Audley ADL-1600C1 User Manual

ADL-1600C1

ADL-1600C1 Auto

I.

Technical

I.

Technical

I.

I. Technical

Technical specification

specification

specification and

Auto

Auto Cold

Cold

Cold Laminator

and

relevant

and

relevant

and relevant

relevant parameter

Laminator

Laminator Manual

parameter

Manual

Laminating Width: 1520 mm(60 Laminating Speed: 0 — 6 m/min The D iameter of R oller: 130mm The Lifting H eight of R oller: 25mm The H eating - temperature of R oller: When cold laminating, the temperature of the upper roller can s et 50 - 60 V oltage: AC220-240V 50 Hz (optional 110 V) Power : 14 00 W/single roller heating Rated C urrent: 10A/single roller heating The M otor P ower: 9 0 W Packing S ize: 2150 x 740 x 74 0 mm Packing Weight: 180 kg

II.

Installation

II.

Installation

II.

II. Installation

Installation

The not es during installing:

1. Before unpack the box, check the packing cases whether it is damage d during the transportation in order not to cause the machine damage d .

2. After unpack the box , c heck whether parts are complete according to the packing list (see appendix one) .

3. The installation place s hould be in an enough operating space, which is clean, no dust, no steam and corrosion gas pollution, no inflammable and explosive substances . Don ’ t put the machine in the air vents, o therwise it will affect the roller surface temperature to cause laminating quality not stable.

4. T he machine ’ s truckle can only be in flat surface to do shortly move.

5. Th e voltage of this machine is 220-240 V (or 110 V need to order). Before connect the electric power , should check the power source and capacity is enough. Need to fix the breaker in 220-240 V / 20 A , and have sound grounding device , in case cause personal injury.

6. Front working-table can be turned over, which is a not - stress mechanical structure, when you move the machine, pls turn the working-table over, don ’ t p ut heavy things on it to avoid to not damage it and the screw s .

7. When use fork lift to move the machine , need to put the forklift arm under the under-beam, but both sides must have person to help protect it , to prevent the machine from dumping front and back.

; the highest temperature no more than 60

℃

)

〞

.

℃

The

machine

The

machine

The

The machine

machine is

is

heavy

is

heavy

is heavy

heavy !

!

When

!

When

! When

When moving

moving

moving ,

,

must

,

must

, must

must pay

pay

attention

pay

attention

pay attention

attention to

to

safety!

to

safety!

to safety!

safety!

1. Host machine

2. Front working-table

3. The f ront support beam

4. Racks for gathering-paper roller

4. The back support beam

5. The cork base of package

Racks

Racks I

1. Take out part s f rom the package

2. Reference to the assembly drawing

The

The I

1. Install host machine on the special racks (please see the chart)

I

nsta

llation

I

nsta

llation

I nsta

nsta llation

llation

I

nstallation

I

nstallation

I nstallation

nstallation of

Warning:

Warning: When

！

position,

position, but

but

but don

of

H

ost

of

H

ost

of H

H ost

ost M

When

When carry

don

’

t

’

t

’

t

t to

carry

carry or

to

to move

M

achine

M

achine

M achine

achine

or

or move,

move

move and

move,

move, should

and

raise

and

raise

and raise

raise the

should

should focus

focus

focus on

the

handwheel

the

handwheel

the handwheel

handwheel etc

on

front

on

front

on front

front and

etc

etc .

.

and

back

and

back

and back

back support

support

support beam

beam

2 . Fix the handwheel and the racks

1. Emergency button

2. The f ront support beam

3. Handwheel

4. Putting-paper roller

5. Back-paper roller

6. Film roller

7. Infrared probe

8. Gathering-paper roller

9. The back support beam

III

III .

.

Name

.

Name

. Name

Name of

of

Machine

of

Machine

of Machine

Machine Parts

Parts

5

1. Hand-wheel to adjust the up and down of roller

2. Control panel

3. F ront working-table

4. Power line

5. E mergency "stop" button

6. R esistance handle

7. Gathering-back-paper roller

8. Film roller 9 . Rubber roller

8 9

3

7

6

4

2

1

0

IV.

Control

IV.

Control

IV.

