AUMA ACExC 01.1, AC 01.1, DeviceNet Operation Instructions Manual

Page 1
Actuator controls
AUMATIC
AC 01.1
ACExC 01.1
DeviceNet
Zertifikat-Registrier-Nr.
12 100/104 4269
Operation instructions
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Actuator controls AUMATIC AC 01.1 / ACExC 01.1 DeviceNet Operation instructions
Scope of these instructions:
These instructions are valid for multi-turn actuators of the type ranges SA(R) 07.1 – SA(R) 16.1 and SA(R)ExC 07.1 – SA(R)ExC 16.1 as well as for part-turn actuators of the type ranges SG 05.1 – SG 12.1 and SGExC 05.1 – SGExC 12.1 with the controls AUMATIC AC 01.1 or ACExC 01.1

Table of contents Page

1. Safety instructions 4
1.1 Range of application 4
1.2 Commissioning (electrical connection) 4
1.3 Maintenance 4
1.4 Warnings and notes 4
2. Short description 4
3. Transport and storage 5
4. General information about DeviceNet 5
4.1 DeviceNet cable 6
4.2 DeviceNet topology 6
4.3 DeviceNet communication 7
4.4 DeviceNet object model 7
4.5 Protection functions 8
5. Technical data 9
6. AUMATIC DeviceNet design 13
7. Electrical connection 14
7.1 Power supply (standard) 14
7.2 Remote position transmitter 14
7.3 AUMATIC on wall bracket 14
7.4 Fitting of the connection housing 15
7.5 Test run 15
7.6 Check limit and torque switching 15
7.7 Bus connection (standard) 15
7.8 Mains and bus connection for explosion-proof version 17
7.9 Bus cables 19
7.10 Setting the DeviceNet address and the baud rate via the local controls 20
7.11 Further parameters of the DeviceNet interface 23
8. Commissioning with controls 24
8.1 Introduction 24
8.2 Functions of the AUMATIC with DeviceNet 24
8.3 Setting of the DeviceNet interface of the AUMATIC 24
8.4 Communication model 24
8.5 Object model of the AUMATIC 24
8.5.1 List of objects available in the AUMATIC 25
8.6 Bus access 25
8.6.1 Explicit Messages 25
8.6.2 Poll I/O connection 25
8.6.3 Configuration of the Poll I/O connection via the local controls 25
8.6.4 Configuration of the Poll I/O connection via the DeviceNet configuration tool 25
9. Poll I/O data interface of the AUMATIC 26
9.1 Description of the input data 26
9.1.1 Detailed description of the input data 31
9.2 Description of the output data 33
9.2.1 Detailed description of the output data 34
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Actuator controls AUMATIC AC 01.1 / ACExC 01.1
Operation instructions DeviceNet
Page
10. Operation parameters of the actuator 35
11. Description of actuator functions 39
11.1 Operation commands for OPEN / CLOSE operation 39
11.2 Positioner 40
11.3 Stepping mode 40
12. Safety function 40
13. Release function of the local controls (option) 41
14. Additional control inputs (option) 42
15. Combination fieldbus / standard interface (option) 44
16. EMERGENCY STOP function (option) 45
17. Redundant bus connection with component redundancy (option) 47
17.1 Settings for the redundant DeviceNet interface 2 (component redundancy) 47
17.2 External change-over of the communication channels 48
17.2.1 Details of the change-over 48
18. Indication and programming of the AUMATIC 49
18.1 Software parameters of the DeviceNet interface 49
18.1.1 Menu indications 49
19. Description via DeviceNet interface 52
19.1 Assignment of the customer inputs of the DeviceNet interface (option) 53
19.2 DeviceNet connection assignment 53
20. Trouble shooting and corrective actions 54
20.1 Optical signals during operation 54
20.2 Status indications in the display 55
20.3 DeviceNet diagnosis indication in the display 55
20.4 Offline Connection Set of the AUMATIC 56
20.5 Reset of the AUMATIC to the factory settings 56
20.6 Actuator can not be controlled via DeviceNet 57
21. Appendix A EDS file 59
22. Appendix B standard wiring diagram 60
22.1 Legend to standard wiring diagram 61
23. Appendix C Proposed wiring diagrams 62
24. Appendix D Literature references 65
25. Appendix E Connection of the screen for AUMATIC ACExC 01.1 65 Index 67 Addresses of AUMA offices and representatives 68
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Actuator controls AUMATIC AC 01.1 / ACExC 01.1 DeviceNet Operation instructions
1. Safety instructions
1.1 Range of application AUMA actuators are designed for the operation of industrial valves, e.g.
globe valves, gate valves, butterfly valves and ball valves. For other applica­tions, please consult us. The manufacturer is not liable for any possible damage resulting from use in other than the designated applications. Such risk lies entirely with the user. Observance of these operation instructions is considered as part of the controls’/ actuator’s designated use.
1.2 Commissioning (electrical connection)
1.3 Maintenance The maintenance instructions must be strictly observed, otherwise a safe
1.4 Warnings and notes Non-observance of the warnings and notes may lead to serious injuries or
During electrical operation certain parts inevitably carry lethal voltages. Work on the electrical system or equipment must only be carried out by a skilled electrician himself or by specially instructed personnel under the control and supervision of such an electrician and in accordance with the applicable electrical engineering rules.
operation of the multi-turn actuator is no longer guaranteed.
damage. Qualified personnel must be thoroughly familiar with all warnings and notes in these operation instructions. Correct transport, proper storage, mounting and installation, as well as careful commissioning are essential to ensure a trouble-free and safe operation. The following references draw special attention to safety-relevant proce­dures in these operation instructions. Each is marked by the appropriate pictograph.
This pictograph means: Note!
“Note” marks activities or procedures which have major influence on the correct operation. Non-observance of these notes may lead to consequen­tial damage.
This pictograph means: Electrostatically endangered parts!
If this pictograph is attached to a printed circuit board, it contains parts which may be damaged or destroyed by electrostatic discharges. If the boards need to be touched during setting, measurement or for exchange, it must be assured that immediately before a discharge through contact with an earthed metallic surface (e.g. the housing) has taken place.
This pictograph means: Warning!
“Warning” marks activities or procedures which, if not carried out correctly, can affect the safety of persons or material.
2. Short description AUMA actuators have a modular design. Motor and gearing are mounted in
a common housing. The actuators are driven by an electric motor and controlled with the elec­tronic controls AUMATIC. The electronic controls are included in the scope of delivery.
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Actuator controls AUMATIC AC 01.1 / ACExC 01.1
Operation instructions DeviceNet
3. Transport and storage
4. General information about DeviceNet
.
Transport to place of installation in sturdy packing.
.
Do not attach ropes or hooks to the handwheel for the purpose of lifting by hoist.
.
Store in well-ventilated, dry room.
.
Protect against floor dampness by storage on a shelf or on a wooden pallet.
.
Cover to protect against dust and dirt.
.
Apply suitable corrosion protection agent to bright surfaces.
For the exchange of information among automation systems and between automation systems and the connected decentral field devices, serial fieldbuses are mainly used today as the communication system. Thousands of applications have proved impressively that cost savings of up to 40 % in wiring, commissioning and maintenance are achieved by using field bus technology. While in the past the fieldbuses used were often manufacturer specific and incompatible with other bus systems, the systems employed today are almost exclusively open and standardized. This means that the user is independent of individual suppliers and can choose the best product at the most competitive price. DeviceNet dard, based on the CAN protocol. The first DeviceNet products were intro­duced in 1995. The ODVA (Open DeviceNet Vendors Association Inc., refer also to http//www.odva.org) was founded in 1995 as organisation of all DeviceNet users, all rights within the DeviceNet were transferred from Rockwell Auto­mation to ODVA. DeviceNet is part of the European standard EN 50325-2 and of IEC 62026-3 which is recognised worldwide. DeviceNet is an open protocol. In this context, “open” means that the specifi­cation and the technology are not the property of Rockwell Automation but may be further developed by all members of the ODVA.
®
was developed by Rockwell Automation as open fieldbus stan-
The DeviceNet protocol is designed as simple, cost-efficient by but powerful protocol on the lowest fieldbus level. Therefore, DeviceNet is also ideally suited for interconnecting sensors, actuators and the respective controls. The variety of devices that can be connected via DeviceNet ranges from the simple photoelectric barriers right through to complex vacuum pumps for semiconductor production.
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Actuator controls AUMATIC AC 01.1 / ACExC 01.1 DeviceNet Operation instructions
4.1 DeviceNet cable The DeviceNet cable provides both the CAN data signal and the power
supply for network and devices. The different system and device require­ments are cover by three cable types: Thick Cable, Thin Cable and Flat Cable. The AUMATIC with DeviceNet can both be connected with the Thick Cable and the Thin Cable. All cables consist of four wires for the CAN data signal and the power supply as well as a drain wire for the shield (except for the flat cable which is not shielded). The cables were designed for the use in industrial environments and are therefore very robust.
A DeviceNet cable consists of a total of 5 wires. The meaning and the colour coding of these wires are determined as follows.
Table 1
Colour Function Application
Red V+ (24 V DC) DeviceNet voltage supply White CAN_H Data cable Bare Drain Screened cable Blue CAN_L Data cable Black V– (0 V DC) DeviceNet voltage supply
4.2 DeviceNet topology A DeviceNet network may consist of a trunk line, which runs through the
entire system like an aorta, and of drop lines, which connect the devices to the trunk line (figure A).
Table 2
Baud rate Maximum
trunk line length
Thick Cable Thin Cable 125 kbit/s 500 m 100 m 156 m 6 m 250 kbit/s 250 m 100 m 78 m 6 m 500 kbit/s 100 m 100 m 39 m 6 m
Figure A
Master
PS
DeviceNet device (node)
Maximum accumulated drop line length
24 V DC DeviceNet voltage supply
Trunk line
Maximum single drop line length
Drop line
T-tap
Up to 64 DeviceNet devices (nodes) can be operated within a single DeviceNet network. The baud rates 125 kbit/s, 250 kbit/s and 500 kbit/s are available. The nodes can either be supplied via DeviceNet (max. of 8 A) or have their own powerful power supply. The AUMATIC with DeviceNet has its own power supply. For the supply of the galvanically isolated network part of the AUMATIC DeviceNet interface, only a standard supply current of approx. 30 mA (for 24 V DC) per AUMATIC is required. The distinct concept of galvanic separation is also important within this context. Only one earthing point is permitted within the system. Earth looping via non-galvanically isolated devices is not permitted, the user either has to isolate their device accordingly (device designation: non-isolated
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Actuator controls AUMATIC AC 01.1 / ACExC 01.1
Operation instructions DeviceNet
node), or, if this is not possible, has to provide a suitable galvanic isolation within the device (device designation: isolated node). The AUMATIC with DeviceNet has a galvanic isolation within the device and can therefore also be called isolated node. The physical DeviceNet interface of the devices is designed for exchange of the devices during active DeviceNet communication. A mechanism for detecting duplicated DeviceNet addresses as well as a reverse polarity protection for incorrectly connected cables is obligatory. DeviceNet devices can be configured and programmed via the network which enables the exchange of process data. Commissioning and mainte­nance of complex systems will therefore by simplified. To this end the system integrator can choose between several powerful tools (e.g. RSNetWorx by Allen-Bradley)
4.3 DeviceNet communication Just like for other fieldbus protocols, the data exchange among devices or
between devices and the respective controls is the major function of the DeviceNet protocol. DeviceNet distinguishes between high-priority I/O messages and low-priority management messages. DeviceNet uses the data exchange between devices in accordance with the producer-consumer model. A sending DeviceNet device produces data within the network, a receiving DeviceNet device consumes data from the network. The communication always takes place according to a connection-based communication model, either via a point-to-point or a multicast connection.
4.4 DeviceNet object model DeviceNet describes all data and functions of the devices according to an
object model. This object-based description results in a clear device model since a device can be fully defined by means of the individual objects. The access from the network to the individual objects is exclusively via connec­tion objects. An object stands for the abstract representation of a component within a device. It is determined by its data or attributes, the functions or services it provides and by its defined behaviour.
Figure B: General DeviceNet object model
Application
Objects
Assembly
Objects
I/O
Connections
Connection Objects
Parameter
Objects
Message
Explicit
Messaging
Objects
Identity
Objects
Router
Objects
DeviceNet
Objects
DeviceNet Network
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Actuator controls AUMATIC AC 01.1 / ACExC 01.1 DeviceNet Operation instructions
DeviceNet distinguishes between three types of objects: communication objects, system objects and application specific objects.
.
Communication objects define the data exchanged via DeviceNet, they are also called connection objects.
.
System objects define general DeviceNet specific data and function which are useful for most DeviceNet devices.
.
Application specific objects define device-specific data and functions.
The data and the executed services of an object are addressed via a hierar­chical address concept using the following identifiers:
.
Device address (MAC ID)
.
Class ID
.
Instance ID
.
Attribute ID
.
Service Code
4.5 Protection functions
.
All messages are transmitted with Hamming Distance HD = 6.
.
Monitoring of the net data transmission at the master
.
Programmable failure behaviour of the AUMATIC on loss of communica­tion.
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Actuator controls AUMATIC AC 01.1 / ACExC 01.1
Operation instructions DeviceNet
5. Technical data
Table 3: DeviceNet interface for actuator controls AC 01.1
Features and functions
Supply voltage Standard voltages:
3-ph AC
voltages/ frequencies
Volt 220 230 240 380 400 415 440 460 480 500 Volt 110,115,120 220,230,240
Hz 50 50 50 50 50 50 60 60 60 50 Hz 50/60 50/60
Special voltages:
3-ph AC
voltages/ frequencies
External supply of the electronics (option)
Volt Hz
24 V DC + 20 % / – 15 %, current consumption: basic version approx. 200 mA, with options up to 500 mA
525 575 660 690 Volt 208
50 50 50 50 Hz 60
Motor controls Standard: Reversing contactors
1)
1-ph AC
voltages/ frequencies
(mechanically and electrically interlocked)
for motor power up to 1.5 kW
Options: Reversing contactors
1)
(mechanically and electrically interlocked)
for motor power up to 7.5 kW Thyristor unit (recommended for modulating actuators)
for motor power up to 1.5 kW, 500 V AC with internal fuses
for motor power up to 5.5 kW, 500 V AC, external fuses required Control and output signals via DeviceNet interface DeviceNet interface with
additional inputs (options)
DeviceNet interface with 4 free 24 V DC inputs and 2 free 0/4 – 20 mA inputs. Signal transmission via fieldbus interface.
DeviceNet interface with 24 V DC control inputs OPEN – CLOSE – EMERGENCY. Selection of control mode via 24 V DC input BUS/REMOTE.
DeviceNet interface with 24 V DC control inputs OPEN – CLOSE and 0/4 – 20 mA input for nominal position value
2)
(positioner).
Selection of control mode via 24 V DC inputs BUS/REMOTE and MODE. DeviceNet interface with 24 V DC (optional 115 V AC) control inputs OPEN – STOP –
CLOSE – EMERGENCY and 0/4 – 20 mA input for nominal position value Selection of control mode via 24 V DC (optional 115 V AC) inputs BUS/REMOTE
and MODE. Output signals via 6 programmable signal relays, position feedback 0/4 – 20 mA.
Voltage output Standard: Auxiliary voltage 24 V DC, max. 100 mA for supply of the control inputs,
galvanically isolated from internal voltage supply
Option: Auxiliary voltage 115 V AC, max. 30 mA for supply of the control inputs,
galvanically isolated from internal voltage supply Component redundancy (option) AUMATIC is equipped with an additional redundant DeviceNet interface Local controls Standard: Selector switch LOCAL – OFF – REMOTE (lockable in all three positions)
Push-buttons OPEN – STOP – CLOSE – RESET
5 indication lights:
End position CLOSED and running indication CLOSE (yellow), torque fault
CLOSE (red), motor protection tripped (red), torque fault OPEN (red),
end position and running indication OPEN (green)
LC display, illuminated
Programming interface
Options: Release of the local controls:
with or without selector switch LOCAL – OFF – REMOTE
Operation of the actuator with the push-buttons
OPEN – STOP – CLOSE – RESET of the local controls can be disabled or
released via DeviceNet.
Special colours for the 5 indication lights:
End position and running indication CLOSED (green), torque fault CLOSE
(blue), torque fault OPEN (yellow), motor protection tripped (white),
end position OPEN (red)
Protection cover, lockable
Protection cover with indicator glass, lockable
1-ph AC
voltages/ frequencies
2)
(positioner).
