Assembly and Commissioning
Instructions
according to Machinery Directive 2006 / 42 / EC (annex VI)
KS 15 S12 24V DC - CHAIN DRIVE FOR WINDOWS
CONTENTS
Abbreviations
Target Groups
Warning and Safety Symbols
Intended Use
01
Safety Instructions
Data sheet KS 15 S12 24V
Explanations on the product label
02
Areas of application and casement sizes
3 - 8
9 - 10
03
04
05
06
NSTALLATION STEP 1: Inspection before the installation
I
I
NSTALLATION STEP 2: Installation prerequisite and Installation preparation
I
NSTALLATION STEP 3: Frame brackets and casement brackets (Application examples)
I
NSTALLATION STEP 4: Hole layout for frame bracket and casement bracket
I
NSTALLATION STEP 5: Assembly frame bracket
I
NSTALLATION STEP 6: Assembly casement brackets and the drive
11
12 - 13
14 - 16
17 - 19
INSTALLATION STEP 7: Cable routing
I
NSTALLATION STEP 8: Electric Connection
I
NSTALLATION STEP 9: Soft run mode
I
NSTALLATION STEP 10: Supply lines of the Control Unit to the drives
07
I
NSTALLATION STEP 11: Safety check and Test run
Troubleshooting, Service and Repair
Maintenance and Modi cation
Removal and Disposal
Liability
Warranty and After-Sales Service
08
Assembly Instruction
2
KS 15 S12 24V DC
20 - 23
24
PRELIMINARY REMARK
ABBREVIATIONS
Index of abbreviations
These abbreviations are used consistently throughout these assembly
& operating instructions. Unless stated differently, all dimensions indicated in this document are in mm. General tolerances in accordance
with DIN ISO 2768-m.
A drive
AK connection cable / drive cable
AP cover cap
BD hinge
Fxxx casement bracket
FAB overall width of casement
FAH overall height of casement
FG casement weight
FL casement
FÜ casement overlap
HSK main closing edge
Kxxx frame bracket
L construction lenghth of drive
MB central hinge
NSK side closing edge
RA frame
RAB overall width of frame
RAH overall height of frame
SL snow load
opening direction
WARNING AND SAFETY SYMBOLS IN THESE IN-
STRUCTIONS:
The symbols used in the instructions shall be strictly observed and have
the following meaning:
!
DANGER
!
WARNING
!
CAUTION
NOTE
Failure to comply with the warning notes results
in irreversible injuries or death.
Failure to comply with the warning notes can result in irreversible injuries or death.
Failure to comply with the warning notes can result in minor or moderate (reversible) injuries.
Failure to comply with the warning notes can lead
to damage to property.
Caution / Warning
Danger due to electric current.
Caution / Warning
Risk of crushing and entrapment during device operation (is provided as a sticker with the drive).
01
RA
FL
HSK
NSK
BD
FAB
RAB
NSK
FA H
RAH
TARGET GROUP
These instructions are intended for trained personnel
and operators of systems for natural smoke ventilation
(NRA / SHEV) (natural smoke exhaust system / smoke and
heat exhaust system) and natural ventilation via windows,
who are knowledgeable of operating modes as well as the
remaining risks of the system.
Attention / Warning
Risk of damage to / destruction of drives and / or
!
!
WARNING
windows.
Once the assembly and commissioning
has been completed, the installer of a
machine „power-operated window and door“ shall hand
these instructions over to the end-user. The end-user shall
store these instructions in a safe place for further reference
and use, if required.
!
WARNING
This device is not intended for use by per-
sons (including children) with physical,
sensory or mental limitations or lacking experience and / or
knowledge, unless they are supervised by a person who is
responsible for the safety or were instructed by him on the
usage of this equipment. Children should be supervised to
ensure that they are not playing with this device.
Cleaning and operator’s maintenance may not be performed by children without supervision.
Assembly Instruction
KS 15 S12 24V DC
3
INTENDED USE
Area of application / Scope of application
This drive is intended for the electromotive opening and
closing of windows in facade and roof areas.
The main task of this product, in combination with
a window and a suitable external control unit, is to
01
evacuate hot smoke and combustion gases in case
of re, to safe human lives and protect material
assets. Furthermore, with the electromotive operated
window and a suitable external control unit, the natural
ventilation of the building can be ensured.
By attaching the drive to a movable
element of the window a so-called
“power-operated window” is created
NOTE
Intended use according
The drive is intended for stationary installation and
electrical connection at the window as part of a building.
The drive is in combination with an external Control Unit
(e.g. from A
power-operated window for the following use:
• Application for natural ventilation
with an installation height of the drive and
the bottom side of sash of at least 2,5 m above
the oor, or
with an opening width at the HSK of the driven
part of < 200 mm by a simultaneous speed of
< 15 mm/s at the HSK in closing direction.
• Application as NSHEV (natural smoke and heat
exhaust ventilator(s) for ventilation without dual
purpose for ventilation in accordance with EN12101-2.
which, according to the Machinery
Directive 2006 / 42 / EG, represents a
machine.
UMÜLLER) released for its proper use at a
PRELIMINARY REMARK
We as manufacturers are well aware of our duties and
responsibilities regarding the development, manufacturing and placing of safe window drives on the market and
consistently implement them. Ultimately, however, we have
no direct in uence on the usage of our drives. Therefore,
as a precaution, we point out the following:
• The constructor or his agent (architect, specialist
planner) are obligated to evaluate the
hazards to persons, outgoing from the usage,
installation position, opening parameters and from the
external Control Unit of the power operated window,
already in the planning phase and to establish
necessary protective measures.
• The constructor / manufacturer of the machine
“power-operated window” must implement the
planned protective measures at the installation site
or, if not yet established, determine them by it´s
own responsibility and detect or minimize possible
remaining risks.
The need for a risk assessment at the installation site
due to the reasonably foreseeable misuse.
A risk assessment in accordance with the Machinery
Directive 2006 / 42 / EG for the usage of the power-
operated window for natural ventilation is absolutely
necessary under the following conditions:
• the installation height of the drive and lower edge
of casement < 2,5 m above the oor
and one of the following conditions:
• the opening width at the HSK > 200 mm, or
• the closing speed at the HSK is > 15 mm/s, or
• the opening speed at the HSK is > 50 mm/s, or
• the closing force at the HSK is > 150 N
The following ow chart can be applied, which also includes
Pay attention to possible hazards on
tilting or rotating windows, whose
the protective measures in accordance with EN 60335-2103/2016-05.
secondary closing edges are located
!
WARNING
at less than 2,5 m installation height
above the oor, under consideration of
the Control Unit and usage!
Assembly Instruction
4
KS 15 S12 24V DC
PRELIMINARY REMARK
Hazard analysis according to DIN EN 60335-2-103
NSHEV according to
EN12101-2 without
dual purpose for ventilation
CAUTION
!
Keep people away during closing!
CAUTION
!
Observe danger at NSK
< 2,5 m above oor!
Environment with children /
vulnerable people
Use of the drive
Natural ventilation
Installation height of drive and lower
edge of casement: > 2,5 m above oor
(ZAA.20.2)
No
Opening at HSK: < 200 mm and
Speed at HSK:
CLOSE <15 mm/s / OPEN < 50 mm/s
(20.ZAA.2)
No
CAUTION
!
Protection devices
Yes
Yes
NSHEV according to
EN12101-2 with
dual purpose for ventilation
(1.Z.109)
No
risc assessment
required
Risk analysis according to the
Machinery Directive required
01
Hold-to-run switch:
stops movement at HSK < 20 mm
at a closing force of > 150 N at HSK
(20.ZAA.5)
Operating element in
direct range of vision:
a.) Key switch or
b.) other switch,
then: installation > 1,5 m,
inaccessible for public
(7.12.1)
CAUTION
!
Keep people away during closing!
Casement data
Casement data
Facade: bottom-hung window / top-hung win-
Facade: bottom-hung window,
dow / side hung window
top-hung window.
Roof: roof window / sky light
Roof: roof window / sky light.
Opening direction: inward opening / outward opening
Opening direction: outward opening.
Pro le material: aluminum, steel, plastic or wood.
Pro le material: aluminum, steel, plastic or wood.
Contact-free anti-trap protection
(20.ZAA.8.1)
Passive infra-red and active light sensors
pressure mats
The information in the brackets
refer to the chapters of DIN EN 60335-2-103.
The casement measurements supplied
are only for orientation purposes.
NOTE
It is imperative that the force-path
diagram of the drives are observed.
Contact-based anti-trap protection
(20.ZAA.8.2)
Pressure-sensitive safety switch strips
or
Motor current monitoring systems
(internal and external)
Declaration of Conformity
power operated window
or
+ CE label
When inspecting the drives for conformity with on-site
requirements the following items must be observed:
• total weight of casement (glass + frame),
• additional loads: snow load / wind load
(suction / pressure),
• casement size (FAB x FAH),
• side ratio FAB / FAH,
• installation / inclination angle,
• required opening area (geometric / aerodynamic),
• crosswind in uences,
• driving force and stroke,
• mounting site at the window frame and casement
frame.
Assembly Instruction
KS 15 S12 24V DC
5
SAFETY INSTRUCTIONS
It is important to follow these instruc-
!
WARNING
01
Area of application
The drive shall only be used according to its intended use.
For additional applications consult the manufacturer or his
authorized dealer.
!
WARNING
Always check whether the system complies with current
regulations. Special attention must be paid to the opening
width, the opening area, the opening time and the opening
speed of the window, the temperature range of the drives /
external devices and cables as well as the cross section of
the connecting cables as function of the cable length and
power consumption.
!
tions for the safety of persons. These
instructions shall be kept in a safe place
for the entire service life of the products.
Risk of crushing and entrapment!
Window can close automatically!
The integrated load cut-off stops the
drive during closing and opening when
the drive is overloaded.
The compressive force is absolutely
suf cient to crush ngers in case of
carelessness.
Do not misuse the drive for other lifting
operations! Do not allow children to play
with this drive or its regulating and / or
control units, including the remote
control!
All devices must be permanently protected
from dirt and moisture, if the drive is not
explicitly suitable for use in wet areas (see
technical data).
SAFETY INSTRUCTIONS
Installation
These instructions address expert and safety-conscious
electricians and / or quali ed personnel knowledgeable in
electrical and mechanical drive installation.
All speci cations for installation must be checked independently and, if necessary, adjusted at the installation site.
The connection assignment, the electrical supply data (see
machine plate) and performance limits (see technical data)
as well as the mounting and installation instructions of the
drive must be strictly observed and adhered to!
Do not reach into the window rabbet or the operating
element (chain or spindle) during installation and operation! Ensure that, based on the installation position and
the opening movement of the casement, persons cannot
be trapped between the driven part of the window and
surrounding xed components (e.g. wall).
Mounting material
The required mounting material must to t with the drive
and occurring load and, if necessary, supplemented.
NOTE
NOTE
The safe operation, avoidance of injury to
persons and damage to property, as well
as risks, is only guaranteed by proper
installation and setting according to
these installation instructions.
Never connect 24 V DC drives to 230 V AC
mains voltage!
Danger to life!
Before installing the drive, check whether
the casement is in good mechanical condition, the weight in balance and whether
it opens and closes easily!
Danger spots by crush and shear points
Side-hung Bottom-hung Roof windows / skyskylight domes Louvre windows
Danger spots: crush and shear points according to DIN EN 60335-2-103
Assembly Instruction
6
KS 15 S12 24V DC
SAFETY INSTRUCTIONS
Crush and shear points
To avoid injuries, crushing and shear points between
casement and frame must be secured against entrapment
up to an installation height of 2,5 meters above the
oor with appropriate measures. This can be achieved e.g.
by using contact-based or contactless protective devices
against entrapment, which stop the motion through contact or through interruption by a person. At a force higher
than 150 N at the main closing edge the motion must stop
within 20 mm. A warning symbol at the opening element
must indicate this clearly.
Unintentional or independent opening or falling
Casements are to be hinged or secured such way that in
case one of the mounting elements fails it will not crash /
slam down or move in an uncontrolled manner by e.g. using
double suspensions, safety scissors, casement stays.
Tilting windows shall be equipped with safety scissors or
similar devices to avoid damages and risks of injury for
persons through improper installation and operation. The
safety scissors must be adjusted to the opening stroke of
the drive (see technical data) to avoid blocking. The opening
width of the safety scissors must be bigger than the drive
stroke.
The movable casement must be secured
!
WARNING
against unintentional or independent
opening as well as falling down.
safety scissors
All-pole disconnecting devices shall be installed in the permanent electrical installation or
external Control Unit for the drive.
