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JPAT Ltd Tel: +44 (0)1934 852772 Email: info@jpat.co.uk Web: www.jpat.co.uk
ZF5HP24A
iss 2
ZF 69
Page 2
ZF 5HP24A
1058 020
Please quote the full transmission code when ordering parts
1997 on - 5 speed all wheel drive. Audi
Iss 06/04/01
Illus Description Part No. Illus Description Part No
KITS
Overhaul 211 02 02
Gasket & seal 211 03 02
Gasket 211 04 02
Shaft sealing ring 211 06 01
GASKETS
1 Pan 211 25 04
3 V/B intermediate plate 211 25 03
4 Front ext housing to case 211 25 05
5 Rear ext housing to case 211 25 06
RUBBER COMPONENTS
10 Pump 213 16 01
12 B clutch inner 211 16 02
13 B clutch outer 180 16 11
14 A clutch inner 211 16 03
15 A clutch outer 213 16 03
16 A clutch oil dam 213 16 03
17 C clutch inner 211 16 04
18 C clutch outer 180 16 12
19 Sun gear shaft 2 211 16 05
20 D clutch inner 211 16 06
21 D clutch outer 211 16 07
22 E clutch inner 211 16 08
23 E clutch outer 180 16 11
24 Support bush 211 16 09
25 Support bush 211 16 10
26 Ring gear 211 16 11
27 F clutch to case 208 16 14
28 F clutch moulded piston 211 45 01
29 Extension housing 208 16 19
30 V/B wire harness 2 208 16 18
31 Filter 208 16 15
32 Pressure regulator 1 211 16 13
33 Pressure regulator 4 211 16 14
34 Input shaft 211 16 10
35 Diff cover 1 213 16 08
36 Speed sender 2 183 16 17
37 Ind. transmitter 183 16 18
38 Ext cover sealing ring 213 16 13
39 Left hand cover seal 213 29 39
39a Left hand tube 2 211 16 15
METAL CLAD SEALS
40 Converter 137 15 01
Selector shaft 1 211 15 01
43 Extension 213 15 08
44 Sandwich extension 213 15 11
45 Front axle pinion 213 15 10
46 Pinion shaft 213 15 04
47 Right hand shaft seal 213 15 06
48 Left hand shaft seal 213 15 07
SHAFT SEALING RINGS
50 Stator support 2 208 26 02
51 Input shaft 2 213 26 03
52 Sun gear shaft 2 211 26 01
53 Input shaft 1 211 26 02
54 Pump 1 211 26 03
CLUTCH PLATES
60 B clutch friction 178 x 1.55 x 30T 6 211 11 04
61 B clutch steel 6 212 13 10
62 B clutch spring plate 1 211 12 01
63 End plate 212 12 09
64 B clutch diaphram spring 122 X 86 X 16T 211 24 01
70 A clutch friction 128 X 1.55 X 40T 6 211 11 05
71 A clutch steel 6 211 12 08
72 A clutch end plate 211 12 03
73 A clutch spring plate 211 12 04
74 A clutch diaphram spring 91 X 37 X 10T 211 24 02
80 C clutch friction 128 X 1.55 X 40T 4 211 11 05
81 C clutch steel 4 211 12 08
82 C clutch spring plate 211 12 04
83 C clutch end plate 211 12 09
84 C clutch diaphram spring 96 X 60 X 12T 211 24 03
90 D clutch friction 178 x 1.55 x 30T 4 211 11 04
91 D clutch steel 4 212 13 10
92 D clutch spring plate 211 12 01
93 D clutch end plate 212 12 09
94 D clutch diaphram spring 168 X 140 X 20T 211 24 04
100 E clutch friction 178 x 1.55 x 30T 5 211 11 04
101 E clutch steel 5 212 13 10
102 E clutch end plate 212 12 09
103 E clutch diaphram spring 134 X 67 X 12T 211 24 05
110 F clutch friction 143 X 1.6 X 30T 6 211 11 06
111 F clutch steel 6 211 12 10
112 F clutch spring plate 208 12 02
113 F clutch end plate 211 12 11
114 F clutch diaphram spring 128 X 61 X 12T 208 24 06
FILTERS
Pickup 211 27 02
Valve body thimble screen 208 27 02
BUSHES & BEARINGS
115 Converter needle bush 211 21 01
