Aumuller KSA TWIN S12 24V, KSA TWIN 400 S12 24V, KSA TWIN 500 S12 24V, KSA TWIN 600 S12 24V Assembly And Commissioning Instructions

KSA - TWIN S12 24V DC CHAIN DRIVE
according to Machinery Directive 2006 / 42 / EC (annex VI)
Assembly and Commissioning
Instructions
2
Assembly Instruction
CONTENTS
08
07
06
05
04
03
02
01
Abbreviations Risk Assessment Warning and Safety Symbols Safety Instructions
Data sheet KSA - TWIN S12 24V DC Explanations on the product label
Intended Use
Area of Application / Range of Application Areas of Application and Casement Sizes
INSTALLATION STEP 1: Pre-assembly Checks INSTALLATION STEP 2: Prerequisites for Assembly / Preparing assembly INSTALLATION STEP 3: Adjusting the initial chain tension and smooth running INSTALLATION STEP 4: Changing the cable outlet position
INSTALLATION STEP 5: Determine the casement brackets INSTALLATION STEP 6: Determine the frame brackets (Application examples) INSTALLATION STEP 7: Determine hole layout for frame bracket and casement bracket INSTALLATION STEP 8: Assembly casement bracket INSTALLATION STEP 9: Assembly frame bracket
INSTALLATION STEP 10: Concealing the drive
INSTALLATION STEP 11: Electric Connection
Instructions on Connection Checking Safety and Performing Test Run Troubleshooting, Service and Repair Maintenance and Modifi cation
Removal and Disposal Target Groups Warranty and After-Sales Service Liability Certifi cates
3-5
6 - 7
8
9 - 12
13 - 20
21 - 23
24 - 26
27 - 30
3
Assembly Instruction KSA - TWIN S12 24V DC
Index of abbreviations
These abbreviations are used consistently throughout these assembly & operating instructions. Unless stated differently, all dimensions indi­cated in this document are in mm. General tolerances in accordance with DIN ISO 2768-m.
A drive AK connection cable / drive cable AP
cover cap
BD hinge Fxxx casement bracket FAB overall width of casement FAH overall height of casement FG casement weight FL casement FÜ casement overlap HSK main closing edge Kxxx frame bracket L construction lenghth of drive MB central hinge NSK side closing edge RA frame RAB overall width of frame RAH overall height of frame SL snow load
opening direction
ABBREVIATIONS RISIK ANALYSIS
for power-operated windows and doors (machines)
according to ISO 12100
General Procedure
Before starting work, a risk analysis must be carried out to systematically ensure compliance with the country-speci c legal regulations on occupatio­nal safety and accident prevention regulations of the professional associa­tions. Once the risk assessment for power-operated windows and doors has been carried out by the planner and laid down in the constructional re­quirements, the installer of the power-operated windows and doors must again carry out another risk assessment to examine whether the planning requirements have been met. In case the protection class (see i. e. lea et KB.01 of VFF [association windows + facade]) has not been met, further steps to reduce risk are necessary.
Extract from the Machinery Directive 2006/42/EC
„The manufacturer of machinery or his authorized representative must ensure that a risk assessment is carried out in order to determine the health and safety requirements which apply to the machinery. The ma­chinery must then be designed and constructed taking into account the results of the risk assessment.“ Separate documentation relating to risk assessment can be downloaded from the homepage of Aumüller Aumatic GmbH (www.aumueller-gmbh.de). In addition, the operator needs to be instructed about the residual risks.
It is essential to ensure compliance with the latest version of the guide­lines, standards and national legislation applicable to the assembly and the electrical connection of drives / controls, especially:
EN 60335-1 / EN 60335-2-103
„Household and similar electrical appliances - Safety - Part 1: General requirements / - Part 2-103: Particular requirements for drives for gates, doors and windows“
Directive 2006/24/EC of the European Parliament and of the Council - „Machinery Directive“
Local accident prevention regulations.
Fire behaviour of building materials and building components.
Erection of power installations with rated voltages below 1000V
Failure to comply with the warning notes results in irreversible injuries or death.
Failure to comply with the warning notes can result in irreversible injuries or death.
Failure to comply with the warning notes can result in minor or moderate (reversible) injuries.
Failure to comply with the warning notes can lead to damage to property.
WARNING AND SAFETY SYMBOLS IN THESE INSTRUCTIONS:
The symbols used in the instructions shall be strictly observed and have the following meaning:
Caution / Warning
Danger due to electric current.
Caution / Warning
Risk of crushing and entrapment during device operati­on (is provided as a sticker with the drive).
Attention / Warning
Risk of damage to / destruction of drives and / or win­dows.
!
WARNING
!
DANGER
!
CAUTION
NOTE
!
RA
FL
FAB
FA H
BD
HSK
NSK
NSK
RAB
RAH
01
ABBREVIATIONS; RISIK ASSEMBLY
WARNING AND SAFETY SYMBOLS IN THESE INSTRUCTIONS
4
Assembly Instruction
SAFETY INSTRUCTIONS
Danger spots by crush and shear points
Side-hung Bottom-hung Roof windows / light domes Louvre windows
Danger spots: crush and shear points
SAFETY INSTRUCTIONS
Important safety instructions: To ensu­re safety of persons, these instructions must be strictly observed. Always keep these instructions available.
Risk of crushing and entrapment! Window closes automatically!
When closing or opening the drive is stopped by the drive-integrated or external electronic load disconnection.
There is always enough pressure force to crush  ngers in case of carelessness.
Do not put your hand into the window rabbet or into the
moving chain during assembly work and operation ! Make sure that entrapment between the moving casement and the  x elements (i. e. wall), due to openings, is not pos­sible.
Crush and shear points
Crush and shear points between casements and frames must be secured up to a height of 2.5 m (bottom edge of moving element) by devices that will stop the movement by touch or interruption initiated by a person and prevent any injury. A warning sign must be clearly attached to the opening element. On power-operated doors and gates danger spots of crush and shear points must be secured against entrapment by appropriate measures to prevent injuries.
Casements must be hung or secured such way that, in case one of the mounting elements fails, it will not break away / slam down or move in an uncontrolled manner by providing double suspensions, safety scissors, casement stays.
Bottom-hung windows must be provided with safety scis­sors or similar devices. Safety stays prevent damage and injuries to persons which might result from improper instal­lation and handling. The safety scissors must match the opening stroke of the drive (see technical data). This means: the opening width of the safety scissors must be greater than the drive stroke in order to avoid any blocking.
Mounting, Operation and Maintenance Instructions
These instructions shall allow professional assembly, com­missioning and maintenance carried out by quali ed and safety-minded electricians and/or skilled staff with in-depth knowledge of electrical and mechanical drive assembly. To ensure safe operation and avoid damage and risks the system must be carefully assembled and adjusted according to these assembly instructions. All dimensions have to be veri ed at the place of installation and must be adjusted, if required.
Please note the connection assignment, the permissible drive voltage (see type plate), the minimum and maximum performance data (see technical data) and the assembly and in­stallation notes and strictly adhere to them! Never connect 24 V DC drives to 230 V supply! Danger to life !
safety scissors
!
WARNING
!
!
Secure the window in front of inadvertent or unintentional opening and against falling.