IV. Control

Control P

P

anel

P

anel

P anel

anel

1. Hot laminating indicator light

2. Cold laminating indicator light

3. Ready indicator light

4. R oller temperature

5. Temperature adjustment button

6. Hot / Cold switch

7. Forward/ Backward switch

8. Continuous/ Inching switch

9. Speed controller knob

10. Preset temperature

Instruction

Instruction :

Preset tempe rature: Find hot /cold switch, choose the "hot", temperature display screen will light up, the left nu mber is preset tempe rature, the right nu mber is roller temperature, pr ess “■ SET ” and then by “▲ UP ” tempe rature, after adjust it and press “■ SET ” confirm it. For cold laminating , the preset temperature is 50 adjust preset temperature. Turn: This machine don ’ t have continuous reverse function; In the "continuous" , it only can " turning"; In the "Inching", through the pedal switch can "turning" or "reverse". Speed knob: clockwise to up speed, counter-clockwise to down speed; Please select the appropriate speed to ensure the laminating effect, when stop laminating please select "Inching".

Note:

Note: Please

Please

Please do

:

“▼ DOWN ” adjust preset

和

do

do not

not

not use

℃

use

this

use

this

use this

this knob

, the max is 60

knob

for

knob

for

knob for

for switch

. According to the viscosity of the glue to

℃

switch

switch to

to

use.

to

use.

to use.

use.

V.

Use

V.

V. Use

1. P ower P ower Lines : Use standard power plug, please pay attention to your power supply voltage whether it is compliance with the rated voltage of the machine before connect power, and also the access socket, and have good grounding device , and capacity is enough or not . Main S w i tch: the main power switch is at the back of the machine , main power switch has two gears position, up for open, indicator is light; down for shut, indicator is light out. Fuse Tube : th e machine is equipped with two fuse tube: 2A and 15 A, 2A tube is for the whole machine circuit, 15 A tube is for heating tube .

2. Footswitch: the switch to control motor running . Before us e, first find out the right position and put in the socket and fix it. When use, should choose the " Inching ", speed knob set in "2" position , touch the footswitch and the motor runs, ; untouch the footswitch and motor stop s working.

3. E mergency - stop S witch: In an emergency, press the red button and it can immediately cut off power, the indicator light out and rubber roller stop turning . Clockwise, red button will automatically rises, the power will open again and indicator light, rubber roller back in operation again.

4. R oller up-and down : Open the handwheel handle, counter-clockwise , the roller is up, clockwise, the roller is down, when the rubber rollers touch, when feel not tight, it is called empty space . If continues to run the handwheel , the force between the two rubber roller s increase gradually, operator should choose different force according to different material and different laminating specifications .

Instructions

Use

Instructions

Use Instructions

Instructions :

:

Note:

Note: when

turn

turn over

5. Heating- tube I nstallation

1. screw 2. rubber mat 3. heating tube 4. tube racks 5. roller

Step

Step one

1. Take off left and right box cover

2. Take off rubber mat from tube racks

when

when you

over

over or

Note:

Note: Pull

one

:

one

one :

or

or fold,

:

: T

T

T ube

ube

ube I

you

open

you

open

you open

open or

fold,

don't

fold,

don't

fold, don't

don't direct

Pull

out

Pull

out

Pull out

out power

I

nstallation(such

I

nstallation(such

I nstallation(such

nstallation(such as

or

fold

or

fold

or fold

fold the

direct

direct fold

power

power plug

fold

fold to

plug

plug before

the

handwheel,

the

handwheel,

the handwheel,

handwheel, please

to

cause

to

cause

to cause

cause the

before

before install

as

above)

as

above)

as above)

above)

；

the

the damage.

install

install heating

please

please pull

damage.

heating

heating tube!

pull

out

pull

out

pull out

out a

tube!

a

little

a

little

a little

little before

before

before you

you

3. Put the tube into roller and set rubber mat on the tube, tighten it and the racks with screws

1. Porcelain cap 2. Porcelain pipe 3. Hex nuts 4. Flat mat 5. W ire

Step

two:

Wire

I

Step

two:

Step

Step two:

two: Wire

Wire

Wire I

nstallation(such

I

nstallation(such

I nstallation(such

nstallation(such as

as

above)

as

above)

as above)

above)

1. After the tube install ed well and take off the porcelain cap, porcelain pipe, hex nut, flat mat from the both sides of the tube.