116 Support bush 211 21 02
117 F clutch needle bush 178 21 02
119 Pinion roller sleeves 3 211 21 03
120 Front axle shaft bearing 2 211 21 04
121 Pinion needle sleeve 213 21 09
122 Pinion bearing 213 21 07
123 Pinion needle sleeve 213 21 10
124 Pinion bearing 213 21 08
125 Diff bearing 213 21 03
126 Diff bearing 213 21 04
127 Pinion shaft roller bearing 213 21 05
128 Left hand axle bearing 213 21 02
THRUST WASHERS
130 Pump 208 22 01
131 Intermediate shaft 211 22 01
132 C clutch plate carrier 211 22 02
133 Input shaft needle 211 23 01
134 Kit of sel thrusts 211 10 01
134 Input shaft front sel 3 211 22 03A
134 Input shaft front sel 2.8 211 22 03B
134 Input shaft front sel 2.6 211 22 03C
134 Input shaft front sel 2.4 211 22 03D
134 Input shaft front sel 2.2 211 22 03E
134 Input shaft front sel 2 211 22 03F
134 Input shaft front sel 1.8 211 22 03G
134 Input shaft front sel 1.6 211 22 03H
134 Input shaft front sel 1.4 211 22 03J
135 D cylinder 211 22 04
136 E clutch disc carrier needle set 211 23 02
137 Sun gear needle thrust 211 23 03
140 Support shim 211 22 06
141 Needle thrust 211 23 05
142 Sel shim 4.6 211 22 07A
142 Sel shim 4.4 211 22 07B
142 Sel shim 4.2 211 22 07C
142 Sel shim 4 211 22 07D
142 Sel shim 3.8 211 22 07E
142 Sel shim 3.6 211 22 07F
142 Sel shim 3.4 211 22 07G
142 Sel shim 3.2 211 22 07H
143 Sel shim 1.65 212 22 30
143 Sel shim 1.6 212 22 31
143 Sel shim 1.55 212 22 32
143 Sel shim 1.5 212 22 33
143 Sel shim 1.45 212 22 34
143 Sel shim 1.4 212 22 35
143 Sel shim 1.35 212 22 36
ZF 70
JPAT Ltd Tel: +44 (0)1934 852772 Email: info@jpat.co.uk Web: www.jpat.co.uk
Page 3
ZF 5HP24A
1058 020
Iss 17/10/00
Please quote the full transmission code when ordering parts
1997 on - 5 speed all wheel drive. Audi
Illus Description Part No. Illus Description Part No
143 Sel shim 1.3 212 22 37
143 Sel shim 1.25 212 22 38
143 Sel shim 1.2 212 22 39
143 Sel shim 1.15 212 22 40
143 Sel shim 1.1 212 22 41
144 Pinion shaft shim 1.87 213 22 04A
144 Pinion shaft shim 1.84 213 22 04B
144 Pinion shaft shim 1.81 213 22 04C
144 Pinion shaft shim 1.78 213 22 04D
144 Pinion shaft shim 1.75 213 22 04E
144 Pinion shaft shim 1.72 213 22 04F
144 Pinion shaft shim 1.69 213 22 04G
144 Pinion shaft shim 1.66 213 22 04H
144 Pinion shaft shim 1.63 213 22 04J
144 Pinion shaft shim 1.6 213 22 04K
144 Pinion shaft shim 1.57 213 22 04L
144 Pinion shaft shim 1.54 213 22 04M
144 Pinion shaft shim 1.51 213 22 04N
144 Pinion shaft shim 1.48 213 22 04P
144 Pinion shaft shim 1.45 213 22 04R
144 Pinion shaft shim 1.42 213 22 04S
144 Pinion shaft shim 1.39 213 22 04T
144 Pinion shaft shim 1.36 213 22 04U
144 Pinion shaft shim 1.33 213 22 04V
144 Pinion shaft shim 1.3 213 22 04W
144 Pinion shaft shim 1.27 213 22 04X
144 Pinion shaft shim 1.24 213 22 04Y
144 Pinion shaft shim 1.21 213 22 04Z
144 Pinion shaft shim 1.18 213 22 04AA
144 Pinion shaft shim 1.15 213 22 04AB
144 Pinion shaft shim 1.12 213 22 04AC
144 Pinion shaft shim 1.09 213 22 04AD
144 Pinion shaft shim 1.06 213 22 04AE
144 Pinion shaft shim 1.03 213 22 04AF
144 Pinion shaft shim 1 213 22 04AG
144 Pinion shaft shim 0.97 213 22 04AH