01
5
Assembly Instruction KSA - TWIN S12 24V DC
SAFETY INSTRUCTIONS
Cable routing and electrical connection
Cable routing and electrical connections may only be car­ried out by approved contractors. Secure power supply lines 230 / 400V AC separately on site. Before working on the system the mains voltage supply and the emergency power supply (i. e. batteries) shall be disconnected in all poles and secured against unintended operation. Never operate the drives, controllers, manual switches and sensors on operating voltages and connections contrary to the speci cations in the operating instructions. All relevant regulations must be observed for the installa­tion: Erection of power installations with rated voltages below 1000 V Installation of cables and lines Fire behaviour of building materials and building compo­nents
Specify suitable types of cable on consultation with the competent local authorities, energy supply companies and Employers’ Liability Insurance Associations. Please pay especially regard to: All extra low-voltage lines (24 V DC) must be laid separately from power cables. Flexible lines must not be  ush-mounted. Freely suspended lines must be provided with strain relief.
All lines must be laid such way that they can be neither sheared off, nor twisted or kinked during operation.
All junction boxes and external drive controllers must be positioned to allow access for maintenance work. The cable type, lengths and sizes must comply with the technical speci cations. Check connection points for tight  t of the screwed connections and cable ends.
All 230 V components shall allow disconnec­tion in all poles from the mains power supply prior to maintenance and repair work.
After mounting
and each modi cation to the structure, check all functions in a test run. Once the system is completely installed, the end-user must be instructed on all important operating steps. The end-user must also be noti ed of the remaining risks / hazards.
Ambient Conditions
The product must not be hit, dropped or exposed to vibra­tions, moisture, aggressive gases or other damaging envi­ronments unless it is approved for one or several of these ambient conditions by the manufacturer.
Accident prevention regulations and guidelines is­sued by the employers’ liability insurance association
When working at, in or on a building or part of a building the speci cations and notes of the respective accident pre­vention regulations (UVV) and the regulations and rules of the employers’ liability insurance association (BGR) must be observed and adhered to.
Declaration of Incorporation
The devices are manufactured and tested in accordance with the European Directives. The appropriate declaration of incorporation has been issued. You may only operate the drive if there is a declaration of conformity within the mea­ning of the Machinery Directive for the entire system.
Spare parts, fasteners,  ttings and controllers
Only operate the drive with controllers built by the same manufacturer. There is no liability, warranty or customer service if third-party parts are used. If spare parts/ ttings or extension parts are required, only original replacement parts from the manufacturer may be used.
Range of Application
Exclusively suited for the automatic opening and closing of the window types speci ed in these assembly instructions. For any application not included in these instructions plea­se consult the manufacturer or his authorized reseller for further information.
Do not misuse device for any other lifting operations.
Always check that your system complies with the applicable regulations. Special attention shall be given to opening width and opening area of the window, permissible  t­ting dimensions, opening time and opening speed, exerted forces, temperature resistance of drive/devices and cables as well as to the cross-section of the connection cable de­pending on the cable length and the power consumption. Required fastening material shall be selected and, if necessary, completed to suit the drive and the exerted loads.
Make sure that all products installed are per­manently protected from dirt and moisture unless the drive is expressly suited for use in damp or humid environments (see technical data).
Mounting and fastening material
Required or supplied fastening material shall be selected and, if necessary, supplemented to suit the building’s struc­ture and the corresponding strain.
!
!
!
01
6
Assembly Instruction
DATA SHEET KSA-TWIN S12 24V DC
DATENBLATT KSA-TWIN S12 24V DC
TECHNICAL DATA
U
N
Rated voltage 24V DC (± 20%), max. 2 Vpp
I
N
Rated current 1,8 A
I
A
Cut-off current 2,4 A
P
N
Rated power 43 W
ED Duty cycle 30 % (ON: 3 min. / OFF: 7 min.)
Protection rating IP 32
Ambient temperature range -5 °C ... +75 °C
F
Z
Pulling force max. 1.200 N
F
A
Pushing force
F
H
Pullout force 5.000 N (fastening depended)
Chain Stainless steel
Connecting cable non-halogen, grey– 5 x 0,5 mm², ~ 5 m
v Speed
s = 400
8,0 mm/s 8,0 mm/s
s 500 – 600
12,0 mm/s 8,0 mm/s
s Stroke 400 – 600 mm (± 5 %)
L Length see order data
LM Distance in between chains see order data
Components packed with drive
u + v
4x Countersunk-head screw M8x16, 4x Spacer ring (brass)
y
2x Chain unlocking key
w
2x Dummy plug for unused cable entry
x
4x Dummy plugs for chain unlocking points
z
1x Warning label
Application: natural ventilation, SHEV Internal intelligent cut-off switch S12 Adjustable chain tension / Mechanical chain unlocking
Options
Programmable special functions M-COM for automatic synchronised run of multi drive systems and automatic sequence
control with FV locking drives (S3/S12 SW V2)
02
1 2
3
4
6
5
7
Assembly Instruction KSA - TWIN S12 24V DC
i
ORDER DATA
s [mm] L [mm]
LM [mm]
Version Finish PU / pcs. Part.-No.
400 1100 485 KSA TWIN 400 S12 24V E6/C-0 1 524845
500 1303 587 KSA TWIN 500 S12 24V E6/C-0 1 524855
600 1303 587 KSA TWIN 600 S12 24V E6/C-0 1 524865
OPTIONS
Special model PU / pcs. Part.-No.
Drive housing painted/powder coated in other RAL colours
Specify at order stage:
1 – 4 516004
5 – 9 516004 10 – 49 516004 50 – 99 516004
up 100 516004
Extra length connecting cable:
10 m – non-halogen, grey – 5 x 0,5 mm² 501056
Microprocessor programming S12
Electronic stroke reduction 524190
Special functions 524180
Mechanical chain shortening
In steps of 25 mm 524194
Optional accessories PU / pcs. Part.-No.
M-COM Comm. module for synchronised multi-drive systems 1 524177
DATA SHEET KSA-TWIN S12 24V DC
E
XPLANATIONS ON THE PRODUCT LABEL
02
KSA-TWIN -400 S12
Made in Germany
Date: 14W03 V2.0 SN: 33942410002 Art.-Nr.: 524845
s: 400 mm U: 24V DC IA: 2,4 A
F: 1200 N ED: 30% IP: 32
D-86672 Thierhaupten Tel. 08271 / 8185-0
+75°C
-5°C
NOTE
The product label provides information on the most import­ant caracteristics, such as:
• manufacturer‘s address
• article reference number and name
• technical caracteristics
• date of manufacturing with  rmware version
• serial number
Never install and operate damaged products.
In the event of any complaints, please indicate the product serial number (SN) (see product label).
serial numberON: 3 minutes
OFF: 7 minutes
article reference number
date of manufacturing
with  rmware version
actual stroke
EXPLANATIONS ON THE PRODUCT LABEL
actual stroke
8
Assembly Instruction
INTENDED USE
stroke
200 100
400 300
600 500
200
100
400
300
600
500
Areas of application and casement sizes:
Mounting of drives up to a casement size
of max. 4m2 (depending on the system)
Top-hung casement and bottom-hung casement
inward opening
FAB min. = L + 100 mm FAB max. = 2500 mm
Top-hung casement and bottom-hung casement
outward opening
FAB min. = L + 100 mm FAB max. = 2500 mm
Roof window
FAB min. = L + 100 mm FAB max. = 2500 mm
total weight casement including snow load KSA - Twin 400 mm stroke ≤ max. 220 kg
KSA - Twin 500 mm stroke ≤ max. 185 kg KSA - Twin 600 mm stroke ≤ max. 150 kg
FAH min. = 500 mm (for stroke 500) FAH max. = 2500 mm
FAH min. = 450 mm FAH max. = 2500 mm
bottom-hung casement
bottom-hung casement
top-hung casement
top-hung casement
FAH max. = 2500 mm
with frame bracket K-B1
minimum space required on frame 52 mm
min. FAH
INTENDE USE
Area of Application / Range of Application
These chain drives are used for electromotive opening and closing of windows in facades and roofs, with a mounting height (lower edge of moving element) of at least 2.5 me­ters from the  oor. For natural smoke and heat exhaust (NSHEV/ SHEV) and for natural ventilation.
The main purpose of this product is to help save life in the event of a  re and to ensure the supply of fresh
air in the building.
The safety features of this product are crucial for compli­ance with the Machinery Directive 2006/42/EC as well as standards EN 12101-2.
The most important requirement is that the window opens after:
• activation via a control unit (SHEV unit)
- from a  re alarm button
- from a smoke detector or
- from the  re alarm system (FAS).
Casement type:
roof window / light dome / bottom-hung, top-hung case­ment. Made of base materials such as aluminum, plastic or wood.
Opening direction:
inward and outward opening
All speci ed casement sizes shall be a guide only. The actual application area depends on the ratio between: FAB/FAH, total casement weight and opening width. Strictly adhere to the force-path-diagrams of the drives.
For different drive mounting positions on the casement the following points must be considered:
• Total weight of casement (glass + frame)
• Casement size (FAB x FAH)
• Snow load (based on snow zone / area of use)
• Roof pitch angle (important for snow load calculation)
• Wind force (in uence of side wind)
• Required cross-section of aperture (geometric or aero­ dynamic)
• Required force and stroke of drive/s
Snow load on roof windows for SHEV-systems
Example calculation
Establish snow loading based on national standards /directives
(in Germany according to DIN 1055-5)
total weight = FG + snow load
total weight = (40 kg + 60 kg) = 100 kg
Example: snow load = 60 kg
(Casement area x Typical snow load)
Example: FG = 40 kg
03
9
Assembly Instruction KSA - TWIN S12 24V DC
INSTALLATION STEP 1: PRE-ASSEMBLY CHECKS
Fully observe all instructions ! Incorrect assembly may lead to serious injuries!
Storage of the drives on site prior to the assembly.
Protective measures against damage, dust, moisture or con­tamination must be taken. Only store the drives in dry and well ventilated places before installation.
Testing the drives prior to installation
Check the drives prior to installation for their good mecha­nical condition and completeness. The drives must move smoothly in and out. We recommend the use of our test kit for drives in 24V = / 230V~ (see table belown). Never install and operate damaged products. Drives must always be tested on a non-slip and stable surface or in a test  xture. Do not touch the test element during the operatio­nal test. The testing shall be performed under the supervisi­on of specialist staff. When mounting the chain drive, ensure the chain moves in and out in an approx. 90 degree angle.
Instructions on intended use
Ensure that the use of the drives is in accordance with the speci ed range of application/ area of application. In par­ticular, check that the temperature range marked on the dri­ve is suitable for the local installation conditions. Any other use of the products causes loss of warranty. The end-user must be informed about the intended use of the drives. In particular, it must be pointed out to the end-user that - apart from pressure and tensile forces in opening / closing direction - no additional forces should act on the spindle, chain or lever of the drives. Additional warning signs might be required.
Predictable Misuse
It is absolutely essential to avoid any foreseeable misuse of the drives! Some examples:
• do not connect 24V DC directly to 230V AC
• observe synchronization for tandem drive operation
• installation of drives in the indoor area only
• any other action of forces
Check installation requirements
• Are the supporting surfaces and the structural con­ ditions adequate for the load transfer?
• Is an additional supporting structure required?
• Have suf cient measures been taken to avoid thermal bridges (thermal separation) at the contact points?
• Is there suf cient space for the drive swivel motion? If not, the operator must be noti ed of these requirements!
Information on the Load Transfer
The supporting surfaces of the frame brackets and casement brackets must fully rest on the window or frame pro le. Til­ting movements of the mounting elements when locking and unlocking the casement are not allowed. Safe and  rm mounting on the window pro le must be ensured.
It is absolutely necessary to observe the
necessary drive swivelling range. If this can not be ensured, another fastening or another drive type must be chosen.
Test kit for drives
Order number: Application:
Supply voltage:
Drive types:
Drive current:
Display:
Ambient temperature:
Plastic housing:
Weight:
Feature / equipment:
533981
Test kit to check running direction and communication of drives 24V DC or 230V AC (including batteries)
230V AC
24V DC / 230V AC
max. 3 A
drive current, battery charge
-5 °C ... + 75 °C
250 x 220 x 210 mm
approx. 3,6 kg
Control elements: 2 switches + 1 button
!
WARNING
!
CAUTION
INSTALLATION STEP 1:
P
RE-ASSEMBLY CHECKS
04
10
Assembly Instruction
INSTALLATION STEP 2: P
REREQUISITES FOR ASSEMBLY / PREPARING ASSEMBLY
INSTALLATION STEP 2: PREREQUISITES FOR ASSEMBLY / PREPARING ASSEMBLY
04
Tools required
• Marker
• Grains
• Hammer
• Knife
• Screwdriver (cross, Torx)
• Hexagonal wrench
• Torque wrench
• Power drill
• Threadlock adhesive
• possibly a tool for blind rivet nuts
Scope of delivery:
Prior to assembly, check that delivered products are com­plete.
Preparing assembly
Check window size on site.
• Measure FAB and FAH.
• possibly establish the weight of casement or consult our specialized staff.
Accessories for chain drive
Assembly and Commissioning Instructions
Countersunk screws M8 (4x)
Brass washers (4x)
Blind plug (2x)
Cover caps (4x)
Chain unlocking key (2x)
Warning sign sticker „Risk of entrapment“ (1x)
(german and english)
nach Maschinenrichtlinie 2006 / 42 / EG (Anhang VI)
KSA D S12 24V DC KETTENANTRIEB
Anweisung für
Montage und Inbetriebnahme
!
WARNING
Important instructions for safe as­sembly: Fully observe all instructions,
incorrect assembly may lead to serious injuries.
Prerequisites for Assembly
When installing a “Partly completed machine - drive”, the following requirements must be met in order to allow cor­rect assembly with other components to produce a com­plete machine without compromising health and safety of people:
1. Choose suitable drive type.
2. Select suitable fastening material (casement bracket,
frame brackets) and adhere to the pro le-speci c hole layout.
3. There must be adequate space on the frame and on the casement to accommodate a drive.
4. Before installing check that the window is in a faultless mechanical condition. It should open and close easily.
5. The fasteners to be selected for fastening the drive to the window must be compatible with the window material (see table).
Wood windows
wood screws: i.e. DIN 96, DIN 7996, DIN 571
with head-type: round head with slot, round head with cross, hex head,special type
steel, stainless steel,
aluminum windows
self-tapping screws, thread screws, sheet-metal screws i.e. ISO 4762, ISO 4017, ISO 7049 , ISO 7085, DIN 7500
with head-type: cylinder head with hex socket, internal serration (Torx), Phillips head or external hex head
blind rivet nut
plastic windows
screws for plastic
i.e. DIN 95606, DIN 95607, ISO 7049, ISO 7085, DIN 7500
with head-type: round head with cross, external hex head, Torx
Recommendation:
if possible, screw
through two cavity
webs
1
2
3
4
5
6
11
Assembly Instruction KSA - TWIN S12 24V DC
INSTALLATION STEP 3:
A
DJUSTING THE INITIAL CHAIN TENSION AND SMOOTH RUNNING
04
INSTALLATION STEP 3: ADJUSTING THE INITIAL CHAIN TENSION AND SMOOTH RUNNING
Adjust the initial chain tension on site (bottom-hung casements only)
The smooth running of the drive can be optimised under low load by screwing in the studs (clockwise). At the factory setting the studs protrude with 3.5 mm out of the housing. In this position the chain is fully tensioned.
¢ The initial chain tension (pre-tension) is reduced by screwing in the stud (max. 5 mm = 7 complete screw rotations).
Bottom-hung casements only! Do not ch­ange the factory setting for other types of casements!
Optimise the smooth running carefully and check the chain tension. The two studs must have the same setting. Otherwise, the chain can buckle (backlash) during operation in the thrust (push) direction.
Soft run setting after manual unlocking of the chain
The drive has an electronic position detection. Just before the CLOSED position the chain retracts with reduced speed in the soft run mode, to protect the window and the drive.
¢ If the chain is unlocked manually and is completely pulled out by hand, on starting up ensure that the chain moves with reduced speed in soft run mode from approx. 40 mm before the CLOSED position.
¢ If necessary repeat this step several times.
Manual unlocking of chain
If soft run mode is not achieved on retracting the chain:
¢ Use the Chain unlocking key y to unlock both chains and completely pull them out manually.
¢ Re-close the drive completely electrically and note the soft run mode of app. 40 mm before the CLOSED position.
¢ Insert cover caps x.
If the soft run mode begins too early, it is adjusted auto­matically by the drive‘s electronics the next time the window is closed.
The manual chain unlocking function may only be used for installation purposes!
3
,
5
Chain relaxed (stud screwed in)
SW2,5
Note the rigidity of the chain!
Factory setting = chain fully tensioned
Chain fully tensioned (stud protrudes by
3.5mm)
Always note the force-path diagram (see „KSA-T
WIN S12
24V DC“ DATA SHEET“ chapter) and rigidity of the chain, depending on the installed position!
In inclined and vertical uses, ensure that the chain becomes rigid automatically. This is secured if the drive is instal­led with the motor side (cable outlet) at the top (e.g. for side-hung windows with drive installed at the main closing edge).
Rigid back side of the chain
Curved chain path
If the chain does not retract in soft run mode, the drive‘s transmission can be damaged, resulting in drive failure!
!
!
!
Soft run CLOSED position
13,5
13,5
max. ca. 40
!
4
5
12
Assembly Instruction
INSTALLATION STEP 4:
C
HANGING THE CABLE OUTLET POSITION
04
INSTALLATION STEP 4: CHANGING THE CABLE OUTLET POSITION
If there is a risk of the cable being sheared off by the bracket during opening, the position of the cable outlet must be changed.
¢ Pull the cover cap of the drive pro le by hand.
¢ Pull the connection cable completely out of the cover
cap.
¢ Feed the cable carefully through the new opening.
¢ Use a screwdriver to push through the pre punched hole
and deburr.
¢ Re-insert the cover cap in the pro le. ¢ Push blind plug w  rmly into the old hole.
!
3
A
AK
AK
A
cover cap
AK
cover cap
13
Assembly Instruction KSA - TWIN S12 24V DC
05
INSTALLATION STEP 5:
D
ETERMINE THE CASEMENT BRACKETS
INSTALLATION STEP 5: DETERMINE THE CASEMENT BRACKETS
Casement brackets
Casement bracket F14 Casement bracket F16 Casement bracket F16-1
use with K-A1, K-B1, K-B2,
K-C1, K-E1, K-E2, K-F, K84-1, K125
use with K-A1, K-B1, K-B2,
K-C1, K-E1, K-E2, K84-1, K87
use on roof windows
Schüco AWS 57RO
Casement bracket F29-2 Casement bracket F33 Casement bracket F38
use on roof windows
Heroal 085 / 180 with F16
use with K-A1, K-B1, K-B2,
K-C1, K-E1, K84-1, K87
use with K-A1, K-B1, K-B87
Casement bracket F39 Casement bracket F73
use with K-C1, K-E1, K-E1, K-E2, K84-1 use with K-C1
70
55
18
38
18
11
5
ø6
3x ø5,5
18
43
22
60
15
9
5
ø6
3x ø5,5
40
10
15
8,5
43
43
22
22
60
60
20
20
10
7,5
7,5
ø6
ø6
2x ø5,5
2x ø5,5
18
18
25
25
7
7
25
18
22
43
60
7
2x ø5,5
2x M5
F16
baseplate for F39
baseplate for F33
43
22
60
20
20
38 68
80
5
22
11
20
56,5
38,5
30
15
22,5
16
40
4x ø6,5
ø6
3x ø11 / ø6,5
ø6
15
7,5
M6
28
32
45
33
16
17
34
60
9,5
93,5
5,5
1313
3,5
14
Assembly Instruction
INSTALLATION STEP 6:
D
ETERMINE THE FRAME BRACKETS
05
Frame brackets
Frame bracket K-A1 Frame bracket K-B1 Frame bracket K-B2
use with F14, F16, F33, F38
Space required on window frame 35 mm
use with F14, F16, F33, F38
Space required on window frame 35 - 52 mm
use with F14, F16, F33
Space required on window frame 35 - 52 mm
Frame bracket K-C1 Frame bracket K-D1 Frame bracket K-E1
use with F14, F16, F33, F39, F73 Space required on window frame 50 mm use with F14, F16, F33, F39
Frame bracket K-E2 Frame bracket K-F Frame bracket K84-1
use with F14, F16, F16-1, F33, F39
Space required on window frame 29 mm
FÜ 10 mm
use with F14, F16, F33, F39
Frame bracket K87 Frame bracket K125
use on Schüco AWS 102 (friction hinged windows)
Space required on window frame 35 mm
use with F14 und B1(mounting angle)
on the kerb (upstand) of dome roo ights
INSTALLATION STEP 6: DETERMINE THE FRAME BRACKETS
M6
28
32
45
33
16
17
34
60
9,5
93,5
5,5
1313
3,5
Ø14,5
8
14
22
35
40
63
45
8
Ø5,5
x4
F33
60x25x4
B3
Ø14,5
23
34,5
11
41,5
9
5,5
5,5
13
11
3
5,4
Ø14,5
31
39,5
22
13
41,5
1
1
10
5,5
39,5
18
18
22
6,5
Ø9
25
10
35
5,5
47,5
73
60
9
F14
M8x16
x4
Ø14,5
9
22
13
22
5,5
31
4,5
43
72
41,5
Ø14,5
7
22
13
22,5
5,5
50
4,5
45
85
41,5
9,5
Ø14,5
31
41
22
13
41,5
11
10
5,5
Ø14,5
31
61
22
13
41,5
1
1
10
5,5
30
40
17
21
Ø5,2 x6
Ø5,5
x2
13
25
12
46,5
26
17
10
Ø14,5
13
25
39,5
34
Ø14,5
9
22
13
22
5,5
31
4,5
43
51
41,5
C-1
C-1
There is a wide range of window pro­ le systems on the market. Depending on the pro le design, different  tting brackets and  xings are often used. General  tting details for standard sys­tems are illustrated on the following pages. Separate project drawings can be supplied on request.
