7) Left Protective Cover for IR sensor (P/N 102B3596) (1pc)
8) Right Protective Cover for Headphone Jacks (P/N 102B3597) (1pc)
9) Mini Console (P/N 102D3595) (1pc)
10) Universal Antenna "Y" Adapter Cable (Female to T wo Male) (P/N 1 12-3100) (1pc)
1 1) Universal Antenna Extension Cable (144"/366cm) (P/N 112-3099) (1pc)
3
1
2
3
3a
4
CHOKE
3a
3a
3
5
3e
6
TV POWER
TV/VIDEO
123 CH
456
789
PICTURE
1--
SELECT
ERASE/
SKIP/SEARC H
WRITE
RADIO POWER
MUTE
RECALL
MEMORY
VCP POWER
3a
7
MUTE
CH
VOL
VOL0
AUTO
MEMORY
TUNING
VOLUME
PLAY
STOPREPLAYF.FWDREW
®
3a8
9
10
11
TOOLS REQUIRED:
#2 Phillips Screwdriver
#1 Phillips Screwdriver
Utility or Razor Knife or Shears
Wire Strippers
Upholstery hook tool (for removal of panels as necessary)
Electrical T ape
Masking T ape
Multimeter (to verify 12 volt DC and continuity: Do not use a test light or logic probe)
Marker pen – to mark headliner
Scribe (to mark trim ring if used)
Misc. electrical connectors (to connect to vehicle power source). Requirements will vary from vehicle to
vehicle)
Video tape (to verify system operation after installation)
-1-
Page 4
GENERAL INSTALLATION APPROACH:
1) Decide upon system configuration and options that will be installed (i.e.: what components, VCP,
Tuner , RF Modulator/external amp, remote headphones, 2
2) Review all manuals to become familiar with electrical requirements and hook ups.
3) Decide upon mounting locations of all components and method of mounting.
4) Prep the vehicle by removing any interior trim necessary to gain access to vehicle's wiring as well as
all areas where interconnecting wire harnesses will need to be located. If any access holes need to
be cut into the vehicle (headliner, other trim components etc.), this should be done now as well.
(Refer to Page 3).
5) Route the wiring harnesses throughout the vehicle as necessary. (Refer to the Wiring Diagrams on
pages 6 and 7 of this manual as well as the wiring instructions for the individual components and
accessory options being installed). Be sure that all wiring is protected from sharp edges and is routed
in such a manner that it will not be pinched when all components and interior trim are fully installed. Be
sure to leave enough slack in the wiring at each component to allow working room.
6) Remove all A/V system components from their packaging and place them loosely in the vehicle at
their respective locations.
7) Connect all components together (electrically) and verify proper operation of all system functions.
Note: This is best done BEFORE, components have been permanently mounted.
8) After verifying proper operation of the system, proceed to mount of each component.
9) When all components are mounted, recheck function of entire system again to ensure that no wiring
was pinched or connected improperly during final installation.
nd
VCP, etc.).
GENERAL SYSTEM CONFIGURATIONS:
The following is intended to provide some of the system configurations that are possible with the VOH683,
VOH 684 and VOH704 series Drop Down Video Systems:
System 1: Video Monitor without TV tuner (VOH683), with VCP and FM radio.
-All wiring necessary is included with this package.
-Headphones are connected into the headphone jacks on the monitor itself.
System 2: Video Monitor with TV tuner (VOH684 and VOH704), with VCP and FM radio.
-Same as system 1, but TV and FM radio antenna must be added (AN-300 or similar).
System 3: Video Monitor (VOH683), VCP, 2nd VCP (or other A/V component)
-Same as system 1 but extra Source Component (PN 8010730) Harness must be
purchased.
System 4: Video Monitor / TV (VOH684 and VOH704), VCP, 2nd VCP (or other A/V component)
-Same as system 3, but TV antenna must be added (AN-300 or similar).
Notes:
There are a few audio output options that can be added as follows:
a) Remote headphone jacks can be added to a VOH683 system. Refer to the wiring
diagram on page 6.
b) Additional speakers can be added to a VOH684 and VOH704 system using the
speaker outputs. Refer to the wiring diagram on page 7.
The VOH683, VOH 684 and VOH704 video systems are only intended for an overhead,
drop down installation. It is not intended for seat back or any other type of mounting. The
hinging mechanism is designed for horizontal, drop down use only.
-2-
Page 5
VEHICLE PREPARATION:
1)Locate a constant power source (+12v at all times) and an accessory power source (+12v when
key is in the ACC. and run positions, and 0v when key is off). Generally , these wires can be found
at the ignition switch or fuse-box.
2)The mounting method and location will vary from vehicle to vehicle, so this manual will only focus
on the installation of the video monitor and related console accessories.