2. Put wires on the tube .

3. Put the unloaded f lat mat , hex nuts , p orcelain pipe , porcelain cap pack to the tube.

Note:

Note: The will

will

will increase

The

The hex

increase

increase to

hex

nuts

hex

nuts

hex nuts

nuts must

to

broken

to

broken

to broken

broken wire

must

must be

be

be tighten!

wire

wire and

tighten!

tighten! If

and

and other

If

If loose

other

components.

other

components.

other components.

components.

loose

loose ,

,

will

,

will

, will

will appear

appear

appear electric

electric

electric spark

spark

spark ,

,

the

,

the

, the

the power

6. Force Adjustment The degree of parallelism of the roller s can directly affect the laminating quality and the picture running direction , the roller parallelism has been adjust well before the machine sending out, but after a period of time , it still need s to adjust.

Note: the distance between the two rollers should be adjusted when the machine working, Pls check and adjust according to the following steps:

power

screw

Left-side Right-side

screw

Parallelism

Parallelism Adjustment

1. Turn off the power and open the right and left cases.

2. Put the upper roller down and left a tiny gap,then check the distance of the left and right sides.

3. Clockwise turn the screw in the left case to increase the right gap and vice versa.

Pressure

Pressure Adjustment

1. Turn off the power and open the right and left cases.

2. Parallelism adjustment .

3. Put two paper notes between the rollers after parallelism adjustment . Anticlockwise move the handwheel, then pull the two notes to check the tension.

4. Adjust the screw in the left case until you feel the tension is the same.

5. When adjusting, need to up and down the roller, checking the laminating quality when adjusting.

Adjustment

VI.

Film

VI.

Film

VI.

VI. Film

Film laminating

laminating

Laminating is an extremely fine and technical work, for beginners , need to laminate under guidance of the experienced technician , the general operation is as below:

Preheating

Preheating :

1. D own t h e upper roller;

2. Press the " C ontinuous" and " Forward " switch, Speed to "1";

3. Turn on the main switch ;

4. Turn "hot" and s et the required heat ing temperature, then roller began heating. T he preset temperature usually is 50

5. Take one roll film and put into film roller, then put the film roller in the racks, and pull the film with the hand to ensure the appropriate resistance

6. Put the laminating materials on the paper roller and fix it rewinding racks.

:

, ( it takes about 10- 15 minutes for the heating )

℃

When

When the

1. Press the " Inching " switch and then roller will stop turning.

2. Remove the press-paper roller and lift the upper roller. 3 . (cold film installation) Cold film used for cold laminating, g enerally not need to heat, but if the upper roller heating to 40-50 pull the film and across the two rubber roller to stick it on the roller for gathering-laminated-paper(for the beginner), or someone pull it, after laminated to quickly stick on the roller for gathering-laminated-paper . I n proper position to separate the film and back paper, make the back paper on the back-paper roller. Note: when the back-paper and film separate, make the film stick on the rubber roller very smoothly. 4 . Put the needed laminating paper on the front working-table , insert the blank of paper in between roller s , then put press - paper roller .

Note:

Note: Make

the

the laminating

5 . Down the upper roller by handwheel. 6 . Press the "continuous" switch and began to laminating .

Note:

Note: if

7 . Clockwise move the speed knob to adjust appropriate speed. 8 . If the film fold clearly, cut the film and again do the above steps.

When

When film

1. The film should be wrapped around t he roller .

the

upper

the

upper

the upper

upper roller

Make

Make both

laminating

laminating straight.

if

the

if

the

if the

the hot

film

film laminating,

roller

roller temperature

both

edges

both

edges

both edges

edges of

straight.

hot

film

film not

not

not tighten

hot

hot film

laminating,

laminating, should

temperature

temperature to

of

the

p

the

the p

aper

p

aper

p aper

aper vertical

,

clockwise

,

clockwise

, clockwise

clockwise move

note

note the

of

of the

tighten

tighten ,

should

should note

to

the

to

to the

vertical

vertical with

the

the five

set

the

set

the set

set temperature:

move

move handwheel

five

five points

temperature:

, the laminating quality will be better.

℃

with

rubber

with

rubber

with rubber

rubber roller

handwheel

handwheel to

points

points :

:

roller

roller in

to

to increase

order

in

order

in

in order

order to

increase

increase friction

to

make

to

make

to make

make

friction

friction .

.