F73
K-C1
5
15
Assembly Instruction KSA - TWIN S12 24V DC
Application examples for different types of windows
Top-hung outward opening
Frame mounting
Top-hung outward opening
Transom mounting
Bottom-hung outward opening
Transom mounting
Detail of mounting on aluminium window Detail of mounting on aluminium window Detail of mounting on aluminium window
Roof
Frame mounting
Roof
Frame mounting
Roof
Frame mounting
Detail of mounting on aluminium window
Detail of mounting on aluminium window Detail of mounting on wooden window
Roof
Frame mounting
Friction hinged outward opening
Frame mounting
Bottom-hung inward opening
Casement mounting
Detail of mounting on aluminium window Detail of mounting on aluminium window Detail of mounting on aluminium window
Top-hung outward opening
Frame mounting
Bottom-hung inward opening
Frame mounting
Bottom-hung inward opening
Casement mounting
Detail of mounting on aluminium window Detail of mounting on aluminium window Detail of mounting on aluminium window
05
APPLICATION EXAMPLES
APPLICATION EXAMPLES
A B B
C D B
C D A
A E F
16
Assembly Instruction
INSTALLATION STEP 7: D
ETERMINE HOLE LAYOUT FOR FRAME AND CASEMENT BRACKETS
05
INSTALLATION STEP 7: DETERMINE HOLE LAYOUT FOR FRAME BRACKET AND CASEMENT BRACKET
Hole layout for the frame brackets K-C1 / K-E1 / K84-1 with casement bracket F14
Hole layout for the frame brackets K-A1 / K-B1 / K-B2 with casement bracket F14
K-A1 = 42
K-B1 = 63
K-B2 = 78
K-A1 = 19
K-B1 = 29
K-B2 = 35
13
1101 for stroke 400 1304 for stroke 500 / 600
550,5 for stroke 400 652,0 for stroke 500 / 600
550,5 for stroke 400 652,0 for stroke 500 / 600
1037 for stroke 400 1240 for stroke 500 / 600
430 for stroke 400 532 for stroke 500 / 600
10
22
10
22
K-A1 K-B1 K-B2
55
55 280
280
1/2 FAB 1/2 FAB
F14
AK
RA FL
K-C1 = 61
K-E1 = 41
K84-1 = 39,5
1101 for stroke 400 1304 for stroke 500 / 600
5555
1/2 FAB 1/2 FAB
10
22
22
10
F14
K-C1 K-E1 K84-1
RA FL
430 for stroke 400 532 for stroke 500 / 600
1037 for stroke 400 1240 for stroke 500 / 600
(Bottom-hung - inward opening)
(Top-hung - outward opening)
AK
Hole layout for the frame brackets K-E1 / K-E2 with casement brackets F16-1 / F16 + F29-2
(Roof window)
A
B
C
550,5 for stroke 400 652,0 for stroke 500 / 600
286
1101 for stroke 400 1304 for stroke 500 / 600
43
43
38 68
1/2 FAB 1/2 FAB
10
22
11
10
22
F16-1
F16
K-E1 / K-E2
F29-2
RA FL
442 for stroke 400 544 for stroke 500 / 600
1037 for stroke 400 1240 for stroke 500 / 600
AK
11
Top-hung - inward opening Bottom-hung - outward opening Top-hung - outward opening
Window versions:
K-E1 = 41
K-E2 = 34,5
17
Assembly Instruction KSA - TWIN S12 24V DC
INSTALLATION STEP 7:
D
ETERMINE HOLE LAYOUT FOR FRAME AND CASEMENT BRACKETS
05
HOLE LAYOUT
Hole layout for the frame bracket K-F (with casement bracket F14)
(Bottom-hung - inward opening)
1/2 FAB1/2 FAB
549,0 for stroke 400 650,5 for stroke 500 / 600
430 for stroke 400 532 for stroke 500 / 600
min. 26
max. 48
13
22
55 28055
22
1054 for stroke 400 1257 for stroke 500 / 600
1101 for stroke 400 1304 for stroke 500 / 600
RA FL
AK
K-F
F14
F
Hole layout for the frame bracket K-87 with casement brackets F16 / F33
(Friction hinged casement)
D
550,5 for stroke 400 652,0 for stroke 500 / 600
286
1101 for stroke 400 1304 for stroke 500 / 600
43
43
1/2 FAB 1/2 FAB
20
14
11
min. 28
55
1414
20
F33
K87
RA FL
442 for stroke 400 544 for stroke 500 / 600
1033 for stroke 400 1236 for stroke 500 / 600
AK
Hole layout for the frame bracket K-D1 (K-C1 with casement bracket F73)
(Bottom-hung - inward opening)
E
1/2 FAB1/2 FAB
550,5 for stroke 400 652,0 for stroke 500 / 600
451 for stroke 400 553 for stroke 500 / 600
10
60
28
11
13
10
22
34
290,5 34
22
1037 for stroke 400 1240 for stroke 500 / 600
1101 for stroke 400 1304 for stroke 500 / 600
RA FL
AK
K-C1
F73
Window versions: Top-hung - inward opening
18
Assembly Instruction
INSTALLATION STEP 8:
A
SSEMBLY CASEMENT BRACKET
05
¢ Secure fasteners against loosening; i. e. by applying
removable thread-locking compound such as “Loctite”.
¢ Determine fastenings.
¢ Produce drill holes with appropriate cross-section. For the mounting dimensions please refer to the above-mentioned hole layout drawings (see chapter „INSTALLATIONSTEP 5 - 7“) or project-speci c documents
and drawings).
INSTALLATION STEP 8: ASSEMBLY CASEMENT BRACKET
L
O
C
T
I
T
E
Carefully clear away drilling swarfs to prevent seals from being damaged. Avoid surface scratches, for example by using masking tape.
!
¢ Fit casement bracket Fxxx.
Make sure it is parallel to casement edge. „Casement bracket“ center and „chain out­put“ must be in line.
!
55
ø5,5
M5
Fxxx
RA
FL
parallel
FL
RA
19
Assembly Instruction KSA - TWIN S12 24V DC
INSTALLATION STEP 9A:
A
SSEMBLY FRAME BRACKET - DRIVE MOUNTED ON THE WINDOW AT THE TOP
05
¢ Insert the Chain unlocking key y in the hole.
¢ Pull both chains out manually by the same distance (see chapter: „ADJUSTING THE INITIAL CHAIN TENSION AND SMOOT RUNNING“.
¢ Connect chain with casement bracket. Pass shaft screw M6 through and tighten.
¢ Attach drive to the frame brackets.
¢ Insert brass washers and  rmly tighten with
countersunk screws M8 Œ. Drive should freely swivel.
¢ Produce drill holes with appropriate cross-section. For the mounting dimensions please refer to the above-mentioned hole layout drawings (see chapter „INSTALLATIONSTEP 5 - 7“) or project-speci c documents and drawings).
¢ Fit frame brackets (Kxxx).
Make sure they are parallel to casement edge.
!
4 x M5
parallel
parallel
Kxxx
RA
Fxxx
FL
KxxxRA
Fxxx
FL
INSTALLATION STEP 9A:
ASSEMBLY FRAME BRACKET - DRIVE MOUNTED ON THE WINDOW AT THE TOP
Cable on casement Cable in glazing bead
Connection cable routing on the casement:
• The drive and its connection cable are swivelling. As a consequence, foresee cable routing with a loop.
• Cable must be protected against damage (shearing-off, kinking, splitting), i.e. by using bushings.
Upon removal of the glazing bead is the dan­ger that the glass may fall.
!
¢ Route cable on or in the casement.
Cable crossover without
protective cable hose
Cable crossover with
protective cable hose
Connection cable routing on the hinge side:
• Make sure that during opening or closing procedure the cable will not be damaged by shearing-off, kinking, crushing.
• Protect cable feedthrough in pro le e.g. by using cable bushings, cable transitions.
RA
RA
FL
BD AKBD AK
FL
RA
RA
FL
FL
Cable duct glued on (in addition secured with countersunk screws against breaking away).
Drill hole in glazing bead (cable bushing protects against damage to cable).
1 2
RA
A
5
20
Assembly Instruction
INSTALLATION STEP 9B: A
SSEMBLY FRAME BRACKET - DRIVE MOUNTED ON THE WINDOW AT THE BUTTON
05
¢ Produce drill holes with appropriate cross-section. For the mounting dimensions please refer to the above-mentioned hole layout drawings (see chapter „INSTALLATIONSTEP 5 - 7“) or project-speci c documents
and drawings).
¢ Fit frame brackets (Kxxx).
Make sure they are parallel to casement edge.
¢ Route cable on the frame or mullion/transom. The drive and its connection cable are swivelling. As a consequence, foresee cable routing with a loop. Cable must be protected against damage (shearing-off, kinking, splitting).
¢ Attach drive to the frame brackets. ¢ Insert brass washers and  rmly tighten with
countersunk screws M8 Œ. Drive should freely swivel.
Check swiveling area (see chapter „S
AFETY
CHECK AND PERFORMING TEST RUN“). Ensure that drive and connection cable can swivel freely.
!
!
transom
transom
cable duct glued on
(in addition secured with countersunk screws against breaking away)
Kxxx
Kxxx
FL
FL
RA
RA
2 x M5
parallel
Kxxx
transom
Fxxx
FL
INSTALLATION STEP 9B:
ASSEMBLY FRAME BRACKET - DRIVE MOUNTED ON THE WINDOW AT THE BUTTON
¢ Insert the Chain unlocking key y in the hole.
¢ Pull both chains out maually by the same distance (see chapter: „A
DJUSTING THE INITIAL CHAIN TENSION AND SMOOTH
RUNNING“.
¢ Connect chain with casement bracket. Pass shaft screw M6 through and tighten.
1
2
RA
A
5
21
Assembly Instruction KSA - TWIN S12 24V DC
Concealment options for single use
Version 1 Concealment of the drive (e.g. due to colour change) Completely visible brackets
cover pro le only
Version 2 Complete concealment of the drive Partially visible brackets
Cover pro le and installation kit
Version 3 Variable concealment (e.g. over the whole width of the window) Partially visible brackets
Cover pro le and installation kit
1112 for stroke 400 / 1315 for stroke 500 / 600
1176 for stroke 400 / 1379 for stroke 500 / 600
max. total length (1470 part.-no: 524305 / 2920 part.-no: 524310)
1100 for stroke 400 / 1303 for stroke 500 / 600 1080 for stroke 400 / 1283 for stroke 500 / 600
1156 for stroke 400 / 1359 for stroke 500 / 600
max. pro le length (1450 part.-no: 524305 / 2900 part.-no: 524310)
1112 for stroke 400 / 1315 for stroke 500 / 600
1112 for stroke 400 / 1315 for stroke 500 / 600
1100 for stroke 400 / 1303 for stroke 500 / 600
1100 for stroke 400 / 1303 for stroke 500 / 600
10
22
22
A
A
A
Spacer
Spacer
AP
AP
AP
10
22
22
K-A1
K-A1
K-A1
Can be used with:
Can be used with:
Can be used with:
K-B1/K-B2
K-B1/K-B2
K-B1/K-B2
K-C1 K-E1 K-E2 K84-1
K84-1
K84-1
K-F
K-F
K-F
INSTALLATION STEP 10:
C
ONCEALING THE DRIVE
06
INSTALLATION STEP 10: CONCEALING THE DRIVE
The housing of the chain drive is covered using the cover pro le kit (e.g. in case of change in colour). In case of complete concealment (versions 2 and 3) the brackets are also partly covered and are hardly visible. Equally, it is possible to install the facing across the whole width of the window.
• Uniform appearance.
• Individual choice of colour (cover pro le available in RAL colours).
• Adjustment to the frame dimensions, through the possibility of shortening the cover pro le.
• Protection from dirt.
22
Assembly Instruction
Concealment options for multiple use
Version 1 Concealment of the drive (e.g. due to colour change) Completely visible brackets
2x cover pro le
Version 2 Complete concealment of the drive Partially visible brackets
2x cover pro le und 2x installation kit
Version 3 Variable concealment (e.g. over the whole width of the window) Partially visible brackets
1x cover pro le und 1x installation kit
Cover-pro le Set
Part.-No.:
Application:
Material / Finish:
Feature / Equipment:
524305 L = 1,45 m (*) 524310 L = 2,90 m (*) 524302 L = kundenspezi sch
Cover pro le for surface mounted drives KSA - TWIN with frame bracket sets K-A1, K-B1, K-B2, K-E2, K84-1; Pro le length adjustable to the lenght of the drives or of the casement.
aluminium (natural anodized) + plastic (grey)
incl. mounting aid for cover pro le shortening on the job site + mounting set.
Installation Kit for cover pro le (grey end caps)
Part.-No.:
Material / Finish:
Feature / Equipment:
524300 Color grey 524303 Color black
aluminium, plastic (grey)
a.) 2x end cap b.) 2x spacer c.) 4x stickers d.) 1x dummy plug
Installation Kit
Color: grey
Installation Kit
Color: black
57
42
L
a.)
b.)
b.)
a.)
c.)
d.)
a.)
b.)
b.)
a.)
c.)
d.)
INSTALLATION STEP 10: C
ONCEALING THE DRIVE
06
(*) Length without cover caps)
23
Assembly Instruction KSA - TWIN S12 24V DC
Determined pro le length
Version 1
Version 2
Version 3
!
INSTALLATION STEP 10:
C
ONCEALING THE DRIVE
06
¢ Select the drive facing variant required.
¢ Determine the pro le length. (Please refer to the above tables in this chapter: „CONCEALING THE DRIVE“ or the pro­ ject-speci c planning documents for length dimensions).
¢ Mark the required length.
¢ Push the mounting aid (piece of drive housing pro le) into the cover pro le.
¢ Use a saw to shorten the cover pro le to the required length.
¢ Deburr saw cut edge.
¢ Check the swivel area of the drive and if necessary cut out the cover pro le in the area of the brackets.
¢ If necessary, paint the cover pro le with the required colour.
¢ Push on the cover pro le so that it  ts tightly. If necessary, remove the cover caps x from the chain unlocking holes.
¢ Push both end caps onto the spacers so that they are
 ush.
¢ Glue adhesive dots on both sides in the cover pro le.
¢ Remove the protective  lm.
¢ Push the spacers together with the end caps into the pro le from the front.
¢ Align so that they are  ush.
¢ Press on all parts  rmly in the area of the adhesive dots.
¢ If necessary, feed the cable through the hole in the end cap or close off the hole with blind plugs w.
