Actuator controls AUMATIC AC 01.1 / ACExC 01.1
DeviceNetOperation instructions
Scope of these instructions:
These instructions are valid for multi-turn actuators of the type ranges
SA(R) 07.1 – SA(R) 16.1 and SA(R)ExC 07.1 – SA(R)ExC 16.1
as well as for part-turn actuators of the type ranges
SG 05.1 – SG 12.1 and SGExC 05.1 – SGExC 12.1
with the controls AUMATIC AC 01.1 or ACExC 01.1
Table of contentsPage
1.Safety instructions4
1.1Range of application4
1.2Commissioning (electrical connection)4
1.3Maintenance4
1.4Warnings and notes4
2.Short description4
3.Transport and storage5
4.General information about DeviceNet5
4.1DeviceNet cable6
4.2DeviceNet topology6
4.3DeviceNet communication7
4.4DeviceNet object model7
4.5Protection functions8
5.Technical data9
6.AUMATIC DeviceNet design13
7.Electrical connection14
7.1Power supply (standard)14
7.2Remote position transmitter14
7.3AUMATIC on wall bracket14
7.4Fitting of the connection housing15
7.5Test run15
7.6Check limit and torque switching15
7.7Bus connection (standard)15
7.8Mains and bus connection for explosion-proof version17
7.9Bus cables19
7.10Setting the DeviceNet address and the baud rate via the local controls20
7.11Further parameters of the DeviceNet interface23
8.Commissioning with controls24
8.1Introduction24
8.2Functions of the AUMATIC with DeviceNet24
8.3Setting of the DeviceNet interface of the AUMATIC24
8.4Communication model24
8.5Object model of the AUMATIC24
8.5.1List of objects available in the AUMATIC25
8.6Bus access25
8.6.1Explicit Messages25
8.6.2Poll I/O connection25
8.6.3Configuration of the Poll I/O connection via the local controls25
8.6.4Configuration of the Poll I/O connection via the DeviceNet configuration tool25
9.Poll I/O data interface of the AUMATIC26
9.1Description of the input data26
9.1.1Detailed description of the input data31
9.2Description of the output data33
9.2.1Detailed description of the output data34
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Actuator controls AUMATIC AC 01.1 / ACExC 01.1
Operation instructionsDeviceNet
Page
10.Operation parameters of the actuator35
11.Description of actuator functions39
11.1Operation commands for OPEN / CLOSE operation39
11.2Positioner40
11.3Stepping mode40
12.Safety function40
13.Release function of the local controls (option)41
14.Additional control inputs (option)42
15.Combination fieldbus / standard interface (option)44
16.EMERGENCY STOP function (option)45
17.Redundant bus connection with component redundancy (option)47
17.1Settings for the redundant DeviceNet interface 2 (component redundancy)47
17.2External change-over of the communication channels48
17.2.1Details of the change-over48
18.Indication and programming of the AUMATIC49
18.1Software parameters of the DeviceNet interface49
18.1.1Menu indications49
19.Description via DeviceNet interface52
19.1Assignment of the customer inputs of the DeviceNet interface (option)53
19.2DeviceNet connection assignment53
20.Trouble shooting and corrective actions54
20.1Optical signals during operation54
20.2Status indications in the display55
20.3DeviceNet diagnosis indication in the display55
20.4Offline Connection Set of the AUMATIC56
20.5Reset of the AUMATIC to the factory settings56
20.6Actuator can not be controlled via DeviceNet57
21.Appendix A EDS file59
22.Appendix B standard wiring diagram60
22.1Legend to standard wiring diagram61
23.Appendix C Proposed wiring diagrams62
24.Appendix D Literature references65
25.Appendix E Connection of the screen for AUMATIC ACExC 01.165
Index67
Addresses of AUMA offices and representatives68
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Actuator controls AUMATIC AC 01.1 / ACExC 01.1
DeviceNetOperation instructions
1.Safety instructions
1.1Range of applicationAUMA actuators are designed for the operation of industrial valves, e.g.
globe valves, gate valves, butterfly valves and ball valves. For other applications, please consult us. The manufacturer is not liable for any possible
damage resulting from use in other than the designated applications. Such
risk lies entirely with the user.
Observance of these operation instructions is considered as part of the
controls’/ actuator’s designated use.
1.2Commissioning
(electrical connection)
1.3MaintenanceThe maintenance instructions must be strictly observed, otherwise a safe
1.4Warnings and notesNon-observance of the warnings and notes may lead to serious injuries or
During electrical operation certain parts inevitably carry lethal voltages.
Work on the electrical system or equipment must only be carried out by a
skilled electrician himself or by specially instructed personnel under the
control and supervision of such an electrician and in accordance with the
applicable electrical engineering rules.
operation of the multi-turn actuator is no longer guaranteed.
damage. Qualified personnel must be thoroughly familiar with all warnings
and notes in these operation instructions.
Correct transport, proper storage, mounting and installation, as well as
careful commissioning are essential to ensure a trouble-free and safe
operation.
The following references draw special attention to safety-relevant procedures in these operation instructions. Each is marked by the appropriate
pictograph.
This pictograph means: Note!
“Note” marks activities or procedures which have major influence on the
correct operation. Non-observance of these notes may lead to consequential damage.
This pictograph means: Electrostatically endangered parts!
If this pictograph is attached to a printed circuit board, it contains parts
which may be damaged or destroyed by electrostatic discharges. If the
boards need to be touched during setting, measurement or for exchange, it
must be assured that immediately before a discharge through contact with
an earthed metallic surface (e.g. the housing) has taken place.
This pictograph means: Warning!
“Warning” marks activities or procedures which, if not carried out correctly,
can affect the safety of persons or material.
2.Short descriptionAUMA actuators have a modular design. Motor and gearing are mounted in
a common housing.
The actuators are driven by an electric motor and controlled with the electronic controls AUMATIC. The electronic controls are included in the scope
of delivery.
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Actuator controls AUMATIC AC 01.1 / ACExC 01.1
Operation instructionsDeviceNet
3.Transport and storage
4.General information about DeviceNet
.
Transport to place of installation in sturdy packing.
.
Do not attach ropes or hooks to the handwheel for the purpose of lifting by
hoist.
.
Store in well-ventilated, dry room.
.
Protect against floor dampness by storage on a shelf or on a wooden
pallet.
.
Cover to protect against dust and dirt.
.
Apply suitable corrosion protection agent to bright surfaces.
For the exchange of information among automation systems and between
automation systems and the connected decentral field devices, serial
fieldbuses are mainly used today as the communication system. Thousands
of applications have proved impressively that cost savings of up to 40 % in
wiring, commissioning and maintenance are achieved by using field bus
technology. While in the past the fieldbuses used were often manufacturer
specific and incompatible with other bus systems, the systems employed
today are almost exclusively open and standardized. This means that the
user is independent of individual suppliers and can choose the best product
at the most competitive price.
DeviceNet
dard, based on the CAN protocol. The first DeviceNet products were introduced in 1995.
The ODVA (Open DeviceNet Vendors Association Inc., refer also to
http//www.odva.org) was founded in 1995 as organisation of all DeviceNet
users, all rights within the DeviceNet were transferred from Rockwell Automation to ODVA.
DeviceNet is part of the European standard EN 50325-2 and of IEC
62026-3 which is recognised worldwide.
DeviceNet is an open protocol. In this context, “open” means that the specification and the technology are not the property of Rockwell Automation but
may be further developed by all members of the ODVA.
®
was developed by Rockwell Automation as open fieldbus stan-
The DeviceNet protocol is designed as simple, cost-efficient by but powerful
protocol on the lowest fieldbus level. Therefore, DeviceNet is also ideally
suited for interconnecting sensors, actuators and the respective controls.
The variety of devices that can be connected via DeviceNet ranges from the
simple photoelectric barriers right through to complex vacuum pumps for
semiconductor production.
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Actuator controls AUMATIC AC 01.1 / ACExC 01.1
DeviceNetOperation instructions
4.1DeviceNet cableThe DeviceNet cable provides both the CAN data signal and the power
supply for network and devices. The different system and device requirements are cover by three cable types: Thick Cable, Thin Cable and Flat
Cable. The AUMATIC with DeviceNet can both be connected with the Thick
Cable and the Thin Cable. All cables consist of four wires for the CAN data
signal and the power supply as well as a drain wire for the shield (except for
the flat cable which is not shielded). The cables were designed for the use in
industrial environments and are therefore very robust.
A DeviceNet cable consists of a total of 5 wires. The meaning and the colour
coding of these wires are determined as follows.
Table 1
ColourFunctionApplication
RedV+ (24 V DC)DeviceNet voltage supply
WhiteCAN_HData cable
BareDrainScreened cable
BlueCAN_LData cable
BlackV– (0 V DC)DeviceNet voltage supply
4.2DeviceNet topologyA DeviceNet network may consist of a trunk line, which runs through the
entire system like an aorta, and of drop lines, which connect the devices to
the trunk line (figure A).
Table 2
Baud rateMaximum
trunk line length
Thick Cable Thin Cable
125 kbit/s500 m100 m156 m6 m
250 kbit/s250 m100 m78 m6 m
500 kbit/s100 m100 m39 m6 m
Figure A
Master
PS
DeviceNet
device (node)
Maximum
accumulated
drop line length
24 V DC DeviceNet voltage supply
Trunk line
Maximum
single
drop line length
Drop line
T-tap
Up to 64 DeviceNet devices (nodes) can be operated within a single
DeviceNet network. The baud rates 125 kbit/s, 250 kbit/s and 500 kbit/s are
available. The nodes can either be supplied via DeviceNet (max. of 8 A) or
have their own powerful power supply.
The AUMATIC with DeviceNet has its own power supply. For the supply of
the galvanically isolated network part of the AUMATIC DeviceNet interface,
only a standard supply current of approx. 30 mA (for 24 V DC) per AUMATIC
is required.
The distinct concept of galvanic separation is also important within this
context. Only one earthing point is permitted within the system. Earth
looping via non-galvanically isolated devices is not permitted, the user either
has to isolate their device accordingly (device designation: non-isolated
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Actuator controls AUMATIC AC 01.1 / ACExC 01.1
Operation instructionsDeviceNet
node), or, if this is not possible, has to provide a suitable galvanic isolation
within the device (device designation: isolated node). The AUMATIC with
DeviceNet has a galvanic isolation within the device and can therefore also
be called isolated node.
The physical DeviceNet interface of the devices is designed for exchange of
the devices during active DeviceNet communication. A mechanism for
detecting duplicated DeviceNet addresses as well as a reverse polarity
protection for incorrectly connected cables is obligatory.
DeviceNet devices can be configured and programmed via the network
which enables the exchange of process data. Commissioning and maintenance of complex systems will therefore by simplified. To this end the
system integrator can choose between several powerful tools (e.g.
RSNetWorx by Allen-Bradley)
4.3DeviceNet communicationJust like for other fieldbus protocols, the data exchange among devices or
between devices and the respective controls is the major function of the
DeviceNet protocol. DeviceNet distinguishes between high-priority I/O
messages and low-priority management messages.
DeviceNet uses the data exchange between devices in accordance with the
producer-consumer model. A sending DeviceNet device produces data
within the network, a receiving DeviceNet device consumes data from the
network.
The communication always takes place according to a connection-based
communication model, either via a point-to-point or a multicast connection.
4.4DeviceNet object modelDeviceNet describes all data and functions of the devices according to an
object model. This object-based description results in a clear device model
since a device can be fully defined by means of the individual objects. The
access from the network to the individual objects is exclusively via connection objects. An object stands for the abstract representation of a component
within a device. It is determined by its data or attributes, the functions or
services it provides and by its defined behaviour.
Figure B: General DeviceNet object model
Application
Objects
Assembly
Objects
I/O
Connections
Connection Objects
Parameter
Objects
Message
Explicit
Messaging
Objects
Identity
Objects
Router
Objects
DeviceNet
Objects
DeviceNet Network
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Actuator controls AUMATIC AC 01.1 / ACExC 01.1
DeviceNetOperation instructions
DeviceNet distinguishes between three types of objects: communication
objects, system objects and application specific objects.
.
Communication objects define the data exchanged via DeviceNet, they
are also called connection objects.
.
System objects define general DeviceNet specific data and function which
are useful for most DeviceNet devices.
.
Application specific objects define device-specific data and functions.
The data and the executed services of an object are addressed via a hierarchical address concept using the following identifiers:
.
Device address (MAC ID)
.
Class ID
.
Instance ID
.
Attribute ID
.
Service Code
4.5Protection functions
.
All messages are transmitted with Hamming Distance HD = 6.
.
Monitoring of the net data transmission at the master
.
Programmable failure behaviour of the AUMATIC on loss of communication.
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Actuator controls AUMATIC AC 01.1 / ACExC 01.1
Operation instructionsDeviceNet
5.Technical data
Table 3: DeviceNet interface for actuator controls AC 01.1
Features and functions
Supply voltageStandard voltages:
3-ph AC
voltages/ frequencies
Volt 220 230 240 380 400 415 440 460 480 500 Volt 110,115,120 220,230,240
Hz50505050505060606050Hz50/6050/60
Special voltages:
3-ph AC
voltages/ frequencies
External supply of the electronics
(option)
Volt
Hz
24 V DC + 20 % / – 15 %,
current consumption: basic version approx. 200 mA, with options up to 500 mA
525575660690Volt208
50505050Hz60
Motor controlsStandard:Reversing contactors
1)
1-ph AC
voltages/ frequencies
(mechanically and electrically interlocked)
for motor power up to 1.5 kW
Options:Reversing contactors
1)
(mechanically and electrically interlocked)
for motor power up to 7.5 kW
Thyristor unit (recommended for modulating actuators)
for motor power up to 1.5 kW, 500 V AC with internal fuses
for motor power up to 5.5 kW, 500 V AC, external fuses required
Control and output signalsvia DeviceNet interface
DeviceNet interface with
additional inputs
(options)
DeviceNet interface with 4 free 24 V DC inputs and 2 free 0/4 – 20 mA inputs. Signal
transmission via fieldbus interface.
DeviceNet interface with 24 V DC control inputs OPEN – CLOSE – EMERGENCY.
Selection of control mode via 24 V DC input BUS/REMOTE.
DeviceNet interface with 24 V DC control inputs OPEN – CLOSE and 0/4 – 20 mA input for
nominal position value
2)
(positioner).
Selection of control mode via 24 V DC inputs BUS/REMOTE and MODE.
DeviceNet interface with 24 V DC (optional 115 V AC) control inputs OPEN – STOP –
CLOSE – EMERGENCY and 0/4 – 20 mA input for nominal position value
Selection of control mode via 24 V DC (optional 115 V AC) inputs BUS/REMOTE
and MODE.
Output signals via 6 programmable signal relays, position feedback 0/4 – 20 mA.