The mains supply lines 230 V / 400 V AC shall
be protected separately!
24V DC drives may only be connected to
power supply sources that comply with SELV
speci cations.
In the case of tandem / multiple operation of drives connected in series, the
cross-section of the connection cable
NOTE
!
WARNING
The types of cable, cable lengths and cross-sections shall
be selected in accordance with the manufacturer’s technical
data. If necessary, the cable types shall be coordinated with
the competent local authorities and energy supply companies. Low-voltage lines (24 V DC) shall be routed
separate from the high-voltage lines. Flexible cables may
not be ush-mounted. Freely suspended cables shall be
equipped with strain reliefs.
must be checked autonomously, depending on the total current consumption of
the drive system.
Damaged mains supply lines of drives
with plug connectors may only be replaced by the manufacturer or quali ed
service / maintenance personnel!
Power cables which are xed to the drive
casing cannot be replaced. If the cable is
damaged the device must be scrapped!
01
Routing cables and electrical connection
Routing or installing of electrical cables and connections
may be performed only by specialist companies. Never
operate drives, control units, operating elements and
sensorsat operating voltages and connections contrary
to the speci cations of the manufacturer.
All relevant instructions shall be observed for the installation, speci cally:
• VDE 0100 Setting up high-voltage systems up to 1000 V
• VDE 0815 Wiring cables
• Specimen Guideline on Conduits German designation
(MLAR).
Cables must be laid such way that they cannot be sheared off, twisted or bent during
operation. Drive cables laid inside window
pro les must be protected by insulating
tubes with a suf cient temperature resistance.
Through holes shall be equipped with cable
sleeves!
Clamping points shall be checked for tightness of threaded connections and cable ends. Access to junction boxes,
clamping points and external drive control boxes shall be
ensured for maintenance work.
Assembly Instruction
KS 15 S12 24V DC
7
SAFETY INSTRUCTIONS
Commissioning, operation and maintenance
After the installation and after each modi cation in the set
up all functions shall be checked with a trial run. It shall
be ensured that drive and casement are set correctly and
01
that security systems, if available, are functioning properly.
After the installation of the system is completed the
end-user shall be introduced to all important operating steps. If necessary, he must be advised of all remaining
risks / dangers.
The end-user shall be speci cally instructed that no
additional forces, except pushing and pulling forces in the
opening and closing direction of the casement, may be
applied to the spindle, chain or lever of the drive.
NOTE
During cleaning and maintenance works and while
exchanging parts, all poles of the drive must be disconnected from the power supplyand and secured
against unintentional reactivation.
!
CAUTION
!
CAUTION
!
CAUTION
Post warning signs!
Other persons must be kept away from
the casement when a hold-to-run switch
(pushbutton) is operated or when a
window, which has been opened by a
smoke and heat exhaust system, is closing!
The operating element of hold-to-run
switches must be installed within direct view from the window, but apart
from moving elements. If the switch is
not a key-operated switch it must be
installed at a minimum height of 1,5 m
and inaccessible to the public!
Do not allow children to play with
permanently mounted control devices
and keep remote controls out of reach
for children!
Replacement parts, fasteners and controls
The drive shall only be operated with control devices from
the same manufacturer. There is no liability, warranty or
customer service if third-party parts are used. Exclusively
original replacement parts of the manufacturer shall be
used for mounting elements or expansions.
Ambient conditions
The product may not be subjected to impacts or falls, or
to vibrations, moisture, aggressive vapors or other harmful
environments, unless the manufacturer released it for one
or more of these environmental conditions.
• Operation:
Ambient temperature: -5 °C … +60°C
Relative humidity: < 90% less 20°C;
< 50% less 40°C;
no formation of condensation
Observe temperature range during
NOTE
installation!
• Transport / Storage:
Storage temperature: -5°C … +40°C
Relative humidity: < 60%
Accident prevention regulations and workmen’s
compensation insurance guidelines
For work on or in a building or building part the provisions and instructions of the respective accident prevention
regulations (local workmen’s compensation insurance
guidelines) shall be observed and adhered to.
Declaration of Conformity and of Incorporation
The drive is manufactured and inspected in accordance with
European guidelines. The respective Declaration of Conformity and of Incorporation is on hand.
In case that the use of the drive differs from the intended use, a risk evaluation for the power operated
window shall be performed and a Declaration of Conformity according Machinery Directive 2006 / 42 / EG
issued.
During cleaning, maintenance work and while
exchanging parts the drive must be completely disconnected from the power supply and
secured against unintentional reactivation.
Do not actuate the drive or the case-
!
WARNING
Assembly Instruction
8
KS 15 S12 24V DC
ment when repair or re-setting works are
performed!
DATA SHEET KS 15 S12 24V
DATA SHEET
Application: natural ventilation, SHEV, ferralux®-NSHEV
Symmetrical chain output
Internal Intelligent Control Electronics S12
Feedback limit position „CLOSE“ (max. 24V, 500 mA)
Integrated plug solution
Options
Programmable special functions
Programmable feedback limit position „OPEN“ (max. 24V, 500 mA)
M-COM for automatic synchronised run of multi drive systems and automatic sequence
control with locking drives (S3 / S12)
02
Connection
TECHNICAL DATA
60
120
L
2
/
1
S
L
L
2
/
1
U
Rated voltage 24V DC (19 V ... 28 V)
N
Rated current 3,75 A
I
N
Cut-off current 5 A
I
A
Rated power 90 W
P
N
DC Duty cycle 5 cycles (ED 30 % - ON: 3 min. / OFF: 7 min.)
Protection rating IP 20
Ambient temperature range -5 °C ... +60 °C
Pulling force max.
F
Z
F
Pushing force max. 1.500 N, to 1.000 mm linear
A
Pullout force 5.000 N (fastening depended)
F
H
Chain High-quality, robust and nickel-plated steel chain
Connecting cable
v Speed
s Stroke 250 – 1000 mm
L Length see order data
• 300 N to 1.500 N freely adjustable
• preset 1500 N, soft run 300 N
non-halogen,
grey 3 x 1 mm², ~ 3 m
• 6,0 mm/s to 17 mm/s, freely adjustable
• preset 17 mm/s
9 mm,
Feedback contact limit position „CLOSE“ (max. 24V, 500 mA)
No electrical
connection possible
Sound pressure level 70 dB (A)
ORDER DATA
s [mm] L [mm] Version Finish PU / pcs. Part.-No.