Ensure that you saw the pro le perpendicular.
!
approx. 5 mm
approx
.
10 mm
32
variable
Installing the cover pro le
3
4
stickers
AP
AP
AP
AP
AP
AP
AP
AP
AP
AP
90°
AP
AP
24
Assembly Instruction
INSTALLATION STEP 11: ELECTRIC CONNECTION
07
INSTALLATION STEP 11: ELECTRIC CONNETCTION
M-COM (Main control unit)
Order number:
Application:
Rated voltage:
Current consumption:
Drive type:
Protection class:
Ambient temperature:
Dimensions:
Connecting wires:
524177
Main control unit for the automatic con guration and monitoring of max. 2 opening / 2 locking drives type S12 / S3 (software version SW-V2) in multi-drive systems.
24V DC +/- 20%, (max. 2 Vss)
<12 mA
S12
IP30 rubber jacket
0 °C ... + 70 °C
45 x 17 x 6 mm
3 wires 0,5 mm² x 50 mm
Feature / Equipment:
printed circuit board with connecting wires for in­tegration in site-supplied junction box.
Make sure when establishing the connection
that there is no voltage at the terminals! Unused wires must be safely insulated!
The running direction of the drive may be changed by in­terchanging (polarity reversal) the wires „BN – (brown)“
- „BU – (blue)“.
Multi-drive operation with master and slave
Multi-drive operation with M-COM
WH is used for communication, with synchronized multi-drive operation.
WH is used for communication, with synchronized multi-drive operation.
from control unit
from control unit
- +
+
-
- +
+
-
master
drive 1
slave
drive 2
BN
BN
BU
BU
24 V DC control
24 V DC control
WH
WH
connection cable
connection cable
junction box site-supplied
junction box site-supplied
Connection
Connection
drives do not work, if not connected
drives do not work, if not connected
!
!
Direction of
travel
OPEN
CLOSE
Polarity
reversal
+
+
-
-
Wire colour coding
Colour DIN IEC 757
black BK
white WH
brown BN
blue BU
green / yellow GN / YE
green GN
violet VT
grey GY
Connection assignment
BN
+
-BU
-
+
BN
VT
WH
GN
BU
WH is used for communication, with synchronized multi-drive operation
Version Z: contact max. 24 V, 500 mA (min. 10mA)
M-COM
25
Assembly Instruction KSA - TWIN S12 24V DC
07
Formula to calculate
the required wire cross-section of a infeed line
Calculation example
Available data:
• cut-off current per drive (i. e. 2 x 4.0A) from data sheet
• length to be bridged from the last window to the control unit (i. e. 10 meters)
Comply with the local regulations and directives for  re behaviour of
building materials and building components (E30, E60, E90) and erec-
tion of power installations with rated voltages below 1000V!
Recommendation: In choosing a cable, select the next higher wire cross section to antici­pate possible later changes to the system (e.g. replacement of drives with greater current consumption or extension of the SHEV or venti­lation line.
UniPC with con guration interface
Order number:
Application:
Rated voltage.
Parameterizable drives:
Scope of delivery:
524178
Hard- and software for con guration of drives supplied by Aumüller Aumatic GmbH
24V DC +/-20%
24V DC type MP, S3, S12, S12 V.2 230V AC type S12, S12 V.2
software UniPC (Downloadlink*), Interface “ParInt”, USB cable, connection cable
* http://aumueller-intern.de/UniPC/UniPC_setup.exe
Features / Equipment:
Power supply 24V DC is not included in the
scope of delivery! Any extended settings require a software licence.
Any recon guration of a drive is entirely at the user‘s own risk and responsibility.
INSTRUCTIONS ON CONNECTION
SAFETY CHECK AND PERFORMING TEST RUN
INSTRUCTIONS ON CONNECTION
Connecting drive cable
• Avoid any installation area with large temperature dif­ ferences, risk of water condensation
• Close to the window (shall be easily accessible later on for repair work)
• Ensure that a later removal of the connection cable is possible
• Observe maximum cable length of drives (standard length approx. 5 meters)
SAFETY CHECK AND PERFORMING TEST RUN
Check safety of the assembled system and perform test run and commissioning.
Safety check:
• Connect operating voltage
• Re-check fastenings (casement bracket, frame bracket) and re-tighten if necessary
Performing test run:
• visual check of casement motion
• stop immediately in case of mulfunction
• make sure there is no collision with facade construction and, if necessary, correct assembly or re-con gure
A
I L 2
2,0 56
mm
2
=
(total)
x
x
x
(length infeed line)
V
A m
(voltage drop)
m / (Ω*mm
2
)
(2 x 4,0A) x 10m x 2
A =
2,0V x 56m / (Ω*mm
2
)
A = 1,42mm2 -> 1,5mm2 chosen
Cable junction box (for renewal)
Order number:
Application:
Rated voltage:
Material:
Protection class:
Dimensions:
Equipment:
513344
to extend a drive cable
only for low voltage to max. 50V DC/AC
stainless steel (V2A)
IP 40
25 x 27 x 150 mm
with cable gland PG9 (grey) including strain relief, with loose ceramic terminals.
For multiple operation of the application is possible only with the master and slave. (without M-COM)
c
a
.
1
1
7
1
5
0
2
7
2
1
,
5
2
5
4
0
4
0
1
8
Ø5
26
Assembly Instruction
TROUBLSHOOTING, SERVICE AND REPAIR MAINTENANCE AND MODIFICATION
TROUBLSHOOTING, SERVICE AND REPAIR
Proper repair of a defective drive cannot be performed by the contractor or end-user and is therefore not permissible. Repairs can only be carried out by the manufacturer or by a specialist company authorized by the manufacturer. Unauthorized opening or manipulation of the drive causes loss of war­ranty.
1. Exchange a faulty drive or have it repaired by the manufacturer.
2. If problems occur during installation or normal operation, use the following table for troubleshooting.
Problem Possible causes Possible solutions
Drive does not start
• Duration of mains power supply too short
• Drive run direction not correct
• Connecting cable not connected
• Power supply / Control Unit voltage incorrect, too high or too low (see data sheet)
• No mains supply to power supply unit / Control Unit (no voltage)
• Adjust supply voltage
as speci ed in the technical documen­tation
• Check drive cables
• Check all connection cables
• Check power supply unit and replace if necessary
• Connect power supply
Drive doesn‘t start after having been in operation several times
• Operating time has been exceeded, drive has been overheated
• See possible solutions above associated with „Drive doesn‘t start“
• Wait until drive has cooled down and start again
• See possible solutions associated with: “Drive doesn‘t start“
Drive doesn‘t close
• Closing edge safety mechanism has been triggered
• See possible solutions above associated with „Drive doesn‘t start“
• Release safety area for operation and reset closing edge safety mechanism
• See possible solutions associated with: “Drive doesn‘t start”
Drive travels uncontrolled in open and close direction
• Residual ripple of power supply / control unit too hight
• Fault in power supply unit / control unit
• Adjust drive voltage to the required value of drive. (values see data sheet of drive)
• Check output voltage of power supply unit or control unit
M
AINTENANCE AND MODIFICATION
Prior to any maintenance work or modi cation of the system (e.g. exch­ange of the drive) the mains voltage and – where available – the batte­ries shall be disconnected in all poles and secured against unintended operation (lock in separated position). Lasting functionality and safety of the drive require maintenance by specialized staff at regular intervals (in the case of SHEV systems the legal requirement is once a year). Check the system for operational avai­lability on a regular basis. This is also recommended for a system with purely natural ventilation. At short intervals, check system for imbalance and signs of wear or damage of cables, springs and fasteners. Remove any contamination from the drive when servicing the system. Check mountings and clamping screws for tight  t. Test the devices by opening and closing them in test runs. The drive itself is maintenance-free. Faulty devices may only be repaired in our plant. Only original parts from the manufacturer may be used. If the mains cable is damaged it must be replaced by the manufacturer or its service agent or a similarly quali ed person in order to avoid hazards. We recommend a scheduled Maintenance Agreement. When cleaning the window, make sure that no water or cleaning agents reach the drives. Protect the drives from dirt and dust during construction phase.