Voltage outputStandard:Auxiliary voltage 24 V DC, max. 100 mA for supply of the control inputs,
galvanically isolated from internal voltage supply
Option:Auxiliary voltage 115 V AC, max. 30 mA for supply of the control inputs,
galvanically isolated from internal voltage supply
Component redundancy (option)AUMATIC is equipped with an additional redundant DeviceNet interface
Local controlsStandard:Selector switch LOCAL – OFF – REMOTE (lockable in all three positions)
Push-buttons OPEN – STOP – CLOSE – RESET
5 indication lights:
End position CLOSED and running indication CLOSE (yellow), torque fault
CLOSE (red), motor protection tripped (red), torque fault OPEN (red),
end position and running indication OPEN (green)
LC display, illuminated
Programming interface
Options:Release of the local controls:
with or without selector switch LOCAL – OFF – REMOTE
Operation of the actuator with the push-buttons
OPEN – STOP – CLOSE – RESET of the local controls can be disabled or
released via DeviceNet.
Special colours for the 5 indication lights:
End position and running indication CLOSED (green), torque fault CLOSE
(blue), torque fault OPEN (yellow), motor protection tripped (white),
end position OPEN (red)
Protection cover, lockable
Protection cover with indicator glass, lockable
1-ph AC
voltages/ frequencies
2)
(positioner).
3)
,
1) The lifetime guaranteed by the manufacturer amounts to 2 million cycles. In case a higher number of cycles is to be expected, the use of thyristor units with nearly
unlimited lifetime is recommended
2) Only partly possible in connection with process controller PID, please contact AUMA
3) Not possible in combination with PTC tripping device
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Actuator controls AUMATIC AC 01.1 / ACExC 01.1
DeviceNetOperation instructions
FunctionsStandard:Seating programmable
Limit or torque seating for end position OPEN and end position CLOSED
Torque monitoring over the whole travel
Torque by-pass, adjustable to up to 5 seconds
(no torque monitoring during this time)
Phase failure monitoring with automatic phase correction
Programmable behaviour in case of loss of bus communication
Running indication via indication lights
Positioner4):
Nominal position value via DeviceNet interface
Programmable behaviour on loss of signal
Automatic adaptation of the dead band (adaptive behaviour selectable)
Change over between OPEN – CLOSE duty and modulating duty
via DeviceNet
Options:Process controller, PID
4)
:
Nominal process value via DeviceNet interface
Actual process value via 0/4 – 20 mA additional input
Programmable behaviour on loss of signal
Limitation of the control range
Change over between OPEN – CLOSE duty and modulating duty
via DeviceNet
Monitoring functionsProgrammable monitoring of the max. number of cycles, generates warning signal
Reaction monitoring for operation command (programmable from 1 to 15 seconds),
generates fault signal – results in switching off
Operating time monitoring (programmable from 4 to 1,800 seconds), generates warning
signal
Electronic name plateOrdering data:Commission number AUMATIC, commission number actuator,
KKS number (definition system for power plants), valve number,
plant number
Product data:Product name, works number actuator, works number AUMATIC
Software version logic, hardware version logic, date of final test,
wiring diagram, terminal plan
Project data:Project name, 2 freely definable customer fields with a max. of 19 digits
each
Service data:Service telephone, internet address, service text 1, service text 2
Logging of operating dataA resettable counter and a lifetime counter for:
Motor running time, number of starts, torque switch trippings in end position CLOSED, limit
switch trippings in end position CLOSED, torque switch trippings in end position OPEN,
limit switch trippings in end position OPEN, torque faults CLOSED, torque faults OPEN,
motor protection trippings
Motor protection evaluationStandard:Monitoring of the motor temperature in combination with thermoswitches
in the actuator motor
Options:Additional thermal overload relay in the controls
PTC tripping device in combination with PTC thermistors in the actuator
motor
Electrical connectionsStandard:AUMA plug/socket connector with screw type connection
Threads for cable glands:
M-threads:5 x M 25 x 1.5
Pg-threads:5 x Pg 21
NPT-threads:1 x 1" NPT / 3 x ¾" NPT
Options:G-threads:1 x G ¾" / 4 x G ½"
Special threads, other than standard mentioned above, possible
Gold-plated control plug (pins and sockets)
Parking frame for wall mounting of the disconnected plug
Protection cover for plug compartment (when plug is removed)
Overvoltage protection (option)Protection of the actuator and control electronics against overvoltages of up to 4 kV
Further options for Non-intrusive version with MWG in the actuator
Setting of limit and torque switching via local controls
Electronic timerStart and end of stepping mode as well as ON and OFF time (1 up to 300 seconds) can be
Intermediate positionsAny 8 intermediate positions between 0 and 100 %
Further options for version with potentiometer or RWG in the actuator
Electronic timerStart and end of stepping mode as well as ON and OFF time (1 up to 300 seconds) can be
Intermediate positionsAny 8 intermediate positions between 0 and 100 %
Settings/programming of the DeviceNet interface
Setting of the baud rateSupported baud rates: 125 kbit / 250 kbit / 500 kbit
Setting of the DeviceNet address
(MAC ID)
Programming via DeviceNetvia EDS file and DeviceNet configuration software (e.g. RSNetWorx)
Programmable process
representation
Commands and signals of the DeviceNet interface
Process representation output
(command signals)
Process representation input
(feedback)
Process representation input
(fault signals)
Behaviour on loss of
communication
General data DeviceNet
Communication protocolDeviceNet according to EN 50325-2 or IEC 62026-3
Network topologyTopology with one trunk line and optional drop lines.
Transmission mediumTwisted, screened copper cable with one wire pair for signal transmission and one wire pair
DeviceNet current consumptionapprox. 30 mA at + 24 V DC (approx. 50 mA at + 11 V DC)
DeviceNet interfaceBased on data transmission via CAN telegrams
programmed individually for the directions OPEN and CLOSE.
Reaction and signal behaviour programmable
programmed individually for the directions OPEN and CLOSE.
Reaction and signal behaviour programmable
Automatic baud rate recognition or setting of the baud rate via Explicit Messages or via the
local controls of the AUMATIC as an alternative
Setting of the address via Explicit Messages or via the display of the AUMATIC
The AUMATIC is capable of exchanging data with the process control system by using
different assembly objects:
Input data:Standard Input, Extended Input, Extended one analogue Input,
(Produced Data)Extended two analogue Input, Enhanced Input,
Process Input Data 1, Process Input Data 2, Process Input Data 3
Output data:Standard Output, Process Output Data 1
(Consumed Data)
Depending on the configuration, the length and content of the data interface changes. The
configuration is set in the factory and may be changed via the local controls of the
AUMATIC or via Explicit Messages with the parameters Selected Produced Connection
Path or Selected Consumed Connection Path respectively.
OPEN, STOP, CLOSE, nominal position value
4)
, RESET
End position OPEN, CLOSED
Actual position value
Actual torque value
4)
5)
Selector switch in position LOCAL/ REMOTE
Running indication
Analogue (2) and digital (4) customer inputs
Motor protection tripped
Torque switch tripped in mid-travel
One phase missing
Loss of the analogue customer inputs
The behaviour of the actuator is programmable:
- stop in current position
- move to end position OPEN or CLOSED
- move to any intermediate position
4)
Coupling and uncoupling of devices during operation without affecting other devices is
possible
DeviceNet voltage supply and DeviceNet data signals in one cable.
for the DeviceNet voltage supply
4) Requires position transmitter in the actuator
5) Requires magnetic limit and torque transmitter (MWG) in actuator
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Actuator controls AUMATIC AC 01.1 / ACExC 01.1
DeviceNetOperation instructions
Transmission rate
Baud rate
Maximum
trunk line length
Thick CableThin Cable
Minimum
accumulated
drop line length
Maximum
6)
single
drop line length
125 kByte500 m100 m156 m6 m
250 kByte250 m100 m78 m6 m
500 kByte100 m100 m39 m6 m
Number of devicesUp to 64 DeviceNet devices can be connected
Bus accessData exchange by polling or via Explicit Messages.
Supported DeviceNet functionsGroup 2 only Server
Predefined Master/Slave Connection Set
- Explicit Connection
- I/O Poll Connection
- Fragmentation is supported
Device Heartbeat Message
Device Shutdown Message
Offline Connection Set
Service conditions
Enclosure protection according
to EN 60 529
Standard:IP 67 (when mounted)
Options:IP 68
7)
Terminal compartment additionally sealed against interior (double sealed)
Corrosion protectionStandard:KN suitable for installation in industrial units, in water or power plants
with a low pollutant concentration
Options:KS suitable for installation in occasionally or permanently aggressive
atmosphere with a moderate pollutant concentration
(e.g. wastewater treatment plants, chemical industry).
KX suitable for installation in extremely aggressive atmosphere with high
Dimension sheets Multi-turn actuators/ part-turn actuators “with integral controls AUMATIC
AC”
6)
4) Requires position transmitter in the actuator
6) The internal drop line length of an AUMATIC is 0.27 m
7) For version in enclosure protection IP 68 higher corrosion protection KS or KX is strongly recommended
8) Distance between actuator and AUMATIC max. 100 m. Not suitable for version with potentiometer in the actuator. Instead of the potentiometer, a RWG has to be
used. Cable length for Non-intrusive version with MWG in the actuator max. 100 m. Requires separate data cable for MWG. If actuator and AUMATIC are
separated at a later date the max. cable length is 10 m.
9) Only in combination with reversing contactors and AUMATIC AC 01.1 in enclosure protection IP 67 or IP 68
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Actuator controls AUMATIC AC 01.1 / ACExC 01.1
Operation instructionsDeviceNet
6.AUMATIC DeviceNet design
With the AUMATIC DeviceNet, AUMA offers the ideal controls for the
connection of multi-turn actuators SA and part-turn actuators SG
to DeviceNet.
Figure C: AUMATIC DeviceNet
Motor controls
(switchgear)
DeviceNet
connection board
Power supply unit
Electrical connection
with AUMA plug/ socket connector
Logic board
DeviceNet interface
Selector switch
Local controls
with display
Plug/ socket
connector
The integral controls AUMATIC DeviceNet consist of the following modules:
.
DeviceNet interface. This links the DeviceNet data with the internal electronics.
.
The logic board links the signals of the actuator with the local controls and
the DeviceNet interface and controls the reversing contactors or the
thyristors.
.
Local controls with selector switch and push-buttons, indication lights and
display. With the selector switch the control stations for local control
LOCAL – 0 – REMOTE for remote control are selected. The push-buttons
(OPEN) – Stop –(CLOSE) are used for the electric operation
of the actuator on site.
.
Plug/ socket connectors for easy mounting of the AUMATIC DeviceNet on
the actuators.
.
Motor controls: Reversing contactors or thyristors for motor controls.
.
DeviceNet connection board with terminals for the DeviceNet cable and
the termination resistor for bus termination.
Actuators which have already been installed can be retrofitted for DeviceNet
by exchanging the controls AUMATIC for controls AUMATIC DeviceNet.
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Actuator controls AUMATIC AC 01.1 / ACExC 01.1
DeviceNetOperation instructions
7.Electrical connectionWork on the electrical system or equipment must only be
carried out by a skilled electrician himself or by specially
instructed personnel under the control and supervision of
such an electrician and in accordance with the applicable
electrical engineering rules.
Installation regulations for DeviceNet must be observed for
the wiring (for literature references refer to appendix D).
7.1Power supply (standard)For explosion-proof version (type designation: ACExC)
Figure D-1: Mains connection
50.0
50.01
51.0
Mains cable
51.01
see page 17.
.
Check whether type of current, supply voltage and frequency correspond
to motor data (refer to name plate at motor).
.
Loosen bolts (50.01) (figure D-1) and remove connection housing.
.
Loosen screws (51.01) and remove socket carrier (51.0) from connection
housing (50.0).
.
Insert cable glands suitable for connecting cables.
(The enclosure protection stated on the name plate is only ensured if suitable cable glands are used).
.
Seal cable entries which are not used with suitable plugs.
.
Connect cables according to order-related wiring diagram.
The wiring diagram applicable to the actuator is attached to the
handwheel in a weather-proof bag, together with the operation instructions. In case the wiring diagram is not available, it can be obtained from
AUMA (state commission no., refer to name plate) or downloaded directly
from the Internet (www.auma.com).
Table 4: Technical data AUMA plug/ socket connector for bus connection
Technical dataMotor power connections1)Protective earthControl pins
No. of contacts max.6 (3 are used)1 (leading contact)50 pins / sockets
MarkingU1, V1, W1, U2, V2, W2according to VDE1 to 50
Voltage max.750 V–250 V
Current max.25 A–
Type of customer connectionScrewsScrew for ring lugScrews
Cross section max.6 mm
Material:Pin / socket carrier Polyamide
ContactsBrass (Ms)
1) Suitable for copper wires. For aluminium wires it is necessary to contact AUMA.
7.2Remote position transmitterFor the connection of remote position transmitters (potentiometer, RWG)
7.3AUMATIC on wall bracketThe AUMATIC can also be mounted separately from the actuator on a wall
Figure D-2: AUMATIC on wall bracket
2
screened cables must be used.
bracket.
.
For the connection of actuator and AUMATIC on wall bracket, use suitable
flexible and screened connecting cables.
(Preconfectioned cables can be obtained from AUMA on request)
.
Permissible distance between actuator and AUMATIC amounts to a max.
of 100 m.
.
Versions with potentiometer in the actuator are not suitable. Instead of the
potentiometer, a RWG has to be used in the actuator.
.
Connect the wires in correct phase sequence.
Check direction of rotation before switching on.
2
6 mm
PolyamidePolyamide
Brass (Ms)
16 A
2.5 mm
Brass, tin-plated or
gold-plated (option)
2
14
Connection cable to the actuator
Page 15
Actuator controls AUMATIC AC 01.1 / ACExC 01.1
Operation instructionsDeviceNet
7.4Fitting of the connection
housing
7.5Test runPerform test run. Refer to the operation instructions to the actuator
7.6Check limit and torque switching
After mains connection:
.
Insert the socket carrier (51.0) into the plug cover (50.0) and fasten it with
screws (51.01).
.
Clean sealing faces at the connection housing and the actuator housing.
.
Check whether O-ring is in good condition.
.
Apply a thin film of non-acidic grease (e.g. Vaseline) to the sealing faces.
.
Replace connection housing (50.0) and fasten bolts (50.01) evenly crosswise.
.
Fasten cable glands with the specified torque to ensure the required
enclosure protection.
(multi-turn actuator SA(R) … / part-turn actuator SG . . .
with AUMATIC AC . . .).
Check limit and torque switching, electronic position transmitter RWG or potentiometer (option) and, where necessary, re-set.
The settings are described in the operation instructions to the actuator
(multi-turn actuator SA(R) … part-turn actuator SG . . . with AUMATIC AC . . . ).
For actuators with feedback signal (RWG, potentiometer), a reference operation has to be performed after the setting has been changed.
Perform reference operation:
.
Run actuator electrically (via the push-buttons OPEN and CLOSE) of the
local controls once to the end position OPEN and once to the end position
CLOSED.
.
If no reference operation is performed after changing the limit switching,
the feedback signal via the bus is not correct. The bus signals the missing
reference operation as warning (see page 29).
7.7Bus connection (standard)For explosion-proof version (type designation: ACExC)
see page 17.
Disconnect power before removing the plug cover.
.