Drives
800 800 KS 15 800 S12 24V E6/C-0 1 525380
1000 920 KS 15 1000 S12 24V E6/C-0 1 525400
Set: Frame bracket and casement bracket (kit)
Set: Frame bracket unit KS 15 Schüco AWS 57 RO K153: Stainless steel, vibratory grinding
F54: Aluminium, E6/C-0
Set: Frame bracket unit KS 15 Raico FRAME+100/120 RI K154: Stainless steel, vibratory grinding
F54: Aluminium, E6/C-0
1 524080
1 524085
Assembly Instruction
KS 15 S12 24V DC
9
02
DATA SHEET
OPTIONS
Special model PU / pcs. Part.-No.
Drive housing painted/powder coated in other RAL colours
Lump sum for coating 516030
1 – 20 516004
Specify at order stage:
Plug solution:
A
UMÜLLER-Click plug solution - 5 m – non-halogen, grey – 5 x 1,0 mm²
Microprocessor programming S12
Electronic stroke reduction 24V S12 524190
Programming drives 24V / 230V S12 524180
OPTIONAL ACCESSORIES
M-COM Con guration module for synchronised multi-drive systems 1 524177
21 – 50 516004
51 – 100 516004
from 101 516004
PU / pcs. Part.-No.
10
+60°C
-5°C
i
Assembly Instruction
KS 15 S12 24V DC
AREAS OF APPLICATION AND CASEMENT SIZES
PREPARING ASSEMBLY
Areas of application and casement sizes:
Top-hung casement and bottom-hung casement
outward opening
FAB min. = L + 100 mm
FAB > 1,80 meter = 2 drives
To increase the pro le statics, equip the window
with additional stiffening elements.
Roof window
FAB min. = L + 100 mm
FAB > 1,80 meter = 2 drives
total weight casement including snow load
KS 15 800 mm stroke ≤ max. 220 kg
KS 15 1000 mm stroke ≤ max. 220 kg
top-hung casementtop-hung casement bottom-hung casementbottom-hung casement
Snow load on roof windows for SHEV-systems
Example:
snow load = 100 kg
(Casement area x
Typical snow load)
03
Example: FG = 100 kg
Example calculation: Establish snow loading based on national
standards /directives
(in Germany according to EN 1991-3)
total weight = FG + snow load
total weight = (100 kg + 100 kg snow load) = 200 kg
Assembly Instruction
KS 15 S12 24V DC
11
REPARING ASSEMBLY
P
INSTALLATION STEP 1: INSPECTION BEFORE THE INSTALLATION
Important instructions for a safe instal-
!
WARNING
Storage of drives at the construction site
Protective measures against damages, dust, moisture or
contamination shall be taken. Store drives intermediately
only in dry and well ventilated rooms.
Inspection of drives before installation
Check drives and window before installation for good
mechanical condition and completeness. The chains / spindles of the drives must be extendable or retractable easily.
The casement must run smoothly and the weight must be
in balance.
The test procedure of drives may only be performed on a
non-slip and secured mat or a test xture. During the test
run the test element must not be interfered with. The test
my only be conducted by or under the supervision of expert
personnel.
For testing chain drives the chain must be extended and
retracted at an angle of approx. 90°. The spindle tubes of
spindle drives in round housing tubes must be secured
against independent spinning before starting the test to
avoid deviations in the position encoder.
04
lation. Observe all instructions, wrong
installation may result in serious injury!
Inspection of the intended use
The planned use of the drive must be checked for compliance with its intended use. If used otherwise the liability
and warranty claim expires.
Predictable misuse
It is imperative that foreseeable misuse of drives is avoided!
Here are a few examples:
• do not connect 24 V DC drives to a 230 V AC mains
voltage,
• observe synchronous run and sequence control by drives
with multiple interconnection,
• use drives only indoors,
• avoid additional force in uences, e.g. transverse forces.
Testing mechanical requirements
Prior to the start of the installation check whether :
• the support surface and the pro le static for the load
transmission is suf cient,
• a support construction for the secure fastening of the
drives is required,
• cold bridges (thermal separation) are avoidable at
action points,
• there is suf cient space for the swivel movement of the
drive.
If not, counter measures must be taken!
!
!
CAUTION
The support surface of the frame brackets or
casement brackets must rest completely on
the window or frame pro le. There must be
no tilting of the fastening elements during
extension and retraction of the drives. A
safe and solid fastening must be ensured
at the window pro le.
It is imperative that the suf ciently
mechanical stiffness of the fastener type
as well as of the swivel range of the drive
is observed.
If this is not guaranteed another type of
fastening or another type of drive must
be selected.
12
Assembly Instruction
KS 15 S12 24V DC
SSEMBLY-VORBEREITUNGEN
A
INSTALLATION STEP 2: INSTALLATION PREREQUISITE AND INSTALLATION PREPARATION
The following conditions must be ful lled for the installation of the drives so they can be properly assembled with
other parts and constructed to a complete machine at the
window without impairing the safety and health of persons:
1. The design of the drive must ful ll the requirements.
2. The fastening accessories (casement brackets or
frame brackets) must t the window pro le; the
pro le-dependent hole lay-out must be complied with.
3. The space required for the installation of the drive on
the frame and casement pro le must be suf cient.
4. The window must be in perfect mechanical condition
before the installation. It should open and close easily.
5. The fastening material for the installation of the drive
must t the window material (see table).
Wood screws:
i.e. DIN 96, DIN 7996, DIN 571
round head with slot,
round head with cross,
hex head,special type
Wood windows
Self-tapping screws, thread screws,
sheet-metal screws
i.e. ISO 4762, ISO 4017, ISO 7049 , ISO 7085, DIN 7500
cylinder head with hex socket, internal serration (Torx),
Phillips head or external hex head
blind rivet nut
aluminum windows
steel, stainless steel,
Screws for plastic
i.e. DIN 95606, DIN 95607, ISO 7049,
ISO 7085, DIN 7500
round head with cross, external hex head,
Torx
plastic windows
Recommendation:
webs
if possible, screw
through two cavity
Check window data on site
• Measure FAB and FAH.
• Check / calculate weight of casement.
If unknown, it can be determined approximately with
the following formula:
G (Casement = FAB * FAH * Glass thickness * 2,5 * 1,1
frame
weight) [kg] [m] [m] [mm]
glassdensity
share
• Check / calculate the required drive force and compare
with drive data . If unknown, it can be determined
approximately with the following formula:
F [N] =
Facade Roof
5,4 * G [kg] * s [m] 5,4 * G [kg] * FAH [m]
a [m] a [m]
F [N] =
a = Distance of action point to hinges
F = Drive force
s = Stroke
s
F
FAH
a
G
F
s
s
G
F
a
FAH
G
FAH
a
Scope of delivery:
Prior to assembly, check items quantity in the delivery for
completeness.
Accessories: chain drive KS 15
04
Tools required
• Marker,
• Grains,
• Hammer,
• Screwdriver (slotted-head, cross or Torx)
size by site conditions,
• Hexagonal wrench size 3 / 4 / 5 / 6,
• Torque wrench,
• Power drill,
• Threadlock adhesive,
• possibly a tool for blind rivet nuts (size 6).
Assembly and
Commissioning Instructions
1x german
1x english
1x Warning sign sticker
„Risk of entrapment“
Assembly Instruction
KS 15 S12 24V DC
13
FRAME BRACKETS AND CASEMENT BRACKET (SET)
INSTALLATION STEP 3: FRAME BRACKETS AND CASEMENT BRACKET (SET: SCHÜCO + RAICO)
Frame brackets (different frame brackets for Schüco and Raico)
Frame bracket (Set: Schüco) Frame bracket (Set: Raico)
Frame bracket K153 (for Schüco)
1x Frame bracket - part left
1x Frame bracket - part right
8
Ø6,5x10,5
for screws M6
55
49
11,5
26
10
Frame bracket K154 (for Raico)
1x Frame bracket - part left
1x Frame bracket - part right
8
10
1x Mounting block
10
11
Ø8 (2x)
25
16
9
86
10
7,5
55
for screws M6
Ø6,5x14,5 Ø5,5
Ø6,5x11,5
56
32,512
9
11
25
16
6,5
50
79
10
Ø10 (t=6)
Ø5,5
18,5
6,5
14
80
36,5
115
70
17
110
20
15
0605
The assembly of the
casement bracket F54
takes place gradually,
during the drive assembly.
5
4
3
15
Casement bracket (the same casement bracket for Schüco and Raico)
Casement bracket F54
1x Baseplate
2x Bearing block
4x Screw M5x30
1x Chain-adapter
1x Cylinder head screw M5x30
NOTE
6
7
11
4
Screws - for mounting on the window are to be provided by the customer!
10
casement bracket
11
for screws M5
Symbol: center
80
145
11
10
3
Ø5,5
7,5
22
11,5
35
14
Assembly Instruction
KS 15 S12 24V DC
APPLICATION EXAMPLES
Outward opening roof window - frame mounting - Schüco AWS 57RO
A
PPLICATION EXAMPLES
A
on-site roof
connection
K153
KS 15
49 ~ 61
Outward opening roof window - frame mounting -
Raico FRAME+100/120RI
F 54
reference edge
~ 132 ~ 60
To increase the pro le statics,
equip the window with additional stiffening elements.
Top-hung outward opening - frame mounting
(Mounting universal for facade)
A
K154
F54
K154
B
F 54
reference edge
05
reference
edge
80 110
10
6
30
on-site facades
connection
K154
80110
60
56
To increase the pro le statics, equip the window
with additional stiffening elements.
6056
Assembly Instruction
KS 15 S12 24V DC
15
OLE LAYOUT FOR FRAME BRACKETS AND CASEMENT BRACKETS
H
INSTALLATION STEP 4: HOLE LAYOUT FOR FRAME BRACKETS AND CASEMENT BRACKETS
Roof window outward opening - hole layout - frame mounting
See:
A
NSTALLATION STEP 5 - 7
I
1/2 FAB 1/2 FAB
To increase the pro le statics, equip the window
with additional stiffening elements.
0605
KXXX
321,5 ( 800 Hub)
25
( 800 stroke)
381,5 (1000 Hub)
(1000 stroke)
723 (800 Hub) / 843 (1000 Hub)
800 (800 Hub) / 920 (1000 Hub)
22
( 800 stroke)
( 800 stroke)
80
Roof window outward opening - hole layout - frame mounting
To increase the pro le statics, equip the window
with additional stiffening elements.
321,5 ( 800 Hub)
381,5 (1000 Hub)
F54
(1000 stroke)
(1000 stroke)
( 800 stroke)
(1000 stroke)
min. 17,5
50
KS 15
25
16
KXXX
Assembly Instruction
KS 15 S12 24V DC
800 (800 Hub) / 920 (1000 Hub)
723 (800 Hub) / 843 (1000 Hub)
321,5 ( 800 Hub)
( 800 stroke)
381,5 (1000 Hub)
(1000 stroke)
( 800 stroke)
( 800 stroke)
KS 15
22
80
(1000 stroke)
(1000 stroke)
F54
321,5 ( 800 Hub)
381,5 (1000 Hub)
( 800 stroke)
(1000 stroke)
1/2 FAB1/2 FAB
2525
41,5
26
85
min.
min. 17,5
INSTALLATION STEP 5: ASSEMBLY FRAME BRACKET
SSEMBLY
A
Determine fastenings for frame brackets Kxxx .
Produce drill holes with appropriate cross-section.
Screws - for mounting on the window - are to
NOTE
25
Example:
Schüco
be provided by the customer!
Hole layout - frame bracket Kxxx
KS 15
1/2 L 1/2 L
2611,5
4930
(bei Hub 800)
( 800 stroke)
(bei Hub 1000)
843
(1000 stroke)
6,5
10,5
K153
1
Mout the frame brackets Kxxx
- with on-site screwn
(M6) - to the frame.
Make sure it is parallel to casement edge.
25723
FL
KXXX
1
KXXX
RA
1
NOTE
25 104 16
For further mounting dimensions, please refer
to the hole layouts „I
NSTALLATION STEP 3 AND 4“
or project-speci c documents and drawings.
Carefully clear away drilling swarfs to prevent
seals from being damaged.
Avoid surface scratches, for example by using
masking tape.
M6
Screws and rivet nuts
provided on-site
FL
06
Secure fasteners against loosening;
i. e. by applying removable thread-locking compound
such as “Loctite”.
KXXX
RA
Assembly Instruction
KS 15 S12 24V DC
KXXX
17
ASSEMBLY
INSTALLATION STEP 6: ASSEMBLY CASEMENT BRACKETS AND THE DRIVE
Determine fastenings for casement brackets F54 .
Produce drill holes with appropriate cross-section.
Screws - for mounting on the window - are to
NOTE
be provided by the customer!
Hole layout
Baseplate
10
of casement brackets F54
Symbol: center
casement bracket
80
145
10
7,5
Ø5,5
22
11,5
35
Connect control voltage of the drive KS 15 (e.g. using a
tester).
Move out the chain of drive KS 15 approx. 100 to
150 mm.
For multi-drive operation actuate all drives
NOTE
Insert the chain-adapter
F54
KS 15 together.
(see chapter: E
into the rst chain-part of the drive KS 15.
LECTRIC CONNECTION)
of the casement bracket
Note from the chain the rigid-backed stiffness and from the chain-adapter
waistband side of the casement bracket
!
.
waistband of
chain-adapter
F54
Secure the chain with screw M5x25
6
F54
the
0706
For further mounting dimensions, please refer
NOTE
to the hole layouts „I
or project-speci c documents and drawings.
Fit the baseplate
at casement.
Make sure it is parallel to casement edge.
Center of the casement bracket F54
center of the drive KS 15 must be in line.
NSTALLATION STEP 3 AND 4“
of the casement bracket F54
3
and
KXXX
1
7
rigid-backed side
of chain
KS 15
At the position of the rst bearing block
the waistband of the chain-adapter
to be considered.
This waisband serves as a stop when mounting the chain-adapter
.
Mount the rst bearing block of the casement
bracket F54
on the baseplate - with screws .
3
4
has
1
18
KXXX
1
Assembly Instruction
KS 15 S12 24V DC
1/2 L
1/2 L
KXXX
5
waistband of
chain-adapter
serves as a stop
1
rigid-backed side of chain
ASSEMBLY
Insert the chain-adapter in the rst bearing block .
4
3
F54
KS 15
6
Mount the second bearing block
- with screws .
on the base plate
5
4
Insert the two mounting bolts
in the frame brackets Kxxx
of the drive KS 15
.
Insert the mounting bolts in the frame brackets
RARA
KXXX
1
1
8
KS 15
Turn the two mounting bolts
90°.
Tighten the pin screw
(max. 4 Nm).
8
KS 15
of the drive KS 15 by
- of the mounting bolts -
DIP-Schalter 1 : Verriegelungs-Hub
17 1 mm wird eingestellt
2 : Einstellung der Lauf-Richtung
DIP-Schalter
DIP-Schalter
1 : Verriegelungs-Hub
17 1 mm wird eingestellt
2 : Einstellung der Lauf-Richtung
DIP-Schalter
1 : Verriegelungs-Hub
DIP-Schalter
36 2 mm wird eingestellt
2 : Einstellung der Lauf-Richtung
DIP-Schalter
3
4
F54
KS 15
7
RA
1
KXXX
9
max. 4 N/m
KS 15
F54
1
KXXX
KS 15
8
Retract the chain of the drive KS 15 so far, that the two
mounting bolts
casement brackets Kxxx
are at the same height as the
.
8
The drive KS 15 - including connection cable should freely swivel between the frame
brackets Kxxx
Note the cable routing!
(see chapter: C
Note the softlauf modus!
(see chapter: S
Check swiveling area! (see chapter:
AFETY CHECK AND TEST RUN).
S
.
ABLE ROUTING)
OFT RUN MODE)
06
Assembly Instruction
KS 15 S12 24V DC
19
CABLE ROUTING
INSTALLATION STEP 7: CABLE ROUTING
Cable in the window frame Cable in glued cable duct
KS 15 KS 15RA RAAK AKCable duct
Glued cable duct
Drill hole for cable Ø 9 in the window frame
(cable bushing protects against damage to cable).
(in addition secured with countersunk screws against
breaking away).
Connection cable routing on the window frame:
• The drive and its connection cable are swivelling.
As a consequence, foresee cable routing with a loop.
• Cable must be protected against damage (shearing-off, kinking, splitting) i.e. by using cable protection hose or cable bushings.
Upon removal of the glazing bead is the
danger that the glass may fall.
0707
20
Assembly Instruction
KS 15 S12 24V DC
ELECTRIC CONNECTION
INSTALLATION STEP 8: ELECTRIC CONNECTION
KS 15
AK
Make sure when establishing the connection
that there is no voltage at the terminals!
Unused wires must be safely insulated!
Connection assignment
BN
BU
WH
GN
VT
BN
+
BU
WH is used for communication,
with synchronized multi-drive
operation
Version Z:
contact max. 24V, 500 mA
(min. 10mA)
-
-
+
No voltage on white wires (WH) - drives can
be damaged!
The running direction of the 24V-drive may be changed
by interchanging (polarity reversal) the wires „BN -
(brown)“ - „BU - (blue)“.
Wire colour coding
Colour
white WH
brown BN
blue BU
green GN
violet VT
grey
DIN IEC 757
GY
Direction of travel
OPEN
CLOSE
polarity reversal
+
-
+
-
Polarity reversal
+
-
+
-
Multi-drive operation: KS 15 and locking drives
Con guration with M-COM Opening drive as Master / Slave
Master Slave
Junction box site-supplied
junction box
site-supplied
Polarity reversal
+
-
+
-
07
Only with factory programming or
customer programming with UniPC USB interface.
WH: is used for communication, with synchronized multi-drive operation. Drives does not work, if the cable WH is not connected.
Optional: 1 to 4 drives and max. 2 locking drives are possible.
Assembly Instruction
KS 15 S12 24V DC
21
LECTRIC CONNECTION
E
ELECTRIC CONNECTION CONFIGURED WITH M-COM
Multi-drive operation with M-COM and locking drives - star wiring
Options:
Programmable special functions and sequence control with
locking drive. In multi-drive systems can be used, up to
four individual drives and two locking drives.
Con guration is done by M-COM (See Assembly and Commissioning Instructions M-COM).
+
BN
BU
BN
WH
-
BU
FVUX
Locking drive
24V
+/- +/-
BNBUWH
M-COM
Junction box
site-supplied
Individual
con guration
KS 15KS 15
brown
BN =
BU = blue
WH =
white
07
07
M-COM (Main control unit)
Order number:
Application:
Rated voltage:
Current consumption:
Drive type:
Protection class:
Ambient temperature:
Dimensions:
Connecting wires:
Feature / Equipment:
printed circuit board with
connecting wires for integration in site-supplied
junction box.