3)
,
1) The lifetime guaranteed by the manufacturer amounts to 2 million cycles. In case a higher number of cycles is to be expected, the use of thyristor units with nearly unlimited lifetime is recommended
2) Only partly possible in connection with process controller PID, please contact AUMA
3) Not possible in combination with PTC tripping device
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Actuator controls AUMATIC AC 01.1 / ACExC 01.1 DeviceNet Operation instructions
Functions Standard: Seating programmable
Limit or torque seating for end position OPEN and end position CLOSED Torque monitoring over the whole travel Torque by-pass, adjustable to up to 5 seconds
(no torque monitoring during this time) Phase failure monitoring with automatic phase correction Programmable behaviour in case of loss of bus communication Running indication via indication lights Positioner4):
Nominal position value via DeviceNet interface Programmable behaviour on loss of signal Automatic adaptation of the dead band (adaptive behaviour selectable) Change over between OPEN – CLOSE duty and modulating duty via DeviceNet
Options: Process controller, PID
4)
: Nominal process value via DeviceNet interface Actual process value via 0/4 – 20 mA additional input Programmable behaviour on loss of signal Limitation of the control range Change over between OPEN – CLOSE duty and modulating duty via DeviceNet
Monitoring functions Programmable monitoring of the max. number of cycles, generates warning signal
Reaction monitoring for operation command (programmable from 1 to 15 seconds), generates fault signal – results in switching off
Operating time monitoring (programmable from 4 to 1,800 seconds), generates warning signal
Electronic name plate Ordering data: Commission number AUMATIC, commission number actuator,
KKS number (definition system for power plants), valve number, plant number
Product data: Product name, works number actuator, works number AUMATIC
Software version logic, hardware version logic, date of final test, wiring diagram, terminal plan
Project data: Project name, 2 freely definable customer fields with a max. of 19 digits
each
Service data: Service telephone, internet address, service text 1, service text 2
Logging of operating data A resettable counter and a lifetime counter for:
Motor running time, number of starts, torque switch trippings in end position CLOSED, limit switch trippings in end position CLOSED, torque switch trippings in end position OPEN, limit switch trippings in end position OPEN, torque faults CLOSED, torque faults OPEN, motor protection trippings
Motor protection evaluation Standard: Monitoring of the motor temperature in combination with thermoswitches
in the actuator motor
Options: Additional thermal overload relay in the controls
PTC tripping device in combination with PTC thermistors in the actuator
motor
Electrical connections Standard: AUMA plug/socket connector with screw type connection
Threads for cable glands: M-threads: 5 x M 25 x 1.5 Pg-threads: 5 x Pg 21 NPT-threads: 1 x 1" NPT / 3 x ¾" NPT
Options: G-threads: 1 x G ¾" / 4 x G ½"
Special threads, other than standard mentioned above, possible Gold-plated control plug (pins and sockets) Parking frame for wall mounting of the disconnected plug Protection cover for plug compartment (when plug is removed)
Overvoltage protection (option) Protection of the actuator and control electronics against overvoltages of up to 4 kV
(not available for component redundancy)
Wiring diagram (basic version) ACP 11F1-2P0—E000 KMS TP102/001
4) Requires position transmitter in the actuator
10
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Actuator controls AUMATIC AC 01.1 / ACExC 01.1
Operation instructions DeviceNet
Further options for Non-intrusive version with MWG in the actuator
Setting of limit and torque switching via local controls Electronic timer Start and end of stepping mode as well as ON and OFF time (1 up to 300 seconds) can be
Intermediate positions Any 8 intermediate positions between 0 and 100 %
Further options for version with potentiometer or RWG in the actuator
Electronic timer Start and end of stepping mode as well as ON and OFF time (1 up to 300 seconds) can be
Intermediate positions Any 8 intermediate positions between 0 and 100 %
Settings/programming of the DeviceNet interface
Setting of the baud rate Supported baud rates: 125 kbit / 250 kbit / 500 kbit
Setting of the DeviceNet address (MAC ID)
Programming via DeviceNet via EDS file and DeviceNet configuration software (e.g. RSNetWorx) Programmable process
representation
Commands and signals of the DeviceNet interface
Process representation output (command signals)
Process representation input (feedback)
Process representation input (fault signals)
Behaviour on loss of communication
General data DeviceNet
Communication protocol DeviceNet according to EN 50325-2 or IEC 62026-3 Network topology Topology with one trunk line and optional drop lines.
Transmission medium Twisted, screened copper cable with one wire pair for signal transmission and one wire pair
DeviceNet current consumption approx. 30 mA at + 24 V DC (approx. 50 mA at + 11 V DC) DeviceNet interface Based on data transmission via CAN telegrams
programmed individually for the directions OPEN and CLOSE.
Reaction and signal behaviour programmable
programmed individually for the directions OPEN and CLOSE.
Reaction and signal behaviour programmable
Automatic baud rate recognition or setting of the baud rate via Explicit Messages or via the local controls of the AUMATIC as an alternative
Setting of the address via Explicit Messages or via the display of the AUMATIC
The AUMATIC is capable of exchanging data with the process control system by using different assembly objects:
Input data: Standard Input, Extended Input, Extended one analogue Input, (Produced Data) Extended two analogue Input, Enhanced Input,
Process Input Data 1, Process Input Data 2, Process Input Data 3
Output data: Standard Output, Process Output Data 1 (Consumed Data)
Depending on the configuration, the length and content of the data interface changes. The configuration is set in the factory and may be changed via the local controls of the AUMATIC or via Explicit Messages with the parameters Selected Produced Connection Path or Selected Consumed Connection Path respectively.
OPEN, STOP, CLOSE, nominal position value
4)
, RESET
End position OPEN, CLOSED Actual position value Actual torque value
4)
5)
Selector switch in position LOCAL/ REMOTE Running indication
4)
(directional) Torque switch OPEN, CLOSED Limit switch OPEN, CLOSED Manual operation by handwheel
4)
or local controls
Analogue (2) and digital (4) customer inputs Motor protection tripped
Torque switch tripped in mid-travel One phase missing Loss of the analogue customer inputs
The behaviour of the actuator is programmable:
- stop in current position
- move to end position OPEN or CLOSED
- move to any intermediate position
4)
Coupling and uncoupling of devices during operation without affecting other devices is possible
DeviceNet voltage supply and DeviceNet data signals in one cable.
for the DeviceNet voltage supply
4) Requires position transmitter in the actuator
5) Requires magnetic limit and torque transmitter (MWG) in actuator
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Actuator controls AUMATIC AC 01.1 / ACExC 01.1 DeviceNet Operation instructions
Transmission rate
Baud rate
Maximum trunk line length
Thick Cable Thin Cable
Minimum accumulated drop line length
Maximum
6)
single
drop line length 125 kByte 500 m 100 m 156 m 6 m 250 kByte 250 m 100 m 78 m 6 m 500 kByte 100 m 100 m 39 m 6 m
Number of devices Up to 64 DeviceNet devices can be connected Bus access Data exchange by polling or via Explicit Messages. Supported DeviceNet functions Group 2 only Server
Predefined Master/Slave Connection Set
- Explicit Connection
- I/O Poll Connection
- Fragmentation is supported Device Heartbeat Message Device Shutdown Message Offline Connection Set
Service conditions
Enclosure protection according to EN 60 529
Standard: IP 67 (when mounted) Options: IP 68
7)
Terminal compartment additionally sealed against interior (double sealed)
Corrosion protection Standard: KN suitable for installation in industrial units, in water or power plants
with a low pollutant concentration
Options: KS suitable for installation in occasionally or permanently aggressive
atmosphere with a moderate pollutant concentration
(e.g. wastewater treatment plants, chemical industry).
KX suitable for installation in extremely aggressive atmosphere with high
humidity and high pollutant concentration
Finish coating Standard: two-component iron-mica combination.
Option: Special primer / special finish coat (customer’s choice)
Colour Standard: silver-grey (DB 701, similar to RAL 9007)
Option: Other colours as standard colour are possible on request Ambient temperature – 25 °C to + 70 °C Vibration resistance
1 g, from 10 Hz to 200 Hz according to IEC 60 068
Weight approx. 7 kg (including AUMA plug/ socket connector)
Accessories
Wall bracket
8)
AUMATIC mounted separately from the actuator, including plug/ socket connector.
Connecting cables on request.
Recommended for high ambient temperatures, difficult access or in case of heavy
vibrations during service. EMERGENCY STOP button
9)
The control voltage of the reversing contactors is interrupted by operating the
EMERGENCY STOP button Programming software COM-AC incl. interface cable
Other information
EU Directives Electromagnetic Compatibility (EMC): (89/336/EEC)
Low Voltage Directive: (73/23/EEC)
Machinery Directive: (98/37/EC) Reference documents: Product description “Actuator controls AUMATIC AC”
Dimension sheets Multi-turn actuators/ part-turn actuators “with integral controls AUMATIC
AC”
6)
4) Requires position transmitter in the actuator
6) The internal drop line length of an AUMATIC is 0.27 m
7) For version in enclosure protection IP 68 higher corrosion protection KS or KX is strongly recommended
8) Distance between actuator and AUMATIC max. 100 m. Not suitable for version with potentiometer in the actuator. Instead of the potentiometer, a RWG has to be used. Cable length for Non-intrusive version with MWG in the actuator max. 100 m. Requires separate data cable for MWG. If actuator and AUMATIC are separated at a later date the max. cable length is 10 m.
9) Only in combination with reversing contactors and AUMATIC AC 01.1 in enclosure protection IP 67 or IP 68
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Actuator controls AUMATIC AC 01.1 / ACExC 01.1
Operation instructions DeviceNet
6. AUMATIC DeviceNet design
With the AUMATIC DeviceNet, AUMA offers the ideal controls for the connection of multi-turn actuators SA and part-turn actuators SG to DeviceNet.
Figure C: AUMATIC DeviceNet
Motor controls (switchgear)
DeviceNet connection board
Power supply unit
Electrical connection with AUMA plug/ socket connector
Logic board
DeviceNet interface
Selector switch
Local controls with display
Plug/ socket
connector
The integral controls AUMATIC DeviceNet consist of the following modules:
.
DeviceNet interface. This links the DeviceNet data with the internal elec­tronics.
.
The logic board links the signals of the actuator with the local controls and the DeviceNet interface and controls the reversing contactors or the thyristors.
.
Local controls with selector switch and push-buttons, indication lights and display. With the selector switch the control stations for local control LOCAL 0 REMOTE for remote control are selected. The push-buttons
(OPEN) – Stop (CLOSE) are used for the electric operation
of the actuator on site.
.
Plug/ socket connectors for easy mounting of the AUMATIC DeviceNet on the actuators.
.
Motor controls: Reversing contactors or thyristors for motor controls.
.
DeviceNet connection board with terminals for the DeviceNet cable and the termination resistor for bus termination.
Actuators which have already been installed can be retrofitted for DeviceNet by exchanging the controls AUMATIC for controls AUMATIC DeviceNet.
13
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Actuator controls AUMATIC AC 01.1 / ACExC 01.1 DeviceNet Operation instructions
7. Electrical connection Work on the electrical system or equipment must only be
carried out by a skilled electrician himself or by specially instructed personnel under the control and supervision of such an electrician and in accordance with the applicable electrical engineering rules. Installation regulations for DeviceNet must be observed for the wiring (for literature references refer to appendix D).
7.1 Power supply (standard) For explosion-proof version (type designation: ACExC)
Figure D-1: Mains connection
50.0
50.01
51.0 Mains cable
51.01
see page 17.
.
Check whether type of current, supply voltage and frequency correspond to motor data (refer to name plate at motor).
.
Loosen bolts (50.01) (figure D-1) and remove connection housing.
.
Loosen screws (51.01) and remove socket carrier (51.0) from connection housing (50.0).
.
Insert cable glands suitable for connecting cables. (The enclosure protection stated on the name plate is only ensured if suit­able cable glands are used).
.
Seal cable entries which are not used with suitable plugs.
.
Connect cables according to order-related wiring diagram. The wiring diagram applicable to the actuator is attached to the handwheel in a weather-proof bag, together with the operation instruc­tions. In case the wiring diagram is not available, it can be obtained from AUMA (state commission no., refer to name plate) or downloaded directly from the Internet (www.auma.com).
Table 4: Technical data AUMA plug/ socket connector for bus connection
Technical data Motor power connections1)Protective earth Control pins
No. of contacts max. 6 (3 are used) 1 (leading contact) 50 pins / sockets Marking U1, V1, W1, U2, V2, W2 according to VDE 1 to 50 Voltage max. 750 V 250 V Current max. 25 A – Type of customer connection Screws Screw for ring lug Screws Cross section max. 6 mm Material: Pin / socket carrier Polyamide
Contacts Brass (Ms)
1) Suitable for copper wires. For aluminium wires it is necessary to contact AUMA.
7.2 Remote position transmitter For the connection of remote position transmitters (potentiometer, RWG)
7.3 AUMATIC on wall bracket The AUMATIC can also be mounted separately from the actuator on a wall
Figure D-2: AUMATIC on wall bracket
2
screened cables must be used.
bracket.
.
For the connection of actuator and AUMATIC on wall bracket, use suitable flexible and screened connecting cables. (Preconfectioned cables can be obtained from AUMA on request)
.
Permissible distance between actuator and AUMATIC amounts to a max. of 100 m.
.
Versions with potentiometer in the actuator are not suitable. Instead of the potentiometer, a RWG has to be used in the actuator.
.
Connect the wires in correct phase sequence. Check direction of rotation before switching on.
2
6 mm Polyamide Polyamide
Brass (Ms)
16 A
2.5 mm
Brass, tin-plated or gold-plated (option)
2
14
Connection cable to the actuator
Page 15
Actuator controls AUMATIC AC 01.1 / ACExC 01.1
Operation instructions DeviceNet
7.4 Fitting of the connection housing
7.5 Test run Perform test run. Refer to the operation instructions to the actuator
7.6 Check limit and torque switching
After mains connection:
.
Insert the socket carrier (51.0) into the plug cover (50.0) and fasten it with screws (51.01).
.
Clean sealing faces at the connection housing and the actuator housing.
.
Check whether O-ring is in good condition.
.
Apply a thin film of non-acidic grease (e.g. Vaseline) to the sealing faces.
.
Replace connection housing (50.0) and fasten bolts (50.01) evenly cross­wise.
.
Fasten cable glands with the specified torque to ensure the required enclosure protection.
(multi-turn actuator SA(R) … / part-turn actuator SG . . . with AUMATIC AC . . .).
Check limit and torque switching, electronic position transmitter RWG or potenti­ometer (option) and, where necessary, re-set. The settings are described in the operation instructions to the actuator (multi-turn actuator SA(R) … part-turn actuator SG . . . with AUMATIC AC . . . ).
For actuators with feedback signal (RWG, potentiometer), a reference oper­ation has to be performed after the setting has been changed.
Perform reference operation:
.
Run actuator electrically (via the push-buttons OPEN and CLOSE) of the local controls once to the end position OPEN and once to the end position CLOSED.
.
If no reference operation is performed after changing the limit switching, the feedback signal via the bus is not correct. The bus signals the missing reference operation as warning (see page 29).
7.7 Bus connection (standard) For explosion-proof version (type designation: ACExC)
see page 17.
Disconnect power before removing the plug cover.
.
Figure D-3: AUMATIC bus
Plug cover
connection
Entries for bus cables
Loosen and remove plug cover (figure D-3). The connection board (figures D-4, D-5 and D-8) is located behind the plug cover.
.
Insert cable glands suitable for bus cables. (The enclosure protection stated on the name plate is only ensured if suit­able cable glands are used).
.
Seal cable entries which are not used with suitable plugs.
.
Connect bus cable. See figures D-4 to D-9.
The termination resistor is switched on with the switch (S1/S2) (figures D-4, D-5 and D-8). The switch is supplied in position ‘OFF’. The termination resistor may only be switched on if the actuator is the last bus station in the DeviceNet trunk line.
Table 5: Switch position S1/S2
ON Bus termination switched on
OFF Bus termination switched off
The max. current load of the pins for the DeviceNet cable in the electrical connection is 2.5 A. This has to be observed when planning the DeviceNet topology (location of the DeviceNet power supply, current consumption of the connected DeviceNet devices).
15
Page 16
Actuator controls AUMATIC AC 01.1 / ACExC 01.1 DeviceNet Operation instructions
Figure D-4: Connection board (standard)
Figure D-6: Connection diagram (standard)
BLACK
BLUE
BARE
X1 IN
WHITE
RED
BLACK
BLUE
X2 OUT
BARE
S1 Bus termination channel 1
WHITE
RED
Figure D-5: Connection board (for overvoltage protection)
S1
Bus termination
Figure D-7: Connection diagram (for overvoltage protection)
BLACK
BLUE
BARE
X1 IN
WHITE
RED
BLACK
BLUE
X2 OUT
BARE
WHITE
RED
from previous DeviceNet device (thin or thick cable)
to next DeviceNet device (thin or thick cable)
Figure D-8: Connection board (for component redundancy)
S1 Bus termination channel 1
Figure D-9: Connection diagram (for component
redundancy)
S2 Bus termination channel 2
from previous DeviceNet device (thin or thick cable)
to next DeviceNet device (thin or thick cable)
BLACK
DeviceNet device channel 1 (thin cable)
16
BLUE
BARE
X1 IN
WHITE
RED
BLACK
BLUE
BARE
WHITE
RED
X2 IN
DeviceNet device channel 2 (thin cable)
Page 17
Actuator controls AUMATIC AC 01.1 / ACExC 01.1
Operation instructions DeviceNet
7.8 Mains and bus connection for explosion-proof version
When working in potentially explosive areas, observe the European Standards EN 60079-14 “Electrical Installations in Hazardous Areas” and EN 60079-17 “Inspection and Mainte­nance of Electrical Installations in Hazardous Areas”. Work on the electrical system or equipment must only be carried out by a skilled electrician himself or by specially instructed personnel under the control and supervision of such an electrician and in accordance with the applicable electrical engineering rules.
Figure D-10: Connection
50.0
50.01
51.0
Figure D-11: Disconnection
from the mains
50.0
51.0
51.02
For the Ex-plug/socket connector (figure D-10), the electrical mains connec­tion is made after removing the plug cover (50.0) at the EEx e terminals of the terminal board (51.0). The flameproof compartment (type of protection EEx d) remains hereby closed.
.
Check whether type of current, supply voltage and frequency correspond to motor data (refer to name plate at motor).
.
Loosen bolts (50.01) (figure D-10) and remove plug cover.
.
Insert cable glands with “EEx e” approval and of size suit­able for connecting cables. For the recommended cable glands refer to appendix E, page 65. (The enclosure protection stated on the name plate is only ensured if suitable cable glands are used).
.
Seal cable entries which are not used with suitable plugs.
.
No more than max. 2 wires with the same cross section may be connected to one terminal.
.
Remove cable sheathing in a length of 120 – 140 mm. Strip wires: Controls max. 8 mm, motor max. 12 mm.
For stranded wires use end-sleeves according to DIN 46228.
.
Connect bus cable. Refer to figures (D-13 or D-14). The termination resistor for channel 1 is connected through linking the terminals 31 – 33 and 32 – 34 (standard). The termination resistor for channel 2 is connected through linking the terminals 47 – 37 and 48 – 38 (component redundancy only).
.
The termination resistor may only be switched on if the actuator is the last bus station in the DeviceNet trunk line.
.
Connect screen largely to the threads. For the recommended cable glands refer to appendix E, page 65.
Figure D-12: Parking frame
(accessory)
Parking frame
If the actuator must be taken from the valve, e.g. for service purposes, it can be separated from the mains without having to remove the wiring (figure D-11). For that the screws (51.02) are removed and the plug/ socket connector is pulled off. Plug cover (50.0) and terminal board (51.0) remain together.
Flameproof enclosure! Before opening, ensure that there is no explosive gas and no voltage.
A special parking frame (figure D-12) for protection against touching the bare contacts and against environmental influences is available.
17
Page 18
Actuator controls AUMATIC AC 01.1 / ACExC 01.1 DeviceNet Operation instructions
Figure D-13: Bus connection for channel 1
(standard)
Another bus station follows the actuator
39 31 35 32 40
Black Blue
Bare White Red from previous
DeviceNet device
to next DeviceNet device
Actuator is the final station in the DeviceNet trunk line
39 31 35 32 40 34 33
Black Blue Bare White Red from previous
DeviceNet device
Figure D-14: Bus connection for channel 2
(component redundancy only)
Another bus station follows the actuator
49 47 36 48 50
Black Blue
Bare White Red from previous
DeviceNet device
to next DeviceNet device
Actuator is the final station in the DeviceNet trunk line
49 47 36 48 50 38 37
Black Blue Bare White Red from previous
DeviceNet device
Table 6: Technical data Ex-plug/ socket connector with terminal board for explosion-proof actuators
Technical data Motor power connections
1)
Protective earth Control pins
No. of contacts max. 3 1 (leading contact) 38 pins/sockets Marking U1, V1, W1 according to VDE 1 to 24, 31 to 50 Voltage max. 550 V 250 V Current max. 25 A 10 A Type of customer connection Screws Screws Screws Cross section max. 6 mm
2
6 mm
2
1.5 mm
2
Material: Pin / socket carrier Araldite / Polyamide Araldite / Polyamide Araldite / Polyamide Contacts Brass (Ms) Brass (Ms) Brass (Ms) tin-plated
1) Suitable for copper wires. For aluminium wires it is necessary to contact AUMA.
18
Page 19
Actuator controls AUMATIC AC 01.1 / ACExC 01.1
Operation instructions DeviceNet
7.9 Bus cables Only cables conforming to the DeviceNet wire specification (www.odva.org)
may be used for a DeviceNet network. The bus cable must be laid at a distance of at least 20 cm from other cables. It should be laid in a separate, conductive and earthed cable trunking. It must be ensured that there are no potential differences between the indi­vidual stations on the DeviceNet (Perform a potential compensation).
Table 7
Maximum
Baud rate
125 kbit/s 500 m 156 m 6 m 250 kbit/s 250 m 78 m 6 m 500 kbit/s 100 m 39 m 6 m
Table 8
Colour Function Application
Red V+ (24 V DC) DeviceNet voltage supply White CAN_H Data cable Bare Drain Screened cable Blue CAN_L Data cable Black V– (0 V DC) DeviceNet voltage supply
trunk
line length
(thick cable)
Maximum
accumulated
drop line length
Thick Cable As a standard, the thick cable is used for the trunk line.
Figure E-1
Sheath
12.2 mm outer diameter
Copper screen, tin-plated, (65 % coating)
Polypropylene dummy wire
Maximum
single
drop line length
Full-length Mylar band
Aluminium /Mylar screen covers each wire pair
Drain terminal: (18 AWG 19 x 30) tin-plated stranded copper wire
Thin Cable The thin cable is used for the drop lines
Figure E-2
Sheath
Full-length Mylar band
Aluminium /Mylar screen covers each wire pair
Drain terminal: (22 AWG 19 x 34) tin-plated stranded copper wire
6.9 mm outer diameter
Data cable: blue-white, (18 AWG 19 x 30) tin-plated stranded copper wire , insula­tion made of foamed PE/PE
Power cable (DC): red-black, (15 AWG 19 x 28) tin-plated stranded copper wire
Copper screen, tin-plated, (65 % coating)
Polypropylene dummy wire
Data cable: blue-white, (18 AWG 19 x 36) tin-plated stranded wire, insulation made of foamed PE/PE
Power cable (DC): red-black, (22 AWG 19 x 34) tin-plated stranded copper wire
19
Page 20
Actuator controls AUMATIC AC 01.1 / ACExC 01.1 DeviceNet Operation instructions
Typical DeviceNet topology
Figure E-3
Termination switched on
DeviceNet voltage supply
24 V DC
PS
Features:
.
Trunk line with optional drop lines
.
AUMA DeviceNet controls can be removed without interrupting the trunk line (the trunk line will remain connected in the bus connection)
.
Up to 64 DeviceNet devices can be connected
.
DeviceNet data signal and 24 V DC DeviceNet voltage supply in a single cable
.
Adjustable transmission rates (125 kbit/s, 250 kbit/s, 500 kbit/s)
.
121 Ω bus termination on both ends of the trunk line
Trunk line
T-tap
Controls (master)
Termination switched on
Drop line
7.10 Setting the DeviceNet address and the baud rate via the local controls
This subclause only describes the setting of the DeviceNet address and the baud rate. For further detailed instructions on the indication, operation and setting of the AUMATIC refer to the operation instructions of the actuator (multi-turn actuator SA(R) … / part-turn actuator SG … with AUMATIC AC ...). After the address or baud rate setting has been changed, the AUMATIC must be switched off for a short time to activate the settings. As an alterna­tive, you may also disconnect the DeviceNet voltage supply for a short time.
Default setting:
Figure F-1
DeviceNet address: 64 (Parameter Baud rate: PGM Mode (Parameter
.
Set selector switch at the AUMATIC to position OFF (0), figure F-1.
.
Switch on supply voltage.
.
Select menu indication M0:
.
Press push-button in one of the status indications (S0, S1, S2, S3 or S4) longer than 2 seconds:
C
MAC ID SW.VALUE = 64)
BAUDRATE SW.VALUE = PGM MODE)
> 2 Sec.
LANGUAGE /CONTRAST
M0MAIN MENU
SETTINGS OPERATIONAL DATA
20
Page 21
Actuator controls AUMATIC AC 01.1 / ACExC 01.1
Operation instructions DeviceNet
.
Select SETTINGS with push-button :
Figure F-2
Figure F-3
Figure F-4
Figure F-5
LANGUAGE / CONTRAST SETTINGS OPERATIONAL DATA
.
Confirm the selection SETTINGS with :
SET LIMIT SWITCHES SEATING MODE TORQUE
.
Select DEVICE-NET1 by pushing several times:
POSITIONER TORQUE DEVICE-NET1
.
Confirm the selection DEVICE-NET1 with :
DEVICE-NET1
VIEW EDIT
M1MAIN MENU
M10SETTINGS
M1MSETINGS
M1M0
Figure F-6
Figure F-7
Figure F-8
.
Select EDIT with push-button :
VIEW EDIT
Confirm the selection EDIT with :
ENTER PASSWORD
0***
:EDIT :OK C:ESC
.
With the push-buttons and the value of the selected position can be changed.
.
To accept the input and move to the next digit, press push-button , proceed until all password digits are entered. When accepting the last digit, the entered password is checked (default password: 0000), if it is valid, the following indication appears:
BAUDRATE SW VALUE MAC ID SW.VALUE
M1M1DEVICE-NET1
M1M10VIEW
21
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Actuator controls AUMATIC AC 01.1 / ACExC 01.1 DeviceNet Operation instructions
Setting the baud rate:
Figure F-9
Figure F-10
.
Confirm BAUDRATE SW.VALUE with push-button :
BAUDRATE SW.VALUE
125 KBAUD
:EDIT C:ESC
.
Change to the edit mode with :
BAUDRATE SW.VALUE
125 KBAUD
:EDIT :OK C:ESC
Now the baud rate settings can be made. The following settings are possible:
125 KBAUD
The baud rate is set to 125 kbit/s (default setting)
250 KBAUD
The baud rate is set to 250 kbit/s
500 KBAUD
The baud rate is set to 500 kbit/s
PGM MODE
Use PGM MODE to activate the baud rate setting via DeviceNet (in this case the DeviceNet baud rate can be defined via Explicit Messages of the process control system), e.g. with RSNetWorx by Allen-Bradley).
AUTO
AUTO activates the automatic baud rate detection.
M1M10EDIT
M1M10EDIT
Setting the actuator address:
Figure F-11
Figure F-12
.
With the push-buttons and the value can be changed.
.
Pressing the push-button accepts the input.
.
To return to the previous indication without accepting the entered value press the push-button .
In the AUTO setting the AUMATIC must be switched off for a short time in order to recognize a changed baud rate. As an alternative, you may also disconnect the 24 V DC DeviceNet voltage supply for a short time.
After having changed the baud rate, the AUMATIC must be switched off for a short time. As an alternative, you may also disconnect the 24 V DC DeviceNet voltage supply for a short time.
.
Press to select MAC ID SW.VALUE .
.
Confirm MAC ID SW.VALUE with push-button .
.
Change to the edit mode with :
C
M1M12EDIT
MAC ID SW.VALUE
63
:EDIT C:ESC
M1M12EDIT
MAC ID SW.VALUE
63
:EDIT :OK C:ESC
22
Now you can use the push-buttons and to set the slave address from 0 to 63.
Page 23
Actuator controls AUMATIC AC 01.1 / ACExC 01.1
Operation instructions DeviceNet
Address 63 (default setting) should not be used since this is the default address for all DeviceNet devices. Use address 64 to activate the MAC ID setting via DeviceNet (in this case the DeviceNet address can be defined via Explicit Messages of the process control system, e.g. with RSNetWorx by Allen-Bradley). Furthermore, the OFFLINE CONNECTION SET is activated (see page 56).
.
Pressing the push-button accepts the input.
.
To return to the previous indication without accepting the entered value press the push-button .
After having changed the actuator address, the AUMATIC must be switched off for a short time. As an alternative, you may also disconnect the 24 V DC DeviceNet voltage supply for a short time.
7.11 Further parameters of the DeviceNet interface
The DeviceNet interface of the AUMATIC has further parameters which can be set in the same way:
Configuration of the Poll I/O connections
You can use these parameters to configure the DeviceNet data interface (see also page 49 ff).
C
Menu structure:
MAIN MENU (M)
SETTINGS (M1)
Standard value:
SELECTED CONS.PATH: PROCESS OUTPUT SELECTED PROD.PATH
Behaviour on loss of communication:
The parameter AUMATIC DeviceNet interface in case of major communication faults. With the setting
UNRECOVERABLE FAULT (see diagnosis indications in the display). The
setting DeviceNet interface for most of the communication faults.
Menu structure:
MAIN MENU (M)
SETTINGS (M1)
DEVICENET 1 (M1M)
SELECTED CONS.PATH (M1MX5) SELECTED PROD.PATH (M1MX6)
: PROCESS INPUT
BUS-OFF INTERRUPT determines the reaction of the
HOLD IN BUS-OFF, the DeviceNet interface is set to the status
FULLY RESET CAN causes an automatic restart of the AUMATIC
DEVICENET 1 (M1M)
BUS-OFF INTERRUPT (M1MX7)
Standard value:
BUS-OFF INTERRUPT: HOLD IN BUS-OFF
Setting the DeviceNet Heartbeat Message
The
HEARTBEAT INTERVAL parameter determines the interval for sending
the Device Heartbeat Message. This message contains the current status of the AUMATIC DeviceNet interface.
Standard value:
HEARTBEAT INTERVAL: 0S
(Device Heartbeat Message deactivated)
23
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Actuator controls AUMATIC AC 01.1 / ACExC 01.1 DeviceNet Operation instructions
8. Commissioning with controls
8.1 Introduction The DeviceNet specification stipulates a configuration via the network used to
exchange net data. A configuration via the network is much more convenient than an individual configuration of each individual device since a configuration tool (e.g. RSNetWorx by Allen-Bradley) can be used for all devices. The parameters of the individual devices can be displayed and controlledly changed. The configuration is made using an electronic data sheet (EDS file = Elec­tronic Data Sheet, available at www.auma.com).
8.2 Functions of the AUMATIC with DeviceNet
The DeviceNet interface of the AUMATIC supports the following DeviceNet functions:
.
Group 2 only Server
.
Predefined Master/Slave Connection Set
- Explicit Connection
- I/O Poll Connection
- Fragmentation is supported
.
Device Heartbeat Messages
.
Device Shutdown Messages
.
Offline Connection Set
8.3 Setting of the DeviceNet interface of the AUMATIC
The DeviceNet interface must be set in accordance with the desired bus parameters (baud rate and actuator address). For further instructions please refer to subclause 7.10, page 20. After the setting was changed, the AUMATIC has to be switched off for a short time. As an alternative, you may also disconnect the 24 V DC DeviceNet voltage supply for a short time.
8.4 Communication model DeviceNet is based on a connection based communication model. For this,
the respective instances of the connection object in the DeviceNet device have to be installed and configured in the same way as in the AUMATIC.
8.5 Object model of the AUMATIC
Figure G: Object model of the AUMATIC
Application
Objects
AUMATIC
Object
Assembly
Objects
Configuration
Objects (virtual)
Actuator
Control
Object
Identity
Objects
Message
Router
Object
24
Polled I/O
Connection
Connection Objects
Explicit
Message
Connection
DeviceNet
Object
DeviceNet Network
Page 25
Actuator controls AUMATIC AC 01.1 / ACExC 01.1
Operation instructions DeviceNet
8.5.1 List of objects available in the AUMATIC
Table 9
Object Class Class ID Instance IDs Messages
Identity Object Message Router Object DeviceNet Object
Assembly Object
Connection Object AUMATIC Object Actuator Control Object Configuration Object
1 1 Explicit 2 1 Explicit 3 1 Explicit
4
5 1. 2 Explicit 100 1 Explicit 101 1 Explicit
102 – 199 1 Explicit
100 – 107,
116 – 118
Explicit & I/O
8.6 Bus access
8.6.1 Explicit Messages Explicit Messages are used for general data exchange of two devices via the
DeviceNet network. They can be used for the transmission of low priority config­uration data, management or diagnosis data. This type of communication always is a point-to-point connection in a client/server system while a request by a client always has to be confirmed by a server (request/response).
8.6.2 Poll I/O connection The Poll I/O connection implements the classic master-slave communication
between controls and a device. The master can use the Poll Command Message to transmit data to a slave and accept data from the slave via the Poll Response Message. In general, a master will cyclically poll the slave within a larger system. The AUMATIC has been preconfigured in the factory with one of the instances described in chapter 9. (according to the order data). If required the data interface for the Poll I/O connection can be configured via the local controls of the AUMATIC or with a commercial configuration tool (e.g. RSNetWorx by Allen-Bradley) while using the EDS file of the AUMATIC.
8.6.3 Configuration of the Poll I/O connection via the local controls
The configuration of the local controls is made in the same way as the setting of the baud rate (see page 20 ff) and via the following menus:
Menu structure:
MAIN MENU (M)
SETTINGS (M1)
DEVICENET 1 (M1M)
SELECTED CONS.PATH (M1MX5) SELECTED PROD.PATH (M1MX6)
The setting options are listed in table 10.
8.6.4 Configuration of the Poll I/O connection via the DeviceNet configuration tool
For the configuration of the data interface, a commercial configuration tool (e.g. RSNetWorx by Allen-Bradley) can be used. During the configuration phase, no Poll I/O connection must be established; a possibly available DeviceNet Master must be deactivated. The setting options are listed in the following table:
25
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Actuator controls AUMATIC AC 01.1 / ACExC 01.1 DeviceNet Operation instructions
Table 10: Addressing the parameters via configuration tool
Parameters AUMATIC Display indications Setting via configuration tool
Parameter designation Parameter value Value Address
SELECTED CONSUMED PATH
SELECTED PRODUCED PATH
SELECTED CONS. PATH STANDARD OUT
STANDARD 1 AN. OUT PROCESS OUTPUT
SELECTED PROD. PATH STANDARD INPUT
EXTENDED INPUT EXTENDED 1 AN.INPUT EXTENDED 2 AN.INPUT ENHANCED INPUT PROCESS INPUT 1 PROCESS INPUT 2 PROCESS INPUT 3
1
Class ID 101 (65 hex) Instance ID 1 (1hex)
2
Attribute ID 1 (1hex)
3 1
Class ID 101 (65 hex)
2
Instance ID 1 (1hex)
3
Attribute ID 17 (11hex) 4 5 6 7 8
9. Poll I/O data interface of the AUMATIC
9.1 Description of the input data
Standard Input
SELECTED PRODUCED PATH = 1 Data length = 4 byte
Bit
Word 1 (actuator signals)
Word 2 (E2 Feedback)
Extended Input
SELECTED PRODUCED PATH = 2 Data length = 6 byte
Bit
Word 1 (actuator signals)
Word 2 (E2 Feedback)
1514131211109876543210
No external controls
1514131211109876543210
No external controls
The following Assembly Objects are available for reading input data from the AUMATIC or writing output data to the AUMATIC.
LSC (WSR)
No loss of phase
No loss of phase
LSO (WOEL)
LSO (WOEL)
LSC (WSR)
Local sw. position
Feedback E2 loss
Anlog In1 DN1 loss
E2 Feedback (0 – 1 000 per mil)
Local sw. position
Feedback E2 loss
DN1 Anlog In1 loss
E2 Feedback (0 – 1 000 per mil)
No thermal fault
Remote sw. position
No thermal fault
Remote sw. position
TSO (DOEL)
TSO (DOEL)
TSC (DSR)
TSC (DSR)
Word 3 (extended)
26
handwhl
Running with
Thermal fault
TSC (DSR)
TSO (DOEL)
No reaction
Running CLOSE
Running OPEN
MODE
EMERGENCY
Command o.k.
Running CLOSE
Running OPEN
Local sw. position
Remote sw. position
LSC (WSR)
LSO (WOEL)
Page 27
Actuator controls AUMATIC AC 01.1 / ACExC 01.1
Operation instructions DeviceNet
Extended One Analog Input
SELECTED PRODUCED PATH = 3 Data length = 8 byte
Bit
1514131211109876543210
Word 1 (actuator signals)
Word 2 (E2 Feedback)
Word 3 (extended)
Word 4 (analogue input 1)
1) In word 4 the value of the first additional free analogue current input of the DeviceNet interface is transmitted. The start and end values can be set at the AUMATIC via the push-buttons and the display. For further detailed instructions on the indication, operation and setting of the AUMATIC refer to the operation instructions of the actuator (multi-turn actuator SA(R) … / part-turn actuator SG … with AUMATIC AC ...). If the measuring values are 0.3 mA below the initial value a loss of signal is indicated. (refer to warning signals 2, byte 16)
No external controls
handwhl
Running with
Thermal fault
TSC (DSR)
TSO (DOEL)
Local sw. position
Feedback E2 loss
DN1 Anlog In1 loss
Remote sw. position
E2 Feedback (0 – 1 000 per mil)
No reaction
Running CLOSE
Running OPEN
EMERGENCY
Command o.k.
Analogue input 1 (0 – 1 000 per mil)
No thermal fault
MODE
Running CLOSE
No loss of phase
Running OPEN
1)
LSC (WSR)
LSO (WOEL)
Local sw. position
Remote sw. position
TSO (DOEL)
LSC (WSR)
Extended Two Analog Input
SELECTED PRODUCED PATH = 4 Data length = 10 byte
Bit
1514131211109876543210
TSC (DSR)
LSO (WOEL)
Word 1 (actuator signals)
Word 2 (E2 Feedback)
Word 3 (extended)
Word 4 (analogue input 1)
Word 5 (analogue input 2)
1) In word 4 and 5, the values of the analogue current inputs of the DeviceNet interface were transmitted. The start and end values can be set at the AUMATIC via the push-buttons and the display. For further detailed instructions on the indication, operation and setting of the AUMATIC refer to the operation instructions of the actuator (multi-turn actuator SA(R) … / part-turn actuator SG … with AUMATIC AC ...). If the measuring values are 0.3 mA below the initial value a loss of signal is indicated. (refer to warning signals 2, byte 16)
No external controls
handwhl
Running with
Thermal fault
TSC (DSR)
TSO (DOEL)
Local sw. position
Feedback E2 loss
DN1 Anlog In1 loss
Remote sw. position
E2 Feedback (0 – 1 000 per mil)
--
No reaction
Running CLOSE
Running OPEN
EMERGENCY
Command o.k.
Analogue input 1 (0 – 1 000 per mil)
Analogue input 2 (0 – 1 000 per mil)
No thermal fault
MODE
Running CLOSE
No loss of phase
Running OPEN
1)
1)
LSC (WSR)
LSO (WOEL)
Local sw. position
Remote sw. position
TSO (DOEL)
LSC (WSR)
TSC (DSR)
LSO (WOEL)
27
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Actuator controls AUMATIC AC 01.1 / ACExC 01.1 DeviceNet Operation instructions
Enhanced Input
SELECTED PRODUCED PATH = 5 Data length = 14 byte
Bit
1514131211109876543210
Word 1 (actuator signals)
Word 2 (E2 Feedback)
Word 3 (extended)
Wort 4 (analogue input 1)
Wort 5 (analogue input 2)
Word 6 Word 7
1) In word 4 and 5, the values of the analogue current inputs of the DeviceNet interface were transmitted. The start and end values can be set at the AUMATIC via the push-buttons and the display. For further detailed instructions on the indication, operation and setting of the AUMATIC refer to the operation instructions of the actuator (multi-turn actuator SA(R) … / part-turn actuator SG … with AUMATIC AC ...). If the measuring values are 0.3 mA below the initial value a loss of signal is indicated. (refer to warning signals 2, byte 16)
No external controls
handwheel
Running with
Thermal fault
TSC (DSR)
TSO (DOEL)
Local sw. position
Feedback E2 loss
DN1 Anlog In1 loss
Remote sw. position
E2 Feedback (0 – 1 000 per mil)
--
No reaction
Running CLOSE
Running OPEN
EMERGENCY
Command o.k.
Analogue input 1 (0 – 1 000 per mil)
Analogue input 2 (0 – 1 000 per mil)
Reserved Reserved
No thermal fault
MODE
Running CLOSE
No loss of phase
Running OPEN
1)
1)
LSC (WSR)
LSO (WOEL)
Selector switch in
Local sw. position
TSO (DOEL)
REMOTE
LSC (WSR)
TSC (DSR)
LSO (WOEL)
Process Input Data 1
SELECTED PRODUCED PATH = 6 Data length = 8 byte
Bit
Byte 1 (Logical sig­nals)
Byte 3 E2 (Feedback)
Byte 5 (Physical ope­ration)
Byte 7 (Analogue in­put 1)
1) Grey signals are collective signals. They contain the results of a disjunction (or-operation) of other information.
2) Byte 7 and byte 8 transmit the value of the first additional free analogue current input of the DeviceNet interface. The start and end values can be set at the AUMATIC via the push-buttons and the display. For further detailed instructions on the indication, operation and setting of the AUMATIC refer to the operation instructions of the actuator (multi-turn actuator SA(R) … / part-turn actuator SG … with AUMATIC AC ...). If the measuring values are 0.3 mA below the initial value a loss of signal is indicated. (refer to warning signals 2, byte 16)
76543210 76543210
1)
1)
1)
Byte 2 (Actuator
Fault ind.
Warning ind.
Running CLOSE
Running OPEN
Not ready ind.
Setpoint position
Closed position
signals)
Open position
TSC (DSR)
TSO (DOEL)
LSC (WSR)
LSO (WOEL)
Local sw. position
Loss of phase
Remote sw. position
Byte 4
E2 Feedback 1 (0 – 1 000 per mil) high byte
E2 (Feed-
E2 Feedback 1 (0 – 1 000 per mil) low byte
back)
1)
Byte 6
Running LOCAL
handwheel
Running with
Running REMOTE
Actuator moving
Stepping mode
(Options part 1)
Phys.drive break
DN1 dig.in 4
DN1 dig.in 3
DN1 dig.in 2
DN1 dig.in 1
Intermed. pos. 4
Intermed. pos. 3
Intermed. pos. 2
Byte 8
Analogue input 1 (0 – 1 000 per mil) high byte
2)
(Analogue
Analogue input 1 (0 – 1 000 per mil) low byte
input 1)
Thermal fault
Intermed. pos. 1
2)
28
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Actuator controls AUMATIC AC 01.1 / ACExC 01.1
Operation instructions DeviceNet
Process Input Data 2
SELECTED PRODUCED PATH = 7 Data length = 14 byte
Bit
76543210 76543210
Byte 1 (Logical signals)
Byte 3 E2 (Feedback)
Byte 5 (Physical ope­ration)
Byte 7 (Analogue in­put 1)
Byte 9 (Not ready ind.)
Running OPEN
1)
Not ready ind.
Setpoint position
Closed position
1)
Fault ind.
1)
Warning ind.
Running CLOSE
E2 Feedback 1 (0 – 1 000 per mil) high byte
1)
Running LOCAL
handwheel
Running with
Running REMOTE
Actuator moving
Stepping mode
Analogue input 1 (0 – 1 000 per mil) high byte
External control
MODE
(reserved)
EMERGENCY
EMCY STOP active
TE
(reserved)
Selector not REMO-
Byte 2 (Actuator signals)
Open position
Byte 4 (E2 Feed­back)
Byte 6 (Options part 1)
Phys.drive break
Byte 8
2)
(Analogue input 1)
Byte 10 (Fault signals)
Wrong command
TSC (DSR)
TSO (DOEL)
LSC (WSR)
LSO (WOEL)
Local sw. position
Loss of phase
Remote sw. position
E2 Feedback 1 (0 – 1 000 per mil) low byte
DN1 dig.in 4
DN1 dig.in 3
DN1 dig.in 2
DN1 dig.in 1
Intermed. pos. 4
Intermed. pos. 3
Intermed. pos. 2
Analogue input 1 (0 – 1 000 per mil) low byte
Internal fault
Torque fault (OPEN)
Torque fault (CLOSE)
Phase-fault
Thermal fault
Thermal fault
Intermed. pos. 1
2)
Configuration faulty
Byte 11 (Warning signals
Warning oper. time
Starts/run
Internal feedback
Internal warning
Anlog In2 I/O1 loss
part 1)
Byte 13 (Torque)
1) Grey signals are collective signals. They contain the results of a disjunction (or-operation) of other information.
2) Byte 7 and byte 8 transmit the value of the first additional free analogue current input of the DeviceNet interface. The start and end values can be set at the AUMATIC via the push-buttons and the display. For further detailed instructions on the indication, operation and setting of the AUMATIC refer to the operation instructions of the actuator (multi-turn actuator SA(R) … / part-turn actuator SG … with AUMATIC AC ...). If the measuring values are 0.3 mA below the initial value a loss of signal is indicated. (refer to warning signals 2, byte 16)
3) Byte 13 and byte 14 transmit the current torque of the actuator (only if an MWG is installed in the actuator). The value transmitted is the current torque in per mil of the nominal torque of the actuator. The torque zero point is at 500, for 100.0 % of the actuator torque in direction OPEN the value 1000 is transmitted, for 100.0 % of the torque in direction CLOSE the value 0 is transmitted.
Torque value 1 (0 – 1 000 per mil) high byte
Anlog In1 I/O1 loss
Byte 12 (Warnings signals part 2)
P.-Feedback E4 loss
Byte 14
3)
(Torque)
(reserved)
Setpoint E1 loss
DN1 Analog In1 loss
DN1 Analog In2 loss
Feedback E2 loss
Torque value 1 (0 – 1 000 per mil) low byte
Torque E6 loss
3)
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Actuator controls AUMATIC AC 01.1 / ACExC 01.1 DeviceNet Operation instructions
Process Input Data 3
SELECTED PRODUCED PATH = 8 Data length = 17 byte
Bit
76543210 76543210
Byte 1 (Logical sig­nals)
Byte 3 E2 (Feedback)
Byte 5 (Physical ope­ration)
Byte 7 (Analogue in­put 1)
Byte 9 (Not ready ind.)
Running OPEN
1)
Not ready ind.
Setpoint position
Closed position
1)
Fault ind.
1)
Warning ind.
Running CLOSE
E2 Feedback 1 (0 – 1 000 per mil) high byte
1)
Running LOCAL
handwheel
Running with
Running REMOTE
Actuator moving
Stepping mode
Analogue input 1 (0 – 1 000 per mil) high byte
External control
MODE
(reserved)
EMERGENCY
EMCY STOP active
TE
(reserved)
Selector not REMO-
Byte 2 (Actuator signals)
Open position
Byte 4 E2 (Feed­back)
Byte 6 (options)
Phys.drive break
Byte 8
2)
(Analogue input 1)
Byte 10 (Fault sig­nals)
Wrong command
TSC (DSR)
TSO (DOEL)
LSC (WSR)
LSO (WOEL)
Local sw. position
Loss of phase
Remote sw. position
E2 Feedback 1 (0 – 1 000 per mil) low byte
DN1 dig.in 4
DN1 dig.in 3
DN1 dig.in 2
DN1 dig.in 1
Intermed. pos. 4
Intermed. pos. 3
Intermed. pos. 2
Analogue input 1 (0 – 1 000 per mil) low byte
Internal fault
SE)
Torque fault (CLO-
Loss of phase
Torque fault (OPEN)
Thermal fault
Thermal fault
Intermed. pos. 1
2)
Configuration faulty
Byte 11 (Warning signals part 1)
Byte 13 (Torque)
Byte 15 (Analogue in­put 2)
Starts/run
Internal warning
Warning oper. time
Internal feedback
I/O1 Analog In2 loss
I/O1 Analog In1 loss
Torque value 1 (0 – 1 000 per mil) high byte
Analogue input 2 (0 – 1 000 per mil) high byte
Byte 12 (Warnings signals part 2)
P-Feedback E4 loss
Byte 14
3)
(Torque) Byte 16
4)
(Analogue input 2)
Setpoint E1 loss
DN1 Analog In1 loss
DN1 Analog In2 loss
Feedback E2 loss
Torque value 1 (0 – 1 000 per mil) low byte
Analogue input 2 (0 – 1 000 per mil) low byte
Byte 17
(Additional
data)
Intermed. pos. 8
Intermed. pos. 7
Intermed. pos. 6
Intermed. pos. 5
In intermed. position
1) Grey signals are collective signals. They contain the results of a disjunction (or-operation) of other information.
2) In bytes 7, 8, 15 and 16 the values of the analogue current inputs of the interface are transmitted. The start and end values can be set at the AUMATIC via the push-buttons and the display. For further detailed instructions on the indication, operation and setting of the AUMATIC refer to the operation instructions of the actuator (multi-turn actuator SA(R) … / part-turn actuator SG … with AUMATIC AC ...). If the measuring values are 0.3 mA below the initial value a loss of signal is indicated.
3) Byte 13 and byte 14 transmit the current torque of the actuator (only if an MWG is installed in the actuator). The value transmitted is the current torque in per mil of the nominal torque of the actuator. The torque zero point is at 500, for 100.0 % of the actuator torque in direction OPEN the value 1000 is transmitted, for 100.0 % of the torque in direction CLOSE the value 0 is transmitted.
(reserved)
Torque E6 loss
3)
3)
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Actuator controls AUMATIC AC 01.1 / ACExC 01.1
Operation instructions DeviceNet
9.1.1 Detailed description of the input data
The input data are described below in alphabetical order.
Designation Description (if there is no further explanation in the text, the description for bit value = 1 applies)
Actuator moving
CLOSED position, (torque seating in end position CLOSED)
CLOSED position, (limit seating in end position CLOSED)
Command o.k. There is no wrong command (“Wrong command” signal negated)
Config. fault
DN1 Analog In1 loss Signal loss of the analogue input 1 at the DeviceNet interface 1
DN1 Analog In2 loss Signal loss of the analogue input 2 at the DeviceNet interface 1
DN1 dig.in 1 A 24 V signal is present at the digital input 1.
DN1 dig.in 2 A 24 V signal is present at the digital input 2.
DN1 dig.in 3 A 24 V signal is present at the digital input 3.
DN1 dig.in 4 A 24 V signal is present at the digital input 4.
EMCY STOP active The EMERGENCY STOP button (option) has been operated (see page 45).
EMERGENCY MODE Emergency mode is active
External control
Fault ind.
Feedback E2 loss A loss of signal has occurred in the actual position.
I/O1 Analog In1 loss
I/O1 Analog In2 loss
In intermed. position
Intermed. pos. 1 Intermediate position 1 is signalled
Intermed. pos. 2 Intermediate position 2 is signalled
Intermed. pos. 3 Intermediate position 3 is signalled
Intermed. pos. 4 Intermediate position 4 is signalled
Intermed. pos. 5 Intermediate position 5 is signalled.
Intermed. pos. 6 Intermediate position 6 is signalled.
Intermed. pos. 7 Intermediate position 7 is signalled.
Intermed. pos. 8 Intermediate position 8 is signalled.
Internal fault
Internal warning
Local sw. position Selector switch in position LOCAL
Loss of phase
LSC (WSR) Limit switch CLOSE right operated.
LSO (WOEL) Limit switch OPEN left operated.
No external controls There is no external operation (“External controls” signal negated)
Collective signal: contains the result of a disjunction (or operation): Running LOCAL, Running REMOTE, Running with handwheel
Torque switch and limit switch in direction CLOSE operated.
Limit switch in direction CLOSE operated
Value = 1: Indicates a faulty configuration, i.e. the current setting of the AUMATIC is not valid, the precise cause can be viewed via a diagnosis indication (D4) on the display. Value = 0: AUMATIC has been correctly configured
External operation (option). Is set as soon as the BUS/REMOTE input is supplied with 24 V DC (optional 115 V AC). Thus, the AUMATIC only reacts to operation commands of the I/O interface or the external inputs bus (OPEN – STOP – CLOSE or MODE and 0/4 – 20 mA) (see page 42 ff).