Figure D-3: AUMATIC bus
Plug cover
connection
Entries for
bus cables
Loosen and remove plug cover (figure D-3). The connection board
(figures D-4, D-5 and D-8) is located behind the plug cover.
.
Insert cable glands suitable for bus cables.
(The enclosure protection stated on the name plate is only ensured if suitable cable glands are used).
.
Seal cable entries which are not used with suitable plugs.
.
Connect bus cable. See figures D-4 to D-9.
The termination resistor is switched on with the switch (S1/S2)
(figures D-4, D-5 and D-8).
The switch is supplied in position ‘OFF’. The termination resistor may only
be switched on if the actuator is the last bus station in the DeviceNet trunk
line.
Table 5: Switch position S1/S2
ONBus termination switched on
OFFBus termination switched off
The max. current load of the pins for the DeviceNet cable in
the electrical connection is 2.5 A. This has to be observed
when planning the DeviceNet topology (location of the
DeviceNet power supply, current consumption of the
connected DeviceNet devices).
15
Page 16
Actuator controls AUMATIC AC 01.1 / ACExC 01.1
DeviceNetOperation instructions
from previous
DeviceNet device
(thin or thick cable)
to next
DeviceNet device
(thin or thick cable)
BLACK
DeviceNet device
channel 1 (thin cable)
16
BLUE
BARE
X1IN
WHITE
RED
BLACK
BLUE
BARE
WHITE
RED
X2IN
DeviceNet device
channel 2 (thin cable)
Page 17
Actuator controls AUMATIC AC 01.1 / ACExC 01.1
Operation instructionsDeviceNet
7.8Mains and bus connection for explosion-proof version
When working in potentially explosive areas, observe the
European Standards EN 60079-14 “Electrical Installations in
Hazardous Areas” and EN 60079-17 “Inspection and Maintenance of Electrical Installations in Hazardous Areas”.
Work on the electrical system or equipment must only be
carried out by a skilled electrician himself or by specially
instructed personnel under the control and supervision of
such an electrician and in accordance with the applicable
electrical engineering rules.
Figure D-10: Connection
50.0
50.01
51.0
Figure D-11: Disconnection
from the mains
50.0
51.0
51.02
For the Ex-plug/socket connector (figure D-10), the electrical mains connection is made after removing the plug cover (50.0) at the EEx e terminals of
the terminal board (51.0). The flameproof compartment (type of protection
EEx d) remains hereby closed.
.
Check whether type of current, supply voltage and frequency correspond
to motor data (refer to name plate at motor).
.
Loosen bolts (50.01) (figure D-10) and remove plug cover.
.
Insert cable glands with “EEx e” approval and of size suitable for connecting cables. For the recommended cable
glands refer to appendix E, page 65.
(The enclosure protection stated on the name plate is only
ensured if suitable cable glands are used).
.
Seal cable entries which are not used with suitable plugs.
.
No more than max. 2 wires with the same cross section
may be connected to one terminal.
.
Remove cable sheathing in a length of 120 – 140 mm.
Strip wires: Controls max. 8 mm, motor max. 12 mm.
For stranded wires use end-sleeves according to DIN 46228.
.
Connect bus cable. Refer to figures (D-13 or D-14).
The termination resistor for channel 1 is connected through linking the
terminals 31 – 33 and 32 – 34 (standard).
The termination resistor for channel 2 is connected through linking the
terminals 47 – 37 and 48 – 38 (component redundancy only).
.
The termination resistor may only be switched on if the actuator is the last
bus station in the DeviceNet trunk line.
.
Connect screen largely to the threads. For the recommended cable glands
refer to appendix E, page 65.
Figure D-12: Parking frame
(accessory)
Parking frame
If the actuator must be taken from the valve, e.g. for service purposes, it can
be separated from the mains without having to remove the wiring
(figure D-11). For that the screws (51.02) are removed and the plug/ socket
connector is pulled off. Plug cover (50.0) and terminal board (51.0) remain
together.
Flameproof enclosure! Before opening, ensure that there is
no explosive gas and no voltage.
A special parking frame (figure D-12) for protection against touching the
bare contacts and against environmental influences is available.
17
Page 18
Actuator controls AUMATIC AC 01.1 / ACExC 01.1
DeviceNetOperation instructions
Figure D-13: Bus connection for channel 1
(standard)
Another bus station follows the actuator
3931353240
Black
Blue
Bare
White
Red
from previous
DeviceNet device
to next
DeviceNet device
Actuator is the final station in the DeviceNet trunk line
39313532403433
Black
Blue
Bare
White
Red
from previous
DeviceNet device
Figure D-14: Bus connection for channel 2
(component redundancy only)
Another bus station follows the actuator
4947364850
Black
Blue
Bare
White
Red
from previous
DeviceNet device
to next
DeviceNet device
Actuator is the final station in the DeviceNet trunk line
49473648503837
Black
Blue
Bare
White
Red
from previous
DeviceNet device
Table 6: Technical data Ex-plug/ socket connector with terminal board for explosion-proof actuators
Technical dataMotor power connections
1)
Protective earthControl pins
No. of contacts max.31 (leading contact)38 pins/sockets
MarkingU1, V1, W1according to VDE1 to 24, 31 to 50
Voltage max.550 V–250 V
Current max.25 A–10 A
Type of customer connectionScrewsScrewsScrews
Cross section max.6 mm
1) Suitable for copper wires. For aluminium wires it is necessary to contact AUMA.
18
Page 19
Actuator controls AUMATIC AC 01.1 / ACExC 01.1
Operation instructionsDeviceNet
7.9Bus cablesOnly cables conforming to the DeviceNet wire specification (www.odva.org)
may be used for a DeviceNet network.
The bus cable must be laid at a distance of at least 20 cm from other cables.
It should be laid in a separate, conductive and earthed cable trunking.
It must be ensured that there are no potential differences between the individual stations on the DeviceNet (Perform a potential compensation).
Table 7
Maximum
Baud rate
125 kbit/s500 m156 m6 m
250 kbit/s250 m78 m6 m
500 kbit/s100 m39 m6 m
Table 8
ColourFunctionApplication
RedV+ (24 V DC)DeviceNet voltage supply
WhiteCAN_HData cable
BareDrainScreened cable
BlueCAN_LData cable
BlackV– (0 V DC)DeviceNet voltage supply
trunk
line length
(thick cable)
Maximum
accumulated
drop line length
Thick CableAs a standard, the thick cable is used for the trunk line.
121 Ω bus termination on both ends of the trunk line
Trunk line
T-tap
Controls (master)
Termination
switched on
Drop line
7.10 Setting the DeviceNet address and the baud rate via the local controls
This subclause only describes the setting of the DeviceNet address and the
baud rate. For further detailed instructions on the indication, operation and
setting of the AUMATIC refer to the operation instructions of the actuator
(multi-turn actuator SA(R) … / part-turn actuator SG …
with AUMATIC AC ...).
After the address or baud rate setting has been changed, the AUMATIC
must be switched off for a short time to activate the settings. As an alternative, you may also disconnect the DeviceNet voltage supply for a short time.
Set selector switch at the AUMATIC to position OFF (0), figure F-1.
.
Switch on supply voltage.
.
Select menu indication M0:
.
Press push-buttonin one of the status indications (S0, S1, S2, S3 or
S4) longer than 2 seconds:
C
MAC ID SW.VALUE = 64)
BAUDRATE SW.VALUE = PGM MODE)
> 2 Sec.
LANGUAGE /CONTRAST
M0MAIN MENU
SETTINGS
OPERATIONAL DATA
20
Page 21
Actuator controls AUMATIC AC 01.1 / ACExC 01.1
Operation instructionsDeviceNet
.
Select SETTINGS with push-button:
Figure
F-2
Figure
F-3
Figure
F-4
Figure
F-5
LANGUAGE / CONTRAST
SETTINGS
OPERATIONAL DATA
.
Confirm the selection SETTINGS with:
SET LIMIT SWITCHES
SEATING MODE
TORQUE
.
Select DEVICE-NET1 by pushingseveral times:
POSITIONER
TORQUE
DEVICE-NET1
.
Confirm the selection DEVICE-NET1 with:
DEVICE-NET1
VIEW
EDIT
M1MAIN MENU
M10SETTINGS
M1MSETINGS
M1M0
Figure
F-6
Figure
F-7
Figure
F-8
.
Select EDIT with push-button:
VIEW
EDIT
Confirm the selection EDIT with:
ENTER PASSWORD
0***
:EDIT:OKC:ESC
.
With the push-buttonsandthe value of the selected position can be
changed.
.
To accept the input and move to the next digit, press push-button,
proceed until all password digits are entered. When accepting the last
digit, the entered password is checked (default password: 0000), if it is
valid, the following indication appears:
BAUDRATE SW VALUE
MAC ID SW.VALUE
M1M1DEVICE-NET1
M1M10VIEW
21
Page 22
Actuator controls AUMATIC AC 01.1 / ACExC 01.1
DeviceNetOperation instructions
Setting the baud rate:
Figure
F-9
Figure
F-10
.
Confirm BAUDRATE SW.VALUE with push-button:
BAUDRATE SW.VALUE
125 KBAUD
:EDITC:ESC
.
Change to the edit mode with:
BAUDRATE SW.VALUE
125 KBAUD
:EDIT:OKC:ESC
Now the baud rate settings can be made.
The following settings are possible:
125 KBAUD
The baud rate is set to 125 kbit/s (default setting)
250 KBAUD
The baud rate is set to 250 kbit/s
500 KBAUD
The baud rate is set to 500 kbit/s
PGM MODE
Use PGM MODE to activate the baud rate setting via DeviceNet (in this
case the DeviceNet baud rate can be defined via Explicit Messages of the
process control system), e.g. with RSNetWorx by Allen-Bradley).
AUTO
AUTO activates the automatic baud rate detection.
M1M10EDIT
M1M10EDIT
Setting the actuator address:
Figure
F-11
Figure
F-12
.
With the push-buttonsandthe value can be changed.
.
Pressing the push-buttonaccepts the input.
.
To return to the previous indication without accepting the entered value
press the push-button.
In the AUTO setting the AUMATIC must be switched off for a short time in
order to recognize a changed baud rate. As an alternative, you may also
disconnect the 24 V DC DeviceNet voltage supply for a short time.
After having changed the baud rate, the AUMATIC must be switched off for a
short time. As an alternative, you may also disconnect the 24 V DC
DeviceNet voltage supply for a short time.
.
Pressto select MAC ID SW.VALUE .
.
Confirm MAC ID SW.VALUE with push-button.
.
Change to the edit mode with:
C
M1M12EDIT
MAC ID SW.VALUE
63
:EDITC:ESC
M1M12EDIT
MAC ID SW.VALUE
63
:EDIT:OKC:ESC
22
Now you can use the push-buttonsandto set the slave address from
0 to 63.
Page 23
Actuator controls AUMATIC AC 01.1 / ACExC 01.1
Operation instructionsDeviceNet
Address 63 (default setting) should not be used since this is the default
address for all DeviceNet devices. Use address 64 to activate the MAC ID
setting via DeviceNet (in this case the DeviceNet address can be defined via
Explicit Messages of the process control system, e.g. with RSNetWorx by
Allen-Bradley). Furthermore, the OFFLINE CONNECTION SET is activated
(see page 56).
.
Pressing the push-buttonaccepts the input.
.
To return to the previous indication without accepting the entered value
press the push-button.
After having changed the actuator address, the AUMATIC must be switched
off for a short time. As an alternative, you may also disconnect the 24 V DC
DeviceNet voltage supply for a short time.
7.11 Further parameters of the DeviceNet interface
The DeviceNet interface of the AUMATIC has further parameters which can
be set in the same way:
Configuration of the Poll I/O connections
You can use these parameters to configure the DeviceNet data interface
(see also page 49 ff).
C
Menu structure:
MAIN MENU (M)
SETTINGS (M1)
Standard value:
SELECTED CONS.PATH: PROCESS OUTPUT
SELECTED PROD.PATH
Behaviour on loss of communication:
The parameter
AUMATIC DeviceNet interface in case of major communication faults. With
the setting
UNRECOVERABLE FAULT (see diagnosis indications in the display). The
setting
DeviceNet interface for most of the communication faults.
HOLD IN BUS-OFF, the DeviceNet interface is set to the status
FULLY RESET CAN causes an automatic restart of the AUMATIC
DEVICENET 1 (M1M)
BUS-OFF INTERRUPT (M1MX7)
Standard value:
BUS-OFF INTERRUPT: HOLD IN BUS-OFF
Setting the DeviceNet Heartbeat Message
The
HEARTBEAT INTERVAL parameter determines the interval for sending
the Device Heartbeat Message. This message contains the current status of
the AUMATIC DeviceNet interface.
Standard value:
HEARTBEAT INTERVAL: 0S
(Device Heartbeat Message deactivated)
23
Page 24
Actuator controls AUMATIC AC 01.1 / ACExC 01.1
DeviceNetOperation instructions
8.Commissioning with controls
8.1IntroductionThe DeviceNet specification stipulates a configuration via the network used to
exchange net data. A configuration via the network is much more convenient
than an individual configuration of each individual device since a configuration
tool (e.g. RSNetWorx by Allen-Bradley) can be used for all devices. The
parameters of the individual devices can be displayed and controlledly
changed.
The configuration is made using an electronic data sheet (EDS file = Electronic Data Sheet, available at www.auma.com).
8.2Functions of the AUMATIC with DeviceNet
The DeviceNet interface of the AUMATIC supports the following DeviceNet
functions:
.
Group 2 only Server
.
Predefined Master/Slave Connection Set
- Explicit Connection
- I/O Poll Connection
- Fragmentation is supported
.
Device Heartbeat Messages
.
Device Shutdown Messages
.
Offline Connection Set
8.3Setting of the DeviceNet interface of the AUMATIC
The DeviceNet interface must be set in accordance with the desired bus
parameters (baud rate and actuator address). For further instructions please
refer to subclause 7.10, page 20.
After the setting was changed, the AUMATIC has to be switched off for a
short time. As an alternative, you may also disconnect the 24 V DC
DeviceNet voltage supply for a short time.
8.4Communication modelDeviceNet is based on a connection based communication model. For this,
the respective instances of the connection object in the DeviceNet device
have to be installed and configured in the same way as in the AUMATIC.
Connection Object
AUMATIC Object
Actuator Control Object
Configuration Object
11Explicit
21Explicit
31Explicit
4
51. 2Explicit
1001Explicit
1011Explicit
102 – 1991Explicit
100 – 107,
116 – 118
Explicit & I/O
8.6Bus access
8.6.1Explicit MessagesExplicit Messages are used for general data exchange of two devices via the
DeviceNet network. They can be used for the transmission of low priority configuration data, management or diagnosis data. This type of communication
always is a point-to-point connection in a client/server system while a request
by a client always has to be confirmed by a server (request/response).
8.6.2Poll I/O connectionThe Poll I/O connection implements the classic master-slave communication
between controls and a device. The master can use the Poll Command
Message to transmit data to a slave and accept data from the slave via the
Poll Response Message. In general, a master will cyclically poll the slave
within a larger system.