524177
Con guration module for the automatic
con guration and monitoring of max.
4 opening drives / 2 locking drives
type S12 / S3 in multi-drive systems.
24V DC (19 V ... 28 V)
<12 mA
S12
IP30 rubber jacket
0 °C ... + 70 °C
45 x 17 x 6 mm
3 wires 0,5 mm² x 50 mm
UniPC with con guration interface
Order number:
Application:
Rated voltage.
Parameterizable
drives:
Scope of delivery:
Features /
Equipment:
Power supply 24V DC
is not included in the
scope of delivery!
Any extended settings
require a software
licence.
524178
Hard- and software for con guration of
drives supplied by A
UMÜLLER AUMATIC
GmbH
24V DC +/-20%
24V DC type S3, S12, S12 V.2
230V AC type S12, S12 V.2
software UniPC (Downloadlink*), Interface
“ParInt”, USB cable, connection cable
* http://www.aumueller-gmbh.de/Downloads
22
Any recon guration of a drive is entirely at the
user‘s own risk and responsibility.
Assembly Instruction
KS 15 S12 24V DC
ELECTRIC CONNECTION / SAFETY CHECK
INSTALLATION STEP 11:INSTALLATION STEP 9:
SUPPLY LINES OF CONTROL UNIT TO THE DRIVES
Observe current regulations and guidelines e.g. DIN 410212 regarding the “Fire behavior of building materialscircuit integrity maintenance of electric cable systems“
(E30, E60, E90) and the “Specimen Guideline on Conduits
German designation - MLAR“, and also prescribed constructional regulations!
For safety reasons a cable of the next hig-
RECOMMENDATION
Formula to calculate
the required wire cross-section of a supply line
2
A
mm
=
Available data:
• cut-off current per drive (i. e. 2 x 4.0A) from data sheet
• length to be bridged from the last window to the control unit
(i. e. 10 meters)
(2 * 4,0A) * 10m * 2
A =
2,0V * 56m / (Ω*mm
A = 1,42mm2 -> 1,5mm2 chosen
her wire cross section should be selected.
L2
I
A
(total)
2,0 56
V
(voltage drop)
m
*
(length supply line)
m / (Ω*mm
*
Calculation example
2
)
*
2
)
24V
SAFETY CHECK AND TEST RUN
Check the mounted system for its safety; perform test run
and commissioning.
Safety test:
• Connect operating voltage.
• Check fastening (frame brackets, casement brackets)
for rm t or tightening.
Test run:
• Visual inspection of casement movements.
• Stop immediately by malfunction!
• Pay attention to collision with facade construction and
correct installation, if required.
Risk evaluation:
Before operating a power-operated window to which
window drives were mounted, which were sold by the
manufacturer as incomplete machines according to installation declaration, the possible risk to ahazard of persons
must be determined, evaluated and minimized by taking
appropriate technical measures in accordance with the Machinery Directive. Separate documents for performing a risk
assessment can be downloaded from the homepage of
Firm A
UMÜLLER AUMATIC GmbH
(www.aumueller-gmbh.de).
Laying and connecting the drive cable
• Avoid extreme temperature differences in the instal lation area (danger of condensation).
• Set clamping point close to window and ensure
accessibility.
• Ensure expansion possibilities of the drive and the drive
cable.
• Consider the cable length and the cross sections of
the drives supply lines.
INSTALLATION STEP 10:
OFT RUN MODE
S
Soft run setting for drives with S12
The drive has an electronic position detection. Just before
the CLOSED position the chain retracts with reduced speed
in the soft run mode, to protect the window and the drive.
• In soft run mode the zero-point - and thus the CLOSE postion of the window - is recognized.
• The drives with S12 must turn off in the soft run range
(about 40 mm in front of the CLOSE-position).
• In closing direction in case of overload outside the
40 mm soft run range, the chain moves out by ap proximately 10 mm.
Operation of the power-operated window
When operating the power-operated window safety
instructions must be observed, speci cally those pertaining
to commissioning, operation and maintenance.
07
Assembly Instruction
KS 15 S12 24V DC
23
MAINTENANCE AND REPAIR
HELP IN CASE OF MALFUNCTIONS, REPAIRS AND
M
AINTENANCE
Professional repair of a defect drive can only be performed at the
manufacturer’s factory or manufacturer-certi ed specialist company.
Unauthorized opening or manipulation of the drive terminates warranty.
1. Exchange defect drives or have them repaired by the manufacturer.
2. In case of problems during installation or normal operation the
following table might be useful:
Problem Possible causes Possible solutions
Drive does not
start
Drive doesn‘t
start after
having been
in operation
several times
Drive doesn‘t
close
Drive travels
uncontrolled in
open and close
direction
• Duration of mains
power supply too short
• Drive run direction not
correct
• Connecting cable not
connected
• Power supply / Control
Unit voltage incorrect,
too high or too low (see
data sheet)
• No mains supply to
power supply unit /
Control Unit
(no voltage)
• Drive has shut down
on overload
• Operating time has been
exceeded, drive has
been overheated
• See possible solutions
above associated with
„Drive doesn‘t start“
• Closing edge safety
mechanism has been
triggered
• See possible solutions
above associated with
„Drive doesn‘t start“
• Residual ripple of power
supply / control unit too
hight
• Fault in power supply
unit / control unit
• Adjust supply voltage
as speci ed in the
technical documentation
• Check drive cables
• Check all connection
cables
• Check power supply unit
and replace if necessary
• Connect power supply
• First move drive in
CLOSE position
• Wait until drive has
cooled down and start
again
• See possible solutions
associated with:
“Drive doesn‘t start“
• Release safety area for
operation and reset
closing edge safety
mechanism
• See possible solutions
associated with:
“Drive doesn‘t start”
• Adjust drive voltage to
the required value of
drive. (values see data
sheet of drive)
• Check output voltage of
power supply unit or
control unit
MAINTENANCE AND MODIFICATION
To ensure continuous function and safety of the drive periodic maintenance by a specialist company is required at least once a year (as mandated
by law for smoke and heat exhaust systems). Operational readiness must
be checked regularly. Frequent inspection of the system for imbalance
and signs of wear or damages of cables and fastening elements must be
performed.
