe 400mm long 1 Supplied with heater
3 90° PVC Bend 1 Supplied with heater
4 40mm ø PVC Pipe (up to 5.1m) Supplied by installer
5 Stainless Steel Cowl 1 Supplied with heater
6 Self Tapping Screws 4 x ½" 4 Supplied with heater
3
2
1
6
5
13
4
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