The AUMATIC has been preconfigured in the factory with one of the
instances described in chapter 9. (according to the order data).
If required the data interface for the Poll I/O connection can be configured
via the local controls of the AUMATIC or with a commercial configuration
tool (e.g. RSNetWorx by Allen-Bradley) while using the EDS file of the
AUMATIC.
8.6.3Configuration of the Poll I/O connection via the local controls
The configuration of the local controls is made in the same way as the
setting of the baud rate (see page 20 ff) and via the following menus:
8.6.4Configuration of the Poll I/O connection via the DeviceNet configuration tool
For the configuration of the data interface, a commercial configuration tool
(e.g. RSNetWorx by Allen-Bradley) can be used.
During the configuration phase, no Poll I/O connection must be established;
a possibly available DeviceNet Master must be deactivated.
The setting options are listed in the following table:
25
Page 26
Actuator controls AUMATIC AC 01.1 / ACExC 01.1
DeviceNetOperation instructions
Table 10: Addressing the parameters via configuration tool
ParametersAUMATIC Display indicationsSetting via configuration tool
Parameter designationParameter valueValueAddress
SELECTED
CONSUMED PATH
SELECTED
PRODUCED PATH
SELECTED CONS. PATHSTANDARD OUT
STANDARD 1 AN. OUT
PROCESS OUTPUT
SELECTED PROD. PATHSTANDARD INPUT
EXTENDED INPUT
EXTENDED 1 AN.INPUT
EXTENDED 2 AN.INPUT
ENHANCED INPUT
PROCESS INPUT 1
PROCESS INPUT 2
PROCESS INPUT 3
1
Class ID101 (65 hex)
Instance ID1 (1hex)
2
Attribute ID 1 (1hex)
3
1
Class ID101 (65 hex)
2
Instance ID1 (1hex)
3
Attribute ID 17 (11hex)
4
5
6
7
8
9.Poll I/O data interface of the AUMATIC
9.1Description of the input data
Standard Input
SELECTED PRODUCED PATH = 1
Data length = 4 byte
Bit
Word 1
(actuator signals)
Word 2 (E2 Feedback)
Extended Input
SELECTED PRODUCED PATH = 2
Data length = 6 byte
Bit
Word 1
(actuator signals)
Word 2 (E2 Feedback)
1514131211109876543210
No external controls
1514131211109876543210
No external controls
The following Assembly Objects are available for reading input data from theAUMATIC or writing output data to the AUMATIC.
—
—
—
—
—
LSC (WSR)
No loss of phase
No loss of phase
LSO (WOEL)
LSO (WOEL)
LSC (WSR)
—
—
—
Local sw. position
Feedback E2 loss
Anlog In1 DN1 loss
E2 Feedback (0 – 1 000 per mil)
—
—
Local sw. position
Feedback E2 loss
DN1 Anlog In1 loss
E2 Feedback (0 – 1 000 per mil)
No thermal fault
Remote sw. position
No thermal fault
Remote sw. position
TSO (DOEL)
TSO (DOEL)
TSC (DSR)
TSC (DSR)
Word 3
(extended)
26
handwhl
Running with
Thermal fault
TSC (DSR)
TSO (DOEL)
—
No reaction
Running CLOSE
Running OPEN
MODE
EMERGENCY
Command o.k.
Running CLOSE
Running OPEN
Local sw. position
Remote sw. position
LSC (WSR)
LSO (WOEL)
Page 27
Actuator controls AUMATIC AC 01.1 / ACExC 01.1
Operation instructionsDeviceNet
Extended One Analog Input
SELECTED PRODUCED PATH = 3
Data length = 8 byte
Bit
1514131211109876543210
Word 1
(actuator signals)
Word 2 (E2 Feedback)
Word 3
(extended)
Word 4
(analogue input 1)
1) In word 4 the value of the first additional free analogue current input of the DeviceNet interface is transmitted. The start and end values can be set at the
AUMATIC via the push-buttons and the display. For further detailed instructions on the indication, operation and setting of the AUMATIC refer to the operation
instructions of the actuator (multi-turn actuator SA(R) … / part-turn actuator SG … with AUMATIC AC ...).
If the measuring values are 0.3 mA below the initial value a loss of signal is indicated. (refer to warning signals 2, byte 16)
No external controls
handwhl
Running with
—
Thermal fault
—
TSC (DSR)
—
TSO (DOEL)
—
—
Local sw. position
Feedback E2 loss
DN1 Anlog In1 loss
Remote sw. position
E2 Feedback (0 – 1 000 per mil)
—
No reaction
Running CLOSE
Running OPEN
EMERGENCY
Command o.k.
Analogue input 1 (0 – 1 000 per mil)
No thermal fault
MODE
Running CLOSE
No loss of phase
Running OPEN
1)
LSC (WSR)
LSO (WOEL)
Local sw. position
Remote sw. position
TSO (DOEL)
LSC (WSR)
Extended Two Analog Input
SELECTED PRODUCED PATH = 4
Data length = 10 byte
Bit
1514131211109876543210
TSC (DSR)
LSO (WOEL)
Word 1
(actuator signals)
Word 2 (E2 Feedback)
Word 3
(extended)
Word 4
(analogue input 1)
Word 5
(analogue input 2)
1) In word 4 and 5, the values of the analogue current inputs of the DeviceNet interface were transmitted. The start and end values can be set at the AUMATIC via
the push-buttons and the display. For further detailed instructions on the indication, operation and setting of the AUMATIC refer to the operation instructions of
the actuator (multi-turn actuator SA(R) … / part-turn actuator SG … with AUMATIC AC ...).
If the measuring values are 0.3 mA below the initial value a loss of signal is indicated. (refer to warning signals 2, byte 16)
No external controls
handwhl
Running with
—
Thermal fault
—
TSC (DSR)
—
TSO (DOEL)
—
—
Local sw. position
Feedback E2 loss
DN1 Anlog In1 loss
Remote sw. position
E2 Feedback (0 – 1 000 per mil)
--
No reaction
Running CLOSE
Running OPEN
EMERGENCY
Command o.k.
Analogue input 1 (0 – 1 000 per mil)
Analogue input 2 (0 – 1 000 per mil)
No thermal fault
MODE
Running CLOSE
No loss of phase
Running OPEN
1)
1)
LSC (WSR)
LSO (WOEL)
Local sw. position
Remote sw. position
TSO (DOEL)
LSC (WSR)
TSC (DSR)
LSO (WOEL)
27
Page 28
Actuator controls AUMATIC AC 01.1 / ACExC 01.1
DeviceNetOperation instructions
Enhanced Input
SELECTED PRODUCED PATH = 5
Data length = 14 byte
Bit
1514131211109876543210
Word 1
(actuator signals)
Word 2 (E2 Feedback)
Word 3
(extended)
Wort 4
(analogue input 1)
Wort 5
(analogue input 2)
Word 6
Word 7
1) In word 4 and 5, the values of the analogue current inputs of the DeviceNet interface were transmitted. The start and end values can be set at the AUMATIC via
the push-buttons and the display. For further detailed instructions on the indication, operation and setting of the AUMATIC refer to the operation instructions of
the actuator (multi-turn actuator SA(R) … / part-turn actuator SG … with AUMATIC AC ...).
If the measuring values are 0.3 mA below the initial value a loss of signal is indicated. (refer to warning signals 2, byte 16)
No external controls
handwheel
Running with
—
Thermal fault
—
TSC (DSR)
—
TSO (DOEL)
—
—
Local sw. position
Feedback E2 loss
DN1 Anlog In1 loss
Remote sw. position
E2 Feedback (0 – 1 000 per mil)
--
No reaction
Running CLOSE
Running OPEN
EMERGENCY
Command o.k.
Analogue input 1 (0 – 1 000 per mil)
Analogue input 2 (0 – 1 000 per mil)
Reserved
Reserved
No thermal fault
MODE
Running CLOSE
No loss of phase
Running OPEN
1)
1)
LSC (WSR)
LSO (WOEL)
Selector switch in
Local sw. position
TSO (DOEL)
REMOTE
LSC (WSR)
TSC (DSR)
LSO (WOEL)
Process Input Data 1
SELECTED PRODUCED PATH = 6
Data length = 8 byte
Bit
Byte 1
(Logical signals)
Byte 3
E2 (Feedback)
Byte 5
(Physical operation)
Byte 7
(Analogue input 1)
1) Grey signals are collective signals. They contain the results of a disjunction (or-operation) of other information.
2) Byte 7 and byte 8 transmit the value of the first additional free analogue current input of the DeviceNet interface. The start and end values can be set at the
AUMATIC via the push-buttons and the display. For further detailed instructions on the indication, operation and setting of the AUMATIC refer to the operation
instructions of the actuator (multi-turn actuator SA(R) … / part-turn actuator SG … with AUMATIC AC ...).
If the measuring values are 0.3 mA below the initial value a loss of signal is indicated. (refer to warning signals 2, byte 16)
7654321076543210
1)
1)
1)
Byte 2
(Actuator
Fault ind.
Warning ind.
Running CLOSE
Running OPEN
Not ready ind.
Setpoint position
Closed position
signals)
Open position
TSC (DSR)
TSO (DOEL)
LSC (WSR)
LSO (WOEL)
Local sw. position
Loss of phase
Remote sw. position
Byte 4
E2 Feedback 1 (0 – 1 000 per mil) high byte
E2 (Feed-
E2 Feedback 1 (0 – 1 000 per mil) low byte
back)
1)
Byte 6
Running LOCAL
handwheel
Running with
Running REMOTE
—
Actuator moving
Stepping mode
—
(Options
part 1)
Phys.drive break
DN1 dig.in 4
DN1 dig.in 3
DN1 dig.in 2
DN1 dig.in 1
Intermed. pos. 4
Intermed. pos. 3
Intermed. pos. 2
Byte 8
Analogue input 1 (0 – 1 000 per mil) high byte
2)
(Analogue
Analogue input 1 (0 – 1 000 per mil) low byte
input 1)
Thermal fault
Intermed. pos. 1
2)
28
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Actuator controls AUMATIC AC 01.1 / ACExC 01.1
Operation instructionsDeviceNet
Process Input Data 2
SELECTED PRODUCED PATH = 7
Data length = 14 byte
Bit
7654321076543210
Byte 1
(Logical
signals)
Byte 3
E2 (Feedback)
Byte 5
(Physical operation)
Byte 7
(Analogue input 1)
Byte 9
(Not ready ind.)
Running OPEN
1)
Not ready ind.
Setpoint position
Closed position
1)
Fault ind.
1)
Warning ind.
Running CLOSE
E2 Feedback 1 (0 – 1 000 per mil) high byte
1)
Running LOCAL
handwheel
Running with
Running REMOTE
—
Actuator moving
—
Stepping mode
Analogue input 1 (0 – 1 000 per mil) high byte
External control
MODE
(reserved)
EMERGENCY
—
EMCY STOP active
TE
(reserved)
Selector not REMO-
Byte 2
(Actuator
signals)
Open position
Byte 4
(E2 Feedback)
Byte 6
(Options
part 1)
Phys.drive break
Byte 8
2)
(Analogue
input 1)
Byte 10
(Fault
signals)
Wrong command
TSC (DSR)
TSO (DOEL)
LSC (WSR)
LSO (WOEL)
Local sw. position
Loss of phase
Remote sw. position
E2 Feedback 1 (0 – 1 000 per mil) low byte
DN1 dig.in 4
DN1 dig.in 3
DN1 dig.in 2
DN1 dig.in 1
Intermed. pos. 4
Intermed. pos. 3
Intermed. pos. 2
Analogue input 1 (0 – 1 000 per mil) low byte
—
Internal fault
Torque fault (OPEN)
Torque fault (CLOSE)
Phase-fault
—
Thermal fault
Thermal fault
Intermed. pos. 1
2)
Configuration faulty
Byte 11
(Warning
signals
Warning oper. time
Starts/run
Internal feedback
Internal warning
Anlog In2 I/O1 loss
part 1)
Byte 13
(Torque)
1) Grey signals are collective signals. They contain the results of a disjunction (or-operation) of other information.
2) Byte 7 and byte 8 transmit the value of the first additional free analogue current input of the DeviceNet interface. The start and end values can be set at the
AUMATIC via the push-buttons and the display. For further detailed instructions on the indication, operation and setting of the AUMATIC refer to the operation
instructions of the actuator (multi-turn actuator SA(R) … / part-turn actuator SG … with AUMATIC AC ...).
If the measuring values are 0.3 mA below the initial value a loss of signal is indicated. (refer to warning signals 2, byte 16)
3) Byte 13 and byte 14 transmit the current torque of the actuator (only if an MWG is installed in the actuator).
The value transmitted is the current torque in per mil of the nominal torque of the actuator. The torque zero point is at 500, for 100.0 % of the actuator torque in
direction OPEN the value 1000 is transmitted, for 100.0 % of the torque in direction CLOSE the value 0 is transmitted.
Torque value 1 (0 – 1 000 per mil) high byte
—
Anlog In1 I/O1 loss
Byte 12
(Warnings
signals
part 2)
P.-Feedback E4 loss
Byte 14
3)
(Torque)
—
—
(reserved)
Setpoint E1 loss
DN1 Analog In1 loss
DN1 Analog In2 loss
Feedback E2 loss
Torque value 1 (0 – 1 000 per mil) low byte
Torque E6 loss
3)
29
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Actuator controls AUMATIC AC 01.1 / ACExC 01.1
DeviceNetOperation instructions
Process Input Data 3
SELECTED PRODUCED PATH = 8
Data length = 17 byte
Bit
7654321076543210
Byte 1
(Logical signals)
Byte 3
E2 (Feedback)
Byte 5
(Physical operation)
Byte 7
(Analogue input 1)
Byte 9
(Not ready ind.)
Running OPEN
1)
Not ready ind.
Setpoint position
Closed position
1)
Fault ind.
1)
Warning ind.
Running CLOSE
E2 Feedback 1 (0 – 1 000 per mil) high byte
1)
Running LOCAL
handwheel
Running with
Running REMOTE
—
Actuator moving
—
Stepping mode
Analogue input 1 (0 – 1 000 per mil) high byte
External control
MODE
(reserved)
EMERGENCY
—
EMCY STOP active
TE
(reserved)
Selector not REMO-
Byte 2
(Actuator
signals)
Open position
Byte 4
E2 (Feedback)
Byte 6
(options)
Phys.drive break
Byte 8
2)
(Analogue
input 1)
Byte 10
(Fault signals)
Wrong command
TSC (DSR)
TSO (DOEL)
LSC (WSR)
LSO (WOEL)
Local sw. position
Loss of phase
Remote sw. position
E2 Feedback 1 (0 – 1 000 per mil) low byte
DN1 dig.in 4
DN1 dig.in 3
DN1 dig.in 2
DN1 dig.in 1
Intermed. pos. 4
Intermed. pos. 3
Intermed. pos. 2
Analogue input 1 (0 – 1 000 per mil) low byte
—
Internal fault
SE)
Torque fault (CLO-
Loss of phase
Torque fault (OPEN)
—
Thermal fault
Thermal fault
Intermed. pos. 1
2)
Configuration faulty
Byte 11
(Warning
signals
part 1)
Byte 13
(Torque)
Byte 15
(Analogue input 2)
—
Starts/run
Internal warning
Warning oper. time
Internal feedback
I/O1 Analog In2 loss
I/O1 Analog In1 loss
Torque value 1 (0 – 1 000 per mil) high byte
Analogue input 2 (0 – 1 000 per mil) high byte
Byte 12
(Warnings
signals
part 2)
P-Feedback E4 loss
Byte 14
3)
(Torque)
Byte 16
4)
(Analogue
input 2)
—
—
Setpoint E1 loss
DN1 Analog In1 loss
DN1 Analog In2 loss
Feedback E2 loss
Torque value 1 (0 – 1 000 per mil) low byte
Analogue input 2 (0 – 1 000 per mil) low byte
Byte 17
—
—
(Additional
—
data)
Intermed. pos. 8
Intermed. pos. 7
Intermed. pos. 6
Intermed. pos. 5
In intermed. position
1) Grey signals are collective signals. They contain the results of a disjunction (or-operation) of other information.
