Aumuller OFV1, OFV1 M-COM Assembly And Commissioning Instructions

Assembly and Commissioning
Instructions
according to Machinery Directive 2006 / 42 / EC (annex VI)
OFV1 - LOcking driVe FOr windOws
Abbreviations Target Groups Warning and Safety Symbols Intended Use
01
Safety Instructions
Data sheet OFV1 Explanations on the product labe
3 - 8
02
Determination of locking points
03
InstallatIon step 1: Inspection before the installation InstallatIon step 2: Installation prerequisite and Installation preparation InstallatIon step 3: Assembly opening drive InstallatIon step 4: Remove the housing and plug in the connection cable
04
InstallatIon step 5: DIP switches and LED display
InstallatIon step 6: Hole layouts for locking drive OFV1
05
9
10
11 - 15
16
InstallatIon step 7: Assembly OFV1 InstallatIon step 8: Test Run and assembly
06
InstallatIon step 9: Mount the housing InstallatIon step 10: Cable routing InstallatIon step 11: electric connection InstallatIon step 12: Supply lines of the Control Unit to the drives
07
InstallatIon step 13: Safety check and Test run
Removal and Disposal Liability Warranty and After-Sales Service
08
Assembly Instruction
2
OFV1
17 - 18
19 - 26
27
!
!
!
!
!
!
Preliminary remark
abbreViatiOns
Index of abbreviations
These abbreviations are used consistently throughout these assembly & operating instructions. Unless stated differently, all dimensions indi­cated in this document are in mm. General tolerances in accordance with DIN ISO 2768-m.
A drive AK connection cable / drive cable AP cover cap BD hinge Fxxx casement bracket FAB overall width of casement FAH overall height of casement FG casement weight FL casement FÜ casement overlap HSK main closing edge Kxxx frame bracket L construction lenghth of drive MB central hinge NSK side closing edge RA frame RAB overall width of frame RAH overall height of frame SL snow load
opening direction
warning and saFety symbOLs in these in-
structiOns:
The symbols used in the instructions shall be strictly observed and have the following meaning:
danger
warning
cautiOn
nOte
Failure to comply with the warning notes results in irreversible injuries or death.
Failure to comply with the warning notes can re­sult in irreversible injuries or death.
Failure to comply with the warning notes can re­sult in minor or moderate (reversible) injuries.
Failure to comply with the warning notes can lead to damage to property.
Caution / Warning
Danger due to electric current.
Caution / Warning
Risk of crushing and entrapment during device operati­on (is provided as a sticker with the drive).
0101
RA
FL
HSK
NSK
BD
FAB RAB
NSK
FAH
RAH
target grOup
These instructions are intended for trained personnel and operators of systems for natural smoke ventilation (NRA / SHEV) (natural smoke exhaust system / smoke and heat exhaust system) and natural ventilation via windows, who are knowledgeable of operating modes as well as the remaining risks of the system.
Attention / Warning
Risk of damage to / destruction of drives and / or windows.
warning
Once the assembly and commissioning
has been completed, the installer of a machine „power-operated window and door“ shall hand these instructions over to the end-user. The end-user shall store these instructions in a safe place for further reference and use, if required.
warning
This device is not intended for use by per-
sons (including children) with physical, sensory or mental limitations or lacking experience and / or knowledge, unless they are supervised by a person who is responsible for the safety or were instructed by him on the usage of this equipment. Children should be supervised to ensure that they are not playing with this device. Cleaning and operator’s maintenance may not be per­formed by children without supervision.
Assembly Instruction OFV1
3
!
intended use
Area of application / Scope of application
This drive is intended for the electromotive locking and unlocking of windows in facade and roof areas. The main task of this product, in combination with a window and a suitable external control unit, is to
01
evacuate hot smoke and combustion gases in case of re, to safe human lives and protect material
assets. Furthermore, with the electromotive operated window and a suitable external control unit, the natural ventilation of the building can be ensured.
By attaching a drive to a movable element of the window a so-called “power-operated window” is created
nOte
Intended use according
The drive is intended for stationary installation and electrical connection at the window as part of a building.
The drive is in combination with an external Control Unit (e.g. from power-operated window for the following use:
• Application for natural ventilation
with an installation height of the drive and the bottom side of sash of at least 2,5 m above the oor, or
with an opening width at the HSK of the driven part of < 200 mm by a simultaneous speed of < 15 mm/s at the HSK in closing direction.
• Application as NSHEV (natural smoke and heat exhaust ventilator(s) for ventilation without dual purpose for ventilation in accordance with EN12101-2.
which, according to the Machinery Directive 2006 / 42 / EG, represents a machine.
aumüller) released for its proper use at a
Preliminary remark
We as manufacturers are well aware of our duties and responsibilities regarding the development, manufactu­ring and placing of safe window drives on the market and consistently implement them. Ultimately, however, we have no direct inuence on the usage of our drives. Therefore, as a precaution, we point out the following:
• The constructor or his agent (architect, specialist planner) are obligated to evaluate the hazards to persons, outgoing from the usage, installation position, opening parameters and from the external Control Unit of the power operated window, already in the planning phase and to establish necessary protective measures.
• The constructor / manufacturer of the machine “power-operated window” must implement the planned protective measures at the installation-site or, if not yet established, determine them by it´s own responsibility and detect or minimize possible
remaining risks.
The need for a risk assessment at the installation-site due to the reasonably foreseeable misuse. A risk assessment in accordance with the Machinery Directive 2006 / 42 / EG for the usage of the power- operated window for natural ventilation is absolutely necessary under the following conditions:
• the installation height of the drive and lower edge of casement < 2,5 m above the oor and one of the following conditions:
• the opening width at the HSK > 200 mm, or
• the closing speed at the HSK is > 15 mm/s, or
• the opening speed at the HSK is > 50 mm/s, or
• the closing force at the HSK is > 150 N
The manufacturer of the power-operated window has to carry out a risk assessment for all other applications independently - at the installation-site of the window.
Pay attention to possible hazards on tilting or rotating windows, whose secondary closing edges are located
warning
at less than 2,5 m installation height above the oor, under consideration of the Control Unit and usage!
Assembly Instruction
4
OFV1
The following ow chart can be applied, which also includes the protective measures in accordance with EN 60335-2­103/2016-05.
Preliminary remark
!
!
!
!
Hazard analysis according to DIN EN 60335-2-103
NSHEV according to
EN12101-2 without
dual purpose for ventilation
Caution
Keep people away during closing!
Caution
Observe danger at NSK
< 2,5 m above oor!
Environment with children /
vulnerable people
Use of the drive
Natural ventilation
Installation height of drive and lower
edge of casement: > 2,5 m above oor
(ZAA.20.2)
No
Opening at HSK: < 200 mm and
Speed at HSK:
CLOSE <15 mm/s / OPEN < 50 mm/s
(20.ZAA.2)
No
Caution
Protection devices
Yes
Yes
NSHEV according to
EN12101-2 with
dual purpose for ventilation
(1.Z.109)
No
risc assessment
required
Risk analysis according to the
Machinery Directive required
01
Hold-to-run switch:
stops movement at HSK < 20 mm
at a closing force of > 150 N at HSK
(20.ZAA.5)
Operating element in direct range of vision:
a.) Key switch or
b.) other switch,
then: installation > 1,5 m,
inaccessible for public
(7.12.1)
Caution
Keep people away during closing!
Contact-free anti-trap protection
(20.ZAA.8.1)
Passive infra-red and active light sensors
pressure mats
The information in the brackets
refer to the chapters of DIN EN 60335-2-103.