During maintenance contaminations must be removed from the drive.
Fastenings and clamping screws must be checked for tightness. Test runs
during the opening and closing procedure of the devices must be performed.
The drive itself is maintenance-free. Defect devices may only be repaired
in our factory. Only replacement parts of the manufacturer may be used.
When the connection cable of this device is damaged it must be replaced
by the manufacturer or his customer service or a similarly quali ed person to avoid endangerment.
It is recommended to conclude a maintenance contract. A sample maintenance contract can be downloaded from the homepage of
UMÜLLER AUMATIC GmbH
Firm A
(www.aumueller-gmbh.de).
While cleaning the windows, drives may not have direct contact with
water or cleaning agents. Drives must be protected from dirt and dust
during the construction phase or renovations.
Maintenance process
1. Open or extend power-operated casement completely.
2. Completely disconnect the system from the mains and secure it
against automatic or manual activation.
3. Check windows and ttings for damages.
4. Check all mechanical fastenings (if required, observe information on
torques in installation instructions).
5. Check electric drives for damages and contaminations.
6. Check connecting cables (drive cable) for:
- tightness of the cable screw
- functionality of the strain relief
- damages
7. Check the mobility of hinges and ttings and re-adjust or apply
lubricant, e.g. silicone spray (observe the instructions of the manu facturer of this window system).
8. Check peripheral seal, remove contaminations or replace.
9. Perform cleaning to maintain functionality (e.g. clean extending
elements of the drive, such as chains or spindles by damp wiping them
with acid or lye-free agents and drying them and, if required, lubricate
them with cleansing oil e.g., Ballistol).
10. Turn on operating voltage.
11. Open and close the power-operated window via the operating
voltage (functional test).
12. If available, check and re-adjust protection systems of the safe guard
xture.
13. Check the intactness of the CE label at the power-operated system
(e.g. SHEV/Natural smoke and heat exhaust ventilators).
14. Check the intactness of warning instructions and labels at the
respective drive.
15. Perform a risk assessment in accordance with Machinery Directive
2006 / 42 / EG, if required, e.g. after modifying the machine.
08
24
Drive closes,
but after about
10 mm the drive
open
Assembly Instruction
KS 15 S12 24V DC
• Close the window outside the 40 mm
(Soft run mode).
• Drive mounted so, that
the closing process
takes place within the
40 mm (e.g. use spacer
under the casement
bracket).
DISPOSAL / WARRANTY
WARRANTY AND CUSTOMER SERVICEDEMOUNTING
The drives are demounted by reversing the steps, as for the installation.
The adjustments are omitted.
1. Completely disconnect the system from the power supply before
demounting a drive.
2. After demounting a drive the window must be secured against in dependent opening.
Dispose of parts according to the locally applicable legal provisions.
DISPOSAL
According to the European Directive 2012/19 / EU on Waste Electrical
and Electronic Equipment (WEEE) and its transposition into national law,
obsolete electrical appliances must be collected separately and sent for
environmentally friendly recycling.
In principal apply our:
„General Terms for the Supply of Products and Services of the
Electrical Industry (ZVEI)“.
The warranty corresponds with legal provisions and applies to the
country in which the product has been acquired.
The warranty includes material and manufacturing defects incurred
during normal use.
The warranty period for delivered material is twelve months.
Warranty and liability claims for personal injuries or material damages
are excluded, if caused by one or more of the following:
• No proper incoming goods inspection.
• Improper use of the product.
• Improper installation, commissioning, operation, maintenance or
repair of the product.
• Operating the product by defect and improper installed or not
functioning safety and protection devices.
• Ignoring instructions and installation requirements in these in structions.
• Unauthorized constructional modi cations at the product or
accessories.
• Disaster situations due to effects of foreign bodies and Acts of God.
• Wear and tear.
Contact persons for possible warranty claims, for spare parts or
accessories are the employees of the responsible branch of ce or the
responsible person at
UMÜLLER AUMATIC GmbH.
Firm A
Contact data are available at our homepage
(www.aumueller-gmbh.de)
LIABILITY
We reserve the right to change or discontinue products at any time
without prior notice. Illustrations are subject to change. Although we take
every care to ensure accuracy, we cannot accept liability for the content
of this document.
Assembly Instruction
KS 15 S12 24V DC
08
25
NOTE
08
26
Assembly Instruction
KS 15 S12 24V DC
CERTIFICATE AND
ECLARATION OF CONFORMITY
D
We declare under our sole responsibility that the product
described under "Data sheet" is in conformity with the
following directives:
• 2014/30/EU
Directive relating to Electro-Magnetic Compatibility
• 2014/35/EU
Low voltage Directive
We further declare that the drive is an incomplete
machine within the meaning of the European Machinery
Directive (2006/45/EG).
Technical le and declaration at rm:
UMÜLLER AUMATIC GmbH
A
Gemeindewald 11
D-86672 Thierhaupten
Ramona Meinzer
Managing Director (Chairman)
NOTE:
The proof of the application of a quality management
system is for company:
UMÜLLER AUMATIC GmbH
A
according to the certi cation basis DIN EN 9001 as well
the "Declaration of Incorporation and Conformity" can
be accessed via the QR code or directly on our homepage:
(www.aumueller-gmbh.de)
TRANSLATION OF THE ORIGINAL INSTRUCTIONS (GERMAN)
Important note:
We are aware of our responsibility, which is why we present life-supporting and value-preserving products with greatest possible conscientiousness. Although we
make every effort to ensure that the data and information are as correct and up-to-date as possible, we still cannot guarantee that they are free from mistakes and
errors.
All information and data contained in this document are subject to alterations without prior notice. Distribution and reproduction of this document as well as the
use and disclosure of its content is not authorized unless expressly approved. Offenders will be held liable for the payment of damages. All rights reserved in the
case of a patent award or utility model registration.
Basically the General Terms and Conditions of A
The publication of these assembly and commissioning instructions supersedes all previous editions.
UMÜLLER AUTOMATIC GmbH apply to all offers, supplies and services.
Assembly Instruction
KS 15 S12 24V DC
08
27
AUMÜLLER AUMATIC GMBH
Gemeindewald 11
86672 Thierhaupten
Tel. +49 8271 8185-0
Fax
+49 8271 8185-250
info@aumueller-gmbh.de
9000033001_V0.3_KW31/19
Loading...