2) In bytes 7, 8, 15 and 16 the values of the analogue current inputs of the interface are transmitted.
The start and end values can be set at the AUMATIC via the push-buttons and the display. For further detailed instructions on the indication, operation and
setting of the AUMATIC refer to the operation instructions of the actuator (multi-turn actuator SA(R) … / part-turn actuator SG … with AUMATIC AC ...).
If the measuring values are 0.3 mA below the initial value a loss of signal is indicated.
3) Byte 13 and byte 14 transmit the current torque of the actuator (only if an MWG is installed in the actuator).
The value transmitted is the current torque in per mil of the nominal torque of the actuator. The torque zero point is at 500, for 100.0 % of the actuator torque in
direction OPEN the value 1000 is transmitted, for 100.0 % of the torque in direction CLOSE the value 0 is transmitted.
(reserved)
Torque E6 loss
3)
3)
30
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Actuator controls AUMATIC AC 01.1 / ACExC 01.1
Operation instructionsDeviceNet
9.1.1Detailed description of the input data
The input data are described below in alphabetical order.
DesignationDescription (if there is no further explanation in the text, the description for bit value = 1 applies)
Actuator moving
CLOSED position, (torque
seating in end position
CLOSED)
CLOSED position, (limit
seating in end position
CLOSED)
Command o.k.There is no wrong command (“Wrong command” signal negated)
Config. fault
DN1 Analog In1 lossSignal loss of the analogue input 1 at the DeviceNet interface 1
DN1 Analog In2 lossSignal loss of the analogue input 2 at the DeviceNet interface 1
DN1 dig.in 1A 24 V signal is present at the digital input 1.
DN1 dig.in 2A 24 V signal is present at the digital input 2.
DN1 dig.in 3A 24 V signal is present at the digital input 3.
DN1 dig.in 4A 24 V signal is present at the digital input 4.
EMCY STOP activeThe EMERGENCY STOP button (option) has been operated (see page 45).
EMERGENCY MODEEmergency mode is active
External control
Fault ind.
Feedback E2 lossA loss of signal has occurred in the actual position.
I/O1 Analog In1 loss
I/O1 Analog In2 loss
In intermed. position
Intermed. pos. 1Intermediate position 1 is signalled
Intermed. pos. 2Intermediate position 2 is signalled
Intermed. pos. 3Intermediate position 3 is signalled
Intermed. pos. 4Intermediate position 4 is signalled
Intermed. pos. 5Intermediate position 5 is signalled.
Intermed. pos. 6Intermediate position 6 is signalled.
Intermed. pos. 7Intermediate position 7 is signalled.
Intermed. pos. 8Intermediate position 8 is signalled.
Internal fault
Internal warning
Local sw. positionSelector switch in position LOCAL
Loss of phase
LSC (WSR)Limit switch CLOSE right operated.
LSO (WOEL)Limit switch OPEN left operated.
No external controlsThere is no external operation (“External controls” signal negated)
Collective signal: contains the result of a disjunction (or operation):
Running LOCAL, Running REMOTE, Running with handwheel
Torque switch and limit switch in direction CLOSE operated.
Limit switch in direction CLOSE operated
Value = 1: Indicates a faulty configuration, i.e. the current setting of the AUMATIC is not valid, the
precise cause can be viewed via a diagnosis indication (D4) on the display.
Value = 0: AUMATIC has been correctly configured
External operation (option). Is set as soon as the BUS/REMOTE input is supplied with 24 V DC
(optional 115 V AC). Thus, the AUMATIC only reacts to operation commands of the I/O interface
or the external inputs bus (OPEN – STOP – CLOSE or MODE and 0/4 – 20 mA) (see page 42
ff).
Value = 1: Collective signal: Contains the result of a disjunction (OR-operation) of all bits of the
byte 10 (Fault signals)
Value = 0: No faults are active. All bits in byte 10 (Fault signals) are cleared.
Loss of signal of the analogue input 1 of the parallel interface (only for DeviceNet in combination
with parallel interface).
Loss of signal of the analogue input 2 of the parallel interface (only for DeviceNet in combination
with parallel interface).
If set if the actuator does not execute an operation command and is neither in end position OPEN
nor in end position CLOSED
The internal diagnostics of the AUMATIC have detected a fault (the exact cause can be viewed
on diagnosis page D2 and DQ of the display).
The internal diagnostics of the AUMATIC have detected a warning (the exact cause can be determined via diagnosis page D3 of the display).
One phase missing; help: Connect phase. When externally supplied with 24 V DC, the complete
AC power supply might be missing, check and connect if necessary.
31
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Actuator controls AUMATIC AC 01.1 / ACExC 01.1
DeviceNetOperation instructions
DesignationDescription (if there is no further explanation in the text, the description for bit value = 1 applies)
No internal feedback
No loss of phaseThere is no loss of phase (“Loss of phase” signal negated)
No reactionIs set if the reaction monitoring of the AUMATIC has detected a fault.
No thermal faultThere is no thermal fault (“Thermal fault” signal negated)
Not ready ind.
OPEN position, (limit seating in end position OPEN)
OPEN position, (torque
seating in end position
OPEN)
Operation pause
P.-Feedback E4 lossLoss of signal of the actual process value E4 (only if PID controller is available and active).
Remote sw. positionSelector switch in position REMOTE
Running CLOSE
Running LOCALIndicates the movement of the output drive during electrical operation from LOCAL
Running OPEN
Running REMOTEIndicates the movement of the output drive during electrical operation from REMOTE
Running with handwheelMovement at the output drive without electrical operation command
Selector not remote
Setpoint E1 lossA loss of signal has occurred in the nominal position.
Setpoint position
Starts/run
Stepping modeIndicates that the actuator has entered the set stepping range while in stepping mode
Thermal fault
Torque E6 lossA fault has occurred in the torque measuring.
Torque fault (CLOSE)
Torque fault (OPEN)
TSC (DSR)Torque switch CLOSE right operated (storing).
TSO (DOEL)Torque switch OPEN left operated (storing).
Warning ind.
Warning oper. time
Wrong command
Indicates that the position transmitter has not been adjusted to the limit end positions yet. To adjust the actuator: Move the actuator manually to the end positions OPEN or CLOSED via the
push-buttons on the local controls.
Value = 1: Collective signal: Contains the result of a disjunction (OR-operation) of all bits of the
byte 9 (Not ready ind.).
Value = 0: No signal is active in byte 9 “Not ready ind.”.
Limit switch in direction OPEN operated.
Torque switch and limit switch in direction OPEN operated.
Passing of operation pauses (reversing prevention time, dead time, pause times in stepping
mode)
Value = 1: Operation command (CLOSE or SETPOINT) from DeviceNet or local controls in direction CLOSE is executed. For operation in stepping mode, this signal is also active during an
off-time, the dead time and the reversing prevention.
Value = 0: No operation is carried out via DeviceNet
Value = 1: Operation command (OPEN or SETPOINT) from DeviceNet or local controls in direction OPEN is executed. For operation in stepping mode, this signal is also active during an
off-time, the dead time and the reversing prevention.
Value = 0: No operation is carried out via DeviceNet.
The selector switch in not in position REMOTE (either LOCAL or OFF, signal “REMOTE sw. position” negated)
The setpoint is within max. error variable (outer dead band). Signal occurs only if DeviceNet master has set the Remote SETPOINT bit.
Indicates an exceeding of the set limits of the starts/run monitoring, indication is deleted automatically.
A thermal fault (motor protection) has occurred. Help: Cool down, wait or perform cool-down after
a reset with push-button “Reset” of the local controls. Check fuse F4.
Torque fault CLOSE occurred (only torque or torque before limit, according to type of seating);
help: Reset with counter command, or with push-button “Reset” of the local controls.
Torque fault OPEN occurred (only torque or torque before limit, according to type of seating);
help: Reset with counter command, or with push-button “Reset” of the local controls.
Collective signal: Contains the result of a disjunction (OR-operation) of all bits of the bytes 11 and
12 “Warning signals”.
Indicates that the set operating time for an operation from one end position to the other has been
exceeded, the next new operation command deletes this indication.
Value = 1: Indicates the fact that several operation commands were received simultaneously via
DeviceNet (e.g. Remote OPEN and Remote CLOSE simultaneously or Remote CLOSE/Remote
OPEN and Remote SETPOINT (nominal) simultaneously) or that the max. value for a nominal
position has been exceeded (nominal position > 1,000).
Value = 0: Operation commands are o.k.
32
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Actuator controls AUMATIC AC 01.1 / ACExC 01.1
Operation instructionsDeviceNet
9.2Description of the output data
Standard Output
SELECTED CONSUMED PATH = 1
Data length = 4 byte
Bit
1514131211109876543210
Word 1
(commands)
1)
Word 2
(E1 setpoint)
1) With the bits 0, 1 and 4, the operation commands are transmitted to the actuator. Only one of these bits may be set at any given time. If SETPOINT (remote
nominal) is set, the value of the nominal position (byte 3 and byte 4) is used.
The other bits are reserved for future extensions and must remain set to 0.
2) The nominal position has to be transmitted as a value between 0 to 1,000 per mil. When these limits are exceeded the actuator
stops and signals the fault “
2)
—
—
WRONG COMMAND”.
—
—
—
—
—
—
E1 setpoint (0 – 1 000 per mil)
—
—
—
—
Remote SETPOINT
—
Remote CLOSE
Standard One Analog Output
SELECTED CONSUMED PATH = 2
Data length = 6 byte
Bit
Word 1
(commands)
1)
Word 2
(E1 setpoint)
2)
Word 3
1) With the bits 0, 1 and 4, the operation commands are transmitted to the actuator. Only one of these bits may be set at any given time. If SETPOINT (remote
nominal) is set, the value of the nominal position (byte 3 and byte 4) is used.
The other bits are reserved for future extensions and must remain set to 0.
2) The nominal position has to be transmitted as a value between 0 to 1,000 per mil. When these limits are exceeded the actuator
stops and signals the fault “
1514131211109876543210
—
—
—
—
—
—
—
—
—
—
—
—
—
Remote SETPOINT
E1 setpoint (0 – 1 000 per mil)
Reserved
WRONG COMMAND”.
Remote CLOSE
Remote OPEN
Remote OPEN
Process Output
SELECTED CONSUMED PATH = 3
Data length = 8 byte
Bit
Byte 1
(Commands)
Byte 3
(E1 setpoint)
1) With the bits 0 - 2 of byte 1, the operation commands are transmitted to the actuator. Only one of these bits may be set at any given time. If SETPOINT (remote
nominal) is set, the value of the nominal position (byte 3 and byte 4) is used.
Bits 4 - 7 of byte 1 are reserved for future extensions and all bits of byte 2 must remain set to 0.
2) The nominal position has to be transmitted as a value between 0 to 1,000 per mil. When these limits are exceeded the actuator
stops and signals the fault “
7654321076543210
Byte 2
—
—
—
1)
—
Reset
Remote CLOSE
Remote SETPOINT
(Commands)
Remote OPEN
1)
—
—
—
—
—
—
Byte 4
E1 Setpoint 1 (0 – 1 000 per mil) high byte
2)
WRONG COMMAND”.
(E1 set
point)
-
2)
E1 Setpoint 1 (0 – 1 000 per mil) low byte
—
Continued on the next page
—
33
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Actuator controls AUMATIC AC 01.1 / ACExC 01.1
DeviceNetOperation instructions
Continuation of Process Output
4)
3)
3)
4)
Byte 5
(Additional
—
—
—
commands)
CHANNEL 1
CHANNEL 2
Local sw. position
Byte 7
3) See external change-over of the communication channel (page 48)
4) See release function of the local controls (page 41)
Reserved
OFF sw. position
Byte 6
4)
(reserved)
Remote sw. position
Byte 8
Reserved
Reserved
Reserved
Reserved
Reserved
Reserved
Reserved
Reserved
9.2.1Detailed description of the output data
The output data (consumed data) are described below in alphabetical order.
DesignationDescription (if there is no further explanation in the text, the description for bit value = 1 applies)
REMOTE MODERun OPEN
REMOTE SETPOINT
Remote CLOSERun CLOSE
OFF sw. position
Remote sw. position
Local sw. position
CHANNEL 1
CHANNEL 2
RESET
Run to setpoint can only be set if a position transmitter e.g. potentiometer / RWG / MWG (options)
is available; the value for E1 Setpoint has to be transmitted at the same time
Value = 1: OFF sw. position is released.
Value = 0: OFF sw. position is disabled (only available if the function “Enable local controls” is ac-
tivated)
Value = 1: REMOTE sw. position is disabled (only available if the function “Enable local controls”
is activated)
Value = 0: Selector switch position REMOTE is locked
Value = 1: LOCAL sw. position is released
Value = 0: LOCAL sw. position is disabled (only available if the function “Enable local controls” is
activated)
Value = 1: There is a change-over to DeviceNet communication channel 1 (only available, if 2 DeviceNet interfaces are installed, see page 47, clause 17.)
Value = 0: No change-over
Value = 1: There is a change-over to DeviceNet communication channel 2 (only available, if 2 DeviceNet interfaces are installed, see page 47, clause 17.)
Value = 0: No change-over
Certain indications of the AUMATIC can be reset using this signal (e.g. PTC tripping device and
torque faults). The function of this bit equals the push-button Reset of the local controls in selector
switch position LOCAL.
Reserved
34
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Actuator controls AUMATIC AC 01.1 / ACExC 01.1
Operation instructionsDeviceNet
10.Operation parameters of the actuator
Explicit Messages are used for programming the AUMATIC via DeviceNet.