Casement data
Facade: bottom-hung window, top-hung-win­ dow, side-hung window. Roof: roof window / sky light. Opening direction: inward opening, outward opening. Prole material: aluminum, steel, plastic or wood.
Contact-based anti-trap protection
(20.ZAA.8.2)
Pressure-sensitive safety switch strips
or
Motor current monitoring systems
(internal and external)
Declaration of Conformity
power operated window
or
+ CE label
When inspecting the drives for conformity with on-site requirements the following items must be observed:
• total weight of casement (glass + frame),
• casement size (FAB x FAH),
• driving force and stroke,
• mounting site at the window frame and casement frame.
Assembly Instruction OFV1
5
!
!
!
saFety instructiOns
It is important to follow these instruc-
warning
0101
Area of application
The drive shall only be used according to its intended use. For additional applications consult the manufacturer or his authorized dealer.
warning
Always check whether the system complies with current legal regulations. Special attention must be paid to the opening width, the opening area, the opening time and the opening speed of the window, the temperature range of the drives / external devices and cables as well as the cross section of the connecting cables as function of the cable length and power consumption.
tions for the safety of persons. These instructions shall be kept in a safe place for the entire service life of the products.
Risk of crushing and entrapment! Window can close automatically!
The integrated load cut-off stops the opening-drive during closing and opening when the drive is overloaded.
The compressive force is absolutely sufcient to crush ngers in case of carelessness.
Do not misuse the drive for other applications! Do not allow children to play with this drive or its regulating and / or control units, including the remote control!
All devices must be permanently protected from dirt and moisture, if the drive is not explicitly suitable for use in wet areas (see technical data).
safety instruCtions
Installation
These instructions address expert and safety-conscious electricians and / or qualied personnel knowledgeable in electrical and mechanical drive installation.
All specications for installation must be checked indepen­dently and, if necessary, adjusted at the installation-site. The connection assignment, the electrical supply data (see machine plate) and performance limits (see technical data) as well as the mounting and installation instructions of the drive must be strictly observed and adhered to!
Do not reach into the window rabbet or the operating element (chain or spindle) during installation and opera­tion! Ensure that, based on the installation position and the opening movement of the casement, persons cannot be trapped between the driven part of the window and surrounding xed components (e.g. wall).
Mounting material
The required mounting material must to t with the drive and occurring load and, if necessary, supplemented.
nOte
nOte
The safe operation, avoidance of injury to persons and damage to property, as well as risks, is only guaranteed by proper installation and setting according to these installation instructions.
Never connect 24 V DC drives to 230 V AC mains voltage!
Danger to life!
Before installing the drive, check whether the casement is in good mechanical con­dition, the weight in balance and whether it opens and closes easily!
Danger spots by crush and shear points
Side-hung Bottom-hung Roof windows / skyskylight domes Louvre windows
Danger spots: crush and shear points according to DIN EN 60335-2-103
Assembly Instruction
6
OFV1
safety instruCtions
!
!
Crush and shear points
To avoid injuries, crushing and shear points between casement and frame must be secured against entrapment
up to an installation height of 2,5 meters above the oor with appropriate measures. This can be achieved e.g.
by using contact-based or contactless protective devices against entrapment, which stop the motion through cont­act or through interruption by a person. At a force higher than 150 N at the main closing edge the motion must stop within 20 mm. A warning symbol at the opening element must indicate this clearly.
Unintentional or independent opening or falling
Casements are to be hinged or secured such way that in case one of the mounting elements fails it will not crash / slam down or move in an uncontrolled manner by e.g. using double suspensions, safety scissors, casement stays. Tilting windows shall be equipped with safety scissors or similar devices to avoid damages and risks of injury for persons through improper installation and operation. The safety scissors must be adjusted to the opening stroke of the drive (see technical data) to avoid blocking. The opening width of the safety scissors must be bigger than the drive stroke.
The movable casement must be secured
warning
against unintentional or independent opening as well as falling down.
safety scissors
All-pole disconnecting devices shall be instal­led in the permanent electrical installation or external Control Unit for the drive. The mains supply lines 230 V / 400 V AC shall be protected separately!
24V DC drives may only be connected to power supply sources that comply with SELV specications.
In the case of tandem / multiple opera­tion of drives connected in series, the cross-section of the connection cable
nOte
warning
The types of cable, cable lengths and cross-sections shall be selected in accordance with the manufacturer’s technical data. If necessary, the cable types shall be coordinated with the competent local authorities and energy supply com­panies. Low-voltage lines (24 V DC) shall be routed separate from the high-voltage lines. Flexible cables may not be ush-mounted. Freely suspended cables shall be equipped with strain reliefs.
must be checked autonomously, depen­ding on the total current consumption of the drive system.
Damaged mains supply lines of drives with plug connectors may only be re­placed by the manufacturer or qualied service / maintenance personnel! Power cables which are xed to the drive casing cannot be replaced. If the cable is damaged the device must be scrapped!
0101
Cables must be laid such way that they can­not be sheared off, twisted or bent during
Routing cables and electrical connection
Routing or installing of electrical cables and connections may be performed only by specialist companies. Never operate drives, control units, operating elements and sensorsat operating voltages and connections contrary to the specications of the manufacturer. All relevant instructions shall be observed for the in­stallation, specically:
• VDE 0100 Setting up high-voltage systems up to 1000 V
• VDE 0815 Wiring cables
• Specimen Guideline on Conduits German designation (MLAR).
Clamping points shall be checked for tightness of threa­ded connections and cable ends. Access to junction boxes, clamping points and external drive control boxes shall be ensured for maintenance work.
operation. Drive cables laid inside window proles must be protected by insulating tubes with a sufcient temperature resistance. Through holes shall be equipped with cable sleeves!
Assembly Instruction OFV1
7
safety instruCtions
!
!
!
!
Commissioning, operation and maintenance
After the installation and after each modication in the set up all functions shall be checked with a trial run. It shall be ensured that drive and casement are set correctly and
01
that security systems, if available, are functioning properly.
After the installation of the system is completed the end-user shall be introduced to all important opera­ting steps. If necessary, he must be advised of all remaining
risks / dangers. The end-user shall be specically instructed that no additional forces, except pushing and pulling forces in the opening and closing direction of the casement, may be applied to the spindle, chain or lever of the drive.
nOte
During cleaning and maintenance works and while exchanging parts, all poles of the drive must be dis­connected from the power supplyand and secured against unintentional reactivation.
cautiOn
cautiOn
cautiOn
Post warning signs!
Other persons must be kept away from the casement when a hold-to-run switch (push button) is operated or when a window, which has been opened by a smoke and heat exhaust system, is clo­sing!
The operating element of hold-to-run switches must be installed within di­rect view from the window, but apart from moving elements. If the switch is not a key-operated switch it must be installed at a minimum height of 1,5 m and inaccessible to the public!
Do not allow children to play with permanently mounted control devices and keep remote controls out of reach for children!
Replacement parts, fasteners and controls
The drive shall only be operated with control devices from the same manufacturer. There is no liability, warranty or customer service if third-party parts are used. Exclusively original replacement parts of the manufacturer shall be used for mounting elements or expansions.
Ambient conditions
The product may not be subjected to impacts or falls, or to vibrations, moisture, aggressive vapors or other harmful environments, unless the manufacturer released it for one or more of these environmental conditions.
Operation: Ambient temperature: -5 °C … +60°C Relative humidity: < 90% less 20°C; < 50% less 40°C; no formation of condensation
Observe temperature range during
nOte
installation!