145 Diff shim 1.95 213 22 06A
145 Diff shim 1.9 213 22 06B
145 Diff shim 1.85 213 22 06C
145 Diff shim 1.8 213 22 06D
145 Diff shim 1.75 213 22 06E
145 Diff shim 1.7 213 22 06F
145 Diff shim 1.65 213 22 06G
145 Diff shim 1.6 213 22 06H
145 Diff shim 1.55 213 22 06J
145 Diff shim 1.5 213 22 06K
145 Diff shim 1.45 213 22 06L
145 Diff shim 1.4 213 22 06M
145 Diff shim 1.35 213 22 06N
145 Diff shim 1.3 213 22 06P
145 Diff shim 1.25 213 22 06R
145 Diff shim 1.2 213 22 06S
145 Diff shim 1.15 213 22 06T
145 Diff shim 1.1 213 22 06U
145 Diff shim 1.05 213 22 06V
145 Diff shim 1 213 22 06W
146 Diff shim 1.9 213 22 05A
146 Diff shim 1.85 213 22 05B
146 Diff shim 1.8 213 22 05C
146 Diff shim 1.75 213 22 05D
146 Diff shim 1.7 213 22 05E
146 Diff shim 1.65 213 22 05F
146 Diff shim 1.6 213 22 05G
146 Diff shim 1.55 213 22 05H
146 Diff shim 1.5 213 22 05J
146 Diff shim 1.45 213 22 05K
146 Diff shim 1.4 213 22 05L
146 Diff shim 1.35 213 22 05M
146 Diff shim 1.3 213 22 05N
146 Diff shim 1.25 213 22 05P
146 Diff shim 1.2 213 22 05R
146 Diff shim 1.15 213 22 05S
146 Diff shim 1.1 213 22 05T
146 Diff shim 1.05 213 22 05U
146 Diff shim 1 213 22 05V
152 B clutch selective 4.6 211 32 02A
152 B clutch selective 4.4 211 32 02B
152 B clutch selective 4.2 211 32 02C
152 B clutch selective 4 211 32 02D
152 B clutch selective 3.8 211 32 02E
152 B clutch selective 3.6 211 32 02F
152 B clutch selective 3.4 211 32 02G
152 B clutch selective 3.2 211 32 02H
152 B clutch selective 3 211 32 02J
152 B clutch selective 2.8 211 32 02K
152 B clutch selective 2.6 211 32 02L
152 B clutch selective 2.4 211 32 02M
152 B clutch selective 2.2 211 32 02N
153 C clutch disc carrier 211 32 03
154 A clutch dam 211 32 04
155 A clutch selective 3.6 211 32 05A
155 A clutch selective 3.4 211 32 05B
155 A clutch selective 3.2 211 32 05C
155 A clutch selective 3 211 32 05D
155 A clutch selective 2.8 211 32 05E
155 A clutch selective 2.6 211 32 05F
155 A clutch selective 2.4 211 32 05G
155 A clutch selective 2.2 211 32 05H
155 A clutch selective 2 211 32 05J
155 A clutch selective 1.8 211 32 05K
156 C clutch selective 3.4 211 32 06A
156 C clutch selective 3.2 211 32 06B
156 C clutch selective 3 211 32 06C
156 C clutch selective 2.8 211 32 06D
156 C clutch selective 2.6 211 32 06E
156 C clutch selective 2.4 211 32 06F
156 C clutch selective 2.2 211 32 06G
157 D clutch housing 211 32 07
158 D & E clutch selective 4.6 211 32 08A
158 D & E clutch selective 4.4 211 32 08B
158 D & E clutch selective 4.2 211 32 08C
158 D & E clutch selective 4 211 32 08D
158 D & E clutch selective 3.8 211 32 08E
158 D & E clutch selective 3.6 211 32 08F
158 D & E clutch selective 3.4 211 32 08G
158 D & E clutch selective 3.2 211 32 08H
158 D & E clutch selective 3 211 32 08J
158 D & E clutch selective 2.8 211 32 08K
158 D & E clutch selective 2.6 211 32 08L
158 D & E clutch selective 2.4 211 32 08M
158 D & E clutch selective 2.2 211 32 08N
159 D clutch diaphram spring 211 32 09
160 Ring gear 211 32 10
161 Ring gear 211 32 11
162 Ring gear 211 32 11
163 Freewheel 208 32 23
165 F clutch selective 3.8 208 32 05
165 F clutch selective 3.4 208 32 07