With the EDS file (Electronic Data Sheet), the AUMATIC offers access to the
following parameters via DeviceNet:
Parameter access to the DeviceNet net data (the meaning of the parameters is described in detail in the operation
instructions to the actuator “Multi-turn actuators SA .../part-turn actuators SG ... with AUMATIC AC“)
ID in EDS
file
7Actuator Status1011100Word 1 (actuator signals) see page 26
8Actuator Extended Status1011101Word 3 (extension), see page 26
9Actuator Position1011102Word 2 (E2 feedback), see page 27
12Analog Input 11011105Word 4 (analogue input 1), see page 27
13Analog Input 21011106Word 5 (analogue input 2), see page 27
10Command Word1011103Word 1 (commands)1), see page 33
11Setpoint1011104Word 2 (E1 setpoint)1), see page 33
Parameters, which may only be viewed, have a grey background
1) These data can only be read, use Poll I/O Messages to issue operation commands
DescriptionClassIDInstanceIDAttributeIDNote
Signals from the actuator:
Operation command to actuator:
DeviceNet specific parameters (the meaning of the parameters is described in detail in the operation instructions to the
actuator “Multi-turn actuators SA .../part-turn actuators SG ... with AUMATIC AC“)
Selection of the configuration of actuator signals
1 = Standard Input
2 = Extended Input
Select Produced
Connection Path
Select Consumed
Connection Path
10111
101117
3 = Extended One Analogue Input
4 = Extended Two Analogue Input
5 = Enhanced Input
6 = Process Input 1
7 = Process Input 2
8 = Process Input 3
Selection of the configuration for operation commands to the actuator:
1 = Standard Output
2 = Standard One Analogue Output
3 = Process Output Data 1
Setting of the baud rate:
0 = 125 kbit/s
1 = 250 kbit/s
2 = 500 kbit/s
3 = PGM Mode
4 = AUTO
0 - 63; PGM Mode
(redundant interface)
Setting of the baud rate (redundant interface):
0 = 125 kbit/s
1 = 250 kbit/s
2 = 500 kbit/s
3 = PGM Mode
4 = AUTO
35
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Actuator controls AUMATIC AC 01.1 / ACExC 01.1
DeviceNetOperation instructions
Parameter s for setting the application functions of the AUMATIC (the meaning of the parameters is described in detail
in the operation instructions to the actuator “Multi-turn actuators SA .../part-turn actuators SG ... with AUMATIC AC“)
ID in
EDS file
23DN1 Analogue Input 1 Begin103151Parameters for setting the analogue 0 – 20 mA
24DN1 Analogue Input 1 End103152
25DN1 Analogue Input 2 Begin103153
26DN1 Analogue Input 2 End103154
33Failure Behaviour10215Parameters for setting the safety behaviour
34Delay Time10216
35Failure Position10217
36Preset Position10218
37Failure Source102124
38Open Position102141Parameters for setting the type of seating in
39Closed Position102151
40Monitor Triggers102142Parameters for setting the monitoring functions
41Max. Starts/Hour102135
42Max. Duty Cycle102136
43Max. Run time102137
44Adaptive Behaviour102187Parameters for setting the positioner
45Dead Time102110
46Opening Stop Band102111
47Closing Stop Band102112
48Outer Dead Band102113
Parameters for setting the intermediate positions
36
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Actuator controls AUMATIC AC 01.1 / ACExC 01.1
Operation instructionsDeviceNet
ID in
EDS file
79Pos.8 Behaviour103132
80Pos.8 Selector Switch103133
81Pos.8 Control103134
82Stepping Mode102184Parameters for setting the stepping mode
83Direction Open102125
84On Time Open102126
85Off Time Open102127
86Start Step Open102128
87Stop Step Open102129
88Direction Close102130
89On Time Close102131
90Off Time Close102132
91Start Step Close102133
92Stop Step Close102134
93Operational Data102162Logging of operating data
94Total Motor Runtime1021100
95Motor Runtime1021101
96Total Starts1021102
97Starts1021103
98Total TSC Stops1021104
99TSC Stops1021105
100Total LSC Stops1021106
101LSC Stops1021107
102Total TSO Stops1021108
103TSO Stops1021109
104Total LSO Stops1021110
105LSO Stops1021111
106Total No. Power On1021122
107No. Power On1021123
108Total TSC Faults1021112
109TSC Faults1021113
110Total TSO Faults1021114
111TSO Faults1021115
112Total Thermal Flt.1021116
113Thermal Faults1021117
114Total PE Faults1021118
115PE Faults1021119
116Tot. Wrn.Starts/Run11021120
117Wrn.Starts/Run11021121
118Tot.Wrn.Starts/Run21021124
119Wrn.Starts/Run21021125
Parameters, which may only be viewed have a grey background.
DescriptionClass
ID
InstanceIDAttributeIDNote
37
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Actuator controls AUMATIC AC 01.1 / ACExC 01.1
DeviceNetOperation instructions
Access to the parameters of the AUMATIC AC 01.1 via Explicit DeviceNet
Messages is usually gained using the EDS file (Electronic Data Sheet) in
combination with a configuration tool, e.g. RSNetWorx by Allen-Bradley.
In the EDS file, the parameters are defined with their Class ID, Instance ID
and Attribute ID as well as the permissible minimum and maximum values.
This enables easier access to the parameters.
Figure H: View of the parameterization of the AUMATIC AC 01.1 via RSNetWorx by Allen-Bradley
38
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Actuator controls AUMATIC AC 01.1 / ACExC 01.1
Operation instructionsDeviceNet
11.Description of actuator functions
11.1 Operation commands for OPEN / CLOSE operation
Operation commands are determined by operation command bits and the
nominal value (setpoint) of the data output. Only one command bit may be
set at any given time. If several command bits are set, no operation is
performed and the fault signal ‘Wrong command’ is given.
To avoid placing too much strain on the mechanics the actuator is equipped
with a (programmable) delay when changing direction (reversing prevention).
The following operation command bits are required for OPEN / CLOSE
operation:
Remote OPEN
Remote CLOSE
Remote operation OPEN / STOP
Remote operation CLOSE / STOP
Remote operation to nominal position (SETPOINT) / STOP
Remote OPEN = 1The actuator runs in direction OPEN.
Remote OPEN = 0The actuator stops.
The actuator is switched off automatically if the end position OPEN is
reached (limit switch LSO (WOEL) for limit seating or LSO (WOEL) and
TSO (DOEL) for torque seating).
Occurring faults (thermal faults, phase failure, torque faults) stop the operation.
Remote CLOSE = 1The actuator runs to position CLOSED.
Remote CLOSE = 0The actuator stops.
The actuator is switched off automatically if the final position CLOSED is
reached (limit switch LSC (WSR) for limit seating or LSC (WSR) and TSC
(DSR) for torque seating). Occurring faults (thermal faults, phase failure,
torque faults) stop the operation.
The positioner can only function when the actuator is equipped with a position transmitter, e.g. potentiometer / RWG/ MWG (option).
Remote SETPOINT = 1The actuator moves to the set nominal value.
Remote SETPOINT = 0The actuator stops.
The nominal position has to be set in ‰.
Occurring faults (thermal faults, phase failure, torque faults) stop the operation via the positioner.
With a setpoint of 0 ‰ the actuator runs to the end position CLOSED
With a setpoint of 1000 ‰ the actuator runs to the end position OPEN. In
case the setpoint is more than 1,000 ‰ , no operation is performed and the
fault signal
WRONG COMMAND is given.
39
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Actuator controls AUMATIC AC 01.1 / ACExC 01.1
DeviceNetOperation instructions
11.2 PositionerThe positioner is activated via the bit ‘Remote SETPOINT’.
The positioner is a three-position-controller. Via the ‘NOMINAL’ position
(setpoint) in the data output, the nominal value of the position is transmitted
to the actuator as nominal variable.
For further information on the positioner refer to the operation instructions to
the actuator (multi-turn actuator SA(R) … / part-turn actuator SG . . . with
AUMATIC AC . . .).
11.3 Stepping modeStepping mode requires a position transmitter (option).
The stepping mode extends the operating time for a part or the whole travel.
For further information stepping mode refer to the operation instructions to
the actuator (multi-turn actuator SA(R) … / part-turn actuator SG . . . with
AUMATIC AC ...).
12.Safety functionThe Poll connection is subject to an adjustable time monitoring within the
device. Within this time, a Poll command has to be received, otherwise the
connection changes to the timeout state. In case an I/O connection fails, the
AUMATIC can activate the safety function.
The time monitoring of the connection is defined via the value of the
Expected Packet Rate (EPR) attribute of the Connection Objects
(Class ID = 5, Instance ID = 2, Attribute ID = 9).
The safety function permits the start of safety operations in case of special
events, e.g. when the communication between the actuator and the master
is interrupted. This function can be set via the parameter
OPERATION
actuator SA(R) . . . / part-turn actuator SG . . . with AUMATIC AC ...).
If the actuator is in the safety mode, the set safety position is approached
via a safety operation. If the actuator is then moved to another position (e.g.
by manual operation), it will try to approach the set safety position while the
selector switch is in position REMOTE.
The following events can trigger the safety function:
.
The connection to the master is interrupted.
.
The master changes to the IDLE mode and sends a POLL IDLE
command.
As soon as the cause for triggering the safety function is eliminated
(connection restored, POLL IDLE command is reset), the operation
commands from the DeviceNet master can be executed again.
(refer to the operation instructions to the actuator (multi-turn
To prevent a new approach to the safety position during
manual operation, the selector switch (local controls) must
be switched to position ‘LOCAL’ or ‘OFF’ before operating
the handwheel.
FAILURE
40
The AUMATIC can only detect the failure of an I/O connection and activate the safety function if the time monitoring
was activated via the Expected Packet Rate (EPR).
The default setting of the time monitoring is deactivated (EPR = 0); only if
the master has changed this attribute to a value not equal 0, a time moni
toring of the connection is executed with the accordingly defined time.
If the failure of the Poll connection was determined with this function, the
actuator will stop even if the safety function is not activated.
-
Page 41
Actuator controls AUMATIC AC 01.1 / ACExC 01.1
Operation instructionsDeviceNet
13.Release function of the local controls (option)
The AUMATIC can be set in such a way that the AUMATIC-internal selector
switch position is additionally determined by 3 bits in the process representation output. (See “Process Output” table, page 33)
This makes it possible to release (enable) or disable a certain selector
switch position from REMOTE via the DeviceNet. In addition, an automatic
release can programmed for the event of loss of communication.
The parameter
order details.
Menu structure
MAIN MENU (M)
CONFIGURATION (M4)
Table 11: Release functions of the local controls
Parameter
ENABLE LOCAL MODE
ValueDisplay text
0
1
2
3
4
NOT ACTIVE
BUS
BUS,AUTO.LOCAL
BUS,AUTO.REMOTE
BUS AUTO
1)
(Parameter
= AVAILABLE)
DeviceNet communication to the masterDeviceNet communication to the master
is availableis not availableis available
SSSSOFFOFF
Bits & SSOFFBitsOFF
Bits & SS
Bits & SSWS = REMOTE or OFF
Bits & SS
ENABLE LOCAL MODE is set in the factory according to the
SETUP (M41)
SELECTOR SWITCH (M410V)
ENABLE LOCAL MODE (M410W)
Selector switch at the local controls
is available
SELECTOR SWITCH
SS = LOCAL or OFFBitsLOCAL <> OFF
SSBitsOFF
is not available
(Parameter
SELECTOR SWITCH
= NOT AVAILABLE)
Bits
is not available
REMOTE <> OFF
SS
Bits
Bits & SS
REMOTE <> OFF
LOCAL <> OFF
WS = REMOTE or OFFOnly selector switch positions REMOTE or OFF are possible (enabled).
SS = LOCAL or OFFOnly selector switch positions REMOTE or OFF are possible (enabled).
1) If the release function of the local controls is required, the parameter ENABLE LOCAL MODE is set to BUS,AUTO.LOCAL in the factory the other setting
options reduce the function during loss of communication and are therefore provided only for special applications.
2) The following special setting is required for software versions up to Z031.922/05-xx (see diagnosis page D6):
1. Press RESET button 2. press the STOP button within 2 seconds, 3. press both the OPEN and the CLOSE button within two seconds.
The AUMATIC-internal selector switch position is the same as the selector switch position at
the local controls (LOCAL, OFF or REMOTE).
The status is determined by the bits in the process representation (LOCAL sw. position, OFF
sw. position or REMOTE sw. position)
The status is determined by an AND-connection of the bits in the process representation with
the selector switch position. Only in case they do correspond, the release is given (LOCAL,
OFF or REMOTE). If the selector switch position does not correspond with the release bits, the
release is not given. In this case the local controls remains disabled (Indication in the LCD on
the status page
The underlined value will be assumed for the selector switch position within the AUMATIC if the
bus communication fails.
Special setting via push-button may be necessary to set the address:
To change over between REMOTE and OFF, enter the following key sequence:
1. Press STOP button 2. Then hold down STOP button and press the OPEN button 5 times in a
row within two seconds
The underlined value will be assumed for the selector switch position within the AUMATIC if the
bus communication fails.
Special setting via push-button may be necessary to set the address:
To change over between LOCAL and OFF, enter the following key sequence: 1. Press STOP
button 2. Then hold down STOP button and press the OPEN button 5 times in a row within two
seconds.
S0: RESTRICTED)
2)
.
2)
.
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Actuator controls AUMATIC AC 01.1 / ACExC 01.1
DeviceNetOperation instructions
14.Additional control inputs (option)
The digital and analogue input signals of the DeviceNet interface can be
interpreted as additional operation commands. Through this, an additional
operation command channel is available (four digital inputs or one analogue
0/4 – 20 mA input). Independent of the signal assignment of these inputs,
the fieldbus communication with the DCS will remain intact.
Menu structure
MAIN MENU (M)
CONFIGURATION (M4)
SETUP (M41)
EXTERNAL INPUTS BUS (M410G)
Possible settings of the parameter EXTERNAL INPUTS BUS:
STANDARD
The signals of the four digital inputs and the analogue inputs are transmitted
by the fieldbus to the process control system. They do not influence the
operation behaviour of the actuator.
OPEN CLOSE MODULATING DUTY
Conventional control of the actuator is both possible in OPEN-CLOSE duty
and in modulating duty (setpoint of 0/4 – 20 mA).
Generally, the bus communication has priority, i.e. in case of unconnected
I/O inputs, the AUMATIC reacts only to operation commands which are
received by the fieldbus interface.
Figure J-1: Pin assignment for OPEN–CLOSE–modulating duty
As soon as the ‘BUS/REMOTE’ input (figure J-1) is supplied with 24 V DC
(or optional 115 V AC), the AUMATIC will only react to operation commands
which are read in via these digital inputs (OPEN-CLOSE or MODE and
0/4 – 20 mA nominal value). Self-retaining is not available for the
OPEN – CLOSE commands.
In case of an unconnected MODE input (or MODE input connected to 0 V),
the input signal of the analogue input 1 is interpreted as nominal position
signal. The measuring range of this analogue input is programmable.
Furthermore, the safety function (see page 40) can be tripped in case a
signal loss of this setpoint signal was detected (Parameter:
SOURCE
For this function, the selector switch must be in position “REMOTE”.
(wiring diagram extract)
FAILURE
= SETPOINT E1.).
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Actuator controls AUMATIC AC 01.1 / ACExC 01.1
Operation instructionsDeviceNet
OPEN CLOSE ESD
Conventional control is possible in the open-close duty
(OPEN-CLOSE-EMERGENCY). The analogue inputs ANIN1 and ANIN2
have no function.