Value = 1: Collective signal: Contains the result of a disjunction (OR-operation) of all bits of the byte 10 (Fault signals) Value = 0: No faults are active. All bits in byte 10 (Fault signals) are cleared.
Loss of signal of the analogue input 1 of the parallel interface (only for DeviceNet in combination with parallel interface).
Loss of signal of the analogue input 2 of the parallel interface (only for DeviceNet in combination with parallel interface).
If set if the actuator does not execute an operation command and is neither in end position OPEN nor in end position CLOSED
The internal diagnostics of the AUMATIC have detected a fault (the exact cause can be viewed on diagnosis page D2 and DQ of the display).
The internal diagnostics of the AUMATIC have detected a warning (the exact cause can be deter­mined via diagnosis page D3 of the display).
One phase missing; help: Connect phase. When externally supplied with 24 V DC, the complete AC power supply might be missing, check and connect if necessary.
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Actuator controls AUMATIC AC 01.1 / ACExC 01.1 DeviceNet Operation instructions
Designation Description (if there is no further explanation in the text, the description for bit value = 1 applies)
No internal feedback
No loss of phase There is no loss of phase (“Loss of phase” signal negated)
No reaction Is set if the reaction monitoring of the AUMATIC has detected a fault.
No thermal fault There is no thermal fault (“Thermal fault” signal negated)
Not ready ind.
OPEN position, (limit sea­ting in end position OPEN)
OPEN position, (torque seating in end position OPEN)
Operation pause
P.-Feedback E4 loss Loss of signal of the actual process value E4 (only if PID controller is available and active).
Remote sw. position Selector switch in position REMOTE
Running CLOSE
Running LOCAL Indicates the movement of the output drive during electrical operation from LOCAL
Running OPEN
Running REMOTE Indicates the movement of the output drive during electrical operation from REMOTE
Running with handwheel Movement at the output drive without electrical operation command
Selector not remote
Setpoint E1 loss A loss of signal has occurred in the nominal position.
Setpoint position
Starts/run
Stepping mode Indicates that the actuator has entered the set stepping range while in stepping mode
Thermal fault
Torque E6 loss A fault has occurred in the torque measuring.
Torque fault (CLOSE)
Torque fault (OPEN)
TSC (DSR) Torque switch CLOSE right operated (storing).
TSO (DOEL) Torque switch OPEN left operated (storing).
Warning ind.
Warning oper. time
Wrong command
Indicates that the position transmitter has not been adjusted to the limit end positions yet. To ad­just the actuator: Move the actuator manually to the end positions OPEN or CLOSED via the push-buttons on the local controls.
Value = 1: Collective signal: Contains the result of a disjunction (OR-operation) of all bits of the byte 9 (Not ready ind.). Value = 0: No signal is active in byte 9 “Not ready ind.”.
Limit switch in direction OPEN operated.
Torque switch and limit switch in direction OPEN operated.
Passing of operation pauses (reversing prevention time, dead time, pause times in stepping mode)
Value = 1: Operation command (CLOSE or SETPOINT) from DeviceNet or local controls in direc­tion CLOSE is executed. For operation in stepping mode, this signal is also active during an off-time, the dead time and the reversing prevention. Value = 0: No operation is carried out via DeviceNet
Value = 1: Operation command (OPEN or SETPOINT) from DeviceNet or local controls in directi­on OPEN is executed. For operation in stepping mode, this signal is also active during an off-time, the dead time and the reversing prevention. Value = 0: No operation is carried out via DeviceNet.
The selector switch in not in position REMOTE (either LOCAL or OFF, signal “REMOTE sw. posi­tion” negated)
The setpoint is within max. error variable (outer dead band). Signal occurs only if DeviceNet mas­ter has set the Remote SETPOINT bit.
Indicates an exceeding of the set limits of the starts/run monitoring, indication is deleted automati­cally.
A thermal fault (motor protection) has occurred. Help: Cool down, wait or perform cool-down after a reset with push-button “Reset” of the local controls. Check fuse F4.
Torque fault CLOSE occurred (only torque or torque before limit, according to type of seating); help: Reset with counter command, or with push-button “Reset” of the local controls.
Torque fault OPEN occurred (only torque or torque before limit, according to type of seating); help: Reset with counter command, or with push-button “Reset” of the local controls.
Collective signal: Contains the result of a disjunction (OR-operation) of all bits of the bytes 11 and 12 “Warning signals”.
Indicates that the set operating time for an operation from one end position to the other has been exceeded, the next new operation command deletes this indication.
Value = 1: Indicates the fact that several operation commands were received simultaneously via DeviceNet (e.g. Remote OPEN and Remote CLOSE simultaneously or Remote CLOSE/Remote OPEN and Remote SETPOINT (nominal) simultaneously) or that the max. value for a nominal position has been exceeded (nominal position > 1,000). Value = 0: Operation commands are o.k.
32
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Actuator controls AUMATIC AC 01.1 / ACExC 01.1
Operation instructions DeviceNet
9.2 Description of the output data
Standard Output
SELECTED CONSUMED PATH = 1 Data length = 4 byte
Bit
1514131211109876543210
Word 1 (commands)
1)
Word 2 (E1 setpoint)
1) With the bits 0, 1 and 4, the operation commands are transmitted to the actuator. Only one of these bits may be set at any given time. If SETPOINT (remote nominal) is set, the value of the nominal position (byte 3 and byte 4) is used. The other bits are reserved for future extensions and must remain set to 0.
2) The nominal position has to be transmitted as a value between 0 to 1,000 per mil. When these limits are exceeded the actuator stops and signals the fault “
2)
WRONG COMMAND”.
E1 setpoint (0 – 1 000 per mil)
Remote SETPOINT
Remote CLOSE
Standard One Analog Output
SELECTED CONSUMED PATH = 2 Data length = 6 byte
Bit
Word 1 (commands)
1)
Word 2 (E1 setpoint)
2)
Word 3
1) With the bits 0, 1 and 4, the operation commands are transmitted to the actuator. Only one of these bits may be set at any given time. If SETPOINT (remote nominal) is set, the value of the nominal position (byte 3 and byte 4) is used. The other bits are reserved for future extensions and must remain set to 0.
2) The nominal position has to be transmitted as a value between 0 to 1,000 per mil. When these limits are exceeded the actuator stops and signals the fault “
1514131211109876543210
Remote SETPOINT
E1 setpoint (0 – 1 000 per mil)
Reserved
WRONG COMMAND”.
Remote CLOSE
Remote OPEN
Remote OPEN
Process Output
SELECTED CONSUMED PATH = 3 Data length = 8 byte
Bit
Byte 1 (Commands)
Byte 3 (E1 setpoint)
1) With the bits 0 - 2 of byte 1, the operation commands are transmitted to the actuator. Only one of these bits may be set at any given time. If SETPOINT (remote nominal) is set, the value of the nominal position (byte 3 and byte 4) is used. Bits 4 - 7 of byte 1 are reserved for future extensions and all bits of byte 2 must remain set to 0.
2) The nominal position has to be transmitted as a value between 0 to 1,000 per mil. When these limits are exceeded the actuator stops and signals the fault “
76543210 76543210
Byte 2
1)
Reset
Remote CLOSE
Remote SETPOINT
(Com­mands)
Remote OPEN
1)
Byte 4
E1 Setpoint 1 (0 – 1 000 per mil) high byte
2)
WRONG COMMAND”.
(E1 set point)
-
2)
E1 Setpoint 1 (0 – 1 000 per mil) low byte
Continued on the next page
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Actuator controls AUMATIC AC 01.1 / ACExC 01.1 DeviceNet Operation instructions
Continuation of Process Output
4)
3)
3)
4)
Byte 5 (Additional
commands)
CHANNEL 1
CHANNEL 2
Local sw. position
Byte 7
3) See external change-over of the communication channel (page 48)
4) See release function of the local controls (page 41)
Reserved
OFF sw. position
Byte 6
4)
(reserved)
Remote sw. position
Byte 8
Reserved
Reserved
Reserved
Reserved
Reserved
Reserved
Reserved
Reserved
9.2.1 Detailed description of the output data
The output data (consumed data) are described below in alphabetical order.
Designation Description (if there is no further explanation in the text, the description for bit value = 1 applies)
REMOTE MODE Run OPEN
REMOTE SETPOINT
Remote CLOSE Run CLOSE
OFF sw. position
Remote sw. position
Local sw. position
CHANNEL 1
CHANNEL 2
RESET
Run to setpoint can only be set if a position transmitter e.g. potentiometer / RWG / MWG (options) is available; the value for E1 Setpoint has to be transmitted at the same time
Value = 1: OFF sw. position is released. Value = 0: OFF sw. position is disabled (only available if the function “Enable local controls” is ac-
tivated)
Value = 1: REMOTE sw. position is disabled (only available if the function “Enable local controls” is activated) Value = 0: Selector switch position REMOTE is locked
Value = 1: LOCAL sw. position is released Value = 0: LOCAL sw. position is disabled (only available if the function “Enable local controls” is
activated)
Value = 1: There is a change-over to DeviceNet communication channel 1 (only available, if 2 De­viceNet interfaces are installed, see page 47, clause 17.) Value = 0: No change-over
Value = 1: There is a change-over to DeviceNet communication channel 2 (only available, if 2 De­viceNet interfaces are installed, see page 47, clause 17.) Value = 0: No change-over
Certain indications of the AUMATIC can be reset using this signal (e.g. PTC tripping device and torque faults). The function of this bit equals the push-button Reset of the local controls in selector switch position LOCAL.
Reserved
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Actuator controls AUMATIC AC 01.1 / ACExC 01.1
Operation instructions DeviceNet
10. Operation parameters of the actuator
Explicit Messages are used for programming the AUMATIC via DeviceNet.
With the EDS file (Electronic Data Sheet), the AUMATIC offers access to the following parameters via DeviceNet:
Parameter access to the DeviceNet net data (the meaning of the parameters is described in detail in the operation instructions to the actuator “Multi-turn actuators SA .../part-turn actuators SG ... with AUMATIC AC“)
ID in EDS file
7 Actuator Status 101 1 100 Word 1 (actuator signals) see page 26 8 Actuator Extended Status 101 1 101 Word 3 (extension), see page 26 9 Actuator Position 101 1 102 Word 2 (E2 feedback), see page 27 12 Analog Input 1 101 1 105 Word 4 (analogue input 1), see page 27 13 Analog Input 2 101 1 106 Word 5 (analogue input 2), see page 27
10 Command Word 101 1 103 Word 1 (commands)1), see page 33 11 Setpoint 101 1 104 Word 2 (E1 setpoint)1), see page 33
Parameters, which may only be viewed, have a grey background
1) These data can only be read, use Poll I/O Messages to issue operation commands
Description ClassIDInstanceIDAttributeIDNote
Signals from the actuator:
Operation command to actuator:
DeviceNet specific parameters (the meaning of the parameters is described in detail in the operation instructions to the actuator “Multi-turn actuators SA .../part-turn actuators SG ... with AUMATIC AC“)
ID in EDS file
1
2
21 DN1 MAC_ID Switch Value 103 1 60 0 - 63; 64 = PGM Mode
22 DN1 Baudrate Switch Value 103 1 59
27 DN2 MAC_ID Switch Value 103 1 64
28 DN2 Baudrate Switch Value 103 1 63
Description ClassIDInstanceIDAttributeIDNote
Selection of the configuration of actuator signals 1 = Standard Input 2 = Extended Input
Select Produced Connection Path
Select Consumed Connection Path
101 1 1
101 1 17
3 = Extended One Analogue Input 4 = Extended Two Analogue Input 5 = Enhanced Input 6 = Process Input 1 7 = Process Input 2 8 = Process Input 3
Selection of the configuration for operation com­mands to the actuator: 1 = Standard Output 2 = Standard One Analogue Output 3 = Process Output Data 1
Setting of the baud rate: 0 = 125 kbit/s 1 = 250 kbit/s 2 = 500 kbit/s 3 = PGM Mode 4 = AUTO
0 - 63; PGM Mode (redundant interface)
Setting of the baud rate (redundant interface): 0 = 125 kbit/s 1 = 250 kbit/s 2 = 500 kbit/s 3 = PGM Mode 4 = AUTO
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Actuator controls AUMATIC AC 01.1 / ACExC 01.1 DeviceNet Operation instructions
Parameter s for setting the application functions of the AUMATIC (the meaning of the parameters is described in detail in the operation instructions to the actuator “Multi-turn actuators SA .../part-turn actuators SG ... with AUMATIC AC“)
ID in EDS file
23 DN1 Analogue Input 1 Begin 103 1 51 Parameters for setting the analogue 0 – 20 mA 24 DN1 Analogue Input 1 End 103 1 52 25 DN1 Analogue Input 2 Begin 103 1 53 26 DN1 Analogue Input 2 End 103 1 54 33 Failure Behaviour 102 1 5 Parameters for setting the safety behaviour 34 Delay Time 102 1 6 35 Failure Position 102 1 7 36 Preset Position 102 1 8 37 Failure Source 102 1 24 38 Open Position 102 1 41 Parameters for setting the type of seating in 39 Closed Position 102 1 51 40 Monitor Triggers 102 1 42 Parameters for setting the monitoring functions 41 Max. Starts/Hour 102 1 35 42 Max. Duty Cycle 102 1 36 43 Max. Run time 102 1 37 44 Adaptive Behaviour 102 1 87 Parameters for setting the positioner 45 Dead Time 102 1 10 46 Opening Stop Band 102 1 11 47 Closing Stop Band 102 1 12 48 Outer Dead Band 102 1 13
49 Intermed. Position 102 1 85
50 Pos.1 102 1 68 51 Pos.1 Behaviour 102 1 69 52 Pos.1 Selector Switch 102 11 70 53 Pos.1 Control 102 1 71 54 Pos.2 102 1 72 55 Pos.2 Behaviour 102 1 73 56 Pos.2 Selector Switch 102 1 74 57 Pos.2 Control 102 1 75 58 Pos.3 102 1 76 59 Pos.3 Behaviour 102 1 77 60 Pos.3 Selector Switch 102 1 78 61 Pos.3 Control 102 1 79 62 Pos.4 102 1 80 63 Pos.4 Behaviour 102 1 81 64 Pos.4 Selector Switch 102 1 82 65 Pos.4 Control 102 1 83 66 Pos.5 103 1 19 67 Pos.5 Behaviour 103 1 20 68 Pos.5 Selector Switch 103 1 21 69 Pos.5 Control 103 1 22 70 Pos.6 103 1 23 71 Pos.6 Behaviour 103 1 24 72 Pos.6 Selector Switch 103 1 25 73 Pos.6 Control 103 1 26 74 Pos.7 103 1 27 75 Pos.7 Behaviour 103 1 28 76 Pos.7 Selector Switch 103 1 29 77 Pos.7 Control 103 1 30 78 Pos.8 103 1 31
Description Class
ID
InstanceIDAttributeIDNote
inputs of the DeviceNet interface
the end positions
Parameters for setting the intermediate posi­tions
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Actuator controls AUMATIC AC 01.1 / ACExC 01.1
Operation instructions DeviceNet
ID in EDS file
79 Pos.8 Behaviour 103 1 32 80 Pos.8 Selector Switch 103 1 33 81 Pos.8 Control 103 1 34 82 Stepping Mode 102 1 84 Parameters for setting the stepping mode 83 Direction Open 102 1 25 84 On Time Open 102 1 26 85 Off Time Open 102 1 27 86 Start Step Open 102 1 28 87 Stop Step Open 102 1 29 88 Direction Close 102 1 30 89 On Time Close 102 1 31 90 Off Time Close 102 1 32 91 Start Step Close 102 1 33 92 Stop Step Close 102 1 34 93 Operational Data 102 1 62 Logging of operating data 94 Total Motor Runtime 102 1 100 95 Motor Runtime 102 1 101 96 Total Starts 102 1 102 97 Starts 102 1 103 98 Total TSC Stops 102 1 104 99 TSC Stops 102 1 105 100 Total LSC Stops 102 1 106 101 LSC Stops 102 1 107 102 Total TSO Stops 102 1 108 103 TSO Stops 102 1 109 104 Total LSO Stops 102 1 110 105 LSO Stops 102 1 111 106 Total No. Power On 102 1 122 107 No. Power On 102 1 123 108 Total TSC Faults 102 1 112 109 TSC Faults 102 1 113 110 Total TSO Faults 102 1 114 111 TSO Faults 102 1 115 112 Total Thermal Flt. 102 1 116 113 Thermal Faults 102 1 117 114 Total PE Faults 102 1 118 115 PE Faults 102 1 119 116 Tot. Wrn.Starts/Run1 102 1 120 117 Wrn.Starts/Run1 102 1 121 118 Tot.Wrn.Starts/Run2 102 1 124 119 Wrn.Starts/Run2 102 1 125
Parameters, which may only be viewed have a grey background.
Description Class
ID
InstanceIDAttributeIDNote
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Actuator controls AUMATIC AC 01.1 / ACExC 01.1 DeviceNet Operation instructions
Access to the parameters of the AUMATIC AC 01.1 via Explicit DeviceNet Messages is usually gained using the EDS file (Electronic Data Sheet) in combination with a configuration tool, e.g. RSNetWorx by Allen-Bradley.
In the EDS file, the parameters are defined with their Class ID, Instance ID and Attribute ID as well as the permissible minimum and maximum values. This enables easier access to the parameters.
Figure H: View of the parameterization of the AUMATIC AC 01.1 via RSNetWorx by Allen-Bradley
38
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Actuator controls AUMATIC AC 01.1 / ACExC 01.1
Operation instructions DeviceNet
11. Description of actuator functions
11.1 Operation commands for OPEN / CLOSE operation
Operation commands are determined by operation command bits and the nominal value (setpoint) of the data output. Only one command bit may be set at any given time. If several command bits are set, no operation is performed and the fault signal ‘Wrong command’ is given. To avoid placing too much strain on the mechanics the actuator is equipped with a (programmable) delay when changing direction (reversing preven­tion).
The following operation command bits are required for OPEN / CLOSE operation:
Remote OPEN Remote CLOSE
Remote operation OPEN / STOP
Remote operation CLOSE / STOP
Remote operation to nominal position (SETPOINT) / STOP
Remote OPEN = 1 The actuator runs in direction OPEN. Remote OPEN = 0 The actuator stops.
The actuator is switched off automatically if the end position OPEN is reached (limit switch LSO (WOEL) for limit seating or LSO (WOEL) and TSO (DOEL) for torque seating). Occurring faults (thermal faults, phase failure, torque faults) stop the opera­tion.
Remote CLOSE = 1 The actuator runs to position CLOSED. Remote CLOSE = 0 The actuator stops.
The actuator is switched off automatically if the final position CLOSED is reached (limit switch LSC (WSR) for limit seating or LSC (WSR) and TSC (DSR) for torque seating). Occurring faults (thermal faults, phase failure, torque faults) stop the operation.
The positioner can only function when the actuator is equipped with a posi­tion transmitter, e.g. potentiometer / RWG/ MWG (option).
Remote SETPOINT = 1 The actuator moves to the set nominal value. Remote SETPOINT = 0 The actuator stops.
The nominal position has to be set in ‰. Occurring faults (thermal faults, phase failure, torque faults) stop the opera­tion via the positioner.
With a setpoint of 0 ‰ the actuator runs to the end position CLOSED With a setpoint of 1000 ‰ the actuator runs to the end position OPEN. In case the setpoint is more than 1,000 ‰ , no operation is performed and the fault signal
WRONG COMMAND is given.
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Actuator controls AUMATIC AC 01.1 / ACExC 01.1 DeviceNet Operation instructions
11.2 Positioner The positioner is activated via the bit ‘Remote SETPOINT’.
The positioner is a three-position-controller. Via the ‘NOMINAL’ position (setpoint) in the data output, the nominal value of the position is transmitted to the actuator as nominal variable. For further information on the positioner refer to the operation instructions to the actuator (multi-turn actuator SA(R) … / part-turn actuator SG . . . with AUMATIC AC . . .).
11.3 Stepping mode Stepping mode requires a position transmitter (option).
The stepping mode extends the operating time for a part or the whole travel. For further information stepping mode refer to the operation instructions to the actuator (multi-turn actuator SA(R) … / part-turn actuator SG . . . with AUMATIC AC ...).
12. Safety function The Poll connection is subject to an adjustable time monitoring within the
device. Within this time, a Poll command has to be received, otherwise the connection changes to the timeout state. In case an I/O connection fails, the AUMATIC can activate the safety function.
The time monitoring of the connection is defined via the value of the Expected Packet Rate (EPR) attribute of the Connection Objects (Class ID = 5, Instance ID = 2, Attribute ID = 9).
The safety function permits the start of safety operations in case of special events, e.g. when the communication between the actuator and the master is interrupted. This function can be set via the parameter
OPERATION
actuator SA(R) . . . / part-turn actuator SG . . . with AUMATIC AC ...).
If the actuator is in the safety mode, the set safety position is approached via a safety operation. If the actuator is then moved to another position (e.g. by manual operation), it will try to approach the set safety position while the selector switch is in position REMOTE.
The following events can trigger the safety function:
.
The connection to the master is interrupted.
.
The master changes to the IDLE mode and sends a POLL IDLE command.
As soon as the cause for triggering the safety function is eliminated (connection restored, POLL IDLE command is reset), the operation commands from the DeviceNet master can be executed again.
(refer to the operation instructions to the actuator (multi-turn
To prevent a new approach to the safety position during manual operation, the selector switch (local controls) must be switched to position ‘LOCAL’ or ‘OFF’ before operating the handwheel.
FAILURE
40
The AUMATIC can only detect the failure of an I/O connec­tion and activate the safety function if the time monitoring was activated via the Expected Packet Rate (EPR).
The default setting of the time monitoring is deactivated (EPR = 0); only if the master has changed this attribute to a value not equal 0, a time moni toring of the connection is executed with the accordingly defined time.
If the failure of the Poll connection was determined with this function, the actuator will stop even if the safety function is not activated.
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Actuator controls AUMATIC AC 01.1 / ACExC 01.1
Operation instructions DeviceNet
13. Release function of the local controls (option)
The AUMATIC can be set in such a way that the AUMATIC-internal selector switch position is additionally determined by 3 bits in the process represen­tation output. (See “Process Output” table, page 33) This makes it possible to release (enable) or disable a certain selector switch position from REMOTE via the DeviceNet. In addition, an automatic release can programmed for the event of loss of communication.
The parameter order details.
Menu structure
MAIN MENU (M)
CONFIGURATION (M4)
Table 11: Release functions of the local controls
Parameter
ENABLE LOCAL MODE
Value Display text
0 1 2 3 4
NOT ACTIVE
BUS
BUS,AUTO.LOCAL
BUS,AUTO.REMOTE
BUS AUTO
1)
(Parameter
= AVAILABLE)
DeviceNet communication to the master DeviceNet communication to the master
is available is not available is available
SS SS OFF OFF
Bits & SS OFF Bits OFF
Bits & SS Bits & SS WS = REMOTE or OFF Bits & SS
ENABLE LOCAL MODE is set in the factory according to the
SETUP (M41)
SELECTOR SWITCH (M410V) ENABLE LOCAL MODE (M410W)
Selector switch at the local controls
is available
SELECTOR SWITCH
SS = LOCAL or OFF Bits LOCAL <> OFF
SS Bits OFF
is not available
(Parameter
SELECTOR SWITCH
= NOT AVAILABLE)
Bits
is not available
REMOTE <> OFF
SS
Bits
Bits & SS
REMOTE <> OFF
LOCAL <> OFF
WS = REMOTE or OFF Only selector switch positions REMOTE or OFF are possible (enabled). SS = LOCAL or OFF Only selector switch positions REMOTE or OFF are possible (enabled).
1) If the release function of the local controls is required, the parameter ENABLE LOCAL MODE is set to BUS,AUTO.LOCAL in the factory the other setting options reduce the function during loss of communication and are therefore provided only for special applications.
2) The following special setting is required for software versions up to Z031.922/05-xx (see diagnosis page D6):
1. Press RESET button 2. press the STOP button within 2 seconds, 3. press both the OPEN and the CLOSE button within two seconds.
The AUMATIC-internal selector switch position is the same as the selector switch position at the local controls (LOCAL, OFF or REMOTE).
The status is determined by the bits in the process representation (LOCAL sw. position, OFF sw. position or REMOTE sw. position)
The status is determined by an AND-connection of the bits in the process representation with the selector switch position. Only in case they do correspond, the release is given (LOCAL, OFF or REMOTE). If the selector switch position does not correspond with the release bits, the release is not given. In this case the local controls remains disabled (Indication in the LCD on the status page
The underlined value will be assumed for the selector switch position within the AUMATIC if the bus communication fails. Special setting via push-button may be necessary to set the address: To change over between REMOTE and OFF, enter the following key sequence:
1. Press STOP button 2. Then hold down STOP button and press the OPEN button 5 times in a row within two seconds
The underlined value will be assumed for the selector switch position within the AUMATIC if the bus communication fails. Special setting via push-button may be necessary to set the address: To change over between LOCAL and OFF, enter the following key sequence: 1. Press STOP button 2. Then hold down STOP button and press the OPEN button 5 times in a row within two seconds.
S0: RESTRICTED)
2)
.
2)
.
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Actuator controls AUMATIC AC 01.1 / ACExC 01.1 DeviceNet Operation instructions
14. Additional control inputs (option)
The digital and analogue input signals of the DeviceNet interface can be interpreted as additional operation commands. Through this, an additional operation command channel is available (four digital inputs or one analogue 0/4 – 20 mA input). Independent of the signal assignment of these inputs, the fieldbus communication with the DCS will remain intact.
Menu structure
MAIN MENU (M)
CONFIGURATION (M4)
SETUP (M41)
EXTERNAL INPUTS BUS (M410G)
Possible settings of the parameter EXTERNAL INPUTS BUS:
STANDARD
The signals of the four digital inputs and the analogue inputs are transmitted by the fieldbus to the process control system. They do not influence the operation behaviour of the actuator.
OPEN CLOSE MODULATING DUTY
Conventional control of the actuator is both possible in OPEN-CLOSE duty and in modulating duty (setpoint of 0/4 – 20 mA). Generally, the bus communication has priority, i.e. in case of unconnected I/O inputs, the AUMATIC reacts only to operation commands which are received by the fieldbus interface.
Figure J-1: Pin assignment for OPEN–CLOSE–modulating duty
As soon as the ‘BUS/REMOTE’ input (figure J-1) is supplied with 24 V DC (or optional 115 V AC), the AUMATIC will only react to operation commands which are read in via these digital inputs (OPEN-CLOSE or MODE and 0/4 – 20 mA nominal value). Self-retaining is not available for the OPEN – CLOSE commands. In case of an unconnected MODE input (or MODE input connected to 0 V), the input signal of the analogue input 1 is interpreted as nominal position signal. The measuring range of this analogue input is programmable. Furthermore, the safety function (see page 40) can be tripped in case a signal loss of this setpoint signal was detected (Parameter:
SOURCE
For this function, the selector switch must be in position “REMOTE”.
(wiring diagram extract)
FAILURE
= SETPOINT E1.).
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Actuator controls AUMATIC AC 01.1 / ACExC 01.1
Operation instructions DeviceNet
OPEN CLOSE ESD
Conventional control is possible in the open-close duty (OPEN-CLOSE-EMERGENCY). The analogue inputs ANIN1 and ANIN2 have no function. In this configuration, the EMERGENCY function has the highest priority. The polarity of the EMERGENCY input is identical to the standard AUMATIC version (equipped with an I/O interface). This means that the actuator will perform the programmed EMERGENCY operation if 0 V is applied at the EMERGENCY input (or the EMERGENCY input is unconnected) independ­ently from the “BUS/REMOTE” input and from the operation commands received via fieldbus. As long as this EMERGENCY signal is present, the actuator can neither be operated by the digital input signals of the fieldbus interface nor via the DeviceNet. The EMERGENCY function is set via the parameters for the operation mode EMERGENCY. Refer to the operation instructions to the actuator (multi-turn actuator SA(R) … / part-turn actuator SG . . . with AUMATIC AC . . .). As soon as the EMERGENCY signal is no longer present (EMERGENCY input at 24 V DC or 115 V AC as an option), operation commands which are transferred via DeviceNet are immediately executed, while OPEN/CLOSE operation commands which are present at the additional control inputs are deleted and have to be reapplied.
Figure J-2: Pin assignment for OPEN–CLOSE–EMERGENCY
For this function, the selector switch must be in position “REMOTE”.
(wiring diagram extract)
OPEN CLOSE STOP
Conventional control is possible in the open-close duty (OPEN-CLOSE-EMERGENCY). The analogue inputs ANIN1 and ANIN2 have no function. Generally, the bus communication has priority, i.e. in case of unconnected I/O inputs, the AUMATIC reacts only to operation commands which are received by the fieldbus interface. As soon as the ‘BUS/REMOTE’ input is supplied with 24 V DC (115 V AC as an option), the AUMATIC will only react to operation commands which were received via these digital inputs (OPEN – CLOSE – STOP). In this case, self-retaining is active and there is no possibility to operate the actuator via an analogue setpoint signal. For this function, the selector switch must be in position “REMOTE”.
Feedback signals via AUMATIC display or via DeviceNet
Feedback signals on the display
S3 NOT READY
IND.
EXTERNAL CONTROL
EMERGENCY MODE
DeviceNet Note
Bit 13.7 = 1 (page 34)
Bit 13.5 = 1 (page 34)
Operation via additional control inputs (i.e. BUS/REMOTE connected to 24 V DC or 115 V AC as an option)
Emergency mode is active (the EMERGENCY function is active and 0 V are applied at the EMERGENCY input).
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15. Combination fieldbus / standard interface (option)
The AUMATIC can also be equipped with an additional interface. By this, an additional operation command channel (digital inputs or an analogue 0/4 – 20 mA input) is available and furthermore, the available feedback possibilities of the I/O interface (relay contacts, analogue feedbacks) can be used, additionally to the feedback signals transmitted via fieldbus. Inde­pendent of the signal assignment of these inputs, the fieldbus communica­tion with the DCS will remain intact.
The settings for the I/O interface and the fieldbus interface are performed via the following menus:
Menu structure
MAIN MENU (M)
SETTINGS (M1)
I/O 1 (M14) DEVICENET 1 (M1M)
Standard application: Generally, the bus communication has priority, i.e. in case of unconnected
conventional inputs I/O inputs, the AUMATIC reacts only to operation commands which are received by the fieldbus interface. At the same time, the programmed feedback signals of the I/O interface (relay output and analogue outputs) are available.
Figure K: Pin assignment with parallel interface (wiring diagram extract)
As soon as the ‘BUS/REMOTE’ (figure J-2) input is supplied with 24 V DC (or 115 V AC), the AUMATIC will only react to operation commands which are received via the I/O (OPEN-CLOSE or MODE and 0/4 – 20 mA nominal value). In case of an unconnected MODE input (or MODE input connected to 0 V), the input signal of the analogue input 1 is interpreted as nominal position signal. If the safety behaviour is accordingly programmed (see page 40), a safety position can be approached, in case of interruption of the nominal value signal (parameter:
FAILURE SOURCE = NOMINAL VALUE E1).
Application with EMERGENCY function active:
The EMERGENCY function has the highest priority. The polarity of the EMERGENCY input is identical to the standard AUMATIC version (equipped with an I/O interface). This means that the actuator will perform the programmed EMERGENCY operation if 0 V is applied at the EMERGENCY input (or the EMERGENCY input is unconnected) independently from the “BUS/REMOTE” input and from the operation commands received via fieldbus. As long as this EMERGENCY signal is present, the actuator can neither be operated by the digital input signals of the parallel interface nor via the fieldbus.
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Actuator controls AUMATIC AC 01.1 / ACExC 01.1
Operation instructions DeviceNet
The EMERGENCY function is defined via the parameters for the operation mode EMERGENCY. Refer to the operation instructions to the actuator (multi-turn actuator SA(R) … / part-turn actuator SG . . . with AUMATIC AC . . .). If the actuator is to be operated via fieldbus or the inputs of the I/O, the selector switch has to be in position “REMOTE”. As soon as the EMERGENCY signal is no longer present (EMERGENCY input at 24 V DC or 115 V AC as an option), operation commands which are trans­ferred via DeviceNet are immediately executed, while OPEN/CLOSE operation commands which are present at the additional control inputs are deleted and have to be reapplied.
Note:
An automatic change-over to the I/O in case of an interruption of the bus communication does not exist!
Feedback signals via AUMATIC display or via DeviceNet
Feedback signals on the display
S3 NOT READY
IND.
16. EMERGENCY STOP function (option)
EXTERNAL CONTROL
EMERGENCY MODE
DeviceNet Note
Bit 13.7 = 1 (page 29)
Bit 13.5 = 1 (page 29)
As an option, the AUMATIC can also be equipped with an EMERGENCY STOP push-button. When engaged, this EMERGENCY STOP interrupts the control voltage of the contactors.
Figure L: AUMATIC with EMERGENCY STOP
mushroom button
Operation via parallel interface (i.e. BUS/REMOTE on 24 V DC or optional 115 V AC)
Emergency mode is active (the EMERGENCY function is active and 0 V are applied at the EMERGENCY input).
Restrictions The EMERGENCY STOP function is not available for ACExC, but only for
the weatherproof versions of the AUMATIC (enclosure protection IP 67 or IP 68).
Function As soon as this EMERGENCY STOP button is engaged, several steps are
performed in the AUMATIC.
.
The 24 V AC control voltage of the AUMATIC contactors is interrupted.
.
Switch-off of the operation command and cancelling of a possibly set self-retaining.
.
Indication of the EMERGENCY-STOP status by setting a bit in the process representation output (byte 9 – Not ready ind., bit 4 – Emcy STOP active).
.
Optional: Indication of the operation status of the EMERGENCY STOP button by activating a signal relay.
.
Optional: Indication of the operation status of the EMERGENCY STOP button by lighting up of a local control LED.
.
Indication of the EMERGENCY-STOP status in the display showing the entry ‘EMCY STOP ACTIVE’ in the diagnosis page S3 “NOT READY IND.”
.
EMERGENCY STOP status indication in the status indication S0: Opera tion status “EMERGENCY STOP”
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After having unlocked the EMERGENCY STOP button, a possibly active operation command will not immediately be re-activated, but only after a confirmation by the user has been given which resets the EMERGENCY STOP status. For confirmation, the RESET button of the local controls in selector switch position LOCAL has to be pressed so that the controls will be reset into normal operation. After this, operation commands can be performed right away, also emergency and safety operations. Alternatively to the confirmation with the RESET button, it can also be done with the RESET bit of the process representation output (when selector switch is in position REMOTE).
Feedback signals via AUMATIC display or via DeviceNet
Feedback signals on the display
S0
S3 NOT READY IND. EMCY
1st line (only if EMERGENCY STOP button was operated)
Setting the feedback signals via output relay (at the local controls)
EMER­GENCY STOP
STOP ACTIVE
DeviceNet Note
The EMERGENCY STOP button has been operated and has put the AUMATIC into the EMERGENCY STOP status. This status can only be cancelled by unlocking the EMER­GENCY STOP button and a subsequent RESET command.
Bit 13.4 = 1 (page 29)
Menu structure
MAIN MENU (M)
SETTINGS (M1)
I/O 1 (M14)
OUTPUT RELAY X
OUTPUT RELAY X = EMCY STOP BUTTON
The selected output relay is activated after the EMERGENCY STOP button was operated. This signal can be cancelled by unlocking the EMERGENCY STOP button.
Setting the feedback signals via LED’s (at the local controls)
Menu structure
MAIN MENU (M)
SETTINGS (M1)
LOCAL CONTROLS (M14)
LED X LOCAL CONTROLS
46
LED X LOCAL CONTROLS = EMCY STOP BUTTON
The selected LED is illuminated after the EMERGENCY STOP button was operated. This signal can be cancelled by unlocking the EMERGENCY STOP button.
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Actuator controls AUMATIC AC 01.1 / ACExC 01.1
Operation instructions DeviceNet
17. Redundant bus connection with component redundancy (option)
The AUMATIC can be equipped with a second (redundant) DeviceNet inter face. In this version, communication to the actuator can be established simultaneously through both DeviceNet interfaces. If one of the DeviceNet components fails, e. g. through cable break, the operation commands are executed which are sent via the other DeviceNet component. If there is a communication to the master available via both DeviceNet inter­faces, the operation commands of the interface which first established a communication to the master will be executed. For the bus connection refer to page 15 ff.
17.1 Settings for the redundant DeviceNet interface 2 (component redundancy)
The redundant DeviceNet component 2 is set in the same way as the setting for the DeviceNet component 1 (see page 20 ff) and via the following menus:
Menu structure
MAIN MENU (M)
SETTINGS (M1)
DEVICENET 2 (M1M)
BAUDRATE SW.VALUE (M1NX0) MAC ID SW.VALUE (M1NX2) SELECTED CONS.PATH (M1NX5) SELECTED PROD.PATH (M1NX6) BUS-OFF INTERRUPT (M1NX7) HEARTBEAT INTERVAL (M1NX9)
-
After the address or baud rate setting has been changed, the AUMATIC must be switched off for a short time to activate the settings. As an alternative, you may also disconnect the DeviceNet voltage supply for a short time.
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Actuator controls AUMATIC AC 01.1 / ACExC 01.1 DeviceNet Operation instructions
17.2 External change-over of the communication channels
A certain communication channel can be selected externally via the change-over bits channel 1 and channel 2 in the process representation output (page 34).
Bit 5 Channel 2
0 0 No channel selected, change-over does not take place. The previous channel is retained.
0
0 1 Channel 1 (A) remains selected
0
0 0 Channel is retained.
0 1
1 0 Channel 2 (B) remains selected.
1 0
0 0 Channel is retained.
0 10→ 1
1
0 1
1 1 Channel is retained.
0 11→ 0
1 00→ 1
17.2.1 Details of the change-over
Bit 4 Channel 1
0 1
1 0
0 Change-over to channel 2 (B) is started.
0 Channel 2 (B) remains selected.
0 1
1 No change-over.
Designation
Change-over to channel 1 (A) is started.
Channel 1 (A) remains selected.
No change-over.
No change-over.
Change-over to channel 2 (B) is started.
Change-over to channel 1 (A) is started.
.
The change-over is only to transition of these bits, i.e. the change-over is initiated by the transition 0 1.
.
If the bit for channel changing is set, the addition of the second bit does not have any effect.
.
Transition from one channel to the other is supported, i.e. bits can be changed simultaneously (e.g. channel A: 1 0 and channel B: 0 1).
The change-over is only performed if the bits in the process representation input are set accordingly and both DeviceNet interfaces communicate with the master.
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Actuator controls AUMATIC AC 01.1 / ACExC 01.1
Operation instructions DeviceNet
18. Indication and programming of the AUMATIC
18.1 Software parameters of the DeviceNet interface
To go to the display indications and the software parameters:
.
Set selector switch to position OFF (0), figure M.
.
Switch on supply voltage.
.
Select menu indication M0 : Press push-button in one of the status indications longer than 2 seconds:
C
Figure M
SPRACHE/KONTRAST EINSTELLUNGEN
> 2 Sec.
.
Select the sub-items required with the push-buttons and .
.
Confirm the selection with .
A list of additional parameters is included in the operation instructions to the actuator (multi-turn actuators SA(R) . . ./ part-turn actuators SG . . . with AUMATIC AC . . .).
18.1.1 Menu indications Parameters with the wild card “x” in the submenu can be indicated and changed: x = 0 : indicate only (grey background) x = 1 : indicate and change (white background)
(only possible in selector switch position OFF)
To change a parameter, a password must first be entered (for information on how to enter a password see operation instructions of the actuator).
Subgroup Parameter
M1 SETTINGS
M1L DEVICENET
GENERAL
Sub
name
VENDOR ID M1L00
DEVICE TYPE M1L01
PROD. NAME M1L02
PRODUCT CODE M1L01
MAJOR REVISION
MINOR REVISION
CONFIG. CONS.VALUE
menu
M1L03
M1L04
M1L05
Standard value
129 Manufacturer ID
1 Product version
1 Major revision of the DeviceNet
1 Minor revision of the DeviceNet
0 Parameter showing changes of
Min/ Max
Valuetext
Note
Device type
Product name
interface
interface
the DeviceNet programming. Each change of value of one parameter of the DeviceNet inter­face increments the value of the parameter by 1, i.e. it is therefore possible to determine changes of the programming, preset to 0 in the factory
BETRIEBSDATEN
M0HAUPTMENUE
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Actuator controls AUMATIC AC 01.1 / ACExC 01.1 DeviceNet Operation instructions
Subgroup Parameter
M1M DEVICE-
NET 1
name
BAUDRATE SW.VALUE
MAC ID SW. VALUE
SELECTED CON­SUMED PATH
Sub menu
M1MX0
M1MX2
M1M05
Standard value
30
64 0- 64
31
Min/ Max
1
2
3
4
Valuetext
125KBAUD
250KBAUD
500KBAUD
PGM MODE
AUTO
0-64
STANDARD OUTPUT
2
STANDARD
1.AN OUT
3
PROCESS OUTPUT
Note
Baud rate; change via local con
­trols possible, use PGM MODE to activate the baud rate setting via DeviceNet (in this case, the Devi­ceNet baud rate can be defined via the Explicit Messages of the process control system). AUTO activates the automatic baud rate detection. In order to detect a new baud rate, the AUMATIC has to be switched off for a short time. As an alternative, you may also disconnect DeviceNet power
1)
supply
.
Actuator address; changes possi­ble via local controls. Address 63 must not be used since this is the default address for all DeviceNet devices. Use address 64 to enable the MAC ID setting via DeviceNet (in this case the Devi­ceNet address can be defined via Explicit Messages of the process control system); in addition, the OFFLINE CONNECTION SET is activated. This can be used to reconnect a DeviceNet device after a COMMUNICATION FAULT STATE (due to a dupli­cate MAC ID or a bus-off status) to the DeviceNet network
1)
.
Connection path for data which are 'consumed' by the actuator (refer also to above description of the output data, page 33).
1) After having changed this parameter, the AUMATIC must be switched off for a short time. As an alternative, you may also disconnect the 24 V DC DeviceNet voltage supply for a short time.
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Actuator controls AUMATIC AC 01.1 / ACExC 01.1
Operation instructions DeviceNet
Subgroup Parameter
name
M1 DEVICE-
NET 1
SELECTED PRO DUCED PATH
BUS-OFF INTERRUPT
SERIAL NUMBER M1M08
HEARTBEAT INTERVAL
M1N DEVICENET 2
Menu and parameter structure identical to DEVICENET 1 (option, only available for component redundancy)
M4 CONFIGURATION
M41 SETUP DN1 AN IN1
START
DN1 AN IN1 END
DN1 AN IN2 START
DN1 AN IN2 END
-
Sub menu
M1M06
M1M07
M1M09
M41xj
M41xk
M41xl
M41xm
Standard value
61
Min/ Max
Valuetext
STANDARD INPUT
2
EXTENDED INPUT
3
EXTENDED 1 AN.INPUT
4
EXTENDED 2 AN.INPUT
5
ENHANCED INPUT
6
PROCESS INPUT 1
7
PROCESS INPUT 2
8
PROCESS INPUT 3
00
HOLD IN BUS-OFF
1
FULLY RESET CAN
00-
0-255 S
255
00 -
200
200 0 -
200
00 -
200
200 0 -
200
0.0 mA -
20.0 mA
0,0 mA -
20.0 mA
0,0 mA -
20.0 mA
0.0 mA -
20.0 mA
Note
Connection path for data which are 'produced' by the actuator (refer also to above description of the input data, page 26).
Selection of the Bus Off Interrupt (BOI) behaviour
1)
Serial number of the DeviceNet interface
Interval of the DeviceNet Heart­beat Message
1)
DeviceNet Analogue input 1 Start
DeviceNet Analogue input 1 End
DeviceNet Analogue input 2 Start
DeviceNet Analogue input 2 End
1) After having changed this parameter, the AUMATIC must be switched off for a short time. As an alternative, you may also disconnect the 24 V DC DeviceNet voltage supply for a short time.
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Actuator controls AUMATIC AC 01.1 / ACExC 01.1 DeviceNet Operation instructions
19. Description via DeviceNet interface
Figure N: DeviceNet interface
X2
V21 V24 V27 V30
V7 V6 V8 V9
S1
Table 12: DIP switch S1: Configuration of the DeviceNet interface
Only one DeviceNet interface
S1-1
S1-2 Spare OFF
available
Two DeviceNet interfaces available
OFF
1st DeviceNet interface
2nd DeviceNet interface: ON
V21, V24, V27, V30 LEDs of the digital customer inputs (option); they are illuminated when
+ 24 V are applied to the inputs.
V6, V7, V8, V9 Description see page 54.
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Actuator controls AUMATIC AC 01.1 / ACExC 01.1
Operation instructions DeviceNet
19.1 Assignment of the customer inputs of the DeviceNet interface (option)
X4 This plug provides pins for 4 digital customer inputs and 2 analogue
customer inputs.
Table 13: Digital inputs (galvanically isolated)
Pin Description LED
9 R1: digital input 1 V 21 10 R2: digital input 2 V 24 11 R3: digital input 3 V 27 12 R4: digital input 4 V 30
80 V
These signals are freely available inputs, which the microcontroller transmits to the Process Input Data 1 – 3 assembly object. The inputs are galvanically isolated and internally connected to 0 V via pull-down resistors. In an uncon­nected state a logical zero is transmitted. To set an input to logical one, + 24 V DC must be applied.
Table 14: Analogue inputs
Via these inputs, external 0/4 – 20mA sensors for transmitting the measured values through the DeviceNet can be connected.
The measuring range of the analogue inputs can be set (see page 51,
CONFIGURATION).
19.2 DeviceNet connection assignment
X2 On this plug the bus signals and the galvanically isolated voltage supply for
the bus termination, as well as the bus termination resistors on the DeviceNet board, are connected.
Pin Description
3 AN1: Analogue signal (0 – 20 mA) 4 GND (Systemground) 5 AN2: Analogue signal (0 – 20 mA) 6 GND (Systemground)
.
Proposed wiring diagrams (appendix C of the operation instructions) for these signals must be observed.
.
The bounce time of the connected switches should not be more than 1 ms.
.
The inputs AN1 and AN2 do not have galvanic isolation via opto-isolator.
Table 15: Pin assignment X2
Pin Description
1 Bus termination 2 Bus termination 3 CAN-L, BLUE 4 CAN-H, WHITE 5 V– (0 V DC), BLACK 6 v+ (24 V DC), RED
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Actuator controls AUMATIC AC 01.1 / ACExC 01.1 DeviceNet Operation instructions
20. Trouble shooting and corrective actions
20.1 Optical signals during operation
Figure O: DeviceNet interface
V7 V6 V8 V9
LED ’SYSTEM OK’ (V7)(green) Shows the correct voltage supply to the DeviceNet board.
Is continuously illuminated: Voltage connected to DeviceNet interface. Is blinking: Microcontroller defective. Is not illuminated: No voltage applied at the DeviceNet interface.
LED ’DATA EX’ (V6) (green) When LED is illuminated, the DeviceNet interface has entered ‘Data
Exchange’ state (see page 55). Only in this state can the actuator be controlled by the DeviceNet master and the status of the actuator can be read.
LED ‘CAN STATE’ (V8) (red) Continuously illuminated: DeviceNet interface is in initialisation phase.
Blinking once per second: (500 ms ON, 500 ms OFF)
The internal CAN communication with logic (still) not o.k, e.g. missing connection monitoring or data transfer not yet active.
Fast blinking: (5 times per second: 100 ms ON, 100 ms OFF)
The internal CAN communication to the logic has detected transmission problems (e.g. failures, short-circuit, interrupted cable, etc.). The blinking may continue for several seconds even after corrective actions until a sufficient number of correct telegrams have been received.
Off: The internal CAN communication is o.k,
LED ’STATE’ (V9) (green) Illuminated or Off: DeviceNet interface is not ready for operation
(e.g. DeviceNet software is overloaded or inoperable).
Blinking once per second: (500 ms OFF, 500 ms ON)
DeviceNet Software is working correctly.
Blinking twice per second: (700 ms OFF, 100 ms ON, 100 ms OFF, 100 ms
ON). The DeviceNet software is working correctly, however the 24 V DC DeviceNet
voltage is not present. Regular blinking of the LED during operation indicates correct function of the DeviceNet interface.
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Actuator controls AUMATIC AC 01.1 / ACExC 01.1
Operation instructions DeviceNet
20.2 Status indications in the display
The status indications (Group mode as well as faults and warnings. For detailed notes regarding the indication and operation see the appropriate operation instructions of the actuator.
20.3 DeviceNet diagnosis indication in the display
S) in the display show the current operation
Menu Abbreviation
inthe display
DR DN1 HRDWR. VER.
DS DN1 SFTWR.VER.
DT DN1 BUS STATUS
POLL IDLE
DATA EXCHANGE
DU DN1 NET STATUS
NO POWER/ NOT ONLINE
ONL.+NOT CONNECTED
LINK OK
CONNECTION TIMEOUT
CRITICAL LINK FAI­LURE
COMMUNICATION FAULT
The information contained in the diagnosis indication (Group provided for the AUMA service and for enquiries in the factory. In the subgroup DeviceNet.
To go to the DeviceNet diagnosis indications:
.
Set selector switch at the AUMATIC to position OFF (0), figure P.
.
Switch on supply voltage.
.
Press push-button and hold it until the group D0 appears (menu indications
Figure P
.
Select the sub-items required with the push-buttons and .
.
To go back to the status indication: Press push-button briefly once.
Note
Hardware version of the DeviceNet interface 1
Softwareversion of the DeviceNet interface 1
Status of the DeviceNet interface 1
POLL IDLE connection is available
POLL connection established
Network status of the DeviceNet interface 1
AUMATIC is not online:
- Dup_MAC_ID Test not yet finished
- possibly no DeviceNet voltage supply available AUMATIC is online, but there is no connection
- AUMATIC has been submitted to the Dup_MAC_ID test, is online, but there is no connection to another device.
- The actuator is not assigned to any master AUMATIC is online (optimum status)
One or more I/O connections are in the Time-Out status
Unsuccessful communication. The actuator has detected a fault and has disab­led the communication to the network (Duplicate MAC ID or Bus-off). Possibly fault assignment via Offline CONNECTION SET possible
Communication fault: AUMATIC has detected a network access fault and is in the communication fault status.
DR,DS,DT,DU,DV status information can be requested of
C
M are hereby skipped).
PULL DOWN INPUTS
C
D) is only
D0ENDPOS. INPUTS
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Actuator controls AUMATIC AC 01.1 / ACExC 01.1 DeviceNet Operation instructions
Menu Abbreviation
inthe display
DV DN1 MODULE STATUS
NOT POWERED
DEVICE OPERATIONAL
DEVICE IN STANDBY
MINOR FAULT
UNRECOVERABLE FAULT
DEVICE SELF TE­STING
DW DN1 CURRENT VALUES
DX DN2 HRDWR. VER.
DY DN2 SFTWR.VER.
DZ DN2 BUS STATUS
Da DN1 NET STATUS
Db DN2 MODULE STATUS
Dc DN2 CURRENT VALUE
1) Option, only available for component redundancy
1)
1)
1)
1)
1)
1)
Note
Module status of the DeviceNet interface 1
No DeviceNet voltage supply available
AUMATIC is in the normal operation status (optimum status)
AUMATIC is in the standby status and requires a new DeviceNet interface con­figuration due to missing, incomplete or incorrect settings. AUMATIC has detected a fault which can be eliminated
AUMATIC has detected a fault which cannot be eliminated and has to be res­tarted (either disconnect AUMATIC or DeviceNet voltage supply; there may be a Duplicate MAC ID, the master must possibly be restarted or reconfigured). AUMATIC is in the internal diagnosis status.
Current values of the baud rate and the MAC ID of DeviceNet interface 1
Hardware version of the DeviceNet interface 2
Software version of the DeviceNet interface 2
Status of the DeviceNet interface 2; contents identical to that of DeviceNet interface 1 Network status of the DeviceNet interface 2; contents identical to that of DeviceNet interface 1 Module status of the DeviceNet interface 2; contents identical to that of DeviceNet interface 1 Current values of the baud rate and the MAC ID of DeviceNet interface 2
20.4 Offline Connection Set of the AUMATIC
The Offline Connection Set can be used to reconnect a DeviceNet node after a COMMUNICATION FAULT STATE (due to a duplicate MAC ID or a bus-off status) to the DeviceNet network. The user first has to secure access to the Offline Connection Set using the Offline Ownership Messages. Afterwards, the faulty AUMATIC can be visu­ally identified via the Point to Point Identify Request Message. The visual identification is ensured by blinking of all LEDs of the local controls.
20.5 Reset of the AUMATIC to the factory settings
By means of the Reset service (Service Code 05hex) of the Identify Object (Class ID 01hex), the AUMATIC can be reset to the default settings (out of the box defaults) (Reset Type = 1).
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Actuator controls AUMATIC AC 01.1 / ACExC 01.1
Operation instructions DeviceNet
20.6 Actuator can not be controlled via DeviceNet
Start
1
Change to the diagnosis page DT ‘DN1
BUS STATUS’ (see subclause 20.3)
DeviceNet
communication
is correct
Ye s
In the diagnosis page DT ‘Dn1 BUS STATUS’
‘DATA EX’ is indicated or the LED (V6)
on the DeviceNet board is illuminated
Ye s
POLL-IDLE
command
received
Check master
No
POLL IDLE... is indicated in the diagnosis page
DT ‘DN1 BUSSTATUS’
Check the contents of the diagnosis pages:
DU: ‘DN1 NET STATUS’ or
DV: ‘DN1 MODULE STATUS’
2
No
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Actuator controls AUMATIC AC 01.1 / ACExC 01.1
d
DeviceNet Operation instructions
2
Check DeviceNet
board
Check LED ‘SYSTEM OK’ (V7) on DeviceNet board:
yes
Program on the
DeviceNet board
is executed
(V7) continuously illuminated
Voltage supply of the
DeviceNet board
is o.k.
LED ‘STATE ’ (V9) blinking?
no
(V7) blinking
DeviceNet board defective
Exchange DeviceNet
board
(V7) not illluminate
DeviceNet board is not
supplied with voltage
Check voltage supply of the AUMATIC Check fuses Check DeviceNet board
yes
internal communication
faulty or
incorrectly configured
Check connection between logic and DeviceNet board. If necessary, exchange board Check programming of the AUMATIC
58
LED ‘CAN STATE ’ (V8) illuminated or blinking?
no
internal communication
correct
DeviceNet interface of the DeviceNet component defective DeviceNet wiring in field/ faulty DeviceNet master defective /not active
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Actuator controls AUMATIC AC 01.1 / ACExC 01.1
Operation instructions DeviceNet
21. Appendix A EDS file The EDS file can be downloaded from the Internet:
www.auma.com
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Actuator controls AUMATIC AC 01.1 / ACExC 01.1 DeviceNet Operation instructions
22. Appendix B standard wiring diagram Legend page 61
Original wiring diagram and legend are delivered together with the actuator.
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Actuator controls AUMATIC AC 01.1 / ACExC 01.1
Operation instructions DeviceNet
22.1 Legend to standard wiring diagram
61
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Actuator controls AUMATIC AC 01.1 / ACExC 01.1 DeviceNet Operation instructions
23. Appendix C Proposed wiring diagrams
62
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Actuator controls AUMATIC AC 01.1 / ACExC 01.1
Operation instructions DeviceNet
63
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Actuator controls AUMATIC AC 01.1 / ACExC 01.1 DeviceNet Operation instructions
64
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Actuator controls AUMATIC AC 01.1 / ACExC 01.1
Operation instructions DeviceNet
24. Appendix D Literature references
1. DeviceNet Specification Volume I, Release 2.0, Errata 5, March 31, 2002
2. DeviceNet Specification Volume II, Release 2.0, Errata 5, March 31, 2002
3. Controller Area Network Grundlagen, Protokolle, Bausteine, Anwendungen
3. aktualisierte Auflage, Hanser Verlag ISBN 3-446-21776-2
4. Open DeviceNet Vendors Association ODVA www.odva.org
25. Appendix E Connection of the screen for AUMATIC ACExC 01.1
The screen of the fieldbus cable should be largely connected with the respective threads.
Recommended threads, e.g. WAZU-EMV/EX by Hugro (see www.hugro-gmbh.de).
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Actuator controls AUMATIC AC 01.1 / ACExC 01.1 DeviceNet Operation instructions
Notes
66
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Actuator controls AUMATIC AC 01.1 / ACExC 01.1
Operation instructions DeviceNet

Index

A
Actuator functions 39 AUMA plug/ socket connector 13 AUMATIC design 13
B
Bus access 25
C
Commissioning with controls 24 Component redundancy 47 Configuration 29,30,51,52 Configuration of the data interface 23 Connection board 13,16 Controls 13 Corrosion protection 5
D
DeviceNet Heartbeat Message 23 Diagnosis 55 Display 13,54,55
E
Electrical connection 4,13,14 EMERGENCY input 43,44 EMERGENCY MODE 26,27,28,29,30 EMERGENCY STOP function 45
F
Factory settings 56 Faults 39,54
H
Handwheel 26,27,28,29,30 Housing 4
I
Indication lights 13 Indications 49,54,55 Interface 44
L
Literature 65 Local controls 13,20,41,46,50 Loss of communication 23,41
M
Mains connection 14 Maintenance 4,5 Modulating duty 42
N
Name plate 17 Nominal variable 40
O
Offline Connection Set 56 Operation parameter of the actuator 35 Output relay 46
P
Parking frame 17 Password 21,49 Phase failure 39 Plug/ socket connector 13,17,18 Position transmitter 39 Positioner 39,40 Potentiometer 39 Programming 49 Push-buttons 13
R
Remote position transmitter RWG
14 Reset of the AUMATIC 56 Reversing contactors 13 RWG 39
S
Safety function 40 Safety instructions 4 Safety operation 40,46 Selector switch 13 Setting the baud rate 20 Signals 28,29,30,54 Software 49,55 Software parameter 49 Stepping mode 40 Storage 5 Switching off 39
T
Technical data 9 Termination resistors 13 Thyristors 13 Torque switching 15 Transport 4,5 Trouble shooting and corrective actions 54
W
Wall bracket 14 Warnings 4 Wiring diagram 60,61
Information also available on the Internet:
Wiring diagram, inspection records and further actuator information can be downloaded directly from the Internet by ente­ring the order no. or COMM no. (refer to name plate). Our website: http://www.auma.com
67
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Europe
AUMA Riester GmbH & Co. KG
Factory Müllheim
DE-79373 Müllheim
Tel +49 7631 809 - 0 Fax +49 7631 809 - 250 riester@auma.com www.auma.com
Factory Ostfildern-Nellingen
DE-73747 Ostfildern
Tel +49 711 34803 - 3000 Fax +49 711 34803 - 3034 riester@wof.auma.com
Service Centre Cologne
DE-50858 Köln
Tel +49 2234 20379 - 00 Fax +49 2234 20379 - 99 Service@sck.auma.com
Service Centre Magdeburg
DE-39167 Niederndodeleben
Tel +49 39204 759 - 0 Fax +49 39204 759 - 19 Service@scm.auma.com
Service Centre Bavaria
DE-85748 Garching-Hochbrück
Tel +49 89 329885 - 0 Fax +49 89 329885 - 18 Riester@scb.auma.com
North Office, Ship building sector
DE-21079 Hamburg
Tel +49 40 791 40285 Fax +49 40 791 40286 Stephan.Dierks@auma.com
North Office, Industry
DE-29664 Walsrode
Tel +49 5167 504 Fax +49 5167 565 Erwin.Handwerker@auma.com
East Office
DE-39167 Niederndodeleben
Tel +49 39204 75980 Fax +49 39204 75989 Claus.Zander@auma.com
West Office
DE-45549 Sprockhövel
Tel +49 2339 9212 - 0 Fax +49 2339 9212 - 15 Karlheinz.Spoede@auma.com
SoutheWest Office
DE-69488 Birkenau
Tel +49 6201 373149 Fax +49 6201 373150 Dieter.Wagner@auma.com
Württemberg Office
DE-73747 Ostfildern
Tel +49 711 34803 80 Fax +49 711 34803 81 Siegfried.Koegler@wof.auma.com
Baden Office
DE-76764 Rheinzabern
Tel +49 7272 76 07 - 23 Fax +49 7272 76 07 - 24 Wolfgang.Schulz@auma.com
Power plant sector
DE-79373 Müllheim
Tel +49 7631 809 192 Fax +49 7631 809 294 Klaus.Wilhelm@auma.com
Büro Bavaria
DE-93356 Teugn/Niederbayern
Tel +49 9405 9410 24 Fax +49 9405 9410 25 Mathias.Jochum@auma.com
AUMA Armaturenantriebe GmbH
AT-2512 Tribuswinkel
Tel +43 2252 82540 Fax +43 2252 8254050 office@auma.at
AUMA (Schweiz) AG
CH-8965 Berikon
Tel +41 566 400945 Fax +41 566 400948 RettichP.ch@auma.com
AUMA Servopohony spol. s.r.o.
CZ-10200 Praha 10
Tel +420 272 700056 Fax +420 272 704125 auma-s@auma.cz
OY AUMATOR AB
FI-02270 Espoo
Tel +35 895 84022 Fax +35 895 8402300 auma@aumator.fi
AUMA France
FR-95157 Taverny Cédex
Tel +33 1 39327272 Fax +33 1 39321755 stephanie.vatin@auma.fr www.auma.fr
AUMA ACTUATORS Ltd.
GB- Clevedon North Somerset BS21 6QH
Tel +44 1275 871141 Fax +44 1275 875492 mail@auma.co.uk
AUMA ITALIANA S.R.L.
IT-20023 Cerro Maggiore Milano
Tel +39 0331-51351 Fax +39 0331-517606 info@auma.it www.auma.it
AUMA BENELUX B.V.
NL-2314 XT Leiden
Tel +31 71 581 40 40 Fax +31 71 581 40 49 office@benelux.auma.com
AUMA Polska
PL-41-310 Dabrowa Górnicza
Tel +48 32 26156 68 Fax +48 32 26148 23 R.Ludzien@auma.com.pl www.auma.com.pl
AUMA Priwody OOO
RU-141400 Moscow region
Tel +7 095 221 64 28 Fax +7 095 221 64 38 aumarussia@auma.ru www.auma.ru
ERICHS ARMATUR AB
SE-20039 Malmö
Tel +46 40 311550 Fax +46 40 945515 info@erichsarmatur.se www.erichsarmatur.se
GRØNBECH & SØNNER A/S
DK-2450 København SV
Tel +45 33 26 63 00 Fax +45 33 26 63 21 GS@g-s.dk www.g-s.dk
IBEROPLAN S.A.
ES-28027 Madrid
Tel +34 91 3717130 Fax +34 91 7427126 iberoplan@iberoplan.com
D. G. Bellos & Co. O.E.
GR-13671 Acharnai Athens
Tel +30 210 2409485 Fax +30 210 2409486 info@dgbellos.gr
SIGURD SØRUM A. S.
NO-1301 Sandvika
Tel +47 67572600 Fax +47 67572610 post@sigurd-sorum.no
INDUSTRA
PT-2710-297 Sintra
Tel +351 2 1910 95 00 Fax +351 2 1910 95 99 jpalhares@tyco-valves.com
MEGA Endüstri Kontrol Sistemieri Tic. Ltd. Sti.
TR-06460 Övecler Ankara
Tel +90 312 472 62 70 Fax +90 312 472 62 74 megaendustri@megaendustri.com.tr
CTS Control Limited Liability Company
UA-02099 Kiyiv
Tel +38 044 566-9971, -8427 Fax +38 044 566-9384 v_polyakov@cts.com.ua
Africa
AUMA South Africa (Pty) Ltd.
ZA-1560 Springs
Tel +27 11 3632880 Fax +27 11 8185248 aumasa@mweb.co.za
A.T.E.C.
EG- Cairo
Tel +20 2 3599680 - 3590861 Fax +20 2 3586621 atec@intouch.com
America
AUMA ACTUATORS INC.
US-PA 15317 Canonsburg
Tel +1 724-743-AUMA (2862) Fax +1 724-743-4711 mailbox@auma-usa.com www.auma-usa.com
AUMA Chile Respresentative Office
CL- La Reina Santiago de Chile
Tel +56 2 821 4108 Fax +56 2 281 9252 aumachile@adsl.tie.cl
LOOP S. A.
AR-C1140ABP Buenos Aires
Tel +54 11 4307 2141 Fax +54 11 4307 8612 contacto@loopsa.com.ar
Asvotec Termoindustrial Ltda.
BR-13190-000 Monte Mor/ SP.
Tel +55 19 3879 8735 Fax +55 19 3879 8738 atuador.auma@asvotec.com.br
TROY-ONTOR Inc.
CA-L4N 5E9 Barrie Ontario
Tel +1 705 721-8246 Fax +1 705 721-5851 troy-ontor@troy-ontor.ca
MAN Ferrostaal de Colombia Ltda.
CO- Bogotá D.C.
Tel +57 1 4 011 300 Fax +57 1 4 131 806 dorian.hernandez@manferrostaal.com www.manferrostaal.com
PROCONTIC Procesos y Control Automático
EC- Quito
Tel +593 2 292 0431 Fax +593 2 292 2343 info@procontic.com.ec
IESS DE MEXICO S. A. de C. V.
MX-C.P. 02900 Mexico D.F.
Tel +52 55 55 561 701 Fax +52 55 53 563 337 informes@iess.com.mx
Multi-Valve Latin America S. A.
PE- San Isidro Lima 27
Tel +511 222 1313 Fax +511 222 1880 multivalve@terra.com.pe
PASSCO Inc.
PR-00936-4153 San Juan
Tel +18 09 78 77 20 87 85 Fax +18 09 78 77 31 72 77 Passco@prtc.net
Suplibarca
VE- Maracaibo Estado, Zulia
Tel +58 261 7 555 667 Fax +58 261 7 532 259 suplibarca@intercable.net.ve
Asia
AUMA (INDIA) PRIVATE LIMITED
IN-560 058 Bangalore
Tel +91 80 2839 4655 Fax +91 80 2839 2809 info@auma.co.in www.auma.co.in
AUMA JAPAN Co., Ltd.
JP-210-0848 Kawasaki-ku, Kawasaki-shi Kanagawa
Tel +81 44 329 1061 Fax +81 44 366 2472 mailbox@auma.co.jp
AUMA ACTUATORS (Singapore) Pte Ltd.
SG-569551 Singapore
Tel +65 6 4818750 Fax +65 6 4818269 sales@auma.com.sg www.auma.com.sg
AUMA Middle East Rep. Office
AE- Dubai
Tel +971 4 3682720 Fax +971 4 3682721 auma@emirates.net.ae
PERFECT CONTROLS Ltd.
HK- Tsuen Wan, Kowloon
Tel +852 2493 7726 Fax +852 2416 3763 joeip@perfectcontrols.com.hk
DW Controls Co., Ltd.
KR-153-803 Seoul Korea
Tel +82 2 2113 1100 Fax +82 2 2113 1088/1089 sichoi@actuatorbank.com www.actuatorbank.com
AL-ARFAJ Eng. Company W. L. L.
KW-22004 Salmiyah
Tel +965 4817448 Fax +965 4817442 arfaj@qualitynet.net
BEHZAD Trading Enterprises
QA- Doha
Tel +974 4433 236 Fax +974 4433 237 behzad@qatar.net.qa
Sunny Valves and Intertrade Corp. Ltd.
TH-10120 Yannawa Bangkok
Tel +66 2 2400656 Fax +66 2 2401095 sunnyvalves@inet.co.th
Top Advance Enterprises Ltd.
TW- Jhonghe City Taipei Hsien (235)
Tel +886 2 2225 1718 Fax +886 2 8228 1975 support@auma-taiwan.com.tw www.auma-taiwan.com.tw
AUMA Beijing Representative Office
CN-100029 Beijing
Tel +86 10 8225 3933 Fax +86 10 8225 2496 mailbox@auma-china.com www.auma-china.com
Australia
BARRON GJM Pty. Ltd.
AU-NSW 1570 Artarmon
Tel +61 294361088 Fax +61 294393413 info@barron.com.au www.barron.com.au
2005-09-06
AUMA Riester GmbH & Co. KG P. O . B o x 1 3 6 2 D - 79373 Müllheim
+49 (0)7631/809-0
Te l
+49 (0)7631/809 250
Fax riester@auma.com www.auma.com
AUMA Riester GmbH & Co. KG P. O . B o x 1 1 5 1 D - 73747 Ostfildern
+49 (0)711 / 34803 0
Te l
+49 (0)711 / 34803 34
Fax riester@wof.auma.com www.auma.com
For detailed information on AUMA products refer to the Internet:
www.auma.com
Zertifikat-Registrier-Nr.
12 100/104 4269
Y003.247/003/en/1.05
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