165 F clutch selective 3 208 32 09
165 F clutch selective 2.6 208 32 11
167 F clutch bearing 208 32 25
169 Pinion bearing circlip 213 32 12
170 Pinion bearing circlip 213 32 14
171 Pinion bearing circlip 208 32 25
172 Pinion bearing circlip 213 32 15
173 Pinion bearing circlip 213 32 13
174 Pinion shaft bearing 213 32 09
175 Left drive shaft 213 32 10
176 Left drive shaft tube 208 32 25
CIRCLIPS
150 Pump 208 32 02
151 B clutch diaphram spring 211 32 01
JPAT Ltd Tel: +44 (0)1934 852772 Email: info@jpat.co.uk Web: www.jpat.co.uk
ZF 71
Page 4
ZF 5HP24A
1058 020
1997 on - 5 speed all wheel drive. Transmission codes 1058 020 ###
Audi
Iss 17/10/00
Illus Description Part No. Illus Description Part No
HARD PARTS
180 Pump assembly 211 38 02
181 Pump wear plate 211 38 04
182 Stator assembly 211 39 02
182a Stator housing only 211 39 03
183 B clutch cylinder 211 29 01
184 B clutch piston 211 45 02
185 B clutch fixing washer 211 29 02
186 Intermediate shaft 211 29 03
187 Clutch disc carrier 211 29 04
188 Clutch disc carrier 211 29 05
192 Input shaft 211 64 01
193 A clutch piston 211 45 03
194 A clutch oil dam 211 29 06
199 C clutch piston 211 45 04
200 C clutch cylinder 211 29 07
201 C clutch split ring 208 29 18
202 Sun gear shaft 211 65 01
205 D clutch piston 211 45 05
206 D & E clutch assemblies 211 29 17
210 E clutch piston 211 45 06
211 E clutch split ring 211 29 09
214 Clutch disc carrier 211 29 10
214 Clutch disc carrier 211 29 11
215 Ring gear 211 29 12
216 Planet carrier 211 66 01
217 Ring gear 211 29 13
218 Sun gear 211 65 02
219 Planet carrier 211 66 02
220 Sun gear 211 65 03
221 Ring gear 211 29 14
225 Planet carrier 211 66 04
226 Freewheel assembly 211 44 01
227 Fixing washer 208 29 18
228 F clutch split ring 208 29 19
230 F clutch cylinder 211 29 15
231 F clutch screws 12 208 37 01
240 Side shaft 211 29 34
241 Washer 211 29 18
242 Side shaft screw 211 29 19
244 Front axle shaft 211 29 20
245 Idler gear 211 29 21
246 Screen sheet 211 29 22
247 Deflector plate 211 29 23
249 Washer 213 29 56
250 Baffle plate 213 29 57
251 Output gear 211 29 24
252 Nut 213 29 47
253 Cover 211 29 25
254 Rear axle shaft complete 211 29 35
255 Output flange 213 29 49
256 Anti fatigue bolt 211 29 26
257 Limited slip unit 211 29 36
258 Differential & bearings 211 29 27
259 Differential only 211 29 28
260 Crown wheen & pinion 211 29 29
262 Nut 213 29 35
263 Diff cover 211 29 30
264 Output flange 211 57 02
265 Anti fatigue bolt 211 29 31
266 Speedo cover 213 29 40
267 Left drive shaft 211 29 32
268 Left drive shaft tube 211 29 33
269 Speed sender mag ring 213 29 41
ELECTRICAL
NI Switch codes 002 to 017 211 25 02
NI Switch codes 018 to 030 211 35 08
V/B wire harness 211 35 04
Solenoid 3 213 35 11
Pressure regulator 4 211 35 05
Pressure regulator 1 211 35 06
V/B Ind transmitter 157 35 04
290 Ind. transmitter 213 35 07
291 Speedo transmitter 211 35 07
CONVERTER
Audi code 003, 004, 006, 007, 008, 009 211 30 01
Audi code 010 211 30 02
Audi code 015 211 30 03
TOOLS
Wallchart 211 33 11
ZF 72
JPAT Ltd Tel: +44 (0)1934 852772 Email: info@jpat.co.uk Web: www.jpat.co.uk
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