In this configuration, the EMERGENCY function has the highest priority. The
polarity of the EMERGENCY input is identical to the standard AUMATIC
version (equipped with an I/O interface). This means that the actuator will
perform the programmed EMERGENCY operation if 0 V is applied at the
EMERGENCY input (or the EMERGENCY input is unconnected) independently from the “BUS/REMOTE” input and from the operation commands
received via fieldbus. As long as this EMERGENCY signal is present, the
actuator can neither be operated by the digital input signals of the fieldbus
interface nor via the DeviceNet.
The EMERGENCY function is set via the parameters for the operation mode
EMERGENCY. Refer to the operation instructions to the actuator (multi-turn
actuator SA(R) … / part-turn actuator SG . . . with AUMATIC AC . . .).
As soon as the EMERGENCY signal is no longer present (EMERGENCY
input at 24 V DC or 115 V AC as an option), operation commands which are
transferred via DeviceNet are immediately executed, while OPEN/CLOSE
operation commands which are present at the additional control inputs are
deleted and have to be reapplied.
Figure J-2: Pin assignment for OPEN–CLOSE–EMERGENCY
For this function, the selector switch must be in position “REMOTE”.
(wiring diagram extract)
OPEN CLOSE STOP
Conventional control is possible in the open-close duty
(OPEN-CLOSE-EMERGENCY). The analogue inputs ANIN1 and ANIN2
have no function.
Generally, the bus communication has priority, i.e. in case of unconnected
I/O inputs, the AUMATIC reacts only to operation commands which are
received by the fieldbus interface.
As soon as the ‘BUS/REMOTE’ input is supplied with 24 V DC (115 V AC as
an option), the AUMATIC will only react to operation commands which were
received via these digital inputs (OPEN – CLOSE – STOP). In this case,
self-retaining is active and there is no possibility to operate the actuator via
an analogue setpoint signal.
For this function, the selector switch must be in position “REMOTE”.
Feedback signals via AUMATIC display or via DeviceNet
Feedback signals on the display
S3NOT READY
IND.
EXTERNAL
CONTROL
EMERGENCY
MODE
DeviceNetNote
Bit 13.7 = 1
(page 34)
Bit 13.5 = 1
(page 34)
Operation via additional control inputs (i.e. BUS/REMOTE
connected to 24 V DC or 115 V AC as an option)
Emergency mode is active (the EMERGENCY function is
active and 0 V are applied at the EMERGENCY input).
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Actuator controls AUMATIC AC 01.1 / ACExC 01.1
DeviceNetOperation instructions
15.Combination fieldbus / standard interface (option)
The AUMATIC can also be equipped with an additional interface. By this, an
additional operation command channel (digital inputs or an analogue
0/4 – 20 mA input) is available and furthermore, the available feedback
possibilities of the I/O interface (relay contacts, analogue feedbacks) can be
used, additionally to the feedback signals transmitted via fieldbus. Independent of the signal assignment of these inputs, the fieldbus communication with the DCS will remain intact.
The settings for the I/O interface and the fieldbus interface are performed
via the following menus:
Menu structure
MAIN MENU (M)
SETTINGS (M1)
I/O 1 (M14)
DEVICENET 1 (M1M)
Standard application:Generally, the bus communication has priority, i.e. in case of unconnected
conventional inputs I/O inputs, the AUMATIC reacts only to operation
commands which are received by the fieldbus interface. At the same time,
the programmed feedback signals of the I/O interface (relay output and
analogue outputs) are available.
Figure K: Pin assignment with parallel interface (wiring diagram extract)
As soon as the ‘BUS/REMOTE’ (figure J-2) input is supplied with 24 V DC
(or 115 V AC), the AUMATIC will only react to operation commands which
are received via the I/O (OPEN-CLOSE or MODE and 0/4 – 20 mA nominal
value).
In case of an unconnected MODE input (or MODE input connected to 0 V),
the input signal of the analogue input 1 is interpreted as nominal position
signal. If the safety behaviour is accordingly programmed (see page 40), a
safety position can be approached, in case of interruption of the nominal
value signal (parameter:
FAILURE SOURCE = NOMINAL VALUE E1).
Application with EMERGENCY function active:
The EMERGENCY function has the highest priority. The polarity of the
EMERGENCY input is identical to the standard AUMATIC version (equipped
with an I/O interface). This means that the actuator will perform the
programmed EMERGENCY operation if 0 V is applied at the EMERGENCY
input (or the EMERGENCY input is unconnected) independently from the
“BUS/REMOTE” input and from the operation commands received via
fieldbus. As long as this EMERGENCY signal is present, the actuator can
neither be operated by the digital input signals of the parallel interface nor
via the fieldbus.
44
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Actuator controls AUMATIC AC 01.1 / ACExC 01.1
Operation instructionsDeviceNet
The EMERGENCY function is defined via the parameters for the operation
mode EMERGENCY. Refer to the operation instructions to the actuator
(multi-turn actuator SA(R) … / part-turn actuator SG . . . with AUMATIC AC . . .).
If the actuator is to be operated via fieldbus or the inputs of the I/O, the selector
switch has to be in position “REMOTE”.
As soon as the EMERGENCY signal is no longer present (EMERGENCY input
at 24 V DC or 115 V AC as an option), operation commands which are transferred via DeviceNet are immediately executed, while OPEN/CLOSE operation
commands which are present at the additional control inputs are deleted and
have to be reapplied.
Note:
An automatic change-over to the I/O in case of an interruption of the bus
communication does not exist!
Feedback signals via AUMATIC display or via DeviceNet
Feedback signals on the display
S3NOT READY
IND.
16.EMERGENCY STOP function (option)
EXTERNAL
CONTROL
EMERGENCY
MODE
DeviceNetNote
Bit 13.7 = 1
(page 29)
Bit 13.5 = 1
(page 29)
As an option, the AUMATIC can also be equipped with an EMERGENCY
STOP push-button. When engaged, this EMERGENCY STOP interrupts the
control voltage of the contactors.
Figure L: AUMATIC with EMERGENCY STOP
mushroom button
Operation via parallel interface (i.e. BUS/REMOTE on 24 V
DC or optional 115 V AC)
Emergency mode is active (the EMERGENCY function is
active and 0 V are applied at the EMERGENCY input).
RestrictionsThe EMERGENCY STOP function is not available for ACExC, but only for
the weatherproof versions of the AUMATIC
(enclosure protection IP 67 or IP 68).
FunctionAs soon as this EMERGENCY STOP button is engaged, several steps are
performed in the AUMATIC.
.
The 24 V AC control voltage of the AUMATIC contactors is interrupted.
.
Switch-off of the operation command and cancelling of a possibly set
self-retaining.
.
Indication of the EMERGENCY-STOP status by setting a bit in the process
representation output (byte 9 – Not ready ind., bit 4 – Emcy STOP active).
.
Optional: Indication of the operation status of the EMERGENCY STOP
button by activating a signal relay.
.
Optional: Indication of the operation status of the EMERGENCY STOP
button by lighting up of a local control LED.
.
Indication of the EMERGENCY-STOP status in the display showing the
entry ‘EMCY STOP ACTIVE’ in the diagnosis page S3 “NOT READY IND.”
.
EMERGENCY STOP status indication in the status indication S0: Opera
tion status “EMERGENCY STOP”
-
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Actuator controls AUMATIC AC 01.1 / ACExC 01.1
DeviceNetOperation instructions
After having unlocked the EMERGENCY STOP button, a possibly active
operation command will not immediately be re-activated, but only after a
confirmation by the user has been given which resets the EMERGENCY
STOP status.
For confirmation, the RESET button of the local controls in selector switch
position LOCAL has to be pressed so that the controls will be reset into
normal operation. After this, operation commands can be performed right
away, also emergency and safety operations.
Alternatively to the confirmation with the RESET button, it can also be done
with the RESET bit of the process representation output (when selector
switch is in position REMOTE).
Feedback signals via AUMATIC display or via DeviceNet
Feedback signals on the display
S0
S3NOT READY IND.EMCY
1st line (only if
EMERGENCY
STOP button was
operated)
Setting the feedback signals via output relay (at the local controls)
EMERGENCY
STOP
STOP
ACTIVE
DeviceNetNote
The EMERGENCY STOP button has been operated and
has put the AUMATIC into the EMERGENCY STOP status.
This status can only be cancelled by unlocking the EMERGENCY STOP button and a subsequent RESET command.
Bit 13.4 = 1
(page 29)
Menu structure
MAIN MENU (M)
SETTINGS (M1)
I/O 1 (M14)
OUTPUT RELAY X
OUTPUT RELAY X = EMCY STOP BUTTON
The selected output relay is activated after the EMERGENCY STOP button
was operated.
This signal can be cancelled by unlocking the EMERGENCY STOP button.
Setting the feedback signals via LED’s (at the local controls)
Menu structure
MAIN MENU (M)
SETTINGS (M1)
LOCAL CONTROLS (M14)
LED X LOCAL CONTROLS
46
LED X LOCAL CONTROLS = EMCY STOP BUTTON
The selected LED is illuminated after the EMERGENCY STOP button was
operated.
This signal can be cancelled by unlocking the EMERGENCY STOP button.
Page 47
Actuator controls AUMATIC AC 01.1 / ACExC 01.1
Operation instructionsDeviceNet
17.Redundant bus connection with component redundancy (option)
The AUMATIC can be equipped with a second (redundant) DeviceNet inter
face. In this version, communication to the actuator can be established
simultaneously through both DeviceNet interfaces. If one of the DeviceNet
components fails, e. g. through cable break, the operation commands are
executed which are sent via the other DeviceNet component.
If there is a communication to the master available via both DeviceNet interfaces, the operation commands of the interface which first established a
communication to the master will be executed.
For the bus connection refer to page 15 ff.
17.1 Settings for the redundant DeviceNet interface 2 (component redundancy)
The redundant DeviceNet component 2 is set in the same way as the setting
for the DeviceNet component 1 (see page 20 ff) and via the following
menus:
Menu structure
MAIN MENU (M)
SETTINGS (M1)
DEVICENET 2 (M1M)
BAUDRATE SW.VALUE (M1NX0)
MAC ID SW.VALUE (M1NX2)
SELECTED CONS.PATH (M1NX5)
SELECTED PROD.PATH (M1NX6)
BUS-OFF INTERRUPT (M1NX7)
HEARTBEAT INTERVAL (M1NX9)
-
After the address or baud rate setting has been changed, the
AUMATIC must be switched off for a short time to activate
the settings. As an alternative, you may also disconnect the
DeviceNet voltage supply for a short time.
47
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Actuator controls AUMATIC AC 01.1 / ACExC 01.1
DeviceNetOperation instructions
17.2 External change-over of the communication channels
A certain communication channel can be selected externally via the
change-over bits channel 1 and channel 2 in the process representation
output (page 34).
Bit 5
Channel 2
00No channel selected, change-over does not take place. The previous channel is retained.
0
01Channel 1 (A) remains selected
0
00Channel is retained.
0 → 1
10Channel 2 (B) remains selected.
1 → 0
00Channel is retained.
0 → 10→ 1
1
0 → 1
11Channel is retained.
0 → 11→ 0
1 → 00→ 1
17.2.1 Details of the change-over
Bit 4
Channel 1
0 → 1
1 → 0
0Change-over to channel 2 (B) is started.
0Channel 2 (B) remains selected.
0 → 1
1No change-over.
Designation
Change-over to channel 1 (A) is started.
Channel 1 (A) remains selected.
No change-over.
No change-over.
Change-over to channel 2 (B) is started.
Change-over to channel 1 (A) is started.
.
The change-over is only to transition of these bits, i.e. the change-over is
initiated by the transition 0 → 1.
.
If the bit for channel changing is set, the addition of the second bit does
not have any effect.
.
Transition from one channel to the other is supported, i.e. bits can be
changed simultaneously (e.g. channel A: 1 → 0 and channel B: 0 → 1).
The change-over is only performed if the bits in the process representation
input are set accordingly and both DeviceNet interfaces communicate with
the master.
48
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Actuator controls AUMATIC AC 01.1 / ACExC 01.1
Operation instructionsDeviceNet
18.Indication and programming of the AUMATIC
18.1 Software parameters of the DeviceNet interface
To go to the display indications and the software parameters:
.
Set selector switch to position OFF (0), figure M.
.
Switch on supply voltage.
.
Select menu indication M0 :
Press push-buttonin one of the status indications longer than
2 seconds:
C
Figure M
SPRACHE/KONTRAST
EINSTELLUNGEN
> 2 Sec.
.
Select the sub-items required with the push-buttonsand.
.
Confirm the selection with.
A list of additional parameters is included in the operation instructions to the
actuator (multi-turn actuators SA(R) . . ./ part-turn actuators SG . . . with
AUMATIC AC . . .).
18.1.1 Menu indicationsParameters with the wild card “x” in the submenu can be
indicated and changed:
x = 0 : indicate only (grey background)
x = 1 : indicate and change (white background)
(only possible in selector switch position OFF)
To change a parameter, a password must first be entered (for information on
how to enter a password see operation instructions of the actuator).
SubgroupParameter
M1SETTINGS
M1L DEVICENET
GENERAL
Sub
name
VENDOR IDM1L00
DEVICE TYPEM1L01
PROD. NAMEM1L02
PRODUCT CODEM1L01
MAJOR
REVISION
MINOR
REVISION
CONFIG.
CONS.VALUE
menu
M1L03
M1L04
M1L05
Standard
value
129Manufacturer ID
1Product version
1Major revision of the DeviceNet
1Minor revision of the DeviceNet
0Parameter showing changes of
Min/
Max
Valuetext
Note
Device type
Product name
interface
interface
the DeviceNet programming.
Each change of value of one
parameter of the DeviceNet interface increments the value of the
parameter by 1, i.e. it is therefore
possible to determine changes of
the programming, preset to 0 in
the factory
BETRIEBSDATEN
M0HAUPTMENUE
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Actuator controls AUMATIC AC 01.1 / ACExC 01.1
DeviceNetOperation instructions
SubgroupParameter
M1M DEVICE-
NET 1
name
BAUDRATE
SW.VALUE
MAC ID SW.
VALUE
SELECTED CONSUMED PATH
Sub
menu
M1MX0
M1MX2
M1M05
Standard
value
30
640- 64
31
Min/
Max
1
2
3
4
Valuetext
125KBAUD
250KBAUD
500KBAUD
PGM MODE
AUTO
0-64
STANDARD
OUTPUT
2
STANDARD
1.AN OUT
3
PROCESS
OUTPUT
Note
Baud rate; change via local con
trols possible, use PGM MODE to
activate the baud rate setting via
DeviceNet (in this case, the DeviceNet baud rate can be defined
via the Explicit Messages of the
process control system). AUTO
activates the automatic baud rate
detection. In order to detect a new
baud rate, the AUMATIC has to
be switched off for a short time.
As an alternative, you may also
disconnect DeviceNet power
1)
supply
.
Actuator address; changes possible via local controls. Address 63
must not be used since this is the
default address for all DeviceNet
devices. Use address 64 to
enable the MAC ID setting via
DeviceNet (in this case the DeviceNet address can be defined via
Explicit Messages of the process
control system); in addition, the
OFFLINE CONNECTION SET is
activated. This can be used to
reconnect a DeviceNet device
after a COMMUNICATION
FAULT STATE (due to a duplicate MAC ID or a bus-off status)
to the DeviceNet network
1)
.
Connection path for data which
are 'consumed' by the actuator
(refer also to above description of
the output data, page 33).
1) After having changed this parameter, the AUMATIC must be switched off for a short time. As an alternative, you may also disconnect the 24 V DC DeviceNet
voltage supply for a short time.
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Actuator controls AUMATIC AC 01.1 / ACExC 01.1
Operation instructionsDeviceNet
SubgroupParameter
name
M1DEVICE-
NET 1
SELECTED PRO
DUCED PATH
BUS-OFF
INTERRUPT
SERIAL NUMBER M1M08
HEARTBEAT
INTERVAL
M1N DEVICENET 2
Menu and parameter structure identical to DEVICENET 1
(option, only available for component redundancy)
M4CONFIGURATION
M41 SETUPDN1 AN IN1
START
DN1 AN IN1
END
DN1 AN IN2
START
DN1 AN IN2
END
-
Sub
menu
M1M06
M1M07
M1M09
M41xj
M41xk
M41xl
M41xm
Standard
value
61
Min/
Max
Valuetext
STANDARD
INPUT
2
EXTENDED
INPUT
3
EXTENDED 1
AN.INPUT
4
EXTENDED 2
AN.INPUT
5
ENHANCED
INPUT
6
PROCESS
INPUT 1
7
PROCESS
INPUT 2
8
PROCESS
INPUT 3
00
HOLD IN
BUS-OFF
1
FULLY RESET
CAN
00-
0-255 S
255
00 -
200
2000 -
200
00 -
200
2000 -
200
0.0 mA -
20.0 mA
0,0 mA -
20.0 mA
0,0 mA -
20.0 mA
0.0 mA -
20.0 mA
Note
Connection path for data which
are 'produced' by the actuator
(refer also to above description of
the input data, page 26).
Selection of the Bus Off Interrupt
(BOI) behaviour
1)
Serial number of the DeviceNet
interface
Interval of the DeviceNet Heartbeat Message
1)
DeviceNet
Analogue input 1 Start
DeviceNet
Analogue input 1 End
DeviceNet
Analogue input 2 Start
DeviceNet
Analogue input 2 End
1) After having changed this parameter, the AUMATIC must be switched off for a short time. As an alternative, you may also disconnect the 24 V DC DeviceNet
voltage supply for a short time.
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Actuator controls AUMATIC AC 01.1 / ACExC 01.1
DeviceNetOperation instructions
19.Description via DeviceNet interface
Figure N: DeviceNet interface
X2
V21
V24
V27
V30
V7
V6
V8
V9
S1
Table 12: DIP switch S1: Configuration of the DeviceNet interface
Only one DeviceNet interface
S1-1
S1-2SpareOFF
available
Two DeviceNet interfaces
available
OFF
1st DeviceNet interface
2nd DeviceNet interface: ON
V21, V24, V27, V30LEDs of the digital customer inputs (option); they are illuminated when
+ 24 V are applied to the inputs.
V6, V7, V8, V9Description see page 54.
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Actuator controls AUMATIC AC 01.1 / ACExC 01.1
Operation instructionsDeviceNet
19.1 Assignment of the customer inputs of the DeviceNet interface (option)
X4This plug provides pins for 4 digital customer inputs and 2 analogue
customer inputs.
Table 13: Digital inputs (galvanically isolated)
PinDescriptionLED
9R1: digital input 1V 21
10R2: digital input 2V 24
11R3: digital input 3V 27
12R4: digital input 4V 30
80 V
These signals are freely available inputs, which the microcontroller transmits
to the Process Input Data 1 – 3 assembly object. The inputs are galvanically
isolated and internally connected to 0 V via pull-down resistors. In an unconnected state a logical zero is transmitted. To set an input to logical one, + 24
V DC must be applied.
Table 14: Analogue inputs
Via these inputs, external 0/4 – 20mA sensors for transmitting the measured
values through the DeviceNet can be connected.
The measuring range of the analogue inputs can be set (see page 51,
CONFIGURATION).
19.2 DeviceNet connection assignment
X2On this plug the bus signals and the galvanically isolated voltage supply for
the bus termination, as well as the bus termination resistors on the
DeviceNet board, are connected.
PinDescription
3AN1: Analogue signal (0 – 20 mA)
4GND (Systemground)
5AN2: Analogue signal (0 – 20 mA)
6GND (Systemground)
.
Proposed wiring diagrams (appendix C of the operation
instructions) for these signals must be observed.
.
The bounce time of the connected switches should not be
more than 1 ms.
.
The inputs AN1 and AN2 do not have galvanic isolation via
opto-isolator.
Table 15: Pin assignment X2
PinDescription
1Bus termination
2Bus termination
3CAN-L, BLUE
4CAN-H, WHITE
5V– (0 V DC), BLACK
6v+ (24 V DC), RED
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Actuator controls AUMATIC AC 01.1 / ACExC 01.1
DeviceNetOperation instructions
20.Trouble shooting and corrective actions
20.1 Optical signals during operation
Figure O: DeviceNet interface
V7
V6
V8
V9
LED ’SYSTEM OK’ (V7)(green) Shows the correct voltage supply to the DeviceNet board.
Is continuously illuminated: Voltage connected to DeviceNet interface.
Is blinking:Microcontroller defective.
Is not illuminated:No voltage applied at the DeviceNet interface.
LED ’DATA EX’ (V6) (green)When LED is illuminated, the DeviceNet interface has entered ‘Data
Exchange’ state (see page 55). Only in this state can the actuator be
controlled by the DeviceNet master and the status of the actuator can be
read.
LED ‘CAN STATE’ (V8) (red)Continuously illuminated:DeviceNet interface is in initialisation phase.
Blinking once per second: (500 ms ON, 500 ms OFF)
The internal CAN communication with logic (still)
not o.k, e.g. missing connection monitoring or
data transfer not yet active.
Fast blinking:(5 times per second: 100 ms ON, 100 ms OFF)
The internal CAN communication to the logic
has detected transmission problems (e.g.
failures, short-circuit, interrupted cable, etc.).
The blinking may continue for several seconds
even after corrective actions until a sufficient
number of correct telegrams have been
received.
Off:The internal CAN communication is o.k,
LED ’STATE’ (V9) (green)Illuminated or Off:DeviceNet interface is not ready for operation
(e.g. DeviceNet software is overloaded or
inoperable).
Blinking once per second: (500 ms OFF, 500 ms ON)
DeviceNet Software is working correctly.
Blinking twice per second: (700 ms OFF, 100 ms ON, 100 ms OFF, 100 ms
ON). The DeviceNet software is working
correctly, however the 24 V DC DeviceNet
voltage is not present.
Regular blinking of the LED during operation indicates correct function of
the DeviceNet interface.
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Operation instructionsDeviceNet
20.2 Status indications in the display
The status indications (Group
mode as well as faults and warnings. For detailed notes regarding the
indication and operation see the appropriate operation instructions of the
actuator.
20.3 DeviceNet diagnosis indication in the display
S) in the display show the current operation
MenuAbbreviation
inthe display
DRDN1 HRDWR. VER.
DSDN1 SFTWR.VER.
DTDN1 BUS STATUS
POLL IDLE
DATA EXCHANGE
DUDN1 NET STATUS
NO POWER/
NOT ONLINE
ONL.+NOT CONNECTED
LINK OK
CONNECTION TIMEOUT
CRITICAL LINK FAILURE
COMMUNICATION
FAULT
The information contained in the diagnosis indication (Group
provided for the AUMA service and for enquiries in the factory. In the
subgroup
DeviceNet.
To go to the DeviceNet diagnosis indications:
.
Set selector switch at the AUMATIC to position OFF (0), figure P.
.
Switch on supply voltage.
.
Press push-buttonand hold it until the group D0 appears (menu
indications
Figure P
.
Select the sub-items required with the push-buttonsand.
.
To go back to the status indication:
Press push-buttonbriefly once.
Note
Hardware version of the DeviceNet interface 1
Softwareversion of the DeviceNet interface 1
Status of the DeviceNet interface 1
POLL IDLE connection is available
POLL connection established
Network status of the DeviceNet interface 1
AUMATIC is not online:
- Dup_MAC_ID Test not yet finished
- possibly no DeviceNet voltage supply available
AUMATIC is online, but there is no connection
- AUMATIC has been submitted to the Dup_MAC_ID test, is online, but there is
no connection to another device.
- The actuator is not assigned to any master
AUMATIC is online (optimum status)
One or more I/O connections are in the Time-Out status
Unsuccessful communication. The actuator has detected a fault and has disabled the communication to the network (Duplicate MAC ID or Bus-off). Possibly
fault assignment via Offline CONNECTION SET possible
Communication fault:
AUMATIC has detected a network access fault and is in the communication fault status.
DR,DS,DT,DU,DV status information can be requested of
C
M are hereby skipped).
PULL DOWN INPUTS
C
D) is only
D0ENDPOS. INPUTS
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Actuator controls AUMATIC AC 01.1 / ACExC 01.1
DeviceNetOperation instructions
MenuAbbreviation
inthe display
DVDN1 MODULE STATUS
NOT POWERED
DEVICE OPERATIONAL
DEVICE IN STANDBY
MINOR FAULT
UNRECOVERABLE
FAULT
DEVICE SELF TESTING
DWDN1 CURRENT VALUES
DXDN2 HRDWR. VER.
DYDN2 SFTWR.VER.
DZDN2 BUS STATUS
DaDN1 NET STATUS
DbDN2 MODULE STATUS
DcDN2 CURRENT VALUE
1) Option, only available for component redundancy
1)
1)
1)
1)
1)
1)
Note
Module status of the DeviceNet interface 1
No DeviceNet voltage supply available
AUMATIC is in the normal operation status (optimum status)
AUMATIC is in the standby status and requires a new DeviceNet interface configuration due to missing, incomplete or incorrect settings.
AUMATIC has detected a fault which can be eliminated
AUMATIC has detected a fault which cannot be eliminated and has to be restarted (either disconnect AUMATIC or DeviceNet voltage supply; there may be
a Duplicate MAC ID, the master must possibly be restarted or reconfigured).
AUMATIC is in the internal diagnosis status.
Current values of the baud rate and the MAC ID of DeviceNet interface 1
Hardware version of the DeviceNet interface 2
Software version of the DeviceNet interface 2
Status of the DeviceNet interface 2;
contents identical to that of DeviceNet interface 1
Network status of the DeviceNet interface 2;
contents identical to that of DeviceNet interface 1
Module status of the DeviceNet interface 2;
contents identical to that of DeviceNet interface 1
Current values of the baud rate and the MAC ID of DeviceNet interface 2
20.4 Offline Connection Set of the AUMATIC
The Offline Connection Set can be used to reconnect a DeviceNet node
after a COMMUNICATION FAULT STATE (due to a duplicate MAC ID or a
bus-off status) to the DeviceNet network.
The user first has to secure access to the Offline Connection Set using the
Offline Ownership Messages. Afterwards, the faulty AUMATIC can be visually identified via the Point to Point Identify Request Message. The visual
identification is ensured by blinking of all LEDs of the local controls.
20.5 Reset of the AUMATIC to the factory settings
By means of the Reset service (Service Code 05hex) of the Identify Object
(Class ID 01hex), the AUMATIC can be reset to the default settings (out of
the box defaults) (Reset Type = 1).
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Actuator controls AUMATIC AC 01.1 / ACExC 01.1
Operation instructionsDeviceNet
20.6 Actuator can not be controlled via DeviceNet
Start
1
Change to the diagnosis page DT ‘DN1
BUS STATUS’ (see subclause 20.3)
DeviceNet
communication
is correct
Ye s
In the diagnosis page DT ‘Dn1 BUS STATUS’
‘DATA EX’ is indicated or the LED (V6)
on the DeviceNet board is illuminated
Ye s
POLL-IDLE
command
received
Check master
No
POLL IDLE... is indicated in the diagnosis page
DT ‘DN1 BUSSTATUS’
Check the contents of the diagnosis pages:
DU: ‘DN1 NET STATUS’ or
DV: ‘DN1 MODULE STATUS’
2
No
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Actuator controls AUMATIC AC 01.1 / ACExC 01.1
d
DeviceNetOperation instructions
2
Check DeviceNet
board
Check LED ‘SYSTEM OK’ (V7) on DeviceNet board:
yes
Program on the
DeviceNet board
is executed
(V7) continuously illuminated
Voltage supply of the
DeviceNet board
is o.k.
LED ‘STATE ’ (V9) blinking?
no
(V7) blinking
DeviceNet board defective
Exchange DeviceNet
board
(V7) not illluminate
DeviceNet board is not
supplied with voltage
Check voltage supply
of the AUMATIC
Check fuses
Check DeviceNet
board
yes
internal communication
faulty or
incorrectly configured
Check connection
between logic and
DeviceNet board. If
necessary, exchange
board
Check programming
of the AUMATIC
58
LED ‘CAN STATE ’ (V8)
illuminated or blinking?
no
internal communication
correct
DeviceNet interface
of the DeviceNet
component defective
DeviceNet wiring in
field/ faulty
DeviceNet master
defective /not active
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Actuator controls AUMATIC AC 01.1 / ACExC 01.1
Operation instructionsDeviceNet
21.Appendix A EDS fileThe EDS file can be downloaded from the Internet:
www.auma.com
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DeviceNetOperation instructions
22.Appendix B standard wiring diagramLegend page 61
Original wiring diagram and legend are delivered together with the actuator.
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Operation instructionsDeviceNet
22.1 Legend to standard wiring diagram
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DeviceNetOperation instructions
23.Appendix C Proposed wiring diagrams
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Operation instructionsDeviceNet
63
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DeviceNetOperation instructions
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Operation instructionsDeviceNet
24.Appendix D Literature references
1. DeviceNet Specification Volume I,
Release 2.0, Errata 5, March 31, 2002
2. DeviceNet Specification Volume II,
Release 2.0, Errata 5, March 31, 2002
3. Controller Area Network
Grundlagen, Protokolle, Bausteine, Anwendungen
3. aktualisierte Auflage, Hanser Verlag
ISBN 3-446-21776-2
4. Open DeviceNet Vendors Association ODVA
www.odva.org
25.Appendix E Connection of the screen for AUMATIC ACExC 01.1
The screen of the fieldbus cable should be largely connected with the
respective threads.
Recommended threads, e.g. WAZU-EMV/EX by Hugro (see
www.hugro-gmbh.de).
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Actuator controls AUMATIC AC 01.1 / ACExC 01.1
DeviceNetOperation instructions
Commissioning with controls24
Component redundancy47
Configuration29,30,51,52
Configuration of the
data interface23
Connection board13,16
Controls13
Corrosion protection5
Wiring diagram, inspection records and further
actuator information can be downloaded directly from the Internet by entering the order no. or COMM no. (refer to name plate).
Our website: http://www.auma.com