Auber Instruments WSD-1500H-W Operation & Instruction Manual

Copyright © 2019 Auber Instruments Inc. All rights reserved.
No part of this manual shall be copied, reproduced, or transmitted in any way without the prior, written consent of Auber Instruments.
Auber Instruments retains the exclusive rights to all information included in this document.
Operation Instruction Manual
WSD-1500H-W
Programmable PID Temperature Controller
Version 2.0 (Dec, 2019)
5755 North Point Parkway, Suite 99
Alpharetta, GA 30022
770-569-8420
www.auberins.com
Introduction
Thank you for purchasing the Auber WS series temperature controller. We sincerely
appreciate your decision and trust that our machine will meet your expectations in both
the quality of the result and the value of our product. While we are delighted that you
may be anxious to operate the controller for your project, a few minutes of your time
reading through this manual will only serve to enhance your experience in the months and years ahead. In particular, we urge you to read through the safety warnings below. Although this plug-and-play controller is very easy to operate, the process involves high
temperature and high wattage appliances and your safety is paramount.
SAFETY WARNINGS
This controller is designed only to be used with devices that have limited power
and their own thermal cut off protection, such as a thermostat or thermal fuse in
case of controller failure.
Do not place any objects on the top of controller surface which is used to vent excess heat during its operation.
The maximum electric current this controller can handle is 15 ampere. For 120 volt AC in US and Canada, this limits the heater power to 1800 watts.
Always place the sensor in the controlled subject when the controller is on.
Before turning on the controller, please make sure the sensor is placed inside the container to be controlled. Leaving the sensor outside of the solution will form an open loop operation. If the sensor is left outside, controller will assume the temperature is low even if the controlled subject is already very hot. The controller will provide full power to the heater. It will not only overheat the
controller, but also damage your appliance, and even cause a fire.
This controller is designed to control the devices recommended by Auber
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Instruments only. Using it to control a not recommended device can be dangerous and cause fire. Auber Instruments is not liable for damages caused by misuse of the controller. If you are not sure the controller can be used, please
contact Auber Instruments before use.
If an abnormal display or noise is observed, turn the controller off, unplug the power cord and contact the manufacturer before using it again.
Clean the controller only when it is cool and unplugged.
Do not allow children to operate the controller.
Specifications
Number of storable recipes 6 Number of steps in each recipe 6 Input voltage US 120V, European 220V, 50/60 Hz Output voltage The same as the input. Maximum Current 15A for 120V AC, 12A for 220V AC, 3A for the smoke
generator output.
Controller Mode PID, PI, PD or P. Output switching device Built-in optically isolated solid state relay with zero voltage
Sensor type PT1000 RTD sensor Timer range 6 steps with 23h59m for each step. Temperature resolution 1°C or 1°F. Temperature display unit Celsius or Fahrenheit. Temperature display range -40 - 400°C, or -40 - 750°F. Mini. Control Temperature 5°C (9°F) above ambient with smoker generator off, 22
°C (40°F) above ambient with smoker generator on.
Max. Control Temperature 300°C (570°F), limited by sensor cable. Temperature accuracy +/-1°C Smoker generator control output maximum current
3A at 120V
Dimension 6 x 3 x 8.3 inch (155 x 80 x 210 mm) W x H x D. Weight 3.2 lb (1.4 kg). Warranty One (1) year for the controller, 90 days for sensors.
Note: This controller has US input plug and output socket that meet the NEMA 5-15
standard. For international order, user can get a converter from local electronics store to
convert the connection. For countries that use 220-240VAC power line, the maximum control power of this controller is 2600 Watts.
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Operating Instructions
1. Description of the controller
1
2
3
4
5
6
8
7
Figure 1. Front Panel.
1) LCD display window – During normal display mode, it will display temperature
readings from all probes and set temperature for cabinet. When high or low limit alarm is triggered, this display will show alarm notification. In time checking mode, it will display time/step information. In cooking profile or parameter setting modes, it will display the step/parameter name and its value. For details, please check
section 3.
2) Alarm status/smoke generator indicator (Red)– This indicator has two
functions. When this indicator is blinking, temperature alarm is triggered. The LCD display will flash the alarm notification at same time. When this indicator is solid
ON, the smoke generator control output is activated.
3) Output status indicator (Green)- This LED indicates the output status that
should be synchronized with heater. When this indicator is ON, the heater is powered. When it is OFF, the heater’s power is off. When it is flashing, it means the heater is on and off intermittently to reduce the power output. It is
synchronized with the power light on the cooking device.
4) Wi-Fi status indicator (Blue) – It indicates the Wi-Fi connection status of the
controller. Solid ON: the controller is connected to the internet. Fast flashing: Wi-Fi
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module is ready for configuration. Slow flashing: Wi-Fi module is initializing its
connection to the router. Off: no Wi-Fi connection.
5) SET Key – Press momentarily to enter the cooking profile settings. Press and hold
about 2 seconds to enter parameter settings. This key can also be used to confirm
the change of setting.
6) Time/Back Key – Pressing this key in normal operation mode will display time
checking mode. Pressing this key in the parameter setting mode will return back to
the upper level menu, or exit.
7) Down Key – Decrease value, scroll down the menu, or mute the buzzer.
8) Up Key – Increase value, scroll up the menu, or mute the buzzer.
Figure 2. Back Panel.
Up to three temperature probes can be used with this controller, and they need to be plugged in P1, P2 and P3 sockets on the right of the back panel. P1 socket is for cabinet temperature probe (Probe 1); P2 socket is for food internal probe (Probe 2); P3 socket is for 3
rd
temperature probe (Probe 3).
2. Connecting this controller to your smoker
Install the sensor.
(Note: If you ordered wall mount sensor instead of free hanging sensor, please see the
separate instruction for wall mount sensor installation.)
The controller is supplied with two probes by default. The one with the short tip is for measuring the cabinet temperature (Probe 1). It needs to be plugged to the top sensor jack at the back of the controller. The long probe with a bend at the end is for the meat
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internal temperature measurement (Probe 2). It needs to be plugged to the bottom sensor jack at the back of the controller. The tips of the probes are dropped into the damper hole. Place a piece of tape on the top of the smoker tower to hold them in place. The tip of Probe 1 should be placed close to the food but high enough so that it does not touch the food. (See Figure 3). The tip of Probe 2 is to be inserted into the
meat.
Figure 3. Sensor position. Left, the sensor should be placed close to the food but high enough so that it
does not touch the food. Right, hold the sensor in place by a piece of tape.
For the “Original” and Stainless Steel Bradley smoker, the Temperature Heat Control
Switch on the smoker tower should be set to the Hi position (most right).
There are several ways to connect the controller and Bradley Smoker.
Smoke
Generator
Smoker
Tower
Cable B
Cable A
Figure 3.1 Power Cable wiring for Original Bradley Smoker
Cable A: Power cable for Smoker Tower, C14 plug
Cable B: Power cable for smoke generator, NEMA5-15P plug
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1) Connection for Bradley Original Smoker, with control of the smoker generator.
a) Connecting the controller to the power outlet, you should use the power cord that
came with the Bradley Smoker for connecting the smoker generator to the power outlet.
b) Connecting the controller to the smoker generator. You should use the power cord
that originally was used for connection between the smoker generator and smoker
tower.
Figure 4. Connection between the controller and Bradley Original Smoke generator.
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c) Connecting the controller output to the Bradley Smoker Tower with the power cord
that came with the Auber Controller
Auber
Controller
Smoke
Generator
Smoker Tower
Probe 1:
Cabinet Temp
Probe 2:
Internal Temp
Cable A
Cable B
To Power Outlet
Figure 5. Diagram
Figure 6. Back view
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Figure 7. Connection between the controller and smoker
2) Connection for Bradley Digital Smoker.
For the Bradley Digital Smoker, both controller and smoker generator should be
connected directly to the wall outlet. Connect the controller output with the smoker
tower.
Auber
Controller
Smoke
Generator
Smoker Tower
Probe 1:
Cabinet Temp
Probe 2:
Internal Temp
Cable C
Cable B
To Power Outlet
To Power Outlet
Figure 8. Connection for Bradley Digital Smoker
Cable C is extra 18 AWG power cord, same as Cable B
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3. Display modes
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Smkr 137 Food 122 Set 250 Probe3 270
Normal Display
SET
Press
Momentarily
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>Step 1 SmkrTemp 250 1- End i ng by Fd Temp
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> 1 -Fd Temp 195
Step 2 SmkrTemp 200
|
Press
Momentarily
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Step 1 Runt ime 0 : 02
Ends at 195
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Tota l Runt ime 0 : 03 Power Out put 100%
o
00000000000000000000
00000000000000000000
> Cont ro l Sett i ng System Con f i g
SET
Cooking Profile
SET
Press
Momentarily
SET
Press
Momentarily
SET
Press Momentarily
SET
Time Checking
SET
Press
Momentarily
Parameter Settings
Figure 9. Switching between different display modes
Four display modes are available: 1) Normal display, 2) Time Checking, 3) Cooking
Profile and 4) Parameter setting.
When you turn on the controller, it will show the initializing display for several seconds. it will display controller’s name and firmware version during this period. Then it will show
the normal mode display.
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WSD-H -Wi F i v1 . 00
Figure 10. Initializing display. Top line is for model number. Bottom line is for firmware version.
3.1 Normal display mode
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Smkr 137 Food 122 Set 250 Probe3 270
Cabinet Temp. Food Probe Temp.
Cabinet
Set Temp.
Probe 3 Temp.
Figure 11-1. Information displayed in normal display mode (Default)
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Smkr 137 Food 122 Set 250 OUT 25
Cabinet Temp. Food Probe Temp.
Cabinet
Set Temp.
Power Output
Percentage
Figure 11-2. Information displayed in normal display mode
(when probe 3 is disabled in the setting, note 16 in section 7.2)
3.2 Time checking mode
To check current running status (status check mode), press Timer Key momentarily. Press Time Key again to display more information, or return back to normal display
mode. Three display possibilities:
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Tota l Runt ime 0 : 03
Power Out put 100%
Press Momentarily
|
Press
Momentarily
00000000000000000000
00000000000000000000
Smkr 137 Food 122 Set 250 Probe3 270
|
Press
Momentarily
|
00000000000000000000
00000000000000000000
Step 1 Runt i me 0 : 02 Remai n i ng T ime 0 : 05
Figure 12. Time checking mode when current step is ended by time (multi-step mode).
Display #1 (if current step is ended by time): In normal mode, press timer key momentarily to display the elapsed time for current step (top) and remaining time for current step (bottom). Press timer key again to display the total running time after you recently powered up the controller (top), and current power output percentage. Press
timer key again to return to normal display mode.
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Step 1 Runt ime 0 : 02
Ends at 195
00000000000000000000 00000000000000000000
Tota l Runt ime 0 : 03
Power Out put 100%
o
Press Momentarily
|
Press
Momentarily
00000000000000000000
00000000000000000000
Smkr 137 Food 122 Set 250 Probe3 270
|
Press
Momentarily
|
Figure 13. Time checking mode when current step is ended by food temperature (multi-step mode).
Display #2 (if current step is ended by food temperature): In normal mode, press timer key momentarily to display the elapsed time for current step (top) and food probe ending temperature (bottom). Press timer key again to display the total running time
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