3)Generally, the best location for the video monitor is where the vehicle's factory dome light is installed. The monitor should be located in such a manner that it can be comfortably viewed by rear
seat passengers. NEVER INST ALL THE MONITOR IN A PLACE WITHIN THE DRIVER'S VIEW .
THIS IS NOT ONL Y DANGEROUS, BUT IT IS ALSO ILLEGAL IN MANY ST A TES.
4)Once the mounting location of the monitor has been determined, there may be additional preparation work necessary, depending on the vehicle structure and installation method. Some of the
steps that may be required are:
A) Removal of the vehicle's dome light
B) The headliner may need to be trimmed as per the drawing below .
C) If the mini-console (P/N 102D3595) will be used, it will have to be trimmed to fit the
contour of the vehicle's headliner. Refer to the "Mini-Console installation" section late in
this manual.
Note:
If your installation will require you to cut out the headliner, the box that this kit came in can be used as a
template. You can remove the shelf that the video monitor rests on and trace the opening onto the
headliner for cutting
FULL SIZE CONSOLE INSTALLATION
There are several “full size” custom consoles available for selected vehicles. Some of these vehicles are
the Chevrolet Suburban, Ford Expedition, and Dodge Durango. These full size consoles incorporate
several additional features, and are particularly useful if the vehicle you are installing this system into
already has an OEM overhead console in the headliner.
Refer to the installation manual that comes with the console itself for complete installation instructions.
-3-
Page 6
MINI CONSOLE INSTALLATION:
This page only covers special installation considerations for the mini-console installation. If the video
monitor is to be installed with a custom full sized overhead console, refer to page 3.
If the video monitor is to be installed in a vehicle with the mini console (P/N 102D3595), this console may
need to be trimmed to fit the contour of the vehicle headliner.
1)In this installation, the video monitor is mounted directly to the overhead cross-member in the roof
using the mounting screw bosses. These screw bosses should contact the cross-member directly (i.e.: no gap between the screw boss and the roof structure). Also, be sure that the screws
do not pierce the outer roof skin when fully fastened to the cross-member. The mini-console is
attached to the video monitor using the perimeter screw bosses. It is important that the screws
used in this installation are not overtightened, and that the video monitor and mini-console are
mounted in such a way that the assembly does not distort (or bend) when the mounting screws
are tightened. An alternate method is to use a piece of plywood (5"x9"x3/4"). First secure the
plywood block to the cross-member, then screw the monitor into the plywood. See the drawing on
page 5.
2)It is best to mount the video monitor to the roof structure without the mini-console first. There
should be a gap between the headliner and the outer flange of the video monitor. The mini-console
should be cut to full this gap. Apply masking tape to the outer surface of the mini-console in the
areas where the cut will be made.
3)Mark the cut to follow the necessary contour of the roof. The suggested method of marking is as
follows:
A)First mark the narrowest point of the mini-console on the masking tape. Be careful
to consider not only vertical location, but fore-aft location.
B)Using the handle of a screwdriver, make a “transfer marking tool”. See diagram
below. Place the tool against the roof and the marker against the masking tape on
the mini-console. Trace the cut to be made around the entire perimeter of the miniconsole.
C)Cut the mini-console using a sharp utility knife or shears. Make the cut in several
passes over the marked line, each time cutting a little deeper. It is not necessary to
cut completely through the plastic, the cut only need be over 50% of the wall thickness of the plastic. By bending the cut back and forth several times, the plastic will
break cleanly at the cut.
D)Check the fit of the trimmed console and make any minor adjustments necessary.
4)The mini-console can be painted or covered with a material that matches the headliner before
assembling the mini-console to video monitor.
5)The finished mini-console should be attached to the video monitor, then attach the assembly to the
roof.
Headliner
Headliner
Cut Line
Cut line
Lowest Point Mark
Lowest point mark
Figure 6
Tape markerto screwdriver startingat
Tape marker to screwdriver. Starting at your mark
yourmarkfor the lowestpoint, thentrace the contourof theroof
for the lowest point, trace the contour of the roof
Referto Fig7 fordetail onattachingconsoleto video pod and video pod tovehicle structure.
-4-
Page 7
MOUNTING THE MINI-CONSOLE
Roof
Roof Support
Headliner
5"x9"x3/4" Plywood
Block or Optional
VOHBKT
(4) #8x1" self drilling
screws (not supplied)
Mini-Console
Video Unit
(4) #8 flat washers
(not supplied)
(4) #8x3/4" self tapping
screws (not supplied)
-5-
Page 8
VOH683
(
)
y
y
Note: cables
exiting the pod
should be routed
as shown.
T O
FACTO RY
RADIO
TO
OP TIONAL
ADDITIONAL
M O IN T O R
Red: +12 VDC
Black: Ground
Dash Radio
Stereo
Headphone Jack
Stereo
Headphone Jack
Power Harness
Accessory Cir.