2. Make the laminating-paper straight with the film.

3. When the laminating-paper put between the rubber roller, need to tighten the paper on the front working-table and make it very straight( show 90 ° angle).

4. When laminating and the operation is right, but it still not straight, can press with hand to increase the force to make it straight slowly.

5. When laminating, keep all the rollers the suitable friction to make sure the best laminating.

VII.

VII. Safety

Safety

Safety operation

operation

operation procedures

procedures

procedures and

and

notes

and

notes

and notes

notes

1. The operator first must learn carefully the machine structure, function and instruction, and obey the notes and warning marks on the machine , improve safety consciousness, prevent the happening of the accident, in order to ensure safety.

2. The power must be the same as the required power , grounding line must be accurate and reliable .

3. When examine and repair machine, must first cut off power . After finish laminating , also need power off.

4. Not put the power line on the pedestrian path or put something on it, prevent the vehicle to press.

5. The work ing place should be dry and ventilated, should not be close to the place wet or damp , and place with inflammable and explosive items.

6. If More than two staff to operat e machine, should be mutually coordinate , if in an emergency, need to press the “ Emergency ” button in time to stop the machine.

7. The upper roller is the roller for heating, the surface temperature is more than 50

,When heat , do not touch the roller, at any time , not put hand and other parts of

℃

the body touch the between parts of the rolle rs , in case crushed or burn ed .

Note:

Note: when the

the

the roller

8. Not put the tools or others on the front and back working-table and other machine parts.

9. Not clean the machine with water, in case cause a short circuit, electric shock accidents and rust.

10. In order to prolong the life of the rubber roller, must make rollers clean, after finish laminating, please use swab and 80% alcohol to clean.

Note:

(1) When clean the roller, must stop heating and clean when temperature below 40 (2) Clean by moving the roller slowly, avoid to clean them on fixed point, in case to damage one part of the rollers.

(3)Need to clean the glue and attachments on the roller in order not to affect the laminating

quality.

11. Regular ly inspect whether the machine rotating parts are flexible and put some lubricating oils in the gears .

12. R egularly check whether the power supply line and pedal switch line damaged, in case the leakage accident happen.

13. The upper and lower rubber roller are main p art s , if rubber roller damage d, it will affect the laminating quality, s o not scratch roller s , after laminating, need to raise roller s , in case the roller press long time to not in shape ; Always keep the roller s clean , no dust , when the rubber roller s with glue, need to clean them with swab and alcohol.

when

when machine

roller

roller due

due

due to

machine

machine in

to

overheat.

to

overheat.

to overheat.

overheat.

in

heating,need

in

heating,need

in heating,need

heating,need staff

staff

nearby,

staff

nearby,

staff nearby,

nearby, in

in

order

in

order

in order

order to

to

avoid

to

avoid

to avoid

avoid fire

fire

fire or

or

or damage

damage

℃

.

VIII.

VIII. The

The

The general

general

general questions

questions

questions and

and

method

and

method

and method

method s

s

Problem

Problem R

Control panel have no

electricity

Don ’ t turn

Laminated paper isn't clear

and have white point

laminated paper have

pleated bubbles

Laminated paper continuous

running aslant

Film fold

laminated paper curly

serious ly

R

eason

R

R eason

Power is off or “ emergency ” button down Check the po wer and emergency

Fuse tube broken Check and replace insurance pipe

Force between rollers too large Lift a little the upper roller

F riction is too large Adjust friction

Motor key loose n or fall off Tighten sprocket key

Motor or speed knob get problem Contact with m otor or governor

Roller temperature is not enough I ncrease roller temperature

Dust on the paper Clean the dust

Film quality not good C ontact suppliers to r eplace film

R oller ’ s force is not uniform or too much Adjust roller force

Paper not flat Put paper in 90 angle into rubber

Speed slow and temperature too high I ncrease speed and reduce temperature

Press - paper roller not in the right p osition Press - paper roll er fully touch paper

R oller force is not evenly on both sides Adjust the roller force

Paper at first not straight Make the paper straight

Film tension is too small Adjust material-roller ’ s resistance

The upper roller's temperature too low Adjust to the required temperature

Film's tension is excessi ve Adjust to suitable tension

The winding tension is too large Adjust to suitable tension

s

eason

s

eason s

s M

button

roller

M

M ethod

ethod

ethod s

s

Audley ADL-1600C1 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual