AUMA AC 01.2, ACExC 01.2 User Manual

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Actuator controls AUMATIC AC 01.2/ACExC 01.2 Profibus DP

Device integration FieldbusManual

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Actuator controls

Table of contents AC 01.2/ACExC 01.2 Profibus DP

Read operation instructions first.

●

Observe safety instructions.

Purpose of the document:

This document contains information for the commissioning staff of the distributed control system and DCS software engineers.This document is intended to support the actuator integration into the DCS via fieldbus interface.

Reference documents:

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Operation instructions (Assembly, operation, commissioning) for actuator

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Manual (Operation and setting) AUMATIC AC 01.2 Profibus DP

Reference documents can be downloaded from the Internet (www.auma.com) or ordered directly from AUMA (refer to <Addresses>).

Table of contents Page

41. Safety instructions.................................................................................................................

41.1. Basic information on safety

41.2. Range of application

51.3. Warnings and notes

51.4. References and symbols

62. General information about Profibus DP...............................................................................

62.1. Basic characteristics

62.2. Basic functions of Profibus DP

62.3. Transfer mode

62.4. Bus access

62.5. Functionality

72.6. Protective functions

72.7. Device types

83. Commissioning......................................................................................................................

83.1. Introduction

93.2. Parameter setting

103.3. Bus address (slave address)

103.4. Configuring the Profibus DP interface

113.5. Communication start-up

113.6. AUMA user parameters (AUMA specific parameters)

113.6.1. Process representation input arrangement (user parameters)

123.6.2. Settable (user definable) signals

173.6.3. Additional (user-definable) parameters (option)

173.6.4. Further adaptation options

183.7. Communication monitoring

183.7.1. Connection monitoring of the Profibus DP communication

183.7.2. Fail Safe and Global Control Clear telegrams

183.8. I & M functions

204. Description of the data interface .........................................................................................

204.1. Input data (process representation input) – signals

204.1.1. Process representation input (default process representation)

224.1.2. Description of the bytes in the process representation input

344.2. Output data (process representation output)

344.2.1. Process representation output arrangement

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Actuator controls AC 01.2/ACExC 01.2 Profibus DP Table of contents

354.2.2. Description of the output data

404.3. Profibus DP V1 services

404.4. Redundancy

404.4.1. Redundant behaviour according to AUMA redundancy

434.4.2. Redundant behaviour according to Profibus DP-V2 redundancy (PNO guideline 2.212)

444.5. Profibus DP-V2 functions

444.5.1. Profibus DP-V2 redundancy

464.5.2. Profibus DP-V2 time-synchronisation with time stamp

515. Description of the Profibus DP board..................................................................................

515.1. Indications (indication and diagnostic LEDs)

536. Corrective action....................................................................................................................

536.1. Troubleshooting

546.2. Diagnostics

567. Technical data.........................................................................................................................

567.1. Profibus DP interface

588. Appendix.................................................................................................................................

588.1. Proposed wiring diagram for external sensors, 2-wire technology

598.2. Proposed wiring diagram for external sensors, 3-wire technology

608.3. Proposed wiring diagram for external sensors, 4-wire technology

618.4. Parameters

88Index........................................................................................................................................

89Addresses...............................................................................................................................

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Actuator controls

Safety instructions AC 01.2/ACExC 01.2 Profibus DP

1. Safety instructions

1.1. Basic information on safety Standards/directives

Safety instructions/warn-

ings

Qualification of staff

Commissioning

AUMA products are designed and manufactured in compliance with recognised standards and directives.This is certified in a Declaration of Incorporation and a EC Declaration of Conformity.

The end user or the contractor must ensure that all legal requirements, directives, guidelines, national regulations and recommendations with respect to assembly, electrical connection, commissioning and operation are met at the place of installation.

They include among others applicable configuration guidelines for fieldbus applications.

All personnel working with this device must be familiar with the safety and warning instructions in this manual and observe the instructions given. Safety instructions and warning signs on the device must be observed to av oid personal injury or property damage.

Assembly, electrical connection, commissioning, operation, and maintenance must be carried out exclusively by suitab ly qualified personnel ha ving been authorised by the end user or contractor of the plant only.

Prior to working on this product, the staff must have thoroughly read and understood these instructions and, furthermore, know and observe officially recognised rules regarding occupational health and safety.

Prior to commissioning, it is important to check that all settings meet the requirements of the application. Incorrect settings might present a danger to the application, e.g. cause damage to the valve or the installation.The manufacturer will not be held liable for any consequential damage. Such risk lies entirely with the user.

Operation

Protective measures

Prerequisites for safe and smooth operation:

●

The end user or the contractor are responsible for implementing required protective measures on site, such as enclosures, barriers, or personal protective equipment for the staff.

Maintenance

Any device modification requires the consent of the manufacturer.

1.2. Range of application

AUMA actuator controls are e xclusively designed f or the operation of AUMA actuators . Other applications require explicit (written) confirmation by the manufacturer.The

following applications are not permitted, e.g.:

●

No liability can be assumed for inappropriate or unintended use. Observance of these operation instructions is considered as part of the device's

designated use.

Correct transport, proper storage, mounting and installation, as well as careful commissioning.

Only operate the device if it is in perf ect condition while observing these instructions.

Immediately report any faults and damage and allow for corrective measures. Observe recognised rules for occupational health and safety. Observe the national regulations. During operation, the housing warms up and surface temperatures > 60 °C may

occur.To prev ent possib le burns, we recommend to the check surface temperature with an appropriate thermometer prior to working with device and to wear protective gloves, if required.

motor control pump control

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Actuator controls AC 01.2/ACExC 01.2 Profibus DP Safety instructions

1.3. Warnings and notes

The following warnings draw special attention to saf ety-rele v ant procedures in these operation instructions, each marked by the appropriate signal word (DANGER, WARNING, CAUTION, NOTICE).

Indicates an imminently hazardous situation with a high level of risk. Failure to observe this warning could result in death or serious injury.

Indicates a potentially hazardous situation with a medium level of risk. F ailure to observe this warning could result in death or serious injury.

Indicates a potentially hazardous situation with a low level of risk. Failure to observe this warning may result in minor or moderate injury . Ma y also be used with property damage.

Potentially hazardous situation. Failure to observe this warning may result in property damage. Is not used for personal injury.

Arrangement and typographic structure of the warnings

Type of hazard and respective source!

Potential consequence(s) in case of non-observance (option)

→

Measures to avoid the danger

→

Further measure(s)

Safety alert symbol warns of a potential personal injury hazard. The signal word (here: DANGER) indicates the level of hazard.

1.4. References and symbols

The following references and symbols are used in these instructions:

Information The term Information preceding the text indicates important notes and information.

Symbol for CLOSED (valve closed) Symbol for OPEN (valve open) Important information before the next step.This symbol indicates what is required

for the next step or what has to be prepared or observed.

Via the menu to parameter

Describes the path within the menu to the parameter. By using the push buttons of the local controls you may quickly find the desired parameter in the display.

< > Reference to other sections

T erms in brack ets shown abov e refer to other sections of the document which provide further information on this topic.These terms are either listed in the index, a heading or in the table of contents and may quickly be found.

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Actuator controls

General information about Profibus DP AC 01.2/ACExC 01.2 Profibus DP

2. General information about Profibus DP

For exchange of information among automation systems and between automation systems and the connected distributed field devices, the use of serial fieldbus systems for communication is state-of-the-art.Thousands of applications have proved impressively that, in comparison with conventional technology, cost savings of up to 40 % in wiring, commissioning, and maintenance are achieved by using fieldbus technology.While in the past the fieldbus systems used were often manufacturer specific and incompatible with other bus systems, the systems employed today are almost exclusively open and standardiz ed.This means that the user does not depend on individual suppliers and can choose within a large product range the most suitable product at the most competitive price.

Profibus DP is the leading open fieldbus system in Europe and is also used successfully throughout the world.The application range includes automation in the areas of manufacturing, processing, and building. Profibus DP is an international, open fieldbus protocol which has been standardized in the fieldbus standards IEC 61158 and IEC 61784.This standardization ensures that the investments by manufacturers and users are protected to the best possible degree and the independence of the manufacturer is guaranteed.

2.1. Basic characteristics

Profibus DP defines the technical and functional features of a serial fieldbus system allowing interconnection of distributed, digital automation devices. Profibus DP distinguishes between master and slave devices.

Profibus DP is designed for fast data transmission on the field level. Here, central control devices, such as a PLC or PC , communicate via a f ast serial connection with peripheral field devices such as input/output devices, valves, and actuators.

Data exchange among these field devices is based on cyclic communication.The respectively necessary communication functions are defined by the Profibus DP basic functions according to IEC 61158 and IEC 61784.

Master devices

Slave device

Master devices control data traffic on the bus . A master is allowed to send messages without an external request.Within the Profibus protocol, masters are also called ‘active devices’.

Slave devices such as AUMA Profibus DP actuators are peripheral devices.Typical slave de vices are input/output devices, v alves, actuators , and measuring transducers. They do not have bus access rights, i.e. they may only acknowledge received messages or, at the request of a master, transmit messages to that master. Slaves are also called ‘passive devices’.

2.2. Basic functions of Profibus DP

On a cyclic basis, the master reads the input information from the slaves and writes the output information to the slaves. In addition to this cyclic data transfer of the process representation, Profibus DP also provides powerful functions f or diagnostics and commissioning. Data traffic is monitored through the monitoring functions on the master and slave side.

2.3. Transfer mode

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RS-485 twisted pair cable or fibre optic cable

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AUMA actuators support baud rates up to 1.5 Mbits/s.

2.4. Bus access

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Token-passing between the masters and polling between master and slave

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Mono-master or multi-master systems are possible.

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Master and slave devices: max. 126 devices at a bus

2.5. Functionality

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Peer-to-peer (process data exchange [DATA EX]) or Multicast (control commands to all slaves)

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Actuator controls AC 01.2/ACExC 01.2 Profibus DP General information about Profibus DP

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Cyclic process data exchange between DP master and DP slaves.

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Additional acyclic data exchange between DP master and DP slaves for Profibus DP with V1 services.

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DP-V2 redundancy according to PNO guideline 2.212

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DP-V2 time stamp according to PNO guideline 2.192 or IEC 61158 / 64784

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Checking the configuration of the DP slaves

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Synchronisation of inputs and/or outputs

2.6. Protective functions

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All messages are transmitted with Hamming Distance HD=4.

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Watchdog timer at DP slaves

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Access protection for the inputs/outputs of DP slaves (Sync and Freeze)

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Process data exchange monitoring with configurable timer interval at the master

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Adjustable failure behaviour

2.7. Device types

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DP master class 2 (DPM2), e.g. programming/configuration tools

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DP master class 1 (DPM1), e.g. central controllers such as PLC, PC

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DP slave, e.g. AUMA Profibus DP devices. Devices with binary or analogue inputs/outputs, actuators, plug valves

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Actuator controls

Commissioning AC 01.2/ACExC 01.2 Profibus DP

3. Commissioning

3.1. Introduction

When commissioning a Profibus DP network, the devices on the Profibus DP must be parameterized and configured using the programming software at the controls (Profibus configurator).

The programming software first reads the GSD file (GeneralStationData) of the individual actuators.The GSD file contains information about the device properties needed by the master.

Afterwards, the user can configure and parameterize the device at the Profibus DP for the programming software of the process control system.

This information is then stored in the controls (DP master) and sent to the actuators (DP slaves) each time cyclic communication is started.

The process representation input and output bytes are used to control the actuator and to supply the feedback signals. If a configuration with consistent data is selected, certain PLCs require special functional elements for the control of the Profibus DP slaves.

Certification

ID number

Device Master Data

(GSD)

AUMA actuators with Profibus DP are certified by the Profibus user organisation (PNO).

Each DP slave and each DP master have individual ID numbers.The ID number is required for the DP master to identify the type of device connected without signification protocol overhead.The master compares the ID numbers of the connected DP devices to the ID number in the specified configuration data.The process data transfer will only be started if the correct device types with the correct station addresses were connected to the bus.This ensures a high security against configuration errors.

The PNO manages the ID numbers together with the device master data (GSD). AUMA actuators with actuator controls AC 01.2 are listed under the following ID

numbers at the PNO:

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ID number of the standard version:0x0C4F with functions for:

- Single channel Profibus DP interface (not redundant)

- Redundant Profibus DP interface according to AUMA redundancy (I or II)

- Optional Profibus DP V1 services

●

ID number of the extended version:0x0CBD with functions for:

- Redundant Profibus DP interface according to Profib us DP-V2 redundancy

- Time stamp and alarms according to Profibus DP-V2

- Optional Profibus DP V1 services

For Profibus DP, the performance features of the devices are documented by the manufacturer and made available to the users as device data sheet and device master data. Structure, contents and coding of the device master data (GSD) are standardised.They enable comfortable configuration of any DP slaves with configuration devices by different manufacturers.

For AUMA actuators with AC 01.2 controls, the following GSD files are available:

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Standard version:AUMA0C4F.GSD with functions for:

- Single channel Profibus DP interface (not redundant)

- Redundant Profibus DP interface according to AUMA redundancy

- Optional Profibus DP V1 services

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Optional version:AUMA0CBD.GSD with functions for:

- Redundant Profibus DP interface according to Profib us DP-V2 redundancy

- Time stamp and alarms according to Profibus DP-V2

- Optional Profibus DP V1 services

Information GSD files can be downloaded from our website: www.auma.com.

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Actuator controls AC 01.2/ACExC 01.2 Profibus DP Commissioning

3.2. Parameter setting

The parameter setting is partly defined in the Profibus standard, e.g. one bit for switching bus monitoring on and off (watchdog).

In addition, the Profibus DP interface can receive further user parameters thus enabling complete configuration of the process representation input.These parameters can be modified via the programming software of the controls. New programming software supports the parameter setting via text and a menu selection. For older versions, the parameters must be entered as hexadecimal numbers.

Table 1: Structure of the parameter telegram

RemarkBitByte

01234567

000WD_ONFreezeSyncUnlockLock1

WD factor 12 WD factor 23 MinTSDR4 ID no. high5 ID no. low6 Group ID7 DP-V1 status 100WD_Base0000DPV1 Enable8 DP-V1 status 2000000Enable Process AlarmPrmCmd9 DP-V1 status 3Alarm ModePrmStruct000010

WD_Base

MinTSDR

ID no.

Group ID

DPV1 Enable

Enable Process Alarm

Alarm Mode

PrmStruct

PrmCmd

Settings for basic functions of the Profibus:

WD_Base = 0 (time base 10 ms) WD_Base = 1 (time base 1 ms) Connection monitoring time of the Profibus DP communication: TWD = (1 or 10 ms, depending on WD_Base) x (WD factor 1) x (WD factor 2) Minimum response time of the actuator (in T

Bit

) ID number of the actuator Group assignment by the master

Settings for Profibus DP-V1 services (option):

Activates the DP-V1 services available as an option; must be set to 1 when using DP-V1 services.

Settings for Profibus DP-V2 functions (option):

Enables the process alarm (required for time synchronisation with time stamp), must be set to 1.

Number of supported alarms, must be set to 0 (i.e. one alarm of each type is supported).

Structured parameter setting possible, must be set to 1. Parameter command activated, must be set to 1 for Profibus DP-V2 redundancy. In the bytes following byte 10 of the parameter telegram the user parameters for

adaptation of the process representation input to the DCS can among others be found (AUMA specific parameters).

The GSD file available on the website does not contain any user parameters for adapting the process representation input to DCS requirements.The actuator will use the default process representation with this GSD file. For further information please refer to <Process representation input (default process representation)>.

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Actuator controls

Commissioning AC 01.2/ACExC 01.2 Profibus DP

3.3. Bus address (slave address)

Each participant at the bus is addressed via its specific bus address (slave address). The bus address may be assigned only once per fieldbus network.

The bus address is stored in a non-volatile memory. On delivery, address 126 (default value) is set for all devices. The bus address (slave address) can be set in the following ways:

●

Locally via push buttons (indication in the display). For details on setting refer to the operation instructions to the actuator or Manual (Operation and Setting) AUMATIC AC 01.1 Profibus DP.

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Using the AUMA CDT service software (via PC or laptop with Bluetooth). The latest version of the AUMA CDT can be downloaded from our website: www.auma.com.

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Via fieldbus. Please note that only one device with the address 126 (default value) may be connected to Profib us DP. A new bus address may be assigned to the actuator using the SAP 55 (Service-Access-Point Set Slave Address).

For redundant version according to Profibus DP-V2 redundancy, only the address of the primary channel can be set; the address of the backup channel is derived from the primary.

For redundant version according to AUMA redundancy, the addresses of both channels can be set individually.

3.4. Configuring the Profibus DP interface

During configuration, the number of input and output bytes reserved for each de vice in the controls’ memory is selected. Additionally, the method of data processing is defined: consistently or non-consistently.

Information Only the number of bytes determined in the configuration is transferred between DP

master and DP slave. The following configurations are possible with AUMA Profibus DP actuators:

Number of output bytesNumber of input bytes

11 41 81 12 42 82

162

14 44 84

164

166

48 88

128

412

812 1212 1612

420

820 1220

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Actuator controls AC 01.2/ACExC 01.2 Profibus DP Commissioning

Number of output bytesNumber of input bytes

432

832 1232 1632 2640

All these configurations (except 1 In, 1 Out) can be selected as consistent or inconsistent.

The number of input bytes indicates how many of the maximum 40 bytes are sent to the DP master by the DP slaves.

The number of output bytes states how many of the maximum of 26 bytes the DP master sends to the DP slave.

If, for example, the configuration with 8 bytes input is selected, only the first 8 bytes are sent from the DP slave to the DP master. In this case , the master does not ha ve access to bytes 9 to 40.This way, the DP master saves memory space since only 8 input bytes are reserved for the actuator.

The data of the AUMA actuators should be consistently processed b y the DP master. This ensures that the value of a 2-byte variable (position transmitter, analogue customer input) does not change after reading out the first byte and, thus, does not distort the value. If a master does not offer the possibility to use consistent configurations by means of the process control system, a non-consistent configuration can be selected.

3.5. Communication start-up

When switching on the DP master , it first sends one parameter and one configuration telegram to each DP slave . If parameters and configuration are correct, the DP sla ve enters the ‘Data Exchange’ mode to exchange process data between controls and slave.Then, the DP master can control the DP slave and read its current state via the process representation.

If communication is interrupted (e.g. when switching the slave off or in the event of Profibus cable rupture), it is automatically resumed by the DP master once the cause of the fault is eliminated.

3.6. AUMA user parameters (AUMA specific parameters)

The process representation input can be updated by means of the user parameters. Default values and selection options are defined in a specific GSD file available on request.

Two GSD files are available for AUMATIC AC 01.2/ACExC 01.2. A standard version (AUMA04CF for ident-no. 0x0C4F) and an optional version with additional user parameters for setting time stamp and alarms according to Profibus DP-V2 (AUMA0CBD for ident no. 0x0CBD).

3.6.1. Process representation input arrangement (user parameters)

The process representation input data can be arranged in any order. Arrangement is defined by means of the user parameters in the GSD file, available on request. Users may assign a specific indication to each Profibus DP signal.The data volume of the transmitted data depends on the type of signals selected (u8, u16, i, individual signals).

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Actuator controls

Commissioning AC 01.2/ACExC 01.2 Profibus DP

3.6.2. Settable (user definable) signals

Table 2: Description of the parameter settings

Prm-Text-Def GSD file

(1) = "Bit: End p. CLOSED"

(2) = "Bit: End p. OPEN"

(3) = "Bit: End p. CLOSED, blink"

(4) = "Bit: End p. OPEN, blink"

(5) = "Bit: Setpoint reached"

(6) = "Bit: Running CLOSE"

(7) = "Bit: Running OPEN"

(8) = "Bit: Selector sw. LOCAL" (9) = "Bit: Sel. sw. REMOTE" (10) = "Bit: Sel. sw. OFF" (11) = "Bit: Limit sw. CLOSED" (12) = "Bit: Limit sw. OPEN" (13) = "Bit:Torque sw. CLOSE" (14) = "Bit:Torque sw. OPEN" (15) = "Bit: Device ok"

(16) = "Bit: Failure"

(17) = "Bit: Function check"

(18) = "Bit: Out of spec."

(19) = "Bit: Maintenance requ."

(process representation)

–(0) = "Bit: Reserved"

Bit: End p. CLOSED

Bit: End p. OPEN

Bit: EP CLOSED, blink

Bit: EP OPEN, blink

Bit: Setpoint reached

Bit: Running CLOSE

Bit: Running OPEN

Bit: Sel. sw. LOCAL Bit: Sel. sw. REMOTE Bit: Sel. sw. OFF Bit: Limit sw. CLOSED Bit: Limit sw. OPEN Bit: Torque sw.CLOSE Bit: Torque sw.OPEN Bit: Device ok

Bit: Failure

Bit: Function check

Bit: Out of spec.

Bit: Maintenance requ.

DescriptionDesignation

For limit seating: Limit switch operated in direction CLOSE For torque seating:Torque switch and limit switch operated in direction CLOSE

For limit seating: Limit switch operated in direction OPEN For torque seating:Torque switch and limit switch operated in direction OPEN

End position CLOSED reached or intermediate position reached (The intermediate position is only indicated if parameter Signal interm. pos. M0167 = OPEN/CLOSED = On.) Signal blinking: Actuator runs in direction CLOSE.

End position OPEN reached or intermediate position reached. (The intermediate position is only indicated if parameter Signal interm. pos. M0167 = OPEN/CLOSED = On.) Signal blinking: Actuator runs in direction OPEN.

The position setpoint is is within max. error variable (outer dead band). Is only signalled if Profibus DP master has set the Fieldbus SETPOINT bit (process representation output).

An operation command in direction CLOSE is performed via fieldbus:Fieldbus CLOSE or Fieldbus SETPOINT (process representation output).This bit remains also set during operation pauses (e.g. due to the dead time or the rev ersing prevention time).

An operation command in direction OPEN is performed via fieldbus:Fieldbus OPEN or Fieldbus SETPOINT (process representation output).This bit remains also set during operation pauses (e.g. due to the dead time or the reversing prevention time).

Selector switch is in position LOCAL. Selector switch is in position REMOTE. Selector switch is in position OFF. Limit switch operated in end position CLOSED Limit switch operated in end position OPEN Torque switch operated in direction CLOSE Torque switch operated in direction OPEN Collective signal 05:

The device is ready for remote control. No AUMA warnings, AUMA faults or signals according to NAMUR are present.

Collective signal 10: Indication according to NAMUR recommendation NE 107 Actuator function failure, output signals are invalid.

Collective signal 08: Indication according to NAMUR recommendation NE 107 The actuator is being worked on; output signals are temporarily invalid.

Collective signal 07: Indication according to NAMUR recommendation NE 107 Actuator is operated outside the normal operation conditions.

Collective signal 09: Indication according to NAMUR recommendation NE 107 Recommendation to perform maintenance.

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Actuator controls AC 01.2/ACExC 01.2 Profibus DP Commissioning

Prm-Text-Def GSD file

(20) = "Bit: Fault"

(21) = "Bit:Warnings"

(22) = "Bit: Not ready REMOTE"

(23) = "Bit: Op. pause active"

(24) = "Bit: Start step mode" (25) = "Bit: Actuator running"

(26) = "Bit: Running LOCAL" (27) = "Bit: Running REMOTE"

(28) = "Bit: Running via handw."

(29) = "Bit: In interm. position"

(30) = "Bit: Failure behav. active" (31) = "Bit: Intermediate pos. 1" (32) = "Bit: Intermediate pos. 2" (33) = "Bit: Intermediate pos. 3" (34) = "Bit: Intermediate pos. 4" (35) = "Bit: Intermediate pos. 5" (36) = "Bit: Intermediate pos. 6" (37) = "Bit: Intermediate pos. 7" (38) = "Bit: Intermediate pos. 8" (39) = "Bit: Input DIN 1" (40) = "Bit: Input DIN 2" (41) = "Bit: Input DIN 3" (42) = "Bit: Input DIN 4" (43) = "Bit: Input DIN 5" (44) = "Bit: Input DIN 6" (45) = "Bit: Input DIN 7" (46) = "Bit: Input DIN 8" (47) = "Bit: FailState fieldbus"

(48) = "Bit: I/O interface" (49) = "Bit: EMCY behav.act."

(50) = "Bit: EMCY stop active"

(51) = "Bit: Service active" (52) = "Bit: Interlock active" (53) = "Bit: Sel. sw. not REMOTE"

(54) = "Bit: Handwheel active"

(process representation)

Bit: Fault

Bit: Warnings

Bit: Not ready REMOTE

Bit: Op. pause active

Bit: Start step mode Bit: Actuator running

Bit: Running LOCAL Bit: Running REMOTE

Bit: Handwheel oper.

Bit: In interm. position

Bit: Failure behav. act. Bit: Interm. pos. 1 Bit: Interm. pos. 2 Bit: Interm. pos. 3 Bit: Interm. pos. 4 Bit: Interm. pos. 5 Bit: Interm. pos. 6 Bit: Interm. pos. 7 Bit: Interm. pos. 8 Bit: Input DIN 1 Bit: Input DIN 2 Bit: Input DIN 3 Bit: Input DIN 4 Bit: Input DIN 5 Bit: Input DIN 6 Bit: Input DIN 7 Bit: Input DIN 8 Bit: FailState fieldbus

Bit: I/O interface Bit: EMCY behav. act.

Bit: EMCY stop active

Bit: Service active Bit: Interlock active Bit: Sel. sw. not REMOTE

Bit: Handwheel active

DescriptionDesignation

Collective signal 03: Contains the result of a disjunction (OR operation) of all faults. The actuator cannot be operated.

Collective signal 02: Contains the result of an OR disjunction of all warnings.

Collective signal 04: Contains the result of a disjunction (OR-operation) of the signals, forming the "Not ready REMOTE" group. The actuator cannot be operated from REMOTE.

The actuator is in off-time (e.g. stepping mode or reversing prevention time).

The actuator is within the set stepping range. Actuator is running (output drive is moving)

Hard wired collective signal consisting of signals:

●

(26) Bit: Running LOCAL

●

(27) Bit: Running REMOTE

●

(28) Bit: Handwheel oper.

Output drive rotates due to operation command from LOCAL. Output drive rotates due to operation command from RE-

MOTE. Output drive rotates without electric operation command

(manual operation). The actuator is in an intermediate position e.g. neither in

end position OPEN nor in end position CLOSED. The failure behaviour is active. Intermediate position 1 reached Intermediate position 2 reached Intermediate position 3 reached Intermediate position 4 reached Intermediate position 5 reached Intermediate position 6 reached Intermediate position 7 reached Intermediate position 8 reached A high signal (+24 V DC) is present at digital input 1. A high signal (+24 V DC) is present at digital input 2. A high signal (+24 V DC) is present at digital input 3. A high signal (+24 V DC) is present at digital input 4. A high signal (+24 V DC) is present at digital input 5. A high signal (+24 V DC) is present at digital input 6. Parameter not available Parameter not available No valid communication via fieldbus (despite a vailab le con-

nection) The actuator is controlled via the I/O interface (parallel). Operation mode EMERGENCY is active (EMERGENCY

signal was sent). Operation mode EMERGENCY stop is active (EMERGENCY

stop button pressed). Operation mode Service (via Bluetooth) is active. Actuator is interlocked. Selector switch is in position Local control (LOCAL) or 0

(OFF). Manual operation is active (handwheel is engaged); optional

signal

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Actuator controls

Commissioning AC 01.2/ACExC 01.2 Profibus DP

Prm-Text-Def GSD file

(55) = "Bit:Wrong command"

(56) = "Bit:Thermal fault" (57) = "Bit: Phase fault"

(58) = "Bit:Wrong phase sequence"

(59) = "Bit: Mains quality"

(60) = "Bit:Torque fault CLOSE" (61) = "Bit:Torque fault OPEN" (62) = "Bit:Torque fault" (63) = "Bit: Operat. time warning"

(64) = "Bit: On time warning"

(65) = "Bit: 24 V AC, internal"

(66) = "Bit: 24 V DC control volt."

(67) = "Bit: 24 V DC, internal"

(68) = "Bit: 24 V DC, external"

(69) = "Bit: Internal error" (70) = "Bit: Internal warning" (71) = "Bit: No reaction"

(72) = "Bit: Configuration error" (73) = "Bit:Temp. fault controls" (74) = "Bit:Temp. fault motor" (75) = "Bit:Temp.fault gearbox" (76) = "Bit:Wrn heater" (77) = "Bit: RTC not set" (78) = "Bit:Wrn humidity" (79) = "Bit:WrnRefActPos"

(80) = "Bit:WrnSigRgeActPos"

(81) = "Bit:WrnSigLossActPos"

(82) = "Bit:WrnActPosition"

(process representation)

Bit: Setpoint disabled

Bit: Thermal fault Bit: Phase failure

Bit: Incorrect phase seq

Bit: Mains quality

Bit: Torque fault CLOSE Bit: Torque fault OPEN Bit: Torque fault Bit: Op. time warning

Bit: On time warning

Bit: 24 V AC internal

Bit: 24 V DC control volt.

Bit: 24 V DC internal

Bit: 24 V DC, external

Bit: Internal error Bit: Internal warning Bit: No reaction

Bit: Configuration error Bit: Temp. fault controls Bit: Temp. fault motor Bit: Temp. fault gear Bit: Wrn heater Bit: RTC not set Bit: Wrn humidity Bit: WrnRefActPos

Bit: WrnSigRgeActPos

Bit: WrnSigLossActPos

Bit: WrnActPosition

DescriptionDesignation

Received setpoint cannot be performed as the positioner is not available.

Motor protection tripped.

●

When connecting to a 3-ph AC system and with internal 24 V DC supply of the electronics: Phase 2 is missing.

●

When connecting to a 3-ph or 1-ph AC system and with external 24 V DC supply of the electronics: One of the phases L1, L2 or L3 is missing.

The phase conductors L1, L2 and L3 are connected in the wrong sequence.

Due to insufficient mains quality, the controls cannot detect the phase sequence (sequence of phase conductors L1, L2 and L3) within the pre-set time frame provided for monitoring.

Torque fault in direction CLOSE Torque fault in direction OPEN Torque fault in directions CLOSE or OPEN Warning: Max. permissible operating time for an operation

(OPEN-CLOSE) exceeded Warning: Max. number of motor starts (starts) or max. run-

ning time/h exceeded The internal 24 V AC v oltage supply of the controls has ex-

ceeded the power supply limits. The 24 V A C v oltage supply is used to control the re v ersing contactors, to assess the thermoswitches, to supply the internal actuator heater and, as an option, to generate the 115 V AC supply for the customer.

The 24 V DC auxiliary voltage (e.g. for supply of the control outputs) is outside the supply voltage limits.

The internal 24 V DC supply voltage of the controls for supply of the electronic components is outside the supply voltage limits.

The external 24 V DC voltage supply of the controls has exceeded the power supply limits.

Collective signal 14: Internal error Collective signal 15: Internal warning No actuator reaction to operation commands within the set

reaction time. Incorrect configuration, i.e. the current setting is invalid. Parameter not available Parameter not available Parameter not available Heater failure at actuator (control unit) Real time clock has not yet been set. Parameter not available Warning:

Position feedback of actuator was not yet referenced for limit end positions.

Warning: Current position feedback signal range is outside the permissible range.

Warning: A signal loss has occurred for actuator position feedback.

Warning: Actual position of actuator Collective signal consisting of:

●

(79) Bit: WrnRefActPos

●

(80) Bit: WrnSigRgeActPos

●

(81) Bit: WrnSigLossActPos

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Actuator controls AC 01.2/ACExC 01.2 Profibus DP Commissioning

Prm-Text-Def GSD file

(83) = "Bit:Wrn FO ring"

(84) = "Bit:WrnOnTiRunning" (85) = "Bit:WrnOnTiStarts"

(86) = "Bit:Wrn vibration" (87) = "Bit:Wrn dew point" (88) = "Bit:WrnControlsTemp" (89) = "Bit:Wrn motor temp." (90) = "Bit:Wrn gearbox temp." (91) = "Bit:Wrn input AIN 1" (92) = "Bit:Wrn input AIN 2" (93) = "Bit:WrnActProcVal" (94) = "Bit:WrnProcSetpoint" (95) = "Bit:WrnSetpointPos" (96) = "Bit: Fieldbus failure" (97) = "Bit: Local Stop"

(98) = "Bit:Wrong operation cmd"

(99) = "Bit: Channel 1 active" (100) = "Bit: Channel 2 active" (101) = "Bit: Motor running Close" (102) = "Bit: Motor running Open" (103) = "Bit:Time Sync active"

(104) = "Bit: Interlock Remote"

(105) = "Bit: Interlock Local"

(106) = "Bit: Interlock"

(107) = "Bit: Disabled" (108) = "Bit: Config.Warning"

(109) = "Bit: Pb DataEx Ch1" (110) = "Bit: Pb DataEx Ch2" (111) = "Bit:Wrn FOC budget"

(112) = "Bit: FieldbusFailsafeAct.1"

(113) = "Bit: FieldbusFailsafeAct.2"

(114) = "Bit: Chan1 BusComm" (115) = "Bit: Chan2 BusComm" (116) = "Bit: PVST active" (117) = "Bit: PVST fault"

(process representation)

Bit: Wrn FO cables

Bit: WrnOnTiRunning Bit: WrnOnTiStarts

Bit: WrnOnTiRunning Bit: WrnOnTiStarts Bit: Wrn controls temp Bit: Wrn motor temp Bit: Wrn gearbox temp Bit: Wrn input AIN 1 Bit: Wrn input AIN 2 Bit: WrnActProcVal Bit: WrnProcSetpoint Bit: WrnSetpointPos Bit: Fieldbus failure Bit: Local STOP

Bit: Wrong oper. cmd

Bit: Channel 1 active Bit: Channel 2 active Bit:Motor runs CLOSE Bit:Motor runs OPEN Bit: DP TimeSynch (Set-

Prm) Bit: Interlock Remote

Bit: Interlock Local

Bit: Interlock

Bit: Disabled Bit: Config. warning

Bit: Channel 1 DataEx Bit: Channel 2 DataEx Bit: Wrn FOC budget

Bit: Chan 1 FailState fieldbus

Bit: Chan 2 FailState fieldbus

Bit: Channel 1 activity Bit: Channel 2 activity Bit: PVST active Bit: PVST error

DescriptionDesignation

Warning: Optical receiving signal (channel 1) incorrect (no or insufficient Rx receive level) or RS-485 format error (incorrect bit(s))

Warning on time max. running time/h exceeded Warning on time max. number of motor starts (starts) ex-

ceeded Parameter not available Parameter not available Warning:Temperature within controls housing too high Parameter not available Parameter not available Warning: Loss of signal analogue input 1 Warning: Loss of signal analogue input 2 Warning: Loss of signal actual process value Warning: Loss of signal process setpoint Warning: Loss of signal of actuator setpoint position Fieldbus failure A local STOP is active.

Push button STOP of local controls is operated. Wrong operation command

Indicates that several operation commands were received simultaneously via Profibus DP (e.g. Remote OPEN and Remote CLOSE simultaneously or Remote CLOSE/Remote OPEN and Remote SETPOINT simultaneously) or that the max. value for a setpoint position has been exceeded (setpoint position > 1,000).

Channel 1 is the active operation command channel. Channel 2 is the active operation command channel. Motor runs in direction CLOSE. Motor runs in direction OPEN. Time synchronisation is active.

The Interlock function prevents an operation in operation mode REMOTE.

The Interlock function prevents an operation in operation mode LOCAL.

The Interlock function prevents an operation in operation mode REMOTE or in operation mode LOCAL.

Operation mode disabled. Warning: Configuration setting is incorrect.

The device can still be operated with restrictions. Channel 1 is in the data exchange state (DataEx). Channel 2 is in the data exchange state (DataEx). Warning: FO cable system reserve reached (critical or per-

missible Rx receive level) No valid fieldbus communication via channel 1 (application

does not communicate with the DCS). No valid fieldbus communication via channel 2 (application

does not communicate with the DCS). Bus communication available on channel 1. Bus communication available on channel 2. Partial Valve Stroke Test (PVST) is active. Partial Valve Stroke Test (PVST) could not be successfully

completed.

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Actuator controls

Commissioning AC 01.2/ACExC 01.2 Profibus DP

Prm-Text-Def GSD file

(118) = "Bit: PVST abort"

(119) = "Bit: Interlock OPEN"

(120) = "Bit: Interlock CLOSE"

(121) = "Bit: Bypass Interlock" (122) = "Bit: Fault no reaction" (123) = "Bit: Config error remote" (124) = "Bit:Torque wrn OPEN"

(125) = "Bit:Torque wrn CLOSE"

(126) = "Bit: RTC button cell" (127) = "Bit:Wrn FOC connection" (128) = "u16: Actual position" (129) = "u16: Input AIN 1" (130) = "u16: Input AIN 2" (131) = "u16:Torque CLOSE %" (132) = "u16:Torque OPEN %" (133) = "u16:Torque CLOSE Nm" (134) = "u16:Torque OPEN Nm" (135) = "u16: torque CLOSE ft-lb" (136) = "u16:Torque OPEN ft-lb" (137) = "u16:Torque" (139) = "u16: Actual P osition 0-100%"

(process representation)

Bit: PVST abort

Bit: Interlock OPEN

Bit: Interlock CLOSE

Bit: Interlock by-pass Bit: No reaction (fault) Bit: Config. error REMOTE Bit: Torque warn. OPEN

Bit: Torque warn. CLOSE

Bit: RTC button cell Bit: Wrn FOC connection u16: Actual position u16: Input AIN 1 u16: Input AIN 2 u16: Torque CLOSE % u16: Torque OPEN % u16: Torque CLOSE Nm u16: Torque OPEN Nm u16: torque CLOSE ft-lb u16: Torque OPEN ft-lb u16: Torque Actual position 0-100 %

DescriptionDesignation

Partial Valve Stroke Test (PVST) was aborted or could not be started. Remedy: Perform RESET or restart PVST.

Release signal OPEN not active: Operation commands in direction OPEN are disabled.

Release signal CLOSE not active: Operation commands in direction CLOSE are disabled.

Bypass of interlock function is active. No reaction detected at actuator output drive. Config. error of REMOTE interface active. Warning: Limit value for torque warning in direction OPEN

exceeded. Warning: Limit v alue f or torque w arning in direction CLOSE

exceeded. Warning:Voltage of RTC button cell too low. Warning: FO cable connection is not available. Actual actuator position (0 – 1,000 per mil) Analogue input 1 Analogue input 2 Torque in direction CLOSE, unit in % Torque in direction OPEN, unit in % Torque in direction CLOSE, unit in Nm Torque in direction OPEN, unit in Nm Torque in direction CLOSE, unit in ft-lb Torque in direction OPEN, unit in ft-lb Actual torque value Actual actuator position (0 – 100 percent)

(201) = "Cylinder printing max." (202) = "Hydraulics fault"

(203) = "Hydraulics warning" (204) = "Safe ESD" (205) = "Safe Stop" (206) = "SIL fault" (207) = "SIL function active" (208) = "PVST required" (209) = "Mechanic lifetime"

Bit: Cylinder pressure max. Bit: Hydraulic pressure

fault Bit: Wrn hydraulics Bit: Safe ESD Bit: Safe STOP Bit: SIL fault Bit: SIL function active

Bit: PVST required Bit: Maintenance mechan-

ics

Parameter not available(160) = "i16: Actual position" Parameter not available(161) = "i16: Input AIN 1" Parameter not available(162) = "i16: Input AIN 2" Parameter not available(163) = "i16:Torque CLOSE %" Parameter not available(164) = "i16:Torque OPEN %"

Parameter not available(192) = "float: Actual position" Parameter not available(193) = "float: Input AIN 1" Parameter not available(194) = "float: Input AIN 2" Parameter not available(195) = "float:T CLOSE %" Parameter not available(196) = "float:T OPEN %" Parameter not available(197) = "float:T CLOSE Nm" Parameter not available(198) = "float:T OPEN Nm" Parameter not available(199) = "float:T CLOSE lbs/ft." Parameter not available(200) = "float:T OPEN lbs/ft." Parameter not available Parameter not available

Parameter not available Safe ESD function (Emergency Shut Down) is active. Safe STOP function is active. A SIL fault has occurred (collective signal). A SIL function is active. (PVST) Partial Valve Stroke Test should be executed Mechanic maintenance requirement

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Actuator controls AC 01.2/ACExC 01.2 Profibus DP Commissioning

Prm-Text-Def GSD file

(210) = "Seal lifetime" (211) = "Seal lifetime" (212) = "Contactor lifetime"

(213) = "Maintenance interval" (214) = "Maintenance required"

The safety function indications via fieldbus are for information only and must not be used as part of a safety function.The I/O signals of

1) the SIL module must be used for this purpose.

(process representation)

Bit: Maintenance seals Bit: Maintenance lubricant Bit: Maintenance contact-

ors Bit: Maintenance interval Bit: Maintenance required

DescriptionDesignation

Seal maintenance requirement Lubricant maintenance requirement Contactor maintenance requirement

The set maintenance interval has expired. Maintenance required

3.6.3. Additional (user-definable) parameters (option)

Parameter description of additional user parameters for setting the time stamp and alarms according to Profibus DP-V2, available with the optional version AUMA0CBD.gsd.

Table 3: Description of additional settings

ExtUserPrmData =

Text(0) = "disable"3 "TS -> End Position Close"

Text(1) = "enable" Text(0) = "disable"4 "TS -> End Position Open" Text(1) = "enable" Text(0) = "disable"5 "TS -> Torque Limit Switch Close"

Text(1) = "enable" Text(0) = "disable"6 "TS -> Torque Limit Switch Open" Text(1) = "enable" Text(0) = "disable"7 "TS -> Ready and Remote"

Text(1) = "enable" Text(0) = "disable"8 "TS -> Fault" Text(1) = "enable" Text(0) = "disable"9 "TS -> Power Supply Fault" Text(1) = "enable"

DescriptionSettingPrm-Text GSD Datei

No function–1 "Setpoint valid bit" DP-V2 time stamp deactivated.Text(0) = "disable"2 "Timestamp (TS)" DP-V2 time stamp activated.Text(1) = "enable" DP-V2 time stamp of End position CLOSED signal deactiv-

ated. DP-V2 time stamp of End position CLOSED signal activated. DP-V2 time stamp of End position OPEN signal deactivated. DP-V2 time stamp of End position OPEN signal activated. DP-V2 time stamp of Torque sw. CLOSED signal deactiv-

ated. DP-V2 time stamp of Torque sw. CLOSED signal activated. DP-V2 time stamp of Torque sw. OPEN signal deactivated. DP-V2 time stamp of Torque sw. OPEN signal activated. DP-V2 time stamp of Selector sw. REMOTE signal deactiv-

ated. DP-V2 time stamp of Selector sw. REMOTE signal activated. DP-V2 time stamp of Fault signal deactivated. DP-V2 time stamp of Fault signal activated. DP-V2 time stamp of Phase fault signal deactivated. DP-V2 time stamp of Phase fault signal activated. Without function (reserved)–10 "TS -> reserved" Without function (reserved)–11 "reserved Byte"

3.6.4. Further adaptation options

From firmware 04.05.xx, the actuator controls provide the option to adapt to the existing DCS configurations of the actuator type range A C 01.1/ACExC 01.1. Actuator controls of type range AC 01.2/A CExC 01.2 can be adapted as to support the default arrangement of the Profibus DP-V0 process representation input of AC 01.1/ACExC 01.1 without changing the Profibus configuration of the DCS.

Setting is performed using the following parameter:Device configuration>Profibus>Connection type = AUMATIC .1

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Actuator controls

Commissioning AC 01.2/ACExC 01.2 Profibus DP

●

Information

Only the Profibus DP-V0 standard arrangement of the process representation input of AC 01.1/ACExC 01.1 is supported, deviating arrangements of the Profibus DP-V0 process data input require use/installation of AUMA04CF.gsd or AUMA0CBD.gsd file in the DCS.

●

With connection type = AUMATIC.1 the AC 01.2/A CExC 01.2 does not provide any diagnostic NAMUR NE 107 information within the cyclic process data representation.

●

EDD or DTM of the AC 01.2/ACExC 01.2 m ust imperativ ely be used f or acyclic communication via Profibus DP-V1 with AC 01.2/ACExC 01.2!

●

Factory setting:Connection type = AUMATIC.2

3.7. Communication monitoring

3.7.1. Connection monitoring of the Profibus DP communication

The connection monitoring within the master has to be activated to monitor both master and cable connection between master and actuator (parameter telegram byte 1, bit 3, WD_ON = 1).

Only if the connection monitoring is active can the actuator react in the even of loss of communication once the monitoring time also set in the master has elapsed.

The reaction of the actuator also depends on the settings for failure behaviour or EMERGENCY BEHAVIOUR.

3.7.2. Fail Safe and Global Control Clear telegrams

Another possibility to set the slave to a safe state in the event of a fault are the fail safe telegrams (telegr ams with data length = 0). If fails safe telegrams are received, the actuator remains in the DataExchange state; depending on the respectiv e setting, the actuator may initiate the failure behaviour or the EMERGENCY behaviour.The actuator quits the Fail Safe state as soon as valid telegrams with the data length ≠ 0 are received.

Furthermore, the Global Control Clear (GC Clear) master telegrams can also be used to initiate the failure behaviour or the EMERGENCY behaviour.This state can be disabled using a Global Control Operate telegram (GC Operate).

For activated EMERGENCY behaviour:

The actuator can start its operation due to an EMERGENCY signal or a loss of communication.

Risk of personal injuries or damage to the valve.

→

For commissioning and maintenance work: Set selector switch to position 0 (OFF).The motor operation can only be interrupted in this selector switch position.

→

If the actuator starts its operation by accident: Set selector switch to position 0 (OFF).

3.8. I & M functions

The actuator controls support the I & M functions according to PNO guideline 3.502. With the term Identification & Maintenance (I & M) functions, the Profibus user

organisation e.V. (PNO) introduced a new functionality for all Profibus devices with acyclic communication channel that may prove very useful for plant operators.The I & M functions define how certain device-describing data (according to name plate) is to be uniformly stored in the Profibus devices. Engineering tools may then read and inteprete the data according to a code which can be accessed on the PNO server.This provides uniform and powerful access to all important and current device data, one of the major requirements for asset management.

Part of the device-specific I & M information is the unambiguous asset identification using a manufacturer ID (MANUFACTURER_ID, for AUMA actuators = 319), the

Page 19

Actuator controls AC 01.2/ACExC 01.2 Profibus DP Commissioning

order number (ORDER_ID) of the actuator as well as the individual serial number (SERIAL_NUMBER). Further data supplements the asset information.

SizeContent

Header

10 OctetsManufacturer specific

I & M Block

2 OctetsMANUFACTURER_ID 20 OctetsORDER_ID 16 OctetsSERIAL_NUMBER 2 OctetsHARDWARE_REVISION 4 OctetsSOFTWARE_REVISION 2 OctetsREVISION_COUNTER 2 OctetsPROFILE_ID 2 OctetsPROFILE_SPECIFIC_TYPE 2 OctetsIM_VERSION 2 OctetsIM_SUPPORTED

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Actuator controls

Description of the data interface AC 01.2/ACExC 01.2 Profibus DP

4. Description of the data interface

4.1. Input data (process representation input) – signals

The process representation input allows the master (controls) to read the state of the slave (actuator).

4.1.1. Process representation input (default process representation)

Grey bits are collective signals.They contain the results of a disjunction (OR operation) of other information.

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Actuator controls AC 01.2/ACExC 01.2 Profibus DP Description of the data interface

Page 22

Actuator controls

Description of the data interface AC 01.2/ACExC 01.2 Profibus DP

4.1.2. Description of the bytes in the process representation input Byte 1: Logical signals

Bits 3, 6, and 7 are collective signals. Bits 5 and 4 of the logical signals (byte1) indicate a logical operation of the actuator ,

i.e. they are set when the actuator has received the command to perf orm an electrical operation (also active when e.g. the actuator is in a stepping pause during stepping mode or waiting for the end of the dead time).

Table 4: Byte 1: Logical signals

Bit

(process representation)

Bit: End p. OPEN

Bit: End p. CLOSED

Bit: Setpoint reached

Bit: Not ready REMOTE

Bit: Running OPEN

Bit: Running CLOSE

Bit: Warnings

Bit: Fault

MOTE"

DescriptionValuePrm-Text-Def GSD fileDesignation

For limit seating: Limit switch operated in direction OPEN

1(2) = "Bit: End p. OPEN"

For torque seating:Torque switch and limit switch operated in direction OPEN

No signal0 For limit seating: Limit switch operated in direction

1(1) = "Bit End p. CLOSED"

CLOSE For torque seating:Torque switch and limit switch operated in direction CLOSE

No signal0 The setpoint is within max. error variable (outer dead

1(5) = "Bit: Setpoint reached"

band). Is only signalled if Profibus DP master has set the Fieldbus SETPOINT bit (process representation output).

No signal0 Collective signal 04:

1(22) = "Bit: Not ready RE-

Contains the result of a disjunction (OR-operation) of all bits comprised in bytes 13 and 14 (Not ready REMOTE 1 and Not ready REMOTE 2). The actuator cannot be operated from REMOTE. The actuator can only be operated via the local controls.

In bytes 13 and 14, no signals are active (all bits are set

to 0). An operation command in direction OPEN is performed

1(7) = "Bit: Running OPEN"

via fieldbus:Fieldbus OPEN or Fieldbus SETPOINT (process representation output).This bit remains also set during operation pauses (e.g. due to the dead time or the reversing prevention time).

Operation in direction OPEN via fieldbus is not ex ecuted.0 An operation command in direction CLOSE is performed

1(6) = "Bit: Running CLOSE"

via fieldbus:Fieldbus CLOSE or Fieldbus SETPOINT (process representation output).This bit remains also set during operation pauses (e.g. due to the dead time or the reversing prevention time).

Operation in direction CLOSE via fieldbus is not ex-

ecuted. Collective signal 02:

1(21) = "Bit:Warnings"

Contains the result of a disjunction (OR-operation) of all bits of bytes 17 to 20 (Warning 1 to Warning 4).

In bytes 17 and 20, no warnings are active (all bits are

set to 0). Collective signal 03:

1(20) = "Bit: Fault"

Contains the result of a disjunction (OR-operation) of all bits of bytes 15 and 16 (Fault 1 and Fault 2). The actuator cannot be operated.

In bytes 15 and 16, no faults are active (all bits are set

to 0).

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Actuator controls AC 01.2/ACExC 01.2 Profibus DP Description of the data interface

Byte 2: Actuator signals

Table 5: Byte 2: Actuator signals

Bit

(process representation)

Bit: Thermal fault

Bit: Phase failure

Bit: Sel. sw. REMOTE

Bit: Sel. sw. LOCAL

Bit: Limit sw. OPEN

Bit: Limit sw. CLOSED

Bit: Torque sw.OPEN

Bit: Torque sw.CLOSE

MOTE"

LOCAL"

CLOSED"

OPEN"

CLOSE"

DescriptionValuePrm-Text-Def GSD fileDesignation

Motor protection tripped1(56) = "Bit:Thermal fault" No signal0

●

1(57) = "Bit: Phase fault"

When connecting to a 3-ph AC system and with internal 24 V DC supply of the electronics: Phase 2 is missing.

●

When connecting to a 3-ph or 1-ph AC system and with external 24 V DC supply of the electronics: One of the phases L1, L2 or L3 is missing.

All phases are available.0 Selector switch is in position REMOTE.1(9) = "Bit: Sel. sw. RESelector switch is not in position REMOTE.0 Selector switch is in position LOCAL.1(8) = "Bit: Selector sw. Selector switch is not in position LOCAL.0 Limit switch operated in end position OPEN1(12) = "Bit: Limit sw. OPEN" No signal0 Limit switch operated in end position CLOSED1(11) = "Bit: Limit sw. No signal0 Torque switch operated in direction OPEN.1(14) = "Bit:Torque sw. No signal0 Torque switch operated in direction CLOSE.1(13) = "Bit:Torque sw. No signal0

Table 6: Byte 5: Device status

Bit

(process representation)

Bit: Not ready REMOTE

Bit: Warnings

Bit: Fault

Bytes 3 and 4: Actual position

Byte 3 = high byte, byte 4 = low byte. If a position transmitter (potentiometer, RWG, EWG, or MWG) is installed in the

actuator, b ytes 3 and 4 are used to tr ansmit the current actuator position.The value is transmitted in per mil (value: 0 – 1,000).

Byte 5: Device status

DescriptionValuePrm-Text-Def GSD fileDesignation

Collective signal 04:

1(22) = "Bit: Not ready RE-

MOTE"

In bytes 13 and 14, no signals are active (all bits are set

to 0). Collective signal 02:

1(21) = "Bit:Warnings"

Contains the result of a disjunction (OR-operation) of all bits of bytes 17 to 20 (Warning 1 to Warning 4).

In bytes 17 and 20, no warnings are active (all bits are

set to 0). Collective signal 03:

1(20) = "Bit: Fault"

Contains the result of a disjunction (OR-operation) of all bits of bytes 15 and 16 (Fault 1 and Fault 2). The actuator cannot be operated.

In bytes 15 and 16, no faults are activ e (all bits are set to

0).

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Actuator controls

Description of the data interface AC 01.2/ACExC 01.2 Profibus DP

Bit

(process representation)

Bit: Maintenance requ.

Bit: Out of spec.

Bit: Function check

Bit: Failure

Bit: Device ok

requ."

DescriptionValuePrm-Text-Def GSD fileDesignation

Collective signal 09:

1(19) = "Bit: Maintenance

Indication according to NAMUR recommendation NE 107 Recommendation to perform maintenance. Contains the result of a disjunction (OR-operation) of all bits of byte 24 (Maintenance required).

In all bits of byte 24, no signals are active (all bits are set

to 0). Collective signal 07:

1(18) = "Bit: Out of spec."

Indication according to NAMUR recommendation NE 107 Actuator is operated outside the normal operation conditions. Contains the result of a disjunction (OR-operation) of all bits of bytes 25 to 28 (Out of specification 1 to 4).

In bytes 25 and 28, no signals are active (all bits are set

to 0). Collective signal 08:

1(17) = "Bit: Function check"

Indication according to NAMUR recommendation NE 107 The actuator is being worked on; output signals are temporarily invalid. Contains the result of a disjunction (OR-operation) of all bits of bytes 29 and 30 (Function check 1 and 2).

In bytes 29 and 30, no signals are active (all bits are set

to 0). Collective signal 10:

1(16) = "Bit: Failure"

Indication according to NAMUR recommendation NE 107 Actuator function failure, output signals are invalid. Contains the result of a disjunction (OR-operation) of all bits of byte 23 (Failure).

In all bits of byte 23, no signals are active (all bits are set

to 0). Sammelmeldung 05:

1(15) = "Bit: Device ok"

The device is ready for remote control. No AUMA warnings, AUMA faults or signals according to NAMUR are present. Bit 7 is set if bits 0 to 6 are deleted.

Contains the result of a disjunction (OR-operation) of bits

0 to 6 (device status).

Byte 6: Operation status

This byte stores information about actuator movement.

Table 7: Byte 6: Operation status

Bit

(process representation)

Bit: Op. pause active

Bit: In interm. position

Bit: Start step mode

Bit: Actuator running

ive"

tion"

mode"

ning"

DescriptionValuePrm-Text-Def GSD fileDesignation

The actuator is in off-time (e.g. rev ersing prevention time)1(23) = "Bit: Op. pause actNo signal0 The actuator is in an intermediate position e.g. neither in

1(29) = "Bit: In interm. posi-

end position OPEN nor in end position CLOSED. No signal0 The actuator is within the set stepping range.1(24) = "Bit: Start step The actuator is outside the set stepping range.0 No signal (reserved)——3 Actuator is running (output drive is moving)

1(25) = "Bit: Actuator run-

Hard wired collective signal consisting of signals:

●

(26) Bit: Running LOCAL

●

(27) Bit: Running REMOTE

●

(28) Bit: Handwheel oper.

No signal0

Page 25

Actuator controls AC 01.2/ACExC 01.2 Profibus DP Description of the data interface

Bit

(process representation)

Bit: Handwheel oper.

Bit: Running REMOTE

Bit: Running LOCAL

handw."

MOTE"

AL"

Byte 7: Intermediate positions

Table 8: Byte 7: Intermediate positions

Bit

(process representation)

Bit: Interm. pos. 1

Bit: Interm. pos. 2

Bit: Interm. pos. 3

Bit: Interm. pos. 4

Bit: Interm. pos. 5

Bit: Interm. pos. 6

Bit: Interm. pos. 7

Bit: Interm. pos. 8

pos. 1"

pos. 2"

pos. 3"

pos. 4"

pos. 5"

pos. 6"

pos. 7"

pos. 8"

DescriptionValuePrm-Text-Def GSD fileDesignation

Output drive rotates without electric operation command.1(28) = "Bit: Running via No signal0 Output drive rotates due to operation command from

1(27) = "Bit: Running RE-

REMOTE. No signal0 Output drive rotates due to operation command from

1(26) = "Bit: Running LOC-

LOCAL. No signal0

DescriptionValuePrm-Text-Def GSD fileDesignation

Intermediate position 1 reached1(31) = "Bit: Intermediate No signal0 Intermediate position 2 reached1(32) = "Bit: Intermediate No signal0 Intermediate position 3 reached1(33) = "Bit: Intermediate No signal0 Intermediate position 4 reached1(34) = "Bit: Intermediate No signal0 Intermediate position 5 reached1(35) = "Bit: Intermediate No signal0 Intermediate position 6 reached1(36) = "Bit: Intermediate No signal0 Intermediate position 7 reached1(37) = "Bit: Intermediate No signal0 Intermediate position 8 reached1(38) = "Bit: Intermediate No signal0

Table 9: Byte 8: Discrete inputs

Bit

(process representation)

Bit: Input DIN 1

Bit: Input DIN 2

Bit: Input DIN 3

Bit: Input DIN 4

Bit: Input DIN 5

Bit: Input DIN 6

Byte 9 = high byte, byte 10 = low byte.

Byte 8: Discrete inputs

DescriptionValuePrm-Text-Def GSD fileDesignation

A high signal (+24 V DC) is present at digital input 1.1(39) = "Bit: Input DIN 1" No signal0 A high signal (+24 V DC) is present at digital input 2.1(40) = "Bit: Input DIN 2" No signal0 A high signal (+24 V DC) is present at digital input 3.1(41) = "Bit: Input DIN 3" No signal0 A high signal (+24 V DC) is present at digital input 4.1(42) = "Bit: Input DIN 4" No signal0 A high signal (+24 V DC) is present at digital input 5.1(43) = "Bit: Input DIN 5" No signal0 A high signal (+24 V DC) is present at digital input 6.1(44) = "Bit: Input DIN 6" No signal0 No signal (reserved)——6 No signal (reserved)——7

Byte 9 and byte 10: Input AIN 1

Page 26

Actuator controls

Description of the data interface AC 01.2/ACExC 01.2 Profibus DP

Bytes 9 and 10 transmit the value of the first additional free analogue current input of the Profibus DP interface.The start and end values can be set at the AC via push buttons and display. (For operation, please refer to the respective operation instructions for the actuator.)

If the measuring values are 0.3 mA below the initial value, a signal loss is indicated. The value is transmitted in per mil (value: 0 – 1,000).

Byte 11 and byte 12:Torque

Byte 11 = high byte, byte 12 = low byte. Bytes 11 and 12 transmit the current torque of the actuator (only if an MWG is installed

in the actuator). The value transmitted is the current torque in percent or per mil of the nominal actuator

torque. The value is transmitted in per mil (value: 0 – 1,000).

●

The value 1,000 corresponds to 127.0 % torque in direction OPEN.

●

The value 500 is the torque zero point.

●

The value 0 corresponds to 127.0 % torque in direction CLOSE.

Byte 13: Not ready REMOTE 1

Table 10: Byte 13: Not ready REMOTE 1

Bit

(process representation)

Bit: Wrong oper. cmd

Bit: Sel. sw. not REMOTE

Bit: Interlock active

Bit: Local STOP

Bit: EMCY stop active

Bit: EMCY behav. act.

Bit: FailState fieldbus

Bit: I/O interface

tion cmd"

REMOTE""

active"

hav.act."

bus"

DescriptionValuePrm-Text-Def GSD fileDesignation

Wrong operation command

1(98) = "Bit:Wrong opera-

Indicates the fact that sev eral oper ation commands were received simultaneously via Profibus DP (e.g. Remote OPEN and Remote CLOSE simultaneously or Remote CLOSE/Remote OPEN and Remote SETPOINT simultaneously) or that the max. value for a setpoint position has been exceeded (setpoint position > 1,000).

Operation commands are ok.0 Selector switch is in position Local control (LOCAL) or

1(53) = "Bit: Sel. sw. not

0 (OFF). Selector switch is in position Remote control (REMO TE).0 Actuator is interlocked.1(52) = "Bit: Interlock activ e" No signal0 Push button STOP of local controls is operated.1(97) = "Bit: Local Stop" No signal0 Operation mode EMERGENCY stop is active (EMER-

1(50) = "Bit: EMCY stop

GENCY stop button has been pressed). EMERGENCY stop button not pressed (normal operation).0 Operation mode EMERGENCY behaviour is active

1(49) = "Bit: EMCY be-

(EMERGENCY signal was sent). No signal0 No valid communication via fieldbus (despite available

1(47) = "Bit: FailState field-

connection) Communication via fieldbus is ok.0 The actuator is controlled via the I/O interface (parallel).1(48) = "Bit: I/O interface" The actuator is controlled via fieldbus.0

Page 27

Actuator controls AC 01.2/ACExC 01.2 Profibus DP Description of the data interface

Byte 14: Not ready REMOTE 2

Table 11: Byte 14: Not ready REMOTE 2

Bit

DescriptionValuePrm-Text-Def GSD fileDesignation

(process representation)

No signal (reserved)——0 No signal (reserved)——1

Bit: SIL function active

Bit: Disabled

ive"

The safety function of the SIL sub-assembly is active.1(207) = "SIL function actNo signal.0 Actuator is in operation mode Disabled.1(107) = "Bit: Disabled" No signal0

Bit: Interlock by-pass

Bit: PVST active

lock"

By-pass of interlock function is active.1(121) = "Bit: Bypass InterNo signal0 Partial Valve Stroke Test (PVST) is active.1(116) = "Bit: PVST active" No signal0

Bit: Service active

Operation mode Service is active.1(51) = "Bit: Service active" No signal0 Manual operation is active (handwheel is engaged); op-

Bit: Handwheel active

active"

1(54) = "Bit: Handwheel

tional signal No signal0

The safety function indications via fieldbus are for information only and must not be used as part of a safety function.The I/O signals of

1) the SIL module must be used for this purpose.

Byte 15: Fault 1

The fault signals contain the causes why the actuator cannot be operated.

Table 12: Byte 15: Fault 1

Bit

(process representation)

Bit: Configuration error

Bit: Mains quality

Bit: Thermal fault

Bit: Phase failure

Bit: Torque fault OPEN

Bit: Torque fault CLOSE

Bit: Internal error

Bit: No reaction

error"

OPEN"

CLOSE"

DescriptionValuePrm-Text-Def GSD fileDesignation

Incorrect configuration, i.e. the current setting of the actu-

1(72) = "Bit: Configuration

ator controls is invalid. Configuration is ok.0 Due to insufficient mains quality, the controls cannot de-

1(59) = "Bit: Mains quality"

tect the phase sequence (sequence of phase conductors L1, L2 and L3) within the pre-set time frame provided for monitoring.

No signal0 Motor protection tripped1(56) = "Bit:Thermal fault" No signal0

●

1(57) = "Bit: Phase fault"

When connecting to a 3-ph AC system and with internal 24 V DC supply of the electronics: Phase 2 is missing.

●

When connecting to a 3-ph or 1-ph AC system and with external 24 V DC supply of the electronics: One of the phases L1, L2 or L3 is missing.

No signal0 Torque fault in direction OPEN1(61) = "Bit:Torque fault No signal0 Torque fault in direction CLOSE1(60) = "Bit:Torque fault No signal0 Collective signal 14: Internal fault1(69) = "Bit: Internal fault" No internal fault0 No actuator reaction to operation commands within the

1(71) = "Bit: No reaction"

set reaction time. No signal0

Page 28

Actuator controls

Description of the data interface AC 01.2/ACExC 01.2 Profibus DP

Byte 16: Fault 2

The fault signals contain the causes why the actuator cannot be operated.

Table 13: Byte 16: Fault 2

Bit

(process representation)

Bit: Config. error REMOTE

Bit: Incorrect phase seq

remote"

sequence"

DescriptionValuePrm-Text-Def GSD fileDesignation

No signal (reserved)——0 No signal (reserved)——1 No signal (reserved)——2 No signal (reserved)——3 No signal (reserved)——4 No signal (reserved)——5 Configuration error of REMOTE interface active.1(123) = "Bit: Config error No signal.0 The phase conductors L1, L2 and L3 are connected in

1(58) = "Bit:Wrong phase

the wrong sequence. Phase sequence is ok.0

Byte 17:Warnings 1

The warning signals are for information only and do not interrupt or disable an operation (as opposed to faults).

Table 14: Byte 17:Warnings 1

Bit

(process representation)

Bit: Torque warn. CLOSE

Bit: Torque warn. OPEN

Bit: SIL fault

Bit: No reaction

The safety function indications via fieldbus are for information only and must not be used as part of a safety function.The I/O signals of

1) the SIL module must be used for this purpose.

CLOSE"

OPEN"

DescriptionValuePrm-Text-Def GSD fileDesignation

No signal (reserved)——0 No signal (reserved)——1 No signal (reserved)——2 No signal (reserved)——3 Warning: Limit value for Torque warning CLOSE ex-

1(125) = "Bit:Torque wrn

ceeded No signal0 Warning: Limit v alue for Torque warning OPEN exceeded1(124) = "Bit: Torque wrn No signal0 Warning: A SIL fault of the SIL sub-assembly has oc-

1(206) = "SIL fault"

curred. No signal0 Warning: No actuator reaction to operation commands

1(71) = "Bit: No reaction"

within the set reaction time. No signal0

Table 15: Byte 18:Warnings 2

Bit

(process representation)

Bit: Wrn controls temp

Bit: 24 V DC, external

Byte 18:Warnings 2

sTemp"

al"

DescriptionValuePrm-Text-Def GSD fileDesignation

Warning:Temperature within controls housing too high1(88) = "Bit:WrnControlNo signal0 No signal (reserved)——1 No signal (reserved)——2 The external 24 V DC voltage supply of the controls has

1(68) = "Bit: 24 V DC, e xtern-

exceeded the power supply limits. No signal0

Page 29

Actuator controls AC 01.2/ACExC 01.2 Profibus DP Description of the data interface

Bit

(process representation)

Bit: RTC button cell

Bit: RTC not set

Bit: Config. warning

Table 16: Byte 19:Warnings 3

Bit

(process representation)

Bit: Wrn FOC budget

Bit: Wrn FO cables

Bit: Wrn input AIN 2

Bit: Wrn input AIN 1

Bit: Internal warning

Bit: WrnOnTiStarts

Bit: WrnOnTiRunning

Bit: Op. time warning

cell"

ing”

Byte 19:Warnings 3

budget”

ing"

ning"

warning"

DescriptionValuePrm-Text-Def GSD fileDesignation

No signal (reserved)——4 Warning:The voltage of the RTC button cell is too low.1(126) = "Bit: RTC button No signal0 The real time clock has not yet been set on the basis of

1(77) = "Bit: RTC not set"

valid values. No signal0 Warning: Configuration setting is incorrect.

1(108) = “Bit: Config.Warn-

The device can still be operated with restrictions. No signal0

DescriptionValuePrm-Text-Def GSD fileDesignation

Warning: FO cable system reserve reached (critical or

1(111) = “Bit:Wrn FOC

permissible Rx receive level) No signal0 Warning:

1(83) = "Bit:Wrn FO loop"

Optical receiving signal (channel 1) incorrect (no or insufficient Rx receive lev el) or RS-485 f ormat error (incorrect bit(s))

No signal0 Warning: Loss of signal analogue input 21(92) = "Bit:Wrn input AIN No signal0 Warning: Loss of signal analogue input 11(91) = "Bit:Wrn input AIN No signal0 Collective signal 15: Internal warning1(70) = "Bit: Internal warnNo internal warning0 Warning: Max. number of motor starts (starts) exceeded1(85) = "Bit:WrnOnTiStarts" No signal0 Warning: Max. running time/h exceeded1(84) = "Bit:WrnOnTiRunNo signal0 Warning: Max. permissible operating time f or an operation

1(63) = "Bit: Operat. time

(OPEN-CLOSE) exceeded No signal0

Table 17: Byte 20:Warnings 4

Bit

(process representation)

Bit: WrnSetpointPos

Bit: PVST required

Bit: Wrn FOC connection

Bit: Failure behav. act.

Byte 20:Warnings 4

Pos"

connection"

active"

DescriptionValuePrm-Text-Def GSD fileDesignation

No signal (reserved)——0 No signal (reserved)——1 Warning: Loss of signal of actuator setpoint position1(95) = "Bit:WrnSetpointNo signal0 Warning: A Partial Valve Stroke Test (PVST) should be

1(208) = "PVST required"

performed.

Warning: FO cable connection not available.1(127) = "Bit:Wrn FOC No signal0 The failure behaviour is active.1(30) = "Bit: Failure behav. No signal0

Page 30

Actuator controls

Description of the data interface AC 01.2/ACExC 01.2 Profibus DP

Bit

(process representation)

Bit: PVST abort

Bit: PVST error

Table 18: Byte 23: Failure

Bit

(process representation)

Bit: Fault

DescriptionValuePrm-Text-Def GSD fileDesignation

Partial Valve Stroke Test (PVST) was aborted or could

1(118) = "Bit: PVST abort"

not be started. Remedy: P erf orm RESET or restart PVST. No signal0 Partial V alv e Stroke Test (PVST) could not be successfully

1(117) = "Bit: PVST fault"

completed. No signal0

Byte 21 and byte 22: Input AIN 2

Byte 21 = high byte, byte 22 = low byte. Bytes 9 and 10 transmit the value of the second additional free analogue current

input of the Profibus DP interface.The start and end values can be set at the AC via push buttons and display. (For operation, please refer to the respective operation instructions for the actuator.)

If the measuring values are 0.3 mA below the initial value, a signal loss is indicated. The value is transmitted in per mil (value: 0 – 1,000).

Byte 23: Failure

Causes of the Failure signal in accordance with NAMUR recommendation NE 107.

DescriptionValuePrm-Text-Def GSD fileDesignation

No signal (reserved)——0 No signal (reserved)——1 No signal (reserved)——2 No signal (reserved)——3 No signal (reserved)——4 No signal (reserved)——5 No signal (reserved)——6 Collective signal 03:

1(20) = "Bit: Fault"

Contains the result of a disjunction (OR-operation) of all bits of bytes 15 and 16 (Fault 1 and Fault 2). The actuator cannot be operated.

In bytes 15 and 16, no faults are activ e (all bits are set to

0).

Byte 24: Maintenance required

Causes of the Maintenance required signal in accordance with NAMUR recommendation NE 107.

Table 19: Byte 24: Maintenance required

Bit

(process representation)

Bit: Maintenance mechanics

Bit: Maintenance seals

Bit: Maintenance lubricant

Bit: Maintenance contactors

Bit: Maintenance interval

val"

DescriptionValuePrm-Text-Def GSD fileDesignation

Mechanic maintenance requirement (AUMA service)1(209) = "Mechanic lifetime" No signal0 Seal maintenance requirement (AUMA service)1(210) = "Seal lifetime" No signal0 Lubricant maintenance requirement (AUMA service)1(211) = "Seal lifetime" No signal0 Contactor maintenance requirement (AUMA service)1(212) = "Contactor lifetime" No signal0 The set maintenance interval has expired.1(213) = "Maintenance interNo signal0

Page 31

Actuator controls AC 01.2/ACExC 01.2 Profibus DP Description of the data interface

Bit

(process representation)

DescriptionValuePrm-Text-Def GSD fileDesignation

No signal (reserved)——5 No signal (reserved)——6 No signal (reserved)——7

Byte 25: Out of specification 1

Causes of the Out of specification signal in accordance with NAMUR recommendation NE 107.

Table 20: Byte 25: Out of specification 1

Bit

(process representation)

Bit: Torque warn. CLOSE

Bit: Torque warn. OPEN

Bit: SIL fault

Bit: No reaction

The safety function indications via fieldbus are for information only and must not be used as part of a safety function.The I/O signals of

1) the SIL module must be used for this purpose.

CLOSE"

OPEN"

DescriptionValuePrm-Text-Def GSD fileDesignation

No signal (reserved)——0 No signal (reserved)——1 No signal (reserved)——2 No signal (reserved)——3 Warning: Limit value for Torque warning CLOSE ex-

1(125) = "Bit:Torque wrn

ceeded No signal0 Warning: Limit v alue for Torque warning OPEN exceeded1(124) = "Bit: Torque wrn No signal0 Warning: A SIL fault of the SIL sub-assembly has oc-

1(206) = "SIL fault"

curred. No signal0 Warning: No actuator reaction to operation commands

1(71) = "Bit: No reaction"

within the set reaction time. No signal0

Byte 26: Out of specification 2

Table 21: Byte 26: Out of specification 2

Bit

(process representation)

Bit: Wrn controls temp

Bit: 24 V DC, external

Bit: RTC button cell

Bit: RTC not set

Bit: Config. warning

sTemp"

al"

cell"

ing”

DescriptionValuePrm-Text-Def GSD fileDesignation

Warning:Temperature within controls housing too high1(88) = "Bit:WrnControlNo signal0 No signal (reserved)——1 No signal (reserved)——2 The external 24 V DC voltage supply of the controls has

1(68) = "Bit: 24 V DC, e xtern-

exceeded the power supply limits. No signal0 No signal (reserved)——4 Warning:The voltage of the RTC button cell is too low.1(126) = "Bit: RTC button No signal0 The real time clock has not yet been set on the basis of

1(77) = "Bit: RTC not set"

valid values. No signal0 Warning: Configuration setting is incorrect.

1(108) = “Bit: Config.Warn-

The device can still be operated with restrictions. No signal0

Page 32

Actuator controls

Description of the data interface AC 01.2/ACExC 01.2 Profibus DP

Byte 27: Out of specification 3

Table 22: Byte 27: Out of specification 3

Bit

(process representation)

Bit: Wrn FOC budget

Bit: Wrn FO cables

Bit: Wrn input AIN 2

Bit: Wrn input AIN 1

Bit: Internal warning

Bit: WrnOnTiStarts

Bit: WrnOnTiRunning

Bit: Op. time warning

budget”

ing"

ning"

warning"

DescriptionValuePrm-Text-Def GSD fileDesignation

Warning: FO cable system reserve reached (critical or

1(111) = “Bit:Wrn FOC

permissible Rx receive level) No signal0 Warning:

1(83) = "Bit:Wrn FO loop"

Optical receiving signal (channel 1) incorrect (no or insufficient Rx receive lev el) or RS-485 f ormat error (incorrect bit(s))

1(63) = "Bit: Operat. time

(OPEN-CLOSE) exceeded No signal0

Byte 28: Out of specification 4

Table 23: Byte 28: Out of specification 4

Bit

(process representation)

Bit: WrnSetpointPos

Bit: PVST required

Bit: Wrn FOC connection

Bit: Failure behav. act.

Bit: PVST abort

Bit: PVST error

Pos"

connection"

active"

Byte 29: Function check 1

DescriptionValuePrm-Text-Def GSD fileDesignation

No signal (reserved)——0 No signal (reserved)——1 Warning: Loss of signal of actuator setpoint position1(95) = "Bit:WrnSetpointNo signal0 Warning: A Partial Valve Stroke Test (PVST) should be

1(208) = "PVST required"

performed.

Warning: FO cable connection not available.1(127) = "Bit:Wrn FOC No signal0 The failure behaviour is active.1(30) = "Bit: Failure behav. No signal0 Partial Valve Stroke Test (PVST) was aborted or could

1(118) = "Bit: PVST abort"

not be started. Remedy: P erf orm RESET or restart PVST. No signal0 Partial V alv e Stroke Test (PVST) could not be successfully

1(117) = "Bit: PVST fault"

completed. No signal0

Causes of the Function check signal in accordance with NAMUR recommendation NE 107.

Page 33

Actuator controls AC 01.2/ACExC 01.2 Profibus DP Description of the data interface

Table 24: Byte 29: Function check 1

Bit

(process representation)

Bit: Local STOP

Bit: Sel. sw. not REMOTE

Bit: Service active

Bit: Handwheel active

Bit: EMCY stop active

Bit: PVST active

DescriptionValuePrm-Text-Def GSD fileDesignation

Push button STOP of the local controls is operated.1(97) = "Bit: Local Stop" No signal0 Selector switch is in position Local control (LOCAL) or

1(53) = "Bit: Sel. sw. not

REMOTE""

active"

0 (OFF). Selector switch is in position Remote control (REMO TE).0 Operation mode Service is active.1(51) = "Bit: Service active" No signal0 Manual operation is active (handwheel is engaged); op-

1(54) = "Bit: Handwheel

tional signal No signal0 Operation mode EMERGENCY stop is active (EMER-

1(50) = "Bit: EMCY stop

GENCY stop button has been pressed). EMERGENCY stop button not pressed (normal operation).0 Partial Valve Stroke Test (PVST) is active.1(116) = "Bit: PVST active" No signal0 No signal (reserved)——6 No signal (reserved)——7

Byte 30: Function check 2

The contents are reserved for further Function check signals in accordance with NAMUR recommendation NE 107.

Byte 31: Status fieldbus

Information on the fieldbus status.

Table 25: Byte 31: Status fieldbus

Bit

(process representation)

Bit: Channel 1 active

Bit: Channel 2 active

Bit: Channel 1 DataEx

Bit: Channel 2 DataEx

Bit: Chan 1 FailState fieldbus

Bit: Chan 2 FailState fieldbus

Bit: Channel 1 activity

Bit: Channel 2 activity

1 active"

2 active"

Ch1”

Ch2”

FailsafeAct.1”

FailsafeAct.2”

BusComm”

DescriptionValuePrm-Text-Def GSD fileDesignation

Channel 1 is the active operation command channel.1(99) = "Fieldbus Channel No signal0 Channel 2 is the active operation command channel.1(100) = "Fieldbus Channel No signal0 Channel 1 is in the data exchange state.1(109) = “Bit: Pb DataEx No signal0 Channel 1 is in the data exchange state (DataEx).1(110) = “Bit: Pb DataEx No signal0 No valid fieldbus communication via channel 1 (application

1(112) = “Bit: Fieldbus-

does not communicate with the DCS). No signal0 No valid fieldbus communication via channel 2 (application

1(113) = “Bit: Fieldbus-

does not communicate with the DCS). No signal0 Fieldbus communication on channel 11(114) = “Bit: Chan1 No signal0 Fieldbus communication on channel 21(115) = “Bit: Chan2 No signal0

Byte 32: SIL indications

Causes of the Maintenance required signal in accordance with NAMUR recommendation NE 107.

Page 34

Actuator controls

Description of the data interface AC 01.2/ACExC 01.2 Profibus DP

Table 26: Byte 32: SIL indications

Bit

(process representation)

Bit: Safe ESD

Bit: Safe STOP

Bit: SIL fault

Bit: SIL function active

The safety function indications via fieldbus are for information only and must not be used as part of a safety function.The I/O signals of

1) the SIL module must be used for this purpose.

ive"

DescriptionValuePrm-Text-Def GSD fileDesignation

Safe ESD (Emergency Shut Down) saf ety function of the

1(204) = "Safe ESD"

SIL sub-assembly is active. No signal0 Safe STOP safety function of the SIL sub-assembly is

1(205) = "Safe Stop"

active. No signal0 Collective signal

1(206) = "SIL fault"

Warning: A SIL fault of the SIL sub-assembly has occurred.

No signal0 A safety function of the SIL sub-assembly is active.1(207) = "SIL function actNo signal0 No signal (reserved)——4 No signal (reserved)——5 No signal (reserved)——6 No signal (reserved)——7

Byte 33 to byte 40: Reserve

The contents are reserved for future extensions.

4.2. Output data (process representation output)

The master (controls) can control the slave (actuator) via the process representation output.

4.2.1. Process representation output arrangement

Information To perform remote operations, the selector switch must be in position Remote

control (REMOTE).

Page 35

Actuator controls AC 01.2/ACExC 01.2 Profibus DP Description of the data interface

4.2.2. Description of the output data Byte 1: Commands

Table 27: Byte 1: Commands

Bit

(process representation)

Fieldbus OPEN

Fieldbus CLOSE

Fieldbus SETPOINT

Fieldbus RESET

DescriptionValueDesignation

Operation command in direction OPEN1 No command0 Operation command in direction CLOSE1 No command0 Run to setpoint

Setpoint is provided via bytes 3 and 4. In combination with a proces controller, this bit is used to change-over between process controller mode and OPEN-CLOSE control.

No command0 Certain indications of the actuator controls can be

reset via fieldbus while the selector switch is in position Remote control (REMOTE) via fieldbus (e.g. PTC tripping device and torque fault). The function of this bit corresponds to the push button RESET at the local controls.

No command0 No command (reserved)—4

Page 36

Actuator controls

Description of the data interface AC 01.2/ACExC 01.2 Profibus DP

Bits 0, 1, 2 = operation

commands

Bits 4, 5, 6 , 7

Bit

(process representation)

DescriptionValueDesignation

No command (reserved)—5 No command (reserved)—6 No command (reserved)—7

Bits 0 – 2 are used to transmit operation commands to the actuator. Only one of these bits may be set to 1 at any given time. If several bits are set, no operation is performed and the following signal is given: Wrong oper. cmd

For operation commands via bit 2 (Fieldbus SETPOINT):

●

Condition: Position transmitter (potentiometer, RWG, EWG or MWG) installed in the actuator

●

If the setpoint is 0 per mil, the actuators runs to the end position CLOSED; it runs to the end position OPEN for 1000 per mil.

●

If the limit of 1,000 is exceeded, the actuator completely runs to end position OPEN.

●

To avoid placing too much strain on the mechanics, the reversing of direction is delayed.The default setting in the factory for the reversing prevention time is 300 ms.

Bits 4 through 7 are not used and must be set to 0.

Byte 2: Reserved 1

The contents are reserved for future extensions.

Bytes 3 and 4: Setpoint position /(process setpoint, option)

Byte 3 = high byte, byte 4 = low byte. The setpoint position is transmitted via bytes 3 and 4 (value: 0 – 1,000), using the

position controller.

●

The value 1,000 corresponds to the maximum setpoint, i.e. end position OPEN.

●

The value 0 corresponds to the minimum setpoint, i.e. end position CLOSED.

As an alternative, the process setpoint can be transmitted via bytes 3 and 4 (value

0... 1,000), using a process controller (option).Value 1,000 corresponds to the maximum process setpoint, value 0 to the minimum process setpoint.

Byte 5: Additional commands

Table 28: Byte 5: Additional commands

Bit

(process representation)

Fieldb. enable LOCAL

Fieldb. enable OPEN

Fieldb. enable CLOSE

Fieldbus channel 1

Fieldbus channel 2

Fieldbus EMCY

PVST

DescriptionValueDesignation

Actuator operation via local controls enabled1 Actuator operation via local controls disabled0 Enabling operation command in direction OPEN1 Operation command in direction OPEN disabled.0 Enabling operation command in direction CLOSE1 Operation command in direction CLOSE disabled.0 No command (reserved)—3 Initiate change-over to channel 11 No operation command0 Initiate change-over to channel 21 No operation command0 EMERGENCY signal, triggers EMERGENCY beha-

viour. No command0 Start Partial Valve Stroke Test (functional test)1 No operation command0

Page 37

Actuator controls AC 01.2/ACExC 01.2 Profibus DP Description of the data interface

Byte 6: Intermediate positions

Table 29: Byte 6: Intermediate positions

Bit

(process representation)

Fieldb. interm. pos. 1

Fieldb. interm. pos. 2

Fieldb. interm. pos. 3

Fieldb. interm. pos. 4

Fieldb. interm. pos. 5

Fieldb. interm. pos. 6

Fieldb. interm. pos. 7

Fieldb. interm. pos. 8

DescriptionValueDesignation

Run to intermediate position 1.1 No command0 Run to intermediate position 2.1 No command0 Run to intermediate position 3.1 No command0 Run to intermediate position 4.1 No command0 Run to intermediate position 5.1 No command0 Run to intermediate position 6.1 No command0 Run to intermediate position 7.1 No command0 Run to intermediate position 8.1 No command0

Bits 0 – 7 allow the direct selection of 8 intermediate positions via fieldbus commands. Hereby the selected intermediate position is approached directly, without stopping in another intermediate position.

In this case, the actuator continues running until the selected intermediate position has been reached. Example: Operation from position 5 to 7 without stopping at position 6.

For further information, please refer to Manual (Operation and setting) AUMATIC AC 01.2 Profibus DP.

If the multiport valve function is active (option), the entire byte 6 is used for coding of multiport valve operation commands. Up to 12 positions can either be approached selecting the shortest path, in clockwise direction (CW), or in counterclockwise direction (CCW). Furthermore, the actuator can also be operated without any position indications in clockwise or counterclockwise direction (CW or CCW).

Table 30: Operation commands via byte 6 for activated multiport valve function

Value

0x01

0x02

0x04

0x08

0x10

0x20

0x40

0x80

0x81

≙ Operation direction/position

Position 1

Position 2

Position 3

Position 4

Position 5

Position 6

Position 7

Position 8

Position 9

Behaviour

Position 1 is approached selecting the shortest path

Position 2 is approached selecting the shortest path

Position 3 is approached selecting the shortest path

Position 4 is approached selecting the shortest path

Position 5 is approached selecting the shortest path

Position 6 is approached selecting the shortest path

Position 7 is approached selecting the shortest path

Position 8 is approached selecting the shortest path

Position 9 is approached selecting the shortest path

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Actuator controls

Description of the data interface AC 01.2/ACExC 01.2 Profibus DP

Value

0x82

0x83

0x84

0x90

0x91

0x92

0x93

0x94

0x95

0x96

0x97

0x98

0x99

0x9A

0x9B

0x9C

0xA0

0xA1

0xA2

0xA3

0xA4

0xA5

0xA6

0xA7

0xA8

0xA9

0xAA

0xAB

0xAC

≙ Operation direction/position

Position 10

Position 11

Position 12

CW Position 1

CW Position 2

CW Position 3

CW Position 4

CW Position 5

CW Position 6

CW Position 7

CW Position 8

CW Position 9

CW Position 10

CW Position 11

CW Position 12

CCW

CCW Position 1

CCW Position 2

CCW Position 3

CCW Position 4

CCW Position 5

CCW Position 6

CCW Position 7

CCW Position 8

CCW Position 9

CCW Position 10

CCW Position 11

CCW Position 12

Behaviour

Position 10 is approached selecting the shortest path

Position 11 is approached selecting the shortest path

Position 12 is approached selecting the shortest path

Actuator operates in clockwise direction (without stop at any position)

Position 1 is approached in clockwise direction (CW).

Position 2 is approached in clockwise direction (CW).

Position 3 is approached in clockwise direction (CW).

Position 4 is approached in clockwise direction (CW).

Position 5 is approached in clockwise direction (CW).

Position 6 is approached in clockwise direction (CW).

Position 7 is approached in clockwise direction (CW).

Position 8 is approached in clockwise direction (CW).

Position 9 is approached in clockwise direction (CW).

Position 10 is approached in clockwise direction (CW).

Position 11 is approached in clockwise direction (CW).

Position 12 is approached in clockwise direction (CW).

Actuator operation in counterclockwise direction (without stop at any position)

Position 1 is approached in counterclockwise direction (CCW).

Position 2 is approached in counterclockwise direction (CCW).

Position 3 is approached in counterclockwise direction (CCW).

Position 4 is approached in counterclockwise direction (CCW).

Position 5 is approached in counterclockwise direction (CCW).

Position 6 is approached in counterclockwise direction (CCW).

Position 7 is approached in counterclockwise direction (CCW).

Position 8 is approached in counterclockwise direction (CCW).

Position 9 is approached in counterclockwise direction (CCW).

Position 10 is approached in counterclockwise direction (CCW).

Position 11 is approached in counterclockwise direction (CCW).

Position 12 is approached in counterclockwise direction (CCW).

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Actuator controls AC 01.2/ACExC 01.2 Profibus DP Description of the data interface

Byte 7: Digital outputs 1

The digital outputs Fieldbus DOUT 1 – DOUT 6 of the fieldbus interf ace can be used as commands for the output contact. For this , the outputs of the output contacts have to be assigned with the signals Fieldbus DOUT 1 – Fieldbus DOUT 6.

Table 31: Byte 7: Digital outputs 1

Bit

(process representation)

Byte 8: Digital outputs 2

Table 32: Byte 8: Digital outputs 2

Bit

(process representation)

Fieldbus DOUT 1

Fieldbus DOUT 2

Fieldbus DOUT 3

Fieldbus DOUT 4

Fieldbus DOUT 5

Fieldbus DOUT 6

DescriptionValueDesignation

No command (reserved)—0 No command (reserved)—1 No command (reserved)—2 No command (reserved)—3 No command (reserved)—4 No command (reserved)—5 No command (reserved)—6 No command (reserved)—7

DescriptionValueDesignation

Digital output 1 is activated.1 Output is deactivated.0 Digital output 2 is activated.1 Output is deactivated.0 Digital output 3 is activated.1 Output is deactivated.0 Digital output 4 is activated.1 Output is deactivated.0 Digital output 5 is activated.1 Output is deactivated.0 Digital output 6 is activated.1 Output is deactivated.0 No command (reserved)—6 No command (reserved)—7

Bytes 9 and 10: Actual process value

Byte 9 = high byte, byte 10 = low byte. Byte 9 and byte 10 in combination with a process controller (option) can be used to

transmit the actual process value.

Bytes 11 and 12: Fieldbus output AOUT 1

Byte 11 = high byte, byte 12 = low byte. Bytes 11 and 12 can be used to send an analogue value to the actuator. The value is transmitted in per mil (value: 0 – 1,000). 0 – 1000 The outputs "Fieldbus output AOUT 1" and "Fieldbus output AOUT 2) can be used

as output values via the analogue outputs. For this, the outputs of the analogue outputs have to be assigned with the signals Fieldbus AOUT 1 or Fieldbus AOUT 2.

Bytes 13 and 14: Fieldbus output AOUT 2

Byte 13 = high byte, byte 14 = low byte. A second analogue value can be sent to the actuator using bytes 13 and 14.

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Actuator controls

Description of the data interface AC 01.2/ACExC 01.2 Profibus DP

The value is transmitted in per mil (value: 0 – 1,000).

Bytes 15 to 26: Reserve

The contents are reserved for future extensions.

4.3. Profibus DP V1 services — Option —

Apart from the cyclic DP-V0 process data exchange, the Profibus DP-V1 services can establish an additional acyclic communication via the fieldbus.

Actuator controls with activated Profibus DP-V1 services grant access to the contents of the device ID, the operating data, and the most important parameters for setting and the maintenance information.

Access to the data of all actuators connected by the Profibus DP network is therefore enabled for preventive maintenance or uniform parameter setting.

Actuator controls support an acyclic DP-V1 connection with controls (DPM1 = master of class 1) and one acyclic DP-V1 connection with engineering stations (DPM2 = master of class 2).

The following DP-V1 fault indications are supported:

4.4. Redundancy

Fault ind.

Error class

CauseError

code

An invalid slot was accessed.211Access.Invalid SlotRead An invalid index was accessed.011Access.Invalid Index An invalid slot was accessed.211Access.Invalid SlotWrite An invalid index was accessed.011Access.Invalid Index The transmitted data length is invalid.111Access.write length Invalid parameter value811Access.invalid parameter No write access permitted611Access.access denied Slot/index can only be read.110Application write error

Depending on the DCS, either a DTM (Device Type Manager) or an EDD (Electronic Device Description) is required to integrate device-specific information, data and parameters, which can be accessed via Profibus DP-V1, into the engineering station.

The availability of the Profibus DP-V1 services is preset in the factory. For a description of the DP-V1 services, refer to the appendix.

— Option —

To increase the security of the installation, the actuator controls may be equipped with a redundant Profibus DP interface.

The following redundant operation modes are supported:

1. Redundant behaviour according to AUMA redundancy (A UMA redundancy I or

AUMA redundancy II) (use of AUMA 0C4F.GSD in combination with the ident. no. of the standard version:0x0C4F)

2. Redundant behaviour according to Profibus DP-V2 redundancy in accordance

with PNO guideline 2.212 (system redundancy or flying redundancy) (use of AUMA AUMA 0CBD.GSD in combination with the ident. no. of the standard version:0x0CBD)

The redundant behaviour is set using the following parameter: Device configuration > Profibus > Redundancy M0601

4.4.1. Redundant behaviour according to AUMA redundancy

This redundancy type can be selected if the DCS does not support Profibus DP-V2 redundancy according to Profibus DP guideline 2.212 but a redundant structure is nevertheless required.

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Actuator controls AC 01.2/ACExC 01.2 Profibus DP Description of the data interface

The physical structure of the redundant Profibus DP interfaces within the controls is based on two independent, galvanically isolated Profibus DP interfaces with an internal RedCom data channel for exchanging the communication status.

AUMA redundancy I

In general, the actuator decides autonomously which of the Profibus DP communication channels will be the active channel and therefore be ab le to oper ate the actuator and which channel will be the passive channel only providing f eedback signals of the actuator.The slave addresses can be individually assigned for

both channels.

Figure 1: Basic structure for AUMA redundancy I

The operation of both communication channels is logically, physically and chronologically separated.

The communication channel, which first exchanges process data with the controls (data exchange state), is the active channel, the second channel will automatically become the passive channel.The actuator can only be controlled via the active channel.

Controls (DPM1 = master of class 1) can only write and read acyclic data via the active channel. Engineering stations (DPM2 = master of class 2) can use both channels to read and write acyclic DP-V1 data (writing the same parameter via both communication channels simultaneously is, however, not possible).

Byte 31 Fieldbus status is used to signal the following communication states of the two channels to the DCS:

●

Active or passive channel (Bit: Channel 1 active, Bit: Channel 2 active)

●

Profibus DP Watchdog Status (Bit: Channel 1 DataEx, Bit: Channel 2 DataEx)

●

Fault state (Bit: Chan 1 FailState fieldbus, Bit: Chan 2 FailState fieldbus)

●

Availab le fieldbus communication (Bit: Channel 1 activity, Bit: Channel 2 activity), i.e. Profibus Watchdog Status ≠ Baud Search

The DCS may change over the active channel if both channels do not signal a fault state (neither Global Control Clear nor telegrams with the data length 0) and are in the DataEx state. Change-over is made during the logical 0–1 change of bits Fieldbus channel 1 or Fieldbus channel 2 in byte 5 of the output data (process representation output).

Change-over can be initiated both via the active and the passive channel. Automatic change-ov er to another channel is perf ormed if either the communication

of the active channel fails or if Fail Safe telegrams (telegrams with the data length = 0) or Global Control Clear (GC Clear) telegrams are received via the activ e channel.

Changing channels does not result in a loss of data. If neither of the channels exchange process data with the controls or if both channels

receive Fail Safe telegrams (telegrams with the data length = 0) or Global Control Clear (GC Clear) telegrams, the set failure behaviour or EMERGENCY behaviour is started.

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Actuator controls

Description of the data interface AC 01.2/ACExC 01.2 Profibus DP

AUMA redundancy II

channels.

Figure 2: Basic structure for AUMA redundancy II

Response path of the active channel Response path after change-over

The operation of both communication channels is physically separated, however they are logically and chronologically synchronised.

Byte 31 Fieldbus status is used to signal the following communication states of the two channels to the DCS:

●

Active or passive channel (Bit: Channel 1 active, Bit: Channel 2 active)

●

Profibus DP Watchdog Status (Bit: Channel 1 DataEx, Bit: Channel 2 DataEx)

●

Fault state (Bit: Chan 1 FailState fieldbus, Bit: Chan 2 FailState fieldbus)

●

Availab le fieldbus communication (Bit: Channel 1 activity, Bit: Channel 2 activity), i.e. Profibus Watchdog Status ≠ Baud Search

The DCS may change-over the active channel if both channels do not signal a fault state (neither Global control clear nor telegrams with the data length 0) and are in the DataEx state. Change-over is made during the logical 0–1 change of bits Fieldbus channel 1 or Fieldbus channel 2 in byte 5 of the output data (process representation output).

Change-over can be initiated both via the active and the passive channel. Changing channels does not result in a loss of data. If neither of the channels exchange process data with the controls or if both channels

receive Fail Safe telegrams (telegrams with the data length = 0) or Global Control Clear (GC Clear) telegrams, the set failure behaviour or EMERGENCY behaviour is started.

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Actuator controls AC 01.2/ACExC 01.2 Profibus DP Description of the data interface

The special feature of AUMA redundancy II is its absolute, chronologically synchronised response of the Profibus telegrams via both communication channels with simultaneous monitoring of the passive channel on the basis of the received DataEx request telegrams.This redundancy behaviour is imperatively required in combination with DCS splitting a Profibus Stack to two redundant channels using a voter.

The Behaviour Tx parameter can be used to influence the transmission of response telegrams via the passive channel:

Tx active channel

Tx both channels

Response telegrams are only sent via the active channel. Response telegrams are sent via both channels, the active and the passiv e channel.

4.4.2. Redundant behaviour according to Profibus DP-V2 redundancy (PNO guideline 2.212)

This redundancy type can be selected if the DCS supports Profibus DP-V2 redundancy according to Profibus DP guideline 2.212.

The physical structure of the redundant Profibus DP interfaces within the actuator corresponds to the structure for AUMA redundancy; two independent, galvanically isolated Profibus DP interfaces with an internal Redcom data channel for e xchanging the communication status.

Figure 3: Structure for DP-V2 redundancy according to guideline 2.212

The master generally uses parameter telegrams to determine which Profibus DP communication channel is the primary channel and which is the backup channel. The primary channel is used to operate the actuator, the backup channel can also be used to establish a Profibus DP connection as an option; operation commands of the backup channel will, however, be ignored by the actuator.

Feedback signals on the communication status of the two Profibus DP interfaces and on received requests for changing the channels are perf ormed by the extended diagnostic (Red_Status, 3 bytes); not all DCS support this extended diagnostic telegram.

Controls (DPM1 = master of class 1) can only write and read acyclic DP-V1 data via the primary channel. Engineering stations (DPM2 = master of class 2) can use both channels to read and write acyclic DP-V1 data (writing the same parameter via both communication channels simultaneously is, however, not possible).

Details for change-over and behaviour are stipulated in PNO guideline 2.212. If neither of the channels exchange process data with the controls or if both channels

receive Fail Safe telegrams (telegrams with the data length = 0) or Global Control Clear (GC Clear) telegrams, the set failure behaviour or EMERGENCY behaviour is started.

The redundant behaviour according to Profibus DP-V2 redundancy requires activation of the Profibus DP-V2 functions.

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Actuator controls

Description of the data interface AC 01.2/ACExC 01.2 Profibus DP

4.5. Profibus DP-V2 functions — Option —

In addition to the cyclic Profibus DP-V0 process data exchange and in addition to the acyclic Profibus DP-V1 data exchange, the Profibus DP-V2 functions define further, more comprehensive functions:

●

Isochronous mode

●

Cross traffic between slaves

●

Upload and download

●

Redundancy

●

Time synchronisation with time stamp

The actuator controls AUMATIC AC 01.2 supports the following functions:

●

Redundancy

●

Time synchronisation with time stamp

This means the two functions are only available combined. If only the time synchronisation with time stamp is exclusively required, the redundant channel can remain unconnected (connection with Profibus DP master not imperatively required.)

Profibus DP-V2 functions can be activated via the following parameters:Device configuration > Application functions > Activation > Profibus DP-V2 M0587

4.5.1. Profibus DP-V2 redundancy

The behaviour and the states of a redundant slave are defined in the "Specification Slave Redundancy 2.212" (also ref er to <Redundant behaviour according to Profibus DP-V2 redundancy (PNO guideline 2.212)>). A distinction is made betw een a primary and a backup channel, with different effects on the properties of Profibus DP communication:

●

Cyclic Profibus DP-V0 communication

- Operation commands of the primary channel are processed and executed

- Feedback signals of the actuator can be sent via both channels.

- Diagnostic feedback signals of the primary channel contain diagnostic

●

Acyclic Profibus DP-V1 services of the controls (DPM1 = master class 1) are only supported by the primary channel.

●

Acyclic Profibus DP-V1 services of the engineering stations (DPM2 = master class 2) are only supported by the primary channel.

Furthermore, a distinction is made between two configuration types within the Profibus DP-V2 redundancy:

●

Flying redundancy (FR)

The slave address of the primary channel is different from the address of the backup channel (slave address backup = slave address primary + 64, for this reason the slave address of the primary must be < 62).

●

Only the slave address of the primary channel has to be set.

●

The master never communicates via the backup channel with the slave.

●

System redundancy (SR)

The slave address of the primary channel corresponds to the slave address of the backup channel.

●

The master can configure both channels and can establish a cyclic DP-V0 connection via both channels.

by the actuator; operation commands b y the backup channel are ignored, the communication for the backup channel is only used for monitoring.

status data of both the primary and the backup channel.

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Actuator controls AC 01.2/ACExC 01.2 Profibus DP Description of the data interface

Figure 4: Configuration type for Profibus DP-V2

Setting the bus address (slave address)

Each channel has its own address. After setting the primary address, the backup automatically accepts the address of the primary plus a configurable offset (either 0 or 64).

Startup behaviour

The channels automatically change between the startup_primary and startup_waiting states until the master starts the communication with the actuator. In the startup_primary state, the actuator waits with the primary slave address for the master to start the communication.The cycle starts with 2 s, this time is doubled after each cycle to max. 32 s.

Change over

The actuator does not decide autonomously on change-over.The master detects a loss of communication of the primary channel and may initiate change-over using a parameter telegram (parameter command PrmCmd).The former backup channel becomes the new primary channel.

Parameter command

Apart from the change-over commands, different parameters for the configuration of the Profibus DP-V2 redundancy are transmitted using the PrmCmd parameter command.

For Profibus DP-V2, the parameter command is part of the parameter telegram which is sent to the actuator on startup of the communication.

Table 33: Structure of the PrmCmd parameter command

RemarkBitByte

01234567

Block length (= 0x08)000100001

010000002

Structure type (= 0x02, PrmCmd parameter command for DP-V2 redundancy

Slot000000003 SpecifierReservedSequence number4

Page 46

Actuator controls

Description of the data interface AC 01.2/ACExC 01.2 Profibus DP

RemarkBitByte

01234567

Res5

State Clear

Reserved6

ResMaster

Check Properties

Start MSAC1S

Address Offset64

MSAC1S

Address Change

Start/ Stop MSAC1S used

Req_MS0_MS1 used

FunctionResPrimary RequestStop

PropertiesPrimary

Output Hold Time high7 Output Hold Time low8

Output Hold Time

In the event of change-over, the outputs will not be changed during this time (time base = 10 ms)

Address Offset64/ Ad-

ress Change

Change-over between flying redundancy and system redundancy AddressOffset64 = 1 and AddressChange = 1, > Flying redundancy is selected AddressOffset64 = 0 and AddressChange = 1, > System redundancy is selected

Extended diagnostic

For activated Profib us DP-V2 redundancy , the primary channel of the actuator sends a high priority response telegram; after that, the master reads the e xtended diagnostic data Red_Status (Status_Type = 0x9F) with the new states.

When transmitting the PrmCmd parameter command via the master, the actuator responds with Prm_Cmd_Ack (Status_Type = 0x9E).

With Red_Status/ Prm_Cmd_Ack, the actuator signals both the status of the primary and of the backup channel.

Table 34: Prm_Cmd_Ack/ Red_Status

Res5

Res6

Res7

State Clear Output

Hold Time started

Output Hold Time started

ResMaster

Baud rate found

Check Properties

Master State Clear

Start MSAC1S

Data Exchange

Stop MSAC1S

defective

quest

RemarkBitByte

01234567

Header (0x08)000100001 Status_Type

0x9E = Prm_Cmd_Ack 0x9F = Red_Status

Slot000000003 SpecifierReservedSequence number4 FunctionResPrimary Re-

BackupPrimaryHardware

Red_State_1 (Primary status)

Red_State_2 (Backup status)

Red_State_3Not used8

4.5.2. Profibus DP-V2 time-synchronisation with time stamp

Certain events within the actuator can be marked with a time stamp.The event is sent to the master using an alarm signal; the master then reads the event with time stamp from the actuator.

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Actuator controls AC 01.2/ACExC 01.2 Profibus DP Description of the data interface

Figure 5:Time synchronisation

To ensure that all events within an installation are recorded in the correct sequence, all Profibus DP-V2 field devices must have the same time information. For this purpose, the master cyclically sends the current time to all field devices.

Basic procedure during communication startup

1. During communication startup, a parameter telegram is sent from the master to the actuator.The parameter telegram contains parameters for configuring the time stamp and time synchronisation.

2. The master then cyclically sends Time_Event and Clock_Value telegrams to synchronise the time.

3. The actuator sends the startup data of the time stamp (current state of the signals to be stamped).

Procedure during operation:

1. The actuator detects an event, stamps the time and sends a high priority response telegram (in the DataExchange state).

2. The master reads the alarm information from the actuator using a diagnostic telegram.

3. The master acknowledges the alarm.

4. The master reads the indicated data record (event with time) from the actuator .

The following events are stamped by the actuator with a resolution of 10 ms

End position CLOSED End position OPEN Torque sw. CLOSED Torque sw. OPEN Selector sw. REMOTE Fault Phase fault

A time stamp is made for any change of state of these signals, for both rising and falling signal flank.

Page 48

Actuator controls

Description of the data interface AC 01.2/ACExC 01.2 Profibus DP

Configuration of the time stamp

The parameters of the time stamp are part of the AUMA user parameters transmitted to the actuator during communication startup.

The time stamp is activated via byte 2 of the parameters.

Table 35: Parameters of the time stamp

RemarkBitByte

01234567

Reserved000000001

X00000002

Activate time stamp 0 = deactivated 1 = activated

Res3

FaultPhase

fault

Selector sw. RE-

Torque sw. OPEN

MOTE

Torque sw. CLOSED

End position OPEN

End position CLOSED

Enabling the individual indications 0 = not active 1 = active

ReservedNot used4

Configuration of the time synchronisation

This parameter block is part of the structured parameterisation transmitted to the actuator during communication startup.

Table 36: TIme AR parameter

Default value 1000 (0x03F8, corresponds to 10 s)5

8 9 10

Split seconds (231 .. 0) unit: 1/232 seconds11 12 13 14

RemarkBitByte

01234567

Block length (= 0x08)000100001

000100002

Structure type (= 0x08, Time AR parameter command for time synchronisation)

Slot000000003 Reserved000000004 Clock _Sync_Interval

(time basis 10 ms) Clock_Sync Delay TimeSeconds (231 .. 0)7

Clock_Sync_Interval

The following time intervals are supported:

●

1 s

●

10 s

●

1 min.

●

10 min.

Transmission of time information

The time is transmitted in two steps:

●

Master sends Time_Event telegram (layer 2 data telegram)

●

Master sends Clock_Value telegram indicating the precise time when the time event was sent.

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Actuator controls AC 01.2/ACExC 01.2 Profibus DP Description of the data interface

Table 37: Clock Value telegram

RemarkBitByte

01234567

if value < 0x9DFF4400, since 7.2.2036 6:28,16

3 4

Split seconds (231 .. 0) unit: 1/232 seconds5 6 7 8

Seconds (231 .. 0) since 1.1.1900 0:00,00

if value < 0x9DFF4400 since 7.2.2036 6:28,16 11

Split seconds (231 .. 0) unit: 1/232 seconds13 14 15 16

Clock_value of Time_Event (TE)Seconds (231 .. 0) since1.1.1900 0:00,00

Clock_value of the previousTime_Events (TE)

Clock_Value_Status1ReservedCVC17 Clock_Value_Status2SYFReservedCRResSWTANH18

Table 38: Process alarm

The information of Clock_Value_Status1 and Clock_Value_Status2 is used for the transmission of time corrections (C and CV), the synchronisation status (SYF), the daylight saving time information (ANH and SWT) and the accuracy (CR).

Process alarm

The diagnostic telegram is used to signal to the master that a time-stamped event has been recorded.The actuator only supports process alarms.

RemarkBitByte

01234567

Block length (= 0x08)000100001

010000002

Restarted5

Buffer Overrun

101100008

Alarm_Type 0x02 = Time Stamped Process Alarm

Slot000000003 Specifier000Sequence number4 Time stamp state

Buffer Overrun = Internal buffer full, time stamp stopped Restarted = Time stamp started anew

Index of the data record (value range 100 to 115)

Number of indications within the data record (value range 1 -17)

Type of data record Permanently assigned to 0x0D: Delta_Trigger_Discrete

Read time-stamped data

The data record signalled via a process alarm (slot 0 index 100 to 115) can be read using the Profibus DP-V1 services once the alarm has been acknowledged.

A data record may contain up to 17 alarms, each data record consists of 14 bytes.

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Actuator controls

Description of the data interface AC 01.2/ACExC 01.2 Profibus DP

Table 39: Alarms

RemarkBitByte

01234567

Type of signal 0x01 = Delta_Trigger_Discrete 0x02 = Time_Trigger_Discrete 0x80 = Start-up data 0x84 = End of time stamp 0x85 = Buffer overrun 0x86 = Channel change-over for redundancy 0x87 = Loss of information for redundancy

Slot000000002 Signal

1 = End position CLOSED 2 = End position OPEN 3 = Torque sw. CLOSED 4 = Torque sw. OPEN 5 = Selector sw. REMOTE 6 = Fault 7 = Phase fault

Status of the indication Active = 1: Indication active (rising signal flank) Active = 0: Indication not active (falling signal flank)

Not used5 Not used6 Time- stampSeconds (231 .. 0) since 1.1.1900 0:00,00

Active4

if value< 0x9DFF4400 since 7.2.2036 6:28,16

9 10

Split seconds (231 .. 0) unit: 1/232 seconds11 12 13 14

000100001

Time stamp and redundancy

Time-stamped data is only sent via the primary channel. During a channel change-over , the time-stamped indications are b uff ered and sent to the master after change-over. In case of a buffer overrun, the startup data is sent.

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Actuator controls AC 01.2/ACExC 01.2 Profibus DP Description of the Profibus DP board

5. Description of the Profibus DP board

The Profibus DP boards is directly located below the local controls. Figure 6: Profibus DP board

Hazardous voltage!

Risk of electric shock.

→

When connected to the mains, the local controls may only be remov ed by suitably qualified personnel (electricians).

5.1. Indications (indication and diagnostic LEDs)

Figure 7: Indication and diagnostic LEDs

[BA2] Profibus channel 2 active (green) [DX1] Data Exchange channel 1 (yellow) [BA1] Profibus channel 1 active (green) [CH1] Communication via channels 1/2 (yellow) [DX2] Data Exchange channel 2 (yellow)

[BA2]

[DX1]

[BA1] [CH1]

Option for redundancy Illuminated in green if Profibus channel 2 is active. If the LED is illuminated in yellow, the Profibus DP interface has entered the ‘Data

Exchange’ state on channel 1. Controlling the actuator by the Profibus DP master and reading the actuator status can be performed in this state only.

Illuminated in green if Profibus channel 1 is active. Option for redundancy ON (illuminated in yellow): Communication via channel 1

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Actuator controls

Description of the Profibus DP board AC 01.2/ACExC 01.2 Profibus DP

OFF: Communication via channel 2

[DX2]

Option for redundancy If the LED is illuminated in yellow, the Profibus DP interface has entered the ‘Data

Exchange’ state on channel 2. Controlling the actuator by the Profibus DP master and reading the actuator status can be performed in this state only.

Figure 8: Status LEDs

[RES] RESET (green) [DBG]DEBUG (green) [CAN]CAN (red)

[RES]

[DBG]

[CAN]

Illuminated in green after Reset phase: 3.3 V voltage supply is ok. Blinking in green after Reset phase: 5 V voltage supply is ok Blinking at 1 Hz: PCB test Blinking at 2 Hz: Application is ok. Illuminated in red: Communication to logic is faulty. Not illuminated: Communication with logic is ok.

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Actuator controls AC 01.2/ACExC 01.2 Profibus DP Corrective action

6. Corrective action

6.1. Troubleshooting

In case of problems with Profibus DP communication, the AUMATIC provides important information with regard to troubleshooting via the display (menu Diagnostic M0022).

The indication and diagnostic LEDs on the Profibus DP board can also be used as support.

Table 40: Troubleshooting table

Causes and remedies

trolled via Profibus DP? Select menu:

Diagnostic M0022

Select menu:

3. for channel 1:

Profibus DP1 M0240

for channel 2 (option):

Profibus DP2 M0549

Select menu:

for channel 1:

DP1 Profibus status

for channel 2 (option):

DP2 Profibus status

Select menu:

for channel 1:

DP1 GC clear M0556

for channel 2 (option):

DP2 GC clear

Select menu:

for channel 1:

DP1 data length 0

for channel 2 (option):

DP2 data length 0

button of the local controls possible?

Data Ex

or LEDs on Profibus DP board: [DX1] is illuminated: Channel 1 [DX2] is illuminated: Channel 2

Wait Prm

Wait Cfg

GC Clear active

Data length 0 active

YesOperation via the push

No faultYesCan the actuator be con-

→ Continue with 2 → Continue with 3

→ Continue with 4

Profibus DP communication is ok. → Continue with 5

No communication between slave and master Possible causes and remedies:

●

Parameter data incorrect→ Correct parameter data in master .

●

Parameters not yet sent→ Send parameters

●

Incorrect GSD file was possibly used→ Check GSD file

●

Cable connection may either be interrupted or connected with the wrong polarity.→ Check cable connection

No communication between slave and master Possible causes and remedies:

●

Configuration data incorrect → Correct configuration in master.

●

Configuration data not yet sent → Send configuration data.

Slave is in the Fail Safe state. Possible remedies:

→ Check all other implemented slaves at the Profibus. → Deactivate Autoclear function in the master, if required. → Send GC OPERATE telegram.

→ Continue with 6GC Clear inactive

Slave is in the Fail Safe state. Possible remedies:

→ Check all other implemented slaves at the Profibus. → Deactivate Autoclear function in the master, if required. → Send GC OPERATE telegram.

→ Continue with 7Data length 0 inactive

Possible causes and remedies:

●

Master does not send an operation command.

●

Master sends wrong operation command.

→ Check program of the controls. Possible causes and remedies:

Faults such as torque fault, thermal fault or internal fault

→ Check logic board, motor control and motor. → continue with 8

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Actuator controls

Corrective action AC 01.2/ACExC 01.2 Profibus DP

Causes and remedies

board is illuminated in green.

board

is not illuminated

3.3 V power supply is ok.YesLED [RES] on Profibus DP

3.3 V power supply not availableNo 5 V power supply is ok.is blinking in green.LED [DBG] on Profibus DP

5 V power supply not available Possible causes and remedies:

→ Check power supply of the AUMATIC (check fuses). → Check Profibus DP board.

6.2. Diagnostics

V arious Profibus DP interface states can be check ed via the menu Diagnostic M0022. The <Information on Profibus DP 1> tables shows the men us for the 1st DP interf ace.

In case a second, redundant DP interface is installed, this table ma y be used as well. In the menu, DP2 is displayed instead of DP1.

Table 41: Information on Profibus DP 1

Value and descriptionIndication in display

DP1 slave address M0547 DP1 baud rate M0099 DP1 watchdog status M0411

DP1 Profibus status M0554

DP1 GC clear M0556

DP1 data length 0 M0557

DP1 GC freeze M0558

Bus address (slave address) Baud rate Watchdog status

Baud search

The Profibus DP interface searches a baud rate. If no baud rate was found:

●

Baud control

The detected baud rate is monitored.The DP watchdog within the master is not activated. In this case, the f ailure function is not available.

DP control

The DP communication is monitored, the DP watchdog within the master is activated.Therefore, the failure function is also available.

Profibus status

Wait Prm Wait Cfg Data Ex

The Profibus DP interface is waiting for correct parameter data. The Profibus DP interface is waiting f or correct configuration data. The Profibus DP interface is currently exchanging data with the

master.

Global Control Clear Status

GC Clear inactive GC Clear active

The Profibus DP interface has receiv ed the Global Control Clear telegram and is waiting for the Global Control Oper ate telegram. In this mode, DP communication works perfectly, however the actuator cannot be operated via PLC. If the safety function is activated it will be initiated.

Data length 0 status

Data length 0 inactive Data length 0 active

The Profibus DP interface receives data telegrams of the length

0. In this mode , DP communication w orks perf ectly, however the actuator cannot be operated via PLC. If the safety function is activated it will be initiated.

Global Control Freeze Status

GC Freeze inactive

With Unfreeze Global Control telegram the Freeze state is deactivated again.

GC Freeze active

The Freeze Global Control telegram can be used to freeze the Profibus DP inputs (feedback signals).

Connect bus cables. Check bus cables. Switch on DP master.

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Actuator controls AC 01.2/ACExC 01.2 Profibus DP Corrective action

Value and descriptionIndication in display

DP1 GC sync M059

DP1 config. data M1195

Global Control Sync Status

GC Sync inactive

GC Sync active

Configuration data (number of input and output bytes) set by the master.

With the Unsync Global Control telegram is the Sync state is deactivated again.

The Sync Global Control telegram can be used to freeze the Profibus DP outputs (operation commands).

Table 42: Profibus details

Value and descriptionIndication in display

DP-V1 control

DP-V1 active Channel 1 active Channel 2 active Primary

Backup

Profibus ID no.

Redundancy

DP-V1 (SetPrm)

Alarms (SetPrm)

Redundancy (SetPrm)

Behaviour Tx

In this state, the actuator can only be operated by means of the acyclic Profibus DP-V1 services (only possible if there is no cyclic DP-V0 connection available.

At least one acyclic Profibus DP-V1 connection is active. Profibus interface of channel 1 is used. Profibus interface of channel 2 is used. Profibus DP2 (Profibus DP, channel 1)

None Channel 1 Channel 2

Profibus DP2 (Profibus DP, channel 2)

None Channel 1 Channel 2

The actuator controls are assigned different ident numbers depending on the function.

0x0C4F 0x0CBD

Redundancy

None DP-V2 (SR) DP-V2 (FR) AUMA redundancy I AUMA redundancy II

DP-V1 function in the parameter telegram (SetPrm)

Deactivated

Activated

Signalling alarms in the parameter telegram (SetPrm)

Deactivated

Activated

Redundancy function in the parameter telegram (SetPrm)

Deactivated

Activated

Response behaviour (response) for AUMA redundancy II

Tx active channel

Tx both channels

No channel is used as primary channel. Channel 1 is used as primary channel. Channel 2 is used as primary channel.

No channel is used as backup channel. Channel 1 is used as backup channel. Channel 2 is used as backup channel.

For Profibus DP-V0 and DP-V1 for Profibus DP-V0 and DP-V1 including the DP-V2 functions

Redundancy with time synchronisation, time stamp and alarms.

No redundancy available. Redundancy activated according to Profibus DP-V2 (SR). Redundancy activated according to Profibus DP-V2 (FR). General Profibus DP redundancy (AUMA redundancy I) AUMA redundancy II

The DP-V1 services were deactivated using the parameters in the parameter telegram (SetPrm).

The DP-V1 services were activated using the parameters in the parameter telegram (SetPrm).

The alarms were deactivated using the parameters in the parameter telegram (SetPrm).

The alarms were activated using the parameters in the parameter telegram (SetPrm).

The redundancy function according to Profibus DP-V2 was deactivated using the parameters in the parameter telegram (SetPrm).

The redundancy function according to Profibus DP-V2 was activated using the parameters in the parameter telegram (SetPrm).

Profibus DP response telegrams are exclusively sent via the active channel

Profibus DP response telegrams are sent via both channels.

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Technical data AC 01.2/ACExC 01.2 Profibus DP

7. Technical data

Information The following technical data includes standard and optional features. For detailed

information on the customer-specific version, refer to the order-related data sheet. The technical data sheet can be downloaded from the Internet at www.auma.com in both German and English (please state the order number).

7.1. Profibus DP interface

Settings/programming the Profibus DP interface

Automatic baud rate recognitionBaud rate setting

face Configurable process represent-

ation via GSD file

Commands and signals of the Profibus interface

Process representation output (command signals)

Process representation input (feedback signals)

Process representation input (fault signals)

Behaviour on loss of communication

The setting of the Profibus DP address is made via the display of the AUMATICSetting the Profibus DP inter-

For an optimum adaptation to the process control system, the process representation may be freely configured.

OPEN, STOP, CLOSE, position setpoint, RESET, EMERGENCY, Interlock OPEN/CLOSE, Enable LOCAL

●

End position OPEN, CLOSED

●

Actual position value

●

Actual torque value

●

Selector switch in position LOCAL/REMOTE

●

Running indication (directional)

●

Torque switch OPEN, CLOSED

●

Limit switch OPEN, CLOSED

●

Manual operation by handwheel or via local controls

●

2 analogue and 4 digital customer inputs

●

Motor protection tripped

●

Torque switch tripped in mid-travel

●

One phase missing

●

Loss of the analogue customer inputs

The behaviour of the actuator is programmable:

●

Stop in current position

●

Travel to end position OPEN or CLOSED

●

Travel to any intermediate position

Requires magnetic limit and torque transmitter (MWG) in actuator1)

General Profibus DP interface data

Profibus DP according to IEC 61158 and IEC 61784-1Communication protocol

Network topology

●

Twisted, screened copper cable according to IEC 61158Transmission medium EIA-485 (RS485)Fieldbus interface

Line (bus) structure When using repeaters, tree structures can also be implemented. Coupling and uncoupling of devices during operation without affecting other devices is

possible

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Actuator controls AC 01.2/ACExC 01.2 Profibus DP Technical data

General Profibus DP interface data

Transmission speed/cable length

Device types

Bus access

Profibus DP ident no.

●

Baud rate and maximum cable length (segment length) without repeater:

between 9.6 and 93.75 kbit/s: 1,200 m

for 187.5 kbit/s: 1,000 m

for 500 kbit/s: 400 m

for 1,500 kbit/s: 200 m

●

Baud rate and possible cable length with repeater (total network cable length):

between 9.6 and 93.75 kbit/s: approx. 10 km

for 187.5 kbit/s: approx. 10 km

for 500 kbit/s: approx. 4 km

for 1,500 kbit/s: approx. 2 km

●

DP master class 1, e.g. central controllers such as PLC, PC, ...

●

DP master class 2, e.g. programming/configuration tools

●

DP slave, e.g. devices with digital and/or analogue inputs/outputs such as actuators, sensors

32 devices without repeater, with repeater expandable to 126Number of devices

●

Token-passing between masters and polling for slaves

●

Mono-master or multi-master systems are possible. Cyclic data exchange, sync mode, freeze mode, fail-safe modeSupported fieldbus functions 0x0C4F: Standard applications with Profibus DP-V0 and DP-V1

0x0CBD: Applications with Profibus DP-V2

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Appendix AC 01.2/ACExC 01.2 Profibus DP

8. Appendix

8.1. Proposed wiring diagram for external sensors, 2-wire technology

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Actuator controls AC 01.2/ACExC 01.2 Profibus DP Appendix

8.2. Proposed wiring diagram for external sensors, 3-wire technology

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Appendix AC 01.2/ACExC 01.2 Profibus DP

8.3. Proposed wiring diagram for external sensors, 4-wire technology

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Actuator controls AC 01.2/ACExC 01.2 Profibus DP Appendix

8.4. Parameters

The present appendix contains notes on the parameterization of the actuator controls via Profibus DP-V1 as a table (with read/write access codes).

Several par ameters (Vie w Objects) are read or written per DP-V1 request.The data lengths indicated in the tables have to be considered accordingly.

View Objects

View Objects group several parameters enabling easy write access to the grouped parameters.The bus load is reduced as the parameters do no longer have to be read out individually.

Explanations to the table:

No.

View Object number (corresponds to Profibus DP-V1 index). Profibus DP-V1 slot is always 254.

Type

Parameters

Access

Default

Setting value

Data lengthDescriptionData type

4 bytesLogical valueBOOL 2/4/6/8 bytesBit stringBS8/16/32/64 4 bytesProcess dataDRVCMD4 2 bytesValue from the value listenum 1/2/4 bytesInteger valuesI8/16/32 2 bytesTime informationMMSS01 4/8/16/32/48/64 bytesOctet stringOS4/8/16/32/48/64 10/20/30/40 bytesStringS10/20/30/40 1/2/4/ bytes (8/16/32 bits)Unsigned valueU8/16/32

Parameter name. Is indicated in the display of actuator controls. Read and write access

R = Read W = Write

Default value Permissible, settab le value or setting range. Depending on the data type , scale factor

and unit are also indicated in square brackets. Example: Min = 0 [0.1 s] Max = 50 [0.1 s] Corresponds to a setting range between 0.1 and 5.0 seconds

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Appendix AC 01.2/ACExC 01.2 Profibus DP

Table 43: Display...

ExplanationSetting valueDefaultAccessParametersTypeNo.

Data length = 14 bytes

enum1-1

enum1-2

enum1-3

enum1-4

enum1-5

enum1-6

enum1-7

Language

Date format

Time format

Number format

Torque unit

Temperature unit

Diagnostic classific.

1R/W

2 : English 3 : Français 4 : Español 5 : Italiano 6 : Pусский 7 : Polski 8 : Português 9 : Türkçe 10 : Magyar 11 : 中国 12 : Nederlands 13 : Čeština 14 : Română 15 : 日本語 16 : Български 17 : Dansk 18 : Ελληνικά 19 : Suomi 20 : 한국어 21 : Svenska 22 : Tiếng Việt 23 : يبرع 24 : Eesti keel 25 : Hrvatski 26 : Lietuvių 27 : Latviešu 28 : Norsk 29 : Slovenčina 30 : Slovenščina 31 : Srpski 32 : ไทย 33 : Bahasa Indonesia

1R/W

1 : DD.MM.YYYY 2 : YYYY-MM-DD

1R/W

1 : 24h

0R/W

1 : xx,x

0R/W

1 : ft-lb 2 : %

0R/W

1 : °F

0R/W

0 : AUMA

1 : NAMUR

Language setting1 : Deutsch

Date format setting0 : MM/DD/YYYY

Time format setting0 : 12h

Number format setting0 : xx.x

Torque unit setting0 : Nm

Temperature unit setting0 :°C

Selection of diagnostic classification to be indicated within the status area of the display

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Actuator controls AC 01.2/ACExC 01.2 Profibus DP Appendix

Table 44: Identifications

ExplanationSetting valueDefaultAccessParametersTypeNo.

Data length = 60 bytes

S202-1

S202-2

S202-3

Device designation

Device tag

Project name

R/W

AC 01.2R

_GERAETETAG_

_PROJEKT_R/W

Device designation of actuator controls

Information for actuator identification within the plant (e.g. KKS designation - Power Plant Classification system)

Project name of the plant

Table 45: Controls

ExplanationSetting valueDefaultAccessParametersTypeNo.

Data length = 80 bytes

S203-1

S203-2

S203-3 S203-4

Order no. controls

Serial no. controls

Wiring diagram Date of manufacture

_ KOMMNR STEUERUNG _

_ WERKNR STEUERUNG _

TPCR _DATE_PRO-

DUCTION_

Order number of controls

Serial number of controls

Wiring diagram Date of manufacture of the actu-

ator controls

Table 46: Actuator

Data length = 60 bytes

S204-1

S204-2

S204-3

Order no. actuator

Serial no. actuator

Wiring diagram actuator

Table 47: Version

Data length = 40 bytes

S205-1 S205-2

Firmware Language

Table 48: Firmware details

Data length = 160 bytes

S206-1

S206-2

S206-3 S206-4

S206-5 S206-6

S206-7 S206-8

LC (Bootloader)

Logic Logic (Bootloader)

Fieldbus Fieldbus (Bootloader)

MWG MWG (Bootloader)

ExplanationSetting valueDefaultAccessParametersTypeNo.

_ KOMMNR ANTRIEB _

_ WERKNR ANTRIEB _

TPAR

Vxx.xx.xxR VxxxR

0R 0R

Actuator order number

Actuator serial number

Actuator wiring diagram

ExplanationSetting valueDefaultAccessParametersTypeNo.

Firmware version Language version

ExplanationSetting valueDefaultAccessParametersTypeNo.

Firmware version for local controls

Firmware version for local controls (Bootloader)

Logic firmware version Logic firmware version (Boot-

loader) Fieldbus firmware version Fieldbus firmware version

(Bootloader) MWG firmware version MWG firmware version (Boot-

loader)

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Appendix AC 01.2/ACExC 01.2 Profibus DP

Table 49: Hardware article no.

ExplanationSetting valueDefaultAccessParametersTypeNo.

Data length = 140 bytes

S207-1

S207-2

S207-3

S207-4

S207-5

S207-6

S207-7

ArtNo LC

ArtNo logic

ArtNo MCM

ArtNo PSO

ArtNo I/O interface

ArtNo fieldbus

ArtNo MWG

_ ARTNR OSS _

_ ARTNR LOGIK _

_ ARTNR RELAIS _

_ ARTNR_OPT _

_ ARTNR INTF _

_ ARTNR PBD _

_ ARTNR MWG _

Article number of 'Local controls' electronics sub-assembly (A9)

Article number of 'Logic' electronics sub-assembly (A2)

Article number of 'MCM' (Motor Control and Monitoring / A52) electronics sub-assembly

Article number of 'PSO' (Power Supply Options / A52.1) electronics sub-assembly

Article number of 'I/O interface' electronics sub-assembly (A1.0)

Article number of 'Fieldbus' electronics sub-assembly (A1.8)

Article number of 'MWG' electronics sub-assembly (B6)

Table 50: Type of seating

Data length = 4 bytes

enum9-1

enum9-2

End position CLOSED

End position OPEN

Table 51: Torque switching

Data length = 12 bytes

enum10-1

U1610-2

U1610-3

U1610-4

Torque by-pass

Torque by-pass [s]

Trip torque CLO [Nm]

Trip torque OPEN [Nm]

ExplanationSetting valueDefaultAccessParametersTypeNo.

0R/W

1R/W

0 : Limit 1 : Torque 0 : Limit 1 : Torque

0 : Function not active 1 : Function active

Min = 0 [0.1 s]0R/W Max = 50 [0.1 s] Min = 0 [Nm]20R/W Max = 65535 [Nm] Min = 0 [Nm]20R/W Max = 65535 [Nm]

Type of seating in end position CLOSED

Type of seating in end position OPEN

ExplanationSetting valueDefaultAccessParametersTypeNo.

Enabling/disabling torque bypass. Torque by-pass' = function active means that the torque monitoring is suspended for each start and this for the time as defined in the field 'Time torque by-pass'. Consequently, unseating is possible without torque fault tripping.

By-pass duration of torque monitoring at actuator start

Tripping torque in direction CLOSE [Nm]

Tripping torque in direction OPEN [Nm]

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Actuator controls AC 01.2/ACExC 01.2 Profibus DP Appendix

ExplanationSetting valueDefaultAccessParametersTypeNo.

I1610-5

I1610-6

Wrn torque CLOSE

Wrn torque OPEN

Min = 20 [%]80R/W Max = 100 [%] Min = 20 [%]80R/W Max = 100 [%]

Setting of warning torque in direction CLOSE

Setting of warning torque in direction OPEN

Table 52: Local controls

ExplanationSetting valueDefaultAccessParametersTypeNo.

Data length = 10 bytes

enum11-1

enum11-2

enum11-3

enum11-4

enum11-5

Self-retaining Local

Local STOP

Enable LOCAL

Priority REMOTE

Fieldbus auto enable

3R/W

0R/W

1R/W

0 : Off (push-to-run op.) 1 : OPEN 2 : CLOSE 3 : OPEN and CLOSE 4 :OPEN & CL w/o STOP

1 : Sel.sw.Local + Re-

mote

1 : Sel. sw. Local + Off 0 : Selector switch Local 1 : Sel. sw. Local + Off

0 : Off 1 : On

Setting the self-retaining local mode

Operation mode local STOP0 : Off

Operation mode Enable LOCAL0 : Sel. sw. Local

Preserving the operation mode REMOTE in selector switch position LOCAL or OFF depending on the enable signal

Automatic generation of enable signal for priority REMOTE function in case loss of fieldbus communication

Table 53: I/O interface

Data length = 4 bytes

enum12-1

enum12-2

Self-retaining Remote

Self-retaining Remote II

ExplanationSetting valueDefaultAccessParametersTypeNo.

3R/W

0R/W

0 : Off (push-to-run op.) 1 : OPEN 2 : CLOSE 3 : OPEN and CLOSE 4 :OPEN & CL w/o STOP 0 : Off (push-to-run op.) 1 : OPEN 2 : CLOSE 3 : OPEN and CLOSE 4 :OPEN & CL w/o STOP

Setting the operation behaviour (push-to-run opereration or selfretaining) for binary operation commands (OPEN, STOP, CLOSE) from remote.

Setting the self-retaining Remote II mode

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Appendix AC 01.2/ACExC 01.2 Profibus DP

Table 54: Profibus DP

ExplanationSetting valueDefaultAccessParametersTypeNo.

Data length = 4 bytes

U1613-1

U1613-2

DP1 slave address

DP2 slave address

Min = 0126R/W Max = 126 Min = 0126R/W Max = 126

Profibus DP slave address

Profibus DP slave address, channel 2

Table 55: Positioner

ExplanationSetting valueDefaultAccessParametersTypeNo.

Data length = 30 bytes

enum14-1

U1614-2

U1614-3

U1614-4

U1614-5

U1614-6

I3214-7

I3214-8

U1614-9

U1614-10

enum14-11

U1614-12

U1614-13

Adaptive behaviour

Dead time

Dead band OPEN

Dead band CLOSE

Positioner hyst. OPEN

Positioner hyst. CLOSE

Tolerance CLOSE

Tolerance OPEN

Permissible starts/h

Outer dead band

Limit positioner range

Limit OPEN

Limit CLOSE

0R/W

0 : Off 1 : Adaptive I Min = 2 [0.1 s]5R/W Max = 600 [0.1 s] Min = 0 [0.1 %]5R/W Max = 100 [0.1 %] Min = 0 [0.1 %]5R/W Max = 100 [0.1 %] Min = 0 [0.1 %]5R/W Max = 50 [0.1 %] Min = 0 [0.1 %]5R/W Max = 50 [0.1 %] Min = 0 [0.1 %]0R/W Max = 50 [0.1 %]

Min = 950 [0.1 %]1000R/W Max = 1000 [0.1 %]

Min = 11200R/W Min = 1800

Min = 1 [0.1 %]10R/W Max = 100 [0.1 %]

1 : Function active Min = 0 [0.1 %]1000R/W Max = 1000 [0.1 %] Min = 0 [0.1 %]0R/W Max = 1000 [0.1 %]

Setting the adaptive behaviour of the positioner

Setting the dead time

Setting dead band OPEN (irrelevant for adaptive behaviour)

Setting dead band CLOSE (irrelevant for adaptive behaviour)

Hysteresis in direction OPEN (for adaptive positioner only)

Hysteresis in direction CLOSE (for adaptive positioner only)

Tolerance for the function "Closing fully" for end position CLOSED

Tolerance for the function "Opening fully" for end position OPEN

Permissible number of starts/h (only in combination with Adaptive behaviour = Adaptive II)

Setting the outer dead band (irrelevant for adaptive behaviour)

Function Limit positioner range0 :Function not active

Limit OPEN

Limit CLOSE

Table 56: Process controller

Data length = 26 bytes

enum67-1

enum67-2

enum67-3

U1667-4

Setpoint source

Beh. setpoint failure

Inverse operation

Internal setpoint 1

ExplanationSetting valueDefaultAccessParametersTypeNo.

0R/W

0 : I/O interface 1 : Fieldbus interface 2 : Internal setpoint

1 : Internal setpoint 2 2 : Failure behaviour

1 : Function active Min = 0 [0.1 %]500R/W Max = 1000 [0.1 %]

Setpoint source of process controller

Behaviour on setpoint failure0 : Internal setpoint 1

Inverse operation0 : Function not active

Internal setpoint 1 for process controller

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Actuator controls AC 01.2/ACExC 01.2 Profibus DP Appendix

ExplanationSetting valueDefaultAccessParametersTypeNo.

U1667-5

U1667-6

U1667-7

U1667-8

U1667-9

U1667-10

U1667-11

enum67-12

enum67-13

Internal setpoint 2

Proport. gain Kp

Reset time Ti

Rate time Td

Min reaction act. value

Max reaction act. value

React. time act. value

Actual value source

Modulating behaviour

0R/W

Min = 0 [0.1 %]500R/W Max = 1000 [0.1 %] Min = 1 [0.1]10R/W Max = 100 [0.1] Min = 1 [s]1000R/W Max = 1000 [s] Min = 0 [s]0R/W Max = 100 [s] Min = 0 [0.1 %]0R/W Min = 100 [0.1 %]

Min = 100 [0.1 %]1000R/W Max = 1000 [0.1 %]

Min = 0 [s]0R/W Max = 100 [s]

0 : I/O interface 1 : Fieldbus interface 0: P controller 1: PI controller 2: PID controller

Internal setpoint 2 for process controller

Proportional gain Kp

Reset time Ti

Rate time Td

Minimum reaction required of actual process value within reaction time

Maximum reaction required of actual process value within reaction time

Reaction time for monitoring min. or max. reaction of actual process value

Actual value source of process controller

Modulating behaviour of PID controller

Table 57: Failure behaviour

Data length = 12 bytes

enum15-1

enum15-2

enum15-3

Mmss0115-4

Failure behaviour

Failure operation

Failure source

Delay time

ExplanationSetting valueDefaultAccessParametersTypeNo.

1R/W

1 : Immediately active

0R/W

4R/W

0 : STOP 1 : CLOSE 2 : OPEN 3 : Approach position 4 : Execute last CMD 1 : Fieldbus interface 2 : I/O interface 4 : Active interface Min = 0 [0.1 s]30R/W Max = 1800 [0.1 s]

Activate failure behaviour0 : Good signal first

Setting the actuator reaction for active failure behaviour

Failure source (failure reason) for failure behaviour

Failure operation is only executed after delay time has expired.

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Appendix AC 01.2/ACExC 01.2 Profibus DP

ExplanationSetting valueDefaultAccessParametersTypeNo.

U1615-5

U1615-6

Failure position

Failure position MPV

Min = 0 [0.1 %]500R/W Max = 1000 [0.1 %] Min = 0 [0.1 %]500R/W Max = 1000 [0.1 %]

Failure position in percent

Failure position of multiport valve

Table 58: EMERGENCY behaviour

ExplanationSetting valueDefaultAccessParametersTypeNo.

Data length = 26 bytes

enum16-1

enum16-2

enum16-3

enum16-4

U1616-5

enum16-6

enum16-7

enum16-8

enum16-9

enum16-10

enum16-11

Failure reaction EMCY

EMCY operation mode

EMCY failure source

EMCY operation

EMCY position

By-pass torque

Thermal by-pass

By-pass timer

By-pass operat.profile

By-pass Interlock

By-pass Local STOP

1R/W

0R/W

3R/W

0R/W

1 : Good signal first 2 : Immediately active

0 : Remote only 1 : Remote and local

1 : I/O interface 2 : Fieldbus interface 3 : I/O or fieldbus 4 : Active interface 0 : STOP 1 : CLOSE 2 : OPEN 3 : Approach EMCY pos. Min = 0 [0.1 %]0R/W Max = 1000 [0.1 %] 0 : Off 1 : On

0 : Off 1 : On

0 : Off 1 : On 0 : Off 1 : On 0 : Off 1 : On 0 : Off 1 : On

Failure reaction EMERGENCY. The EMERGENCY failure reaction defines the actuator behaviour once the EMERGENCY signal is initiated.

Determines the availability of EMERGENCY behaviour depending on the selector switch position Local or Remote

Failure source for EMERGENCY behaviour

Actuator reaction in EMERGENCY operation mode

Setting the EMERGENCY position

By-passing the torque monitoring in EMERGENCY operation mode

By-passing the thermal monitoring in EMERGENCY operation mode

By-passing the timer function in EMERGENCY operation mode

By-pass of operation profile in EMERGENCY operation mode

By-pass of interlock function in operation mode EMERGENCY

By-pass of local STOP function in EMERGENCY operation mode

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Actuator controls AC 01.2/ACExC 01.2 Profibus DP Appendix

ExplanationSetting valueDefaultAccessParametersTypeNo.

Mmss0116-12

U1616-13

Delay time

EMCY position MPV

Min = 0 [0.1 s]10R Max = 1800 [0.1 s]

Min = 0 [0.1 s]10R/W Max = 1800 [0.1 s]

Delay time for EMERGENCY behaviour (EMERGENCY behaviour is only executed after the delay time has expired).

EMERGENCY position of multiport valve

Table 59: Timer function

ExplanationSetting valueDefaultAccessParametersTypeNo.

Data length = 20 bytes

enum17-1

Mmss0117-2

Mmss0117-3

U1617-4

U1617-5

enum17-6

Mmss0117-7

Mmss0117-8

Step mode CLOSE

On time CLOSE

Off time CLOSE

Start stepping CLOSE

End stepping CLOSE

Step mode OPEN

On time OPEN

Off time OPEN

0R/W

0 : Off 1 : Remote 2 : Local 3 : Remote and local Min = 10 [0.1 s]50R/W Max = 1800 [0.1 s] Min = 10 [0.1 s]50R/W Max = 1800 [0.1 s] Min = 1 [0.1 %]1000R/W Max = 1000 [0.1 %] Min = 0 [0.1 %]0R/W Max = 999 [0.1 %] 0 : Off 1 : Remote 2 : Local 3 : Remote and local Min = 10 [0.1 s]50R/W Max = 1000 [0.1 s] Min = 10 [0.1 s]50R/W Max = 1000 [0.1 s]

Setting the operation mode: Stepping mode in direction CLOSE

Setting the on time in direction CLOSE

Setting the off time in direction CLOSE

Setting the start of stepping mode in direction CLOSE

Setting the end of stepping mode in direction CLOSE

Setting the operation mode: Stepping mode in direction OPEN

Setting the on time in direction OPEN

Setting the off time in direction OPEN

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Appendix AC 01.2/ACExC 01.2 Profibus DP

ExplanationSetting valueDefaultAccessParametersTypeNo.

U1617-9

U1617-10

Start stepping OPEN

End stepping OPEN

Min = 0 [0.1 %]0R/W Max = 999 [0.1 %] Min = 1 [0.1 %]1000R/W Max = 1000 [0.1 %]

Setting the start of stepping mode in direction OPEN

Setting the end of stepping mode in direction OPEN

Table 60: On time monitoring

ExplanationSetting valueDefaultAccessParametersTypeNo.

Data length = 6 bytes

enum23-1

U1623-2

U1623-3

On time monitoring

Perm. running time/h

Permissible starts/h

0R/W

0 : Function not active 1 : Function active Min = 10 [min]15R/W Max = 60 [min]

Min = 11200R/W Max = 1800

Enable/disable on time monitoring

A warning is issued when exceeding the permissible running time/h.

A warning is issued when exceeding the permissible starts/h.

Table 61: Motion detector

ExplanationSetting valueDefaultAccessParametersTypeNo.

Data length = 12 bytes

enum24-1

Mmss0124-2

U1624-3

Mmss0124-4

Motion detector

Detect. time dt

Travel diff. dx

Detect. time dt (MWG)

1R/W

0 : Function not active 1 : Function active

Min = 10 [0.1 s]50R/W Max = 1800 [0.1 s] Min = 10 [0.1 %]10R/W Max = 100 [0.1 %] Min = 1 [0.1 s]5R/W Max = 20 [0.1 s]

With active motion detection the verification is made whether the actuator position changes due to the manual operation within the detection time dt by the travel difference dx. Consequently, a mechanical movement can be detected at output drive (signal: 'Handwheel operation')

Setting the detection time dt

Setting the travel difference dt

Setting the detection time dt

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Actuator controls AC 01.2/ACExC 01.2 Profibus DP Appendix

ExplanationSetting valueDefaultAccessParametersTypeNo.

U1624-5

U1624-6

Travel diff. dx (MWG)

Delay time

Min = 23R/W Max = 20 Min = 1 [0.001 s]6000R/W Max = 65535 [0.001 s]

Setting the travel difference dx

The delay time defines the time interval after terminating manual operation until reset of the signal 'Handwheel operation'.

Table 62: Operating time monitoring

ExplanationSetting valueDefaultAccessParametersTypeNo.

Data length = 4 bytes

enum25-1

Mmss0125-2

Operation mode

Perm.op. time, manual

0R/W

0 : Off 1 : Manual

Min = 0 [0.1 s]9000R/W Max = 36000 [0.1 s]

Operation mode of operating time monitoring. The actuator operating time can be made in 'Manual' operation mode.

Perm.op. time, manual

Table 63: Reaction monitoring

ErläuterungSetting valueDefaultAccessParametersTypeNo.

Data length = 4 bytes

enum26-1

U1626-2

Operation mode

Perm.op. time, manual

0R/W

0 : Off 1 : Manual

Min = 150 [0.1 s]150R/W Max = 3000 [0.1 s]

Operation mode of operating time monitoring. The actuator operating time can be made in 'Manual' operation mode.

Perm.op. time, manual

Table 64: Interlock

Data length = 6 bytes

enum27-1

enum27-2

enum27-3

Oper. mode Interlock

Running dir. Interlock

By-pass Interlock

ExplanationSetting valueDefaultAccessParametersTypeNo.

3R/W

0R/W

1 : Remote 2 : Local 3 : Remote and Local 1 : OPEN 2 : CLOSE 3 : OPEN and CLOSE 0 : Off 1 : On

Operation mode of interlock function

Running direction in which the interlock function is active

By-pass of interlock function in operation mode EMERGENCY

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Appendix AC 01.2/ACExC 01.2 Profibus DP

ExplanationSetting valueDefaultAccessParametersTypeNo.

enum27-4

Interlock failure source

3R/W

1 : Interface 2 : Fieldbus 3 : Active comm. source

Failure source of interlock function

Table 65: PVST

ExplanationSetting valueDefaultAccessParametersTypeNo.

Data length = 16 bytes

enum66-1

enum66-2

U1666-3

Mmss0166-4

Mmss0166-5

Mmss0166-6

enum66-7

U1666-8

PVST operation mode

PVST behaviour

PVST stroke

PVST monitoring

PVST operating time

PVST reverse time

PVST reminder

PVST reminder period

0R/W

1R/W

0R/W

0 : Stroke 1 : End position test

0 : OPEN 1 : CLOSE Min = 0 [0.1 %]100R/W Max = 1000 [0.1 %] Min = 10 [0.1 s]600R/W Max = 3000 [0.1 s] Min = 1 [0.1 s]20R/W Max = 600 [0.1 s] Min = 1 [0.1 s]20R/W Max = 600 [0.1 s] 0 : Function not active 1 : Function active

Min = 00R/W

Max = 65535

Setting the operation mode PVST: Stroke = stroke-controlled PVST; based on travel across a defined stroke (stroke PVST) within a given time (PVST monitoring time); can be started in any valve position (even outside the end position) End position test = PVST based on test when leaving the end position within a defined time (PVST travel time); Can only be started from an end position

PVST (Partial Valve Stroke Test) behaviour

PVST (Partial Valve Stroke Test) stroke

PVST (Partial Valve Stroke Test) monitoring time

PVST (Partial Valve Stroke Test) operating time

Waiting time during PVST prior to returning to initial position.

When function is active, a message is generated if no PVST can be executed during reminder period.

Reminder period of PVST function. Generates message if no PVST was executed during this reminder period.

Table 66: Local controls

Data length = 22 bytes

enum28-1

enum28-2

enum28-3

enum28-4

enum28-5

Setting values for parameter no.: 28-1/-2/-3/-4/-5

Indication light 1 (left)

Indication light 2

Indication light 3

Indication light 4

Indicat. light 5 (right)

ExplanationSetting valueDefaultAccessParametersTypeNo.

370R/W

269R/W

270R/W

268R/W

369R/W

372 : Not assigned 259 : End position

CLOSED

Signal assignment for indication light 1 (left) on the local controls

Signal assignment for indication light 2 on the local controls

Signal assignment for indication light 3 on the local controls

Signal assignment for indication light 4 on the local controls

Signal assignment for indication light 5 (right) on the local controls

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Actuator controls AC 01.2/ACExC 01.2 Profibus DP Appendix

ExplanationSetting valueDefaultAccessParametersTypeNo.

258 : End position OPEN 370 : End p. CLOSED,

blink

369 : End p. OPEN, blink 401 : Setpoint pos.

reached

265 : Running CLOSE 264 : Running OPEN 113 :Selector sw. LOCAL 115 : Selector sw. RE-

MOTE

116 : Selector sw. OFF 376 : Limit switch

CLOSED

375 : Limit switch OPEN 460 : Torque sw.

CLOSED

459 : Torque sw. OPEN 86 : Failure 84 : Function check 83 : Out of specification 85 : Maintenance re-

quired

79 : Fault 78 : Warning 80 : Not ready REMOTE 554 : Op. pause active 560 :Start stepping mode 603 : Actuator running 539 : Running LOCAL 540 : Running REMOTE 541 : Handwheel opera-

tion

549 :In intermed. position 392 : Intermed. pos. 1 399 : Intermed. pos. 2 398 : Intermed. pos. 3 397 : Intermed. pos. 4 396 : Intermed. pos. 5 395 : Intermed. pos. 6 394 : Intermed. pos. 7 393 : Intermed. pos. 8 500 : Input DIN 1 501 : Input DIN 2 505 : Input DIN 3 504 : Input DIN 4 503 : Input DIN 5 502 : Input DIN 6 285 : EMCY stop active 269 :Torque fault CLOSE

Torque fault OPEN Torque fault Thermal fault

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Appendix AC 01.2/ACExC 01.2 Profibus DP

ExplanationSetting valueDefaultAccessParametersTypeNo.

Phase fault Fieldbus DOUT 1 Fieldbus DOUT 2 Fieldbus DOUT 3 Fieldbus DOUT 4 Fieldbus DOUT 5 Fieldbus DOUT 6 Fieldbus DOUT 7 Fieldbus DOUT 8 Fieldbus DOUT 9 Fieldbus DOUT 10 Fieldbus DOUT 11 Fieldbus DOUT 12 FailState fieldbus Handwheel active PVST active PVST error PVST abort

Table 67: Profibus

Data length = 4 bytes

enum35-1

enum35-2

Redundancy

Behaviour Tx

Table 68: FO connection

Data length = 6 bytes

enum68-1

enum68-2

enum68-3

FO cable monitoring

FO cable topology

FO cable baud rate

ExplanationSetting valueDefaultAccessParametersTypeNo.

0R/W

1 : DP-V2 (SR) 4 : DP-V2 (FR) 2 : AUMA redundancy I 3 : AUMA redundancy II

0R/W

1 : Tx both channels

0R/W

1 : Off (final device)

1 : Star/line

1 : 9.6 kbit/s 2 : 19.2 kbit/s 3 : 38.4 kbit/s 4 : 45.45 kbit/s 5 : 57.6 kbit/s 6 : 93.75 kbit/s 7 : 115.2 kbit/s 8 : 187.5 kbit/s 9 : 500 kbit/s 10 : 1500 kbit/s 11 : 3000 kbit/s 12 : 6000 kbit/s 13 : 12000 kbit/s

Redundancy0 : None

Behaviour Tx0 : Tx active channel

ExplanationSetting valueDefaultAccessParametersTypeNo.

FO cable monitoring0 : On (not final device)

FO cable topology0 : Loop

FO cable baud rate0 : Auto

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Actuator controls AC 01.2/ACExC 01.2 Profibus DP Appendix

Table 69: Actuator

ExplanationSetting valueDefaultAccessParametersTypeNo.

Data length = 12 bytes

enum36-1

enum36-2

enum36-3

enum36-4

U3236-5

Motor prot. mode

Closing rotation

Handwheel switch

Heater monitor

Heater monitor. time

0R/W

0 : Auto 1 : Reset

1 : Counterclockwise rot.

1 : NC 2 : NO 0 : Function not active 1 : Function active Min = 600 [0.1 s]3000R Max = 36000 [0.1 s]

Signal behaviour of motor protection (thermal monitoring). Auto: Automatic thermal fault reset after cooling down. Reset: requires manual thermal fault reset after colling down via a RESET command.

Setting the direction of rotation0 :Clockwise rotation

Handwheel switch0 : Without

Montitoring the heater in actuator

Monitoring time of heater resp. of the heating system (warning "Wrn heater" is issued if a fault has continuously occurred during this period)

Table 70: MWG

Data length = 44 bytes

U1637-1

U1637-2

U1637-3

U1637-4

U1637-5

U1637-6

U1637-7

U1637-8

U1637-9

U1637-10

U1637-11

U1637-12

U1637-13

U1637-14

Nom. torque CLOSE

Nom. torque OPEN

CLOSE min. angle

CLOSE min. torque

CLOSE max. angle

CLOSE max. torque

OPEN min. angle

OPEN min. torque

OPEN max. angle

OPEN max. torque

Correction CLOSE

Correction OPEN

Hysteresis torque

Dead band torque

Min = 0 [Nm]100R Max = 65535 [Nm] Min = 0 [Nm]100R Max = 65535 [Nm] Min = 65120R Max = 125 Min = 20 [%]50R Max = 80 [%] Min = 8105R Max = 122 Min = 80 [%]100R Max = 125 [%] Min = 129134R Max = 189 Min = 20 [%]50R Max = 80 [%] Min = 132149R Max = 247 Min = 80 [%]100R Max = 125 [%] Min = 80100R Max = 120 Min = 80100R Max = 120 Min = 05R Max = 20 Min = 22R Max = 20

ExplanationSetting valueDefaultAccessParametersTypeNo.

Setting the nominal torque CLOSE in Nm

Setting the nominal torque OPEN in Nm

Torque pivot point CLOSE (minimum angle value)

Torque pivot point CLOSE (minimum torque)

Torque pivot point CLOSE (maximum angle value)

Torque pivot point CLOSE (maximum torque)

Torque pivot point OPEN (minimum angle value)

Torque pivot point OPEN (minimum torque)

Torque pivot point OPEN (maximum angle value)

Torque pivot point OPEN (maximum torque)

Correction factor for torque characteristic CLOSE

Correction factor for torque characteristic OPEN

Hysteresis of torque switching

Dead band of torque switching

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Appendix AC 01.2/ACExC 01.2 Profibus DP

ExplanationSetting valueDefaultAccessParametersTypeNo.

U1637-15

U1637-16

U1637-17

U1637-18

U1637-19

U1637-20

Hysteresis limit

Torque adjust 0 point

Low limit T CLOSE

High limit T CLOSE

Low limit T OPEN

High limit T OPEN

Min = 03R Max = 100 Min = 200R Max = 20 Min = 0 [Nm]20R Max = 65535 [Nm] Min = 0 [Nm]100R Max = 65535 [Nm] Min = 0 [Nm]20R Max = 65535 [Nm] Min = 0 [Nm]100R Max = 65535 [Nm]

Hysteresis of limit switching

Adjust zero point for torque

Low limit setting (initial value) for tripping torque CLOSE

High limit setting (final value) for tripping torque CLOSE

Low limit setting (initial value) for tripping torque OPEN

High limit setting (final value) for tripping torque OPEN

Table 71: Potentiometer

ExplanationSetting valueDefaultAccessParametersTypeNo.

Data length = 8 bytes

U1638-1

U1638-2

U1638-3

U1638-4

Low limit Uref

Low limit Upoti

Low limit Uspan

Hysteresis

Min = 0450R Max = 1023

Min = 077R Max = 1023

Min = 0610R/W Max = 1023

Min = 02R Max = 10

Low limit setting for Uref (monitoring the 5 V reference voltage for potentiometer)

Low limit setting for Upote (limit monitoring the potentiometer wiper voltage)

Low limit setting of potentiometer signal range (monitoring the potentiometer span)

Hysteresis of potentiometer

Table 72: Phase failure monitoring

Data length = 4 bytes

enum39-1

U1639-2

Adapt rotary dir.

Tripping time

Table 73: Switchgear

Data length = 2 bytes

U1640-1

Revers. prevent. time

Table 74: Monitoring functions

Data length = 18 bytes

enum41-1

enum41-2

enum41-3

enum41-4

Monitor heat. system

Monitor 24 V DC ext.

Monitor 24 V DC cust.

Monitor 24 V AC

ExplanationSetting valueDefaultAccessParametersTypeNo.

1R/W

0 : Function not active 1 : Function active Min = 20 [0.1 s]100R/W Max = 3000 [0.1 s]

Min = 1 [0.1 s]3R Max = 300 [0.1 s]

0 : Function not active 1 : Function active 0 : Function not active 1 : Function active 0 : Function not active 1 : Function active

1 : Function active

Adapt rotary direction for counterclockwise rotating field

Duration until phase monitoring trips

ExplanationSetting valueDefaultAccessParametersTypeNo.

Setting the reversing prevention time

ExplanationSetting valueDefaultAccessParametersTypeNo.

Monitoring the heating system in the AC

Monitoring external 24 V DC (external supply)

Monitoring 24 V DC for customer (control voltage)

Monitoring 24 V AC0 : Function not active

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Actuator controls AC 01.2/ACExC 01.2 Profibus DP Appendix

ExplanationSetting valueDefaultAccessParametersTypeNo.

enum41-5

enum41-6

enum41-7

U3241-8

Monitor 24 V DC intern

PTC trip. monit.

RTC test

Heater monitor. time

1 : Function active

1 : Function active Min = 600 [0.1 s]3000R Max = 36000 [0.1 s]

Monitoring internal 24 V DC0 : Function not active

PTC tripping device monitoring0 :Function not active

RTC test0 : Function not active

Monitoring time of heater resp. of the heating system (warning "Wrn heater" is issued if a fault has continuously occurred during this period)

Table 75: Service interface

ErläuterungSetting valueDefaultAccessParametersTypeNo.

Data length = 22 bytes

S2042-1

enum42-2

Device tag

Service op. mode

R/W

_GERAETETAG_

0R/W

0 : Control: LOCAL 1 : Control: LOC+REM

Information for actuator identification within the plant (e.g. KKS designation - Power Plant Classification system)

Settings for service operation mode. Allows actuator control via remote operation of service interface depending on operation modes LOCAL or REMOTE.

Table 76: Service functions

Data length = 4 bytes

I1645-1

I1645-2

Create factory settings

Reset factory settings

Table 77: General information

Data length = 48 bytes

BOOL44-1

BOOL44-2

enum44-3

U1644-4

U1644-5

Torque fault OPEN

Torque fault CLOSE

Selector switch

Actual position

Torque

ExplanationSetting valueDefaultAccessParametersTypeNo.

Min = 32768-1R Max = 32767 Min = 32768-1R/W Max = 32767

Min = 0R Max = 1 Min = 0R Max = 1

2 : Off 3 : Remote Min = 0 [0.1 %]R Max = 1000 [0.1 %] Min = 0 [0.1 %]R Max = 1000 [0.1 %]

Creates new factory settings by adopting the current settings

Reset current settings to factory settings

ExplanationSetting valueDefaultAccessParametersTypeNo.

Torque fault OPEN active

Torque fault CLOSE active

Selector switch1 : Local

Actual position

Torque

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Appendix AC 01.2/ACExC 01.2 Profibus DP

ExplanationSetting valueDefaultAccessParametersTypeNo.

enum44-6

DrvCmd444-7

BOOL44-8

BOOL44-9

BOOL44-10

BOOL44-11

BOOL44-12

BOOL44-13

BOOL44-14

Operation mode

Operation command

Running OPEN

Running CLOSE

Setpoint position reached

Limit switch OPEN

Limit switch CLOSED

Torque sw. OPEN

Torque sw. CLOSED

1 : EMCY stop 2 : Off 3 : Service 4 : Local 5 : Interlock 6 : EMERGENCY 7 : Remote 8 : Remote II 9 : Fieldbus 10 : Disabled Min = 0R Max = 0xFFFFFFFF Min = 0R Max = 1 Min = 0R Max = 1 Min = 0R Max = 1 Min = 0R Max = 1 Min = 0R Max = 1 Min = 0R Max = 1 Min = 0R Max = 1

Operation mode0 :Power Off

Operation command

Running OPEN

Running CLOSE

Setpoint position reached

Limit switch OPEN

Limit switch CLOSED

Torque switch OPEN

Torque switch CLOSED

Table 78: Positioner

Data length = 18 bytes

enum52-1

U1652-2

U1652-3

U3252-4

U3252-5

U3252-6

Adaptive behaviour

Setpoint position

Actual position

Outer dead band

Outer dead b. OPEN

Outer dead b. CLOSE

ExplanationSetting valueDefaultAccessParametersTypeNo.

0R/W

0 : Off 1 : Adaptive I Min = 0 [0.1 %]R Max = 1000 [0.1 %] Min = 0 [0.1 %]R/W Max = 1000 [0.1 %] Min = 0 [0.1 %]R Max = 1000 [0.1 %] Min = 0 [0,1 %]R Max = 1000 [0,1 %] Min = 0 [0,1 %]R Max = 1000 [0,1 %]

Setting the adaptive behaviour of the positioner

Setpoint position

Actual position

Outer dead band

Outer dead b. OPEN

Outer dead b. CLOSE

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Actuator controls AC 01.2/ACExC 01.2 Profibus DP Appendix

ExplanationSetting valueDefaultAccessParametersTypeNo.

U3252-7

U3252-8

Inner dead b. OPEN

Inner dead b. CLOSE

Min = 0 [0,1 %]R Max = 1000 [0,1 %] Min = 0 [0,1 %]R Max = 1000 [0,1 %]

Inner dead b. OPEN

Inner dead b. CLOSE

Table 79: On time monitoring

ErläuterungSetting valueDefaultAccessParametersTypeNo.

Data length = 8 bytes

U3253-1

U3253-2

On time/h

Starts/h

Min = 0R Max = 3600 Min = 0R Max = 3600

Current on time/h

Current starts/h

Table 80: Process controller

ErläuterungEinstellwertDefaultZugriffParameterTypNr.

Data lenght= 8 Bytes

U1673-1

U1673-2

U3273-3

Process setpoint

Actual process value

Op. com. PID contr.

0 [0,0 %]R 1000 [0,0 %] 0 [0,0 %]R 1000 [0,0 %] 0R 0

Process setpoint of PID controller

Actual process value of PID controller

Op. com. PID contr.

Table 81: Bluetooth

Data length = 62 bytes

S2054-1

S2054-2

S2054-3

enum54-4

Device tag

Bluetooth address

Bluetooth add.partner

Bluetooth

Table 82: Position transmitter

Data length = 10 bytes

U1669-1

U1669-2

U1669-3

Low limit Uspan

Volt.level diff. potent.

Raw val. pos. OPEN

R/W

_GERAETETAG_

XX:XX:XX:XX:XX:XXR

1R/W

0 : Function not active 1 : Function active

Min = 0610R/W Max = 1023

Min = 0R Max = 1023 0R 65535

ExplanationSetting valueDefaultAccessParametersTypeNo.

Information for actuator identification within the plant (e.g. KKS designation - Power Plant Classification system)

Bluetooth address (BD_ADDR) of controls

Bluetooth address (BD_ADDR) of the Bluetooth partner

Activate/deactivate Buetooth interface

ExplanationSetting valueDefaultAccessParametersTypeNo.

Low limit setting of potentiometer signal range (monitoring the potentiometer span)

Current voltage level difference of the potentiometer.

Raw value end position OPEN

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Actuator controls

Appendix AC 01.2/ACExC 01.2 Profibus DP

ExplanationSetting valueDefaultAccessParametersTypeNo.

U1669-4

U1669-5

Raw val. pos. CLOSED

Potent. raw value /mV

0R 65535 0R 5000 [mV]

Raw value end position CLOSED

Potentiometer raw value /mV

Table 83: Profibus DP1

ExplanationSetting valueDefaultAccessParametersTypeNo.

Data length = 15 bytes

U856-1

enum56-2

enum55-3

enum55-4

enum55-5

enum55-6

enum55-7

enum55-8

DP1 slave address

DP1 baud rate

DP1 watchdog status

DP1 Profibus status

DP1 GC clear

DP1 data length 0

DP1 GC freeze

DP1 GC sync

Min = 0R Max = 126 0 : 12 Mbit/s 1 : 6 Mbit/s 2 : 3 Mbit/s 3 : 1.5 Mbit/s 4 : 500 kbit/s 5 : 187.5 kbit/s 6 : 93.75 kbit/s 7 : 45.45 kbit/s 8 : 19.20 kbit/s 9 : 9.6 kbit/s 15 : Not available 0 : Baud search 1 : Baud control 2 : DP control 0 : Wait Prm 1 : Wait Cfg 2 : Data Ex 0 : GC Clear inactive 1 : GC Clear active 0 : Data length 0 inactive 1 : Data length 0 active 0 : GC Freeze inactive 1 : GC Freeze active 0 : GC Sync inactive 1 : GC Sync active

Profibus DP channel 1; current slave address

Profibus DP channel 1; baud rate

Profibus DP channel 1; watchdog status

Profibus DP channel 1; Profibus status

Profibus DP channel 1; Global Control Clear

Profibus DP channel 1; data length 0

Profibus DP channel 1; Global Control Freeze

Profibus DP channel 1; Global Control Sync

Table 84: Profibus DP2

Data length = 15 bytes

U856-1

enum56-2

DP2 slave address

DP2 baud rate

ErläuterungSetting valueDefaultAccessParametersTypeNo.

Min = 0R Max = 126

0 : 12 Mbit/s 1 : 6 Mbit/s 2 : 3 Mbit/s 3 : 1.5 Mbit/s 4 : 500 kbit/s 5 : 187.5 kbit/s 6 : 93.75 kbit/s 7 : 45.45 kbit/s 8 : 19.20 kbit/s 9 : 9.6 kbit/s 15 : Not available

Profibus DP channel 2; current slave address

Profibus DP channel 2: baud rate

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Actuator controls AC 01.2/ACExC 01.2 Profibus DP Appendix

ErläuterungSetting valueDefaultAccessParametersTypeNo.

enum56-3

enum56-4

enum56-5

enum56-6

enum56-7

enum56-8

DP2 watchdog status

DP2 Profibus status

DP2 GC clear

DP2 data length 0

DP2 GC freeze

DP2 GC sync

0 : Baud search 1 : Baud control 2 : DP control 0 : Wait Prm 1 : Wait Cfg 2 : Data Ex 0 : GC Clear inactive 1 : GC Clear active 0 : Data length 0 inactive 1 : Data length 0 active 0 : GC Freeze inactive 1 : GC Freeze active 0 : GC Sync inactive 1 : GC Sync active

Profibus DP channel 2; watchdog status

Profibus DP channel 2: Profibus status

Profibus DP channel 2: Global Control Clear

Profibus DP channel 2; data length 0

Profibus DP channel 2: Global Control Freeze

Profibus DP channel 2; Global Control Sync

Table 85: Profibus details

ExplanationSetting valueDefaultAccessParametersTypeNo.

Data length = 16 bytes

BOOL57-1

BOOL57-2

BOOL57-3

BOOL57-4

enum57-5

enum57-6

enum57-7

enum57-8

enum57-9

enum57-10

DP-V1 control

DP-V1 active

Channel 1 active

Channel 2 active

Primary

Backup

Profibus ID no.

Redundancy

DP-V1 (SetPrm)

Alarms (SetPrm)

3151R

0R/W

Min = 0R Max = 1 Min = 0R Max = 1 Min = 0R Max = 1 Min = 0R Max = 1

1 : Channel 1 2 : Channel 2

3261 : 0x0CBD 3191 : 0x0C77

1 : DP-V2 (SR) 4 : DP-V2 (FR) 2 : AUMA redundancy I 3 : AUMA redundancy II 0 : Deactivated 1 : Activated 0 : Deactivated 1 : Activated

DP-V1 control active

DP-V1 connection active

Channel 1 is the active operation command channel

Channel 2 is active operation command channel

Primary0 :None

Backup0 : None

Profibus ID no.3151 : 0x0C4F

Redundancy0 : None

DP-V1 function in the parameter telegram (SetPrm)

Signalling alarms in the parameter telegram (SetPrm)

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Appendix AC 01.2/ACExC 01.2 Profibus DP

ExplanationSetting valueDefaultAccessParametersTypeNo.

enum57-11

enum57-12

Redundancy (SetPrm)

Behaviour Tx

0 : Deactivated 1 : Activated

1 : Tx both channels

Activation of the redundancy function in the parameter telegram (SetPrm)

Behaviour Tx0 : Tx active channel

Table 86: FO

ExplanationSetting valueDefaultAccessParametersTypeNo.

Data length = 28 bytes

enum58-1

enum58-2

U1658-3

enum58-4

S2058-5

FOC level channel 1

FOC level channel 2

FOC RS-485 error

FO cable baud rate

FOC FPGA version

0 : Chanel deactivated 1 : Level bad! 2 : Level critical, no Rx 3 : Level critical, Rx 4 : Level good, no Rx 5 : Level good, Rx 0 : Chanel deactivated 1 : Level bad! 2 : Level critical, no Rx 3 : Level critical, Rx 4 : Level good, no Rx 5 : Level good, Rx Min = 0R Max = 1

1: 9.6 kbit/s 2: 19.2 kbit/s 3: 38.4 kbit/s 4: 45.45 kbit/s 5: 57.6 kbit/s 6: 93.75 kbit/s 7: 115.2 kbit/s 8: 187.5 kbit/s 9: 500.0 kbit/s 10: 1500 kbit/s 11: 3000 kbit/s 12: 6000 kbit/s 13: 12000 kbit/s

FO cable receive level channel 1

FO cable receive level channel 2

RS-485 format error of FOC sub-assembly

FO cable baud rate0: Invalid

FO cables FPGA version

Table 87: Operational info total

Data length = 80 bytes

U3259-1

U3259-2

U3259-3

U3259-4

U3259-5

Motor running time

Motor starts

Thermal fault

Torque fault CLOSE

Torque fault OPEN

Min = 0 [s]R Max = 4294967295 [s] Min = 0 [s]R Max = 4294967295 [s] Min = 0 [s]R Max = 4294967295 [s] Min = 0 [s]R Max = 4294967295 [s] Min = 0 [s]R Max = 4294967295 [s]

ExplanationSetting valueDefaultAccessParameterTypeNo.

Motor running time throughout the lifetime

Number of motor starts throughout the lifetime

Number of thermal faults throughout the lifetime

Number torque faults CLOSE throughout the lifetime

Number of torque faults OPEN throughout the lifetime

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Actuator controls AC 01.2/ACExC 01.2 Profibus DP Appendix

ExplanationSetting valueDefaultAccessParameterTypeNo.

U3259-6

U3259-7

U3259-8

U3259-9

U3259-10

U3259-11

U3259-12

I3259-13

I3259-14

I3259-15

I3259-16

I3259-17

I3259-18

I3259-19

I3259-20

Limit trip CLOSE

Limit trip OPEN

Torque trip CLOSE

Torque trip OPEN

On time warning 1

On time warning 2

System starts

Max. temp. controls

Min. temp. controls

Max. temp. motor

Min. temp. motor

Max. temp. gearbox

Min. temp. gearbox

Max. temp. MWG

Min. temp. MWG

Min = 0 [s]R Max = 4294967295 [s] Min = 0 [s]R Max = 4294967295 [s] Min = 0 [s]R Max = 4294967295 [s]

Min = 0 [s]R Max = 4294967295 [s] Min = 0 [s]R Max = 4294967295 [s]

Min = 0 [s]R Max = 4294967295 [s] Min = 0 [s]R Max = 4294967295 [s] Min = –100 [°C]R Max = +150 [°C] Min = –100 [°C]R Max = +150 [°C] Min = –100 [°C]R Max = +150 [°C] Min = –100 [°C]R Max = +150 [°C] Min = –100 [°C]R Max = +150 [°C] Min = –100 [°C]R Max = +150 [°C] Min = –100 [°C]R Max = +150 [°C] Min = –100 [°C]R Max = +150 [°C]

Number of limit switch CLOSE trippings throughout the lifetime

Number of limit switch OPEN trippings throughout the lifetime

Number of torque switch CLOSE trippings throughout the lifetime

Number of torque switch OPEN trippings throughout the lifetime

Total number of all time intervals throughout the lifetime during which an on time warning was indicated.

Max. time span during which an on time warning was indicated.

Number of AUMATIC system starts throughout the lifetime

Maximum temperature of controls

Minimum temperature of controls

Maximum temperature of motor

Minimum temperature of motors

Maximum temperature of gearbox

Minimum temperature of gearbox

Maximum temperature of MWG

Minimum temperature of MWG

Table 88: Operational info

Data length = 82 bytes

U3260-1

U3260-2

U3260-3

U3260-4

U3260-5

U3260-6

U3260-7

U3260-8

Motor running time

Motor starts

Thermal fault

Torque fault CLOSE

Torque fault OPEN

Limit trip CLOSED

Limit trip OPEN

Torque trip CLOSE

Min = 0 [s]R Max = 4294967295 [s] Min = 0 [s]R Max = 4294967295 [s] Min = 0 [s]R Max = 4294967295 [s] Min = 0 [s]R Max = 4294967295 [s] Min = 0 [s]R Max = 4294967295 [s] Min = 0 [s]R Max = 4294967295 [s] Min = 0 [s]R Max = 4294967295 [s] Min = 0 [s]R Max = 4294967295 [s]

ExplanationSetting valueDefaultAccessParameterTypeNo.

Motor running time

Number of motor starts

Number of thermal faults

Number torque faults CLOSE

Number of torque faults OPEN

Number of limit switch CLOSED trippings

Number of limit switch OPEN trippings

Number of torque switch CLOSE trippings

Page 84

Actuator controls

Appendix AC 01.2/ACExC 01.2 Profibus DP

ExplanationSetting valueDefaultAccessParameterTypeNo.

U3260-9

U3260-10

U3260-11

U3260-12

I3260-13

I3260-14

I3260-15

I3260-16

I3260-17

I3260-18

I3260-19

I3260-20

I1660-21

Torque trip OPEN

On time warning 1

On time warning 2

System starts

Max. tem. controls

Min. temp. controls

Max. temp. motor

Min. temp. motor

Max. temp. gearbox

Min. temp. gearbox

Max. temp. MWG

Min. temp. MWG

Reset operating data

R/W

Min = 0 [s]R Max = 4294967295 [s] Min = 0 [s]R Max = 4294967295 [s]

Number of torque switch OPEN trippings

Total number of all time intervals during which an on time warning was indicated.

Max. time span during which an on time warning was indicated.

Number of AUMATIC system starts

Maximum temperature of controls

Minimum temperature of controls

Maximum temperature of motor

Minimum temperature of motor

Maximum temperature of gearbox

Minimum temperature of gearbox

Maximum temperature of MWG

Minimum temperature of MWG

Value = 1:Deleting operating data

Table 89: Event report

Data length = 10 bytes

U1661-1

U1661-2

U1661-3

enum61-4

File size

Save interval

Buffer size

System event filter

ExplanationSetting valueDefaultAccessParametersTypeNo.

Min = 0548R Max = 1024 Min = 100050000R Max = 65535 Min = 1050R Max = 100

31R

0 : Commands 1 : Parameterization 2 : Enable processes 3 : System events 4 : Simulation

File size of event report

Save interval for event data from buffer

Max. number of events in the buffer

The event filter for System defines which system events are to be recorded into the event report.

Page 85

Actuator controls AC 01.2/ACExC 01.2 Profibus DP Appendix

ExplanationSetting valueDefaultAccessParametersTypeNo.

enum61-5

Event filter for Events

93223R

0 : PVST status 1 : Warnings 2 : Fault 3 : Not ready REMOTE 4 : Device status 5 : Configuration warning 6 : Out of specification 7 : Function check 8 : Maintenance required 9 : Failure 10 : Configuration error 11 : Hydraulics error 12 : Wrong oper. com-

mand

13 : Internal error 14 : Internal warning 15 : Fieldbus status 16 : Hydraulics warning 17 : Failure (Cfg) 18 : Fault (Cfg) 19 : Warnings (Cfg) 20 : Not ready REMOTE

(Cfg) 21 : Config. error RE-

MOTE

22 : Collective signal 23 23 : SIL status 24 : Collective signal 25 25 : Collective signal 26 26 : Collective signal 27 27 : Collective signal 28 28 : FOC status 29 : Service 1 30 : Service 2 31 : Service 3

The event filter for Events is used to define which collective signals are to be recorded into the event report. As soon as the memory is full, the oldest events are overwritten.

Page 86

Actuator controls

Appendix AC 01.2/ACExC 01.2 Profibus DP

Table 90: Characteristics

ExplanationSetting valueDefaultAccessParametersTypeNo.

Data length = 62 bytes

S2065-1

S2065-2

S2065-3

U1665-4

Tag torque-position 1

Tag torque-position 2

Tag torque-position 3

Interval position-time

_ REF 1 _R/W

_ REF 2 _R/W

_ REF 3 _R/W

Min = 1 [s]10R/W Max = 3600 [s]

Tag for torque-position characteristic 1

Tag for torque-position characteristic 2

Tag for torque-position characteristic 3

Interval position-time

Table 91: Device temperatures

ExplanationSetting valueDefaultAccessParametersTypeNo.

Data length = 8 bytes

I1662-1

I1662-2

I1662-3

I1662-4

Temp. controls

Temp. control unit

Temp. motor

Temp. gearbox

Min = -60 [C°]R Max = 150 [C°] Min = -60 [C°]R Max = 150 [C°] Min = -60 [C°]R Max = 150 [C°] Min = -60 [C°]R Max = 150 [C°]

Temperature of the controls

Temperature of the control unit

Temp. motor

Temperature of the gearbox

Table 92: Controls version

Data length = 4 bytes

enum63-1

enum63-2

enum63-3

Ex version

Hydraulic version

SIL version

Table 93: Hardware equipment

Data length = 44 bytes

enum64-1

enum64-2

enum64-3

enum64-4

enum64-5

enum64-6

LC (target)

Logic (target)

Logic

Pos. transm. (target)

Position transmitter

ExplanationSetting valueDefaultAccessParametersTypeNo.

0 : Off 1 : On 0 : Off 1 : On 0: Off 1: On

0 : Not available 1 : Available

0 : Not available 1 : Available 0 : Not available 1 : Available 0 : Not available 1 : Available 0 : None 1 : Potentiometer 2 : RWG 4 : MWG 0 : None 1 : Potentiometer 2 : RWG 4 : MWG

Version for explosion-proof applications

Version for applications with hydraulic actuators

ExplanationSetting valueDefaultAccessParametersTypeNo.

Target configuration of 'LC' (Local Controls/ A9) electronics sub-assembly

'LC' (Local Controls) electronics sub-assembly (A9)

'Logic' (target configuration) electronics sub-assembly (A2)

'Logic' electronics sub-assembly (A2)

Target configuration of position transmitter

Type of position transmitter used

Page 87

Actuator controls AC 01.2/ACExC 01.2 Profibus DP Appendix

ExplanationSetting valueDefaultAccessParametersTypeNo.

enum64-7

enum64-8

enum64-9

enum64-10

enum64-11

enum64-12

enum64-13

enum64-14

enum64-15

enum64-16

enum64-17

enum64-18

enum64-19

enum64-20

enum64-21

enum64-22

enum64-23

MCM (target)

MCM

PSO (target)

PSO

I/O interface (target)

Logic

I/O interface 2 (target)

I/O interface 2

Fieldbus (target)

Ex version

MWG (target)

MWG

FO cables (target)

Redundancy (target)

Redundancy

FO cables

FOC Ex (target)

0 : Not available 1 : Available

0 : Not available 1 : Available 0 : Not available 1 : Available

0 : Not available 1 : Available 0 : No fieldbus 1 : Profibus 2 : Available 0 : No fieldbus 1 : Profibus 2 : Available 0 : Not available 1 : Available

0 : Not available 1 : Available

0 : Not available 1 : Red. for line and loop 2 : Red. for line and loop 0 : Not available 1 : Red. for line and loop 2 : Red. for line and loop

1 : Available 0 : Without FOC Ex 1 : FOC Ex for line/star 2 : FOC Ex for ring

Target configuration of 'MCM' (Motor Control and Monitoring / A52) electronics sub-assembly

'MCM' (Motor Control and Monitoring / A52) electronics subassembly

Target configuration of 'PSO' (Power Supply Options ( A52.1) electronics sub-assembly

'PSO' (Power Supply Options / A52.1) electronics sub-assembly

Target configuration of 'I/O interface' electronics sub-assembly (A1.0)

'Logic' electronics sub-assembly (A2)

Target configuration of 'I/O interface 2' electronics sub-assembly (A1.1)

'I/O interface 2' electronics subassembly (A1.1)

Target configuration of 'Fieldbus' electronics sub-assembly (A1.8)

Version for explosion-proof applications

Target configuration of 'MWG' (magnetic limit and torque transmitter / B6) electronics subassembly

'MWG' (magnetic limit and torque transmitter / B6) electronics sub-assembly

Default configuration of 'FO cables' electronics sub-assembly

Redundancy arrangement of fieldbus interface (hardware)

Electronics sub-assembly 'FOC'0 : Not available

Target configuration of Ex electrical connection

Page 88

Actuator controls

Index AC 01.2/ACExC 01.2 Profibus DP

Index

Appendix 58 AUMA redundancy 40

Bus access 6 Bus address 10 , 45

Certification 8 Commissioning 4 , 8 Communication monitoring 18 Connection monitoring 18 Control Clear telegram 18 Corrective action 53

Data interface description 20 Device Master Data (GSD) 8 Device types 7 Diagnostics 54 Directives 4 DP-V2 functions 44

Safety instructions 4 Safety instructions/warnings 4 Signals 20 Slave address 10 , 45 , 54 Standards 4 System redundancy (SR) 44

Technical data 56 Telegram 9 Time stamp 46 Time synchronisation 46 Transfer mode 6 Troubleshooting 53

User parameters 11

View Objects 61

Fail Safe telegram 18 Flying redundancy (FR) 44 Functionality 6

I & M functions 18 ID number 8 Input data 20

Maintenance 4 Multiport valve function 37

Operation 4 Output data 34

Parameters (tables) 61 Parameter setting 9 Process alarm 49 Process representation input 20 process representation output 34 Profibus DP-V1 index 61 Profibus DP-V1 slot 61 Protective functions 7 Protective measures 4

Qualification of staff 4

Redundancy 40 , 44

Page 89

AUMA worldwide

Europe AUMA Riester GmbH & Co. KG

Plant Müllheim

DE 79373 Müllheim

Tel +49 7631 809 - 0 riester@auma.com www.auma.com

Plant Ostfildern-Nellingen

DE 73747 Ostfildern

Tel +49 711 34803 - 0 riester@wof.auma.com

Service-Center Bayern

DE 85386 Eching

Tel +49 81 65 9017- 0 Riester@scb.auma.com

Service-Center Köln

DE 50858 Köln

Tel +49 2234 2037 - 900 Service@sck.auma.com

Service-Center Magdeburg

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AUMA-Armaturenantriebe Ges.m.b.H.

AT 2512 Tribuswinkel

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AUMA BENELUX B.V. B. A.

BE 8800 Roeselare

Tel +32 51 24 24 80 office@auma.be www.auma.nl

ProStream Group Ltd.

BG 1632 Sofia

Tel +359 2 9179-337 valtchev@prostream.bg www.prostream.bg

OOO “Dunkan-Privod”

BY 220004 Minsk

Tel +375 29 6945574 belarus@auma.ru www.zatvor.by

AUMA (Schweiz) AG

CH 8965 Berikon

Tel +41 566 400945 RettichP.ch@auma.com

AUMA Servopohony spol. s.r.o.

CZ 250 01 Brandýs n.L.-St.Boleslav

Tel +420 326 396 993 auma-s@auma.cz www.auma.cz

GRØNBECH & SØNNER A/S

DK 2450 København SV

Tel +45 33 26 63 00 GS@g-s.dk www.g-s.dk

IBEROPLAN S.A.

ES 28027 Madrid

Tel +34 91 3717130 iberoplan@iberoplan.com

AUMA Finland Oy

FI 02230 Espoo

Tel +358 9 5840 22 auma@auma.fi www.auma.fi

AUMA France S.A.R.L.

FR 95157 Taverny Cedex

Tel +33 1 39327272 info@auma.fr www.auma.fr

AUMA ACTUATORS Ltd.

GB Clevedon, North Somerset BS21 6TH

Tel +44 1275 871141 mail@auma.co.uk www.auma.co.uk

D. G. Bellos & Co. O.E.

GR 13673 Acharnai, Athens

Tel +30 210 2409485 info@dgbellos.gr

APIS CENTAR d. o. o.

HR 10437 Bestovje

Tel +385 1 6531 485 auma@apis-centar.com www.apis-centar.com

Fabo Kereskedelmi és Szolgáltató Kft.

HU 8800 Nagykanizsa

Tel +36 93/324-666 auma@fabo.hu www.fabo.hu

Falkinn HF

IS 108 Reykjavik

Tel +00354 540 7000 os@falkinn.is www.falkinn.is

AUMA ITALIANA S.r.l. a socio unico

IT 20023 Cerro Maggiore (MI)

Tel +39 0331 51351 info@auma.it www.auma.it

AUMA BENELUX B.V.

LU Leiden (NL)

Tel +31 71 581 40 40 office@auma.nl

NB Engineering Services

MT ZBR 08 Zabbar

Tel + 356 2169 2647 nikibel@onvol.net

AUMA BENELUX B.V.

NL 2314 XT Leiden

Tel +31 71 581 40 40 office@auma.nl www.auma.nl

SIGUM A. S.

NO 1338 Sandvika

Tel +47 67572600 post@sigum.no

AUMA Polska Sp. z o.o.

PL 41-219 Sosnowiec

Tel +48 32 783 52 00 biuro@auma.com.pl www.auma.com.pl

AUMA-LUSA Representative Office, Lda.

PT 2730-033 Barcarena

Tel +351 211 307 100 geral@aumalusa.pt

SAUTECH

RO 011783 Bucuresti

Tel +40 372 303982 office@sautech.ro

OOO PRIWODY AUMA

RU 141402 Khimki, Moscow region

Tel +7 495 221 64 28 aumarussia@auma.ru www.auma.ru

OOO PRIWODY AUMA

RU 125362 Moscow

Tel +7 495 787 78 21 aumarussia@auma.ru www.auma.ru

ERICHS ARMATUR AB

SE 20039 Malmö

Tel +46 40 311550 info@erichsarmatur.se www.erichsarmatur.se

ELSO-b, s.r.o.

SK 94901 Nitra

Tel +421 905/336-926 elsob@stonline.sk www.elsob.sk

Auma Endüstri Kontrol Sistemleri Limited Sirketi

TR 06810 Ankara

Tel +90 312 217 32 88 info@auma.com.tr

AUMA Technology Automations Ltd

UA 02099 Kiev

Tel +38 044 586-53-03 auma-tech@aumatech.com.ua

Africa

Solution Technique Contrôle Commande

DZ Bir Mourad Rais, Algiers

Tel +213 21 56 42 09/18 stcco@wissal.dz

A.T.E.C.

EG Cairo

Tel +20 2 23599680 - 23590861 contactus@atec-eg.com

SAMIREG

MA 203000 Casablanca

Tel +212 5 22 40 09 65 samireg@menara.ma

MANZ INCORPORATED LTD.

NG Port Harcourt

Tel +234-84-462741 mail@manzincorporated.com www.manzincorporated.com

Page 90

AUMA worldwide

AUMA South Africa (Pty) Ltd.

ZA 1560 Springs

Tel +27 11 3632880 aumasa@mweb.co.za

America

AUMA Argentina Rep.Office

AR Buenos Aires

Tel +54 11 4737 9026 contacto@aumaargentina.com.ar

AUMA Automação do Brazil ltda.

BR Sao Paulo

Tel +55 11 4612-3477 contato@auma-br.com

TROY-ONTOR Inc.

CA L4N 8X1 Barrie, Ontario

Tel +1 705 721-8246 troy-ontor@troy-ontor.ca

AUMA Chile Representative Office

CL 9500414 Buin

Tel +56 2 821 4108 aumachile@auma-chile.cl

Ferrostaal de Colombia Ltda.

CO Bogotá D.C.

Tel +57 1 401 1300 dorian.hernandez@ferrostaal.com www.ferrostaal.com

Transcontinental Trading Overseas SA.

CU Ciudad Habana

Tel +53 7 208 9603 / 208 7729 tto@ttoweb.com

AUMA Región Andina & Centroamérica

EC Quito

Tel +593 2 245 4614 auma@auma-ac.com www.auma.com

Corsusa International S.A.C.

PE Miraflores - Lima

Tel +511444-1200 / 0044 / 2321 corsusa@corsusa.com www.corsusa.com

Control Technologies Limited

TT Marabella,Trinidad,W.I.

Tel + 1 868 658 1744/5011 www.ctltech.com

AUMA Actuators Middle East

BH 152 68 Salmabad

Tel +97 3 17896585 salesme@auma.com

Mikuni (B) Sdn. Bhd.

BN KA1189 Kuala Belait

Tel + 673 3331269 / 3331272 mikuni@brunet.bn

AUMA Actuators (China) Co., Ltd

CN 215499 Taicang

Tel +86 512 3302 6900 mailbox@auma-china.com www.auma-china.com

PERFECT CONTROLS Ltd.

HK Tsuen Wan, Kowloon

Tel +852 2493 7726 joeip@perfectcontrols.com.hk

PT. Carakamas Inti Alam

ID 11460 Jakarta

Tel +62 215607952-55 auma-jkt@indo.net.id

AUMA INDIA PRIVATE LIMITED.

IN 560 058 Bangalore

Tel +91 80 2839 4656 info@auma.co.in www.auma.co.in

ITG - Iranians Torque Generator

IR 13998-34411 Teheran

+982144545654 info@itg-co.ir

Trans-Jordan Electro Mechanical Supplies

JO 11133 Amman

Tel +962 - 6 - 5332020 Info@transjordan.net

AUMA JAPAN Co., Ltd.

JP 211-0016 Kawasaki-shi, Kanagawa

Tel +81-(0)44-863-8371 mailbox@auma.co.jp www.auma.co.jp

DW Controls Co., Ltd.

KR 153-702 Gasan-dong, GeumChun-Gu,, Seoul

Tel +82 2 2624 3400 import@actuatorbank.com www.actuatorbank.com

AUMA Malaysia Office

MY 70300 Seremban, Negeri Sembilan

Tel +606 633 1988 sales@auma.com.my

Mustafa Sultan Science & Industry Co LLC

OM Ruwi

Tel +968 24 636036 r-negi@mustafasultan.com

FLOWTORK TECHNOLOGIES CORPORATION

PH 1550 Mandaluyong City

Tel +63 2 532 4058 flowtork@pldtdsl.net

M & C Group of Companies

PK 54000 Cavalry Ground, Lahore Cantt

Tel +92 42 3665 0542, +92 42 3668 0118 sales@mcss.com.pk www.mcss.com.pk

Petrogulf W.L.L

QA Doha

Tel +974 44350151 pgulf@qatar.net.qa

AUMA Saudi Arabia Support Office

SA 31952 Al Khobar

Tel + 966 5 5359 6025 Vinod.Fernandes@auma.com

AUMA ACTUATORS (Singapore) Pte Ltd.

SG 569551 Singapore

Tel +65 6 4818750 sales@auma.com.sg www.auma.com.sg

NETWORK ENGINEERING

SY Homs

+963 31 231 571 eyad3@scs-net.org

Sunny Valves and Intertrade Corp. Ltd.

TH 10120 Yannawa, Bangkok

Tel +66 2 2400656 mainbox@sunnyvalves.co.th www.sunnyvalves.co.th

Top Advance Enterprises Ltd.

TW Jhonghe City,Taipei Hsien (235)

Tel +886 2 2225 1718 support@auma-taiwan.com.tw www.auma-taiwan.com.tw

AUMA ACTUATORS INC.

US PA 15317 Canonsburg

Tel +1 724-743-AUMA (2862) mailbox@auma-usa.com www.auma-usa.com

Suplibarca

VE Maracaibo, Estado, Zulia

Tel +58 261 7 555 667 suplibarca@intercable.net.ve

Asia

AUMA Actuators UAE Support Office

AE 287 Abu Dhabi

Tel +971 26338688 Nagaraj.Shetty@auma.com

Al-Arfaj Engineering Co WLL

KW 22004 Salmiyah

Tel +965-24817448 info@arfajengg.com www.arfajengg.com

TOO “Armaturny Center”

KZ 060005 Atyrau

Tel +7 7122 454 602 armacentre@bk.ru

Network Engineering

LB 4501 7401 JBEIL, Beirut

Tel +961 9 944080 nabil.ibrahim@networkenglb.com www.networkenglb.com

AUMA Vietnam Hanoi RO

VN Hanoi

+84 4 37822115 chiennguyen@auma.com.vn

Australia

BARRON GJM Pty. Ltd.

AU NSW 1570 Artarmon

Tel +61 2 8437 4300 info@barron.com.au www.barron.com.au

Page 91

AUMA worldwide

Page 92

AUMA Riester GmbH & Co. KG

P.O.Box 1362

DE 79373 Muellheim

Tel +49 7631 809 - 0 Fax +49 7631 809 - 1250 riester@auma.com www.auma.com

For detailed information on AUMA products refer to the Internet: www.auma.com

Y004.942/003/en/1.14

AUMA AC 01.2, ACExC 01.2 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

1. Safety instructions

1.1. Basic information on safety Standards/directives

1.2. Range of application

1.3. Warnings and notes

1.4. References and symbols

2. General information about Profibus DP

2.1. Basic characteristics

2.2. Basic functions of Profibus DP

2.3. Transfer mode

2.4. Bus access

2.5. Functionality

2.6. Protective functions

2.7. Device types

3. Commissioning

3.1. Introduction

3.2. Parameter setting

3.3. Bus address (slave address)

3.4. Configuring the Profibus DP interface

3.5. Communication start-up

3.6. AUMA user parameters (AUMA specific parameters)

3.6.1. Process representation input arrangement (user parameters)

3.6.2. Settable (user definable) signals

3.6.3. Additional (user-definable) parameters (option)

3.6.4. Further adaptation options

3.7. Communication monitoring

3.7.1. Connection monitoring of the Profibus DP communication

3.7.2. Fail Safe and Global Control Clear telegrams

3.8. I & M functions

4. Description of the data interface

4.1. Input data (process representation input) – signals

4.1.1. Process representation input (default process representation)

4.1.2. Description of the bytes in the process representation input Byte 1: Logical signals

4.2. Output data (process representation output)

4.2.1. Process representation output arrangement

4.2.2. Description of the output data Byte 1: Commands

4.3. Profibus DP V1 services — Option —

4.4. Redundancy

4.4.1. Redundant behaviour according to AUMA redundancy

4.4.2. Redundant behaviour according to Profibus DP-V2 redundancy (PNO guideline 2.212)

4.5. Profibus DP-V2 functions — Option —

4.5.1. Profibus DP-V2 redundancy

4.5.2. Profibus DP-V2 time-synchronisation with time stamp

5. Description of the Profibus DP board

5.1. Indications (indication and diagnostic LEDs)

6. Corrective action

6.1. Troubleshooting

6.2. Diagnostics

7. Technical data

7.1. Profibus DP interface

8. Appendix

8.1. Proposed wiring diagram for external sensors, 2-wire technology

8.2. Proposed wiring diagram for external sensors, 3-wire technology

8.3. Proposed wiring diagram for external sensors, 4-wire technology

8.4. Parameters

Index