12 VDC Power and Ground
Am/Fm
Antenna
*Refer to Instructions with the RF
Mo d u l a t or K i t fo r fu rth e r d e ta i ls .
12 VDC Power and Ground
Ite m # 4
Optional Hard Wired FM Modulator Output
FM
Modulator
1070610
To Secondary AV Monitor
INPUT
VIDEO
Auxillar
vide o displa
Optional Remote Headphone Stations
Left
Input
Right
Input
RCA Ma le to Ma l e
Green
(Right+)
Black
(Ground)
Gray
(Left+)
choke
RCA-Female
Patch C o rd
RCA Ma le to Mal e
RCA-Female
RCA-Female
Patch C o rd
12 Pin Power signal
Harness Item #3
LE FT
WHITE
RIGHT
RED
LINE
OUT
VIDEO
IR LED:
Clean the IR Receiver Wi ndow on the front of the VCP.
Remove Adhesive Backing and Apply IR LED to IR
Window on the Face of the VCP.
Mini-Din Connectors
Acce ss ory
Harness
Item# 2
Power Connector
4 Pin
21
"Y " A d a p t e r
for use with
Non-Stereo
Installations
Item# 5
Acce ss ory
Harness
Item# 2
Red RCA (Audio R ight)
White RCA (Audio Left)
Yellow RCA (Video)
Connect to FM radio ant enna
or equivalent.
Figure A
1) Make the connections to the vehicle for the 12 pin wiring harness.
2) Remove screws on PCB Cover . Open the cover to gain access to Mini-Din Connector on main PCB.
3) Insert the Circular Mini-Din Connector of the source component harness through the wire tie loop on
the main PCB and into the Mini-Din Connector on the main PCB.
4) Pull the wire tie loop tight and cut off the excess.
5) Connect the 12 pin harness to the mating connector on the Video Monitor.
6) Connect the wired RF Modulator and / or the remote headphone jacks to the video monitor if those
options are being included.
7) Connect power harness to vehicle’s electrical system by tapping into an accessory hot line.
8) Reinstall PCB cover using the 2 screws.
9) Connect FM radio antenna to the existing vehicle antenna or equivalent using the supplied 144"
Adapter Cable and the "Y" Adapter (Refer to Figure C.)
10) Verify all functions of the System before final mounting of the finished assembly.
Note: A second VCP or other A/V Component can be connected to the video monitor system using a
second source component harness (purchased separately, part number: 8010730). This second harness would plug into the second Mini-Din connector on the main PCB as in steps 2 and 3 above.
A/V Source Definitions:
1=
VCP (Right Mini-Din on main PCB)
2=
2nd VCP (or game or DVD, etc.…. left Mini-Din)
-6-
Page 9
VOH684/VOH704
Note: cables
exiting the pod
should be routed
as show n.
TO
FACTORY
RADIO
TO
OPTIONAL
ADDITIONAL
MOINTOR
Red: +12 VDC
(Accessory Cir.)
Black: Ground
Am/Fm
Antenn a
Dash Radio
12 VDC P owe r and Ground
P ow e r H a rn es s
Item # 4
Optional Hard Wired FM Modulator Output
12 VDC P owe r and Ground
FM
Modu lator
1070610
*Refer to Instructions with the RF
Mod ulato r Kit for furthe r deta ils.
To Seco nd ary AV Mo n i to r
Aux illary
video display
Optional External Speakers
INPUT
VIDEO
Left
Input
Right
Input
choke
Green
(Right+)
Black
(Ground)
Gray
(Left+ )
RCA-Female
Patch C o rd
R C A Ma le to M a le
RCA-Female
RCA-Female
Patch C o rd
R C A Ma le to M a le
12 Pin Power signal
Mini-Din Connec tors
LEFT
WHITE
RIGHT
RED
Acce ssory
Harness
LINE
OUT
VIDEO
IR LE D:
Clean the IR Receiver Window on the front of the VC P.
Remo ve A dhesive Backing and App ly IR LED to IR
Window o n the Face of the VCP.
Item# 2
Pow er Connector
4 Pin
21
"Y" Adapter
for use with
Non-Stereo
Installations
Item# 5
Connect to FM radio antenna
or equivalent.
Acce ssory
Harness
Item# 2
Red RCA (Audio Right)
White RCA (Audio Left)
Yello w R CA (Vid eo)
TV antenna
(If applicable)
Figure B
1) Make the connections to the vehicle for the 12 pin wiring harness.
2) Remove screws on PCB Cover. Open the cover to gain access to Mini-Din Connector on main
PCB. (Cover will remain attached to rivet hole).
3) Insert the Circular Mini-Din Connector of the source Component Harness through the wire tie loop
on the main PCB and into the Mini-Din Connector on the main PCB.
4) Pull the wire tie loop tight and cut off the excess.
5) Connect the Power Harness to the mating connector on the V ideo Monitor.
6) Connect the wired RF Modulator and / or the remote headphone jacks to the video monitor if those
options are being included.
7) Connect power harness to vehicle’s electrical system by tapping into an accessory hot line.
8) Reinstall PCB cover using the 2 screws.
9) Mount and connect the Television antenna.
10) Connect the FM radio antenna using the supplied 144" Adapter Cable and the "Y" Adapter (Refer to
Figure D.)
11) Verify all functions of the System before final mounting of the finished assembly.
Note: A second VCP or other A/V Component can be connected to the video monitor system using a
second Source Component Harness (purchased separately, part number: 8010730). This second
harness would plug into the second Mini-Din connector on the main PCB as in steps 2 and 3 above.
A/V Source Definitions:
1=
TV Tuner
VCP (right Mini-Din on main PCB)
2=
3=
2nd VCP (or game or future DVD, etc.…. left Mini-Din)
-7-
Page 10
Figure C.
NOTE: The TV Atenna
is not used on VOH683
Figure D.
-8-
NOTE: The TV Atenna
is not used on VOH683
Page 11
CONNECTING THE DOME LIGHTS
The dome lights in the video monitor require three connections to the vehicle's wiring. There are two
common types of dome light circuits used, positive or negative switched. Positive systems supply voltage to the interior lights to turn them on, negative switched systems apply ground to illuminate the bulbs.
To determine which system you have you must locate the wires at the dome light. On a positive switched
system, with all the doors closed and the lights out, both wires at the dome light will rest at ground. When
the light is activated, one of these wires will switch to +12 vdc. This is the vehicle's switching wire. On a
negative switched system, with all the doors closed and the lights out, both wires at the dome light will
rest at + 12vdc. When the light is activated, one of these wires will switch to ground. This is the switching
wire.
For positive systems, connect the purple / brown (Lamp auto) wire to the vehicle's switched wire. Then
connect the red / black (lamp on) wire to a fused constant 12 volt source and the black / red (lamp
common) wire to a good ground. Positive systems are commonly found on Ford vehicles.
For negative systems, connect the purple / brown (Lamp auto) wire to the vehicle's switched wire. Then
connect the red / black (lamp on) wire to a good ground and the black / red (lamp common) wire to fused
constant 12 volt source. Negative systems are commonly found on General Motors and import vehicles.
Note:
Some vehicles which incorporate transistorized control of the dome light circuit, such as the 1999 Dodge
Caravan, may require that the purple / brown (Lamp auto) wire be connected to the door pin switch wire,
as the additional current draw of the Monitor's lights may not be supported by the output of the vehicles
body control computer.
Positive Switched Dome lighting
T o 12 pin
connector
on Monitor
Factory Dome light circuit
To
constant
+12vdc
Red / black - Lamp on
Black / red - Lamp common
Purple / brown - Lamp Auto
Factory Door ajar
switch or Body
Control computer
-9-
To
constant
+12vdc
Page 12
Negative Switched Dome lighting
Factory Dome light circuit
Troubleshooting:
SYMPTOM:
No power at Video Monitor
T o 12 pin
connector
Red / black - Lamp on
Black / red - Lamp common
Purple / brown - Lamp Auto
Factory Door ajar
switch or Body
To
constant
To
constant
REMEDY:
-Verify +12 VDC on Red wire at 2 pin Power Harness behind video monitor .
Verify ground connection with continuity test from known good ground to
black wire at 2 pin Power Harness
Power but no video or
sound
Picture, but no sound
Static on TV Stations
(Tuner Version Only)
No FM Radio Stations
No Infrared remote functions for VCP (or other components)
-Verify that the correct source is selected (i.e.: 1,2,3 or 4). Verify that the
source is on and playing a known good media (such as a videotape). Verify
connections at both ends of the source component harness.
-Push and hold the volume up button until sound is heard over headphones.
If problem is limited to the dash radio, verify radio is tuned to the correct
channel, and that power to the wired RF modulator is on. (Refer to instructions with modulator kit). Otherwise, verify all connections per the wiring
diagram on pages 5, 6 and 7.
-Press Auto Program button. Then press CH up or CH down. Verify antenna mounting and connections to the tuner.
Note: Due to the nature of TV signals, vehicle motion, direction the vehicle
is facing, distance from the transmitter, nearby surroundings and weather
may adversely affect TV reception. These conditions may result in the
following: picture roll, "snowy" picture, or momentary loss of color.
-Check and verify FM radio antenna mounting and connection. Verify that
the FM radio power is on and the front LCD display window is lit. Verify the
headphone set insert into the to jack.
-Check batteries in the hand held remote (not included with this kit). Verify
that the IR LED ( page 6 or page 7 Wiring Diagram) is property attached to
the sensor window of the VCP (or other component).