Transport / Storage: Storage temperature: -5°C … +40°C Relative humidity: < 60%
Accident prevention regulations and workmen’s compensation insurance guidelines
For work on or in a building or building part the provisi­ons and instructions of the respective accident prevention regulations (local workmen’s compensation insurance guidelines) shall be observed and adhered to.
Declaration of Conformity and of Incorporation
The drive is manufactured and inspected in accordance with European guidelines. The respective Declaration of Con­formity and of Incorporation is on hand.
In case that the use of the drive differs from the in­tended use, a risk evaluation for the power operated window shall be performed and a Declaration of Con­formity according Machinery Directive 2006 / 42 / EG issued.
During cleaning, maintenance work and while exchanging parts the drive must be comple­tely disconnected from the power supply and secured against unintentional reactivation.
Do not actuate the drive or the case-
warning
Assembly Instruction
8
ment when repair or re-setting works are performed!
OFV1
data sheet OFV1
Vk7
83,5
156
40
55
Data sheet
93,5
40
156
10
With Internal Intelligent Control Electronics and sequence control for drives PL6 S1 / PL10 S1 as well as for drives type S2 / S3 / S12 (I max. 3A - drive current runs over OFV1 / undercurrent detection)
Two adjustable rotation angles 90° / 180°
Opening direction selectable: right / left turning
Square shaft adapter 7x55 mm
ORDER DATA
U
Rated voltage 24V DC (19 V ... 28 V)
N
Rated current 0,8 A
I
N
Cut-off current 1,1 A
I
A
Quiescent current < 28 mA (10 Nm)
I
O
Current of connected drives
ID
P
Rated power 19 W
N
DC Duty cycle 5 cycles (ED 30 % - ON: 3 min. / OFF: 7 min.)
Protection rating IP 32
Ambient temperature range -5 °C ... +60 °C
M Torque max. 10 Nm
Initial torque 22 Nm
F
H
Rotating angle direction yes (self-learning)
Rotating angle 90 ° / 180° ((right / left)
t Runtime 90° - 4,5 s; 180° - 9,0 s
Connecting cable non-halogen, grey 4 x 0,75 mm², ~ 3 m
Housing ABS, greywhite
Dimensions (W x H x D) 40 x 156 x 83,5 mm
Sound pressure level ≤ 70 dB (A)
S1: max. 0,9 A / S3, S12: max. 3,0 A
02
38
21,5
TECHNICAL DATA
Version PU / pcs. Part.-No.
OFV1 1 513850
92
21,5
Ø5,5 x3
M5
Vk7
x2
expLanatiOns On the prOduct LabeL
The product label informs about:
• manufacturer‘s address
• article reference number and name
• technical caracteristics
• date of manufacturing with rmware version
• certications
• serial number
In the event of any complaints, please indicate the product serial number (SN) (see product label).
Never install and operate damaged products.
Exemplary representation
Product designation certications
XXX
FA: xxx N
IP: xxxU DC: xxx
window drive
-5°C
cyclesI
+60°C
i
Date: 19W01 V:2.0 SN: xxxxxxxxx Art.-Nr.: xxxxxx
serial number
article reference number
Assembly Instruction OFV1
86672 Thierhaupten Tel.: +49 8271 8185-0 Made in Germany
S: xxx mm
: xxx V
N
: xxx A
N
symbols see „Technical data“
date of manufacturing with rmware version
9
!
determinatiOn OF LOcking pOints
PreParing assembly
The number of locking points depends on:
• object-specic requirements
• processing guidelines and authorized ranges of application of the manufacturer
• EN 12102-2 NRWG (depending of prole group and wind load classication WL)
• EN 12207 Air permeability
• EN 12208 Driving rain tightness
• EN 12210 Resistance to wind load
• EN 1627 Burglar resistance
• EN 14351-1 Window or door standard
• DIN 1991-1-3 Snow loads
• DIN 1991-1-4 Wind loads
Only the worst case with secured values and application ranges must serve as a basis.
03
Locking points are centers / axes of the following com­ponents: casement hinges / stays (BD), sealing points of the locking system, application points of directly actuating drives (force transmission axes at 90° to the casement prole, with closed window).
Drives used in SHEV mounting devices such as: RWA 1000, RWA 1050, RWA 1100 are not included in the locking points.
Free prole lengths are effective distances between two locking points. Corner and edge distances shall be cal­culated as straight lines.
between two locking points
length
RA FL
free prole
free prole
Free prole length for Ix
of the window casement proles
20-34 cm
1300 mm 1500 mm 1700 mm 1900 mm
WL
1000
1200 mm 1400 mm 1600 mm 1800 mm
WL
1500
1100 mm 1275 mm 1450 mm 1650 mm
WL
2000
900 mm 1025 mm 1150 mm 1275 mm
WL
Static wind slipstream loads
Values apply only for
2500
800 mm 900 mm 1000 mm 1100 mm
WL
on the SHEV - according to EN 12101-2.
3000
Free prole lengths
free prole length free
HSK NSK
Locking point
FAB
BD
free prole length
4
35-50 cm451-55 cm456-99 cm
aumüller ferralux NRWG.
FAH
4
-values
prole length
prole length
freelength
4
10
Assembly Instruction
OFV1
nOte
The number of locking points or the free prole length between two locking points are described into the respective system documents of the window prole. This information must be adhered. The requirements for the tightness of the windows according to EN 14359-1 must be observed!
!
!
!
PreParing assembly
InstallatIon step 1: inspectiOn beFOre the instaLLatiOn
Important instructions for a safe instal-
warning
lation. Observe all instructions, wrong installation may result in serious injury!
There must not be any chamber gear in the tting!
Storage of drives at the construction-site
Protective measures against damages, dust, moisture or contamination shall be taken. Store drives intermediately only in dry and well ventilated rooms.
Inspection of drives before installation
Check drives and window before installation for good mechanical condition and completeness. The chains / spind­les of the drives must be extendable or retractable easily. The casement must run smoothly and the weight must be in balance.
We recommend the use of our test kit for the inspection of drives with the rated
nOte
voltage 24V= / 230V~ (see table below). Damaged products may not be operated under any circumstance.
Test kit for drives
Order number: Application:
Supply voltage:
Drive types:
Drive current:
Display:
Ambient temperature:
Plastic housing:
Weight:
Feature / equipment:
533981
Test kit to check running direction and communication of drives 24V DC or 230V AC (including batteries)
230V AC
24V DC / 230V AC
max. 3 A
drive current, battery charge
-5 °C ... + 40 °C
250 x 220 x 210 mm
approx. 3,6 kg
Control elements: 2 switches + 1 button
The test procedure of drives may only be performed on a non-slip and secured mat or a test xture. During the test run the test element must not be interfered with. The test my only be conducted by or under the supervision of expert personnel.
Inspection of the intended use
The planned use of the drive must be checked for com­pliance with its intended use. If used otherwise the liability and warranty claim expires.
Predictable misuse
It is imperative that foreseeable misuse of drives is avoided! Here are a few examples:
• do not connect 24 V DC drives to a 230 V AC mains voltage,
• observe synchronous run and sequence control by drives with multiple interconnection,
• use drives only indoors,
• avoid additional force inuences, e.g. transverse forces.
Testing mechanical requirements
Prior to the start of the installation check whether :
• the support surface and the prole static for the load transmission is sufcient,
• a support construction for the secure fastening of the drives is required,
• cold bridges (thermal separation) are avoidable at action points,
• possibly there is sufcient space for the swivel movement of the drive. If not, counter measures must be taken!
The support surface of the frame brackets or casement brackets must rest completely on the window or frame prole. There must be no tilting of the fastening elements during extension and retraction of the drives. A safe and solid fastening must be ensured at the window prole.
It is imperative that the sufciently mechanical stiffness of the fastener type as well as of the swivel range of the drive
cautiOn
is observed. If this is not guaranteed another type of fastening or another type of drive must be selected.
04
Assembly Instruction OFV1
11
G
s
F
PreParing assembly
InstallatIon step 2: instaLLatiOn prerequisite and instaLLatiOn preparatiOn
The following conditions must be fullled for the instal­lation of the drives so they can be properly assembled with other parts and constructed to a complete machine at the window without impairing the safety and health of persons:
1. The design of the drive must fulll the requirements.
2. The fastening accessories (casement brackets or frame brackets) must t the window prole; the prole-dependent hole lay-out must be complied with.
3. The space required for the installation of the drive on the frame and casement prole must be sufcient.
4. The window must be in perfect mechanical condition before the installation. It should open and close easily.
5. The fastening material for the installation of the drive must t the window material (see table).
Wood screws: i.e. DIN 96, DIN 7996, DIN 571
round head with slot, round head with cross, hex head,special type
Wood windows
04
Self-tapping screws, thread screws, sheet-metal screws i.e. ISO 4762, ISO 4017, ISO 7049 , ISO 7085, DIN 7500
cylinder head with hex socket, internal serration (Torx), Phillips head or external hex head
blind rivet nut
aluminum windows
steel, stainless steel,
Screws for plastic i.e. DIN 95606, DIN 95607, ISO 7049, ISO 7085, DIN 7500
round head with cross, external hex head, Torx
plastic windows
webs
if possible, screw
Recommendation:
through two cavity
Check window data on site
• Measure FAB and FAH.
• Check / calculate weight of casement. If unknown, it can be determined approximately with the following formula:
G (Casement = FAB * FAH * Glass thickness * 2,5 * 1,1
frame
weight) [kg] [m] [m] [mm]
glass­density
share
• Check / calculate the required drive force and compare with drive data . If unknown, it can be determined approximately with the following formula:
F [N] =
Facade Roof
5,4 * G [kg] * s [m] 5,4 * G [kg] * FAH [m]
a [m] a [m]
F [N] =
a = Distance of action point to hinges F = Drive force s = Stroke
s
G
a
F
FAH
a
FAH
FAH
a
G
F
s
Scope of delivery:
Prior to assembly, check items quantity in the delivery for completeness.
Accessories for locking drive
Anweisung für
Montage und Inbetriebnahme
nach Maschinenrichtlinie 2006 / 42 / EG (Anhang VI)
OFV1 - OLIVEN-FLÜGEL-VERRIEGELUNGSANTRIEBE FÜR FENSTER
Assembly and Commissioning Instructions
1x Adapter plate
1x Square: Vk 7 x 55
Tools required
• Marker,
• Grains,
• Hammer,
• Knife,
• Screwdriver (cross, Torx),
• Hexagonal wrench,
• Torque wrench,
• Power drill,
• Threadlock adhesive,
• possibly a tool for blind rivet nuts.
Assembly Instruction
12
OFV1
2x Countersunk screw M 5 x 40 1x Countersunk screw M 5 x 16 1x Spax countersunk screw 4,5 x 30
2x Head screw M 5 x 16 2x Spring rings
1x Cable fastener
1
2
3
4
5
1x Connecting cable with plug
1x Warning sign sticker
„Risk of entrapment“
PreParing assembly
InstallatIon step 3: assembLy Opening driVe
 Mount opening drive (see separate „Assembly and
Commissioning Instructions“ for each window-drive).
 Make the connection for the control voltage to the
opening drive (see chapter: „
ElECtriC ConnECtion“).
 Unhook the opening drive spindle / opening drive chain from the window casement, so that the casements can be manually moved.
Application examples
SHEV 1000 - inward opening window SHEV 1050 solo - inward opening window
solo tandem casement DIN left casement DIN right
oFV1
pl10
oFV1
pl10
pl10
OFV1
With internal load dependent cutt-off switch and se­quence control for drives PL6 S1 / PL10 S1 (SHEV) as well as for drives type S2 / S3 / S12 (I max. 3A - drive current runs over OFV1 / undercurrent detection)
oFV1oFV1
04
USKM
pl6
View on bottom-hung View on side-hung
SHEV 1050 solo - inward opening window SHEV 1050 tandem - inward opening window
casement DIN left casement DIN right casement DIN left casement DIN right
pl6
pl6
USKM
pl6
oFV1oFV1oFV1 oFV1
pl6
pl6
USKM
pl6
pl6
View on side-hung View on side-hung
Assembly Instruction OFV1
13
PreParing assembly
InstallatIon step 4: remOVe the hOusing FrOm OFV1 and pLug in cOnnectiOn cabLe
 Loosen the screws  and remove the housing  from
the locking drive OFV1.
 Insert the lock-tight plug
cable  - in the adapter bushing .
3
1
2
3
4
5
04
4
3
2
1
- from the connection
housing opening
1
2
4
oFV1
 Lay the connection cable  Secure connection cables
under the circuit board.
on motor housing with
supplied cable fastener .
 Cut off protruding end of cable fastener .  Lead connecting cable  through the housing opening.
circuit board
motor housing
6
4
Housing opening for connection cable
3
5
Connection assignment OFV1
1
2
3
4
5
4
3
2
1
oFV1
Terminal 1 BU = blue feed line from control unit 24 V DC Terminal 2 BN = brown feed line from control unit 24 V DC Terminal 4 BK = black to the opening drive Terminal 5 WH = white to the opening drive
Note the opening direc­tion of the casement
6
5
4
5
3
14
Assembly Instruction
OFV1
PreParing assembly
InstallatIon step 5: dip switch and Led dispLay
 Set the DIP switches, when the locking drive OFV1 is not mounted.
DIP switch and LED display
Rotating direction:
right DIP-1 = OFF
BU BN
BK WH
rotating direction
Rotating direction:
left DIP-1 = ON
position locked
CLOSE position
Factory settings
LED-1 LED-2 LED-3
OFF
1 2 3 4
ON
12345
switch: DIP-1
DIP-2 DIP-3 DIP-4
Set the DIP switches in a voltage-free state.
oFV1
nOte
In case of wrong direction of rotation, reverse polarity from the opening drive.
DIP switch LED display
DIP-1 OFF rotating direction: right (casement DIN left) ON rotating direction: left (casement DIN right)
DIP-2 OFF angle of rotation 180° ON angle of rotation 90°
DIP-3 OFF opening drive with direct connection ON without opening drive or connection to USKM
DIP-4 OFF drives with integrated disconnection (max. 3 A) ON drive with S1 = without disconnection (0,9 A)
Terminal 1 BU = blue feed line from control unit 24 V DC Terminal 2 BN = brown feed line from control unit 24 V DC Terminal 4 BK = black to the opening drive Terminal 5 WH = white to the opening drive
Note the opening direc­tion of the casement
LED-1 OFF ready for operation green OFV in operation green: blinking opening drive in operation red OFV fault red: blinking opening drive fault
red/green: undervoltage (< 19V) blinking at OFV1 (Part.-No.: 513850)
LED-2 OFF power supply: none green power supply: in CLOSE direction red power supply: in OPEN direction
LED-3 OFF OFV non-operation green OFV left rotation red OFV right rotation
04
Assembly Instruction OFV1
15
hole layout
156
40
43
Ø5,5 (3x)
21,5
9238
!
InstallatIon step 6: hOLe LayOut FOr OFV1
Application examples
Bottom-hung inward opening
Casement assembly
RA
FL
View on aluminium window
1
reference edge
oFV1
83,510
40
23
Hole layout in the adapter plate
reference edge
RA
FL
oFV1
05
Window versions
FAH = max. 2000
Casement assembly - inward opening window
Bottom-hung - inward opening window Top-hung - inward opening window
RA
FL
NSK HSK
PL6 / PL10
BD
40
Side-hung - inward opening window
156
oFV1
min. 20
reference edge
120
5252
40 38
43
150
FL
16
min.
Assembly Instruction
40
FAB - solo =
FAB - tandem =
OFV1
min. 400 - max. 1200 (for wood and alu) min. 400 - max. 1800 (for plastic)
min. 1000 - max. 2400 (for wood and alu) min. 800 - max. 2000 (for plastic)
min.
40
RA
If FAB > a locking drive is required!
1000 mm
InstallatIon step 7: assembLy OFV1
assembly
 Use the handle to manually close and lock the window.
 Unscrew handle.
 Use screws Use existing boreholes of handle.
 Fasten the adapter plate  with an additional suitable screw . Drill appropriate hole.
Drill hole for square Vk7x55  are in the upper part of the adapter plate .
to attach adapter plate  on window.
Remodel the adapter plate  so, that the square Vk7x55  is in the upper part of the adapter plate .
43
1
21,5
M5x40
2
92
 Plug the square Vk7x55  in the square opening of the chamber gear (window tting). Pay attention to the correct slot position (CLOSE position).
 If necessary shorten the square Vk7x55
Square opening of the window tting
Note the position of groove
(CLOSE position)
FL
.
65
4
1
FL
3
M5x16 or Spax countersunk 4,5x30
Carefully clear away drilling swarfs to prevent seals from being damaged. Avoid surface scratches, for example by using masking tape.
 Secure fasteners against loosening; e.g. by applying
removable thread-locking compound such as “Loctite”.
The head of the square Vk7x55  must be ush with the adapter plate . It may not protrude in any way.
2
4
Square Vk7x55 may not protrude in any wa y.
1
oFV1
FL
06
L
C
O
T
E
T
I
 Insert the locking drive OFV1 into groove of square Vk7x55  and fasten it with two screws  and spring rings  on the adapter plate .
Install square Vk7x55  and locking drive OFV1 in CLOSED position.
Assembly Instruction OFV1
17
test run anD installation
InstallatIon step 8a:
test run and instaLLatiOn
The opening drive and the not mounted locking drive OFV1 must be tested together.
 The opening drive is unhinged.
 Make the connection for the control voltage to the
locking drive OFV1 (see chapter: „
ElECtriC ConnECtion
- installation stEP 11“).
During start-up of locking drive OFV1 the 24 V-control voltage may be switched on only with unhinged opening drive.
Opening driVe
s3 / s12
Locking drive OFV1 is mounted, opening drive (S3/S12) is unhinged
Switch on the control voltage at locking the drive OFV1 and at the opening drive - S3/S12 - in OPEN direction for a short time.
 Switch the control voltage - from the locking drive OFV1 and from the opening drive - S3/S12 - in CLOSE direction. Now the opening drive - S3/S12 moves in CLOSE position. The Locking drive OFV1 waits up to 3
minutes, to learn undercurrent detection. Then the locking drive OFV1 moves in CLOSE position too.
 Check the function of locking drive OFV1 - by repeating OPEN-/CLOSE-movements for a few times.
 If necessary, correct the DIP switches (see chapter: DiP switChEs anD lED DisPlay“).
 Move the locking drive OFV1 and opening drive
- S3/S12 in OPEN direction.
 Ensure the easy movement of the casement.
Switch off the control voltage from the locking drive OFV1 and from the opening drive - S3/S12.
Sequence control:
open
close
Opening driVe
oFV1
M
24V DC
Opening drive
s1
oFV1
M
24V DC
Opening drive
Locking drive OFV1 is mounted, opening drive (S1) is unhinged
 Set the DIP switch 3 to OFF and DIP- switch 4 to ON when installing with opening drive - S1
 Check function and sequence control - with unhinged opening drive.
 Hinge opening drive - S1.
 Switch on the control voltage at locking drive OFV1 and at opening drive - S1 - in CLOSE direction.
 Check sequence control again.
 Ensure the easy movement of the casement.
Never operate opening drive - S1 without locking drive OFV1 (Risk of damage or de­struction of drives and / or windows).
Opening driVe and USKM
s1
OFF
3 4
ON
 Hinge opening drive - S3/S12 on casement, without
disconnecting opening drive from the locking drive
0606
OFV1.
 Make mechanical settings in accordance with „Assem-
bly and Commissioning Instructions“ of the drives.
Switch on the control voltage at locking drive OFV1
and at opening drive - S3/S12 - in CLOSE direction.
 Check sequence control - with unhinged opening drive.  Ensure the easy movement of casement.
When error occur a resetting (Reset) is possible. Disconnect the opening drive - S3/S12, then restart the installation process
nOte
- as described above - without opening drive. After about three minutes, the locking drive OFV1 is reset to the delivery settings.
Assembly Instruction
18
OFV1
Locking drive OFV1 is mounted, opening drive (S1) is unhinged
Set the DIP switch 3 to ON and
OFF
DIP-switch 4 to ON or OFF when installing with opening drive - S1 and USKM.
 Check function and sequence control - with unhinged opening drive.
 Hinge opening drive - S1.
 Switch on the control voltage at locking drive OFV1 and at opening drive - S1 - in CLOSE direction.
 Check sequence control again.
 Ensure the easy movement of the casement.
Electric load disconnection and sequential
nOte
control of locking drive OFV1 is provided by the controll module USKM.
3 4
ON
OFF
3 4
ON
Cable routing
InstallatIon step 9: mOunt the hOusing On the OFV1
 Using the screws  and mount the housing  on the
locking drive OFV1.
2
1
oFV1
Note cable routing! (see chapter „cabLe rOuting“)
InstallatIon step 10: cabLe rOuting
Cable routing on or in the casement
Cable on casement Cable in glazing bead
oFV1 oFV1
FL
AK
AK
Check function! (see chapter
saFety check and perFOrming test run“).
Cable crossover without
protective cable hose
FL
BD AK
Connection cable routing on the hinge side:
• Make sure that during opening or closing procedure the cable will not be damaged by shearing-off, kinking, crushing.
• Protect cable feedthrough in prole e.g. by using cable bushings, cable transitions.
Cable crossover with
protective cable hose
RARA FL
BD Kabel-Schutzschlauch
Cable routing on the frame
RA RA
Cable duct glued on (in addition secured with countersunk screws against breaking away).
Connection cable routing on the casement:
• Cable must be protected against damage (shearing-off, kinking, splitting), i.e. by using bushings.
Drill hole in glazing bead (cable bushing protects against damage to cable).
FL
Upon removal of the glazing bead is the dan­ger that the glass may fall.
 Route cable on the frame or mullion/transom. Cable must be protected against damage (shearing-off, kinking, splitting).
RA
cable duct glued on
(in addition secured with counter­sunk screws against breaking away)
Assembly Instruction OFV1
AK
07
19
eleCtriC ConneCtion
InstallatIon step 11: eLectric cOnnectiOn
Make sure when establishing the connection that there is no voltage at the terminals! Unused wires must be safely insulated!