1. Drive / open the power-operated casement to its full opening width (SHEV or ventilation angle).
2. Disconnect the system from the power supply, deactivate batteries, where appropriate, and secure against automatic or manual release.
3. Inspect window and  ttings for any damage.
4. Check all mechanical  xings (observe torque speci cations in the
assembly instruction).
5. Check electric drives for any damage and dirt.
6. Check connections cables (drive cables) for
- tightness of cable gland
- operability of strain relief
- damages
7. Check smooth movement of the hinges and  ttings and re-adjust, if necessary, or apply lubricants such as silicone spray (adhere to the speci cations of the window system manufacturer).
8. Inspect / check seals (all the way round) and, if necessary, remove contaminations or replace.
9. Maintain the system (e.g. wipe with a wet cloth the opening element of the drive „chain“ or „spindle“ using non-acidic / lye containing agents and dry with a dry cloth and - if necessary lubricate with cleaning oil (e.g. Ballistol)).
10. Re-connect to power supply.
11. Open and close power-operated window using the hand-held control
(function test).
12. Check safeguards for  nger protection and re-adjust, if necessary).
13. Check that CE-label is attached to the power-operated element, e.g.
NSHEV.
14. Check that warning notes and label on the drive are available.
15. If required, carry out a risk assessment according to Machinery
Directive 2006/42/EC (for example if the machine has been modi ed).
Take all safety-related measures required during servicing, in particular protective measu­res against falling,  nger crushing and safe access to the work place.
!
07
27
Assembly Instruction KSA - TWIN S12 24V DC
TARGET GROUP
These instructions are intended for quali ed operators of Natural Smoke and Heat Exhaust Ventilation systems (NSHEV /SHEV) and Natural Venti­lation of windows and familiar with the operating modes as well as with the residual risks of the system. This device is not intended to be used by persons (including children) with limited physical, sensory or mental aptitude or lack of experience and/or knowledge unless they are supervised by a person responsible for their safety or have received instruction from this person as to how the device is used. Children should be supervised to ensure that they do no play with the device. Cleaning and user servicing must not be carried out by children without being supervised.
Operation of the power-operated window
Switchs with OFF-default setting (i. e. key switch) shall be located within eyeshot of the operated window but in a safe dis­tance from moving parts. If it is not a key switch, the switch must be installed at a height of at least 1.5 m and out of reach for un­authorized operation. Drives that are provided with a manual actuator must be provided with a sign indicating how to use it. The sign shall be  xed permanently and clearly visible next to the manual actuator.
During the opening operation all persons should be kept clear off the window - directly below or right next to it (within the opening radius of the casement) since operating the manual switch may lead to uncontrolled movements of the driven part, for example due to mechanical failure or imbalance.
Do not allow children playing with  xed control devices and keep remote controllers out of children’s reach.
Keep all other persons clear off the window if a switch with OFF-default setting is operated when the window closes. Keep all other persons clear off the window that closes when being operated by a smoke exhaust system.
Do not operate the window during repair or adjustment work.
WARRANTY AND AFTER-SALES SERVICE
Basically our:
„General Terms and Conditions of Goods and Services by the Elec­trical Industry” issued by the Central Association of the Electrical Engineering and Electronics Industry (ZVEI) are applicable.
This warranty complies with legal requirements and applies to the country in which the drive was purchased. The warranty covers material and manufacturing faults that occur during normal use of the products.
The warranty period for materials supplied is 12 months. Warranty and liability claims with damages to property and persons will
be excluded if they are due to one or several of the following causes:
• Improper use of the drive.
• Improper assembly, commissioning, operation, maintenance or repair of the drive.
• Operating the drive with defective, improperly installed or malfunc­ tioning safety and protection devices.
• Failure to comply with the notes and assembly pre-requisites as speci­  ed in these instructions.
• Unauthorized constructional modi cations to the drive or to ac­ cessories.
• Cases of catastrophe caused by foreign objects and Acts of God.
• Wear.
For possible warranty claims or required spare parts or accessories please contact your nearest branch of ce or the competent contact person at
Aumüller Aumatic GmbH.
Details can be found on our website
(www.aumueller-gmbh.de).
LIABILITY
We reserve the right to change or adjust products at any time without prior notice. Illustrations are subject to change. Although we take every care to ensure accuracy, we cannot accept liability for the content of this
document.
REMOVAL AND DISPOSAL
To remove the drive, reverse the sequence used for  tting. Adjustment work is not required.
1. Before removing a drive, disconnect it from the power supply.
2. When removing a drive, the window must be secured against unintended opening.
Dispose of the parts in accordance with the applicable local or national legal regulations.
!
CAUTION
!
WARNING
08
DEMOVAL AND DISPOSAL; TARGET GROUP
WARRANTY AND AFTER-SALES SERVICE; LIABILITY
28
Assembly Instruction
CERTIFICATES
08
29
Assembly Instruction KSA - TWIN S12 24V DC
CERTIFICATES
08
30
Assembly Instruction
CERTIFICATES
08
31
Assembly Instruction KSA - TWIN S12 24V DC
TRANSLATION OF THE ORIGINAL INSTRUCTIONS (GERMAN)
Once the assembly and commissioning has been completed, the installer of a machine „power-operated window and door“ shall hand these instructions over to the end-user. The end-user shall store these instructions in a safe place for further reference and use, if required.
Important note:
We are aware of our responsibility, which is why we present life-supporting and value-preserving products with greatest possible conscientiousness. Although we make every effort to ensure that the data and information are as correct and up-to-date as possible, we still cannot guarantee that they are free from mistakes and errors. All information and data contained in this document are subject to alterations without prior notice. Distribution and reproduction of this document as well as the use and disclosure of its content is not authorized unless expressly approved. Offenders will be held liable for the payment of dama­ges. All rights reserved in the case of a patent award or utility model registration. Basically the General Terms and Conditions of Aumüller Automatic GmbH apply to all offers, supplies and services.
The publication of these assembly and commissioning instructions supersedes all previous editions.
Contact us during our business hours: Monday - Thursday 8 am to 4 pm and Friday 8 am to 12 am.
CERTIFICATES
AUMÜLLER AUMATIC GMBH
Gemeindewald 11
86672 Thierhaupten
Tel. +49 8271 8185-0
Fax
+49 8271 8185-250
info@aumueller-gmbh.de
9000017000_V0.1_KW05/14
www.aumueller-gmbh.de
AUMÜLLER AUMATIC GMBH
Gemeindewald 11
86672 Thierhaupten
Tel. +49 8271 8185-0
Fax
+49 8271 8185-250
info@aumueller-gmbh.de
9000018001_V0.1_KW21/14
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