The running direction of the drive may be changed by interchanging (polarity reversal) the wires „BN – (brown)“
- „BU – (blue)“.
Connection assignment from the locking drive
oFV1
BN
BU
BK
WH
BN
BU
+
-
-
+
Wire colour coding
Colour
white WH
brown BN
blue BU
green GN
violet VT
grey
DIN IEC 757
GY
Direction of travel
Connection assignment: opening drive
Opening drive
BN
24 V DC
BU
AK non halogen, 2 x 0,75 mm
BN
BU
OPEN
CLOSE
Polarity reversal
+
-
+
-
s1
+
-
-
+
2
AK
Connection assignment: opening drive
Opening drive
BN
24 V DC
BU
WH no function (strip),
(for special applications)
AK non halogen, 3 x 1,0 mm
S3 = Internal load dependend cut-off switch, post cycle resistant
BN
BU
Connection assignment: opening drive
Opening drive
s3
+
-
s12
S1 = without Internal cut-off switch
Connection assignment: opening drive
AK
-
+
2
Opening
drive
M
BN
BU
WH
GN
VT
BN
+
BU
WH is used for communication
in systems with synchronized multi-drive operation. Version Z: contact max. 24 V, 500 mA (min. 10mA)
In drives KS4: standard „CLOSE“ optional „OPEN“
-
s12
-
+
0707
BN
24 V DC
BU
WH is used for communication
in systems with synchronized multi-drive operation.
AK non halogen, 3 x 1,0 mm
S12 = Internal intelligent cut-off switch, programmable
Assembly Instruction
20
OFV1
BN
BU
+
-
-
+
2
-
+
eleCtriC ConneCtion
Multi-drive operation: Opening drive (master /slave)
oFV1
The programming of the drives in multi-drive occurs at factory or on site with UniPC
WH is used for communication in systems with synchronized multi-drive operation
Optional: 1 to 4 drives and max. 2 locking drives are possible.
AK
BK
WH
BU
BN
WH connection.
Drives does not work, if not connectede
and locking drive
master
s12 s12
M
Opening
drive
Terminal 4
Terminal 5
Terminal 1
Terminal 2
Leitungs-Endmodul und 24 V DC control
from control unit
BN
BN
WH
slave
M
Opening
drive
BU
BU
Polarity
reversal
+
-
+
-
junction box site-supplied
AK
UniPC with conguration interface
Order number: Application:
Rated voltage:
Parameterizable drives:
Scope of delivery:
Features / Equipment:
Power supply 24V DC is not included in the scope of delivery! Any extended settings require a software licence.
524178
Hard- and software for conguration of drives supplied by aumüLLer GmbH
24V DC +/-20%
24V DC type MP, S3, S12, S12 V.2 230V AC type S12, S12 V.2
software UniPC (Downloadlink*), Interface “ParInt”, USB cable, connection cable
* http://www.aumueller-gmbh.de/Downloads
Any reconguration of a drive is entirely at the user‘s own risk and responsibility.
Cable junction box (for renewal)
Order number: Application:
Rated voltage:
Material:
Protection class:
Dimensions:
Equipment:
513344
to extend a drive cable
only for „safety extra low voltage“ to max. 50V DC/AC
stainless steel (V2A)
IP 40
25 x 27 x 150 mm
with cable gland (grey) including strain relief, with 2 loose ceramic terminals (bipolar).
5
,
1
2
Ø5
7
2
4
0
c
a
4
.
1
5
0
1
1
0
7
1
8
USKM
Order number: Application:
Rated voltage: Close circiut current:
Connections: Rated current per drive:
Drive type: Protection rating:
Ambient temperature range: Surf. mount. plastic housing:
Features / Equipment:
DIP switches for settings
connection terminals: 2,5 mm²
512140
Control module with 3 outputs and individual settuble cut-off current, monitored motion run, delayed sequence control.
24V DC +/- 20 %, (max. 2 Vpp) < 50 mA
max. 3 drives; s < 300 mm max. 2,5 A
S1, S2, S3, S12, MP, FV1, OFV1 IP 54
0 °C ... +70 °C 110 x 110 x 66 mm
07
Functions:
5
2
External electronic cut-off switch (max. 0,9 A), motion-monitoring up to 3 drives / locking drives, max. 2 sequential controls
Assembly Instruction OFV1
21
eLectric cOnnectiOn
eleCtriC ConneCtion
Locking drive OFV1 with USKM
V13
V11
V12
14
XXXXX
XXXXX
XXXXX
OMRON
OMRON
OMRON
V14
ON
1 2 3 4 5 6 7 8 9 10
1 2 3 4 5
V10
8
1
1 2 2 3 3 4 5 4 5 4 5
BU
Polarity reversal
+-
+
24 V DC control
from control unit
-
+
-
opening drive
(Solo or tandem operation)
24 V DC
max. 2,4 A per drive
Version without sequential control module
Disconnection and sequential control for the locking drive OFV1 is provided by the controll module USKM.
Solo operation - locking drive OFV1
1 2 3 4 5
5
4
3
2
1
BU
BN
BK
WH
USKM
Control module
Kontrollmodul
BU
BN
M
M
s1 s2 s3s1s1s2s2s3
SHEVS applications require a line monitoring (line end module) to be connected upstream of the last or the only locking drive OFV1!
BN
DIP switches in the USKM set in accordan­ce with the electronic cut-off switch.
BN = brown BU = blue WH = white
3
1
BU
2
BN
BK
BK
OG
07
07
22
BK = black BN = brown BU = blue WH = white
Version with sequential control module
By applying the 24V voltage supply on terminal 1(-) and 2 (+) the locking mechanism OFV1 the casement. After complete opening of the casement locking the opening drive on terminal 4 and 5 receives the com­mand to move up (opening of the casement).
Assembly Instruction
OFV1
oFV1
M
Opening drive
(only solo operation)
24 V DC
s3 s12
BU
BN
Line end module
for SHEVS applications
Polarity reversal
BN BU
+
-
24 V DC control
+
-
+-
from control unit
SHEVS applications require a line monitoring (line end module) to be connected upstream of the last or the only locking drive OFV1!
line monitoring
eleCtriC ConneCtion
Locking drive OFV1 and opening drive without internal cut-off switch (S1)
Rotating direction: right DIP-1 = OFF
rotating directionrotating direction
Rotating direction: left
DIP-1 = ON
junction box site-supplied
BK = black BN = brown BU = blue WH = white
or
BU
12345
BN
BK WH
OFF
1 2 3 4
ON
or to control module USKM
BN
BU
BN
BU
54321
line end module
Install line end module
at the last or only
drive in the line!
oFV1
- +
- +
+ -
+ -
OFF
3 4
ON
required setting:
DIP switch
with line monitoring
24 V DC control
from control unit
without
321 321
line monitoring
24 V DC control
from control unit
Opening drive PL6 / PL10 (S1)
without internal cut-off switch
connection only for SHEV 1050
(mounting device)
BU
BN
BN
BU
In case of wrong direction of rotation, reverse polarity from the opening drive.
Locking drive OFV1 and opening drive with internal cut-off switch (S12)
Rotating direction: right DIP-1 = OFF
Rotating direction: left DIP-1 = ON
junction box site-supplied
BK = black BN = brown BU = blue WH = white
or
BU
12345
BN
BK WH
OFF
1 2 3 4
ON
or to control module USKM
BN
BU
BN
BU
54321
Install line end module
at the last or only
drive in the line!
line end module
oFV1
- +
- +
+ -
+ -
OFF
3 4
ON
required setting:
DIP switch
with line monitoring
24 V DC control
from control unit
without
321 321
line monitoring
24 V DC control
from control unit
Opening drive with S12
with internal cut-off switch
synchronized operation requires programmed drives
BN
BU
In case of wrong direction of rotation, reverse polarity from the opening drive.
WH
07
Assembly Instruction OFV1
23
eleCtriC ConneCtion
instructiOns On cOnnectiOn: max. Lenght FrOm the Lines OF driVes tO the cOntrOL unit
Select the following values (see the tables below):
• number of the locking drives OFV1
• cut-off current of the opening drive
nOte
• measure the cable length of the locking drive OFV1 Be determined the line cross-section from the lines of drive to the control unit and the cable length of the locking drive OFV1.
Max. lenght (m) from the lines of drives to the contol unit - ONE locking drive OFV1
cable length (m) of the locking drive OFV1:
1,5 m 2,0 m 2,5 m 3,0 m 3,5 m 4,0 m
0,8 A 90 150 240 360 88 147 235 352 86 143 230 344 84 140 224 336 82 137 219 328 80 133 214 320
1,2 A 58 97 155 232 56 93 149 224 54 90 144 216 52 87 139 208 50 83 133 200 48 80 128 192
1,6 A 42 70 112 168 40 67 107 160 38 63 101 152 36 60 96 144 34 57 91 136 32 53 85 128
To calculate can also be used the line calcu­lation program. Details can be found on our website:
(www.aumueller-gmbh.de)
2,4 A 26 43 96 104 24 40 64 96 22 37 59 88 20 33 53 80 18 30 48 72 16 27 43 64
Cut-off current
of the opening drive
3,0 A 20 33 52 78 18 29 47 70 16 26 42 62 14 23 36 54 12 19 31 46 10 16 26 38
1,5 2,5 4,0 6,0 1,5 2,5 4,0 6,0 1,5 2,5 4,0 6,0 1,5 2,5 4,0 6,0 1,5 2,5 4,0 6,0 1,5 2,5 4,0 6,0
Line cross-section (mm2) from the lines of drive to the control unit
Max. lenght (m) from the lines of drives to the contol unit - TWO locking drive OFV1
cable length (m) of the locking drive OFV1:
1,5 m 2,0 m 2,5 m 3,0 m 3,5 m 4,0 m
0,8 A 45 75 120 180 44 74 118 176 43 72 115 172 42 70 112 168 41 69 110 164 40 67 107 160
1,2 A 29 49 78 116 28 47 75 112 27 45 72 108 26 44 70 104 25 42 67 100 24 40 64 96
1,6 A 21 35 56 84 20 34 54 80 19 32 51 76 18 30 48 72 17 29 46 68 16 27 43 64
2,4 A 13 22 35 52 12 20 32 48 11 19 30 44 10 17 27 40 9 15 24 36 8 14 22 32
Cut-off current
of the opening drives
3,0 A 10 17 26 39 9 15 24 35 8 13 21 31 7 12 18 27 6 10 16 23 5 8 13 19
1,5 2,5 4,0 6,0 1,5 2,5 4,0 6,0 1,5 2,5 4,0 6,0 1,5 2,5 4,0 6,0 1,5 2,5 4,0 6,0 1,5 2,5 4,0 6,0
Line cross-section (mm2) from the lines of drive to the control unit
Max. lenght (m) from the lines of drives to the contol unit - THREE locking drive OFV1
0707
0707
24
cable length (m) of the locking drive OFV1:
1,5 m 2,0 m 2,5 m 3,0 m 3,5 m 4,0 m
0,8 A 30 50 80 120 29 49 78 117 29 48 77 115 28 47 75 112 27 46 73 109 27 44 71 107
1,2 A 19 32 52 77 19 31 50 75 18 30 48 72 17 29 46 69 17 28 44 67 16 27 43 64
1,6 A 14 23 37 56 13 22 36 53 13 21 34 51 12 20 32 48 11 19 30 45 11 18 28 43
2,4 A 9 14 23 35 8 13 21 32 7 12 20 29 7 11 18 27 6 10 16 24 5 9 14 21
Cut-off current
of the opening drives
3,0 A 7 11 17 26 6 10 16 23 5 9 14 21 5 8 12 18 4 6 10 15 3 5 9 13
1,5 2,5 4,0 6,0 1,5 2,5 4,0 6,0 1,5 2,5 4,0 6,0 1,5 2,5 4,0 6,0 1,5 2,5 4,0 6,0 1,5 2,5 4,0 6,0
Line cross-section (mm2) from the lines of drive to the control unit
Assembly Instruction
OFV1
eleCtriC ConneCtion / safety CheCk
InstallatIon step 12:
suppLy Lines OF cOntrOL unit tO the driVes
Observe current regulations and guidelines e.g. DIN 4102­12 regarding the “Fire behavior of building materials­circuit integrity maintenance of electric cable systems“ (E30, E60, E90) and the “Specimen Guideline on Conduits German designation - MLAR“, and also prescribed construc­tional regulations!
For safety reasons a cable of the next hig-
recOmmendatiOn
Formula to calculate
the required wire cross-section of a supply line
2
A
mm
=
Available data:
• cut-off current per drive (i. e. 2 x 4.0A) from data sheet
• length to be bridged from the last window to the control unit (i. e. 10 meters)
(2 * 4,0A) * 10m * 2
A =
2,0V * 56m / (Ω*mm
A = 1,42mm2 -> 1,5mm2 chosen
her wire cross section should be selected.
L 2
I
A
(total)
2,0 56
V
(voltage drop)
m
*
(length supply line)
m / (Ω*mm
*
Calculation example
2
)
*
2
)
24V
InstallatIon step 13:
saFety check and test run
Check the mounted system for its safety; perform test run and commissioning.
Safety test:
• Connect operating voltage.
• Check fastening (frame brackets, casement brackets) for rm t or tightening.
Test run:
• Visual inspection of casement movements.
• Stop immediately by malfunction!
• Pay attention to collision with facade construction and correct installation, if required.
Risk evaluation:
Before operating a power-operated window to which window drives were mounted, which were sold by the manufacturer as incomplete machines according to instal­lation declaration, the possible risk to ahazard of persons must be determined, evaluated and minimized by taking appropriate technical measures in accordance with the Ma­chinery Directive. Separate documents for performing a risk assessment can be downloaded from the homepage of
Firm aumüller aumatIc GmbH
(www.aumueller-gmbh.de).
Laying and connecting the drive cable
• Avoid extreme temperature differences in the instal­ lation area (danger of condensation).
• Set clamping point close to window and ensure accessibility.
• Ensure expansion possibilities of the drive and the drive cable.
• Consider the cable length and the cross sections of the drives supply lines.
Operation of the power-operated window
When operating the power-operated window safety instructions must be observed, specically those pertaining to commissioning, operation and maintenance.
07
Assembly Instruction OFV1
25
maintenanCe anD rePair
heLp in case OF maLFunctiOns, repairs and maintenance
Professional repair of a defect drive can only be performed at the manufacturer’s factory or manufacturer-certied specialist company. Unauthorized opening or manipulation of the drive terminates warranty.
1. Exchange defect drives or have them repaired by the manufacturer.
2. In case of problems during installation or normal operation the following table might be useful:
Problem Possible causes Possible solutions
07
Locking drive does not start
Opening drive does not ope­rate correctly
Locking drive does not unlock in direction OPEN and/or does not lock in direction CLOSED
LED-1 red
LED-1 red
blinking
LED-1 blinking red / green
LED-2 OFF
• Duration of mains power supply too short
• Drive run direction from
the opening drive is not
correct
• Connecting cable not connected
• DIP switch is wrong setting
• DIP switch is wrong setting
• DIP switch is wrong setting
OFV1 fault
short circuit / cable break in the drive line or defect in the electronics
• opening drive fault
DIP 3 = OFF opening drive is turned off due to voltage over­ overload - caused by short circuit in the drive line or defect in the electronics DIP 3 = ON opening drive is shut off due to undervoltage ­ caused by cable break in the drive line or defective opening drive
• power supply is <19 V
• none power supply
• Adjust supply voltage as specied in the technical documen­tation
• Check drive cables change polarity
• Check all connection cables
• Setting the DIP switch properly
• Setting the DIP switch properly
• If the locking drive is connected to an USKM, DIP switches 3 and 4 must be set to ON
• Setting the DIP switch properly
• Check the connection form the OFV1 and check the OFV1
• Check the connection from the opening drive and check the opening drive
• correct power supply
• Check the connection
maintenance and mOdiFicatiOn
To ensure continuous function and safety of the drive periodic maintenan­ce by a specialist company is required at least once a year (as mandated by law for smoke and heat exhaust systems). Operational readiness must be checked regularly. Frequent inspection of the system for imbalance and signs of wear or damages of cables and fastening elements must be performed. During maintenance contaminations must be removed from the drive. Fastenings and clamping screws must be checked for tightness. Test runs during the opening and closing procedure of the devices must be per­formed. The drive itself is maintenance-free. Defect devices may only be repaired in our factory. Only replacement parts of the manufacturer may be used. When the connection cable of this device is damaged it must be replaced by the manufacturer or his customer service or a similarly qualied per­son to avoid endangerment. It is recommended to conclude a maintenance contract. A sample main­tenance contract can be downloaded from the homepage of
Firm Aumüller Aumatic GmbH
(www.aumueller-gmbh.de). While cleaning the windows, drives may not have direct contact with water or cleaning agents. Drives must be protected from dirt and dust during the construction phase or renovations.
Maintenance process
1. Open or extend power-operated casement completely.
2. Completely disconnect the system from the mains and secure it
against automatic or manual activation.
3. Check windows and ttings for damages.
4. Check all mechanical fastenings (if required, observe information on
torques in installation instructions).
5. Check electric drives for damages and contaminations.
6. Check connecting cables (drive cable) for:
- tightness of the cable screw
- functionality of the strain relief
- damages
7. Check the mobility of hinges and ttings and re-adjust or apply lubricant, e.g. silicone spray (observe the instructions of the manu­ facturer of this window system).
8. Check peripheral seal, remove contaminations or replace.
9. Perform cleaning to maintain functionality (e.g. clean extending
elements of the drive, such as chains or spindles by damp wiping them with acid or lye-free agents and drying them and, if required, lubricate them with cleansing oil e.g., Ballistol).
10. Turn on operating voltage.
11. Open and close the power-operated window via the operating
voltage (functional test).
12. If available, check and re-adjust protection systems of the safe guard xture.
13. Check the intactness of the CE label at the power-operated system (e.g. SHEV/Natural smoke and heat exhaust ventilators).
14. Check the intactness of warning instructions and labels at the respective drive.
15. Perform a risk assessment in accordance with Machinery Directive 2006 / 42 / EG, if required, e.g. after modifying the machine.
26
Assembly Instruction
OFV1
DisPosal / Warranty
warranty and custOmer serVicedemOunting
The drives are demounted by reversing the steps, as for the installation. The adjustments are omitted.
1. Completely disconnect the system from the power supply before demounting a drive.
2. After demounting a drive the window must be secured against in­ dependent opening.
Dispose of parts according to the locally applicable legal provisions.
dispOsaL
According to the European Directive 2012/19 / EU on Waste Electrical and Electronic Equipment (WEEE) and its transposition into national law, obsolete electrical appliances must be collected separately and sent for environmentally friendly recycling.
In principal apply our:
„General Terms for the Supply of Products and Services of the Electrical Industry (ZVEI)“.
The warranty corresponds with legal provisions and applies to the country in which the product has been acquired. The warranty includes material and manufacturing defects incurred during normal use.
The warranty period for delivered material is twelve months.
Warranty and liability claims for personal injuries or material damages are excluded, if caused by one or more of the following:
• No proper incoming goods inspection.
• Improper use of the product.
• Improper installation, commissioning, operation, maintenance or repair of the product.
• Operating the product by defect and improper installed or not functioning safety and protection devices.
• Ignoring instructions and installation requirements in these in­ structions.
• Unauthorized constructional modications at the product or accessories.
• Disaster situations due to effects of foreign bodies and Acts of God.
• Wear and tear.
Contact persons for possible warranty claims, for spare parts or accessories are the employees of the responsible branch ofce or the responsible person at
Firm
aumüller aumatIc GmbH.
Contact data are available at our homepage
(www.aumueller-gmbh.de)
LiabiLity
We reserve the right to change or discontinue products at any time without prior notice. Illustrations are subject to change. Although we take every care to ensure accuracy, we cannot accept liability for the content
of this document.
Assembly Instruction OFV1
08
27
notes
08
28
Assembly Instruction
OFV1
notes
Assembly Instruction OFV1
08
29
notes
08
30
Assembly Instruction
OFV1
certiFicate and
decLaratiOn OF cOnFOrmity
We declare under our sole responsibility that the product described under "Data sheet" is in conformity with the following directives:
• 2014/30/EU
Directive relating to Electro-Magnetic Compatibility
• 2014/35/EU
Low voltage Directive
We further declare that the drive is an incomplete machine within the meaning of the European Machinery Directive (2006/45/EG).
Technical le and declaration at rm:
aumüller aumatIc GmbH
Gemeindewald 11
D-86672 Thierhaupten
Ramona Meinzer
Managing Director (Chairman)
nOte:
The proof of the application of a quality management system is for company:
aumüller aumatIc GmbH
according to the certication basis DIN EN 9001 as well the "Declaration of Incorporation and Conformity" can be accessed via the QR code or directly on our homepage:
(www.aumueller-gmbh.de)
TranslaTion of The original insTrucTions (german)
Important note:
We are aware of our responsibility, which is why we present life-supporting and value-preserving products with greatest possible conscientiousness. Although we make every effort to ensure that the data and information are as correct and up-to-date as possible, we still cannot guarantee that they are free from mistakes and errors. All information and data contained in this document are subject to alterations without prior notice. Distribution and reproduction of this document as well as the use and disclosure of its content is not authorized unless expressly approved. Offenders will be held liable for the payment of damages. All rights reserved in the case of a patent award or utility model registration. Basically the General Terms and Conditions of aumüller automatIc GmbH apply to all offers, supplies and services.
The publication of these assembly and commissioning instructions supersedes all previous editions.
Assembly Instruction OFV1
08
31
AUMÜLLER AUMATIC GMBH
AUMÜLLER AUMATIC GMBH
Gemeindewald 11
Gemeindewald 11
86672 Thierhaupten
86672 Thierhaupten
Tel. +49 8271 8185-0
Tel. +49 8271 8185-0
Fax
+49 8271 8185-250
Fax
+49 8271 8185-250
info@aumueller-gmbh.de
info@aumueller-gmbh.de
www.aumueller-gmbh.de
9000022401_V1.3_KW11/19
9000017000_V0.1_KW05/14
Loading...